HEN

AIR FL TER PASSIVATION AIR TO UREA

45 2520 Nmhtdy
POR 101
TO INSTRUMENT AIR Pt265)
AMBIENT AIR X 800 Nm h(dry) sTART-Up
VENT
TO PROCESS 328
38
NOTE 30 FROM

A FD-4)
POR 101-OT NNF X C
152
9I EXHAUST TO IÐ1-6 20007
AMBIENT
AIR TO GT
)Y (10-) Y (199-) MP STEAIM
OM HEADER
102C
STEAMDXUM
NOTE NOTEA NOTE 6
BEEORVEP HP STEAM
VENT WASTE HEAT BOALER SUPERHEATER
1728)

HP FLASH GAS AENY 10

FROW 1550 OAS TURBINE AIR COMPREBBOR 107-0
Cat, Vol.: 36.5 m TO 101-3
SSH COIL

|157
FURIRER
WASTE GAS

10DA
371
9) 371
NYDROTREATER TO BATURATED IP
REFORMER STACK
CoMo: 252mY 8TEAM HEADER 44.3 JACKET

10-DC 108-DE
DMMM HPSTM
102
(so7]
STM S39
WATER BFW FR9M
(ED
DESULFURIZER/ DESULFURIZER (70)
Zno 25.0m 189.7
T1304
BFW FROM IP STEAM RADMANT
SAFLUS SYNGAs FD-S) BFW REFORMER COIL DUMES. Galh
349 799

0090006Ù
FROV 1603 RISER
HOT WATER DUTY3 23.11 MDKED FEED COIL
TO 121-L FD-5
250 74.58
PSTEAM 13.56 AIR COILS
950 45.48 STEAM SUPERHEAT COILS CONVERTE
Cat vlRs
101-8
1018J PRIMARY REFORMER 11.39 FEED PREHEAT COLS 109-C1C2
ID FAN GATALYSTVOLUME: 40,3.m²Z
-RECYCLE H2 3a53
FROM 175-J .44) IP STEM SUPERHEAT coL
c CIRCULATING
(FD-5) 349 AP.(415)
(NOTE 1)
START-UP (20.08 P STEAM COIL (130-L) START-UP
201LAMB
NG GT FUEL
NH3FOR STARTUP VENT
N2 FOR FRO 120
ALTER
HEATING B.S0 HOT WATER COIL (TBC By Fumace)
(FD-5)

CONVERTR
From LTS starup
Blower (FD-5)
1100
NOTES:
1. A.P. REFERS TO ANCHOR POINT
FUE Z. NATORAL GAS CONTAINS MAX. TOTAL SULFUR OF 10PPMW (AS H2S +ORGANIC SULFUR), No HG SHOULD RE |27

(FD 143 NATURAL GAS SUPPLY CONDITIONS AT AMMONIA UNIT B.L. DWG FD-2
MAX/NORI MIN PRESSURE =54.0/ 45.9/40,8 Kglcm2A, TEMPERATURE MAX/NORIMIN =S.o 130.0 /0.0 *c TO 131-C L
3. BAROMETRIC PRESsUREIS 1.016 KelCM2A DESIGN AIRTEMPERA TURE POR AIR CORESSOR AND GAS
SNG TO 12:o 110
STEA (O.s3) 4. JREFERS TO DESIGN VALUE.ALL THE PFDS/ MASS BALANCEISFOR EOR CONDITONS. STRIPPED STEAM
1 FROM 130-D
higte 5. FOR DETAILS ON IP STEAMIHOT WATER COIL SEE FD-S/ FD-5.
6. cONDENSATE TO BE ROUTED TO COOLING TOWER. DWG, FD5
135C
7. NG FUEI BE FINALIZED AFTER GT VENDOR SELECTION.
(O.66
CoNDENSATE
KEY Authorized DWG. FD4
202-D STREAM ID
RECYCE HYDROGEN

30
IP STM
51.

427
A TEMPERATURE, "c
PRESSURE, kg/cm'(A)
KBR HINDUSTAN URVARAK AND RASAYAN LTD
Engineering Services by
KBR Technical Services, Inc.
KBR License No.: F-xI*

124-0 (FD-6)
30 Aug 18 Issue far Firal 8ED GORAKHPUR, UP (INDIA)
PRESSURE, kg/cmG) s per Client's commens
2200 MTPD AMMONA PLANT
NATURAL
NG FLTER Inittal RN RL
GAS DESULFURZATION., REFORMING & SHIFT
A HEAT DUTY, Gcal/hr No. DATE DESCRIPTION CHK APP
PROCESS FLOW DIAGRAM (E.O.R)- NORMAL OPERATION
NITROGEN REVISIONS &APPROVALS
FOR
SSTART-UP cOND FEED GAS COMPRESSOR MASS FLOVw, kghr
(FD-6) HOS6-PR-oWG-PFD-FD1 H296 FD-1
Sprgnimy
DOCUNIENT NUMBER JOB NUMBER DRAMNG NUMBER

Po,-t
 VENT TO

FROM 1402
Co, PRODUCT
110-c TO UREA PLANT
2870 MTPO AS 100 co2
(1.67)
TO 122-0t
111-40 FROM 1094
ASNGAK
7A
108-JIJA ANTLFOAM
CW INJECTION TO 117-JJA
TO 103-cs 16.5 11655 TO 108-JA
8IP STEAM 12201
BFW FROM LP FLASH 110JJA
104Js (FD6) cOLUMN 214 /ogMIN
b WATER
(FD-6) 3500 7 WASH WATER

TO WASH WATER START UP OASE

115. PUMPS SEAL FLUSH ANTI FOAM
H1100 FROM 109-L
104
ANTI FOAM START-UP
FROM 109
HP FUASH GAS CO2 FROM
/4032.47
9) cO, ABSORBER
H101
$CRUBBER 108 J/JA Yro 115-#79 107-JAJBJC STARTA
3TARTLP
FROM 142-D2
094.3 FD-5
8s N2 FOR
7297* 4026.4 11s ONG

TO 109-L SNGAS
OASE SOLuTON HP FLAS 122-D2 TO FUEL
STORAGE TANK COLUMN CO, STRIPPER OTE DWG FD
108-C
112C 10A
9.08 108-C
(2.20) 2751) 789 cw
ANT 163-D1
DWG. FDJ
FOAM TO 1 4
115 125 762.2 FROM
DMM
109-L
NG tom 174-0
(EDA (FO-1)
956.7
37
STARTP

N2
CIRCULATION
TO 150
4 167 56 pg
1104
15
125 MJAHT PROCESS
cONDENSATE
FROM 12
DWG FD3
34
70

OASE
DRANs
105-C
106-C NOTE I)

(31.35 26.37 DWG FD5

11 121.5
PROCEsS
sOLUTION SUMP RA cONDENSATE
TO 101-0 TO 158-C
TO INVENTORY (FO-6)

TO toF
Ior Authorized
KEY

KSTREAM ID

TEMPERATURE, 'G
lssue for Final ASn
KBR HINDUSTAN URVARAK AND RASAYANLTD
Engineering Servics by
KBR Technical Services, Inc.
KBR L0Cense No: F

30 Aug 18
PRESSURE, kg/cmA) 1 GORAKHPUR, UP (INDIA)
2 May 1a Revisad as per Clhant's cumments
12 Mar 18 Initial ssue 2200 MTPD AMMONIA PLANT
NOTES:
)HEAT DUTY, Gcalht No. DATE DESCRIP TION CNKRe 02 REMOVAL (TWO STAGE)
1)cONTAINS TRACE AMOUNTS OF H2. N2, CHA. AI, cO AND C02. REVISIONS & APPROVAI PROCESS FLOW DAGRAM (E.0.R)- NORMAL OPERATION
2) FILTERE PER VBR MASs FLOW, kgihr
HC96-PR-OWG PFD-FD H296 FD-2
7MASs FLOW, TIhr
DocUNENT NUMBER JO8 NUMBER DRAMNG NUMBER
 PURIFIED
SYNTHESIs GAS
We-FO
TO 103-J
44L
DWa FD
WASTE AS TO ANALZER
101-8 FVEL
START UP

4-N,

G
MP
STM

|316 .SIEVE DRIER

OL-sIEVE VOL.
1.07
COND.
STN 41.0 mEACH (1.74)
TO 101-0
172C (FO-6)
057
36.1
4.0
501
TO
120-CF4 X
(FD-4)
S10 120-CF3 ECTIFER

1544LALB

17.1 1.1|n
14-D

115C CW
2464
G
(FD-4)
130-C1C2
Note-2
(35.8
FR 3.46
(FD-4)

FROM 1202
R1)X PUR EERANAGE
EXPANDER PURIFIER
DwG FD2 EXPANDER
GENERATOR ..

lote 4

NOTES: N2 PURGe
HP PURGE GAS
FROM 1240 EFERS To DESIGN VALUE
2. DUTIES: 130-C1= 1.78: 130-c2= 1.68 GCaVh
DWG FD4 3. STREAM INCLUDES MOISTURE PICKED UP DURING DRYER REGENERATION.
NNE
4 cONBIDER SEALGAS RECOVERY TO FUEL (OPTION ONLY) AFTER MACHINE SELECTION
Authorized
KEY
DWG FD
Eng T e c e h l e y
KBR
TO 101-8 FUEL STREAM ID

TEMPERATURE, "C
KBR KBR Lcense No: F a

HINDUSTAN URVARAK AND RASAYAN LTD

30 Aug1 Issua far Final 8ED GORAKHPUR, UP (INCA)
PRESSURE, kg/cm't) 1 2 May ta Ravisau as pas Clant's comments 2200 MTPD AMMONLA PLANT
DA TE DESCRIP TION BY CNK Aa
METHANATION AND PURIFICATION
DWG FO-2
REVISIONS &APPROVAL S PROCESS FLOW DIAGRAM (E.o.R)- NORMAL OPERATION
TO 142401 HEAT DUTY, GCalh
122NA FD-3
o210-F
HO-PR-oWG-PFFJ H296
MASS FLOW, kyhr
FD-6) DOcUMENT NUN6ER DRAWING NUMBER
 DWG FD-1
RECYCLE H, TO 108-DA
DWG FD3
HP PURGE GAS TO FUEL

AMAMONLA FROA# DWG FD-1

11%A
/2006 PPURGE GAS
124-D
ANANONIA HP AMMONIA
DSTLATON sCRUBBER
cOLUNN
123-Q 10207
LP AMMONIA
SCRUBBER

0.36
123C AMMONA
74 VAPOR FROM
STORAGE
MP STM geg 950
211

755 |53|| 161JJA 39 (162 101 1000

|Cw
64 HP STM (FO-6)
11G CW.
COND. 0.29 110-JA / 1016/ 1270
) 190
TO 101U 106-JT
24.86
START-UP TO 105
105-1
H-163|
TO VENT KICKBACK
AMMONA REFRIGERANT COMPRESsOR
(32.65 MP'STM
H2 FOR 1078 (FO6)
STARTUP 25699/
(FD5) 1114 w 116-C1Chilled 150.
3.84 o07 Water 12 A.F
32354 15088
DWG FD3 DELTA P=7.¬
kg/cm
70.4
sYNGAS FROM
PURIFIER FROM
R6
74962/ -Y uQ NHS
C TsTARTUP
(FD5) (FD-3)
220.c1
LO HO FROM
START-Up (FD-3) (FD-3) 130-c2 FD 3)
103-JT TO VENT 4 33.8 20CEA 120-GE 120-CE2
(Note-3) 1.58
SYNTH GAS
COND. MPSIM cOMPRESSOR
(FD-5) 403)22 37
(58.77) 123-c1/c2 417 51.1
195

124 124-C1/C2 CW
(28,53 UNTED ue
16.83
21 TO STEAM

START-UP FOR 105-0

BFW FROM tCATALYST
131-c (FD-2) REDUCTION
START-UP
170
TO 101-8 (FD-1) coLD NHS
TO STORAGE
1. NUMBERSINI 1REFER TO DESIGN VALUES. STEAM

D0o0o:
441.5| .A.P. REFERS TO ANCHOR PoINT. 120 cONDENSATE
3. cONSIDER SEAL GAS RECoVERY TO FUEL (OPTION ONLY) FROM 112
122C1 122C2 AFTER MACHINE SELECTION
TO 125-O

wARM NH
TO UREA PLANT

200 MTPD (AS 100% NH)

KEY 113-NA
A.P. P.154.6 kg/cm(A)
STREAM ID
Engineering Services by
AMWOA
1960
NTHESLs
EFFECTIVE CATALYST VOLJME: 114 m
TEMPERATURE,c
KBR KBR Technical Services, Inc.
KBR L0canse No.: Fum
102-9
PRESSURE, kg/cm'(A)
HINDUSTAN URVARAK AND RASAYAN LTD
11.321 30 Aug 18 lssue for Final BED V8 RN GORAKHPUR, UP (NDIA)
per Cllant's comments 2200 MTPD AMMONIA PLANT
Initial Iss RECOVERY
HEAT DUTY, GcaVhr No, DATI DESCRIP TION BY CHK APP SYNTHESIS, REFRIGRATION &AMMO
REVISIONS &APPROVALS PROCESs FLOW DLAGRAM (E.O.R.) - NORMAL OPERATION
508)| MASS FLOW, k/ht
NNF FUEL GAS LRO Authorized H296-PR-OWG PFD-FD4 H296 FD4
bo (FD-1) DOCUMENT NUMBER JOB NUMBER DRAMNG NUMBER