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Biotech-Lab User Manual

Modular Product Family of Sensors, Simulators and Testers.

Temperature
Pressure Conductivity

HDU-Sensor Family
pH

Flow

www.ibpmedical.com
Foreword

The information contained in this is subject to change without notice. IBP Medical GmbH, its distributors and subsidiaries
take no responsibility for any errors or omissions in this document. The contained software is being delivered on the basis
of a general license contract or in single license. Use or reproduction of the software is allowed only in agreement with the
contractual arrangements. Whoever transfers this software and/or this manual on magnetic tape, diskette or any other media,
except for the purpose of own use, without written authorization of the IBP Medical GmbH, is liable to prosecution.

Author: Werner Pfingstmann

Copyright (C) 2016 IBP Medical GmbH.


All rights reserved

All brand names mentioned in this document are property of their respective owners.

Publisher:
IBP Medical GmbH
Ikarusallee 15 D 30179
Hannover Germany

Internet: http://www.ibpmedical.com

LabCon-L is a subsidiary of IBP Medical GmbH.

REVISIONS

Version Date Author Comments Software Version


1.00 15.05.16 Werner Pfingstmann Initial Version 1.00
1.01 05.09.16 Werner Pfingstmann1.01 Statistic Screen 1.01
added Details optimized

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Table of Contents
1 Introduction .............................................................................................................................................. 5
1.1 Intended use .......................................................................................................................................... 5
1.2 Regulatory ............................................................................................................................................. 6
2 Biotech-Lab Overview ............................................................................................................................... 7
2.1 Display and Control Units ...................................................................................................................... 7
3 Biotech-Lab Modules................................................................................................................................. 8
4 Biotech-Lab Software .............................................................................................................................. 10
4.1 Introduction ......................................................................................................................................... 10
4.2 Installation HDC75 .............................................................................................................................. 11
4.3 Installation PC ..................................................................................................................................... 11
4.4 Software Update ................................................................................................................................... 11
5 OS Windows 10 ....................................................................................................................................... 12
5.1 Changing the Display Language in Windows 10 ................................................................................... 12
6 Biotech-Lab Software .............................................................................................................................. 14
6.1 Biometer General Functionality ............................................................................................................ 15
6.2 Head Area Functionality ....................................................................................................................... 15
6.3 Value Display Area Functionality .......................................................................................................... 16
6.4 Single Sensor Graphic .......................................................................................................................... 17
6.5 All Senor Graphics ................................................................................................................................ 17
6.6 Statistic values ................................................................................................................................... 19
7 Sensor Sub Menus .................................................................................................................................. 20
7.1 Conductivity Sensor Details ................................................................................................................. 20
7.2 Temperature Sensor Details ................................................................................................................. 23
7.3 Pressure Sensor Details ....................................................................................................................... 23
7.4 Flow Sensor Details ............................................................................................................................. 24
7.5 pH Sensor Details ................................................................................................................................ 24
8 HDC75 Display and Control Unit ............................................................................................................. 27
8.1 Getting to know the HDC75 .................................................................................................................. 27
8.2 Technical Data .................................................................................................................................... 28
9 HDU-Sensors and Interfaces .................................................................................................................. 29
9.1 HDU-CDTP Conductivity/Temperature sensor ...................................................................................... 29
9.2 HDU-PRH & HDU-PRS Pressure Sensor Family .................................................................................... 30
9.3 HDU-FL Flow Sensors ...........................................................................................................................32
9.4 HDU-Pt100-I Interface for Pt100 temperature sensors ....................................................................... 33
9.5 Pt100 Sensors Temperature Sensor Family: Air - Surface - General Dip - Laboratory ......................... 33
9.6 HDU-pH-I Interface for pH-Sensor ...................................................................................................... 34
9.7 HDU-pHPt-I Interface for pH-Sensor and Pt100 temperature sensors ................................................ 34
9.8 HDU-YSI400-I Interface for YSI 400 temperature sensors .................................................................. 35
9.9 HDU-YSI700-I Interface for YSI 700 temperature sensors .................................................................. 35
10 HSI - Simulators .................................................................................................................................. 35
11 HAT - Tester ......................................................................................................................................... 35
12 Adjustment and Calibration ................................................................................................................ 36
12.1 Adjustment ...................................................................................................................................... 36
12.2 Calibration ....................................................................................................................................... 36
12.3 General ............................................................................................................................................ 36
12.4 Handling of Reference Solutions ...................................................................................................... 37
13 Maintenance of Biotech-Lab modules ................................................................................................. 38
13.1 Storage ............................................................................................................................................ 38
13.2 Cleaning .......................................................................................................................................... 38
13.3 Calibration period ............................................................................................................................ 38
13.4 Accuracy needed for calibration equipment ..................................................................................... 38

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Safety Instructions
Read this First

FOR YOUR SAFETY READ AND CONSIDER THE SAFETY INSTRUCTIONS BELOW CAREFULLY

• Read carefully the entire user manual of the Biotech-Lab system before using the Biotech-Lab system.

• Read carefully the entire manual of the devices under test before connecting the Biotech-Lab system to the devices under
test.

• The battery included with the HDC75 does not arrive fully charged. The battery must be charged for a minimum of 2 hours
prior to use.

• Keep the devices away from unauthorized persons.

• Make sure that all Biotech-Lab Modules have valid calibration certificates.

• Only use the Biotech-Lab system in a dry environment and do not touch it with wet hands.

• Prevent every mechanical overstraining of electrical wires.

• If the acquired values seem to be not believable, make sure that the no device is defective.

• Prevent electrostatic discharge on the connectors. This can lead to substantial damage of the Biotech-Lab devices and
devices under test. Make sure to be completely discharged before touching the connectors or cables connected to the
instrument.

• Potentials above 42 V against earth ground are dangerous. This potentials can lead to electrical shock and therefore to
health hazards. Make sure that none of the connectors has higher voltage than mentioned before.

• Never open a device of the Biotech-Lab system. There are no serviceable parts inside.

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1 Introduction

This documentation describes the installation and use of the Biotech-Lab System. The system includes:
• Display and Control Units
• Sensors
• Interface Modules
• Software

1.1 INTENDED USE

The Biotech-Lab system is intended to be used in biomedical, laboratory and environmental applications.

Do not use any part of the system in life support applications.

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1 Introduction

1.2 REGULATORY

Ec Declaration Of Conformity

We hereby declare, that the following products conform to the below mentioned European Directive.

Manufacturer IBP Medical GmbH


Ikarusallee 15
30179 Hannover

Products HDC75 Display- and Control Unit


HDU-CDTP Conductivity/Temperature Sensor
HDU-PRH High Accuracy Pressure Sensor Family
HDU-PRS Pressure Sensor Family
HDU-FL Flow Sensor Family
HDU-Pt100-I Interface for Pt100 temperature sensors
HDU-pH-I Interface for pH-Sensor
HDU-pHPt-I Interface for pH-Sensor and Pt100 temperature sensors

Relevant EC-Directives 2004/108/EC


2006/95/EC

Compliance With EN 61326


EN 61000-4-2:1996

Place and Date Hannover 15.05.16

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2 Biotech-Lab Overview

2.1 DISPLAY AND CONTROL UNITS

Biotech-Lab System is a modular product family of high precision active sensors, simulators and testers for
biomedical, laboratory and environmental measuring and testing applications. The modular concept of the
Biomed-Lab system allows the use of any combination of sensors in order to fulfil user specific test or
calibration requirements. Only one central unit for all the daily tasks is needed.

The choices:
• HDC75 - a robust smart device
• PC or Tablet with Microsoft Windows

Depending on the requirements you can use


the HDC75 or a standard computer with
Microsoft Windows as display and control
unit for the Biotech-Lab modules.
Biotech-Lab software works with Microsoft
Windows 7 and 10.

Connectivity of Biotech-Lab modules

All Biotech-Lab modules such as sensors,


simulators, analyser and tester feature an
RS485 Interface.

With a special cable the modules can be


connected to a USB computer interface.

HDC75
Account: Biotech-Lab
Password: btl (Biotech-lab)

Support, manual and software updates are available at:


http://www.ibpmt.com/btle.shtm

HDC75
Account: Biotech-Lab
Password: btl (Biotech-lab)

Support, manual and software updates are available at:


http://www.ibpmt.com/btle.shtm

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3 Biotech-Lab Modules
For the Biotech-Lab System a range of interface modules are available. The general groups are:
• HDU - Sensors and Interfaces
• HSI - Simulators
• HAT - Analyser & Tester

Some modules listed below are under development.


If you have special needs please do not hesitate to contact us.

3.1.1 HDU - SENSORS AND INTERFACES

HDU-Sensors are a product family of high precision active sensors for biomedical, laboratory and environmental
applications.

HDU-CDTP Conductivity/Temperature sensor


HDU-PRH High Accuracy Pressure Sensor Family
HDU-PRS Pressure Sensor Family
HDU-FL Flow Sensor Family
HDU-Pt100-I Interface for Pt100 temperature sensors
Available versions depending on the requirements:
Temperature Sensor Family: Air - Surface - General - Dip
HDU-YSI400-I Interface for YSI 400 temperature sensors
HDU-pH-I Interface for pH-Sensor

3.1.2 HSI - SIMULATORS

HDS-Sources and HVS-Simulators are a product family voltage and pressure sources and Vital Signs Simulators for
biomedical, laboratory and environmental applications.

HSI-PSG16 Pressure Sensor and Source -400 to +750 mmHg for:


Static NIBP Monitor test
Static Pressure and Linearity Test
Pressure Leak Test
Over Pressure Test

HSI-ECG Patient Simulator 12 Lead ECG-Signals

HSI-YSI400 Simulator YSI 400 Temperature Sensors

HSI-IBP Simulator Invasive Blood Pressure Sensor

3.1.3 HAT - ANALYSER AND TESTER

HAT- Analyser and Tester include

HAT-ESA Medical Electrical Safety Analyser

HAT-IPA Infusion Pump Analyser

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4 Biotech-Lab Software
4.1 INTRODUCTION

The Biotech-Lab Software is a modular system of different App’s. The structure of the programs is shown below.
The software works with Microsoft Windows 7 and Microsoft Windows 10.

The Biotech-Lab server is the central software module. Additional App’s provide the functionality needed for the
different Biotech-Lab modules. The App’s are independent programs which can be used simultaneously. All general
functions like settings are also available in all different App’s.

The server functionality includes


• Scanning for connected Biotech-Lab Modules
• Communication with all Biotech-Lab Modules
• Communication between all Biotech-Lab Modules and Applications

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4.2 INSTALLATION HDC75

The HDC75 comes completely ready to work with, no installation is required.

The basic program installation is in C:/Program Files/IBP Medical/.

Each Biotech-Lab App has a system file in C:/Users/accountname/IBP Medical/system directory.

4.3 INSTALLATION PC

For PC’s is a special version of the Biotech-Lab available.

Download the software and start setup.exe program. The different Biotech-Lab App’s must be installed separately.

4.4 SOFTWARE UPDATE

For software updates please navigate to http://www.ibpmt.com/btle.shtm.

Just download the Apps you want to update and copy it into related folders in C:/Program Files/IBP Medical/.

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5 OS Windows 10
If you are not familiar with Windows 10 please navigate to:
http://windows.microsoft.com/en-us/windows

5.1 CHANGING THE DISPLAY LANGUAGE IN WINDOWS 10

To change the default language, sign in to Windows 10 and Go to “Start Menu” and select Settings.

Select “Time & Language”

Select “Region & Language”


Select the region you are in.
Click “Add a language”

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Click on the language you want,
and it will start downloading.

Go back to the “Time &


Language” screen and click on
the language you just installed.

You’ll see three options: “Set as


default”, “Options”, “Remove”.

Under “Options”, click “Download” to


download the language pack and
keyboard for that language.

If you open “Control Panel >


Languages”, you’ll see the traditional
settings which you are familiar with.

Changing the Display Language

To change the language of the user


account you are currently using,
select a language, then click “Set
as default.”

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6 Biotech-Lab Software
The Biometer App allows displaying measuring values from sensors, simulators and testers.

If you start the HDC75 the Lockscreen will look as follows.

Slide from bottom to top to get the


Windows Start Screen.

Access to online manual, Quick Reference and


Biotech-Lab support.

Starts the Biometer Software.

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6.1 BIOMETER GENERAL FUNCTIONALITY

Head Area
Mode selection

Value Display Area

6.2 HEAD AREA FUNCTIONALITY

Button Function

Scans all connected devices and shows the devices


suitable for this program. During the scan all visibla
sensor values are “- - -” .

Settings leads to the base settings of BioTechLab.

Downloads the user manual.

Button shown once


messages are available.

Deletes all messages.

Shows Biotech-Lab and App-Messages.

Shows list of all values

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Shows graph of all values

Shows statistic values of all Sensors

6.3 VALUE DISPLAY AREA FUNCTIONALITY

Depending on the connected device different readouts are shown.

Element Function

This readout is a typical one value displaywithout any additional special


functionality in the display area.

This is a typical two value display. L acc is the accumulated amount in L.

This is a typical two value display with an additional functionality in


the headline. “Dialysis Machine Standard” indicates here Nthe selected
conductivity temperature compensation coefficient.

Shows settings for the particular device.

Shows additional features of the particular device. To return For sensors a single sensor graphic is shown.
to the list view, press the button again.

In case a sensor is disconnected the system scanns the sensor ports automaticaly.
During the scan all visibla sensor values are shown as “ - - - “.

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6.4 SINGLE SENSOR GRAPHIC

After pressing
leads to Graphic Settings
deletes the measured values

Additional Subfunction

The following functions are available with connected mouse only.

With a Right-Mouse-Click into the graphic you get the following menu options.

More sub-functions below.

6.5 ALL SENOR GRAPHICS

After pressing

leads to Graphic Settings


deletes the measured values

Additional Subfunction

The following functions are available with connected mouse only.

With a Right-Mouse-Click into the graphic you get the following menu options.

More sub-functions below.

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Sub-functions Accessible by Mouse

To get the following sub-functions make a Left-Mouse-Click followed by a Right-Mouse-Click.

Scale Range allows modifying the scales


on both sides of the graphic.

Allows selecting the time interval.

Allows selecting the colors of both the grid


and the backplane.

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6.6 STATISTIC VALUES

After pressing

Head Area
Mode selection

Value Display Area

Element Function

Minimum Value
Maximum Value
Arithmetic Mean Value
Standard Deviation

Current Value

This is the time range for the calculation of the statistic


Selection of Statistic Interval values. The time range starts from the last measuring value
and goes back with the selected value.

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7 Sensor Sub Menus
7.1 CONDUCTIVITY SENSOR DETAILS

The following menu shows the settings for conductivity sensors.

Head area shows the serial number and the date of last calibration.

Select the unit you like to see in the graphic here.

Allows selecting a higher resolution of the reading.

Allows selecting the conductivity temperature compensation coefficient

Allows entering a user specific value

Allows adjusting the conductivity.

Values on the right are the readings of current values.

7.1.1 BACKGROUND OF TEMPERATURE COEFFICIENTS

This is a topic that is frequently misunderstood and often neglected in haemodialysis.

A solution’s conductivity will change according to temperature. With increasing temperatures, the measured solution’s
conductivity will increase too. To achieve meaningful measurement results, the conductivity value displayed is compensated
to 25°C. In other words, the display is always converted to a solution temperature of 25°C. The temperature coefficient which
the displayed value is compensated with is expressed as %/°C. Unfortunately however, different solutions also have different
temperature coefficients. To achieve an exact reading, the instrument will have to be adjusted to the temperature coefficient of
the current solution. The commonly used temperature coefficient for dialysates is 2.07 %/K. For naturally occurring solutions,
a value of 1.97 %/°C is frequently used. Many measuring devices not specially tailored to dialysis will use this value.

Dynamic Temperature Compensation

Dynamic temperature compensation is achieved by calculating a temporary temperature coefficient for the measured
temperature using a set of two coefficients for 25°C and 37°C respective. This temporary temperature coefficient is then
applied to the actual measured conductivity to calculate the conductivity at the common reference temperature. The following
table shows the usage of dynamic temperature coefficients applied to a NaCl solution of 14mS/cm.

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Temperature Conductivity 14 mS/cm NaCl Temperature Coefficient Conductivity Readout
Without Compensation
25 °C 14,00 mS/cm 2,000 %/K 14,00 mS/cm
31 °C 15,71 mS/cm 2,035 %/K 14,00 mS/cm
37 °C 17,48 mS/cm 2,070 %/K 14,00 mS/cm

The values 2.00 %/K at 25°C and 2.07 %/K at 37°C are defaults for the respective dialysis machine or values entered by the
user. For demonstration purposes the temperature coefficient for 31°C is mentioned, which is calculated by the sensor from
the values for 25°C and 37°C by linear interpolation.

The calculation below shows the drastic effects of an incorrect temperature coefficient.

Example calculation for an incorrect temperature coefficient, using a dialysate with a temperature coefficient of 2.07 %/°C:

Conductivity Temperature of Temperature Meter Difference in


of Solution Solution Coefficient of Meter Display Values
mS/cm °C %/K mS/cm %

14,00 37,0 2,07 14,00 0,00


14,00 37,0 1,97 14,17 1,21

7.1.2 WHICH TEMPERATURE COEFFICIENT YOU SHOULD USE

First of all please double-check the temperature coefficient with the machine manual. If you have machines from one
manufacturer only in your use the temperature coefficient that the dialysis machine is using for compensation.

If you have different types of dialysis machines in your unit the best solution is to use a temperature coefficient of 2.07 %/°C
for all machines. This avoids confusion with different readings of the conductivity on different machines.

For your water treatment system use the values according the list above. If the manufacturer is not in this list use the Non-
linear Function (nLF) according to ISO7888 – EN27888.

For tap, purified and waste water we recommend to use the Non-linear Function (nLF) according to ISO7888 –EN27888.

7.1.3 SELECTING THE TEMPERATURE COEFFICIENT

Be aware that changing the temperature coefficient will lead to changes in values displayed by the meter.
Therefore only change the temperature coefficient, if you are fully aware of its consequences. If the temperature
coefficient setting is wrong it will lead to false display values.

Biotech-Lab is able to apply dynamic temperature coefficients. It supports a set of 2 coefficients for 25°C and 37°C
respective. If only one temperature coefficient is needed it is necessary to set both, the coefficient for 25°C and for
37° to the same value.

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7.1.4 TEMPERATURE COMPENSATION

Listed below are the temperature coefficients used by most major hemodialysis machine and reverse osmosis manufacturers.
We recommend that you double check this data with documentation from your machine’s manufacturer.

Display To Use For Temperature Coefficient Temperature Coefficient


at 25°C at 37°C
BAXTER Baxter (Europe Dialysis Machine) 2,200 %/K 2,200 %/K

BELLCO Bellco 2,000 %/K 2,100 %/K

B.BRAUN B.Braun 2,000 %/K 2,100 %/K

FRESENI Fresenius 2,000 %/K 2,100 %/K

GAMBRO Gambro 2,000 %/K 2,070 %/K


AK-Type and Phoenix Machines

HOSPAL Hospal 2,000 %/K 2,070 %/K

NIK ALL Nikkiso Overall Conductivity 2,050 %/K 2,050 %/K

NIK BIC Nikkiso Bicarbonate Conductivity 2,200 %/K 2,200 %/K

STANDARD Other Dialysis Machines 2,000 %/K 2,070 %/K

USER TC Adjustable 0 ... 5,000 %/K 0 ... 5,000 %/K

nLF-ISO Non Linear Function for According Standard


tap, purified and waste water. ISO7888 – DIN EN27888
Reference temperature 25°C

RO-DWA Reverse Osmosis DWA 0,00 %/K RO-DWA


DWA GmbH & Co. KG
Ubstadter Straße 28
76698 Ubstadt-Weiher

RO-HERCO Reverse Osmosis Herco 2,200 %/K RO-HERCO


Herco Wassertechnik GmbH Reference temperature 25°C
Planckstraße 26
71691 Freiberg

RO-LAUER Reverse Osmosis Lauer nLF-ISO according Standard RO-LAUER


LAUER MEMBRAN WASSERTECHNIK ISO7888 – DIN EN27888
GmbH Reference temperature 25°C
Industriegebiet Speichermatt
79599 Wittlingen

RO-DWA Reverse Osmosis DWA 0,00 %/K RO-DWA


DWA GmbH & Co. KG
Ubstadter Straße 28
76698 Ubstadt-Weiher

RO-HERCO Reverse Osmosis Herco 2,200 %/K RO-HERCO


Herco Wassertechnik GmbH Reference temperature 25°C
Planckstraße 26
71691 Freiberg

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Display To Use For Temperature Coefficient Temperature Coefficient
at 25°C at 37°C

RO-PPW Reverse Osmosis PPW 2,200 %/K RO-PPW


Phoenix Pure Water GmbH Reference temperature 25°C
Siemens Technopark
Werner-von-Siemens-Str. 2-6
D-76646 Bruchsal - Germany

7.2 TEMPERATURE SENSOR DETAILS

The following menu shows the settings for temperature sensors.

Head area shows the serial number and the date of last calibration.
Select here the unit you like to see.

7.3 PRESSURE SENSOR DETAILS

The following menu shows the settings for pressure sensors.

Head area shows the serial number and the date of last calibration.

Select here the unit you like to see.


Allows selecting a higher resolution for the reading.
Allows taring the sensor.

Allow selecting the damping factor.


Starts a pressure change measurement.

7.3.1 OFFSET BALANCING (TARE)

Caused by drift of the pressure probe, the pressure display may sway slightly around zero. The tare function sets the value to
zero if drift occurs. While performing this function there must not be any pressure on the pressure transducers inlet. This is
assured when the pressure tube is not connected. Then the environmental pressure represents zero.

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7.4 FLOW SENSOR DETAILS

The following menu shows the settings for pressure sensors.

Head area shows the serial number and the date of last calibration.
Select here the unit you like to see.

Select here the unit you like to see.


Allows resetting the accumulated value.
Allow selecting the damping factor.

7.4.1 FLOW DIRECTION

To avoid malfunction of the sensor, please


make sure to connect fluid correctly the sensor.
The sensor has a label showing the flowdirection.

7.5 PH SENSOR DETAILS

The following menu shows the settings for pH sensors.

Head area shows the serial number and the date of last calibration.

Invokes the adjustment function for the sensor. See below.

Allows selecting the source for the temperature compensation.

Allows input of manual compensation value if no temperature


sensor is available.

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7.5.1 PH SENSOR ADJUSTMENT

Return
Value 1 adjustment

Allows to select the number of adjustment points.

Current reading of pH and temperature.


Allows to select and input the buffer solution value.
Leads to the next calibration point.

Return
Value 2 adjustment

Allows selecting the number of adjustment points.

Current reading of pH and temperature.


Allows selecting and inputting the buffer solution value.
Leads to the next calibration point if any.

Otherwise the next window shows the calibration result.

Once all adjustment points are finished the adjustment values are store automatically in the sensor. If something is
wrong with the adjustment the sensor will not accept the values and an error message will be shown.

The Sensor calculates slope of the pH-Probe. It should be better than 75%. Below 75% the pH-Electrode is
considered defective.

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Three possible calibration results.

7.5.2 BACKGROUND OF PH MEASUREMENT

For measuring pH, a combined electrode is used. Combination pH electrodes are combinations of one reference
electrode and one measuring electrode in a glass tube. The pH value in the dialysate is measured by an
unbreakable pH-electrode. The glass body is protected with a plastic coat and due to the jelly-electrolyte-filling, it is
maintenance-free. This electrode’s diaphragm must be stored in 3 mol/l KCl-solution. The protective cap must be
refilled every three to four weeks to prevent the electrode from drying out. Before use the electrode must be
checked for exterior damage and crushed glass. Crusts caused by leaking electrolyte can be removed easily by
rinsing with reverse osmosis-treated water.

The sample volume should be 100 ml of dialysate or 1 liter of untreated water. The sample should be poured into a
clean glass container with a tube or hose, coming into as little contact with air as possible. The pH-value must be
measured immediately in the same container. Make sure that the display stabilizes before the value is read. In
stirred solutions the response rate is faster; the value, however, must be measured at resting fluid.

The pH-electrode must be dabbed only with a lint-free cloth and never rubbed dry. Rubbing destroys the jelly layer
on the glass surface which results in a longer response time for the electrode.

Pressure and fluid currents have considerable influence on the pH measurements. For high accuracy pH
measurement it is essential to take the pH measurement in a resting solution at environmental pressure.

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8 HDC75 Display and Control Unit
The HDC75 is a robust smart device with Windows 10. It has five RS485-Interfaces for the direct connection of the Biotech-Lab
modules.

8.1 GETTING TO KNOW THE HDC75

USB-Interface

The USB-Interface supports USB 2.0 OTG and is capable of supplying one full USB 2.0 load. An USB-OTG Adapter
is needed in order to use USB devices with the HDC75. It is also used for charging the device. For charging use
only the Quick-Charge 2.0 compatible charger delivered with the HDC75. If you charge the device with a different
charger the battery charge status of Windows 10 may not working properly with the increased battery size of the
HDC75.

Quick charge and fast charge modes are only entered when the charger is plugged in while the HDC75 is
completely turned off.

Turning on the HDC75 while in proper fast charge mode results in the sensor ports being inaccessible as long
as charging is in progress.

To activate the sensor ports again it is necessary to briefly unplug the USB charger and then plug it in again.
The charge circuit will revert to normal or slow charge depending on the capabilities of the USB charger.

LED GreenCharger connected


LED Red on: Charging with a standard charger at max. 5 V / 1500 mA
LED Red blinking: Charging with Quick-Charge 2.0 mode at up to 12 V / 1500 mA

Power Button
Turn on: Press and hold the power button about 5 seconds until the green LED gives you a short blink feedback.

Turn off: Press and hold the power button until the device switches off.

Lock and unlock


Lock - Press the power button
Unlock - Press the power button to turn on the HDC75, than place your finger on the lock icon and slide the icon to
the unlock position.

RS485-Interface for the connection of the Biotech-Lab modules.


The connector next to the button is the number one and will be shown as the first sensor in the Biotech-Lab
Software.

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8 HDC75 Display and Control Unit
8.2 TECHNICAL DATA

Computer CPU Intel Atom Z3735G (1.33GHz)


Screen 7” diagonal HD WXGA
IPS multi touch, 1280 x 800,
Memory 32 GB Flash Memory,
1 GB DDR3L SDRAM
32 GB Flash Memory Card
OS Microsoft Windows 10
Network WLAN 802.11 b/g/n
Camera 0.3 MP fixed focus (front-facing);
2 MP fixed focus (rear-facing)
Audio Mono speaker

Interface Micro USB-B Host, also charger connector


5 x RS485, M8 Connector for Biotech-Lab Modules

Degree of Protection IP54

Power Supply 3,7 V / 14000 mHh (52 Wh) Li-ion polymer battery
Quick Charge 2.0 compatible

Environmental Conditions Operating Temperature Range: 0 to 50°C


Storage Temperature Range: -40 to 80°C
Operating and Storage Humidity:
85% max relative humidity non-condensing from 0 to 50°C

Dimensions 250 x 140 x 50 mm

Weight 1,7 Kg

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9 HDU-Sensors and Interfaces
9.1 HDU-CDTP Conductivity/Temperature Sensor

9.1.1 TECHNICAL DATA

Conductivity Quadropole carbon Compound electrode.


4 measuring ranges.
Temperature compensation coefficient may be adjusted.
Range: 0...200.00 mS/cm
Cell constant: 0,54 1/cm
Accuracy: 0...199 uS/cm 0,3% ± 0.6 uS/cm
200...1999 uS/cm ± 6 uS/cm
2...11.99 mS/cm ± 0.06 mS/cm
12...19.99 mS/cm ± 0.03 mS/cm
20...200 mS/cm ± 0.6 mS/cm

Temperature Sensor integrated into the conductivity electrode


Range: 0...100 °C
Resolution: 0.01 °C
Accuracy: 25...40°C ± 0.05°C, otherwise ± 0.1°C

Calibration PTB/NIST traceable

Communication Rate All values five times per second

Degree of Protection P67

Power Supply 3.3 to 5 V, max. 80 mA via RS485- or USB-Interface

Environmental Ambient Operating Temperature Range: 0 to 50°C


Conditions Storage Temperature Range: -40 to 80°C
Operating and Storage Humidity: 85% max
relative humidity non-condensing from 0 to 50°C

Dimensions 124 x 34 mm

9.1.2 FLOW-THROUGH ADAPTER FOR CONDUCTIVITY AND TEMPERATURE MEASUREMENT

The adapter is suitable for measuring pressure, temperature and conductivity in flow-though mode.
With immersion usage of the probe it is suitable for measuring temperature and conductivity
concurrently. The preferred orientation of the adapter is vertical. The axial connector must point down
(see picture). In flow-through mode the axial connector is to be used as inlet meanwhile the side
connector is to be used as outlet. Before measurement it is necessary to shake the adapter slightly,
so that air bubbles trapped inside can pass off through the outlet.

For immersion usage the probe must be disconnected from the flow-through. Pressure
Outlet
Connector
Never touch the carbon ring electrode surfaces with your fingers or other objects.
Do not buckle the probe cable.

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9.1.3 CARING FOR THE CONDUCTIVITY/TEMPERATURE ELECTRODE

Thorough cleaning of the electrode is particularly important for measuring low conductivities. Water-soluble substances must
be removed by rinsing with deionised water. Remove lime and hydroxide crusts with a 10% citric acid solution. To do this,
immerse the electrode in the solution for 30 minutes at room temperature, then rinse it thoroughly with deionised water. Do not
touch the electrode surface with your fingers.

Basically, the conductivity measuring cell does not decay over time. Particular measuring media (for example, strong acids
and caustic solutions, organic solvents), or too high temperatures shorten the service life considerably, and/or lead to
damage.

9.2 HDU-PRH & HDU-PRS Pressure Sensor Family

9.2.1 Technical Data

All Versions
Reading: Readings as mmHg, kPa, Bar or PSI
Measuring: Temperature compensated
Pressure
Connection: IBP-Sensor Port and G1/8” Female internal thread
Membrane: HDU-PRS versions have a Stainless steel membrane which is fluid resistant

HDU-PRH5 HDU-PRH30
Range: -5 to 5 psi Range: -13 to 36 psi
-0.34 to 0,34 bar -0.93 to 2.5 bar
-258 to +258 mmHg -700 to +1900 mmHg
Resolution: 0.01 mmHg Resolution: 0.01 mmHg
Accuracy: General 0.05% full scale Accuracy: General 0.05% full scale
Media -500 to 1000 mmHg ± 1
Compatibility: Gasses mmHg
Over pressure: 2 x full scale Media
Compatibility: Gasses

HDU-PRH15 Over pressure: 1.5 x full scale


Range: -13 to 15 psi
-0.93 to 1 bar
-700 to +775 mmHg HDU-PRS5
Resolution: 0.01 mmHg Range: -5 to 5 psi
Accuracy: General 0.05% full scale -0.34 to 0,34 bar
0 to 300 mmHg ± 0.4 -258 to +258 mmHg
mmHg Resolution: 0.01 mmHg
Media Accuracy: General 0.1% full scale
Compatibility: Gasses Media
Over pressure 2 x full scale Compatibility: Gasses and Fluids
Over pressure: 2 x full scale

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HDU-PRS15 HDU-PRH100
Range: - 12 to 15 psi Range: -13 to 100 psi
-0.85 to 1 bar -0.93 to 7 bar
-650 to +775 mmHg -700 to 5150 mmHg
Resolution: 0.01 mmHg Resolution: 0.1 mmHg
Accuracy: General 0.1% full scale Accuracy: 0.05% full scale
Media Media
Compatibility: Gasses and Fluids Compatibility: Gasses
Over pressure: 2 x full scale Over pressure: 2 x full scale

HDU-PRS30 HDU-PRS100
Range: -13 to 36 psi Range: -12 to 100 psi
-0.93 to 2.5 bar -0.85 to 7 bar
-700 to +1900 mmHg -650 to 5150 mmHg
Resolution: 0.01 mmHg Resolution: 0.1 mmHg
Accuracy: General 0.1% full scale Accuracy: 0.1% full scale
-500 to 1000 mmHg ± 1 Media
mmHg Compatibility: Gasses and Fluids
Media Over pressure: 2 x full scale
Compatibility: Gasses and Fluids
Over pressure: 1.5 x full scale

HDU-PRH50
Range: -13 to 50 psi
-0.93 to 3,5 bar
-700 to 2580 mmHg
Resolution: 0.1 mmHg
Accuracy: 0.05% full scale
Media
Compatibility: Gasses
Over pressure: 2 x full scale

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Calibration PTB/NIST traceable
Communication Rate Five times per second
Degree of Protection IP67
Power Supply 3,3 to 5 V, max. 60 mA
via RS485- or USB-Interface
Environmental Operating Temperature Range: 0 to 50°C
Conditions Storage Temperature Range: -40 to 80°C
Operating and Storage Humidity: 85% max
relative humidity non-condensing
from 0 to 50°C
Dimensions 80 x 34 mm

9.2.2 MEASURING ADAPTER


Each HDU-Pressure sensor comes with tubing set which allows connecting the sensor to typical Biomedical applications.

To adapt the sensor to specific measuring point different adapter are available.

If you have special needs please do not hesitate to contact us.

Fresenius
Dialysis Machine
Pressure Port Adapter

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9.3 HDU-FL FLOW SENSORS
9.3.1 TECHNICAL DATA

HDU-FL100.2000 Measuring principal: Turbine


Range: 100 to 2000 ml/min
H2O at 22°C / 71.6°F
Resolution: 1 ml/min
Accuracy: ± 2.0 % of measured value
Repeatability better ± 0,5%
Fluid temperature: -20°C to +80°C
Pressure: 0 to 5 bar at 22°C

HDU-FL5.1750
High Accuracy
Measuring principal: Gear
Range: 5 to 1750 ml/min
H2O at 22°C / 71.6°F
Resolution: 0,01 ml/min
Accuracy: ± 1.5 % of measured value
Repeatability better ± 0,5%
Fluid temperature: -20°C to +80°C
Pressure: -0.1 to 5 bar at 22°C

Calibration: PTB/NIST traceable

Communication rate: Five times per second

Degree of protection: IP67

Power supply: 3,3 to 5 V, 60 mA via RS485- or USB-Interface

Environmental conditions: Operating Temperature Range: 0 to 50°C


Storage Temperature Range: -40 to 80°C
Operating and Storage Humidity: 85% max
relative humidity non-condensing
from 0 to 50°C

Dimensions: 110 x 30 x 30 mm

9.3.2 FLOW SENSOR MAINTENANCE AND STORAGE

After use make sure to rinse the flow sensor with deionised water for a couple of minutes. Please clean the inlet
filter on a regular basis.

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9.4.1 TECHNICAL DATA

Temperature HDU-Pt100 Range: -50...100 °C


Resolution: 0.001 °C
Accuracy: 25 ... 40°C ± 0.015 °C
otherwise ± 0.025 °C
if Sensor and interface
are adjusted together
Calibration PTB/NIST traceable
Communication Rate Five times per second
Degree of Protection IP54
Power Supply 3.3 to 5 V, max. 70 mA
via RS485- or USB-Interface
Environmental Conditions Ambient Operating Temperature Range: 0 to 50°C
Storage Temperature Range: -40 to 80°C
Operating and Storage Humidity: 85% max
relative humidity non-condensing
from 0 to 50°C
Dimensions 64 x 45 x 25 mm

9.5 PT100 SENSORS Temperature Sensor Family: Air - Surface - General Dip - Laboratory

Rugged Pt100 temperature sensor family

Air General - Dip Surface Laboratory

RS485 Pt100
Interface Interface

Technical data of the sensors are available at:


http://www.ibpmt.com/hdu_e/adoc.asp?hdu_e/hdu_tps.htm.

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9.6 HDU-PH-I INTERFACE FOR PH-SENSOR

pH Range: 0...14 pH
Resolution: 0.01 pH
Accuracy: ± 0.02 pH
Communication Rate Five times per second
Degree of Protection IP67
Power Supply 3,3 to 5 V, max. 80 mA
via RS485- or USB-Interface
Environmental Conditions Operating Temperature Range: 0 to 50°C
Storage Temperature Range: -40 to 80°C
Operating and Storage Humidity: 85% max
relative humidity non-condensing
from 0 to 50°C
Dimensions 64 x 45 x 25 mm

9.7 HDU-PHPT-I Interface for pH-Sensor and Pt100 Temperature Sensors

pH Range: 0...14 pH
Resolution: 0.01 pH
Accuracy: ± 0.02 pH
Temperature Pt100 Range: -50...100 °C
Resolution: 0.001 °C
Accuracy: 25 ... 40°C ± 0.015 °C
otherwise ± 0.025 °C
if Sensor and interface
are adjusted together
Communication Rate Five times per second
Degree of Protection IP67
Power Supply 3,3 to 5 V, max. 80 mA
via RS485- or USB-Interface
Environmental Conditions Operating Temperature Range: 0 to 50°C
Storage Temperature Range: -40 to 80°C
Operating and Storage Humidity: 85% max
relative humidity non-condensing
from 0 to 50°C
Dimensions 64 x 45 x 25 mm

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THE FOLLOWING MODULES ARE UNDER DEVELOPMENT.
IF YOU HAVE SPECIAL NEEDS PLEASE DO NOT HESITATE TO CONTACT US.

9.8 HDU-YSI400-I Interface for YSI 400 temperature sensors.

9.9 HDU-YSI700-I Interface for YSI 700 temperature sensors.

10 HSI - Simulators
These modules are under development.
If you have special needs please do not hesitate to contact us.

11 HAT - Tester
These modules are under development.
If you have special needs please do not hesitate to contact us.

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12 Adjustment and Calibration
Use the adjustment functions only if you are fully aware of their consequences. Wrong adjustment values
will lead to false measurement values and in consequence these false values lead to hazards for patients.

12.1 ADJUSTMENT

An adjustment is a process in which properties of a measuring device are changed in that way that its scale or
display reads the same as an reference device or standard.

12.2 CALIBRATION

Calibration is the process of establishing the relationship between a measuring device and the units of measure.
This is done by comparing a device or the output of an instrument to a standard having known measurement
characteristics. For example the length of a stick can be calibrated by comparing it to a standard that has a known
length. Once the relationship of the stick to the standard is known the stick can be used to measure the length of
other things. Adjustments are checked by performing a calibration.

12.3 GENERAL

According to ISO 10012-1 “General Quality Assurance Requirements for Measuring Equipment” the error
attributable to calibration should be as small as possible. In most areas of measurement, it should be not more than
one third and preferably one tenth of the permissible error of the confirmed equipment when in use. In other words
the accuracy of the references to adjust or calibrate the HDM must have at least a tree times higher accuracy.

After a channel has been adjusted it is necessary to calibrate it afterwards. If inconclusive or incomprehensible
values are shown in the display it is highly recommended to do a calibration.

The procedure of calibration and adjustment is slightly different for each channel. Proceed with an adjustment only if
you have fully understood the procedure.

• Conductivity is adjusted only at one sampling point. No further points are needed due to the high linearity of the
conductivity probe.
• T he temperature sensor does not drift. Normally there is no adjustment necessary. The adjustment is done by using
two sampling points.
• The pressure transducers drift is linear within its tolerances, so there is a tare function (see chapter “Measuring”).
Normally there is no adjustment necessary. The adjustment is done by using seven sampling points.
• Due to the kind of their technology it is necessary to adjust pH probes periodically. This is done using two sampling
points.

If you are uncertain of entering the correct adjustment values you can discard the values and cancel the adjustment
procedure at any time.

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12.4 HANDLING OF REFERENCE SOLUTIONS

IBP Medical standard solutions are produced under ISO13485:2003 quality management. They are traceable to NIST and PTB
Standards Reference Materials and are sealed with tamper-evident packaging.

To ensure standard solution and calibration/verification accuracy.

• Keep solutions tightly capped to avoid evaporation


• Do not return used solutions to the storage bottle
• Do not remove solutions from their original bottle
• Keep the solutions in a cool place
• Use only fresh reference solutions for calibration and verification
• Use the solution immediately after pouring, evaporation will cause errors
• Discard solution the appropriate number of days after opening the bottle
• Discard solution after the expiration date

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13 Maintenance of Biotech-Lab Modules
Generally all Biotech-Lab devices can be considered as easy-care. Like all measuring instruments there is a
minimum of maintenance and care necessary to ensure that all functions work flawlessly.

Operate the instrument only in a dry environment, and do not touch it with damp hands. Ensure that no fluids intrude
into the interior of the device, or into the sockets at the front.

There are no parts in the Biotech-Lab devices which you can repair yourself. Contact our technical support team in
the event of any malfunction. If the device should become damaged, or malfunction, send it to IBP or your distributor
for repair.

13.1 STORAGE

Keep the device in a dry place. Suitable is, for example, the original packaging in which you have received the
Biotech-Lab devices, or the carrying case offered by IBP as accessory. If you do not use the device over a longer
period of time, you should connect it to the included charging device about every month for one hour to avoid
exhausting the batteries.

13.2 CLEANING

Never clean any device with any fluids! In case of pollution you can wipe the surface of the Biotech-Lab devices
with a dry and clean cloth.

13.3 CALIBRATION PERIOD

When delivered new from the factory, each device is adjusted and calibrated before shipment. To ensure reliability,
we recommend the following intervals for calibration:

Parameter Calibration Period


Temperature Once per year
Conductivity Once per year
Pressure Once per year
Flow Once per year
pH Before each use

A complete function test and calibration of the device should be done once a year.

13.4 ACCURACY NEEDED FOR CALIBRATION EQUIPMENT

According to ISO 10012-1 “General Quality Assurance Requirements for Measuring Equipment” the error
attributable to calibration should be as small as possible. In most areas of measurement, it should be not more than
one third and preferably one tenth of the permissible error of the confirmed equipment when in use. In other words
the accuracy of the references to adjust or calibrate the HDM must have at least a tree times higher accuracy.

For liability reasons you should not carry out these tests and
calibration and verification yourself. If IBP performs the calibration,
you will receive a calibration certificate in accordance to ISO17025
which documents the calibration/verification results.

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