02 Jshifterrepair

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Gear stick and protective box: repair Page 1 of 3

Gear stick and protective box: repair


Note!
Lubricate the support points and the slide surfaces with grease -G 052 142 A2-.
1 - Safety washer
 Dismount
and
assemble
→ Fig.

2 - Sleeve
3 - Compression
spring

4 - Sleeve
5 - Torx Bolt 5 Nm
6 - Top
7 - Half bearing

8 - Shock
absorber
9 - Gear stick
guide

10 - Shock
absorber
washer

11 - Seal
 Between the
protective
box and the
body
 Self-
adhesive
 Stick it onto
the
protective
box
12 - Bolt 25 Nm
13 - Support
 Attached on the body
14 - Hexagonal nut 25 Nm
15 - Gear stick
16 - Shock absorber
17 - Protective box for the gear stick

18 - Bearing sleeve

19 - Support bolt

20 - Guide sleeve

vw-wi://rl/S.en-GB.S01807B02J8920.wi::20640223.xml?xsl=3 02/07/2012
Gear stick and protective box: repair Page 2 of 3

21 - Compression spring
 Assembly → Fig.
22 - Selection bracket

23 - Bolt Torx 5 Nm
24 - Lower plate
 In order to dismount it, open the flanges
25 - Cable for selecting gears
 It is connected to the selection bracket
 Position for assembly → Chapter

26 - Cable for changing gears


 Fit into the guide for the gear stick
 Position for assembly → Chapter
27 - Safety washer
28 - Bearing sleeve
 It fits into a single position
29 - Safety washer
30 - Safety washer

Dismounting and
assembling the
safety washer
– For dismounting
and assembling
the safety
washer, pull the
gear stick in the -
direction of the
arrow A- and at
the same time
press
downwards until
reaching the
stopper for the
separating
sleeve with a
screwdriver in
the -direction of
the arrow B-.

Note!
Do not tilt the
separating sleeve
when pressing it
down. It must be
able to easily
access the slot for
housing the safety
washer in the gear
stick.

Assembly of the compression spring

vw-wi://rl/S.en-GB.S01807B02J8920.wi::20640223.xml?xsl=3 02/07/2012
Gear stick and protective box: repair Page 3 of 3

– Put the spring into place in such a way that


the part -A- will remain under the pivot -
arrow-.

– Then pull back the part -B- towards the


gear stick until it stays on the upper part of
the pin -arrow-.

vw-wi://rl/S.en-GB.S01807B02J8920.wi::20640223.xml?xsl=3 02/07/2012

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