Professional Documents
Culture Documents
(Download PDF) Process Systems Analysis and Control 3rd Edition Coughanowr Solutions Manual Full Chapter
(Download PDF) Process Systems Analysis and Control 3rd Edition Coughanowr Solutions Manual Full Chapter
https://testbankfan.com/product/management-control-systems-3rd-
edition-merchant-solutions-manual/
https://testbankfan.com/product/process-dynamics-and-control-4th-
edition-seborg-solutions-manual/
https://testbankfan.com/product/process-control-modeling-design-
and-simulation-1st-edition-bequette-solutions-manual/
https://testbankfan.com/product/process-control-instrumentation-
technology-8th-edition-johnson-solutions-manual/
Separation Process Engineering Includes Mass Transfer
Analysis 3rd Edition Wankat Solutions Manual
https://testbankfan.com/product/separation-process-engineering-
includes-mass-transfer-analysis-3rd-edition-wankat-solutions-
manual/
https://testbankfan.com/product/modern-control-systems-13th-
edition-dorf-solutions-manual/
https://testbankfan.com/product/modern-control-systems-12th-
edition-dorf-solutions-manual/
https://testbankfan.com/product/feedback-control-systems-5th-
edition-phillips-solutions-manual/
https://testbankfan.com/product/management-control-systems-4th-
edition-merchant-solutions-manual/
PROBLEMS
10.1. In the process shown in Fig. P10.1, the concentration of salt leaving the second tank
is controlled using a proportional controller by adding concentrated solution through
a control valve. The following data apply:
a) The controlled concentration is to be 0.1 lb salt/ft 3 solution. The inlet
concentration ci is always less than 0.1 lb/ft 3 .
b) The concentration of concentrated salt solution is 30 lb salt/ft 3 solution.
c) Transducer: the output of the transducer varies linearly from 3 to 15 psig as the
concentration varies from 0.05 to 0.15 lb/ft 3 .
d) Controller: the controller is a pneumatic, direct-acting, proportional controller.
e) Control valve: as valve-top pressure varies from 3 to 15 psig, the flow through
the control valve varies linearly from 0 to 0.005 cfm.
f) It takes 30 sec for the solution leaving the second tank to reach the transducer at
the end of the pipe.
Draw a block diagram of the control system. Place in each block the appropriate transfer
function. Calculate all the constants and give the units.
Figure P10.1
Solution 10.1
(5.23)
Use the process shown in Figs. 10.3 and 10.4 for Problems 10.2-10.5
Figure 10.4 Equivalent block diagram for a chemical-reactor control system ( CR is now
in concentration units).
10.2 Verify the values of τ 1 and τ 2
Solution 10.2
V
τ = residence time for each tank = , (time)
F
V τ
τ 1 = effective time constant for tank 1 = = , (time)
F + k1V 1 + k1τ
τ 3 3
τ1 = = = = 2 min
1 + k1τ 1 + *3 1.5
1
6
τ 3 3
τ2 = = = = 1min
1 + k2τ 1 + 2 *3 3
3
10.3 Determine the steady state value of the controller output, ps in mA.
From Eq(10.10), the steady state pressure signal to the control valve is 10.5psig:
( 20mA − 4mA) = 14mA is the signal to the transducer from the controller.
(10.5 psig )
(15 psig − 3 psig )
10.4 Use Simulink to determine simulate the open loop response of the two chemical
reactors to a step change in the feed concentration, C0, from 0.1 lbmole A/ft3 to 0.25
lbmole A/ft3.
0.67 0.333
2s+1 s+1
Step Transfer Fcn Transfer Fcn 1
Add Scope
0.0244
C2 steady state
10.5 The open loop process has an upset such that the flow rate to the process
instantaneously rises to 120CFM (from the original 100CFM). How does the open
loop block diagram change? Plot the outlet concentration of A both reactors as a
function of time.
Solution
Assuming the temperatures all stay the same, the increased flow rate changes the time
constants in the two reactors. The reduced residence time means less conversion, hence
the concentration of A exiting the 2 reactors will increase.
dC1 1 1 Fnew
τ 1new + C1 = C0 + M (1)
dt (1+ k1τ new ) (1+ k1τ new )
dC2 ⎡ 1 ⎤
τ 2 new + C2 = ⎢ ⎥ C1 (2)
dt ⎣1+ k2τ new ⎦
V 300 ft 3
τ new = = = 2.5 min
Fnew 120CFM
V τ new 2.5
τ 1new = = = = 1.765 min (was 2min)
Fnew + k1V 1 + k1τ new ⎛1⎞
1 + ⎜ ⎟ 2.5
⎝6⎠
V τ new 2.5
τ 2 new = = = = 0.9375 min (was 1min)
Fnew + k2V 1 + k2τ new ⎛2⎞
1 + ⎜ ⎟ (2.5)
⎝3⎠
Block diagram is essentially the same, except time constants are decreased
and the initial steady states are different... they are they steady state concentrations
from the previous conditions: C1 (0) = 0.0733 and C2 (0) = 0.0244.
Using (1) and (2) above:
dC
1.765 1 + C1 = 0.706(0.1) + 0.00588(1) C0 = 0.1 and M=1
dt
dC
0.9375 2 + C2 = 0.375C1
dt
Solving using MATLAB, using an m-file:
function CPRIME=prob10_5(t,C)
CPRIME(1,1)=((0.0706+0.00588)-C(1))/1.765;
CPRIME(2,1)=(0.375*C(1)-C(2))/0.9375;
[t,C]=ode45('prob10_5',[0,10],[0.0733 0.0244]);
plot(t,C)
0.08
0.07
0.06
Conc A
0.05
0.04
0.03
0.02
0 1 2 3 4 5 6 7 8 9 10
Tim e
C =
0.0733 0.0244
0.0737 0.0251
0.0741 0.0257
0.0744 0.0262
0.0747 0.0266
0.0749 0.0270
0.0751 0.0272
0.0753 0.0275
… …..
0.0765 0.0287
0.0765 0.0287
0.0765 0.0287
0.0765 0.0287
0.0765 0.0287
0.0765 0.0287
0.0765 0.0287
0.0765 0.0287
Using Simulink:
dC1/dt 1 C1
s C1
IC=0.0733
Scope
0.375
Gain 1
1 1/0.9375
s C2 C2
Add 1
IC=0.0244 Gain 2
Same
solution.
10.6 Two isothermal stirred tank reactors are connected by a long pipe that acts as a pure
time delay between the two tanks (no reaction takes place in the pipe). CSTR #1 is
at a higher temperature than CSTR #2, but both temperatures remain constant.
Assume constant throughputs and holdups (volumes) and a first order, irreversible
reaction taking place in each CSTR (AÆ B). The flow rate through the system is 4
ft3/min and the delay time in the pipe is 30 seconds. The inlet concentration to
CSTR #1 is initially at steady state at 1 lbmole/ft3 and is increased at time zero
through a step change to 2 lbmole/ft3.
a) Draw the block diagram for the process, be sure to include all necessary constants.
b) Use Simulink to plot the exit concentration of A from each of the reactors.
c) Use Simulink to plot the exit concentration of B from each of the reactors.
DATA
CSTR #1 CSTR #2
Rate Constant (min-1) 0.3 0.15
Volume (ft3) 25 15
Reactor
Reactor Dead Time = 30 sec #2
#1
0.348 Ca1' 0.64
2.17 s+1 2.4s+1 Ca2'
Step CSTR #1 Transport CSTR #2
Ca1' Delay
0.223
0.348 Initial Ca 2
Ca1 Ca2
Inital Ca 1
Cb1
Scope
1 1
6.25 s+1 3.75 s+1
Step 1 CSTR #3 Transport CSTR #4
Delay 1
Rearranging (2):
dC A 2 F ⎛F ⎞
= C A0 − ⎜ + k2 ⎟ C A 2 (1')
dt V2 ⎝ V2 ⎠
dC A 2 4 ⎛ 4 ⎞
= C A0 − ⎜ + 0.15 ⎟ C A 2 (2')
dt 15
N ⎝
15 ⎠
0.267 0.417
Programming on Simulink:
dCa 1/dt
1 Ca1
s 0.46
Integrator
Gain
4/25
Constant
Transport
Delay
0.348
Ca1o
Scope 2
dCa 1/dt
1 Cb1
s 4/25
Integrator 1
Gain 1
Cb1 0.3
Gain 2
0.267
Gain 3
Transport
Delay 1
0.652
1 Ca2 Cb 10
s 0.417
Integrator 2 0.223
Gain 4
Ca2 initial
0.267
Cb2 Gain 5
Cb2
1
s
0.777
Integrator 3 0.15
Behmen was well entitled to teach that lesson of tolerance which his
age had so forgotten. In one of his letters he says, ‘I judge no man;
that anathematizing one of another is an empty prating. The Spirit of
God Himself judgeth all things. If He be in us, why need we trouble
ourselves about such idle chatter? On the contrary, I rejoice much
rather in the gifts of my brethren, and if any of them have received
another gift to utter than have I, why should I therefore condemn
them? Doth one herb, or flower, or tree, say to another, Thou art sour
and dark; I cannot stand in thy neighbourhood? Have they not all
one common Mother, whence they grow? Even so do all souls, all
men, proceed from One. Why boast we of ourselves as the children
of God, if we are no wiser than the flowers and herbs of the field,’ &c.
—Theos. Sendbr. 12, §§ 35, 36. Again, in the same letter (§ 61),
‘Doth not a bee gather honey out of many flowers; and though some
flowers be far better than others, what cares the bee for that? She
takes what serves her purpose. Should she leave her sting in the
flower, if its juices are not to her taste, as man doth in his
disdainfulness? Men strive about the husk, but the noble life-juice
they forsake.’
Exhortations to try the spirits, and warnings like those adverted to,
not lightly to take whatever fancies may enter the brain, for special
revelation, are given in Theos. Send. xi. § 64. The test he gives for
decision between a true and a false claim to revelation, is the
sincerity of desire for the divine—not self-glory; a genuine charity
towards man; a true hunger, ‘not after bread, but God.’-Compare
Aurora, cap. xix. § 77.