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JT330S2smsV1.4 2
JT330S2smsV1.4 2
JT330S2smsV1.4 2
S2
User Manual
USER MANUAL
Attention information 1
Wiring 15
Operation example 30
EMC 61
Protocol 64
JT330S2 series
Please read this manual carefully before installing/debugging/using the product! (V1.4)
Our company prohibits online sales and online purchases of our products, otherwise our company will not be responsible for warranty and service.
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Preface
you for using our company's high-performance general-purpose JT330S2 series AC frequency converter. Thank
This manual provides users with installation, parameter setting, fault diagnosis, troubleshooting and daily maintenance of this inverter.
In order to ensure that the inverter can be installed and operated correctly, please read this manual in detail before installing it.
manual, and keep it properly and hand it over to the user of the machine.
If you have any questions or special requirements regarding the use of the inverter, please feel free to contact our regional office.
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Table of contents
…… ……
Chapter 1 Attention Information………………………………………………………1
13
. Installation environment………………………………………………………………2
……
2 2 Frequency converter model description……………………………………………………8
.
……
Chapter 3 Storage and Installation…………………………………………………14
……
3 1 Storage…………………………………………………………………………14
.
…
3 2 Installation site and environment……………………………………………14
.
………
4 2 Terminal diagram…………………………………………………………16
.
……
4 3 Basic wiring diagram……………………………………………………17
.
……
4.4 Wiring precautions……………………………………………19
4.6 ……
Peripheral electrical selection guide……………………………………25
……
4 7 Instructions for use of peripheral electrical appliances……………………………………………25
.
……
Chapter 5 Operation and display………………………………………………………26
6.1 Keyboard panel run, stop, up and down key speed adjustment………………30
6.2 Keyboard panel operation and stop, keyboard potentiometer speed adjustment………………30
6.3 External terminal operation and stop, external potentiometer speed adjustment………………30
6.4 External terminal operation, stop, external analog voltage signal speed regulation…………30
6.5 External terminal operation, stop, external analog current signal speed regulation…………30
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The safety provisions described in this user manual are very important to ensure that you use the inverter safely to prevent yourself or the people
around you from being injured and the property in the working area from being damaged. Please be fully familiar with the following icons and their
meanings, and be sure to follow the marked precautions. matter, then continue reading this user manual.
This symbol indicates that failure to operate as required may result in death or serious injury.
Danger
warn This symbol indicates that failure to operate as required will result in moderate personal injury or minor injury and
This symbol indicates matters that require attention during operation or use.
Notice
hint
This symbol prompts the user with some useful information.
The following two icons are supplementary explanations of the above signs:
• This frequency converter is suitable for general industrial three-phase AC asynchronous motors.
Notice
• This inverter cannot be used in equipment that may threaten life or harm the human body due to inverter failure or
working errors (nuclear power control equipment, aerospace equipment, transportation equipment, life support
• This product is manufactured under the supervision of a strict quality management system. However, when used in
important equipment, safety protection measures must be taken to prevent the expansion of the frequency converter failure.
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• Install indoors in a well-ventilated place. Generally, it should be installed vertically to ensure the best
• The ambient temperature is required to be within the range of -10~40ÿ. If the temperature exceeds 40ÿ, please remove
For the lower cover, if the temperature exceeds 50°C, external forced cooling or derating is required. establish
Note
Users are advised not to use the inverter in such a high temperature environment, as this will
meaning
Greatly reduces the service life of the frequency converter. •
of water droplets. • Install in a place with vibration less than 0.5G to prevent damage from falling. Frequency converters not allowed
• Install in an environment away from electromagnetic fields and free of flammable and explosive substances.
• Make sure to install the inverter on fireproof material (such as metal) to prevent fire. • Make sure that no foreign matter
police
enters the inverter, such as wire fragments, solder, zinc iron sheets, etc.
tell
Prevent circuit short circuit from causing the inverter to burn out.
perform wiring work without completely disconnecting the power supply. • Do not open the cover or perform
• When performing wiring, inspection, etc., the power must be turned off for 10 minutes. Otherwise,
• Do not install or use an inverter with damaged or missing components to prevent personal accidents.
The main circuit terminals and cables must be firmly connected, otherwise poor contact may cause
police
Damage to the inverter.
tell
• For safety reasons, the ground terminal of the frequency converter must be reliably grounded.
Due to the influence of ground common impedance interference, multiple inverters should be grounded at one point.
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Correct grounding
Frequency converter Frequency converter Frequency converter
method
G G G
Picture 1-1
• It is strictly prohibited to connect the AC power supply to the output terminals U, V, W of the inverter, otherwise it will
prohibit
Three- R IN
power T IN
Figure 1-2
• On the input power side of the inverter, be sure to configure a no-fuse circuit breaker or a circuit breaker with leakage protection
force
for circuit protection to prevent the expansion of accidents caused by inverter failure.
• It is not suitable to install an electromagnetic contactor on the output side of the frequency converter. This is because when
the contactor is turned on and off when the motor is running, operating overvoltage will be generated and damage the
following three situations: ÿ Frequency converter used for energy-saving control. The system always works at the rated
converter needs to be cut off. ÿ When participating in important process flows, which cannot be shut down for a long time,
and need to switch between various control systems to improve system reliability.
note that the contactor must not operate when the inverter has output!
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been stored for more than 1 year, use a voltage regulator to gradually
Increase the voltage to the rated value, otherwise there is a risk of electric shock and explosion.
Danger
• Do not touch the inside of the inverter after powering on, and do not put bars or other objects into it.
risk
Otherwise, it may cause death by electric shock or the inverter may not work properly. • Do not open the cover
while the inverter is powered on, otherwise there is a risk of electric shock.
• Be careful when using the restart function after power outage, otherwise it may cause personal injury or death.
• If the operation exceeds 50Hz , the speed of the motor bearings and mechanical devices must be ensured.
degree range.
• Mechanical devices that require lubrication such as reduction boxes and gears should not be operated at low speed for a long time. Otherwise,
Otherwise, its service life will be reduced or even the equipment will be damaged.
• When ordinary motors run at low frequencies, the heat dissipation effect becomes poor and must be derated.
If it is a constant torque load, the motor must be forced to dissipate heat or use
police
Frequency conversion special motor.
tell
• If the inverter is not used for a long time, be sure to cut off the input power to avoid
Entry or other reasons may cause the inverter to be damaged or even cause a fire. • Since the
output voltage of the frequency converter is a PWM pulse wave, please do not
Install a capacitor or surge current absorber (such as a varistor), otherwise it will cause
This may cause the inverter to malfunction and trip, or even damage the power components. If it is already installed
ban
surge current absorber
end
IN
IN M
Frequency converter
ÿ
IN
ban
Figure 1-3
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• Before using the motor for the first time or reusing it after being stored for a long time, the motor should be insulated.
Check the insulation resistance and ensure that the measured insulation resistance is not less
than 5Mÿ. • If you need to use the inverter outside the allowable operating voltage range, you need to configure a boost or step-down voltage.
worse. At this time, it needs to be derated. Generally, the derating needs to be derated by about 10% for every 1000m of
Iout
100%
90%
80%
1000 2000 3000 4000 meters
• It is forbidden to touch the radiator or charging resistor of the inverter with your hands, otherwise it may cause
scald.
• It is strictly prohibited to use switching devices such as contactors on the input side of the inverter for direct and frequent start and
prohibit stop operations. Due to the large charging current in the main circuit of the frequency converter, frequent switching on and off
Electricity will produce a heat accumulation effect, causing thermal fatigue of components and greatly shortening the
R IN
Three-
M
phase S IN
Frequency converter ÿ
AC power T IN
prohibit
Figure 1-5
force • If the inverter emits smoke, smells, strange noises, etc., please cut off the power supply immediately.
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• The electrolytic capacitor of the frequency converter may explode when burned, so please handle it properly.
police
tell • Plastic parts such as operating keyboards will produce toxic gases when burned, so please dispose of them properly.
Note
• Dispose of the frequency converter as industrial waste.
meaning
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project illustrate
Rated voltage three-phase 380V, single-phase 220V, three-phase 220V, three-phase 480V
Number of phases and frequency three-phase 50/60Hz (refer to rated current specification)
enter
Allowable variation range: The voltage is allowed to change by ±20%, and the frequency is allowed to change by ±5%Hz.
power supply
The low voltage operating point is set at -20% of the standard voltage, determined by the DC bus voltage.
Low voltage protection point
Certainly
power supply
The instantaneous trip value of the trip current is 200% of the G series of rated current.
Baseband 0.5ÿ600Hz
Control and
DC braking addition and subtraction The braking voltage is adjustable from 5 to 30%, allowing 0.5 to 50Hz braking, and the braking time is adjustable
output
fast time from 0.0 to 25.0 seconds. Acceleration and deceleration time 0.1~6553 seconds
indicators
Low-frequency torque compensation is adjustable from 0 to 30%, automatic torque boost, and any V/F curve is adjustable
Speed tracking, pause deceleration, PID control, automatic speed compensation, automatic adjustment of voltage
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project illustrate
Programmable module
control signal
Digital input: five sets of multifunctional programmable digital input terminals (HDI pulse input terminals)
Digital output HDO and DO terminals are open collector outputs, and HDO can be used as a pulse output terminal.
Operating frequency, set frequency, bus voltage, output voltage, operating speed, output power, output torque,
PID given value, PID feedback value, etc. Display function seven-segment
the standard value, output power limit, output frequency speed conversion, DC bus voltage
Overcurrent, overload, short circuit protection; overvoltage, low voltage protection; overheating protection, grounding, output
protection function standard function
phase loss.
The surrounding
environment of the installation environment must be free of corrosive, flammable, explosive and water-absorbing dust substances; there are no requirements for accumulation of
various lint
The altitude is below 1000 meters. If the altitude exceeds 1000 meters, the rated current must be reduced.
production
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IN
W1
15
88888 88888
88888
88888
85.3
80.8
H1
14.6
D1 D
88888
88888
126.5
118.5
Unit: mm
model In W1 H H1 D D1
0007G1
0015G1
0022G1
90 80 187 177 133 5.7
0007G3
0015G3
0022G3
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IN
W1
15
88888 88888
88888
88888
85.3
80.8
H1
14.6
D1 D
88888
88888
126.5
118.5
Unit: mm
model In W1 H H1 D D1
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IN
W1
15
88888
88888 88888
88888
85.3
80.8
H1
14.6
D1 D
88888
88888
126.5
118.5
Unit: mm
model In W1 H H1 D D1
0055G3
130 115 247 236.5 162 5.7
0075G3
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88888
88888
85.3
80.8
60.3 55.8
without tray
88888
88888
126.5
118.5
78.5 70.5
with tray
71
56.3
With tray opening dimensions
Opening dimensions without tray
119
81.3
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Voltage
220V 220V(240V) 380V(415V)
0.75 4 4 2.8
1.5 7 7 4.4
4 -
17 10
5.5 -
25 13
7.5 -
32 17
Notice:
1. Please select the resistance value and frequency of use specified by our company;
2. The installation of the braking resistor must consider the safety and flammability of the environment, and be at least 100mm away from the frequency converter.
3. The parameters in the table are for reference only and do not serve as standards.
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3.1 Storage
This product must be placed in the packaging box before installation. If it is not used temporarily, please pay attention to the following items
when storing:
relative humidity of the storage environment ranges from 0% to 95%, and there is no condensation; •
The storage
liquids; • environment does not contain corrosive gases and
It is best not to store the inverter for a long time. Long-term storage will cause the deterioration of the electrolytic capacitor. If long-
term storage is required, it must be powered on once within half a year for at least 5 hours. The input voltage must be buffered by a
The environmental conditions of the installation site will affect the service life of the inverter.
dust, oil, gas and metal dust; • A place without vibration, easy to
places; •
For the convenience of maintenance, sufficient space must be left around the inverter. as the picture
circulation.
shows. • In •order to achieve good cooling effect, the inverter must be installed vertically and ensure smooth air
If the installation is not secure. Place a flat plate under the base of the inverter before installing it. If installed on a loose surface, the
stress may cause damage to the main circuit parts, thus damaging the inverter;
• The installation wall should be made of non-combustible materials such as iron plates.
a When multiple inverters are installed in the same cabinet, use vertical installation. While paying attention to the spacing, please add
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Chapter 4 Wiring
4.1 Main circuit wiring diagram
Power supply: Please pay attention to whether the voltage level is consistent to avoid damaging the inverter.
Electromagnetic
contactor: Note: Please do not use the electromagnetic contactor as the power switch of the inverter.
AC reactor: When the output capacity is greater than 1000KVA, it is recommended to install an AC
88888
88888
Frequency
converter: Please be sure to connect the main circuit line and control signal line of the frequency
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Ground terminal
Ground terminal
485 EMC
ON OFF OFF ON
AO2
HDO DO MI1 MI2 MI3 MI4 HDI 485+ AI1 AO1 AO2 AO1
AI2
TA TB TC 24V OP DCM 485- AI2 10V GND GND
AI1
IV
I
output selection (factory value)
AO2
V voltage output selection
I
Current input selection (factory value)
AI2
V voltage input selection
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The wiring part of the frequency converter is divided into main loop and control loop. The user can lift the cover of the casing, and at this time
You can see the main circuit terminals and control circuit terminals. Users must connect them accurately according to the following wiring circuits.
IN
IN 3ÿM
Single R
IN
phase
Motor
input power T AND
Forward run
MI1
Reverse run
FACING
MI2
TA-TB is a normally open contact
TB
Multi-function MI3
TB-TC is a normally closed contact
input terminal TC
MI4
MI1ÿHDI
HDI (pulse input) GND
Analog output
DCM
(0ÿ10V/0mAÿ20mA)
AO1
V/A
AO2
V/A
+10V
external voltage
GND
frequency 24V
HDO Open
collector output
DO
output)
DCM
485+
RS485 interface
485-
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S S
IN
T T
IN 3ÿM
IN
Motor
AND
Forward running
MI1
reverse run
FACING
MI2
TA-TB is a normally open contact
TB
Multi-function MI3
TB-TC is a normally closed contact
input terminal TC
MI4
MI1ÿHDI
HDI (pulse input) GND
Analog output (0
DCM
ÿ10V/0mAÿ20mA)
AO1
V/A
AO2
V/A
+10V
external voltage
GND
Rate 24V
HDO collector
Open output
DO
output)
DCM
485+
RS485 interface
485-
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The switching input terminal forms an optocoupler isolation with +24V and DCM. Input
used as a high-speed pulse input channel, with a maximum input frequency of 100KHz. The
24V inverter has +24V power supply. Maximum output current: 150mA is the
Analog input, current (4~20mA) or voltage (0~10V), is determined by the AI1 and AI2 jumpers on
10V provided for this machine, the output current range: 0~100mA, is the reference zero
voltage range: 0~24V, output current range: 0~50mA 24V pull-up resistor range:
HDOÿDO
2k~10kÿ HDO terminal can be used as a high-
communication port, please use twisted pair or shielded wire external power input terminal for standard 485 communication
When HDI is used, the OP needs to be connected to the external power supply and disconnected from the +24V power terminal.
•When wiring, please select wiring diameter specifications in accordance with electrical regulations to ensure safety.
Complete.
•It is best to use isolated wires or conduits for power supply wiring, and ground both ends of the isolation layer or conduits;
•Be sure to install an air breaker NFB between the power supply and input terminals (R, S, T). (If using leakage
When using a circuit breaker, please use a circuit breaker with high frequency countermeasures).
•Power lines and control lines should be arranged separately and not in the same wire trough.
•Do not connect the AC power supply to the output terminals (U, V, W) of the inverter;
•The output wiring must not touch the metal part of the inverter shell, otherwise it may cause a short circuit to ground.
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•Phase-shifting capacitors, LC, RC noise filters and other components cannot be used at the output end of the frequency converter. •The
main circuit wiring of the frequency converter must be kept away from other control equipment.
•When the wiring between the inverter and the motor exceeds 50 meters (220V series), (380V class 100 meters), a high dv/dt will be generated inside
the motor coil, which will cause damage to the motor's interlayer insulation. If it is damaged, please use an AC motor dedicated to the inverter or
•When the distance between the inverter and the motor is long, please reduce the carrier frequency, because the larger the carrier, the greater the high-
order harmonic leakage current on the cable, and the leakage current will have adverse effects on the inverter and other equipment.
cannot be placed in the same wire trough as the main circuit wiring, otherwise interference may occur.
Please use shielded wires for signal lines and ground them at one end. The wire diameter is 0.5-2mm². It is recommended to
use 1 lines.
shielded
mm²
wire for control
Please use the third grounding method (below 100ÿ) to connect ground wire terminal E;
When using ground wires, please follow the basic length and size of electrical equipment technology;
Absolutely avoid sharing ground electrodes with large electrical equipment such as welding machines and power machinery.
The grounding wire should be kept as far away from the power lines of large electrical equipment as possible;
For the grounding wiring method of multiple inverters, please use the following figure (a).
•Ground terminal E must be properly grounded and must not be connected to the neutral line.
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4.5.1 Selection
the inverter is connected to a large-capacity power transformer (above 600kVA) or the phase advance capacitor is switched, the power
input circuit will generate excessive peak current, which may damage the components of the converter. . To prevent this from happening, install a
DC reactor or AC reactor. This also helps improve the power factor on the mains side. In addition, when a thyristor converter such as a DC driver is
connected to the same power supply system, a DC reactor or AC reactor must be installed regardless of the power supply conditions.
4000
A power supply tuning reactor is required
600
Power capacity (kVA) No reactor required
0
60 400
When running a special motor, please confirm that the rated current of the motor is not higher than the rated output current of the inverter.
In addition, when multiple induction motors are operated in parallel with one inverter, the capacity of the inverter should be selected so that 1.1 times
the total rated current of the motors is less than the rated output current of the inverter.
Starting torque(3)
The starting and acceleration characteristics of a motor driven by an inverter are limited by the overload rated current of the combined
inverter. Compared with the starting of general commercial power supply, the torque characteristics are smaller. If a larger starting torque is required,
please increase the capacity of the inverter by one level or increase the capacities of the motor and the inverter at the same time.
Although the protection function will operate and the output will stop when the inverter fails, the motor cannot be stopped suddenly at this
time. Therefore, please install a mechanical stopping and holding structure on mechanical equipment that requires emergency stop.
Terminals PB(+) and P1(+) are the terminals for connecting special options. Do not connect to equipment other than dedicated options.
inverter is used for reciprocating loads (cranes, elevators, punch machines, washing machines, etc.), if a current of 150% or more than
this value flows repeatedly, the IGBT inside the inverter will The service life will be shortened due to thermal fatigue. As a rough guide, when the
carrier frequency is 4kHz and the peak current is 150%, the number of starts/stops is approximately 8 million.
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Especially when low noise is not required, please lower the carrier frequency. In addition, please reduce the peak current during reciprocation to less than
150% by reducing the load, extending the acceleration and deceleration time, or increasing the inverter capacity by one level. (When performing test runs for these
applications, be sure to confirm the reciprocating current. peak current and adjust as needed).
In addition, when used in cranes, since the start/stop action during inching is fast, it is recommended to make the following selections to ensure the motor
·The capacity of the frequency converter should ensure that its peak current is less than 150%.
·The capacity of the inverter should be at least 1 level larger than the motor capacity.
Compared with using a commercial power supply to drive a standard motor using an inverter, the losses generated will increase somewhat. In the low speed
range, the cooling effect will become worse and the temperature of the motor will increase. Therefore, in the low speed range, please reduce the load torque of the
motor. The allowable load characteristics of our company's standard motors are as shown in the figure. In addition, when 100% continuous torque is required in the
low speed range, please consider whether to use a dedicated motor for an inverter.
100
90-
80-
70-
60-
50-
Torque(%) -
continuous
36 20 60
Frequency(Hz)
When the input voltage is high (above 440V) or the wiring distance is long, the insulation of the motor must sometimes be considered
Pressure resistant. For details, please contact our agent or sales representative.
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High-speed
operation When used under conditions higher than the rated speed of the motor, dynamic balance and bearing durability may sometimes occur.
Torque characteristics
The torque characteristics are different when driven by an inverter and when driven by a commercial power supply. Be sure to confirm the load
vibration
The 330S series inverter can choose high carrier modulation mode PWM control (according to different parameters, low carrier modulation mode
PWM control can also be selected). When high carrier modulation PWM control is selected, the vibration of the motor will be reduced, which is basically the
same as when driven by commercial power supply. However, the vibration will become slightly larger in the following situations.
You need to pay attention when changing speed to a machine that used to operate at a constant speed. At this time, it is more effective to install anti-
vibration rubber under the motor frame or perform frequency jump control.
imbalance of the rotating body itself when operating at a high speed above the rated speed of the motor.
Noise
Noise varies based on changes in carrier frequency. When running at high carrier frequency, it is basically the same as when driven by commercial
power supply. However, operation above the rated speed will produce greater wind noise.
The rated current of the pole-changing motor is different from the standard motor. Please confirm the maximum current of the motor and select the
corresponding inverter. Be sure to switch the pole number after the motor stops. If switching is performed while rotating, the regenerative overvoltage or
overcurrent protection circuit will operate and the motor will coast to a stop.
underwater motor
The rated current of underwater motors is larger than that of standard motors, so please pay attention when selecting the inverter capacity. In
addition, when the wiring distance between the motor and the inverter is long, the maximum torque of the motor will be reduced due to voltage drop, so
please use thick enough cables for wiring. When an explosion-proof motor drives a pressure-resistant explosion-proof motor, the motor and frequency
converter need to be combined for explosion-proof testing. The same applies when driving existing explosion-proof motors.
In addition, the PG used in pressure-resistant and explosion-proof inverter motors with PG is intrinsically safe and explosion-proof. in the frequency converter and
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Gear
transmission motors Gear transmission motors have different rotation ranges in continuous use due to different lubrication methods
and manufacturers. Especially when lubricated with oil, there is a risk of sintering only when running in the low speed range. In addition, when
Single-phase motor
Single-phase motors are not suitable for variable speed operation with frequency converters. When using capacitor starting mode,
high-order harmonic current will be generated in the capacitor, which may damage the capacitor. For single-phase motors with split-phase
starting and rebound starting methods, since the internal centrifugal force switch does not operate, there is a risk of burning out the starting
URAS vibration motor is a vibration motor that rotates weights (unbalanced weights) installed on both shaft ends of the motor rotor
and outputs its centrifugal force as vibration force. When using a frequency converter to drive, you must pay attention to the following matters
and select the capacity of the frequency converter. For specific selection methods, please contact our agent or sales representative.
·The control mode of the frequency converter is selected to use V/F control.
·Since the vibration moment (load inertia) is about 10 to 20 times as high as the motor inertia, please set the acceleration time ÿ to
5 to 15 seconds.
·Since the torque of the eccentric torque part (the static friction torque when starting to rotate from a stationary state) is large, it may
ÿ When the time is less than 5 seconds, the capacity of the inverter needs to be increased.
When using an inverter to drive a motor with a brake, if the brake circuit is directly connected to the output side of the inverter, the
brake will not be able to open due to the low voltage at startup. Please use a motor with a brake that has an independent brake power supply,
and connect the brake power supply to the power supply side of the inverter. Generally, when using a motor with a brake, the noise may
When using oil-lubricated gearboxes, transmissions, reducers, etc. in the power transmission system, please note that the oil
lubrication effect will deteriorate if the oil lubrication system is continuously operated only in the low speed range. In addition, when performing
high-speed operation above 60Hz, problems may arise in terms of noise, lifespan, and strength due to centrifugal force of the power
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Open Recommended input side Recommended output side Recommend control back
Frequency converter Recommended contactor
Voltage (MCCB) Main circuit wire Main circuit wire wire
power (A)
(A) (mÿ) (mÿ) (mÿ)
0.75KW 16 10 2.5 2.5 1.5
Simplex
1.5KW 20 16 2.5 2.5 1.5
220V
2.2KW 32 20 2.5 2.5 1.5
380V 4 4
4.0KW 25 16 1.5
5.5KW 32 25 4 4 1.5
7.5KW 40 32 4 4 1.5
Note: The parameters in the table are for reference only, not as standards!
The power supply is disconnected when the downstream equipment at the front end of the air switch input circuit overflows.
Circuit breaker and frequency converter When powering on and off the frequency converter, avoid using the contactor to frequency the frequency converter.
contactor
between input sides Power on and off at a fast rate (less than twice per minute) or perform direct startup operations
AC input power ÿEffectively eliminate high-order harmonics on the input side and prevent voltage waveform distortion.
Inverter input side
Reactor causing damage to other equipment;
ÿ Eliminate the current imbalance caused by the imbalance between power supply phases.
ÿ Reduce external conduction and radiation interference from the frequency converter;
EMC input filter
Inverter input side ÿ Reduce the conduction interference flowing from the power supply end to the inverter and improve the efficiency of the inverter.
wave device
Anti-interference ability.
The output side of the frequency converter generally contains more high-order harmonics. When the motor and frequency converter
At the inverter output When the distance is long, there is a large distributed capacitance in the line. Among them, higher harmonics
AC output power side and motor The wave may resonate in the loop, causing two effects:
reactor room, close to the frequency converter ÿ Destroy the insulation performance of the motor and damage the motor for a long time.
Server installation ÿ A large leakage current is generated, causing frequent protection of the frequency converter. General frequency converter
If the distance from the motor exceeds 30m, it is recommended to install an output AC reactor.
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digital display
88888 Function indicator light
88888
Potentiometer
Shift key
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ENTER Press the OK key to enter the menu and confirm parameter settings.
<< Shift key selects parameter modification position and display content
The function of the REV/JOG multi-function shortcut key is determined by the F7-01 function code
The monitoring operation of the first set of LED digital display of the dual-display keyboard is the same as that of the single-display keyboard.
The LED digital display monitors the F7-08 parameter, the factory value is 04, and monitors the driver operating current. If needed
To monitor other parameters, please directly modify the F7-08 monitoring value without any conversion.
Note: When operating in the third-level menu, you can press PRGM or ENT to return to the second-level menu. The difference between the two
Yes: Press ENT to save the setting parameters to the control panel, then return to the secondary menu and automatically move to the next
function code; press PRGM to return directly to the secondary menu without storing parameters and remain in the current function.
Can code.
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Stop/Run state
50.00 00.00
PRGMA PRGMA
F0 05.00
ENT
F1 F1-04
F1-00 F1
PRGMA PRGMA
F1-03 50.00
PRGMA ENT
00.00
In the third-level menu state, if the parameter does not flash, it means that the function code cannot be modified.
Because:
1. This function code is an unmodifiable parameter. Such as actual detection parameters, operation record parameters, etc.;
2. This function code cannot be modified while running and needs to be shut down before modification can be made.
After the frequency converter fails, the frequency converter will prompt relevant fault information. Users can use the keyboard
Press the STOP/RESET key or terminal function (Group F5) on the inverter to reset the fault.
After that, it is in standby mode. If the inverter is in a fault state and the user does not reset the fault, the inverter will
The frequency converter is in the running protection state and the frequency converter cannot operate.
When selecting the non-PG vector control operation mode, the nameplate parameters of the motor must be accurately entered.
Standard motor parameters will be matched according to this nameplate parameters; in order to obtain good control performance, it is recommended to
First, select the running command channel selection (F0-02) as the keyboard command channel; then press the motor
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If the motor is completely disconnected from the load, please select 2 (complete tuning) for F2-11, then press the RUN key
on the panel, and the inverter will automatically calculate the motor parameters. During the self-learning process, the keyboard will
display RUN. When the keyboard displays END, the motor parameter self-learning process ends.
If the motor cannot be separated from the load, please select 1 (static tuning) for F2-11, and then press the RUN key on the panel.
The inverter will automatically measure the three parameters of stator resistance, rotor resistance and leakage inductance in sequence, and
will not measure the motor's resistance. Users can calculate mutual inductance and no-load current based on the motor nameplate
parameters. The motor nameplate parameters used in the calculation are: rated voltage U, rated current I, rated frequency f and power
calculation method of motor no-load current and motor mutual inductance is as follows:
I 0 = I× 1-n²
IN
Lm = -Lÿ
2 3 ÿf·Io
Among them, I0 is the no-load current, Lm is the mutual inductance, and Lÿ is the leakage inductance.
This series of inverters provide user password protection function. When F7-00 is set to non-zero, it is the user
password and exits the function code editing state. The password protection will take effect after 1 minute. Press the PRGM
key again to enter the function code editing state. , "0.0.0.0.0." will be displayed. The operator must enter the user password
correctly, otherwise he cannot enter. To cancel the password protection function, set F7-00 to 0. The user password has no
Note: During the power-on process of the inverter, the system will first be initialized, the LED will display "330S2",
and all four indicators will be on. After initialization is completed, the inverter is in standby
explanation Monitoring
parameters: F7-03
Factory value: 0001F Function: Monitor the voltage, current, speed, temperature, etc. of the inverter in the running status;
Steps:
the parameter selection displayed by F7-03, the ones digit represents BIT0, "1" means valid, "0" means invalid; ÿ
Through ÿ
and ÿ, it can be judged that the operating frequency, output current, and output speed of the inverter can be
monitored in the running state; that is, F7-03=1F can monitor the operating frequency, settings of the inverter. Fixed
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6.1 Keyboard panel run, stop, up and down key speed adjustment
Start and stop: Press the "RUN" key for forward rotation ÿ Press the "REV/JOG" key to reverse ÿ according to"
Speed adjustment: Press the "ÿ" key to increase the frequency, press the "ÿ" key to decrease the frequency.
6.2 Keyboard panel operation, stop, keyboard potentiometer speed adjustment (factory value)
start stop: Press the "RUN" key to run forward ÿ Press the "REV/JOG" key to reverse ÿ according to"
6.3 External terminal operation and stop, external potentiometer speed adjustment
Start and stop: "MI1-DCM" is closed and the motor runs forward; "MI2-DCM" is closed and the motor is running forward.
The machine runs in reverse; MI1 and MI2 stop running after being disconnected from DCM (using self-locking passive switches or buttons);
6.4 External terminal operation, stop, external analog voltage signal speed regulation (0-10V)
Start and stop: "MI1-DCM" is closed and the motor runs forward; "MI2-DCM" is closed and the motor is running forward.
The machine runs in reverse; MI1 and MI2 stop running after being disconnected from DCM (using self-locking passive switches or buttons);
Speed adjustment: by changing the size of the external analog voltage signal (AI1, GND).
6.5 External terminal operation, stop, external analog current signal speed regulation (4-20MA)
Start and stop: "MI1-DCM" is closed and the motor runs forward; "MI2-DCM" is closed and the motor is running forward.
The machine runs in reverse; MI1 and MI2 stop running after being disconnected from DCM (using self-locking passive switches or buttons);
Speed regulation: by changing the size of the external analog current signal (AI2, GND).
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start stop: Press the "RUN" key to run forward ÿ Press the "REV/JOG" key to reverse ÿ according to"
Speed regulation: "MI1-DCM" is closed to increase the frequency, and "MI2-DCM" is closed to decrease the frequency.
01ÿF5-03=02ÿ
Start and stop: "MI3-DCM" is closed for forward operation, "MI4-DCM" is closed for reverse operation
OK;
Speed regulation: "MI1-DCM" is closed to increase the frequency, and "MI2-DCM" is closed to decrease the frequency.
Note: If frequency memory function is required: F0-23=1; F5 parameter group is a multi-function definition terminal.
(Group F5 defines terminal functions, group FD defines frequency FD.00~FD15, a total of 16 speed settings);
Start and stop: Press the "RUN" key for forward rotation ÿ Press the "REV/JOG" key to reverse ÿ according to"
Speed adjustment: speed adjustment through multi-function terminal and DCM closure.
(Group F5 defines terminal functions, group FD defines frequencies FD-00~FD-15, a total of 16 speed settings);
Start and stop: The defined forward and reverse terminals are closed with DCM, and the inverter runs;
Speed regulation: The defined multi-speed terminal is closed with the DCM, and the frequency converter regulates the speed.
In this mode, MInn is the enable terminal, and the direction is controlled by MInx and MIny respectively.
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When operation is required, the MInn terminal must be closed first, which is achieved by the rising edge of the pulse of MInx or MIny.
When it is necessary to stop, it must be achieved by disconnecting the MInn terminal signal.
Among them, MInx, MIny and MInn are the multi-function input terminals of MI1~MI5. MIny is pulse valid and MInn
ÿ ÿ MInxÿ
is level valid.
E
SB2
MInx(FWD)
E
SB1
From
E
SB3
MIny(REV)
DCM
in:
The enable terminal of this mode is MInn, the running command is given by MInx, and the direction is determined by the status of MIny.
to decide.
When operation is required, the MInn terminal must be closed first, and the motor operation signal is generated by the rising edge of the pulse of MInx.
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terminal signal. Among them, MInx, MIny, and MInn are the multi-functional input terminals of MI1~MI5. MInx is pulse
EU
MIny(REV)
1 reverse
DCM
in:
6.9 PID function (mainly used in constant pressure water supply, air compressor modification, etc.)
ÿ Panel given pressure (corresponds to parameter F9-01, 100% corresponds to the maximum range of the pressure gauge)
feedback source selection analog voltage or analog current, corresponding to F9-02=0 or 1 respectively
ÿ You can choose panel control or external control (F0-01=0 or 1) according to your needs. ÿ You can
choose a remote pressure gauge or pressure transmitter according to your needs, corresponding to F9-02=0 or 1 respectively.
ÿ Pressure transmitter wiring: 10V, AI2 or 24V, AI2; short-circuit GND, DCM
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ÿ: Indicates that the setting value of this parameter can be changed when the inverter is in shutdown or running state;
ÿ: Indicates that the setting value of this parameter cannot be changed when the inverter is running;
•: Indicates that the value of this parameter is the actual detection record value and cannot be changed;
*: Indicates that the parameter is a "manufacturer parameter", which is limited to the manufacturer's settings and is prohibited from being operated by the user;
UP/DOWN can be modified and will not be remembered when power off)
2ÿAI1
3ÿAI2
6: Multi-segment instructions
7: Simple PLC
8ÿPID
9: Communication given
F0-04 Auxiliary frequency source Y selection is the same as F0-03 (main frequency source X selection) 0 ÿ
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3: Switching between main frequency source X and main and auxiliary operation results
F0-07 Frequency source superposition selection 4: The auxiliary frequency source Y is switched with the main and auxiliary operation results 00 ÿ
Change
0: Main + Auxiliary
1: Main-auxiliary
0 Same direction
ÿ
0: F0-12 setting
1ÿAI1
2ÿAI2
F0-11 upper limit frequency source 0 ÿ
3: Reserved
4: Reserved
5: Communication given
F0-12 upper limit frequency Lower limit frequency F0-14 ~ maximum frequency F0-10 50.00Hz ÿ
0: No
F0-16 carrier frequency adjusts with temperature 1 ÿ
1: Yes
0:1 second
F0-20 reserved
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1ÿ0.1Hz
F0-22 Frequency command resolution 2 ÿ
2ÿ0.01Hz
2ÿ100Hz
selection 0: No
2ÿAI1
3: AI2 4:
Reserved 5:
Multi-stage
8: PID 9:
0 No operation
ÿ
0: Direct start 1:
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F1-08 S curve starting period ratio 0.0% ~ (100.0% minus F1-09) 30.0% ÿ
F1-09 S curve end time ratio 0.0% ~ (100.0% minus F1-08) 30.0% ÿ
0.01Aÿ655.35A
(Inverter power <=55kW)
F2-03 motor rated current Model confirmedÿ
0.1Aÿ6553.5A
(Inverter power>55kW)
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0.001ÿÿ65.535ÿ
(Inverter power>55kW)
0.001ÿÿ65.535ÿ
(Inverter power>55kW)
0.01mHÿ655.35mH
(Inverter power>55kW)
0.1mHÿ6553.5mH
(Inverter power>55kW)
0.01AÿF2-03
(Inverter power>55kW)
0: No operation
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3: Reserved
Torque up in speed control mode
F3-09 4: Reserved 0 ÿ
Limited source
5: Communication given
6ÿMIN(AI1,AI2)
7ÿMAX(AI1,AI2)
The full scale range of options 1-7 corresponds to F3-10
F3-11 reserved
F3-12 reserved
1: Multi-point V/F
2: Square V/F
3: 1.2 power V/F
4: 1.4th power V/F
F4-00 VF curve setting 0 ÿ
6: 1.6th power V/F
8: 1.8th power V/F
9: Reserved
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F4-12 reserved
4: Reserved
F4-13 VF separated voltage source 0 ÿ
5: Multi-segment instructions
6: Simple PLC
7ÿPID
8: Communication given
0.0sÿ1000.0s
F4-15 VF separation voltage rise time Note: Indicates the change from 0V to the rated voltage of the motor. 0.0s ÿ
time
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0: No function 1:
Forward running (FWD) 2:
F5-00 MI1 terminal function selection Reverse running (REV) 3: Three-
1 ÿ
wire operation control 4: Forward
jogging (FJOG) 5: Reverse jogging
(RJOG) 6: Terminal UP 7: Terminal
DOWN 8: Free
F5-01 MI2 terminal function selection stop 9: Fault reset (RESET)
2 ÿ
10: Running pause
11: External fault normally open
input 12: Multi-segment
command terminal 1 13: Multi-segment
F5-02 MI3 terminal function selection command terminal 2 14: Multi- 0 ÿ
segment command terminal 3 15:
Multi-segment command terminal
4 16: Acceleration and deceleration
time selection terminal 1 17: Acceleration and
F5-03 MI4 terminal function selection deceleration time selection terminal 2 18: 0 ÿ
Frequency source switching
19: Clear UP/DOWN setting (terminal,
keyboard) 20: Run
command switching terminal 21:
F5-04 reserved Acceleration and deceleration prohibited
22: PID pause
23: PLC status reset 24: Swing
frequency pause 25:
Counter input 26: Counter
F5-05 reserved reset 27: Length count input
28: Length reset 29: Torque
control prohibited 30~31:
Reserved 32: Immediate DC
braking 33: External
HDI terminal function selection
F5-06 fault normally closed Input 34: 0 ÿ
(pulse input function can be selected)
Frequency modification enabled
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0: Two-wire type 1
1: Two-wire type 2
F5-11 terminal command mode 0 ÿ
2: Three-wire type 1
3: Three-wire type 2
F5-23
reserve
~F5-49
Hundreds: MI3
Thousands: MI4
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No output 1:
reached
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0: running frequency
1: Set frequency
2: Output current
F6-06 reserved 0 ÿ
3: Output torque
4: Output power
5: Output voltage
6: PULSE input (100.0% corresponding
ÿ
100.0kHzÿ
7ÿAI1
F6-07 AO1 output function selection 0 ÿ
8ÿAI2
9ÿAI3
10: length
11: count value
12: Communication settings
F6-14~
reserve
F6-16
F6-19 reserved
F6-21 reserved
0: Positive logic
1: Counter logic
Units digit: HDO
DO Output terminal valid status selection
F6-22 Tens place: Relay 1 00000 ÿ
select
Hundreds place: reserved
Thousands: DO
Ten thousand digit: reserved
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0: Reverse
0000ÿFFFF
Bit00: Operating frequency 1 (Hz)
Bit01: Set frequency (Hz)
Bit02: Bus voltage (V)
Bit03: Output voltage (V)
Bit04: Output current (A)
Bit05: Output power (kW)
Bit06: Output torque (%)
F7-03 LED running display parameter 1 Bit07: MIn input status 401F ÿ
Bit08: DO output status
Bit09: AI1 voltage (V)
Bit10: AI2 voltage (V)
Bit11: Reserved
Bit12: Count value
Bit13: length value
Bit14: Load speed display
Bit15: PID setting
0000ÿFFFF
Bit00: PID feedback
Bit01: PLC stage
Bit02: reserved
Bit03: Operating frequency 2 (Hz)
Bit04: Remaining running time
Bit05: AI1 voltage before correction (V)
Bit06: AI2 voltage before correction (V)
F7-04 LED running display parameter 2 Bit07: reserved 0 ÿ
Bit08: Line speed
Bit09: Current power-on time (Hour)
Bit10: Current running time (Min)
Bit11: reserved
Bit12: Communication setting value
Bit13: reserved
Bit14: Main frequency X display (Hz)
Bit15: Auxiliary frequency Y display (Hz)
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0000ÿFFFF Bit00:
F7-06 Load speed display coefficient 0.0001ÿ6.5000 F7-07 Inverter module 3.0000 ÿ
Communication setting
frequency 21: Main frequency X
display (Hz) 22: Auxiliary
frequency Y display (Hz) 23: Current
power-on time (Hour) 24: Current
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0: 0 decimal places
Load speed display decimal point 1: 1 decimal place
F7-12 1 ÿ
number 2: 2 decimal places
3: 3 decimal places
0: Modifiable
F7-15 Function code modification attribute 0 ÿ
1: cannot be modified
0: allowed
F8-13 Reverse control enable 0 ÿ
1: Prohibited
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0: No protection
F8-18 Start protection selection 1 ÿ
1: Protection
F8-20 Frequency detection hysteresis value (FDT1) 0.0%ÿ100.0% (FDT1 level) 5.0% ÿ
F8-23 reserved
F8-24 reserved
0: invalid
F8-27 Terminal jog priority 0 ÿ
1: valid
F8-29 Frequency detection hysteresis value (FDT2) 0.0%ÿ100.0% (FDT2 level) 5.0% ÿ
0.0%ÿ300.0%
F8-34 Zero current detection level 5.0% ÿ
100.0% corresponds to motor rated current
F8-39 Any reaching current 1 width 0.0%~300.0% (motor rated current) 0.0% ÿ
F8-41 Arbitrary current 2 width 0.0% ~ 300.0% (motor rated current) 0.0% ÿ
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0: F8-44 setting
1ÿAI1
F8-43 Timing running time selection 2ÿAI2 0 ÿ
3: Reserved
F8-45 AI1 input voltage protection value lower limit 0.00VÿF8-46 3.10V ÿ
F8-46 AI1 input voltage protection value upper limit F8-45ÿ10.00V 6.80V ÿ
F8-49 Wake-up frequency Sleep frequency (F8-51) ~ maximum frequency (F0-10) 0.00Hz ÿ
0: F9-01 setting
1ÿAI1
2ÿAI2
F9-00 PID given source 3: Reserved 0 ÿ
4: Reserved
5: Communication given
0ÿAI1
1ÿAI2
2: Reserved
3: Reserved
6ÿAI1+AI2
7ÿMAX(|AI1|, |AI2|)
8:MIN(|AI1|, |AI2|)
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0: Positive effect
F9-03 PID action direction 0 ÿ
1: Reaction
F9-14 reserved - -
ÿ
0: No switching
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0: invalid
1: valid
F9-25 PID integral attribute 00 ÿ
Tens digit: Whether to stop integration after the output reaches the limit value
1: Stop points
0: Prohibited
FA-00 Motor overload protection selection 1 ÿ
1: Allow
FA-12 reserved
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0: No fault 1:
Reserved 2:
Acceleration overcurrent
3: Deceleration
overcurrent 4: Constant
FA-14 First fault type ÿ
•
speed overcurrent 5:
Acceleration overvoltage
6: Deceleration
overvoltage 7: Constant
speed
overvoltage 8: Buffer
resistor overload 9:
Undervoltage 10:
Frequency converter
•
16: Communication abnormality
17: Contactor
21: Parameters
abnormality 23:
Motor short
25: Reserved
•
lost
during running Three (most recent) fault category 40: Fast current limit
timeout type
41: Switching
motor during
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FA-21 Output terminal status when the third (most recent) fault occurs - ÿ
FA-22 Reserved ÿ ÿ
FA-25 reserved
FA-26 Reserved
FA-30 Input terminal status when fault occurs for the second time
ÿ ÿ
FA-32 reserved ÿ ÿ
FA-35 reserved
FA-36 reserved
FA-42 reserved ÿ ÿ
FA-45ÿ
reserve
FA-58
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0: invalid
FA-59 Instantaneous power failure action selection 1: slow down 0 ÿ
2: Deceleration and stop
FA-60 Reserved
FA-62 Instantaneous power failure action judgment voltage 60.0% ~ 100.0% (standard bus voltage) 80.0% ÿ
0: invalid
FA-63 Load loss protection selection 0 ÿ
1: valid
FA-66 reserved
FA-69 Excessive speed deviation detection value 0.0% ~ 50.0% (maximum frequency) 20.0% ÿ
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MODBUS
0ÿ300BPS
1ÿ600BPS
2ÿ1200BPS
3ÿ2400BPS
FC-00 baud rate 4ÿ4800BPS 5 ÿ
5ÿ9600BPS
6ÿ19200BPS
7ÿ38400BPS
8ÿ57600BPS
9ÿ115200BPS
0: No verification (8-N-2)
1: Even parity (8-E-1)
FC-01 data format 0 ÿ
2: Odd parity (8-O-1)
3: No verification (8-N-1)
MODBUS
FC-05 Data transmission format selection 0: Non-standard MODBUS protocol 1 ÿ
1: Standard MODBUS protocol
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0ÿ0.01A
FC-06 communication reading current resolution 0 ÿ
1ÿ0.1A
1: Power-off memory
FD-17 Simple PLC power-off memory selection 00 ÿ
Tens digit: shutdown memory selection
1: Stop memory
FD-19 Simple PLC segment 0 acceleration and deceleration time selection 0~3 0 ÿ
FD-21 Simple PLC first stage acceleration and deceleration time selection 0~3 0 ÿ
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FD-23 Simple PLC second stage acceleration and deceleration time selection 0~3 0 ÿ
FD-25 Simple PLC 3rd segment acceleration and deceleration time selection 0~3 0 ÿ
FD-27 Simple PLC 4th segment acceleration and deceleration time selection 0~3 0 ÿ
FD-29 Simple PLC 5th segment acceleration and deceleration time selection 0~3 0 ÿ
FD-31 Simple PLC section 6 acceleration and deceleration time selection 0~3 0 ÿ
FD-35 Simple PLC 8th segment acceleration and deceleration time selection 0~3 0 ÿ
FD-37 Simple PLC 9th segment acceleration and deceleration time selection 0~3 0 ÿ
FD-39 Simple PLC 10th segment acceleration and deceleration time selection 0~3 0 ÿ
FD-41 Simple PLC 11th segment acceleration and deceleration time selection 0~3 0 ÿ
FD-43 Simple PLC 12th segment acceleration and deceleration time selection 0~3 0 ÿ
FD-45 Simple PLC segment 13 acceleration and deceleration time selection 0~3 0 ÿ
FD-47 Simple PLC 14th segment acceleration and deceleration time selection 0~3 0 ÿ
FD-49 Simple PLC segment 15 acceleration and deceleration time selection 0~3 0 ÿ
0: s (seconds)
FD-50 Simple PLC running time unit 0 ÿ
1: h (hour)
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2: AI2 3:
2: AI2 3:
2: AI2 3:
2: AI2 3:
2: AI2 3:
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0: Speed control
FE-00 speed/torque control mode selection 0 ÿ
1: Torque control
0ÿFE-03
1ÿAI1
2ÿAI2
Torque setting source selection in torque control mode 3: Reserved
FE-01 0 ÿ
select 4: Reserved
5: Communication given
6ÿMIN(AI1,AI2)
7ÿMAX(AI1,AI2)
FE-02 reserved
FE-03 Torque digital setting in torque control mode -200.0%~200.0% 0: Invalid 150.0% ÿ
FE-06 Torque control reverse maximum frequency 0.00Hz ~ maximum frequency 50.00Hz ÿ
0: No compensation
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U0-11 reserved
U0-18 reserved
U0-23 reserved
U0-27 reserved
U0-29 reserved
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Chapter 8 EMC
8.1 Definition
Electromagnetic compatibility refers to the ability of electrical equipment to operate in an electromagnetic interference environment without interfering with
Our company's existing products comply with the latest international standards: IEC/EN61800-3: 2004 (Adjustable speed electrical power drive systems
part 3: EMC requirements and speAI2fic test methods), which is equivalent to the national standard GB/T12668.3.
IEC/EN61800-3 mainly examines frequency converters from two aspects: electromagnetic interference and anti-electromagnetic interference.
Electromagnetic interference mainly tests the radiated interference, conducted interference and harmonic interference of frequency converters (this applies to
frequency converters used in civil applications. requirements). Anti-electromagnetic interference mainly affects the conduction immunity, radiation immunity, surge
immunity, rapid mutation pulse group immunity, ESD immunity and power supply low-frequency end immunity of the frequency converter (specific test items are:
1 , Input voltage sag, interruption and change immunity test; 2. Commutation notch immunity test; 3. Harmonic input immunity test; 4. Input frequency change
test; 5. Input voltage unbalance test; 6. Input voltage fluctuation test) for testing.
High-order harmonics in the power supply will cause damage to the inverter. Therefore, in some places where the power grid quality is relatively poor, it
There are two types of electromagnetic interference, one is the interference of the electromagnetic noise of the surrounding environment to the inverter,
and the other is the interference caused by the inverter to the surrounding equipment.
Installation Precautions:
1. The grounding wires of frequency converters and other electrical products should be well grounded;
2. The power input and output power lines and weak current signal lines (such as control lines) of the inverter should be kept as clear as possible.
3. It is recommended to use shielded cables or steel pipes to shield the power lines for the inverter's output power lines, and the shielding layer must be
reliably grounded. For the leads of interfered equipment, it is recommended to use twisted-pair shielded control lines, and the shielding layer must be reliably
grounded;
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4. If the motor cable length exceeds 50m (220V level) or 100m (380V level), anoroutput filter or reactor is required.
8.3.3 Methods to deal with interference caused by surrounding electromagnetic equipment to the inverter:
Generally, the electromagnetic influence on the frequency converter is caused by the large number of relays, contactors or electromagnetic
brakes installed near the frequency converter. When the frequency converter malfunctions due to interference, it is recommended to adopt the following
solutions:
converter; 3. Use shielded cables for the control signal lines and detection lines of the frequency converter and ground the shielding layer reliably.
8.3.4 How to deal with the interference caused by the frequency converter to peripheral equipment:
This part of the noise is divided into two types: one is the radiation interference of the frequency converter, and the other is the conduction interference of
the frequency converter. These two types of interference cause surrounding electrical equipment to be subject to electromagnetic or electrostatic induction. This
For several different interference situations, refer to the following methods to solve them:
1. The signals of instruments, receivers and sensors used for measurement are generally relatively weak. If they are close to the inverter or in
the same control cabinet, they are susceptible to interference and malfunction. It is recommended to use the following methods to solve the problem:
stay as far away as possible Source of interference; do not arrange signal lines and power lines in parallel, especially do not bundle them together
equally; use shielded cables for signal lines and power lines, and have good grounding; add a ferrite magnetic ring on the output side of the inverter
(select the suppression frequency at Within the range of 30~1000MHz), and wind it with 2~3 turns. For severe conditions, you can choose to install an
2. When the interfered equipment and the inverter use the same power supply, conduction interference will occur. If the above method still
If the interference cannot be eliminated, an EMC filter should be installed between the inverter and the power supply;
3. Peripheral equipment should be grounded separately to eliminate interference caused by leakage current in the ground wire of the frequency converter when the
ground is shared.
There are two forms of leakage current when using a frequency converter: one is the leakage current to the ground; the other is the leakage
There is distributed capacitance between the wire and the ground. The greater the distributed capacitance, the greater the leakage current; effectively
reducing the distance between the inverter and the motor to reduce distributed capacitance. The greater the carrier frequency, the greater the leakage current. The
carrier frequency can be reduced to reduce leakage current. However, reducing the carrier frequency will cause the motor noise to increase. Please note that installing
The leakage current will increase as the loop current increases, so when the motor power is large, the corresponding leakage current will be large.
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There is distributed capacitance between the inverter output wiring. If the current passing through the line contains high-order harmonics, it may
Can cause resonance and produce leakage current. If a thermal relay is used at this time, it may malfunction.
The solution is to reduce the carrier frequency or install an output reactor. It is recommended that when using a frequency converter the motor
No thermal relay is installed at the front, and the electronic overcurrent protection function of the frequency converter is used.
8.3.6 Precautions when installing an EMC input filter at the power input end:
1. Note: When using the filter, please use it strictly according to the rated value; since the filter belongs to Class I electrical appliances, the filter
metal
The shell ground should be in good contact with the metal ground of the installation cabinet over a large area, and it is required to have good conductive
continuity, otherwise there will be a risk of electric shock and the EMC effect will be seriously affected;
2. The EMC test found that the filter ground must be connected to the same common ground as the PE terminal ground of the frequency converter, otherwise
3. Install the filter as close as possible to the power input end of the inverter.
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This series of frequency converters provide RS485 communication interface and support Modbus-RTU slave station communication
protocol. Users can achieve centralized control through computers or PLCs, set operating commands for the inverter through this
communication protocol, modify or read function code parameters, and read the working status and fault information of the inverter.
This serial communication protocol defines the information content and usage format transmitted in serial communication. These
include: host polling (or broadcast) format; host encoding method, including: function codes requiring actions, transmission data and error
checking, etc. The slave's response also adopts the same structure, including: action confirmation, return data and error checking, etc. If
an error occurs when the slave receives information, or it cannot complete the action required by the host, it will organize a fault message
The frequency converter is connected to the "single master multiple slaves" PC/PLC control network with RS485 bus and serves as a
communication slave.
(2) Topology
Single master multi-slave system. Each communication device in the network has a unique slave address. One of the devices
serves as the communication host (usually a flat PC host computer, PLC, HMI, etc.), actively initiates communication, and performs
parameter reading or writing operations on the slave. Other devices are communication slaves, responding to the host's inquiries or
communication operations on this machine. Only one device can send data at the same time while other devices are receiving.
The setting range of the slave address is 1~249, 0 is the broadcast communication address. Slave addresses in the network must
be unique.
Asynchronous serial, half-duplex transmission mode. During the serial asynchronous communication process, data is sent one
frame at a time in the form of messages. The MODBUS-RTU protocol stipulates that when the idle time without data on the communication
data line is greater than the transmission time of 3.5Byte, it indicates a new The beginning of the communication frame.
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The built-in communication protocol of this series of inverters is the Modbus-RTU slave communication protocol, which can respond to the host's
"query/command", or take corresponding actions according to the host's "query/command" and communicate data responses.
The host can refer to a personal computer (PC), industrial control equipment or programmable logic controller (PLC), etc. The host can
communicate with a slave machine alone, and can also publish broadcast information to all subordinate slave machines. For the host's separate access
"query/command", the accessed slave must return a response frame; for the broadcast information sent by the host, the slave does not need to
The Modbus protocol communication data format of this series of inverters is as follows. The inverter only supports reading or writing of Word
type parameters. The corresponding communication read operation command is Ox03; the write operation command is 0x06, and does not support the
Theoretically, the host computer can read several consecutive function codes at one time (that is, n can reach a maximum of 12
), but be careful not to cross the last function code of this function code group, otherwise an error will occur in the reply.
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If the slave detects a communication frame error or fails to read or write due to other reasons, it will reply with an error message.
frame.
Frame header START is idle for more than 3.5 character transmission time
Command code CMD 03: Read slave parameters; 06: Write slave parameters
The internal parameter address of the frequency converter is expressed in hexadecimal; it is divided into
Function code address H
functional code type and non-functional code type (such as running status parameters, running commands, etc.)
Number of function codes H: The number of function codes read in this frame. If it is 1, it means reading 1 function code.
When transmitting, the high byte comes first and the low byte comes last.
Number of function codes L This protocol can only rewrite 1 function code at a time, and there is no such field.
When data H is the response data or the data to be written, the high byte is in front of the data L and the low byte is in
the back.
CRCCHK low-bit detection value: CRC16 check value. When transmitting, the low byte comes first and the high byte
comes last.
For details on the calculation method of the high bits of CRCCHK, please refer to the description of CRC check in this section.
CRC (Cyclical Redundancy Check) uses the RTU frame format, and the message includes an error detection field based on the CRC method.
The CRC field checks the contents of the entire message. The CRC field is two bytes containing a 16-bit binary value. It is calculated by the
transmitting device and added to the message. The receiving device recalculates the CRC of the received message and compares it with the value in
the received CRC field. If the two CRC values are not equal, there is an error in the transmission.
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The CRC is first stored in 0xFFFF, and then a procedure is called to process the continuous 8-bit bytes in the
message with the value in the current register. Only the 8Bit data in each character is valid for CRC, the start bit, stop bit
During the CRC generation process, each 8-bit character is independently ORed (XOR) with the register content, the
result is moved in the direction of the least significant bit, and the most significant bit is filled with 0s. The LSB is extracted
and detected. If the LSB is 1, the register is exclusive-ORed with the preset value. If the LSB is 0, no execution is performed.
The entire process is repeated 8 times. After the last bit (bit 8) is completed, the next 8-bit byte is XORed individually with
the current value of the register. The value in the final register is the CRC value after all bytes in the message have been
executed.
When the CRC is added to a message, the low byte is added first, then the high byte. The simple CRC function is as follows:
int i;
whileÿlength--ÿ {
crc_value^=*data_value++;
forÿi=0;i<8;i++ÿ {
ifÿcrc_value&0x0001ÿ
crc_value=ÿcrc_value>>1ÿ
^0xa001;
else
crc_value=crc_value>>1;
returnÿcrc_valueÿ;
parameters reads and writes function code parameters (some function codes cannot be changed and are only for manufacturer use or monitoring use)
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use function code group number and label as parameter address marking rules:
For example: if you want to range function code F3-12, the access address of the function code is expressed as
0xF30C; Note:
Some parameters cannot be changed when the inverter is running; some parameters cannot be changed no matter what
When changing function code parameters, pay attention to the parameter range, unit, and related instructions.
Function code group number communication access address communication modification function code address in RAO1
U0 group 0x7000~0x70FF
Note that since EEPROM is stored frequently, the service life of EEPROM will be reduced. Therefore,
Some function codes do not need to be stored in communication mode. Just change the value in RAO1.
If it is an F group parameter, to implement this function, just change the high-order F of the function code address to 0.
like:
Function code F3-12 is not stored in EEPROM, and the address is expressed as 030C;
this address indicates that RAO1 can only be written and cannot be read. When reading, it is an invalid address.
For all parameters, command code 07H can also be used to implement this function.
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1000H -10000~10000
Notice:
The communication setting value is a percentage of the relative value, 10000 corresponds to 100.00%, and -10000
corresponds to -100.00%.
For frequency-dimensional data, the percentage is relative to the maximum frequency (F0-10); reverse
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0003: shutdown
Parameter lock password verification: (if the return value is 8888H, it means the password verification is passed)
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This series of frequency converters supports four communication protocols: Modbus, CANopen, CANlink, and Profibus-DP. User programmable
cards and point-to-point communication are derivatives of the CANlink protocol. The host computer can control, monitor and modify the functional parameters
Communication data can be divided into function code data and non-function code data. The latter includes running commands, running status
Function code data are important setting parameters of the inverter, as follows:
For the function code data of groups F0~FF, the high sixteen digits of the communication address are directly the function group number, and the low
sixteen digits are directly the serial number of the function code in the function group. For example:
F0-16 function parameter, its communication address is F010H, where F0H represents the function parameter of group F0,
10H represents the hexadecimal data format of function code number 16 in the function group.
For F0~FF group function code data ÿ The high 16 digits of its mailing address ÿ Depending on whether to write
EEPROM, divided into 00~0F or F0~FF, the lower sixteen bits are directly the serial number of the function code in the function group, for example:
Status data (read Group U monitoring parameters, inverter fault description, inverter operating status
only)
Non-function
Control commands, communication setting values, digital output terminal control, analog
code data
Control parameters
output AO1 control, analog output AO2 control, output control, parameter initialization
(write only)
1. Status data
The status data is divided into U group monitoring parameters, inverter fault description, and inverter operating status.
For the description of group U monitoring data, see the relevant descriptions in Chapter 5 and Chapter 6. Its address is defined as follows:
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U0~U31, the high sixteen bits of its communication address are 70~7F, and the low sixteen bits are the serial number of the monitoring parameter in the
When reading the inverter fault description through communication, the communication address is fixed at 8000H. By reading this address data, the host
computer can obtain the current inverter fault code. For the fault code description, see the inverter operating status defined in F9-14 function code in Chapter 5. .
When reading the running status of the inverter through communication, the communication address is fixed at 3000H, and the host computer reads the
Address data can be used to obtain the current operating status information of the frequency converter, which is defined as follows:
1: Forward running 2:
2. Control parameters
The control parameters are divided into control commands, digital output terminal control, analog output AO1 control, and analog output AO2 control.
control commands
When F0-02 (command source) is selected as 2: communication control, the host computer can control the start and stop of the inverter and other related
commands through this communication address. The control command is defined as follows:
1: Forward running
2: Reverse operation
2000H jog
5: Free shutdown
7: Fault reset
Communication settings
Communication setting value is mainly used for frequency source, torque upper limit source, VF separation voltage source, PID given source,
The PID feedback source is selected as the given data when the communication is given. Its communication address is 1000H. When the host computer sets the
communication address value, its data range is -10000~10000, which corresponds to the relative given value - 100.00%~100.00%.
ÿ
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When the digital output terminal function is selected as 20: communication control, the host computer can control the digital output
terminals of the frequency converter through this communication address, which is defined as follows:
When analog output AO1, AO2: communication is set, the host computer can implement
The current control of the analog quantity of the frequency converter is defined as follows:
AO1 2002H
0~7FFF means 0%~100%
AO2 2003H
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1. Troubleshoot peripheral
1. The output circuit of the inverter is short-
faults 2. Install a reactor or output filter 3. Check
circuited 2. The wiring between the motor and the
whether the air duct is blocked, whether the fan is working normally,
inverter is too long 3.
and eliminate any problems 4. Plug in all
The module is overheated Err01 Inverter unit protection 4. The internal wiring of the inverter is loose
connecting wires 5. Seek technical
5. The main control board is
support 6. Seek technical
abnormal 6. The drive board
support 7. Seek technical
is abnormal 7. The inverter module is abnormal
support
1. There is grounding or short circuit in the inverter output circuit. 1. Eliminate peripheral faults. 2.
The control mode is vector and no parameters are set. 2. Identify the motor parameters. 3. Increase the
acceleration time. 3. The acceleration time is too short. 4. Adjust the manual lifting speed. Torque
or V/F curve 4. Manual torque boost or V/F curve is inappropriate 5. Adjust the voltage to the normal range 5. The voltage is low
Err02 Acceleration overcurrent 6. Select speed tracking start or wait for the motor to stop 6. Carry out inspection on the rotating motor Start
again after starting 7. Sudden load increase during acceleration 7. Cancel sudden load increase 8. The inverter selection is too small 8.
parameters 3. Increase the deceleration time 3. The deceleration time is too short 4. Adjust the
Err03 Deceleration overcurrent voltage to Normal range 4.
Low voltage 5. Cancel sudden load addition 5. Sudden load addition during
deceleration 6. Install
braking unit and resistor 6. No braking unit and braking resistor installed
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Err08 Control power supply failure 1. The input voltage is not within the range specified by the specification. 1. Adjust the voltage to the range required by the specification.
1. Instantaneous
power outage 1. Reset fault 2. The input voltage of the inverter is not
within the specification requirements 2. Adjust the voltage to
the normal range 3. Seek technical support 3.
The bus
voltage is abnormal 4. Seek technical support 4. Rectifier bridge and buffer resistor
Err09 Undervoltage fault Abnormal 5. Seek technical
support 5. Driver board abnormality 6. Seek technical support 6.
Control board abnormal
1. Whether the load is too large or the motor is blocked. 2. 1. Reduce the load and check the condition of the motor and
Err10 Inverter overload
The inverter selection is too small. machinery 2. Choose an inverter with a larger power level
1. Whether the motor protection parameters are set 1. Set this parameter correctly 2.
Err11 Motor overload appropriately 2. Whether the load is too large or the motor is Reduce the load and check the motor and mechanical conditions
stalled 3. The inverter selection is too small 3. Choose an inverter with a larger power level
Err12 reserved
1. The lead wire from the inverter to the motor is abnormal 1. Eliminate peripheral faults 2. The three-
phase output of the inverter is uneven when the motor is running 2. Check whether the three-phase windings of the motor are normal and
Err13 Output phase loss eliminate the fault 3. The drive board is abnormal 3. Seek technical support 4 .Module
damaged 5. The inverter module is damaged the thermistor 5. Replace the inverter module
1. Input the external fault Err15 external equipment fault 1.Reset operation
signal through the multi-function terminal
MI. 2.Reset operation
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1. The host computer is not working properly 1. Check the wiring of the host
Err16 Communication failure 2. The communication line is not computer 2. Check the communication
normal 3. The communication parameter FC group setting is incorrect cable 3. Set the communication parameters correctly
1. The drive board and power supply are 1. Replace the drive board or power board
Err17 Contactor failure
abnormal 2. The contactor is abnormal 2. Replace the contactor
1. The motor parameters are not set according to the nameplate 1. Set the motor parameters correctly according to the
Err19 Motor tuning fault 2. Parameter
identification process timed out nameplate 2. Check the leads from the inverter to the motor
Err20 reserved
EEPROM read
Err21 1.EEPROM chip is damaged 1. Replace the main control board
and write failure
Err23 Short circuit to ground fault 1. Motor short circuit to ground 1.Replace cable or motor
Err24 reserved
Err25 reserved
Err27 reserved
Err28 reserved
Err30 Load loss fault 1. The operating current of the inverter is less than FA-64 FA-65 Does the parameter setting conform to the actual operating
conditions?
1. Whether the load is too large or the motor stalls Err40 1. Reduce the load and check the condition of the motor and
wave-by-wave current limiting fault. 2.
The inverter selection is too small. machinery 2. Choose an inverter with a larger power level
Switching motor 1. During the operation of the inverter, change the current motor selection operation through the terminal 1. After the inverter is stopped,
Err41
failure while running perform motor switching operation.
Err42 reserved
Err43 reserved
Err45 reserved
Err51 reserved
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switching power supply on the drive board of the inverter is faulty; the Check the input power; Check
the connection between the control board and the drive board and keyboard is broken;
The connection between the drive board and the control board is in poor contact; the
Display HC when power on damaged; the motor or motor wires are short-circuited to ground; Seek manufacturer services;
Power on display The motor or output line is short-circuited to ground; the Use a megger to measure the insulation of the motor and output lines;
after powering on, displays The fan is damaged or blocked; there is a Replace the fan;
"HC" after running, and shuts short circuit in the peripheral control terminal wiring; eliminate external short circuit fault;
down immediately.
The carrier frequency is set too Reduce the carrier frequency (F0-15);
high; Err14 is reported
frequently. The fan is damaged or the air duct is blocked; (Module replace the fan and clean the air duct; seek
overheating) Failure The internal
components of the inverter are damaged (thermocouple or other); service from the manufacturer;
Parameter setting error; External Check and reset the relevant parameters of Group F4; Reconnect the
The frequency converter frequently The motor parameter settings are incorrect; Reset motor parameters or perform motor tuning; Set appropriate acceleration
reports overcurrent and overvoltage the acceleration and deceleration time is and deceleration time; Seek manufacturer service;
When powering on (or running), it the contactor is faulty; check whether the 24V power
reports that the soft start contactor is not closed;
Err17 supply of the contactor is faulty; seek service from the manufacturer;
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