Project No.

:
Application : KPR/CEME/MRAW
FF reference :

#1 #2 #3 i.e.
(MIN/AVG/MAX) RAW Mill ON Raw Mill OFF

% to time in operation 80%

Gas flow - Nm³/h (dry) 350.000

Gas flow - Nm³/h (wet) 392.000
Gas volume (AVG/MAX) - / 500.000 /
Am³/h 550.000
Inlet dust load - gr/Nm³ 50-70
Temperature ) - ºC / / 115/135/140
Temperature peaks - ºC 180

Gas composition
H2O %v/v / / / / / / 8%/12%/14%
O2 % v/v / / / / / / /7,5%/
SOx mg/ Nm³/h (dry) / / / / / / /200/250
NOx mg/ Nm³/h (dry) / / / / / / /700/800
HCl mg/ Nm³/h (dry) / / / / / / / /10
HF mg/ Nm³/h (dry) / / / / / / / /5

• Fuel use in the kiln _______ / alternative fuel ________ / % of substitution ____ .

• Cleaning pressure ______ bar.

• Cleaning on DP (YES/NO):No
o Range Min/Max _____ / _____ mbar.
o Cleaning frequency ______ cycles/hour.

• Cleaning on TIME (YES/NO):Yes

o Sequence timing (time b/w valves) ____ sec.
o How many valves cleaned by purge ____ valves.
o Pressure drop
▪ Mode #1 (min/max) ___/___ mbar.
▪ Mode #2 (min/max) ___/___ mbar.

• Bags lifetime and Wear and Tear

o Current set of bags lifetime _____ months (install in __/__/____ up to today).
o Previous set of bags lifetime ____ _ months (install in ______to ____ up to __/__/____).
o Wear and tear of current set of bags ____% and previous set of bags ____%.
o Reason of bag replacement [ ] Mechanical damage [ ] Abrasion
[ ] Seam problems [ ] Chemical attack
[ ] Thermal degradation [ ] Blinding (high DP).

Ver. 2.0
 • Number of compartments (“clean” / “dirty” side) _______ units / _______ units
• Number of bags per “clean” compartment ______Total no. of bags: _______
• Footprint dimension “clean” compartment: ______________________________
• Filter bag dimensions / bag constriction Ø ____ x ______ mm / Snapband, Ring,
• Filter media material: ________________________________________
o Weight ____ gr/m² Finish________________________
• Bag top construction: _____________________________
• Bag bottom construction: __________________________
• Tube sheet arrangement (distance b/bags) ______ mm width / ______ mm length direction
• Cage dimension / design Ø _____ x _______ mm / (e.g. 20 wires, SS 316L)
o Wires _______ of Ø ___mm Rings _______ of Ø ___mm

• Pulse valve size/ design ______ inch / (e.g. full immersion tank)
• Header tank size / arrangement ______ inch valves p/header ______
• Number of bags per row (p/valve) ______ bags/row

• Compress air pressure ______ bar ( Max _____ bar)

• Compress air quality (Filter/Dryer/…)
• Cleaning mode (On/Semi On/Off line)

For mill_ON and mill_OFF trends showing (if possible in the same trend).

• Flow or a production signal proportional to flow (fan power, etc).

• Inlet Temperature
• Moisture or a production signal proportional to moisture (stack value also is valid).
• Flange to flange pressure drop
• Static inlet pressure and fan static pressure.
• Compress air pressure
• Dust emission and gaseous pollutants (SOx, NOx, CO2, CO, HF, HCl, etc)

All data can be shown in trends but is recommended to collect the raw data information in excel files with
the maximum resolution (2s, 5s, 10s longer resolutions can hide peak values).

Required Filter drawing:

• General arrangement drawing of Filter
• Tube sheet arrangement
• Pulse diaphragm valve arrangement
• Section details of casing, hopper, Filet inlet duct
• Fan curve & fan design data

Ver. 2.0