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(Ebook PDF) Electrotechnology Practice 5th Edition - Ebook PDF All Chapter
(Ebook PDF) Electrotechnology Practice 5th Edition - Ebook PDF All Chapter
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Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
Electro
technology
Practice
5th Edition
Jeffery
Hampson
Steven
Hanssen
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
Electrotechnology Practice © 2020 Cengage Learning Australia Pty Limited
5th Edition
Jeffery Hampson Copyright Notice
Steven Hanssen This Work is copyright. No part of this Work may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means without prior
written permission of the Publisher. Except as permitted under the
Head of content management: Dorothy Chiu Copyright Act 1968, for example any fair dealing for the purposes of private
Content manager: Chee Ng study, research, criticism or review, subject to certain limitations. These
Content developer: Rhiannon Bowen / Kate Doherty limitations include: Restricting the copying to a maximum of one chapter or
Senior project editor: Nathan Katz 10% of this book, whichever is greater; providing an appropriate notice and
Cover designer: Petrina Griffin warning with the copies of the Work disseminated; taking all reasonable steps
Text designer: Olga Lavecchia to limit access to these copies to people authorised to receive these copies;
Permissions/Photo researcher: Michaela Skelly ensuring you hold the appropriate Licences issued by the
Editor: Sylvia Marson Copyright Agency Limited (“CAL”), supply a remuneration notice to CAL and pay
Proofreader: James Anderson any required fees. For details of CAL licences and remuneration notices please
Indexer: Julie King contact CAL at Level 11, 66 Goulburn Street, Sydney NSW 2000,
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Any URLs contained in this publication were checked for currency during the
production process. Note, however, that the publisher cannot vouch for the For product information and technology assistance,
ongoing currency of URLs. in Australia call 1300 790 853;
in New Zealand call 0800 449 725
Fifth edition published in 2020
For permission to use material from this text or product, please email
aust.permissions@cengage.com
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
Brief contents
Chapter 1 Work health and safety 1EP
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202 iii
Contents
Guide to the text viii Chapter 2
Guide to the online resources x
Document and apply measures to
Preface xii
Acknowledgements xiii
control WH&S risks associated with
About the authors xiv electrotechnology work 54EP
2.1 Risk management 55EP
Chapter 1 2.2 Hazard identification and control 58EP
Work health and safety 1EP 2.3 Low-voltage systems 61EP
2.4 Coherent optical hazards 62EP
1.1 Work health and safety fundamentals 2EP
2.5 Harmful dusts and airborne contaminant
1.2 Work environment 4EP
hazards 63EP
1.3 Work environment safety signs 6EP
2.6 Lockout, isolation and tagging 65EP
1.4 Workplace emergencies 7EP
2.7 Step and touch potential 66EP
1.5 Manual handling 9EP
2.8 Testing equipment 71EP
1.6 Chemicals in the workplace 11EP
2.9 Installation safety 73EP
1.7 Working at heights 14EP
2.10 Construction site periodic inspection
1.8 Physical and psychological hazards 17EP
and test 77EP
1.9 Working with electricity 21EP
Chapter review 79EP
1.10 Common electrical hazards 24EP
Trial exam 80EP
1.11 Rescue from a live situation 26EP
1.12 First aid information and life support 27EP Chapter 3
1.13 Legal and ethical issues 31EP
Chapter review 32EP
Fabricate, assemble and dismantle
Trial exam 33EP utilities industry components 82EP
3.1 Mechanical drawing 83EP
Appendix 3.2 Measuring and marking 96EP
Material safety data sheets 36EP 3.3 Holding and cutting 99EP
3.4 Sheet metal work 103EP
Section 1: Product identification 36EP
3.5 Drills and drilling 105EP
Section 2: Hazardous identification 36EP
3.6 Tapping and threading 106EP
Section 3: Composition/ information
3.7 Power tools 109EP
on ingredients 41EP
3.8 General hand tools 111EP
Section 4: First aid measures 41EP
3.9 Joining techniques 115EP
Section 5: Firefighting measures 41EP
Chapter review 117EP
Section 6: Accidental release measures 43EP
Trial exam 119EP
Section 7: Handling and storage 43EP
Section 8: Exposure controls/personal
protection 43EP
Chapter 4
Section 9: Physical and chemical properties 43EP Fixing and support devices
Section 10: Stability and reactivity 45EP and techniques 121EP
Section 11: Toxicological information 45EP 4.1 Fasteners and fixings 122EP
Section 12: Ecological information 45EP 4.2 Stud wall attachment devices 124EP
Section 13: Disposal considerations 45EP 4.3 Fasteners 126EP
Section 14: Transport information 46EP 4.4 Fixings 130EP
Section 15: Regulatory information 47EP 4.5 Fixing adhesives and tapes 133EP
Section 16: Other information 49EP 4.6 Environmental and heritage awareness 136EP
Chapter review 137EP
Trial exam 138EP
iv Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
Contents | v
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
vi | Contents
Chapter 11 Chapter 15
Electrical apparatus and existing Batteries 590EP
circuits – verification and testing 489EP 15.1 Cells and batteries 591EP
15.2 Primary batteries 592EP
11.1 Electrical safety 490EP
15.3 Secondary or rechargeable cells 595EP
11.2 Legislated regulations 491EP
15.4 Lead acid battery 599EP
11.3 Fault-finding 492EP
15.5 Nickel–cadmium battery 601EP
11.4 Testing of electrical
installation work 494EP 15.6 Battery configurations 601EP
11.5 Testing electrical apparatus 15.7 Load testing 602EP
and existing circuits 496EP 15.8 Intrinsically safe batteries (ISBs) 604EP
11.6 Earth electrode resistance testing 508EP 15.9 Charging methods 605EP
11.7 Documentation 510EP 15.10 Routine maintenance 608EP
Chapter review 514EP 15.11 Safe working practices
Trial exam 515EP and batteries 609EP
Chapter review 610EP
Chapter 12 Trial exam 611EP
Chapter 13 Chapter 17
Electrical heating 523EP Verifying installation compliance
13.1 Heating and heat energy 524EP (MindTap chapter)
13.2 Control of heating 529EP 17.1 Verification and testing
13.3 Heating process 532EP 17.2 DC circuit theory
Chapter review 544EP 17.3 AC circuit theory
Trial exam 544EP 17.4 Fundamental safety principles
vi Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
Contents | vii
17.5 Electric motor control and protection 18.3 Magnet wire varnishes
17.6 Earthing 18.4 Varnish removal methods
17.7 Transformers 18.5 Measuring magnet wires
17.8 Protection of installations 18.6 Applications of winding wires
17.9 Selecting cables 18.7 Stator windings
17.10 Special installation requirements 18.8 Armature windings
17.11 Electrical diagrams 18.9 Transformer windings
17.12 Working safely Chapter review
Chapter review
Trial exam Answers to the exercises 612EP
Index 625EP
Chapter 18
Electrical winding (MindTap chapter)
18.1 Winding wires
18.2 Magnet wire testing
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
Not all electrical installation work can be done on the • fittings: brok
ground floor or at floor level. To perform installation work • spreaders an
above these levels, ladders or scaffolding are required. While • safety feet: b
ladders are uncomplicated, planning and care are required In addition to
to use them safely. Scaffolding over 2 m in height requires a a smooth surfac
5
• AS/NZS 1892
130EP | Chapter 4 Fixing and support devices and techniques SWITCH ON
plastic
Hazard prevention • AS/NZS 1892
• Always face the ladder when ascending use and care
Drawings, diagrams
REVIEW QUESTIONS or descending.
• Ascend or descend one rung at a time.
Portable ladd
and are construc
and schedules 1 What are the requirements for operators of powder-
actuated fasteners?
6 What is the function of a cotter pin?
• Always have three limbs (two arms and one leg
7 Which device is used
• Type I Indus
or one arm and twoinlegs)
assemblies whererungs
on the ladder parts at rating of 120
2 Describe the physical properties of a pan head must be accurately
one time. positioned and held in complete • Type II Dom
This chapter provides electrotechnology workers with the knowledge and skills to interpret architectural drawings,
screw.
electrical drawings, circuit diagrams and lighting circuits. relation to one another? rating of 100
• Never hand-carry equipment or tools on a ladder –
3 Name four types of bolt. 8 Whatusetool
toolisbelts.
needed to install or remove a retaining Only industr
LEARNING OBJECTIVES ring?
4 What is the function of a washer? • Never over-reach in order to carry out a task; move with the AS/NZS
Architectural drawings 141EP Electrical drawings 159EP
– 5 What is the function
Classify various building structures ofdiagrams
– Construct block a key? the ladder. when carrying o
– Use a site plan – Draw a line diagram
–
–
State the purpose of setting out
Identify brick veneer construction
– Create a circuit diagram
– Construct wiring diagrams • Always place the ladder on firm or level ground. lengths are show
– Identify a timber frame with external linings Lighting circuits 166EP
– Identify the components of a timber wall frame • Ensure that the support for the top of the ladder
TABLE 1.2 Maxim
– Recognise circuit wiring – TPS cable
4.4 Fixings
– Understand where timber floors are used – Draw one-way lighting circuits
–
–
List the stages of construction
Standard floor plan for domestic dwellings
– Draw two-way lighting circuits is secure.
– Draw two-way plus intermediate lighting circuits
– Use a floor plan – Draw a master on switching circuit Construction
Electrical symbols, drawing scales – Draw a master off circuit for two-way switching
material
Ladder types
and electrical schedules 152EP – Convert a circuit diagram to a wiring diagram
– Interpret an installation diagram
– Develop an electrical specification schedule Metal ladders
EXERCISEStatic
10.1loads are any loads that remain in a stationary
12 State oneEXAMPLE
requirement4.4 that the cross-sectional
position for extended periods of time. By contrast, static area (CSA) of a protective earthing conductor
Masonry expansion anchor M6 × 8 × 90 mm with
Questionsload
on earthing
limit is a rated stationary load limit for a fixing and should ensure.
flange nut.
integrates
Refer to Wiring rules,a Section
substantial safety margin which is a factor of
5, ‘Earthing Answer
If the load the bolts had to support was a 1000 kg
4:1 (sometimes
arrangements and earthing 5:1).conductors’
For example,toiflocate
a fixing must carry a Clause number
the
switchboard measuring 450 mm wide by 900 mm
load
appropriate
140EP of 5summarise
rule; kg the fixing the used is designed
requirement to carry 20 kg.13 Where the active conductor comprises a number
and
deep and fixed to a concrete wall, then the number of
document theUltimate
applicable clause
static limit is the highest rated stationaryof conductors, connected in parallel, how will the
load number.
fixings would be:
1 What areloadthe
limit (the
five numberfunctions
earthing of kilo newtons per square millimetre)
that selected earthing conductor size be determined?
Tensile stress area (TSA) of the bolt is 20.737
allowed
earthing which, if exceeded,
arrangements must perform may cause failure
to ensure Answer
a of the fixing. square mm
safe operation
As a of the
rule of electrical
thumb, in installation?
order to find out how many Clause number
A Class 4.6 bolt has a tensile strength of 400 MPa
Answer fixings you’ll need to a load, divide the total weight of 14 theUsing the appropriate table, what is the minimum 2
Stress (MPa) × Area (m )
Clauseload
number
by the static load rating of the fixing. copper earthing conductor = associated with a
Force (kN)size
1000
of loads – shear and 25 mm active conductor?
2
2 Describe the There (MEN) distribution
are two system that
other expressions
forms the standard Answer Ultimate tensile strength (UTS) 8.2948 kN
tensile. Shear distribution
loads are createdsystem used
when theinweight of the
Australia and New Zealand. Clause number Conversion to kilograms = kN × 101.972 = 846 kg
fixed equipment exerts force parallel to the surface of
Answer 15 State the CSA Applying a safety
of a copper mainmargin of 4:1 then an M6 × 1
earthing
the base material, while tensile loads are created when
Clausethenumber Class 4.6 bolt could carry a load of 211.5 kilograms
conductor.
fixed equipment exerts force perpendicular to the
shear weight vertical force flat to the wall. The
3 State the
basepurpose
material,of for
protective a ceiling surface to which a Answer
example,earthing.
Clause horizontal force taken at 0.6 times the vertical force
number
Answer suspended load is attached. Always determine the weight
would be 127 kg.
Clauseofnumber
suspended loads before attaching to a ceiling fixing. 16 What type of conductors in every electrical
The actual tension force on the bolt is the height
4 For operational
With the reasons,
equipmentshould functional
that earthin exterior
is suspended installation should be connected to the main
divided by the width, multiplied by the mass of the
connections
locations for the
dataeffects
and signalling purposes
of shock loading mustbebe considered.earthing terminal/connection or bar, either
object. Therefore, the tension created by the mass:
insulated
Shockfrom all protective
loading earthing connections
is the magnification of the stationary weight directly or indirectly, to form an equipotential
and conductors and be connected together at can
oneimpose bonding network? 0.45 ÷ 0.9 = 0.5
of the material. Wind and seismic forces
point? several times the stationary weight. Therefore, both the Answer 0.5 × 50 kg = 25 kg
Answer Clause number Now 127 divided by 25 = 5.08. To support the load
fixing and the structure to which the fixing is attached
Clause number 17 State the functionsix
securely ofM6
themasonry
MEN connection or link be suitable.
anchors would
must be capable of supporting several times the weight of
5 Is equipotential bonding of extraneous conductive with an Additional
electrical installation.
anchors may be warranted, not because of
the suspended equipment. Reference should be made to
parts included
a structural within a protective
engineer earthing before proceedingAnswerweight, but because of the size of the fixture.
for interpretation
arrangement for an electrical installation? Clause number However, industry practice uses four; therefore,
viii with2019
Copyright any Cengage
suspension of theAll
Learning. material.
Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
Answer 18 How is the
each CSAboltofwould
the MEN connection
safely hold a 40 kgf.
Installing electrical equipment properly begins with
Clause number determined? The load values quoted in fixings catalogues
understanding how the walls and ceilings of structures
Guide to the text | ix
END-OF-TOPIC
FIGURE 6.25FEATURES
Legend plate
Test your knowledge and consolidate your learning from the topic using
FIGURE Reviewlamps
theIndicator
6.26 Questions.
and their symbol
REVIEW QUESTIONS
1 What type of diagram can involve two circuits 9 Design a horizontal orientation control circuit
either separate or together? diagram using the following circuit description:
2 How can distinguishing of control or power circuit • Include line numbers, wire number, and contact
diagrams be achieved? locations.
3 How are contact numbers (K1.1) placed in the • When pushbutton S1 is pressed relay K1 will
Chapter review | 353EP
circuit diagram? energise and latch.
4 Where should line numbers for vertical circuit • Once energised K1 causes an indicator lamp (L1)
diagram orientation start? to illuminate.
equipotential bonding if they are within arm’s reach • A service pillar is the standard utility’s supply point
5 When referencing line numbers for timer contacts • When pushbutton S2 is pressed relay K2
of the pool’s edge. for a residential allotment in an underground area.
what superscript should be used? energises and latches.
• All wiring systems used in a classified zone must not • If consumer’s mains pass under concrete then the
6 What system provides knowledge of the number of • Once energised relay K2 will cause an indicator
allow moisture or water to enter any connection or minimum depth of consumer’s mains can vary.
conductors that connect the devices in a circuit? lamp (L2) to illuminate and turn off relay K1 and
wiring enclosure or be affected by pool chemicals.
7 Name the device that has two states – NO and NC. 8.7 Techniques
indicator for installing cables and wiring systems
lamp L1.
• The requirements for the safety of people and
8 An energised green indicator lamp usually • •Pushbutton
DomesticS3wiring in most installations
de-energises constructed
the control circuit.
equipment in fountain and water feature locations
indicates what type of circuit state? with timber or steel framing is installed within the
are based on the application of a zonal model.
wall cavity and inside the ceiling space using PVC-
• All electrical equipment installed within a hosing
insulated and sheathed cables.
down location must be suitable for the environment
SOLUTIONS MANUAL
The Solutions Manual provides detailed solutions to every question in the text.
MAPPING GRID
The Mapping Grid is a simple grid that shows how the content of this book relates to
the units of competency needed to complete the Certificate III in Electrotechnology
Electrician UEE30811.
x Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
Guide to the online resources | xi
MINDTAP
Premium online teaching and learning tools are available on the MindTap platform – the personalised eLearning NEW
solution.
MindTap is a flexible and easy-to-use platform that helps build student confidence and gives you a clear picture of their
progress. We partner with you to ease the transition to digital – we’re with you every step of the way.
The Cengage Mobile App puts your course directly into students’ hands with course materials available on their
smartphone or tablet. Students can read on the go, complete practice quizzes or participate in interactive real-time
activities.
MindTap for Hampson and Hanssen’s Electrotechnology: Principles and Practice 5e is full of innovative resources to
support critical thinking, and help your students move from memorisation to mastery! Includes:
• Hampson and Hanssen’s Electrotechnology Practice and Electrial Trade Principles eBooks
• Instructional videos
• Labelling activities
• Concept Check quizzes
MindTap is a premium purchasable eLearning tool. Contact your Cengage learning
consultant to find out how MindTap can transform your course.
MINDTAP
MindTap is the next-level online learning tool that helps you get better grades!
MindTap gives you the resources you need to study – all in one place and available when you need them. In the MindTap
Reader, you can make notes, highlight text and even find a definition directly from the page.
If your instructor has chosen MindTap for your subject this semester, log in to MindTap to:
• Get better grades
• Save time and get organised
• Connect with your instructor and peers
• Study when and where you want, online and mobile
• Complete assessment tasks as set by your instructor.
When your instructor creates a course using MindTap, they will let you know your
course key so you can access the content. Please purchase MindTap only when
directed by your instructor. Course length is set by your instructor.
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
Preface
The fifth edition of Electrotechnology Practice: A Practical Approach
continues the tradition of previous editions and its companion Electrical
Trade Principles: A Practical Approach in that it is written for the student of
electrical studies. This edition focuses on essential knowledge and practical
skills that have direct relevance for electrical workers. The text always
responds to the changing needs of the electrical industries and presents
a broad-based expression of knowledge, which is essential for effective
workplace participation. It is also a very practical reference text for anyone
interested in practical aspects of the electrical industry.
The text presents information and concepts using graphics: to this
end the text uses over 1000 illustrations to convey various concepts and
real-world aspects of electrical practices. The illustrations provide variety
and meaning to the subject material, which aids the learner in retaining
knowledge and engages the electrical worker.
Individuals recognise and process information in different ways and attain
understanding at different rates. This text addresses the uniqueness of individual
learning processes. The text is student-centred in that it helps learners in ways
that are effective for them, and matches individual needs. The structure of the
text leads the learner from what they know to what they need to know, and
provides regular topic summaries and review questions. For the teacher, the
structure of the text makes it well-suited for flexible delivery methods.
This fifth edition is available in print and digital format. As an eBook,
the text enables a more personal ownership of the learning experience. For
example, the eBook format enables students to search for words and phrases,
highlight important data and bookmark key pages. In addition, students can
add their notes on the topic and explore additional interactive activities.
Colleges, trade learning centres and schools find that they have access to
a relevant and up-to-date depository of electrical content suitable for the
delivery of many varied electrical certificates and diplomas. For instructors of
these courses, the eBook allows for additional notes.
This text provides a sound understanding of the skills behind the electrical
trades. In addition, the content makes theoretical skills development as
flexible and accessible as possible, while ensuring the delivery of appropriate
instruction that is linked to industry standards. The content aligns with essential
capabilities required by existing electrical courses contained in the National
Electrotechnology Training Package – UEE11.
The text follows the uniform structure and system of delivery as
recommended by the nationally accredited vocational educational and
training authorities. Relevant required skills and knowledge and work
performance specifications are available from E-Oz Training Standards
Australia, online at http://www.e-oz.com.au.
This self-paced text is ideal for various modes of delivery, including workplace-
based learning, classroom learning, blended workplace and classroom learning, and
distance learning in the classroom or online through the eText format.
Topics such as ‘Electrical installation – cable selection and coordination’ and
‘Electrical installations – arrangement control and protection’ align with the latest
Australian standards AS/NZS 3000:2018 and AS/NZS 3008.1.1:2017. On-the-job fault-
finding skills are an essential facet of all electrical activities, which is reflected in the
topic ‘Electrical apparatus and existing circuits – verification and testing’.
We, the authors, believe that this text is designed to bring students of the
electrocomms industry closer together by providing understandable concepts.
Special thanks are due to Chee-Kin Ng (Content Manager, Vocational
Education and Training) and Rhiannon Bowen (Content Developer) at
Cengage, and Sylvia Marson (Copy editor), for their work, support and advice.
xii Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
Acknowledgements
The authors and Cengage wish to thank the many lecturers and industry
experts who gave valuable assistance in the preparation of this new edition of
Electrotechnology Practice: A Practical Approach. Their helpful suggestions,
concerning many aspects of the technical content of this book, have been
drawn from broad experience in the electrical trades.
These lecturers and industry experts include:
• Kenneth Miles – TAFE Northern Sydney Institute
• Kristopher Heel – Tec NQ and Reflect Tech
• Andrew Smith – TAFE SA
• Jo O’Mahony – Goulburn Ovens Institute of TAFE
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202 xiii
About the authors
Jeffery Hampson and Steven Hanssen each have more than 25 years of
teaching experience in the VET sector. Jeff has taught electrical trades
students at SkillsTech Australia (TAFE Queensland) as a leading vocational
teacher. Steven is currently a head teacher of electrical trades in TAFE NSW
Sydney Region.
xiv Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
1
Work health and safety
This chapter provides electrotechnology workers with knowledge and skills about work health and safety
fundamentals.
Electrotechnology workers will gain an overview of work health and safety knowledge and skills that will allow
them to implement safe procedures for working in the electrotechnology industry.
LEARNING OBJECTIVES
Work health and safety fundamentals 2EP Working at heights 14EP
– State the primary principles of work health and safety – Identify hazards, equipment and precautions when working
– State the functions of health and safety committees at heights
– Describe the principles of risk management Physical and psychological hazards 17EP
Work environment 4EP – Define a ‘confined space’ and its potential hazards
– Describe possible hazards at a worksite – Evaluate common hazards in the workplace
– Recognise various safety signs Working with electricity 21EP
– Define an ‘emergency situation’ – Discuss the effects of electric shock and describe
– Identify a range of fire extinguishers suitable for a specific precautions to minimise those effects
type of fire – Recognise the various protective devices intended primarily
Work environment safety signs 6EP for the protection of conductors and equipment
– State the aim of work environment safety signs Common electrical hazards 24EP
Workplace emergencies 7EP – State the three categories of common electrical hazards
– Recognise a workplace emergency situation Rescue from a live situation 26EP
– Distinguish fire extinguishers from each other by their – Provide the requirements for a low-voltage rescue kit when
colour scheme working on or near live electrical equipment
Manual handling 9EP First aid information and life support 27EP
– Define ‘manual handling’ – Develop a priority action plan
– Describe correct lifting procedures – Determine a casualty’s level of consciousness via gentle
Chemicals in the workplace 11EP touching and loud talking
– Identify and understand a material safety data sheet Legal and ethical issues 31EP
– Understand the detail required of a chemical – Understand the principle of ‘duty of care’.
substance register
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202 1EP
2EP | Chapter 1 Work health and safety
REVIEW QUESTIONS
1 State two common principles that unite all the state 6 What is meant by the term ‘induction’?
and territory individual WH&S Acts. 7 When is a safety observer required?
2 State two core values that the objectives of WH&S 8 Provide three responsibilities that a safety
in the different states and territories of Australia observer must demonstrate.
are structured around. 9 What does ‘good housekeeping’ mean?
3 What is the definition for a workplace? 10 What type of clothing must be worn when
4 State the purpose of a health and safety committee. performing de-energised electrical work activities?
5 Name three powers of a workplace health and 11 What type of clothing must be worn by electrical
safety inspector. workers?
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
1.2 Work environment | 5EP
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
6EP | Chapter 1 Work health and safety
REVIEW QUESTIONS
1 With what should all new staff be provided? 5 What is the most common threat in the work
2 With what would a standard work procedure start? environment?
3 What may constitute a hazard in the workplace? 6 Why are standard work procedures documented?
4 Name the five broad categories of workplace 7 What do risk assessments and inspections provide?
hazards. 8 What is meant by the term ‘worksite’?
NO
ENTRY
FIGURE 1.4 Restriction sign
RESTRICTED AREA
AUTHORISED
Danger signs
PERSONNEL ONLY Danger signs as illustrated in Figure 1.5 warn of a
particular hazard or hazardous condition that is likely
FIGURE 1.2 Prohibition sign to be life threatening. Their symbolic shape is the word
DANGER in white on a red oval, which is surrounded by a
Mandatory signs black rectangle. This usually forms a heading for a white
background on the sign. Alternatively, it may occupy the
Mandatory signs as illustrated in Figure 1.3 indicate that an left side of a horizontal sign. Any text is in black.
instruction must be carried out. Their symbolic shape is a
230
VOLTS
FIGURE 1.5 Danger sign
HEARING PROTECTION
MUST BE WORN
FIRE
EXTINGUISHER
SHUT OFF POWER FIGURE 1.8 Fire sign
BEFORE WORKING
ON EQUIPMENT The type of work environment safety sign used should
be suitable for the intended application and workers should
FIGURE 1.6 Warning sign be informed of its purpose.
Work environment safety signs should be located where
Emergency information signs the message is legible, and where they attract the attention
of, and are clearly visible to, all workers by being placed at
Emergency information signs (see Figure 1.7) indicate the eye height. Signs should be located against a contrasting
location of, or directions to, emergency-related facilities background so they are more obvious, thereby reducing the
such as exits, safety equipment or first aid facilities. The risk of them becoming obscured by stacked materials or
background is green and any text or pictograph is white. other visual obstructions.
For maximum effectiveness, work environment safety
signs should be maintained in good condition, kept clean
EMERGENCY and well illuminated.
ASSEMBLY
AREA
FIGURE 1.7 Emergency information sign
REVIEW QUESTIONS
1 Outline the aim of work environment safety signs. 7 Which sign indicates the location of, or directions
2 What do prohibition signs indicate? to, emergency-related facilities such as exits, safety
3 Describe the symbolic shape of a prohibition sign. equipment or first aid facilities?
4 What do mandatory signs indicate? 8 How should the maximum effectiveness of work
5 Describe the symbolic shape of a mandatory sign. environment safety signs be ensured?
emergency before it happens. Putting together a broad apply an extinguishing medium that cools burning fuel,
emergency action plan that deals with workplace issues displaces or eliminates oxygen or stops the chemical
specific to a worksite is not difficult. It includes involving reaction so a fire cannot continue to burn. When the
both management and workers using brainstorming safety pin is removed and the handle of an extinguisher
techniques to determine potential emergencies that could is activated, a canister of high-pressure gas is triggered,
occur at the workplace. This technique helps to develop a forcing the extinguishing medium through a tube and out
workplace emergency action plan. An emergency action the nozzle. For fire to exist, four elements must be present
plan must include the following: at the same time:
1 A method for reporting fires and other emergencies. 1 some sort of fuel or combustible material
2 An evacuation policy and procedure. 2 oxygen to sustain combustion
3 Emergency escape procedures and escape route path. 3 heat to raise the combustible material to its ignition
Include floor plans, workplace site maps and location of temperature
designated safe areas to account for all employees after 4 a chemical reaction.
an evacuation. Not all fire extinguishers can be used effectively on
4 The names and emergency phone numbers all types of fires. Some fires involve combustibles such as
of designated persons who have duties and paper, some involve liquids and others involve energised
responsibilities under the emergency plan. electrical equipment. Different types of fire extinguishers
5 Actions for designated workers who stay to shut down are distinguished from each other by their colour scheme
important machinery and equipment operations, and are designed to extinguish different classes of fire. Fire
operate fire extinguishers or perform other essential extinguishers empty quickly, anywhere from 8 seconds to
services that cannot be shut down immediately for 60 seconds. Fire extinguishers (see Figure 1.9) are classified
every emergency before evacuating. by the type of fire they best extinguish.
6 Rescue and medical duties for workers designated to Water is one of the most commonly used extinguishing
perform them. agents for class A fires. Another extinguisher used for class
A fires is the air-pressurised water (APW) extinguisher. An
WATER
DRY CARBON
WET
FOAM CHEMICAL DIOXIDE
AIR-PRESSURISED CHEMICAL
POWDER (CO2)
WATER
FIRE
CLASS
A
Ordinary combustibles YES YES YES YES NO
(wood, paper, plastics, etc.)
B
Flammable combustible NO NO YES YES YES
liquids
C NO NO NO YES NO
Flammable gases
E
Fire involving energised NO NO NO YES YES
electrical equipment
F
Fire involving cooking NO YES YES YES NO
oils and fats
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
1.4 Workplace emergencies | 9EP
smothering the surface of the fuel to separate the oxygen are instructions for its correct use. To use a fire
element of the fire from the fuel. The wet chemical also extinguisher properly all you have to remember is PASS.
cools the surface of the fuel to remove the heat element
of the fire.
SWITCH ON
Foam extinguishers contain a solution of aqueous
film-forming-foam (AFFF) concentrate and water. When P – Pull the safety pin
the extinguisher is operated, the solution is discharged A – Aim at the base of the fire
through the nozzle that is designed to excite air to produce S – Squeeze the trigger
a foam discharge. Foam extinguishers extinguish fire by S – Sweep at the base of the flame from side to side
smothering the surface of the fuel to remove the oxygen
element of the fire. The foam also limits the release of
Fire blankets as illustrated in Figure 1.10 extinguish
flammable vapours to prevent any re-ignition of the fire.
fire by smothering the surface of the fuel to remove the
Dry chemical extinguishers coat the fuel with a thin
oxygen element of the fire. They can be used for small class
layer of fire-retardant powder. Dry chemical extinguishers
A and small cooking fat fires but are mainly used to wrap
extinguish fire by smothering the surface of the fuel to
around workers if their clothes catch alight. Fire blankets
separate the oxygen element of the fire from the fuel. The
are either a flame-retardant-treated woollen material or a
powder also works to disrupt the chemical reaction.
combined Proban® cotton and Aramid (nylon fibre) flame-
Carbon dioxide (CO2) is a non-flammable gas placed
retardant textile.
under extreme pressure within a CO2 extinguisher. CO2
extinguishers extinguish fire by displacing the oxygen
element of the fire. Because of its high pressure, pieces of
dry ice are also emitted from the extinguisher which has a
cooling effect on the fire.
There is another fire class, class D, for combustible
metals. Some ships are made with magnesium steel to
1 m square
make the ship lighter and therefore faster in the water.
However, if enough heat is generated the metal will burn.
Fire extinguishers should be serviced every six months.
They are checked to make sure they are charged and
nothing is missing on them. You can check the yellow
metal tag on an extinguisher to see when it was last
tested. Written on the front of each type of fire extinguisher
FIGURE 1.10 Fire blanket
REVIEW QUESTIONS
1 What is a workplace emergency? 6 How frequently should fire extinguishers be
2 Outline the most effective way to deal with a checked?
workplace emergency. 7 PASS is a useful mnemonic for using a fire
3 Name the four elements required to sustain a fire. extinguisher. To what do the letters refer?
4 Which extinguisher type is most common for 8 How is a fire blanket used to extinguish a fire?
extinguishing class A fires?
5 How is a fire extinguished by a wet chemical
extinguisher?
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
10EP | Chapter 1 Work health and safety
• crush injuries – to the fingers Direct injury can be caused by unexpected happenings
• sprains – to the wrist, thumb and ankle such as an electrician walking on irregular ground
• strains – to the back, shoulder, arms, hands (construction site) while carrying cartons of electrical
and fingers cable or equipment and experiencing a trip hazard and
• contusion – bruising to various parts of the body falling. Some examples of actions that may cause manual
• hernia – an opening in the wall of a muscle, tissue or handling injuries are:
membrane that normally holds an organ in place. • activities involving sudden, jerky or hard-to-control
Every muscular effort, however slight, involves the movements such as hammer drilling
spine. When you lift, your back is put under stress, • activities involving too much bending, reaching or
especially the lower spine. The lower spine is very mobile twisting such as installing cables
and is able to bend forwards, sideways and backwards but • activities where a long time is spent in the same
is capable of only very little rotation. Twisting or jerking posture or position such as working in confined spaces
while lifting and carrying can injure the small facet joints within roofs
(stabilising joints located between and behind adjacent • activities that are fast and repetitious such as coil
vertebrae) which guide movement of the back. turns placement in stator slots with respect to
Intervertebral discs, which separate the vertebrae motor rewinding
(spinal bones), and the ligaments, which hold the • activities where heavy equipment has to be lifted
vertebrae together, are also at risk. The vertebrae of the and carried manually, for example, air-conditioners
spinal column run down the back as shown in Figure 1.11, and stoves
connecting the skull to the pelvis. These bones protect • activities where force is needed to carry out a task such
nerves that come out of the brain and travel down the as when using screwdrivers or spanners.
spinal cavity and out to the entire body.
The intervertebral discs are composed of soft
gelatinous substances which provide spinal column Procedures for lifting
cushioning. The discs are also surrounded by a strong There are several simple procedures to remember when
fibrous ring and with repeated incorrect lifting the discs, lifting or handling loads.
fibrous ring or its supporting ligaments may tear or rupture.
In general, back injuries are caused by wear and Plan the lifting activity
tear and damage to the joints, ligaments, muscles and Assess the risk factors with respect to the load including:
intervertebral discs which occur during day-to-day • type of load – glass, drum, etc.
manual handling activities. Manual handling injuries may • weight of load
result from: • size of load
• ongoing wear and tear caused by frequent or extended • distance the load has to be carried or moved
periods of manual handling activity, such as frequent • route
handling of electrical stock throughout the day • placement requirements.
• sudden damage caused by extreme or difficult manual If in doubt, do not lift alone.
handling or awkward lifts such as lifting an electric
motor, an air-conditioner or white goods from the
ground to a van or utility.
Keep the load close to the body
The further away the load is from your body the more stress
is placed on your lower spine. To prevent this type of stress
when lifting from a ground position the knees must be bent
7 cervical vertebrae
with the load gripped between the waist and shoulders
to ease the strain on the back and the arms. Keeping
the load close to your chest with the shoulders back and
your bottom out makes you more secure. The spine has a
12 thoracic vertebrae natural S curve. The shoulders are back and the S curve
is directly over the pelvis. Make sure you know where the
centre of gravity of the load is and keep the heaviest side
nearest to your body at waist level.
Discs
5 lumbar vertebrae Maintain balance
Stand square on to the load and as close to it as is
comfortable. Have your feet flat on the floor surface with
Sacral vertebrae Sacrum your leading leg forward, preferably facing the direction
you’re going to move. Ideally you should lift, carry and
Coccyx place in one direction where possible.
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
1.5 Manual handling | 11EP
Use your legs turn your back to the load and push with your legs. Do not
pull the load if possible.
Bend your legs slightly, and use your leg muscles to take
the weight. Do not turn or twist your body once you have
made the lift. Always bend your knees when setting the Alternative materials-handling aids
load down. An illustration of the correct lifting technique Alternative materials-handling aids for carrying or moving
is shown in Figure 1.12. loads should be used whenever possible to minimise lifting
and bending activity. These alternative materials-handling
aids include use of lift truck, scissors lift truck, pallet truck
and other mechanical devices – levers, crowbars, gloves.
Implementing proper lifting techniques and other
safety measures can significantly reduce your chance of a
back injury incident.
All persons involved with manual handling should read
the following documents:
• National standard for manual handling, NOHSC:1001
(1990), Commonwealth of Australia
iStockphotos/angelhell • National code of practice for manual handling,
NOHSC:2005 (1990), Commonwealth of Australia
FIGURE 1.12 Correct lifting technique
• Information Booklet, Manual handling (1992),
Commonwealth of Australia.
Some loads can be pushed if the load is on a smooth
surface. A recommended method in these situations is to
REVIEW QUESTIONS
1 What does the term ‘manual handling’ describe? 4 Name three alternative materials-handling aids.
2 Name four common injuries associated with manual 5 What is the main cause of back injuries?
handling.
3 Name the four simple procedures for safe manual
handling.
Examples Examples
TNT, nitroglycerine, ANFO, sodium cyanide,
propellant powder, display fireworks, lead compounds,
safety cartridges, detonators some pesticides
Class 6.2
Class 2.1 Infectious substances
Flammable gases
Examples
Examples vaccines, AIDS virus
acetylene, hydrogen, LP gas, butane
Class 7
Class 2.2 Radioactive substances
Non-flammable non-toxic gases
Examples
Examples uranium, radioisotopes
oxygen, nitrogen, argon
Class 8
Class 2.3 Corrosive substances
Toxic gases
Examples
Examples hydrochloric acid,
ammonia, chloride sodium hydroxide
Class 9
Class 3 Miscellaneous dangerous goods
Flammable liquids
Examples
Examples dry ice, polyester beads, aerosols
petrol, ethanol, kerosene
Class 4.1
Flammable solids Material safety data sheets
Examples
phosphorus, sulphur, matches
(MSDSs)
Material safety data sheets (MSDSs) and labels indicate
whether or not the chemical substance or material is
Class 4.2
considered a hazardous substance.
Spontaneously combustible
substances MSDSs contain information about the substance
such as:
Examples
white phosphorus, • a statement indicating whether it has been classified as
aluminium, alkyls hazardous to health in accordance with NOHSC criteria
Class 4.3 • the contents
Water-reactive substances • what it should be used for and how to use it safely
Examples
• its health effects
sodium, aluminium phosphide • first-aid instructions
• advice about safe storage and handling.
Make sure the MSDS is not out of date (i.e. older than
Class 5.1
Oxidising agents five years).
An example of an MSDS for mineral turpentine
Examples
calcium hypochlorite, ammonium (see Figure 1.16) is shown in the appendix to this section
nitrate (page 50EP).
MSDSs are the primary source of chemical hazard
Class 5.2 information and must be readily accessible to workers.
Organic peroxides (liquid or solid)
They should contain all pertinent physical and health
Examples hazard information, exposure limits, precautions for
benzoyl peroxides
safe handling and use and applicable control measures
including PPE use requirements.
Storage procedures
When storing chemical substances:
1 Make a register of every chemical substance to
be stored. The register must contain details of all
dangerous goods and hazardous substances currently
Source: Recochem Inc., Australia
used, stored or handled on the premises.
2 Obtain from the supplier an MSDS for each chemical
FIGURE 1.16 Mineral turpentine
substance.
Storage procedures involve the following:
Chemical substance labelling is also an effective • manage your stock – only keep minimum amounts
method used to communicate chemical hazard • label shelves and storage cabinets with a
information. Labels are a direct visual reminder of the segregation scheme so that chemical substances
hazards presented by a chemical substance and they can be put away in the right place quickly
include all appropriate environmental and health • refer to MSDSs for specific chemical substance
hazard warnings. incompatibilities
• ensure that the storage cabinets are locked
How to translate a material • do not store liquids above solids in case of
contamination in the event of a spillage
safety data sheet • limit the size of containers where possible to
The MSDS summarises knowledge of the health and safety ≤5 L/kg
hazard information of the material and how to handle • always store corrosives on spill trays – kitty litter
and use the product safely in the workplace. Each user trays are ideal
should read the MSDS and consider the information in the • do not overload shelves
context of how the product will be handled and used in the • do not store containers on the floor
workplace, including in conjunction with other products. • dispose of outdated chemical substances including
The following information will help you translate an MSDS. all portable LPG cylinders that are not in test
(i.e. 10 years).
Acronyms All workers must be given a training program that
informs the workers not only of the hazards of the chemical
• AICS: Australian Inventory of Chemical Substances
substances in their work area but also how to use the
• CAS number: Chemical Abstracts Services Registry
information generated in the hazard communication
Number
program.
• Hazchem code: Emergency action code that provides
information to emergency services
• UN number: United Nations Registry Number Labelling
• ADG code: Australian dangerous goods code.
If you transfer chemical substances into a secondary
container, ensure that the new container is properly
Format labelled. This means that the full name of the chemical
The Australian Safety and Compensation Council (ASCC) substance, appropriate risk and safety phases as per
has developed minimum standards for the format and the MSDS, dangerous goods class and subsidiary class
layout of an MSDS. For each product, the MSDS should diamond(s) if suitable are recorded. Also, if the chemical
provide: substance is classified as hazardous then the word
• the name of the product ‘Hazardous’ must be printed on the label.
• the name, address and telephone number of the
manufacturer or distributor
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
14EP | Chapter 1 Work health and safety
REVIEW QUESTIONS
1 List the three dangerous substances that may be 4 What does ‘CAS number’ refer to?
found in a workplace. 5 What information should a register of chemical
2 How is a substance deemed to be hazardous? substances contain?
3 What document is the primary source of chemical
hazard information?
Treads
Spreader
to be locked FIGURE 1.18 Extension and single-length ladders
3rd step only Always use two people to carry and set up a single-
length or extension ladder, if possible. Small ladders can be
carried parallel to the ground by one person when lifted at
the midpoint of the side rail. With two-person ladders the
ladder should be carried on the same shoulder. Extension
Fully open
Platform type
FIGURE 1.17 Fibreglass step ladders ladders are adjustable in length and they consist of two or
Placed on level surface
more single sections travelling in guides or brackets.
Step ladders should be securely fully open. All four When installing a ladder:
legs must be on solid, level ground with the spreaders 1 Visually inspect the building features to see if anything
locked fully open. Never climb on the cross-bracing. Never will impair the safe climbing, descending or moving of
use a folding step ladder in an unfolded position (leaning the ladder.
it against a wall) unless it is designed for that purpose. 2 Place the ladder on its back with the feet butted up
The main cause of injuries is from step ladders tipping against the building. If this is obstructed, a second
sideways. Where a potential fall hazard exists (to below person can assist in setting up the ladder by placing
where the step ladder is standing) the minimum distance their foot on the bottom rung and the other foot on the
between the step ladder and fall hazard is to be the sum of base of one stile.
the person’s head height (i.e. from floor/ground) and a 1.5 m 3 Lift the ladder’s top by maintaining pressure against
‘buffer zone’. For example, if a worker is positioned on a the wall or assistant.
ladder 1 m above the ladder base and the worker is 1.6 m 4 Lift the ladder overhead. With your hands extend
tall, a minimum distance of 4.1 m is required between the the ladder to your highest point of reach, work hand
base of the step ladder and the fall hazard. If installation over hand pushing the ladder towards the building or
or repair work is to be carried out closer to the fall hazard, assistant. When you reach beyond the middle point of
the worker should be secured in a harness which is not setting up your extension ladder or lift past the middle
attached to the step ladder. AS/NZS 1891.4:2009 Industrial rung, the increasing force of the weight of the top of the
fall-arrest systems and devices – Selection, use and ladder will be working against your efforts.
maintenance requires fall protection to be provided where a 5 Once vertical, rest the ladder against the building
person could fall a distance greater than 2 m. wall, lift the ladder’s base with both arms and move
the ladder slowly away from the building to obtain the
correct ladder pitch (see Figure 1.19). Make sure you
SWITCH ON do not move the ladder into window glass or mark the
Note that step ladders, with their broad tread, are exterior building surface.
safer than rung-type ladders because of their stability 6 Extend the ladder using the ladder’s rope and pulley
and balance. system while stabilising the ladder with your right or
left foot on the ladder’s bottom rung. The ladder must
be close to if not fully vertical in position. Once the
Single-length and extension ladder is erected to the correct working height, slowly
ladders lower the top of the ladder until it rests against the
building. Both feet of the ladder and both left and right
Before working at height, identify all hazards, assess top stiles must rest equally against the building. To
their risks and prepare a safe work procedure. Fall-arrest lower the ladder, follow these steps in reverse order.
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
16EP | Chapter 1 Work health and safety
1L
4
Scaffolds
A scaffold is any temporary elevated platform and its
structure is used for supporting workers or materials or
both. Regulations govern the safe use of scaffolds and
these vary from state to state. Scaffolds as shown in
Figure 1.20 must be erected by a construction worker called
a scaffolder or rigger whose main job is to erect or dismantle
scaffolds (of metal or timber) on construction sites, and who
has received appropriate training in this field.
REVIEW QUESTIONS
1 Which items of equipment is an electrician likely to 5 Which ladder type should be used in the fully
use when working above ground or floor level? opened position?
2 What are the main causes of accidents involving 6 Why are step ladders safer than rung-type ladders?
ladders? 7 What is a scaffold?
3 How frequently should ladders be inspected? 8 What is the load rating of a Type I industrial
4 All ladders used by electricians should have what ladder?
information permanently marked on the ladder? 9 Name two types of elevated work platforms.
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
18EP | Chapter 1 Work health and safety
There must always be a safety observer available at the industrial noise include hearing loss, sleep disturbances,
entrance to the confined space whose task is to provide job performance reduction and frustrated communication
information to assist rescue workers. This person should responses (some sounds are still loud, others are not heard
never enter the confined space unless trained. and this makes speech difficult to understand). Protecting
the hearing and health of workers imposes a wide range
Portable gas detectors of explicit obligations upon employers, employees and
manufacturers of machinery and equipment.
Without appropriate gas detection hazardous atmospheres
Noise levels are measured in decibels (dB(A)) and
within confined spaces may significantly affect the health
exposure to noise is based on the amount a person
of any entry person. Many airborne contaminants cannot
receives during a typical day. Hearing loss may begin
be detected by smell or vision and can only be sensed with
with continuous daily noise over 75 dB(A) over several
special detectors.
years. The level of continuous noise which is classified
A range of Standards Association of Australia approved
as excessive is 85 dB(A). Some noises, such as blasts,
portable gas detectors is available for confined space
explosions and heavy hammering, are so loud they can
applications to evaluate contamination levels. Confined
damage the sensitive hair-like nerves in the cochlea of the
space entry gas detectors are capable of continuous
inner ear, causing immediate permanent damage. Sound
measurement (with alarms) of many gases such as oxygen,
energy that is too loud or intense can damage and break
combustibles’ LEL (lower explosive limit – a combustible
off the hair-like nerve cells. Because they are nerves they
gas or vapour in air which will ignite if a source of ignition
do not grow back once they are injured and they cannot
is present), carbon dioxide, carbon monoxide, hydrogen
be repaired. To avoid damaging these sensitive nerves,
sulphide, nitrogen dioxide, sulphur dioxide, chlorine,
workers need protection from workplace noise.
chlorine dioxide, phosphine, ammonia and hydrogen
A noise problem in the workplace can be mitigated by
cyanide. Gas detectors have built-in sample pumps, hose
applying any combination of the following three control
draw with water trap and filter and data-logging functions.
measures:
The most common form of sampling the air within a
1 Replacing or modifying the noise source to eliminate or
confined space is the sample draw method. The advantage
reduce the noise output. This is the best way to prevent
of this method is that the detecting is performed by a
occupational noise-induced hearing loss.
competent person outside the confined space. With a
2 Using sound absorbing screens to weaken the sound
sample draw method, a pump moves the sample from the
conduction path thereby reducing the noise level
atmosphere (up to 30 m within the space) and draws it
reaching the worker. The louder the sound, the less
through a hollow tube to the sensors.
time it takes to cause a hearing loss. Therefore, the
For personal protection always test the sides of a
noisier the workplace, the fewer exposures and the
confined space hatch before opening. This process
shorter the number of years it will take to produce a
prevents the lemming effect whereby one entry person
significant hearing loss.
blindly follows another in the absence of any real or
3 Varying the worker’s exposure either through limiting
understood rationale.
the exposure time or by using personal protective
Persons who are required to work in confined spaces as
equipment. Using personal hearing protectors will
part of their employment must be provided with training.
reduce noise by an amount between 15 dB and 25 dB.
Such training would include:
• legislation
• codes of practice and the Australian/New Zealand Personal protectors
standard AS/NZS 2865:2009 Safe working in a confined Figure 1.23 shows the basic types of personal protectors for
space noise. These are the insert type and the ear-muff type, and
• confined space hazard identification there are advantages and disadvantages to both. For the
• safe work procedures insert type the advantages are that they are small and easy
• confined space entry/exit procedures to carry. The disadvantages are that they can get dirty
• correctly fitting a full-body harness when removed and inserted with dirty hands. Muff-type
• breathing apparatus protectors are technically better for reducing noise levels.
• gas detection
• rescue
• emergency procedures
• firefighting and equipment inspection
and maintenance.
Industrial noise
Noise is defined as unwanted sound. Industrial noise for
workers can become a major industrial disease which
threatens the quality of life. Unpleasant health effects of FIGURE 1.23 Hearing protectors
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
1.8 Physical and psychological hazards | 19EP
Too much noise in the workplace may cause other UV radiation is known to have unfavourable health
effects such as continuous ringing in the ears, stress, effects both in the short and long term. UV radiation is
high blood pressure and tiredness and, at very high levels, absorbed in the skin and the adverse health effects are
physical pain. mostly confined to the skin and eyes. In most cases it is
Action must be taken to protect hearing where 75 dB is thought that shorter wavelengths (UVB) are more harmful
exceeded at any time, even if only for a short period. than longer wavelengths (UVA). Short-term exposure to
UV radiation causes reddening of the skin, sunburn and
Ultraviolet radiation hats have to be worn they should have attached neck flaps.
The type of sunscreen used should be a minimum
Ultraviolet (UV) radiation is a known cause of skin cancer, broad-spectrum SPF 15 and be applied regularly and
skin ageing and eye damage and may affect the body’s liberally to exposed skin. Sunglasses should be close
immune system. Therefore, it is essential that all workers fitting, of a wrap-round design and block at least
exposed to UV radiation at work should be given training 99 per cent of the UV radiation.
so that they understand the risks associated with UV
exposure.
Electrical workers who work outdoors are likely to suffer Overuse syndrome
health damage from exposure to solar UV radiation. Other Occupational overuse syndrome (OS) is a form of injury
sources of UV radiation at a worksite that electricians may which affects tendons, joints and muscles in the fingers,
be exposed to include arc welding, UVA radiation tanning hands, wrists and elbows. It is caused by repetitive
lamps, high UVB and UVC emitting lamps used to sterilise movements or an uncomfortable working stance stressing
work areas and medium- to low-power UVA lamps used in the body parts beyond their physical limit. OS is also
insect control. known as repetitive strain injury, or RSI.
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
20EP | Chapter 1 Work health and safety
Occupational OS is usually associated with repetitive • Think positively. Look at each stressful event and
hand movements such as using a screwdriver or placing occurrence as an opportunity to improve your life.
conductors in stator slots when rewinding small-frame • Don’t take work problems home or home problems
electric motors, but any part of the body can be affected. to work.
Rest is usually the best cure. To help reduce work-related stress, workers need to
To limit exposure to OS in the workplace, work benches develop a network of friends and family members to create
should be at waist height so that shoulders can relax a strong social support group that will be there when
and arms can bend gently at the elbows. In addition, all serious stress is experienced.
hand tools used should be ergonomically designed. Some
tasks such as motor rewinding can only be carried out by
hand. Therefore, the intensity, duration or frequency of the Drugs and alcohol
activity can be reduced through the use of frequent breaks. The rights of persons to drink and take drugs socially are
acknowledged, but when work performance suffers or
fellow workers are endangered then some action must
Stress be taken.
Workers experience work-related stress when they
feel that they are unable to cope with the working
SWITCH ON
environment demands placed upon them. Stress can
be the result of understaffing, bullying, harassment or Workers should not be adversely affected by alcohol
intimidation, long work hours, job insecurity or poor or drug use during working hours
management practices. Work-related stress can lead to
mental and physical ill health. Drug and alcohol abusers in the workplace can be
When a worker is exposed to constant, extended work- difficult to identify but there are some signs that indicate
related stress, they may experience physical and emotional possible drug and alcohol problems. These include:
symptoms such as: • regular and often unexplained absences
• frequent headaches • involvement in workplace accidents
• feeling frustrated and irritable or angry • unreliable work patterns and reduced productivity
• loss of energy and motivation • lack of concern with personal hygiene
• changes in appetite and weight • overreaction to real or imagined criticism.
• sleep difficulties Physical signs can include tiredness, hyperactivity,
• generally feeling worn out or run down. dilated pupils, slurred speech, unsteady walk, bloodshot
Attitude has a lot to do with whether events and or glassy eyes, persistent cough, hangovers and mood
occurrences at work produce a feeling of stress. Stress swings.
management comes down to finding ways to change your Drug and alcohol prevention workplace programs seem
thinking and manage your expectations. Some important to be the best way of preventing, detecting and dealing
ways to adjust your attitude include: with drug and alcohol abusers. These programs can help
• Be realistic. Don’t expect too much of yourself or others. individual workers to become healthy and productive
• Try to be assertive rather than passive or aggressive. again.
• Be flexible.
REVIEW QUESTIONS
1 What defines a confined space? 6 Name four unpleasant health effects of industrial
2 Name four potential hazards that could be expected noise.
when working in confined spaces. 7 What are the two forms of vibration hazard?
3 What is the major hazard when working in confined 8 What are three adverse effects of ultraviolet (UV)
spaces? radiation?
4 What is needed where entry into a confined space 9 What causes occupational overuse syndrome (OS)?
is necessary? 10 How can drug and alcohol abusers in the
5 Name the device used to test the quality of air in a workplace be identified?
confined space?
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
1.9 Working with electricity | 21EP
Fibrillation DEATH
As a direct result of electric shock, a person may clench
100 Cardiac reaction
and be unable to release a conductor or an appliance, 75 Respiration stops
or if the person has touched a live conductor without Paralysis of arms
Breathing difficulties
clenching, the muscles of the person’s back and legs may
Grip current
contract harshly so that the person is unwillingly thrown
backwards. 15 Unbearable pain
Another possible result of involuntary muscle Pain
Mild discomfort
contraction is that the muscles of the diaphragm and chest Spasm
may contract and thereby prevent breathing. This could Perception
lead to death by suffocation. Death may also occur as a
0
result of current flowing through the respiratory control
centres of the central nervous system of a person. However, FIGURE 1.24 Possible reactions to 50 Hz rms current
death is usually caused by direct interference with the (assumed conditions – hand grip of 5 seconds’ duration)
action of the heart.
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
22EP | Chapter 1 Work health and safety
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
24EP | Chapter 1 Work health and safety
REVIEW QUESTIONS
1 What is ‘electric shock’? 6 What is a clearance certificate?
2 What are the factors that determine the severity of 7 What is the primary purpose of fuses and circuit
electric shock? breakers?
3 How can the passage of current through the human 8 If the electricity source is not isolated, the
body result in death? electrician would be working on what type
4 What does the term ‘grip’ current refer to? of circuit?
5 Name five common causes of electrical accidents in 9 Who has responsibility to ensure the safety of
fault finding or repair. themselves as well as other occupants of the
building or work area?
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
1.10 Common electrical hazards | 25EP
duties, and electrocutions do occur. Other low-voltage intensity. The passage of even a very small current through
electrical hazards include: a vital part of the human body can cause death.
• wiring not in conformance with the Standards For dc-powered equipment, although the voltage levels
Association of Australia standard are usually not hazardous, energy hazards (>5 joules)
• exposed electrical parts may still exist. Electrical energy stored in capacitors and
• contact with overhead supply batteries can present a significant shock or arc flash hazard
• defective/inadequate insulation if that energy is released quickly and unexpectedly (e.g.
• improper earthing of equipment accidental shorting).
• overloaded circuits (can produce heat or arcing)
• damaged power tools, equipment and testing devices. High currents
Lack of training and an unsafe work environment (wet
Electricians need to be aware that, if working on live
work surfaces, inclement weather conditions, noise, toxic
circuits, fault current of up to 20 times the rated current of
chemicals and flammables) are common circumstances
the supply can flow during fault conditions. High current
that can aggravate working on low-voltage tasks.
means greater damage to the body as a result of heating
within tissues. The thermal heating of tissues increases
Controlling low-voltage with the square of the current (I 2R) and produces severe
burns.
hazards
Most incidents involving low-voltage hazards are
preventable. The most effective controls are those which High-voltage hazards
eliminate or reduce the consequences of the hazard. The term ‘high voltage’ applies to electrical equipment
The essential element for creating a safe work that operates at more than 1000 V ac rms or 1500 V dc. The
environment is the de-energising and proving and lockout state or territory Electrical Safety Act, regulations, AS/
of electrical equipment before making repairs or finding NZS 3000:2018 Wiring rules and codes of practice and HV
a fault condition. In addition, the implementation of safe isolation and access procedures manuals must always be
work practices (e.g. do not work alone) and proper training consulted when any high-voltage work is intended to be
will assist the electrician in controlling low-voltage undertaken. These provide advice on ways to discharge
hazards. safety obligations.
Sometimes it is not practicable to disconnect low- Isolation of electrical circuits is a basic safety
voltage equipment and circuits before working on them. procedure that protects workers, electrical production and
For example, it may be necessary to have equipment consumption devices or service lines. This means that the
operating in order to test it. In such cases the work power is turned off and isolated at the conduction source
must be performed by electricians who are qualified so that no energy can enter or leave those devices or
and authorised to do the task. They must follow written service lines.
safe work procedures. In order for an electrician to work Isolation procedures must include a warning to all
‘live’, the regulatory requirements of the Electrical Safety workers that the equipment in a particular area is being
Regulations, the Code of Practice and the Electrical Safety worked on and must not be operated or the area entered.
Act must be met.
Extra-low voltage
Electrical safety audit checklist
A well-planned and executed electrical safety audit can
Extra-low voltage is defined as voltage not exceeding
identify many hazards and safety omissions that could
50 V rms ac or 120 V or less ripple-free dc. Voltages at these
reduce dangers to persons and equipment. Audits are an
levels are usually not hazardous but hazards may exist
important part of a control system because they ensure
under certain conditions. For example, extra-low voltage
that persons are working in a safe manner. A model of an
may be hazardous in a confined location with moisture or
electrical safety audit checklist is illustrated in Figure 1.25.
heat on the work area, especially if the electrician is lying
Note that under each item heading only one example is
on the floor.
given; more can be added to provide a comprehensive
Extra-low voltage can cause death when the resistance
checklist.
of the body (large area contact) is lowered. Primarily
current, rather than voltage, is the measure of shock
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
26EP | Chapter 1 Work health and safety
REVIEW QUESTIONS
1 Name the three categories of common electrical 4 What causes damage to the body as a result of
hazards. heating within tissues?
2 How is it possible to receive electric shock with 5 Define the term ‘high voltage’.
earth conductors? 6 What can a well-planned and executed electrical
3 When is extra-low voltage hazardous to an safety audit identify?
electrician?
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
1.11 Rescue from a live situation | 27EP
REVIEW QUESTIONS
1 What item of equipment is necessary when working 2 What is the recommended first step for rescuing
on or near live electrical equipment? a victim from live low-voltage equipment after
receiving an electric shock?
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
28EP | Chapter 1 Work health and safety
DRSABCD
IN AN EMERGENCY CALL TRIPLE ZERO (000) FOR AN AMBULANCE
Danger?
D Check for danger and ensure the area is safe
for yourself, bystanders and the patient.
Response?
R Check for a response: ask name, squeeze shoulders.
No response? Send for help.
Response? Make comfortable, monitor breathing and
manage severe bleeding and then other injuries.
Airway?
A Open the patient’s mouth and check the airway for foreign material.
Foreign material? Roll the patient onto their side and clear the airway.
No foreign material? Leave the patient in position.
Open the airway by tilting the head back with a chin lift.
Breathing?
B Check for breathing: look, listen, feel for 10 seconds.
Not normal breathing? Ensure an ambulance has been called; start CPR.
Normal breathing? Place in the recovery position and monitor breathing.
CPR!
C 30 chest compressions : 2 breaths.
Continue CPR until help arrives, the patient starts breathing normally,
or you are physically unable to continue.
D Defibrillator!
Apply a defibrillator as soon as possible and follow the voice prompts.
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
1.12 First aid information and life support | 29EP
2 Check the casualty’s response. move the chin slightly downwards so that their mouth
• You must first look for conditions that are an opens. Seal your mouth over their mouth, pinch their nose
immediate threat to the casualty’s life. gently and blow steadily for two breaths.
• Remember COWS (see below) If there are no signs of life after two breaths, make sure
• Is the casualty responding to spoken commands 000 has been called and commence chest compressions.
or not? The rescuer should quickly move to commence
• If the casualty is not responding, immediately roll compressions but review the casualty’s condition if
them into the recovery position and check their any signs of life have returned (coughing, movement,
airway. normal breathing). The important thing is not to delay
• Once the airway is clear, check breathing. commencing compressions while you look for signs of life.
• If the casualty is breathing, check the circulation for
regularity and strength. Chest compressions
• Check for external bleeding.
When there are no signs of life present (the casualty
One of the most common and intense emotions at
is unconscious, unresponsive and not moving), the
the time of a medical emergency for some first aiders
rescuer should commence CPR. When engaging in chest
is fear (fear of death, fear of failure and fear of negative
compressions:
consequences), which can quickly result in panic.
• interruptions to compressions should be minimised
• compressions should be fast and hard
Casualty examination • over-ventilation should be avoided.
Determine the casualty’s level of consciousness via gentle The compression ventilation ratio is 30:2 (30 compressions
touching and loud talking. Do not shake the casualty. to two ventilations) for infants, children and adults.
Casualty examination for the first aider follows a plan, Find the lower half of the sternum – you should visualise
which is known by the initials of its component parts, the ‘centre of the chest’ and compress at that point. There
‘COWS’. This is used to remind first aid providers of some is no need for measuring. Position the heel of your hands
simple steps that will help to determine a casualty’s ability in the centre of the person’s chest; interlace your fingers
to respond. These are: and lift them off the chest. Using the heel of your hand,
• Can you hear me? give 30 compressions. Each compression should depress the
• Open your eyes. chest by about one-third. After 30 compressions take a deep
• What’s your name? breath, seal your mouth over the person’s mouth, pinch their
• Squeeze my hands. nose and give two firm breaths.
If the casualty is conscious and they express no pain, Continue giving 30 compressions followed by two
observe their behaviour for any distress, unusual position breaths until medical help arrives. If signs of life return, move
or posture and any body swelling. Where there is more the person into the recovery position. Continue to monitor
than one casualty, always give priority to the unconscious breathing and be ready to start CPR again at any time.
casualty. If unconscious, perform DRSABCD. CPR should be performed by a single rescuer until
other rescuers are available, then it may be performed by
Checking vital signs two rescuers (one performing chest compressions and one
performing rescue breaths).
If a person is unconscious, the first step is to check their
mouth for any items blocking the airway. These items
could include their tongue, food or vomit. If blockages Level of consciousness
are found, gently roll the person onto their side into the ‘Level of consciousness’ is a term used to describe a
recovery position. Clear any blockages using your fingers, person’s alertness and understanding of what is occurring
then check for breathing. If no blockage is found, roll the in their surrounds. A person’s consciousness can vary
person onto their back and check for breathing. Listen for from being normal, such as being completely alert,
the sound of the breath, look for movements of the chest or talking and making sense, to being deeply unconscious
feel for the breath on your cheek. and not responding in any way. Changes in the level of
consciousness of a person may be due to an injury to
Rescue breathing the head. An AVPU scale is used to determine levels of
consciousness.
The term ‘rescue breathing’ has replaced ‘expired air
resuscitation’ (EAR). The guidelines now recommend that
full CPR be given to all those requiring resuscitation. If SWITCH ON
the person is breathing, roll the person into the recovery
A = alert
position. Phone 000 and check the person regularly until
V = responds to voice
medical assistance arrives.
P = responds to pain
If the person is not breathing, place one hand on their
U = unresponsive
forehead tilting the head back and with your other hand
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
30EP | Chapter 1 Work health and safety
Also note the time of response, observe pupils and note When treating any minor cut or laceration, you must
any change in AVPU. stop the bleeding. In most cases a minor wound will begin
To check alertness, ask questions such as: to clot with steady pressure applied for about 15 minutes.
• What is your name? In all emergency situations wash your hands thoroughly
• Where are you? and put on latex or medical gloves, a surgical mask and
• What day and time is it? safety glasses.
• What happened? Elevate the wound if possible and have the injured
Ask the injured person the above four questions often person apply steady, direct pressure to the cut or laceration
and note any changes. Note the level of responsiveness. for 15 minutes with a non-adherent pad. If the bleeding
If the person is alert, they are an ‘A’ on the AVPU scale. does not stop after 15 minutes seek medical attention.
If the injured person is unable to answer, ceases to With serious bleeding make every effort to stop the
answer or only answers a few of the questions, the first bleeding immediately, as this kind of bleeding can become
aider needs to assess responsiveness to verbal or painful fatal for the injured person in just a few minutes. Seek
stimulus. medical attention immediately for the following conditions:
To assess response to verbal stimulus, speak or yell to • Blood flow cannot be stopped.
the injured person and see whether they open their eyes, • A tourniquet has been applied.
move or make some sound. If the injured person responds, • The wound is large or gaping widely.
they are a ‘V’ on the AVPU scale. If the injured person is • The wound involves a joint, foot, hand or face.
unable to or ceases to respond to verbal stimuli, the first • The wound involves an embedded object.
aider needs to assess the person’s responsiveness to pain. • Skin or parts of the body have been partially or
Gently pinch the person’s skin on both sides of the body completely severed.
and watch their face for movement. If the person shows
any movement or makes any sounds, they are a ‘P’ on the
AVPU scale. Broken bones
If the injured person is not responsive to pain, they are Broken bones, also called fractures, are among the most
considered unconscious and in a coma. This is indicated as common orthopaedic injuries. If you’re not sure what bone
‘U’ on the AVPU scale. The AVPU information needs to be is broken or you think the neck or back is broken, do not
given to the medical professionals when they arrive. try to move the injured person. Seek medical attention
immediately. The worst thing for a broken bone is to move
it. Always reassure the injured person and wait for the
Clinical shock arrival of a trained medical professional.
Clinical shock is brought on by the body’s circulatory
system failing to deliver a sufficient supply of blood to all
parts of the body following severe injuries. Shock involves Burns
the following symptoms: Burns are often categorised as first-, second- or third-
• anxiety and restlessness or irritability degree burns, depending on how badly the skin is
• rapid weak pulse and fast shallow breathing damaged.
• pale, cool, moist skin • First-degree burns affect only the outer layer of the skin.
• dazed look, nausea or vomiting They cause pain, redness and swelling.
• complaint of thirst. • Second-degree burns affect both the outer and
underlying layers of skin. They cause pain, redness,
Treatment for shock swelling and blistering.
• Third-degree burns extend into deeper tissues. They
Treatment for shock involves the following procedure.
result in white or blackened, charred skin that may
1 Lie the casualty on their back.
be numb.
2 Elevate the legs by 30 cm to return the blood supply to
Before giving first aid, assess how badly burned the
the brain.
person is and try to determine the depth of the most
3 Control any bleeding (if necessary).
serious part of the burn. Then, treat the entire burn
4 Loosen the casualty’s clothing at the neck, chest
accordingly. If in doubt, treat it as a third-degree burn.
and waist and cover the casualty to maintain body
By giving immediate first aid before a trained medical
temperature.
professional arrives, you can help lessen the severity of the
5 Only moisten the casualty’s lips with water (no drink is
burn. Prompt medical attention to serious burns can help
to be given).
prevent scarring, disability and deformity.
6 Comfort and reassure the casualty.
For all burns run cool water or any cool drinkable fluid
over the burned area for five minutes or more and remove
Bleeding clothing from the burned area (except for clothing that is
stuck to the skin) if required. Finally, apply a sterile gauze
Bleeding is frequently the most serious risk to an injured
pad or bandage or cover with a clean sheet. Seek medical
person’s life.
attention immediately.
Copyright 2019 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. WCN 02-200-202
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— Kertokaa Norlannista. — Maria loi nyt rohkeasti pyytävät
silmänsä häneen.
4.
— Mitä tarkoitatte?
— Niin, kyllä ymmärrän, sanoi hän hiljaa, mutta minä en ole voinut
vaikuttaa häneen niin, että… että minua voitaisiin verrata
kuvanveistäjään, joka voi muodottomasta, rumasta savesta
muovailla siron esineen. Hän on mennyt omia teitään…
— Kuinka niin?
Maria ei vastannut.
— Mutta jos minä sen nyt kumminkin teen, jos kutsun hänet
kotiimme niin usein kuin tahdon. Mitäs siihen sanot? — lausui Karl
Asker äkkiä kiihtyneellä äänellä.
*****
Toisinaan hän koetti päästä selville siitä, miksi tyttö aina haki
hänen seuraansa, mutta kaikki turhaan. Hän saattoi olla
epäystävällinen, melkeinpä suorastaan ilkeä Anny Bahria kohtaan,
mutta mikään ei auttanut. Oli usein tapahtunut, että Maria tyttösen
koputtaessa ovelle oli lähtenyt ulos ja käskenyt tyttöä poistumaan tai
suorastaan lausunut kovia vihaisia sanoja. Anny raukka tällaisissa
tilaisuuksissa katseli häntä surullisin silmin, huokasi raskaasti, painoi
katseensa alas ja hiipi hiljaa pois.
6.
— En tiedä, Maria kulta. Heräsin tunti sitte ja minun tuli niin kovin
ikävä metsään.
— Kas niin, kas niin — onko parempi nyt, mitä? Pikku raukka,
koko yönkö olet saanut maata täällä tuskissasi ja odottaa, että joku
kuulisi itkusi. Mutta ei kukaan ymmärtänyt sinua eikä kukaan tullut
lohduttamaan ja auttamaan. Sinä väsyit jo valituksesi muuttuivat
huokauksiksi, jotka olisivat liikuttaneet metsän puutkin, jos ne olisivat