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ASME B31.

3-2018

APPENDIX R
USE OF ALTERNATIVE ULTRASONIC ACCEPTANCE CRITERIA

ð18Þ R300 GENERAL (c) Interpretation and evaluation of data shall be


performed by UT Level II or III personnel.
(a) This Appendix provides alternative fracture- (d) Personnel demonstration requirements shall be as
mechanics-based acceptance criteria for ultrasonic exam- stated in ASME BPVC, Section V, Article 4, Mandatory
ination that may be used for Code piping in lieu of those Appendix VIII.
described in para. 344.6.
(b) The acceptance criteria within this Appendix are
R304 EXAMINATION
applicable to Tw having a thickness equal to or greater
than 25 mm (1.0 in.). The acceptance criteria stated in (a) The initial straight beam scan for reflectors that
para. 344.6.2 shall be used for all thicknesses less than could interfere with the angle beam examination shall
25 mm (1.0 in.). be performed (1) manually, (2) as part of a previous manu-
facturing process, or (3) during the weld examination,
R301 SCOPE provided detection of these reflectors is included in
the demonstration as required in para. R301(c).
(a) The examination shall be conducted using auto- (b) The examination area shall include the volume of
mated or semiautomated techniques utilizing the weld, plus the lesser of 25 mm (1.0 in.) orTw of adjacent
computer-based data acquisition. base metal on each side of the weld. Alternatively, the
(b) The examination shall be performed in accordance examination volume may be reduced to include the
with a written procedure approved by UT (ultrasonic actual heat affected zone (HAZ) plus 6 mm (0.25 in.) of
testing) Level III personnel [see para. R303(a)] and base material beyond the heat affected zone on each
conforming to the requirements of ASME BPVC, Section side of the weld, provided the extent of the weld HAZ
V, Article 4, Mandatory Appendix VIII, and is measured and documented.
(1) for phased array — ASME BPVC, Section V, Article
4, Mandatory Appendix V
R305 DATA RECORDING AND CAPTURE
(2) for time of flight diffraction (TOFD) — ASME
BPVC, Section V, Article 4, Mandatory Appendix III Data shall be recorded in the unprocessed form as speci-
(c) Procedure qualification shall meet the require- fied in ASME BPVC, Section V, Article 4, V-471.6. The data
ments of ASME BPVC, Section V, Article 4, Mandatory record shall include the complete examination area as
Appendix IX. specified in para. R304(b).

R302 EQUIPMENT R306 DATA ANALYSIS


A mechanical guided scanner capable of maintaining a (a) Reflectors exceeding the limits of (1) or (2) shall be
fixed and consistent search unit position relative to the investigated to determine whether the indication origi-
weld centerline shall be used. nates from a flaw or is a geometric indication as described
in (b).
R303 PERSONNEL (1) For amplitude-based techniques, the location,
amplitude, and extent of all reflectors that produce a
(a) Personnel performing nondestructive examination response greater than 20% of the reference level shall
to the requirements of this Appendix shall be qualified and be evaluated.
certified in the ultrasonic testing method in accordance (2) For non-amplitude-based techniques, the loca-
with a procedure as described in ASME BPVC, Section tion and extent of all images that have an indicated
V, Article 1, T-120(e) or (f). length greater than 4.0 mm (0.16 in.) shall be investigated.
(b) Setup and scanning of welds shall be performed by (b) Ultrasonic indications of geometric and metallur-
personnel certified as UT Level II or III (or by Level I per- gical origin shall be classified as specified in ASME
sonnel under the direct supervision of Level II or Level III BPVC, Section V, Article 4, T-481. Alternatively, other tech-
personnel). niques or nondestructive examination methods may be

477
ASME B31.3-2018

Figure R307 Surface and Subsurface Flaws

Tw Tw

hF
hF

lF lF
SF
F F

(a) Surface Flaw (b) Surface Flaw

lF
Tw
hF

SF

SF > 0.5h F

(c) Subsurface Flaw

used to classify an indication as geometric (e.g., alternative than half the through-wall dimension [hF in Figure R307,
beam angles, radiography). The method employed is for illustration (b)] of the subsurface flaw.
information only to classify the indication as geometric, (b) Multiple Flaws
and the Code requirements for examination techniques (1) Discontinuous flaws that are oriented primarily
are only required to the extent that they are applicable. in parallel planes shall be considered to lie in a single plane
if the distance between the adjacent planes is equal to or
R307 FLAW EVALUATION less than 13 mm (0.50 in.) or 0.5Tw, whichever is less.
(2) If the space between two flaws aligned along the
(a) Dimensions. The dimensions of the flaw(s) shall be
axis of weld is less than the height of the flaw of greater
determined by the rectangle that fully contains the area of
height, the two flaws shall be considered a single flaw.
the flaw(s). Refer to Figure R307.
(3) If the space between two flaws aligned in the
(1) The length, lF, of the flaw shall be drawn parallel
through-thickness dimension is less than the height of
to the inside pressure-retaining surface of the component.
the flaw of greater height, the two flaws shall be consid-
(2) The height, hF, of the flaw shall be drawn normal
ered a single flaw.
to the inside pressure-retaining surface of the component.
(3) The flaw shall be characterized as a surface or
subsurface flaw, as shown in Figure R307. R308 FLAW ACCEPTANCE CRITERIA
(4) A subsurface flaw shall be considered as a surface Flaws shall be evaluated using the applicable criteria of
flaw if the separation (SF in Figure R307) of the flaw from Table R308.1 or Table R308.2. Regardless of flaw height or
the nearest surface of the component is equal to or less aspect ratio, flaw length shall not exceed 4Tw.

478
ASME B31.3-2018

Table R308.1 Acceptance Criteria for Surface Flaws


Maximum
hF /Tw for Nominal Weld Thickness
25 mm to 65 mm 100 mm to 300 mm
Aspect Ratio, hF/lF (1.0 in. to 2.5 in.) (3.9 in. to 11.8 in.)
0.00 0.031 0.019
0.05 0.033 0.020
0.10 0.036 0.022
0.15 0.041 0.025
0.20 0.047 0.028

0.25 0.055 0.033


0.30 0.064 0.038
0.35 0.074 0.044
0.40 0.083 0.050
0.45 0.085 0.051
0.50 0.087 0.052
GENERAL NOTES:
(a) Aspect ratio (hF/lF) used may be determined by rounding the
calculated hF /l F down to the nearest 0.05 increment value
within the column, or by linear interpolation.
(b) For intermediate thickness Tw [thicknesses greater than 65 mm
(2.5 in.) and less than 100 mm (3.9 in.)], linear interpolation is
permitted to obtain hF /Tw values. Otherwise, the lower values
shall be used.

Table R308.2 Acceptance Criteria for Subsurface Flaws


Maximum
hF /Tw for Nominal Weld Thickness
25 mm to 65 mm 100 mm to 300 mm
Aspect Ratio, hF/lF (1.0 in. to 2.5 in.) (3.9 in. to 11.8 in.)
0.00 0.068 0.040
0.10 0.076 0.044
0.20 0.086 0.050
0.30 0.108 0.058
0.40 0.132 0.066

0.50 0.156 0.080


0.60 0.180 0.094
0.70 0.206 0.108
0.80 0.232 0.122
0.90 0.258 0.138
1.00 0.286 0.152
GENERAL NOTES:
(a) Aspect ratio (hF/lF) used may be determined by rounding the
calculated hF /l F down to the nearest 0.10 increment value
within the column, or by linear interpolation.
(b) For intermediate thickness Tw [thicknesses greater than 65 mm
(2.5 in.) and less than 100 mm (3.9 in.)], linear interpolation is
permitted to obtain hF /Tw values. Otherwise, the lower values
shall be used.

479

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