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About the Authors

Dale E. Seborg is a Professor and Vice Chair of the Duncan A. Mellichamp is professor Emeritus and
Department of Chemical Engineering at the University founding member of the faculty of the chemical engi-
of California, Santa Barbara. He received his B.S. de- neering department at the University of California,
gree from the University of Wisconsin and his Ph.D. Santa Barbara. He is editor of an early book on data
degree from Princeton University. Before joining acquisition and control computing and has published
UCSB, he taught at the University of Alberta for nine more than one hundred papers on process modeling,
years. Dr. Seborg has published over 200 articles and large scale/plantwide systems analysis, and computer
co-edited three books on process control and related control. He earned a B.S. degree from Georgia Tech and
topics. He has received the American Statistical Asso- a Ph.D. from Purdue University with intermediate stud-
ciation's Statistics in Chemistry Award, the American ies at the Technische Universitat Stuttgart (Germany).
Automatic Control Council's Education Award, and He worked for four years with the Textile Fibers De-
the ASEE Meriam-Wiley Award. He was elected to the partment of the DuPont Company before joining
Process Automation Hall of Fame in 2008. Dr. Seborg UCSB. Dr. Mellichamp has headed several organiza-
has served on the Editorial Advisor Boards for control tions, including the CACHE Corporation (1977), the
engineering journals and book series, and has been a UCSB Academic Senate (1990-92), and the University
co-organizer of several major conferences. He is an of California Systemwide Academic Senate (1995-97),
active industrial consultant who serves as an expert wit- where he served on the UC Board of Regents. He
ness in legal proceedings. presently serves on the governing boards of several
nonprofit organizations.
Thomas F. Edgar holds the Abell Chair in chemical
engineering at the University of Texas at Austin. He Francis J. Doyle III is the Associate Dean for Research
earned a B.S. degree in chemical engineering from the in the College of Engineering at the University of
University of Kansas and a Ph.D. from Princeton Uni- California, Santa Barbara. He holds the Duncan and
versity. Before receiving his doctorate, he was em- Suzanne Mellichamp Chair in Process Control in the
ployed by Continental Oil Company. His professional Department of Chemical Engineering, as well as
honors include the AIChE Colburn and Lewis appointments in the Electrical Engineering Depart-
Awards, ASEE Meriam-Wiley and Chemical Engi- ment, and the Biomolecular Science and Engineering
neering Division Awards, ISA Education Award, and Program. He received his B.S.E. from Princeton,
AIChE Computing in Chemical Engineering Award. C.P.G.S. from Cambridge, and Ph.D. from Caltech, all
He is listed in Who's Who in America. He has pub- in Chemical Engineering. Prior to his appointment at
lished over 300 papers in the field of process control, UCSB, he has held faculty appointments at Purdue
optimization, and mathematical modeling of processes University and the University of Delaware, and held
such as separations, combustion, and microelectronics visiting positions at DuPont, Weyerhaeuser, and
processing. He is co-author of Optimization of Chemi- Stuttgart University. He is a Fellow of IEEE, IFAC,
cal Processes, published by McGraw-Hill in 2001. and AIMBE; he is also the recipient of multiple re-
Dr. Edgar was president of AIChE in 1997 and Presi- search awards (including the AIChE Computing in
dent of the American Automatic Control Council in Chemical Engineering Award) as well as teaching
1989-91. awards (including the ASEE Ray Fahien Award).

vii
This page intentionally left blank
Preface

Process control has become increasingly important in Key theoretical concepts are illustrated with numerous
the process industries as a consequence of global com- examples and simulations.
petition, rapidly changing economic conditions, faster The textbook material has evolved at the University
product development, and more stringent environmen- of California, Santa Barbara, and the University of
tal and safety regulations. Process control and its allied Texas at Austin over the past 40 years. The first edition
fields of process modeling and optimization are critical (SEMl) was published in 1989, adopted by over 80 uni-
in the development of more flexible and more complex versities worldwide, and translated into Korean and
processes for manufacturing high-value-added prod- Japanese. In the second edition (SEM2, 2004), we added
ucts. Furthermore, the rapidly declining cost of digital new chapters on the important topics of process moni-
devices and increased computer speed (doubling every toring (Chapter 21), batch process control (Chapter 22),
18 months, according to Moore's Law) have enabled and plantwide control (Chapters 23 and 24). Even with
high-performance measurement and control systems to the new chapters, the length of the second edition was
become an essential part of industrial plants. about the same as SEMl. Interactive computer software
It is clear that the scope and importance of process based on MATLAB® and Simulink® software was
control technology will continue to expand during the extensively used in examples and exercises. The second
21st century. Consequently, chemical engineers need to edition was translated into Chinese in 2004.
master this subject in order to be able to design and op- For the third edition (SEMD3), we are very pleased
erate modern plants. The concepts of dynamics, feed- to have added a fourth co-author, Professor Frank
back, and stability are also important for understanding Doyle (UCSB), and we have made major changes that
many complex systems of interest to chemical engineers, reflect the evolving field of chemical and biological en-
such as in bioengineering and advanced materials. An gineering, as well as the practice of process control,
introductory course should provide an appropriate bal- which are described in the following.
ance of process control theory and practice. In particu- The book is divided into five parts. Part I provides an
lar, the course should emphasize dynamic behavior, introduction to process control and an in-depth discus-
physical and empirical modeling, computer simulation, sion of process modeling. Control system design and
measurement and control technology, basic control con- analysis increasingly rely on the availability of a
cepts, and advanced control strategies. We have orga- process model. Consequently, the third edition includes
nized this book so that the instructor can cover the basic additional material on process modeling based on first
material while having the flexibility to include advanced principles, such as conservation equations and thermo-
topics. The textbook provides the basis for 10 to 30 dynamics. Exercises have been added to several chap-
weeks of instruction for a single course or a sequence of ters based on MATLAB® simulations of two physical
courses at either the undergraduate or first-year graduate models, a distillation column and a furnace. These sim-
levels. It is also suitable for self-study by engineers in ulations are based on the book, Process Control Modules,
industry. The book is divided into reasonably short by Frank Doyle, Ed Gatzke, and Bob Parker. Both the
chapters to make it more readable and modular. This book and the MATLAB simulations are available on
organization allows some chapters to be omitted with- the book Web site ( www. wiley.com/college/seborg).
out a loss of continuity. National Instruments has provided multimedia modules
The mathematical level of the book is oriented to- for a number of examples in the book based on their
ward a junior or senor student in chemical engineering Lab VIEW™ software.
who has taken at least one course in differential equa- Part II (Chapters 3 through 7) is concerned with the
tions. Additional mathematical tools required for the analysis of the dynamic (unsteady-state) behavior of
analysis of control systems are introduced as needed. processes. We still rely on the use of Laplace transforms
We emphasize process control techniques that are used and transfer functions, to characterize the dynamic
in practice and provide detailed mathematical analysis behavior of linear systems. However, we have kept ana-
only when it is essential for understanding the material. lytical methods involving transforms at a minimum and

ix
x Preface

prefer the use of computer simulation to determine and industry: Joe Alford, Anand Asthagiri, Karl
dynamic responses. In addition, the important topics of Astrom, Tom Badgwell, Max Barolo, Larry Biegler,
empirical models and their development from plant Don Bartusiak, Terry Blevins, Dominique Bonvin,
data are presented. Richard Braatz, Dave Camp, Jarrett Campbell, I-Lung
Part III (Chapters 8 through 15) addresses the funda- Chien, Will Cluett, Oscar Crisalle, Patrick Daugherty,
mental concepts of feedback and feedforward control. Bob Deshotels, Rainer Dittmar, Jim Downs, Ricardo
The topics include an overview of the process instru- Dunia, David Ender, Stacy Firth, Rudiyanto Gunawan,
mentation (Chapter 9) and control hardware and soft- Juergen Hahn, Sandra Harris, Karlene Hoo, Biao
ware that are necessary to implement process control Huang, Babu Joseph, Derrick Kozub, Jietae Lee, Bernt
(Chapter 8 and Appendix A). Chapter 13 (new) pre- Lie, Cheng Ling, Sam Mannan, Tom McAvoy, Greg
sents the important topic of process control strategies McMillan, Randy Miller, Samir Mitragotri, Manfred
at the unit level, and additional material on process Morari, Duane Morningred, Kenneth Muske, Mark
safety has been added to Chapter 10. The design and Nixon, Srinivas Palanki, Bob Parker, Michel Perrier,
analysis of feedback control systems still receive con- Mike Piovoso, Joe Qin, Larry Ricker, Dan Rivera,
siderable attention, with emphasis on industry-proven Derrick Rollins, Alan Schneider, Sirish Shah, Mikhail
methods for controller design, tuning, and trouble- Skliar, Sigurd Skogestad, Tyler Soderstrom, Ron
shooting. The frequency response approach for open Sorensen, Dirk Thiele, John Tsing, Ernie Vogel, Doug
and closed-loop processes is now combined into a single White, Willy Wojsznis, Robert Young, and the late
chapter (14), because of its declining use in the process Cheng-Ching Yu.
industries. Part III concludes with a chapter on feedfor- We also gratefully acknowledge the many current
ward and ratio control. and recent students and postdocs at UCSB and
Part IV (Chapters 16 through 22) is concerned with UT-Austin who have provided careful reviews and sim-
advanced process control techniques. The topics ulation results: Ivan Castillo, Marco Castellani, David
include digital control, multivariable control, and Castineira, Dan Chen, Jeremy Cobbs, Jeremy Conner,
enhancements of PID control, such as cascade control, Eyal Dassau, Doug French, Scott Harrison, John
selective control, and gain scheduling. Up-to-date Hedengren, Xiaojiang Jiang, Ben Juricek, Fred
chapters on real-time optimization and model predic- Loquastro III, Doron Ronon, Lina Rueda, Ashish
tive control emphasize the significant impact these Singhal, Jeff Ward, Dan Weber, and Yang Zhang. Eyal
powerful techniques have had on industrial practice. Dassau was instrumental in converting the old PCM
Other chapters consider process monitoring and batch modules to the version posted to this book's Web site.
process control. The two plantwide control chapters We revised the solution manual, which was originally
that were introduced in SEM2 have been moved to the prepared for the first and second editions by Mukul
book Web site, as Appendices G and H. We have Agarwal and David Castineira, with the help of Yang
replaced this material with two new chapters on bio- Zhang. We greatly appreciate their careful attention to
systems control, principally authored by our recently detail. We commend Chris Bailor for her word process-
added fourth author, Frank Doyle. Part V (new Chap- ing skill during the numerous revisions for the third
ters 23 and 24) covers the application of process control edition. We also acknowledge the patience of our editor,
in biotechnology and biomedical systems, and intro- Jenny Welter, during the long revision process. Finally,
duces basic ideas in systems biology. we are deeply grateful for the support and patience of
The book Web site will contain errata lists for current our long-suffering wives (Judy, Donna, Suzanne, and
and previous editions that are available to both students Diana) during the revisions of the book.
and instructors. In addition, the following resources for In the spirit of continuous improvement, we are
instructors (only) are provided: solutions manual, lec- interested in receiving feedback from students, faculty,
ture slides, figures from the text, archival material from and practitioners who use this book. We hope you find
SEMI and SEM2, and a link to the authors' Web sites. it to be useful.
Instructors need to visit the book Web site to register
for a password to access the protected resources. The Dale E. Seborg
book Web site is located at www. wiley.com/college/seborg. Thomas F. Edgar
We gratefully acknowledge the very helpful suggestions Duncan A. Mellichamp
and reviews provided by many colleagues in academia Francis J. Doyle III
Contents

PART ONE 4.3 Properties of Transfer Functions 62


INTRODUCTION TO PROCESS CONTROL 4.4 Linearization of Nonlinear Models 65

1. Introduction to Process Control 1 5. Dynamic Behavior of First-Order and Second-


Order Processes 73
1.1 Representative Process Control Problems 2
1.2 Illustrative Example-A Blending Process 3 5.1 Standard Process Inputs 74
1.3 Classification of Process Control 5.2 Response of First-Order Processes 76
Strategies 5 5.3 Response of Integrating Processes 79
1.4 A More Complicated Example- 5.4 Response of Second-Order Processes 81
A Distillation Column 7
1.5 The Hierarchy of Process Control 6. Dynamic Response Characteristics of More
Activities 8 Complicated Processes 92
1.6 An Overview of Control System Design 9 6.1 Poles and Zeros and Their Effect on Process
Response 92
2. Theoretical Models of Chemical Processes 14 6.2 Processes with Time Delays 96
2.1 The Rationale for Dynamic Process 6.3 Approximation of Higher-Order Transfer
Models 14 Functions 100
2.2 General Modeling Principles 16 6.4 Interacting and Noninteracting
2.3 Degrees of Freedom Analysis 20 Processes 102
2.4 Dynamic Models of Representative 6.5 State-Space and Transfer Function Matrix
Processes 21 Models 103
2.5 Process Dynamics and Mathematical 6.6 Multiple-Input, Multiple-Output (MIMO)
Models 33 Processes 107

7. Development of Empirical Models from


Process Data 114
PART TWO 7.1 Model Development Using Linear or
DYNAMIC BEHAVIOR OF PROCESSES Nonlinear Regression 115
7.2 Fitting First- and Second-Order Models
3. Laplace Transforms 40 Using Step Tests 119
3.1 The Laplace Transform of Representative 7.3 Neural Network Models 124
Functions 40 7.4 Development of Discrete-Time
3.2 Solution of Differential Equations by Dynamic Models 125
Laplace Transform Techniques 44 7.5 Identifying Discrete-Time Models from
3.3 Partial Fraction Expansion 45 Experimental Data 126
3.4 Other Laplace Transform Properties 49
3.5 A Transient Response Example 51 PART THREE
FEEDBACK AND FEEDFORWARD
4. Transfer Function Models 59 CONTROL
4.1 An Illustrative Example: A Continuous
8. Feedback Controllers 134
Blending System 59
4.2 Transfer Functions of Complicated 8.1 Introduction 134
Models 61 8.2 Basic Control Modes 136

xi
xii Contents

8.3 Features of PID Controllers 141 14. Frequency Response Analysis and Control
8.4 On-Off Controllers 143 System Design 251
8.5 Typical Responses of Feedback Control
14.1 Sinusoidal Forcing of a First-Order
Systems 143
Process 251
8.6 Digital Versions of PID
14.2 Sinusoidal Forcing of an nth-Order
Controllers 145
Process 253
14.3 Bode Diagrams 254
9. Control System Instrumentation 150 14.4 Frequency Response Characteristics of
9.1 Sensors, Transmitters, and Feedback Controllers 258
Transducers 151 14.5 Nyquist Diagrams 259
9.2 Final Control Elements 156 14.6 Bode Stability Criterion 263
9.3 Signal Transmission and Digital 14.7 Gain and Phase Margins 266
Communication 162
9.4 Accuracy in Instrumentation 162 15. Feedforward and Ratio Control 273
15.1 Introduction to Feedforward Control 274
10. Process Safety and Process Control 168 15.2 Ratio Control 275
15.3 Feedforward Controller Design Based on
10.1 Layers of Protection 169 Steady-State Models 277
10.2 Alarm Management 173 15.4 Feedforward Controller Design Based on
10.3 Abnormal Event Detection 176 Dynamic Models 279
10.4 Risk Assessment 178 15.5 The Relationship Between the Steady-State
and Dynamic Design Methods 283
11. Dynamic Behavior and Stability of 15.6 Configurations for Feedforward-Feedback
Closed-Loop Control Systems 183 Control 283
15.7 Tuning Feedforward Controllers 284
11.1 Block Diagram Representation 184
11.2 Closed-Loop Transfer Functions 186
11.3 Closed-Loop Responses of Simple
Control Systems 189 PART FOUR
11.4 Stability of Closed-Loop Control ADVANCED PROCESS CONTROL
Systems 194
11.5 Root Locus Diagrams 200 16. Enhanced Single-Loop Control Strategies 289
16.1 Cascade Control 289
12. PID Controller Design, Tuning, and 16.2 Time-Delay Compensation 294
Troubleshooting 210 16.3 Inferential Control 297
16.4 Selective Control/Override Systems 298
12.1 Performance Criteria for Closed-Loop 16.5 Nonlinear Control Systems 300
Systems 211 16.6 Adaptive Control Systems 307
12.2 Model-Based Design Methods 212
12.3 Controller Tuning Relations 217 17. Digital Sampling, Filtering, and Control 316
12.4 Controllers with Two Degrees of
Freedom 222 17.1 Sampling and Signal Reconstruction 316
12.5 On-Line Controller Tuning 223 17.2 Signal Processing and Data Filtering 319
12.6 Guidelines for Common Control 17.3 z-Transform Analysis for Digital
Loops 228 Control 323
12.7 Troubleshooting Control Loops 230 17.4 Tuning of Digital PID Controllers 329
17.5 Direct Synthesis for Design of Digital
Controllers 331
13. Control Strategies at the Process 17.6 Minimum Variance Control 335
Unit Level 236
18. Mnltiloop and Multivariable Control 341
13.1 Degrees of Freedom Analysis for Process
Control 237 18.1 Process Interactions and Control Loop
13.2 Selection of Controlled, Manipulated, and Interactions 342
Measured Variables 239 18.2 Pairing of Controlled and Manipulated
13.3 Applications 243 Variables 347
Contents xiii

18.3 Singular Value Analysis 353 23.2 Process Modeling and Control for Drug
18.4 Tuning of Multiloop PID Control Delivery 458
Systems 357
18.5 Decoupling and Multivariable Control 24. Dynamics and Control of Biological
Strategies 358 Systems 466
18.6 Strategies for Reducing Control Loop
Interactions 359 24.1 Systems Biology 466
24.2 Gene Regulatory Control 468
19. Real-Time Optimization 367 24.3 Signal Transduction Networks 472
19.1 Basic Requirements in Real-Time
Optimization 369 Appendix A: Digital Process Control Systems:
19.2 The Formulation and Solution of RTO Hardware and Software 478
Problems 371 A.1 Distributed Digital Control Systems 479
19.3 Unconstrained and Constrained A.2 Analog and Digital Signals and Data
Optimization 373 Transfer 480
19.4 Linear Programming 376 A.3 Microprocessors and Digital Hardware in
19.5 Quadratic and Nonlinear Programming 380 Process Control 481
A.4 Software Organization 484
20. Model Predictive Control 386
20.1 Overview of Model Predictive Appendix B: Review of Thermodynamic
Control 387 Concepts for Conservation
20.2 Predictions for SISO Models 388 Equations 490
20.3 Predictions for MIMO Models 393 B.1 Single-Component Systems 490
20.4 Model Predictive Control B.2 Multicomponent Systems 491
Calculations 395
20.5 Set-Point Calculations 399
20.6 Selection of Design and Tuning Appendix C: Control Simulation Software 492
Parameters 401 C.1 MATLAB Operations and Equation
20.7 Implementation of MPC 406 Solving 492
C.2 Computer Simulation with Simulink 494
21. Process Monitoring 411 C.3 Computer Simulation with LabVIEW 496
21.1 Traditional Monitoring Techniques 413
21.2 Quality Control Charts 414 Appendix D: Instrumentation Symbols 499
21.3 Extensions of Statistical Process
Control 420
21.4 Multivariate Statistical Techniques 422 Appendix E: Process Control Modules 501
21.5 Control Performance Monitoring 424 E.l. Introduction 501
E.2. Module Organization 501
22. Batch Process Control 429 E.3. Hardware and Software Requirements 502
22.1 Batch Control Systems 431 E.4. Installation 502
22.2 Sequential and Logic Control 432 E.5. Running the Software 502
22.3 Control During the Batch 437
22.4 Run-to-Run Control 443 Appendix F: Review of Basic Concepts from
22.5 Batch Production Management 444 Probability and Statistics 503
F.1 Probability Concepts 503
F.2 Means and Variances 504
PART FIVE
F.3 Standard Normal Distribution 505
APPLICATIONS TO BIOLOGICAL
F.4 Error Analysis 505
SYSTEMS
23. Biosystems Control Design 452 Appendix G: Introduction to Plantwide
23.1 Process Modeling and Control in Control
Pharmaceutical Operations 452 (Available online at: www.wiley.com/college/seborg)
xiv Contents

Appendix H: Plantwide Control Appendix J: Additional Closed-Loop


System Design Frequency Response Material
(Second edition, Chapter 14)
(Available online at: www.wiley.com/college/seborg)
(Available online at: www.wiley.com/college/seborg)

Appendix K: Contour Mapping and the


Appendix 1: Dynamic Models and Principle of the Argument
Parameters Used for Plantwide
(Available online at: www.wiley.com/college/seborg)
Control Chapters
(Available online at: www.wiley.com/college/seborg) Index 507
Process
Dynamics
and Control
This page intentionally left blank
Chapter 1

Introduction to Process Control


CHAPTER CONTENTS
1.1 Representative Process Control Problems
1.1.1 Continuous Processes
1.1.2 Batch and Semi-Batch Processes
1.2 Illustrative Example-A Blending Process
1.3 Classification of Process Control Strategies
1.3.1 Process Control Diagrams
1.4 A More Complicated Example-A Distillation Column
1.5 The Hierarchy of Process Control Activities
1.6 An Overview of Control System Design
Summary

In recent years the performance requirements for emphasize steady-state and equilibrium conditions in such
process plants have become increasingly difficult to sat- courses as material and energy balances, thermodynam-
isfy. Stronger competition, tougher environmental and ics, and transport phenomena. But process dynamics are
safety regulations, and rapidly changing economic con- also very important. Transient operation occurs during
ditions have been key factors in tightening product important situations such as start-ups and shutdowns,
quality specifications. A further complication is that unusual process disturbances, and planned transitions
modern plants have become more difficult to operate from one product grade to another. Consequently, the
because of the trend toward complex and highly inte- first part of this book is concerned with process dynamics.
grated processes. For such plants, it is difficult to pre- The primary objective of process control is to main-
vent disturbances from propagating from one unit to tain a process at the desired operating conditions, safely
other interconnected units. and efficiently, while satisfying environmental and
In view of the increased emphasis placed on safe, product quality requirements. The subject of process
efficient plant operation, it is only natural that the subject control is concerned with how to achieve these goals.
of process control has become increasingly important in In large-scale, integrated processing plants such as oil
recent years. Without computer-based process control refineries or ethylene plants, thousands of process vari-
systems it would be impossible to operate modern ables such as compositions, temperatures, and pressures
plants safely and profitably while satisfying product are measured and must be controlled. Fortunately,
quality and environmental requirements. Thus, it is im- large numbers of process variables (mainly flow rates)
portant for chemical engineers to have an understand- can usually be manipulated for this purpose. Feedback
ing of both the theory and practice of process control. control systems compare measurements with their de-
The two main subjects of this book are process sired values and then adjust the manipulated variables
dynamics and process control. The term process dynamics accordingly.
refers to unsteady-state (or transient) process behavior. As an introduction to the subject, we consider repre-
By contrast, most of the chemical engineering curricula sentative process control problems in several industries.
1
2 Chapter 1 Introduction to Process Control

1.1 REPRESENTATIVE PROCESS petroleum fractions by the heat transferred


CONTROL PROBLEMS from a burning fuel/air mixture. The furnace
temperature and amount of excess air in the flue
The foundation of process control is process under-
gas can be controlled by manipulating the fuel
standing. Thus, we begin this section with a basic question:
flow rate and the fuel/air ratio. The crude oil
what is a process? For our purposes, a brief definition is
composition and the heating quality of the fuel
appropriate: are common disturbance variables.
Process: The conversion of feed materials to (d) Multicomponent distillation column. Many dif-
products using chemical and physical operations. In ferent control objectives can be formulated for
practice, the term process tends to be used for both distillation columns. For example, the distillate
the processing operation and the processing composition can be controlled by adjusting the
equipment. reflux flow rate or the distillate flow rate. If
Note that this definition applies to three types of com- the composition cannot be measured on-line, a
mon processes: continuous, batch, and semi-batch. Next, tray temperature near the top of the column can
we consider representative processes and briefly summa- be controlled instead. If the feed stream is sup-
rize key control issues. plied by an upstream process, the feed conditions
will be disturbance variables.

1.1.1 Continuous Processes For each of these four examples, the process control
problem has been characterized by identifying three
Four continuous processes are shown schematically in important types of process variables.
Figure 1.1:
• Controlled variables (CVs): The process variables
(a) Tubular heat exchanger. A process fluid on that are controlled. The desired value of a controlled
the tube side is cooled by cooling water on the variable is referred to as its set point.
shell side. Typically, the exit temperature of
• Manipulated variables (MVs): The process variables
the process fluid is controlled by manipulating
that can be adjusted in order to keep the controlled
the cooling water flow rate. Variations in the variables at or near their set points. Typically, the
inlet temperatures and the process fluid flow manipulated variables are flow rates.
rate affect the heat exchanger operation. Con-
sequently, these variables are considered to be • Disturbance variables (DVs): Process variables
disturbance variables. that affect the controlled variables but cannot be
manipulated. Disturbances generally are related
(b) Continuous stirred-tank reactor (CSTR). If the
to changes in the operating environment of the
reaction is highly exothermic, it is necessary to process: for example, its feed conditions or ambi-
control the reactor temperature by manipulating ent temperature. Some disturbance variables can
the flow rate of coolant in a jacket or cooling be measured on-line, but many cannot such as the
coil. The feed conditions (composition, flow rate,
crude oil composition for Process (c), a thermal
and temperature) can be manipulated variables
cracking furnace.
or disturbance variables.
(c) Thermal cracking furnace. Crude oil is broken The specification of CVs, MVs, and DVs is a critical step
down ("cracked") into a number of lighter in developing a control system. The selections should

Combustion
Reactants products

Coolin~
Disti Ilate

medium , Products I I
Process ,
fluid--,
I Cracked
products

Cooling
medium
I 0 D Crude
oil
Feed

L
I
Coolant
out
Bottoms

(a) Heat (b) Chemical (c) Cracking (d) Distillation


exchanger reactor furnace column

Figure 1.1 Some typical continuous processes.


1.2 Illustrative Example-A Blending Process 3

Etching 1 1m pure
gases 1 blood

....c
Plasma :.3
"'c
Q. Dialysis
medium
"'
E
:::J
I

Wafer 1 Purified
blood

(e) Semi-batch ({)Wood chip (g) Plasma (h) Kidney


reactor digester etcher dialysis unit

Figure 1.2 Some typical processes whose operation is noncontinuous.

be based on process knowledge, experience, and control (g) Plasma etcher in semiconductor processing. A
objectives. single wafer containing hundreds of printed cir-
cuits is subjected to a mixture of etching gases
under conditions suitable to establish and main-
1.1.2 Batch and Semi-Batch Processes
tain a plasma (a high voltage applied at high
Batch and semi-batch processes are used in many temperature and extremely low pressure). The
process industries, including microelectronics, pharma- unwanted material on a layer of a microelec-
ceuticals, specialty chemicals, and fermentation. Batch tronics circuit is selectively removed by chemical
and semi-batch processes provide needed flexibility for reactions. The temperature, pressure, and flow
multiproduct plants, especially when products change rates of etching gases to the reactor are con-
frequently and production quantities are small. Fig- trolled by adjusting electrical heaters and control
ure 1.2 shows four representative batch and semi-batch valves.
processes: (h) Kidney dialysis unit. This medical equipment is
(e) Batch or semi-batch reactor. An initial charge used to remove waste products from the blood
of reactants is brought up to reaction conditions, of human patients whose own kidneys are failing
and the reactions are allowed to proceed for a or have failed. The blood flow rate is maintained
specified period of time or until a specified by a pump, and "ambient conditions," such as
conversion is obtained. Batch and semi-batch temperature in the unit, are controlled by ad-
reactors are used routinely in specialty chemical justing a flow rate. The dialysis is continued long
plants, polymerization plants (where a reaction enough to reduce waste concentrations to accept-
byproduct typically is removed during the reac- able levels.
tion), and in pharmaceutical and other biopro- Next, we consider an illustrative example in more detail.
cessing facilities (where a feed stream, e.g.,
glucose, is fed into the reactor during a portion
of the cycle to feed a living organism, such as a 1.2 ILLUSTRATIVE EXAMPLE-A
yeast or protein). Typically, the reactor temper- BLENDING PROCESS
ature is controlled by manipulating a coolant A simple blending process is used to introduce some
flow rate. The end-point (final) concentration of important issues in control system design. Blending op-
the batch can be controlled by adjusting the de- erations are commonly used in many industries to en-
sired temperature, the flow of reactants (for sure that final products meet customer specifications.
semi-batch operation), or the cycle time. A continuous, stirred-tank blending system is
(f) Batch digester in a pulp mill. Both continuous shown in Fig. 1.3. The control objective is to blend
and semi-batch digesters are used in paper man- the two inlet streams to produce an outlet stream that
ufacturing to break down wood chips in order to has the desired composition. Stream 1 is a mixture of
extract the cellulosic fibers. The end point of the two chemical species, A and B. We assume that its
chemical reaction is indicated by the kappa mass flow rate w1 is constant, but the mass fraction of
number, a measure of lignin content. It is con- A, x1, varies with time. Stream 2 consists of pure A
trolled to a desired value by adjusting the di- and thus x 2 = 1. The mass flow rate of Stream 2, w 2 ,
gester temperature, pressure, and/or cycle time. can be manipulated using a control valve. The mass
4 Chapter 1 Introduction to Process Control

Control valve
Mixture of A and B Pure A
Xl--------., x2 = 1
wl '¥ w2

._________Overflow Iine

Figure 1.3 Stirred-tank blending system.

fraction of A in the exit stream is denoted by x and Next we consider several strategies for reducing the
the desired value (set point) by Xsp. Thus for this effects of x1 disturbances on x.
control problem, the controlled variable is x, the
manipulated variable is w2 , and the disturbance vari- Method I. Measure x and adjust Wz. It is reasonable to
able is x1. measure controlled variable x and then adjust w2 ac-
Next we consider two questions. cordingly. For example, if x is too high, w2 should be
reduced; if x is too low, w2 should be increased. This
Design Question. If the nominal value of x1 is :X1, control strategy could be implemented by a person
what nominal flow rate w2 is required to produce the (manual control). However, it would normally be more
desired outlet concentration, Xsp? convenient and economical to automate this simple
To answer this question, we consider the steady-state task (automatic control).
material balances: Method 1 can be implemented as a simple control
Overall balance: algorithm (or control law),

0 = w1 + Wz w (1-1) Wz(t) = Wz + Kc[Xsp - x(t)] (1-4)

Component A balance: where Kc is a constant called the controller gain. The


symbols, w2(t) and x(t), indicate that w2 and x change
wx (1-2) with time. Equation 1-4 is an example of proportional
control, because the change in the flow rate, w2 (t) - w2 ,
The overbar over a symbol denotes its nominal steady-
is proportional to the deviation from the set point,
state value, for example, the value used in the process
Xsp- x(t). Consequently, a large deviation from set
design. According to the process description, :X2 = 1
point produces a large corrective action, while a small
and :X = Xsp· Solving Eq. 1-1 for w, substituting these
deviation results in a small corrective action. Note that
values into Eq. 1-2, and rearranging gives:
we require Kc to be positive because w2 must increase
- Xsp - X1 when x decreases, and vice versa. However, in other
Wz = w1 1 - Xsp (1-3) control applications, negative values of Kc are appro-
priate, as discussed in Chapter 8.
Equation 1-3 is the design equation for the blending A schematic diagram of Method 1 is shown in Fig. 1.4.
system. If our assumptions are correct and if x 1 = x1 , The outlet concentration is measured and transmitted to
then this value of w 2 will produce the desired result, the controller as an electrical signal. (Electrical signals
x = Xsp· But what happens if conditions change? are shown as dashed lines in Fig. 1.4.) The controller ex-
Control Question. Suppose that inlet concentration ecutes the control law and sends the calculated value of
x 1 varies with time. How can we ensure that the outlet w2 to the control valve as an electrical signal. The con-
composition x remains at or near its desired value, trol valve opens or closes accordingly. In Chapters 8 and
Xsp? 9 we consider process instrumentation and control hard-
ware in more detail.
As a specific example, assume that x1 increases to a
constant value that is larger than its nominal value, :X1. Method 2. Measure x1, adjust w2 . As an alternative to
It is clear that the outlet composition will also increase Method 1, we could measure disturbance variable x 1
due to the increase in inlet composition. Consequently, and adjust w2 accordingly. Thus, if x 1 > x1 , we would
at this new steady state, x > Xsp· decrease Wz so that Wz < Wz. If x1 < :X1, we would
1.3 Classification of Process Control Strategies 5

1.3 CLASSIFICATION OF PROCESS


----Electrical signal CONTROL STRATEGIES
Next, we will classify the four blending control strate-
gies of the previous section and discuss their relative
~~-----,t advantages and disadvantages. Method 1 is an example
of a feedback control strategy. The distinguishing fea-
ture of feedback control is that the controlled variable
is measured, and that the measurement is used to ad-
Composition just the manipulated variable. For feedback control,
analyzer/transmitter the disturbance variable is not measured.
It is important to make a distinction between nega-
tive feedback and positive feedback. In the engineering
literature, negative feedback refers to the desirable sit-
uation in which the corrective action taken by the con-
troller forces the controlled variable toward the set
Figure 1.4 Blending system and Control Method 1. point. On the other hand, when positive feedback oc-
curs, the controller makes things worse by forcing the
increase w 2 • A control law based on Method 2 can be controlled variable farther away from the set point.
derived from Eq. 1-3 by replacing :X1 with x1(t) and w2 For example, in the blending control problem, positive
with w2 (t): feedback takes place if Kc < 0, because w 2 will in-
crease when x increases. 1 Clearly, it is of paramount
_ Xsp x1(t) importance to ensure that a feedback control system
wz(t) = w1 -----,-1- - - (1-5)
Xsp incorporates negative feedback rather than positive
The schematic diagram for Method 2 is shown in Fig. feedback.
1.5. Because Eq. 1-3 is valid only for steady-state condi- An important advantage of feedback control is that
tions, it is not clear just how effective Method 2 will be corrective action occurs regardless of the source of
during the transient conditions that occur after an x 1 the disturbance. For example, in the blending process,
disturbance. the feedback control law in (1-4) can accommodate
disturbances in w1, as well as x1. Its ability to handle
Method 3. Measure x 1 and x, adjust w 2 . This approach disturbances of unknown origin is a major reason why
is a combination of Methods 1 and 2. feedback control is the dominant process control strat-
Method 4. Use a larger tank. If a larger tank is used, egy. Another important advantage is that feedback con-
fluctuations in x 1 will tend to be damped out as a result trol reduces the sensitivity of the controlled variable to
of the larger volume of liquid. However, increasing unmeasured disturbances and process changes. However,
tank size is an expensive solution due to the increased feedback control does have a fundamental limitation: no
capital cost. corrective action is taken until after the disturbance has
upset the process, that is, until after the controlled vari-
able deviates from the set point. This shortcoming is evi-
Composition dent from the control law of (1-4).
controller Method 2 is an example of a feedforward control strat-
,-----~-------1 egy. The distinguishing feature of feedforward control is
Composition
I I
I that the disturbance variable is measured, but the con-
I
analyzer/transmitter
Control
trolled variable is not. The important advantage of feed-
xl valve x2 = 1 forward control is that corrective action is taken before
wl------~-, w2 the controlled variable deviates from the set point. Ide-
ally, the corrective action will cancel the effects of the
disturbance so that the controlled variable is not affected
by the disturbance. Although ideal cancelation is gener-
ally not possible, feedforward control can significantly

1Note that social scientists use the terms negative feedback and
positive feedback in a very different way. For example, they would say
that teachers provide "positive feedback" when they compliment
students who correctly do assignments. Criticism of a poor performance
Figure 1.5 Blending system and Control Method 2. would be an example of "negative feedback."
6 Chapter 1 Introduction to Process Control

Table 1.1 Concentration Control Strategies for the Blending 1.3.1 Process Control Diagrams
System
Next we consider the equipment that is used to imple-
Measured Manipulated ment control strategies. For the stirred-tank mixing
Method Variable Variable Category system under feedback control in Fig. 1.4, the exit con-
1 X wz FB centration xis controlled and the flow rate Wz of pure
2 X] wz FF species A is adjusted using proportional control. To
3 x1 andx wz FF/FB consider how this feedback control strategy could be im-
4 Design change plemented, a block diagram for the stirred-tank control
system is shown in Fig. 1.6. Operation of the concentra-
FB = feedback control; FF = feedforward control; FF/FB =
tion control system can be summarized for the key
feedforward control and feedback control.
hardware components as follows:
reduce the effects of measured disturbances, as discussed 1. Analyzer and transmitter: The tank exit concentra-
in Chapter 15. tion is measured by means of an instrument that
Feedforward control has three significant disadvan- generates a corresponding milliampere (mA)-level
tages: (i) the disturbance variable must be measured (or signal. This time-varying signal is then sent to the
accurately estimated), (ii) no corrective action is taken controller.
for unmeasured disturbances, and (iii) a process model 2. Feedback controller: The controller performs three
is required. For example, the feedforward control strat- distinct calculations. First, it converts the actual set
egy for the blending system (Method 2) does not take point Xsp into an equivalent internal signal Xsp·
any corrective action for unmeasured w1 disturbances. Second, it calculates an error signal e(t) by sub-
In principle, we could deal with this situation by mea- tracting the measured value Xm(t) from the set point
suring both x1 and w1 and then adjusting Wz accordingly. isp' that is, e(t) = Xsp - Xm(t). Third, c~ntroller out-
However, in industrial applications it is generally un- put p(t) is calculated from the proportiOnal control
economical to attempt to measure all potential distur- law similar to Eq. 1-4.
bances. A more practical approach is to use a combined 3. Control valve: The controller output p(t) in this case
feedforward-feedback control system, in which feed- is a DC current signal that is sent to the control
back control provides corrective action for unmeasured valve to adjust the valve stem position, which in
disturbances, while feedforward control reacts to elimi- turn affects flow rate w 2(t). Because many control
nate measured disturbances before the controlled vari- valves are pneumatic, i.e., are operated by air pres-
able is upset. Consequently, in industrial applications sure, the controller output signal may have to be
feedforward control is normally used in combination converted to an equivalent air pressure signal capa-
with feedback control. This approach is illustrated by ble of adjusting the valve position. For simplicity,
Method 3, a combined feedforward-feedback control we do not show such a transducer in this diagram.
strategy because both x and x1 are measured.
Finally, Method 4 consists of a process design change The block diagram in Fig. 1.6 provides a convenient start-
and thus is not really a control strategy. The four strate- ing point for analyzing process control problems. The
gies for the stirred-tank blending system are summarized physical units for each input and output signal are also
in Table 1.1.
Calculations performed
by controller
I
I
I x1 [mass
I
I fraction]
I Comparator
Xsp : Analyzer~ Feedback p(t) Control w2(t) Stirred x(t)
_[_m_a-ss---HIo-l calibration ~ controller [mAl valve I [kg/~ tank [mass
fraction]: '-------~ fraction]
I
I
I
I
I
I
I

xm(t) Analyzer x(t)


Figure 1.6 Block diagram for composition L _ ____:.:.::..__ _ __, (sensor) and ~---___::..::.,: _ _ _ ___J

feedback control system in Fig. 1.4. [mAl transmitter


1.4 A More Complicated Example-A Distillation Column 7

shown. Note that the schematic diagram in Fig. 1.4. medium lines. The feed stream is assumed to come from
shows the physical connections between the compo- an upstream unit. Thus, the feed flow rate cannot be
nents of the control system, while the block diagram manipulated, but it can be measured and used for feed-
shows the flow ofinformation within the control system. forward control.
The block labeled "control valve" has p(t) as its input A conventional multiloop control strategy for this
signal and w 2 (t) as its output signal, which illustrates distillation column would consist of five feedback con-
that the signals on a block diagram can represent either trol loops. Each control loop uses a single manipulated
a physical variable such as w 2 (t) or an instrument signal variable to control a single controlled variable. But
such as p(t). how should the controlled and manipulated variables
Each component in Fig. 1.6 exhibits behavior that can be paired? The total number of different multiloop
be described by a differential or algebraic equation. One control configurations that could be considered is 5!, or
of the tasks facing a control engineer is to develop suit- 120. Many of these control configurations are impracti-
able mathematical descriptions for each block; the de- cal or unworkable, such as any configuration that at-
velopment and analysis of such dynamic mathematical tempts to control the base level hs by manipulating
models are considered in Chapters 2-7. distillate flow D or condenser heat duty Qv. However,
Other elements in the block diagram (Fig. 1.6) are dis- even after the infeasible control configurations are
cussed in detail in future chapters. Sensors and control eliminated, there are still many reasonable configura-
valves are presented in Chapter 9, and the feedback con- tions left. Thus, there is a need for systematic techniques
troller is covered in Chapter 8. that can identify the most promising configurations. For-
tunately, such tools are available; these are discussed in
Chapter 18.
1.4 A MORE COMPLICATED EXAMPLE-
In control applications, for which conventional multi-
A DISTILLATION COLUMN
loop control systems are not satisfactory, an alternative
The blending control system in the previous section is approach, multivariable control, can be advantageous.
quite simple, because there is only one controlled vari- In multivariable control, each manipulated variable is
able and one manipulated variable. For most practical adjusted based on the measurements of all the con-
applications, there are multiple controlled variables and trolled variables rather than only a single controlled
multiple manipulated variables. As a representative variable, as in multiloop control. The adjustments are
example, we consider the distillation column in Fig. 1.7, based on a dynamic model of the process that indicates
which has five controlled variables and five manipulated how the manipulated variables affect the controlled
variables. The controlled variables are product compo- variables. Consequently, the performance of multivari-
sitions, xv and xs, column pressure, P, and the liquid able control, or any model-based control technique, will
levels in the reflux drum and column base, hv and hs. depend heavily on the accuracy of the process model. A
The five manipulated variables are product flow rates, specific type of multivariable control, model predictive
D and B, reflux flow, R, and the heat duties for the con- control, has had a major impact on industrial practice,
denser and reboiler, Qv and Qs. The heat duties are ad- as discussed in Chapter 20.
justed via the control valves on the coolant and heating

Feed ---------;~

AT: analyzer/transmitter
LT: level transmitter
PT: pressure transmitter

Bottoms Figure 1.7 Controlled and


~--~~~~f~~ B manipulated variables for a
XB typical distillation column.
8 Chapter 1 Introduction to Process Control

1.5 THE HIERARCHY OF PROCESS measurement and actuation functions are an indis-
CONTROL ACTIVITIES pensable part of any control system.
As mentioned earlier, the chief objective of process
control is to maintain a process at the desired operating Safety and Environmental/Equipment Protection
conditions, safely and efficiently, while satisfying envi- (Level2)
ronmental and product quality requirements. So far, we The Level2 functions play a critical role by ensuring that
have emphasized one process control activity, keeping the process is operating safely and satisfies environmen-
controlled variables at specified set points. But there tal regulations. As discussed in Chapter 10, process
are other important activities that we will now briefly safety relies on the principle of multiple protection layers
describe. that involve groupings of equipment and human ac-
In Fig. 1.8 the process control activities are organized tions. One layer includes process control functions, such
in the form of a hierarchy with required functions at as alarm management during abnormal situations, and
the lower levels and desirable but optional functions at safety instrumented systems for emergency shutdowns.
the higher levels. The time scale for each activity is The safety equipment (including sensors and control
shown on the left side. Note that the frequency of exe- valves) operates independently of the regular instru-
cution is much lower for the higher-level functions. mentation used for regulatory control in Level3a. Sensor
validation techniques can be employed to confirm that
Measurement and Actuation (Levell) the sensors are functioning properly.

Measurement devices (sensors and transmitters) and


actuation equipment (for example, control valves) Regulatory Control (Level 3a)
are used to measure process variables and implement As mentioned earlier, successful operation of a process
the calculated control actions. These devices are in- requires that key process variables such as flow rates,
terfaced to the control system, usually digital control temperatures, pressures, and compositions be operated
equipment such as a digital computer. Clearly, the at or close to their set points. This Level 3a activity,
regulatory control, is achieved by applying standard
feedback and feedforward control techniques (Chap-
ters 11-15). If the standard control techniques are not
(days-months) satisfactory, a variety of advanced control techniques
are available (Chapters 16-18). In recent years, there
has been increased interest in monitoring control sys-
tem performance (Chapter 21).
(hours-days)

Multivariable and Constraint Control (Level3b)


3b. Multivariable Many difficult process control problems have two dis-
(minutes-hours) and constraint tinguishing characteristics: (i) significant interactions
control
occur among key process variables, and (ii) inequality
constraints exist for manipulated and controlled vari-
ables. The inequality constraints include upper and
(seconds-minutes)
lower limits. For example, each manipulated flow rate
has an upper limit determined by the pump and control
valve characteristics. The lower limit may be zero, or a
2. Safety and small positive value, based on safety considerations.
environmental/
(< 1 second) Limits on controlled variables reflect equipment con-
equipment
protection straints (for example, metallurgical limits) and the oper-
ating objectives for the process. For example, a reactor
temperature may have an upper limit to avoid unde-
(< 1 second) sired side reactions or catalyst degradation, and a lower
limit to ensure that the reaction(s) proceed.
The ability to operate a process close to a limiting con-
straint is an important objective for advanced process
control. For many industrial processes, the optimum op-
erating condition occurs at a constraint limit-for exam-
Figure 1.8 Hierarchy of process control activities. ple, the maximum allowed impurity level in a product
Another random document with
no related content on Scribd:
Blue-green
Algæ.
Cultivated marshland 95 40
Cultivated clay soil 94·6 37
Uncultivated moist sandy soils 88·6 35
Cultivated sandy soil 64·4 45

Woodland 12·5 40
Uncultivated - Sandy heathland 9 34
Moorland 0 35

In noting that the soils fell into two groups, those relatively rich and
those poor in blue-green algæ, Esmarch concluded that the two chief
factors governing the distribution of the Cyanophyceæ on the
surface of soils are, (1) the moisture content of the soil, (2) the
availability of mineral salts, cultivated soils being especially favoured
in both of these respects. He further distinguished between
cultivated land of two kinds, viz. arable land and grass land, and
found that on all types of soil grassland was richer in species than
was arable land.
Esmarch examined, in addition, 129 samples taken from the lower
layers of the soil immediately beneath certain of his surface samples,
107 at 10-25 cms. and the rest at 30-50 cms. depth.
In cultivated soils, whether grassland or arable land, he found that
blue-green algæ occurred almost invariably in the lower layers in
those places bearing algæ on the surface and that, with rare
exceptions, the algæ found in the lower layers corresponded exactly
to those on the surface, except that with increasing depth there was
a progressive reduction in the number of species.
In uncultivated, moist, sandy soils the agreement was far less
complete, for though algæ were rarely absent from the lower layers
their vertical distribution was frequently disturbed by the action of
wind and rain. Other uncultivated soils not subject to periodic
disturbance were found to be uniformly lacking in algæ in the lower
layers, but as the limited number of samples examined came
completely from places where there were no algæ on the surface
this means very little.
By direct microscopic examination of soil Esmarch claims to have
found living filaments of blue-green algæ at various depths below the
surface. He realised, however, that there was no indication of the
length of time that such filaments had been buried, and therefore
conducted a series of experiments from which he concluded that the
period during which the algæ investigated could continue
vegetatively in the soil after burial varied with different species from
5-12 weeks, but that during the later part of the period the algæ
gradually assumed a yellowish-green colour.
It is unfortunate that Esmarch’s investigations were directed only
towards the blue-green algæ since observations made in this country
indicate that such a series of records gives but a very incomplete
picture of the soil flora as a whole.
Petersen, in his “Danske Aërofile Alger” (1915) added
considerably to our knowledge of soil algæ, especially of diatoms.
Unfortunately he confined his investigations of the green algæ to
forms growing visibly on the surface of the ground. He observed,
however, that acid soils possessed a different flora from that
commonly found on alkaline or neutral soils, the former being
dominated by Mesotænium violascens, Zygnema ericetorum, and 2
spp. of Coccomyxa, while the latter were characterised by
Mesotænium macrococcum var., Hormidium, 2 spp., and Vaucheria,
3 spp.
Of diatoms he obtained no less than 24 species and varieties from
arable and garden soils, and five characteristic of marshy soils, while
from forest soils and dry heathland they appeared to be often
absent. He omitted all reference to blue-green algæ.
Meanwhile Robbins, examining a number of Colorado soils that
contained unprecedented quantities of nitrate, obtained from them
18 species of blue-green algæ, 2 species of green algæ, and one
diatom. Moore and Karrer have demonstrated the existence of a
subterranean alga-flora of which Protoderma viride, the most
constantly occurring species, was shown to multiply when buried to a
depth of one metre.
In this country attention was first called to the subject by Goodey
and Hutchinson of Rothamsted who, in examining certain old stored
soils for protozoa, obtained also a number of blue-green forms which
were submitted to Professor West for identification. This ability of
certain algal spores to retain their vitality for a long resting period
was so very striking that an investigation was begun at Birmingham
in 1915 to ascertain whether other forms were equally resistant. The
investigation was carried out on a large number of freshly collected
samples of arable and garden soils which were first aseptically air-
dried for at least a month and then grown in culture. No less than 20
species or varieties of diatoms, 24 species of blue-green and 20
species of green algæ were obtained from these cultures (Table
XII.). In the majority of the samples there was found a central group
of algæ, including Hantzschia amphioxys, Trochiscia aspera,
Chlorococcum humicola, Bumilleria exilis and rather less frequently
Ulothrix subtilis var. variabilis, while moss protonema was universally
present. These species were thought to form the basis of an
extensive ecological plant formation in which, by the inclusion of
other typically terrestrial but less widely distributed species smaller
plant-associations were recognised.
In certain of the soils, associations consisting very largely of
diatoms were present, and it is to be noted that the majority of the
forms that have been described are of exceedingly small size. It is
doubtless this characteristic which enables them to withstand the
conditions of drought to which the organisms of the soil are liable to
be subjected, small organisms having been shown to be better able
to resist desiccation than are larger ones. Since the soil diatoms
belong to the pennate type, they are further adapted to their mode of
life by their power of locomotion, which enables them in times of
drought to retire to the moister layers of the soil.
In the soils examined in this work blue-green algæ were less
universally present than were diatoms or green algæ, and the
species found appeared to be more local in occurrence. There
seemed to be, however, an association between the three species,
Phormidium tenue, Ph. autumnale, and Plectonema Battersii, at
least two of the three species having been found together in no less
than 16 of the samples, while all three occurred in 7 of them.
TABLE XII.—ALGÆ IN DESICCATED ENGLISH SOILS. (BRISTOL.)
Group. Number Number of Species.
of Samples Maximum Average Total.
Productive. per per
Sample. Sample.
per cent.
Diatoms 95·5 9 3·7 20
Blue-green algæ 77·3 7 2·5 24
Green algæ 100 7 4·3 20
Moss protonema 100 — — —
Total — 20 10·5 —

It was generally noticeable that those soils found to be rich in blue-


green algæ contained only a few species of diatoms, and vice versa.
Diatoms appeared most frequently in soils from old gardens,
whereas blue-green algæ were more characteristic of arable soils.
The green algæ and moss protonema, on the other hand, were
distributed universally.
The majority of green algæ typically found in soils are unicellular,
but a few filamentous forms occur. With the exception of Vaucheria
spp. these are characterised, however, by an ability to break down in
certain circumstances into unicellular or few-celled fragments, in
which condition identification is often very difficult.
It was also found by cultural examination of a number of old stored
soils from Rothamsted that germination of the resting forms of a
number of algæ could take place after an exceedingly long period of
quiescence. No less than nine species of blue-green algæ, four
species of green algæ, and one species of diatom were obtained
from soils that had been stored for periods of about forty years, the
species with the greatest power to retain their vitality being Nostoc
muscorum and Nodularia Harveyana.

II. The Soil as a Suitable Medium for Algal Growth.

Were it not for the recent advances that have been made in our
knowledge of the mode of nutrition of many of the lower algæ, it
would be very difficult to account for the widespread occurrence of
algæ in the soil, for it is undoubtedly true of some of the more highly
evolved algæ that their mode of nutrition is entirely typical of that of
green plants in general. The application of bacteriological technique
to the algæ, however, by Beijerinck, by Artari, and by Chodat and his
pupils, and the introduction of pure-culture methods have led to a
study of the physiology of some of the lower algæ, in the hope of
getting to understand some of the fundamental problems underlying
the nutrition of organisms containing chlorophyll. It is impossible here
to do more than mention the names of a few of the more important of
those who have worked along these lines, such as Chodat, Artari,
Grintzesco, Pringsheim, Kufferath, Nakano, Boresch, Magnus and
Schindler, and to condense into a few sentences some of their more
important conclusions.
It is now established that although in the light the algæ are able to
build up their substance from CO2 and water containing dilute
mineral salts, yet in such conditions growth is sometimes very slow,
and with some species at any rate it is greatly accelerated by the
addition of a small quantity of certain organic compounds. The ability
of the lower algæ to use organic food materials varies specifically,
quite closely related forms often reacting very differently to the same
substance, but there have been shown to be a considerable number
of forms which can make use of organic compounds to such an
extent that they can grow entirely independently of light. In such
cases the nutrition of the organism becomes wholly saprophytic, and
the chlorophyll may be completely lost; it has frequently been
observed, however, that on suitable nutrient media, even in complete
darkness, certain algæ continue to grow and retain their green
colour, provided that a sufficient supply of a suitable nitrogenous
compound is present.
Chlorella vulgaris, an alga frequently found in soil, has been
shown to be extremely plastic in its relations to food substances.
Given only a dilute mineral-salts solution as food source, it absorbs
CO2 from the air, and grows in sunlight with moderate rapidity. The
addition of glucose to the medium in the light greatly increases the
rate and amount of growth and the size of the cells, while in the dark
the colonies not only remain green but have been shown to develop
more vigorously than in full daylight. The organism is also able to
use peptone as a source of nitrogen in place of nitrates.
Stichococcus bacillaris and Scenedesmus spp., also occurring in
soils, have been shown to be almost equally adaptable, though in
these cases the organisms grow more slowly in the dark than on the
corresponding medium in the light. Liquefaction of gelatine by the
secretion of proteolytic enzymes has been shown to be a further
property of certain species, resulting in the formation of amino acids
such as glycocoll, phenylalanine, dipeptides, etc. This property is,
however, possessed by only a limited number of species and in
varying degree.
Up to the present very little work of this kind has been done upon
algæ actually taken from the soil, and our knowledge is therefore
very scanty. Of the species so far examined all show considerable
increase in growth on the addition to the medium of glucose and
other sugars, and tend to be partially saprophytic; a few have been
shown to liquefy gelatine to some extent.
Servettaz, Von Ubisch, and Robbins have also demonstrated that
the protonema of some mosses can make use of certain organic
substances, especially the sugars, and grow vigorously in the dark. It
has been shown, however, that light is essential for the development
of the moss plant.
It was thought at Rothamsted that some light might be thrown
upon the activities of the soil-algæ by making counts of the numbers
present in samples of soil taken periodically within a circumscribed
area. A dilution method similar to that in use in the protozoological
laboratory was adopted and applied to samples of arable soil taken
from the surface, and at depths of 2, 4, 6 and 12 inches vertically
beneath. A considerable number of samples were examined in this
way from two plots on Broadbalk wheat-field, viz.: the unmanured
plot and that receiving a heavy annual dressing of farmyard manure.
The numbers in the unmanured soil were observed to fall far short of
those in that containing a large amount of organic matter, while in
both plots the numbers varied considerably at different times of the
year. The chief species in both plots were identical, and their vertical
distribution was fairly uniform, but it was observed that the numbers
of individuals varied according to the depth of the sample. The 6th
and 12th inch samples contained very few individuals of
comparatively few species, but the 4th inch samples yielded
numbers that were not significantly less than those in the top inch.
The 2nd inch sample was usually much poorer in individuals than
either the top or the 4th inch.
It is unfortunate that this method of counting is not really
satisfactory for the algæ, chiefly because it takes no account of the
blue-green forms. The gelatinous envelope which encloses the
filaments of these algæ prevents their breaking up into measurable
units. Assuming, as appears to be the case for the two plots
investigated, that the blue-green algæ are at least as numerous as
the green forms, the total numbers should probably be at least twice
as great as those calculated. Taking 100,000 as a rough estimate of
the number of algæ per gram of manured soil in a given sample, and
assuming the cells to be spherical and of average diameter 10µ, it
has been calculated that the volume of algal protoplasm present was
at least 3 times that of the bacteria though only one-third of that of
the protozoa. This is probably only a minimum figure for this sample.
A soil population of this magnitude can not be without effect on the
fertility of the soil. When growing on the surface of the ground
exposed to sunlight the algæ must, by photosynthesis, add
considerably to the organic matter of the soil, but when they live
within the soil itself their nutrition must be wholly saprophytic, and
they can be adding nothing either to the energy or to the food-
content of the soil. How these organisms fit into the general scheme
of life in the soil is at present undetermined, and there is a wide field
for research in this direction.

III. Relation of Algæ to the Nitrogen Cycle

Probably the most important limiting factor in British agriculture is


the supply of nitrogen available for the growing crop, and it seems
likely that the soil-algæ are intimately connected with this question in
several ways.
Periodic efforts have been made during the last half century to
establish the fact that a number of the lower organisms, including the
green algæ, have the power of fixing atmospheric nitrogen and
converting it into compounds which are then available for higher
plants. This property has been definitely established for certain
bacteria, and rather doubtfully for some of the fungi, but until recently
no authentic proof had been produced that algæ by themselves
could fix nitrogen. The subject is too wide to be discussed in much
detail here.
Schramm in America, working with pure cultures of algæ, tried for
ten years to establish the fact of nitrogen fixation, and failed
completely; more recently Wann has extended Schramm’s work, and
claims to have proved indisputably that, given media containing
nitrates as a source of nitrogen and a small amount of glucose, the
seven species of algæ tested by him fixed atmospheric nitrogen to
the extent of 4-54 per cent. of the original nitrogen content of the
medium. So important a result needed corroboration, and Wann’s
experiment, with some slight improvements, was therefore repeated
at Rothamsted last summer.
This work has not yet been published, but in the whole series of
ninety-six cultures, with four different species, each growing on six
different media, there is no evidence that nitrogen fixation has taken
place; but there has been a total recovery at the end of the
experiment of 98·93 per cent. of the original nitrogen supplied. On
the other hand, a flaw has been detected in Wann’s method of
analysing those media containing nitrates, sufficiently great to
account for the differences he obtained between the initial and final
nitrogen content of his cultures. Hence, though one hesitates to say
that the algæ are unable, given suitable conditions, to fix
atmospheric nitrogen, one must admit that no one has yet proved
that they can do so.
It is far more likely, however, that the experiments of Kossowitsch
and others throw more light on the relation of soil algæ to nitrogen
fixation. They affirm that greater fixation of nitrogen is effected by
mixtures of bacteria and certain gelatinous algæ than by nitrogen-
fixing bacteria alone, and that the addition of algæ to cultures of
bacteria produces a stimulating effect only slightly less than that of
sugar. It is probable, therefore, that the algæ, in their gelatinous
sheaths, provide easily available carbohydrates from which the
bacteria derive the energy essential to their work, and that nitrogen
fixation in nature is due to the combined working of a number of
different organisms rather than to the individual action of single
species.
Russell and Richards have shown that the rate of loss of nitrogen
by leaching from uncropped soils is far less than would be expected
from a purely chemical standpoint, and suggest that certain
organisms are present in the soil which, by absorbing nitrates and
ammonium salts as they are formed, remove them from the soil
solution and so help to conserve the nitrogen of the soil. It is
probable that the soil algæ act in this manner, though to what extent
has not yet been determined.

IV. Relation of Algæ to Soil Moisture and to the Formation


of Humus Substances.

In warmer countries than our own, especially those with an


adequate rainfall, the significance of soil algæ is perhaps more
obvious to a casual observer. Treub states that after the complete
destruction of the island of Krakatoa by volcanic eruption in 1883,
the first colonists to take possession of the island were six species of
blue-green algæ, viz., Tolypothrix sp., Anabæna sp., Symploca sp.,
Lyngbya 3 spp. Three years after the eruption these organisms were
observed to form an almost continuous gelatinous and hygroscopic
layer over the surface of the cinders and stones constituting the soil,
and by their death and decay they rapidly prepared it for the growth
of seeds brought to the island by visiting birds. Hence the new flora
which soon established itself upon the island can be said to have
had its origin in the alga-flora which preceded it. Fritsch has also
emphasised the importance of algæ in the colonisation of new
ground in Ceylon.
Welwitsch ascribes the characteristic colour from which the
“pedras negras” in Angola derive their name to the growth of a thick
stratum of Scytonema myochrous, a blue-green alga, which
gradually becomes black and completely covers the soil. At the close
of the rainy season this gelatinous stratum dries up very slowly,
enabling the underlying soil to retain its moisture for a longer period
than would otherwise be the case.
The gelatinous soil algæ are probably very important in this
respect, for their slow rate of loss of water is coupled with a capacity
for rapid absorption, and they are therefore able to take full
advantage of the dew that may be deposited upon them and
increase the power of the soil to retain moisture.

V. Relation of Algæ to Gaseous Interchanges in the Soil.

In the cultivation of rice the algæ of the paddy field have been
found to be of extreme importance. Brizi in Italy has shown that
although rice is grown under swamp conditions yet the roots of the
rice plant are typical of those of ordinary terrestrial plants and have
none of the structural adaptations to aquatic life so characteristic of
ordinary marsh plants. Hence the plants are entirely dependent for
healthy growth upon an adequate supply of oxygen to their roots
from the medium in which they are growing. A serious disease of the
rice plant, characterised by the browning and dying off of the leaves,
which was thought at first to be due to the attacks of fungi, was
found to be the effect of the inadequate aeration of the roots, while
the entry of the fungi was shown to be subsequent to the
appearance of the physiological disease. The presence of algæ in
the swamp water was found to prevent the appearance of this
disease, in that they unite with other organisms to form a more or
less continuous stratum over the surface of the ground, and add to
the gases which accumulate there large quantities of oxygen evolved
during photosynthesis. The concentration of dissolved oxygen in the
water percolating through the soil is thereby raised to a maximum,
and the healthy growth of the crop ensured.
This work has been corroborated by Harrison and Aiyer in India,
and a sufficient supply of algæ in the swamp water is now regarded
as one of the essentials for the production of a good rice crop.
From what has been said, it appears that, although our knowledge
of the soil algæ is extremely limited, and our conception of the part
they play is largely based on speculation, yet the subject is one of
enormous interest and worthy of investigation in many directions. In
its present undeveloped state, it is a little difficult to foresee which
lines of study are likely to prove most profitable, but there is little
doubt that eventually the soil algæ will be shown to play a significant
part in the economy of the soil.
SELECTED BIBLIOGRAPHY.
* Papers giving extensive bibliographies.

I. General.

[1] Bristol, B. M., “On the Retention of Vitality by Algæ from Old Stored
Soils,” New Phyt., 1919, xviii., Nos. 3 and 4.
[2] Bristol, B. M., “On the Alga-Flora of some Desiccated English Soils:
an Important Factor in Soil Biology,” Annals of Botany, 1920, vol. xxxiv.,
No. 133.
[3] Brizi, U., “Ricerche sulla Malattia del Riso detta ‘Brusone,’ Sect. IV.
Influenza che le alghe verdi esercitano in risaia,” Annuario dell
Instituzione Agraria Dott. A. Ponti, Milan, 1905, vol. vi., pp. 84-89.
[4] Esmarch, F., “Beitrag zur Cyanophyceen-Flora unserer Kolonien,”
Jahrb. der Hamburgischen wissensch. Anstalten, 1910, xxviii., 3. Beiheft,
S. 62-82.
[5] Esmarch, F., “Untersuchungen über die Verbreitung der
Cyanophyceen auf und in verschiedenen Boden,” Hedwigia, 1914, Band
lv., Heft 4-5.
[6] Fritsch, F. E., “The Rôle of Algal Growth in the Colonisation of New
Ground and in the Determination of Scenery,” Geog. Journal, 1907.
[7] Harrison, W. H., and Aiyer, P. A. Subramania, “The Gases of Swamp
Rice Soils,” Mem. Dept. Agr. in India, Chem. Ser. (I.) “Their Composition
and Relationship to the Crop,” 1913, vol. iii., No. 3; (II.) “Their Utilisation
for the Aeration of the Roots of the Crop,” 1914, vol. iv., No. 1; (IV.) “The
Source of the Gaseous Soil Nitrogen,” 1916, vol. v., No. 1.
[8a] Hensen, V., “Ueber die Bestimmung des Planktons oder des im
Meere treibenden Materials am Pflanzen und Thieren.” Fünfter Ber.
Komm. wiss. Unters. deutschen Meere, 1887.
[8] Moore, G. T., and Karrer, J. L., “A Subterranean Alga Flora,” Ann.
Miss. Bot. Gard., 1919, vi., pp. 281-307.
[9] Nadson, G., “Die perforierenden (kalkbohrende) Algen und ihre
Bedeutung in der Natur,” Scripta bot. hort. Univ. Imp. Petrop., 1901, Bd.
17.
[10] Petersen, J. B., “Danske Aërofile Alger,” D. Kgl. Danske Vidensk.
Selsk. Skrifter, 7 Raekke, Naturv. og mathem., 1915, Bd. xii., 7,
Copenhagen.
[11] Robbins, W. W., “Algæ in some Colorado Soils,” Agric. Exp. Sta.,
Colorado, 1912, Bulletin 184.
[12] Treub, “Notice sur la nouvelle Flora de Krakatau,” Ann. Jard. Bot.
Buitenzorg, 1888, vol. vii., pp. 221-223.

II. Relation of Algæ to Light and Carbon.

[13] Artari, A., “Zur Ernährungsphysiologie der grünen Algen,” Ber. der D.
bot. Ges., 1901, Bd. xix., S. 7.
[14] Artari, A., “Zur Physiologie der Chlamydomonaden (Chlam.
Ehrenbergii);” (I.) Jahrb. f. Wiss. Bot., 1913, Bd. lii., S. 410; (II.) Ibid.,
1914, Bd. liii., S. 527.
[15] Adjarof, M., “Recherches expérimentales sur la Physiologie de
quelques Algues vertes,” Université de Genève—Institut Botanique, Prof.
R. Chodat—1905, 6 serie, vii. fascicule, Genève.
[16] Beijerinck, M. W., “Berichte über meine Kulturen niederer Algen auf
Nährgelatine,” Centr. f. Bakt. u. Paras., 1893, Abt. I., Bd. xiii., S. 368,
Jena.
[17] Boresch, K., “Die Färbung von Cyanophyceen und Chlorophyceen in
ihrer Abhängigkeit vom Stickstoffgehalt des Substrates,” Jahrbücher für
Wiss. Botanik., 1913, lii., pp. 145-85.
[18] Chodat, R., “Étude critique et expérimentale sur le polymorphisme
des Algues,” Genève, 1909.
[19] Chodat, R., “La crésol-tyrosinase, réactif des peptides et des
polypeptides, des protéides et de la protéolyse,” Archiv. des Sciences
physiques et naturelles, 1912.
[20] Chodat, R., “Monographie d’Algues en Culture pure: Matériaux pour
la Flore Cryptogamique Suisse,” 1913, vol. iv., fasc. 2, Berne.
[21] Dangeard, P. A., “Observations sur une Algue cultivée à l’obscurité
depuis huit ans,” Compt. Rend. Acad. Sci. (Paris), 1921, vol. clxxii., No. 5,
pp. 254-60.
[22] Étard et Bouilhac, “Sur la présence de la chlorophyll dans un Nostoc
cultivé à l’abri de la lumière,” Compt. Rend., t. cxxvii, 1898.
[23] Grintzesco, J., “Recherches expérimentales sur la morphologie et la
physiologie expérimentale de Scenedesmus acutus,” Meyen. Bull. herb.
Boiss., 1902, Bd. ii., pp. 219-64 and 406-29.
[24] Grintzesco, J., “Contribution à l’étude des Protococcoidées: Chlorella
vulgaris Beyerinck,” Revue générale de Botanique, 1903, xv., pp. 5-19,
67-82.
[25] * Kufferath, H., “Contribution à la physiologie d’une protococcacée
nouvelle, Chlorella luteo-viridis Chod. n. sp. var., lutescens Chod. n. var.,”
Recueil de l’institut bot. Léo Errera, 1913, t. ix, p. 113.
[26] Kufferath, H., “Recherches physiologiques sur les algues vertes
cultivées en culture pure,” Bull. Soc. Roy. Bot. Belgique, 1921, liv., pp. 49-
77.
[27] Magnus, W., and Schindler, B., “Ueber den Einflusz der Nährsalze auf
die Färbung der Oscillarien,” Ber. der D. Bot. Gesellschaft, 1912-13, xxx.,
p. 314.
[28] * Nakano, H., “Untersuchungen über die Entwicklungs- und
Ernährungsphysiologie einiger Chlorophyceen,” Journ. College of Sci.
Imp. Univ. Tokyo, 1917, vol. xl., Art. 2.
[29] Pringsheim, E., “Kulturversuche mit chlorophyll-führenden
Mikroorganismen,” Cohns Beiträge Z. Biol. d. Pflanzen. (I.) Die Kultur von
Algen in Agar, 1912, Bd. xi., S. 249; (II.) Zur Physiologie der Euglena
gracilis, 1913, Bd. xii., S. 1.; (III.) Zur Physiologie der Schizophyceen,
1913, Bd. xii., S. 99.
[30] Radais, “Sur la culture pure d’une algue verte; formation de
chlorophylle à l’obscurité,” Comptes Rendus, 1900, cxxx., p. 793.
[31] Richter, O., “Zur Physiologie der Diatomeen.” (I.) Sitzber. d. kais.
Akad. d. W. in Wien, math, naturw. Kl., 1906, Bd. cxv., Abt. I., S. 27; (II.)
Denkschrift d. math. naturw. Kl. d. kais. Akad. d. W. in Wien, 1909, Bd.
lxxxiv., S. 666; (III.) Sitzber. d. Kais. Akad., etc., 1909, Bd. cxviii., Abt. I.,
S. 1337.
[32] Richter, O., “Ernährung der Algen,” 1911.
[33] Robbins, W. J., “Direct Assimilation of Organic Carbon by Ceratodon
purpureus,” Bot. Gaz., 1918, lxv., pp. 543-51.
[34] Schindler, B., “Ueber den Farbenwechsel der Oscillarien,” Zeitsch. f.
Bot., 1913, v., pp. 497-575.
[35] Ternetz, Charlotte, “Beiträge zur Morphologie und Physiologie der
Euglena gracilis,” Jahrb. f. Wiss. Bot., 1912, Bd. 51, S. 435.

III. Relation of Algæ to Nitrogen.

[36] Berthelot, “Recherches nouvelles sur les microorganismes fixateurs


de l’azote,” Comptes Rend., 1893, cxvi., pp. 842-49.
[37] Bouilhac, R., “Sur la fixation de l’azote atmosphérique par
l’association des algues et des bactéries,” Comptes Rend., 1896, cxxiii.,
pp. 828-30.
[38] Bouilhac and Giustiniani, “Sur une culture de sarrasin en présence
d’un mélange d’algues et de bactéries,” Comptes Rendus, 1903, cxxxvii.,
pp. 1274-76.
[39] Charpentier, P. G., “Alimentation azotée d’une algue: Le Cystococcus
humicola,” Ann. Inst. Pasteur, 1903, 17, pp. 321-34.
[40] Fischer, Hugo, “Über Symbiose von Azotobacter mit Oscillarien,”
Centr. f. Bakt., 1904, xii.
[41] Frank, B., “Uber den experimentellen Nachweis der Assimilation
freien Stickstoffs durch Erdbewohnende Algen,” Ber. der D. Bot.
Gesellsch., 1889, vol. vii., pp. 34-42.
[42] Frank, B., “Ueber den gegenwärtigen Stand unserer Kenntnisse der
Assimilation elementaren Stickstoffs durch die Pflanze,” Ber. der. D. Bot.
Ges., 1889, vii., 234-47.
[43] Frank, B., and Otto, R., “Untersuchungen über Stickstoff Assimilation
in der Pflanze,” Ber. der D. Bot. Ges., 1890, viii., 331-342.
[44] Gautier and Drouin, “Recherches sur la fixation de l’azote par le sol et
les végétaux,” Compt. Rend., 1888, cvi., pp. 1174-76; General
Conclusions, p. 1232.
[45] Kossowitsch, P., “Untersuchungen über die Frage, ob die Algen freien
Stickstoff fixiren,” Bot. Zeit., 1894, Heft 5, S. 98-116.
[46] Krüger, W., und Schneidewind, “Sind niedere chlorophyllgrüne Algen
imstande, den freien Stickstoff der Atmosphäre zu assimilieren und
Boden an Stickstoff zu bereichern?” Landwirtschaftliche Jahrb., 1900, Bd.
29, S. 771-804.
[47] Moore, Benjamin, and T. Arthur Webster, “Studies of the
photosynthesis in f.w.a.” (I.) “The fixation of both C and N from
atmosphere to form organic tissue by green plant cell”; (II.) “Nutrition and
growth produced by high gaseous dilutions of simple organic compounds,
such as formaldehyde and methylic alcohol”; (III.) “Nutrition and growth
by means of high dilution of CO2 and oxides of N without access to
atmosphere,” Proc. Roy. Soc., London, 1920, B. xci., pp. 201-15.
[47a] Moore, B., Whiteley, Webster, T. A., Proc. Roy. Soc., London, B.,
1921; xcii., pp. 51-60.
[48] Reinke, J., “Symbiose von Volvox und Azotobacter,” Ber. der d. Bot.
Ges., 1903, Bd. xxi., S. 481.
[49] Russell, E. J., and Richards, E. H., “The washing out of Nitrates by
Drainage Water from Uncropped and Unmanured Land,” Journ. Agric.
Sci., 1920, vol. x., Part I.
[50] Schloesing, fils, and Laurent, E., “Recherches sur la fixation de
l’azote libre par les plantes,” Ann. de l’Institut Pasteur, 1892, vi., pp. 65-
115.
[51] Schramm, J. R., “The Relation of Certain Grass Green Algæ to
Elementary Nitrogen,” Ann. Mo. Bot. Gard., 1914, i., No. 2.
[52] Wann, F. B., “The Fixation of Nitrogen by Green Plants,” Amer. Journ.
Bot., 1921, viii., pp. 1-29.
CHAPTER VII.
THE OCCURRENCE OF FUNGI IN THE SOIL.

Note.—I am indebted to my late colleague Miss Sibyl S. Jewson, M.Sc., for


permission to include unpublished data from our investigations on the soil
fungi.

In 1886 Adametz,[1] investigating the biochemical changes


occurring in soils, isolated several species of fungi. It was, however,
only with the work of Oudemans and Koning,[17] in 1902 when forty-
five species were isolated and described, the majority as new to
science, that the real study of the fungus flora of the soil
commenced. There is now no doubt that fungi form a large and very
important section of the permanent soil population, and certain forms
are found only in the soil. Indeed, Takahashi[22] has reversed the
earlier ideas by suggesting that fungus spores in the air are derived
from soil forms. The majority of investigations on this subject fall,
perhaps, into one or more of three classes: (a) purely systematic
studies such as those of Oudemans and Koning,[17] Dale,[5]
Jensen,[9] Waksman,[25a] Hagem,[8c] Lendner,[12] and others, which
consist in the isolation and identification of species from various
soils: (b) physiological researches, such as those of Hagem[8c] on
the Mucorineæ of Norway, or the many investigations on the
biochemical changes in soils produced by fungi, such as those of
Muntz and Coudon,[15] McLean and Wilson,[15] Kopeloff,[11]
Goddard,[7] McBeth and Scales,[14] and others: (c) quantitative
studies, such as those of Remy,[20] Fischer,[6] Ramann,[18]
Waksman,[25c] and Takahashi,[22] which involve numerical estimates
of the fungus flora in soils.

Qualitative Study.

With very rare exceptions soil fungi cannot be examined in situ,


and the necessary basis of any qualitative research is the isolation of
the organisms in pure culture. Most soil forms belong to the Fungi
imperfecti, and often show considerable plasticity on artificial media.
This makes it very difficult to determine them by comparison with
type herbarium specimens or published morphological diagnoses. In
consequence many soil fungi have not infrequently been given new
specific names, as humicola, terricola, and so forth, which is very
unsatisfactory, and means that the determinations have little
significance.
Furthermore, most artificial media are slight variations on a few
common and simple themes, and are very selective, permitting the
growth of a moiety only of the fungi present. In addition, many fungi
grow so slowly that they are overwhelmed by the more rapidly
germinating or spreading forms, or on the other hand, they may be
eliminated by the metabolic products of different adjacent colonies.
The extremely selective nature of the technique commonly used is
shown if one tabulates systematically all the fungi which have been
recorded or described in soil investigations. Of Phycomycetes there
are fifty-six species of eleven genera; of Ascomycetes twelve
species of eight genera; and of Fungi imperfecti, including
Actinomycetes but not sterile Mycelia, 197 species of sixty-two
genera. Rusts and Smuts one might not expect, but that of the
multitudes of Basidiomycetes growing in wood and meadow not one
should have been recorded is indeed startling. It was at first thought
that many imperfect fungi might be conidial stages of
Basidiomycetes, but much search among forms isolated at
Rothamsted has, up to the present, failed to reveal clamp
connections in the hyphæ.
Since various species of soil fungi have different optimum
temperature, humidity and other conditions[3] one would not expect
to find an even geographic distribution. Very little is yet known of this
aspect, but Rhizopus nigricans, Mucor racemosus, Zygorrhynchus
vuilleminii, Aspergillus niger, Trichoderma koningi, Cladosporium
herbarum, and many species of Aspergillus, Penicillium, Fusarium,
Alternaria, and Cephalosporium have been commonly found
throughout North America and Europe wherever soils have been
examined. Species of Aspergillus, however, would appear to be
more common in the soils of south temperate regions and species of
Penicillium, Mucor, Trichoderma, and Fusarium more abundant in
northern soils.
It is well known that in many plant and animal communities there
occurs a definite rhythm, various species following each other in a
regular sequence as dominants in the population. Although it is not
yet possible to make any definite statement there would seem
indications that this may also be true of the soil fungi.
Much work has been done on the distribution of species at
different depths in the soil, but the results are still confusing. Thus,
examining eighteen species, Goddard[7] found no difference in
relative distribution down to 51⁄2 inches. Werkenthin[26] found
identical species from 1-4 inches, and then an absence of fungi from
5-7 inches, which latter was the greatest depth he examined.
Waksman[25] found little difference in the first six inches, but very few
species below 8 inches except Zygorrhynchus vuilleminii, which
extended down to 30 inches and was often the only species
occurring below 12 inches. Taylor[23] has reported species of
Fusarium at practically every depth to 24 inches. Rathbun[19] found
Aspergillus niger, Rhizopus nigricans, and species of Fusarium and
Mucor down to 34 inches, and Oospora lactis, Trichoderma koningi,
Zygorrhynchus vuilleminii and species of Penicillium, Spicaria and
Saccharomyces as deep as 44 inches. Eleven species were isolated
from the alimentary canal of grubs and worms, and Rathbun
concluded that soil fungi may be spread by these organisms.
On an unmanured grass plot at Rothamsted twenty species were
isolated from a depth of 1 inch, nineteen from 6 inches, and eleven
from 12 inches, whereas on the unmanured plot of Broadbalk wheat
field twenty-six species were obtained from 1 inch, seven from 6
inches, and five from 12 inches. There appeared to be no
conspicuous differences between the floras of the two plots save that
in the Broadbalk plot there were fewer Mucorales, and
Zygorrhynchus mœlleri and Absidia cylindrospora were absent. In
the grass plot samples about one-half the forms occurring at the
lower levels were isolated also from the upper levels, but in the
Broadbalk sample the five forms isolated from 12 inches, and five
out of seven of those at 6 inches occurred only at those levels, i.e.
each of the three levels appeared to have a specific flora. The
difference in depth distribution in these two cases may be due to the
fact that in the Broadbalk plot the stiff clay subsoil occurs at 5-7
inches, whereas in the grass plot the depth of soil is greater than 12
inches. Much further work needs to be done on this aspect before
any definite conclusion can be reached.
Much scattered information is available concerning the effect of
soil type, manuring, treatment, cropping, and so forth upon the
fungus content, but no clear issue as yet emerges from the results.
Hagem[8] found that cultivated soils vary greatly from forest soils in
the species of Mucor present, and that certain species seem to be
associated in similar environments. Thus in pinewoods Mucor
ramannianus is usually found, together with M. strictus, M. flavus,
and M. sylvaticus, and with this “M. Ramannianus Society,” M.
racemosus, M. hiemalis, and Absidia orchidis, are frequently
associated. The differences found by Hagem between the species of
Mucor from forest and cultivated land could not, however, be
confirmed by Werkenthin.[26]
Dale,[5] examining sandy, chalky, peaty and black earth soils,
found specific differences, although many of the species were
common to all. A soil which had been manured continuously for
thirty-eight years with ammonium sulphate alone, contained twenty-
two species, whereas the same soil with the addition of lime only had
thirteen species. Both Goddard[7] and Werkenthin,[26] in their
investigations, found a constant and characteristic fungus flora
regardless of soil type, tillage, or manuring. Waksman’s[25] studies of
forest soils showed few species of Mucor but many of Penicillium
and Trichoderma[2]; orchard soil contained no species of
Trichoderma, very few of Penicillium, but a large number of species
of Mucor; species of Trichoderma were common in acid soils, whilst
cultivated garden soil contained all forms. The examination of very
differently manured plots on the Broadbalk wheat field at
Rothamsted has not shown any striking differences in the fungus
flora, all the more important groups of species being represented in
every plot, but significant minor differences are present. Thus, plot
13, manured with double ammonium salts, superphosphate and
sulphate of potash, is especially rich in “species” of Trichoderma,
whereas the unmanured plot contains large numbers of species of
green Penicillium, Trichoderma, and a species of Botrytis
(pyramidalis?).
The effect of the crop upon the fungus flora is seen in cases where
the same crop is grown year after year as in certain flax areas,
where species of Fusarium accumulate in the soil and tend to
produce “flax sickness.”[13]

Quantitative Study.

As it is not possible to count the soil fungi in situ, any estimation of


the numbers present in a soil must be arrived at by indirect means.
The method adopted is to make as fine a suspension as possible of
a known quantity of soil sample in a known amount of water, dilute
this to 1⁄5000, 1⁄10000, and so forth by regular gradations, incubate
cubic centimetres of the final dilution on artificial media in petri
dishes, and count the colonies of fungi developing in each plate.
Using the average figures from a series of duplicate plates, the
number of “individual” fungi in a gram of the original soil sample may
then be calculated. The very few students who have made
quantitative estimations have obtained very unsatisfactory results. In
bacterial or protozoal estimations, the shaking of the soil suspension
separates the unicellular individuals, so that in the final platings each
individual from the soil theoretically gives rise to one colony on the
medium. In the case of fungi, the organisms may be in the form of
unicellular or multicellular spores or larger or smaller masses of
unicellular or multicellular mycelium differing for each particular
species or phase of development within the single species. The
organisms may be sterile in the soil or form fruiting bodies,
consisting of few or myriads of locally or widely distributed spores. In
the process of shaking the soil-suspension fungi of different
organisation or of differing developmental stages may be broken up
and moieties fragmented in totally different ways or to very different
degrees. With protozoa and bacteria the relation of soil individual to
plate colony is direct; with fungi we do not know what is the soil
“individual” nor whether it is the same for different fungi; nor can we
yet profitably discuss any significant numerical relationship of plate
colonies to soil organisms. Thus Conn[4] has pointed out that the

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