Company : PED PED-EI-JSA-C 1058 REV.

00

Site: ETTOUK ISLAND Activity: REMOVAL & INSTALLATION OF PSVs

Work Description (Task Steps): REMOVAL & INSTALLATION OF PSVs

NPAU-01 / 02 &KOD
Area of the plant : Date: 08 Sep 2018

Name & Position: Date & Signature:

Personnel involved in the Analysis

Name & Position: Date & Signature:

Name & Position: Date & Signature:

Area Authority
Name & Position: Date & Signature:

Performing Authority & Performer Name & Position: Date & Signature:

Name & Position: Date & Signature:

Name & Position: Date & Signature:

HSE Team Leader / Engineers

Name & Position: Date & Signature:

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This table of Hazards and Controls can assist the work group to manage hazards for the proposed work. The table does not include all possible hazards. It is expected
That the required PPE for the activity and work conditions will be used. Determine the Hazards that are present for the task and identify the Controls to be implemented.
Pressurized
Equipment
Perform isolation – LO/TO,
blinding, or defeat
Depressurize, drain, purge,
and vent
Relieve trapped pressure
Avoid auto-refrigeration
when depressurizing
Anticipate residual pressure or
fluids
Secure temporary hoses
Hazardous
Substance
Drain or purge equipment
Follow MSDS controls
Implement health hazards
controls (Lead, Asbestos, H2S,
Iron Sulphide,
Sulfur Dioxide, NORM)
Test or analyze material
Portable Electrical
Equipment
Inspect equipment for condition
and test date currency
Implement continuous gas
testing
Protect electrical leads from
impact or damage
High Energy or
High Voltage
Restrict access to authorized
personnel only
Discharge equipment and
make electrically dead
Observe safe work distances
for live cables
Use flash burn PPE suit
Use insulated gloves, tools,
and mats
Note: If the scope of work or the conditions change significantly, STOP THE JOB. Revise the JSA to address the hazards before proceeding.
Complete Task Steps / Potential Hazards / Hazard Controls PRIOR to the Area Authority Review. Supervisor/Charge hand complete AT THE WORK SITE (after AA has
JOB SAFETY ANALYSIS – TASK HAZARD ASSESSMENT FORM
Poor Lighting
or visibility
Provide alternate lighting
Wait or defer until visibility
improves
No work over water that
could require rescue
(including sea state)
Potential Spills
Drain equipment
Provide spill containment
equipment
Have spill clean-up materials
and equipment on hand
Restrain and isolate hoses
when not in use
Radiation Hazard
Use barriers and signs to
restrict access
Notify personnel who may
be affected
Implement NORM controls
Conduct RAD testing
Excavations
Have an excavation plan or
safe work practice
Locate underground pipes
or cables by hand digging
De-energize underground
services
Implement confined space
entry controls
Personnel
Provide induction or training
for new workers
Mentor, coach, or supervise
Verify competencies, skills,
and experience
Address applicable
limitations
(fatigue, exhaustion, and
restricted duty)
Manage multiple languages
Equipment
Hot or Cold
Heat or cool equipment
before work starts
Install barriers
Provide warning signs
Implement cold temperature
and brittle failure controls
Wear thermal gloves
Moving Objects
or Equipment
Confirm machinery guard
integrity
Provide protective barriers
Observer to monitor
proximity of people and
equipment
Shut down or lockout
equipment
Do not work in the line of fire
Waste Clean Up
and Disposal
Apply environmental
management practices
Follow site waste
management procedures
Clean up equipment and
materials at site
Optimize task to minimize
waste production
Confined Space
Discuss confined space
entry safe work practice
Conduct atmospheric testing
Monitor access or entry
Protect surfaces from
inadvertent contact
Do not locate mobile engines
near confined space
Provide observer
Develop rescue plan
High Noise
Wear correct hearing PPE
Manage exposure times
Shutdown equipment
Use "quiet" tools
Sound barriers or curtains
Provide or use suitable
communication techniques
Manual Handling
Assess manual handling task
Limit load size
Manage posture
Confirm stability of load and
work platform
Get assistance or mechanical
aid to avoid pinch points
Other Energy
Sources
Spring compression or
expansion control
Implement electromagnetic
(radio) controls
Manage pressure or vacuum
Manage heat generating
processes
Use seismic activity safe
work practice
Simultaneous
Operations
(SIMOPS)
Follow SIMOPS matrix
MOC required for deviation
from SIMOPS restrictions
Interface between groups
Use barriers and signs to
segregate activities
Have permit counter signed
by leader of affected groups
Falling or
Dropped Objects
Use signs and barriers to
restrict entry or access
under work at elevation
Use lifting equipment to
raise tools to or from the
work platform
Secure tools (tie-off)
Equipment
and Tools
Inspect equipment and tools
No use of modified tools
Use protective guards
Use correct tools and
equipment for task
Protect or remove sharp
edges
Apply hand safety principles
Mobile
Equipment
Assess equipment condition
Implement controls on users
or access
Limit and monitor proximity
to live equipment or cables
Manage overhead hazards
Adhere to road and site
rules
Weather
Implement controls for
slippery surfaces
High winds – goggles
Heat – hydration, breaks
Cold – PPE, heatoers
Lightening – tool
selection, defer work
Lifting
Equipment
Confirm lifting equipment
condition and certification
Obtain approval for lifts
over processing
equipment
Have a documented and
approved lift plan
Vibrating
Equipment
Manage exposure times
Assess effect of vibration
on equipment
Use low vibration
equipment
Apply noise controls
Other Hazards
Implement abrasive
blasting controls (for
equipment and practices)
Prepare a dive plan
Manage potential blocked
or plugged equipment
MOC required for
temporary connections
or modifications
Ignition Sources
Remove, isolate, or contain
combustible materials
Provide firefighting
equipment
Construct a fire-safe habitat
Provide a fire watch during
and after hot work
Conduct continuous gas
testing
Bond or earth for static
electricity or cathodic
protection
Work at Heights
Discuss working at heights
safe work practice
Verify fall restraint and
arrest equipment
certification
Apply abseiling safe work
practice
Slips, Trips,
and Falls
Identify and shield uneven
surface or projections
Secure or cover cables,
cords, and tubing
Clean up liquids
Barricade or rope-off
openings and holes
Emergency
Response
Keep egress route open
Keep shower and eye wash
stations accessible
Have a rescue plan in
place
Keep emergency alarm, fire
equipment, and shutdown
locations unobstructed
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TASK STEPS
(Include Number)
1. Toolbox and preparation for
removal & Installation of valve by
Hydraulic trolley &
Hydratightning Machine,
2.Bolting ,unbolting & Removal of Potential injury to people,
the valve using manual Damage to assets, plant &
wrenches
signed)
Supervisor/Charge hand
POTENTIAL HAZARDS HAZARDS CONTROLS
Signatu
(What could go wrong?) (How can harm be prevented?) Name
re
Potential severe injury to  Tool box talk to be conducted & the PTW, JSA and supporting documents are
people, damage of assets, to be briefed with all workers involved in the activity. Last minute risk
plant, equipment and assessment to be carried out prior to starting the activity.
environment
 Hydraulic trolley must be third party certified and color coded
 Ensure competent supervision is in attendance while the task is carried at all
time
 All the assigned work crew team shall trained for the activity.
 Competent and Trained Hydratigtning technician shall be assigned for the
activity
 Job performer/Permit Holder to be at the work location at all times
 Check for any SIMOPS / Interface with other contractors
 All pressure testing equipment shall have calibration certificates and kep in the
PTW pack.
 Only approved pressure rated and properly marked hoses shall be used to
carry any content under pressure.
 All pressure hoses to be tested, tagged & color coded prior to use on site.
 Safety pins and whip checks to be fitted across all crow foot connectors.
 All pressure hoses & connectors to be checked tight and secure before
pressurizing commences before work.
 Supervision to inform personnel of the conditions and control measures to be
implemented via the pre job tool box talk
 The work team are to assess there working area for hazards and risks that
may impede the safe operation
 Ensure that PTW is signed and revalidated for that specific day
 Carry out visual inspection for all Tools prior to start the activity.
 Fit tool Lanyard with all the hand tools.
equipment due to Defective
Tools , Falling Load &  Barricade area for the potential drops of bolts & valve
improper manual handling
 Secure area around high pressure pumps
 Ensure correct operation of equipment
 Job supervisors shall ensure the correct tools for the job shall be used
 Tools must be used only in applications for which they were designed.
 Hydraulic harness is to be fully connected and ensure there are no loose end –
male nipple must be connected to its corresponding female connection.
 Ensure all connections are connected properly or blanked off before
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2. Lifting, Shifting Loading,
Unloading of project material,
spools, pipe supports from the
Trailer.
 Slip ,Trip & Fall
 Uncertified Lifting &  Inspect all the rigging & lifting tools, 3rd Party Certified and colour coding.
Rigging Tools
 Personal Injury& Property
Damage due to broken
lifting & rigging tools
 Crane overturning due to
unstable ground position
pressurizing and avoid pressurizing the back of an uncoupled quick disconnect
nipple or coupling.
 Ensure both material is capable of taking the initial load to be applied.
 Ensure that the threaded portion of the nut is secured on the stud and thread
engagement is sufficient
 Thread engagement must be a minimum of 1*dia of the stud.
 Ensure that tensioner is seated squarely on the bridge piece and that the
bridge is seated squarely on the work piece.
 Never exceed the maximum working pressure specified for the equipment
 Don’t not exceed the maximum extension quoted for the equipment.
 Ensure equipment is observed and never left while in operation.
 If area is to be left release the pressure and ensure that the returns to tank
valve on the pump unit if fully open.
 Ensure hoses are never bent.
 Don’t use kinked hoses.
 Never stand in line with the bolt axis whilst tensioning is in progress.
 Keep all other personals away from the area and barricade the area.
 No modification to hydra tight equipment.& Hydraulic trolley
 Never allow untrained operatives to operate the machine.
 If other are assisting then clear communications must be established.
 While pressuring – Hands are to be kept clear and should the machine need
reseating than depressurize and adjust.
 Never touch or alter hydra tight machine while under tension.
 Don’t lift the load/material beyond the individual capacity and use buddy
system where required.
 Always follow the manual handling procedure.
 Use mechanical aid where possible for shifting, lifting of material.
 Secure the valve on hydraulic trolley after unbolting and put two wooden blocks
and secure with the rope before move the valve from the area.
 Keep work face clear of tripping hazards.
 Good housekeeping maintain at all the times
 Rags/Materials to clean any hydrostatic leakage etc
 Hoses depressurized when not in use.
 Hoses, cables and other equipment not to create tripping hazard
 Good cable hose management shall be carried out
 Experienced and 3rd party certified Crane operator / Banksman
 Daily inspection checklist for crane to be filled.
 Visually inspect all the rigging tools prior to use.
 Supervisor & Rigger to ensure that the crane is set-up on a level & compacted
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3. Transporting PSV
4. Working at heights
5. Working in extreme weather
 Improper Lifting & Rigging
activity
 Unsecured materials during
transportation or
transporting of material
 Potential injury to people
and damage to equipment
due to Fall of personnel or
object
Personnel injury and illness
due to lack of hydration,
ground.
 Crane outriggers must be fixed away from the excavation edge.
 Lock the Outriggers when they are fully extended.
 Outriggers of the crane shall be on firm and level surface, supported on spread
weight and ground conditions to be suitable for lifting load.
 Appropriate pads to be provided under the outriggers.
 Rigging activity shall be proceed as per Crane load chart
 Load is properly secured on chain blocks/lifting equipment/Crane
 Slings are protected from sharp edges.
 For Critical/Heavy load, Lifting and Rigging study to be prepared and approved
from contractor before job is conducted.
 Proceed as per the load chart.
 SWL not to be exceeded.
 Riggers / Banksman shall not be stepping on top of any equipment parts.
 Work shall be suspended during poor visibility.
 Two tag line be controlled to the suspended load.
 Trained and certified rigger and operator.
 Ensure supervising is available during the activity.
 Secure PSVs support by safety lashes prior transportation.
 Approved Trailer/boom truck and approved steel carrier frames.
 Driver must hold a valid UAE license.
 3rd Party certification shall be required for all the equipment carrying transport.
 Vehicle entry permit required.
 Pilot vehicle should be available for all the Spool or spool support transportation
 Small tools and materials kept in basket and hand tools have lanyard to prevent
fall from height
 Material and tools must be properly secured on elevations to protect from falling.
 Full body harness must be worn and 100% tied off when at height.
 Work must be carried out in buddy system.
 Lifting or shifting of material must be done through proper gin wheel and lifting
bag.
 Gin wheel to be certified and colour coded.
 Lifting bag to be certified and SWL to be mentioned.
 Workforce provided with work/rest intervals as per TWL monitoring system
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conditions lack of personal monitoring
and inadequate rest and
recuperation facilities
available
 Changing temperatures cascaded to management by email and to workforce via
flag system and Radio
 No lone working allowed, Buddy System implemented
 All personnel must undergo Heat Stress Awareness training
 All personnel must carry their water flasks at all times
 Water stations (Igloos) provided in all areas of work with supply of water and ice
replenished at regular intervals
 ORS sachets must be available within all water stations
 Adequate amount and size of rest/cooling shelters must be provided within 75m
of all work areas
 Body cooling system must be available within shelters (Fans or AC units)
 Shelters must provide 360°coverage from the sun with entrances facing North
 TWL info, Heat Syncope and general Heat Stress medical information posters
must be placed within all shelters and at strategic locations
 Igloos must be washed out and sterilized on daily basis (also personal are
responsible for their own flasks)
 20,40,60,80 acclimatization system in place for new and returning personnel (If
away from Island for more than one month)
 All personnel with chronic medical condition (high blood pressure, obesity or
using prescription drugs) to consult with PED Clinic on weekly basis
 All work areas must be shaded as much as possible
 All personnel have a duty of care to themselves to ensure they take onboard the
correct amount of rest/water as per the Flag Status

6.PERFORMING CRITICAL Potential injury and illness to  Job rotation must be conducted (work for 10 mins then break for same)
ACTIVITIES DURING RED personnel due to continuous  Vehicle provided with AC for operatives to sit in when resting
FLAG CONDITIONS WHERE working in extreme conditions  Adequate number of workforce must be available to ensure effective rotation
WORKS CANNOT CEASE  Supervisor and HSE personnel must be in place during activities
 Number of workforce performing tasks kept to a minimum
 All control measures above apply to critical activities

ADDITIONAL HAZARD IF ANY

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