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Bioresource Technology
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h i g h l i g h t s
The correlation between the particle size and the suspension ratio was measured.
A model to predict the effect of fine grit on the MLVSS/MLSS ratio was developed.
The concentration of fine grit is proportional to its suspension ratio.
WWTPs should adjust MLSS based on MLVSS/MLSS to ensure the stability of MLVSS.
a r t i c l e i n f o a b s t r a c t
Article history: This paper investigated the suspension properties of fine grit with different particle sizes in a bioreactor
Received 12 March 2015 and developed a model to predict its effect on the ratio of mixed liquor volatile suspended solids to the
Received in revised form 10 April 2015 mixed liquor suspended solids (MLVSS/MLSS) of activated sludge. The experimental results revealed that
Accepted 12 April 2015
a smaller particle size corresponds to a larger suspension ratio, defined as the proportion of fine grit
Available online 22 April 2015
brought in by influent that is suspended in the activated sludge, and a smaller MLVSS/MLSS ratio. The
model demonstrated that the effect of fine grit on the MLVSS/MLSS ratio is related to the fine grit concen-
Keywords:
tration and chemical oxygen demand in influent and the observed sludge yield. However, fine grit has no
Fine grit
Activated sludge
influence on the activity of microorganisms. Wastewater treatment plants (WWTPs) can adjust MLSS
Prediction model based on the MLVSS/MLSS ratio to ensure the stability of MLVSS, which can achieve the stable operation
MLVSS/MLSS ratio of WWTPs.
Particle size Ó 2015 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.biortech.2015.04.035
0960-8524/Ó 2015 Elsevier Ltd. All rights reserved.
52 J. Fan et al. / Bioresource Technology 190 (2015) 51–56
biological nitrogen and phosphorus removal (Xie et al., 2013; Yan controlled with additions of starch, glucose, milk powder,
et al., 2013a, 2014). Therefore, fine grit (<200 lm), which should NH4Cl, and KH2PO4. During the experiment, the influent’s
be removed in the PSTs, is introduced into the bioreactor. A previ- average COD and NH+4-N, total nitrogen (TN), total phospho-
ous study (He et al., 2013) demonstrated that fine grit with a par- rus (TP), SS and ISS concentrations were 408 mg/L, 30.8 mg/
ticle size of >73 lm was deposited at the bottom of bioreactors, L, 35.3 mg/L, 8.15 mg/L, 32.9 mg/L and 6.9 mg/L,
whereas fine grit with a particle size of 673 lm became suspended respectively.
in the activated sludge and directly resulted in a decrease in the (4) Experimental methods: after the indicators of the six exper-
MLVSS/MLSS ratio. Currently, the control of activated sludge con- imental systems were stable, including the MLSS and MLVSS
centrations is based on the MLSS in China’s WWTPs. In this case, of the activated sludge, an equal amount of fine grit with dif-
WWTPs have to artificially improve the MLSS of activated sludge ferent particle sizes was added to the influent of five exper-
to maintain the MLVSS of activated sludge and the performance imental systems and the ISS concentration of influent was
of biological wastewater treatment systems. controlled at 300 mg/L. Compared to the ISS concentration
Current activated sludge kinetic models, such as the Eckenfelder of 300 mg/L during the experimental period, the ISS in raw
model (Eckenfelder and O’Conner, 1961), Lawrence–McCarty wastewater (6.9 mg/L) could be ignored. The sixth experi-
model (Lawrence and McCarty, 1970), McKinney model ment was a control and no fine grit was added to the influ-
(Mckinney, 1962), and Activated Sludge Models (ASMs) (Henze ent. The experimental systems were operated for 60 d.
et al., 2000), have successfully interpreted the relationship
between substrate degradation and microbial growth in the
2.2. Experimental methods
wastewater treatment process. They have become the theoretical
basis for the design and operation of activated sludge processes
According to the focus of this research, the COD, SS, and ISS in
and the related biological treatment processes (Baek et al., 2009;
the influent and effluent of the six experimental systems were
Souza et al., 2008; Xie et al., 2011; Yang et al., 2013; Zhou et al.,
determined each day. By measuring the MLSS, MLVSS, and mixed
2013a). However, the prediction of the effect of fine grit in influent
liquor inorganic suspended solids (MLISS) in the activated sludge
on the MLVSS/MLSS ratio of activated sludge has not been reported
in the aeration tank, the MLVSS/MLSS ratio was calculated.
within the scope of the relevant literature. Ekama and Wentzel
The particle size of fine grit was determined using a laser parti-
(2004) developed a model to predict the MLVSS/MLSS ratio of acti-
cle size analyser (BT-9300HT, Bettersize Instruments Ltd., China).
vated sludge based on the difference in the inorganic suspended
The COD was determined using a DR1010 COD Analyzer (HACH,
solids (ISS) content between ordinary heterotrophic organisms
USA). The SS, ISS, MLSS, MLVSS, and MLISS were determined using
and phosphate accumulating organisms, but they neglected to
the gravimetric method (APHA et al., 2005).
investigate the decrease in the MLVSS/MLSS ratio caused by fine
grit in influent.
To investigate the effect of fine grit on the MLVSS/MLSS of acti- 3. Results and discussion
vated sludge, this study used an artificial simulation method, in
which fine grit with different particle sizes was added to the influ- 3.1. Effect of fine grit on activated sludge properties
ent of a bioreactor, and continuously measured the MLSS and
MLVSS/MLSS ratio of activated sludge in the bioreactor. This paper Fig. S1 shows the effect of fine grit with different particle sizes
investigated the suspension properties of the different grit addi- on the MLSS and MLVSS of the activated sludge. The MLSS in the
tions and established a model to predict the effect of fine grit with experimental systems increased with the addition of fine grit.
different particle sizes on the MLVSS/MLSS ratio of activated Moreover, smaller grit particle sizes corresponded to greater
sludge. The results will provide a reference for the accurate control increases in MLSS. The MLVSS values of each system were substan-
of the MLSS of activated sludge. tially identical, indicating that the fine grit did not influence the
organic matter concentration or microbial biomass. The improve-
ment in MLSS was due to the increase in the inorganic matter con-
2. Methods centration, which resulted from the fine grit suspended in the
activated sludge. Smaller particle sizes corresponded to more sus-
2.1. Experimental materials and equipment pended fine grit and higher fine grit concentrations and MLSS in
the activated sludge.
(1) Grit: by screening the quartz sand (relative density of 2.65) It was also shown that with the extension of operation time, the
with sieves, five different particle sizes of fine grit were increase rates of MLSS gradually slowed. After 45 d (three times
obtained. The particle sizes were 14 lm (#1), 33 lm (#2), the sludge age), the MLSS remained mostly unchanged. This is
50 lm (#3), 66 lm (#4), and 107 lm (#5). because the fine grit suspended in the activated sludge accumu-
(2) Biological wastewater treatment system: in order to lated in the activated sludge or was discharged from the bioreactor
research the suspension properties of fine grit with different through the excess sludge, except for a very small portion that was
particle sizes, six experimental systems were set up, all discharged via the effluent. During the early stages of the experi-
based on traditional activated sludge processes. The effec- ments, the fine grit concentration in the activated sludge was small
tive volume of the aeration tank was 70 L with an influent and the amount of fine grit discharged with the excess sludge was
flow rate of 200 L/d, a hydraulic retention time of 0.35 d, lower than that of the grit that was brought into the bioreactor by
and a dissolved oxygen (DO) concentration range of the influent and suspended in the activated sludge, which led to an
2–3 mg/L (a aeration intensity or ratio of air to water of increase in the fine grit concentration. With the increase in grit
5:1–6:1). The sludge return ratio of the secondary sedimen- concentration, the amount of grit discharged with the excess
tation tank was 50%. The sludge age was 15 d and deter- sludge also increased. When the fine grit concentration in the acti-
mined by discharging 4.7 L of sludge mixed liquor from the vated sludge increased to a certain extent, the amount of fine grit
aeration tank per day. discharged by the excess sludge was equal to that of the grit that
(3) Wastewater quality: the influent was settled domestic was brought in by the influent and suspended in the activated
wastewater from Chongqing University (China). In order to sludge. Thus, the concentration of fine grit remained unchanged
facilitate the research, the wastewater quality was and the MLSS tended to be stable. At this time, the concentration
J. Fan et al. / Bioresource Technology 190 (2015) 51–56 53
of fine grit reached a maximum and the effect of fine grit on the Table 1
MLVSS/MLSS ratio was the greatest. Effluent COD of each experimental system.
Fig. 1a illustrates the effect of fine grit on the MLVSS/MLSS ratio Particle size (lm) 14 33 50 66 107 Control
of activated sludge. With the addition of fine grit with a particle group
size of 666 lm, the MLVSS/MLSS ratio decreased significantly. Range (mg/L) 20–41 22–47 22–45 18–41 20–44 21–46
The average (mg/L) 31.5 37.2 35.1 28.7 31.7 34.4
When the experimental systems were at a steady state (45–
60 d), the mean MLVSS/MLSS values ranged from 0.216 to 0.411
(45.2–71.2% lower than the empirical value of 0.75). Generally, a volume. Thus, the effect of fine grit on the volume of the aeration
low MLVSS/MLSS ratio indicates low sludge activity. However, tank was negligible.
the effluent COD values of the experimental systems (Table 1) indi- After operation for i days, the suspension ratio of fine grit can be
cated that fine grit had no effect on the effluent COD. The reasons calculated as follows:
for this are (1) fine grit is an inert substance and has no influence
on microorganism activity (Ji et al., 2015) and (2) the MLVSS of X
i
V X grit;i þ Q W X grit;i
each system was identical, and thus, the microorganism concentra- m1 þ m2 i¼1
tions in the activated sludge were identical. Therefore, fine grit ai ¼ ¼
M i Q X 0;grit
does not affect the performance of WWTPs. Moreover, WWTPs
can adjust the MLSS based on the MLVSS/MLSS ratio to ensure X
i
VX grit;i
V X grit;i þ hc
the stability of the MLVSS, which can achieve the stable operation i¼1
of WWTPs. ¼ ; ð1Þ
i Q X 0;grit
where i is the number of operation days (d), a is the suspension
3.2. Suspension ratio of fine grit
ratio of fine grit after an operation of i days, m1 is the amount of fine
grit accumulated in the activated sludge (mg), m2 is the amount of
As shown above, the smaller the particle size is, the more easily
fine grit discharged via excess sludge (mg), M is the total amount of
fine grit is suspended in the activated sludge. The suspension prop-
grit brought in by influent (mg), V is the volume of the aeration tank
erties of grit are characterised by the suspension ratio, which is
(L), Xgrit is the concentration of fine grit in the activated sludge of
defined as the proportion of fine grit brought in by influent that
the aeration tank, Q and QW are the flow rates of the influent and
is suspended in the activated sludge. The measurements of the
excess sludge, respectively, X0,grit is the concentration of fine grit
effluent SS and ISS from each experimental system showed that
in the influent, and hc is the sludge age (d).
both the SS and ISS were very small and the amount of fine grit dis-
The concentration of fine grit in the activated sludge is calcu-
charged through effluent could be neglected. After 60 d, the
lated as
amount of fine grit in each group was 3600 g. Even if all the fine
grit was deposited at the bottom of the aeration tank, the volume X grit ¼ X ISS f c X VSS ; ð2Þ
occupied by the fine grit would only be 1.9% of the aeration tank
where XISS and XVSS are the MLISS and MLVSS (mg/L), respectively,
and fc is the content of inorganic solids in the biomass (mg ISS/
mg VSS), with a value is equal to the MLISS/MLVSS ratio of the acti-
vated sludge in the control group (0.159).
The suspension ratios of fine grit with different particle sizes are
shown in Fig. 1b. The suspension ratio remained unchanged with
increasing operation time, which indicated that the suspension
properties of fine grit remained unchanged when the hydraulic
flow state was constant. The mean values of the suspension ratio
of fine grit of 14 lm, 33 lm, 50 lm, 66 lm and 107 lm were
0.848, 0.664, 0.483, 0.317 and 0.073, respectively. Smaller particle
sizes corresponded to larger suspension ratios. The regression
between the particle size and suspension ratio (Fig. 2) shows that
they are significantly correlated (R2 = 0.995, P = 0.003 < 0.01):
Fig. 1. Effect of particle size on the (a) MLVSS/MLSS ratio of activated sludge and (b) Fig. 2. Correlation between particle size and suspension ratio (dp and a are the
suspension ratio of fine grit. particle size and suspension ratio of fine grit, respectively).
54 J. Fan et al. / Bioresource Technology 190 (2015) 51–56
where dp is the particle size of fine grit (lm). Eq. (3) is the formula Eq. (6) represents the fine grit concentration in the activated
used to calculate the suspension ratio of fine grit. sludge at a steady state.
According to Eq. (3), when dp = 125 lm, a = 0, indicating that
fine grit with a particle size of 125 lm is completely deposited at 3.4. Prediction of the effect of fine grit on the MLVSS/MLSS ratio of
the bottom of the bioreactor. When dp > 125 lm, a < 0. activated sludge
Obviously, a cannot be negative, so the equation is only suitable
for fine grit with a particle size of 6125 lm. In fact, fine grit with The organic portion of activated sludge is composed of active
a particle size of >125 lm is completely deposited at the bottom microorganisms (Xa), the endogenous metabolite of active microor-
of biological tank (i.e., a = 0) and has no effect on the MLVSS/ ganisms (Xe), and the non-biodegradable organic suspended solids
MLSS ratio of activated sludge. in influent (Xi). According to the mass balance equations of each
component in a biological system, their concentrations can be cal-
3.3. Prediction of the concentration of fine grit in the activated sludge culated when the system is at a steady state, and subsequently, the
MLVSS of the activated sludge at a steady state can be calculated
The fine grit concentration in the activated sludge is as follows (Metcalf and Eddy Inc., 2002).
(Derivation in Supporting Information): The concentration of active microorganisms at a steady state is
calculated as follows:
aQhc X 0; grit t
X grit ¼ 1 exp YQ ðS0 Se Þ hc YðS0 Se Þ hc
V hc Xa ¼ ¼ ; ð7Þ
1 þ kd hc V 1 þ kd hc s
ahc X 0; grit t
¼ 1 exp ; ð4Þ
s hc where Xa is the concentration of active microorganisms in the biore-
actor (mg VSS/L); Y is the synthesis yield coefficient (mg VSS/ mg
where t is the operation time (d) and s is the hydraulic retention
COD), with a range of 0.3–0.6 and a typical value of 0.4 (Metcalf
time (d).
and Eddy Inc., 2002); S0 and Se are the COD concentrations of the
Substituting the calculation formula for the suspension ratio
influent and effluent (mg/L), respectively; and kd is the endogenous
(Eq. (3)) into Eq. (4) results in
decay coefficient (d1), with a range of 0.06–0.15 and a typical value
hc X 0;
2
X grit ¼ 1:03 0:013 dp þ 3:8 105 dp
grit of 0.10 (Metcalf and Eddy Inc., 2002).
s The concentration of the endogenous metabolite of active
t microorganisms at a steady state is calculated as follows:
1 exp : ð5Þ
hc YðS0 Se Þ hc
X e ¼ f d kd X a hc ¼ f d kd hc ; ð8Þ
Eq. (5) represents the fine grit concentration in the activated 1 þ kd hc s
sludge as a function of the operation time. The concentration of
where fd is the fraction of biomass that remains as endogenous
fine grit can be obtained by substituting the values of X0,grit, hc, s,
metabolite (mg VSS/mg VSS) and has a range of 0.10–0.15 and a
and dp into Eq. (5). The comparison of the predicted and measured
typical value of 0.10 (Metcalf and Eddy Inc., 2002).
concentrations of fine grit is shown in Fig. 3. For fine grit additions
The concentration of inert organic suspended solids at a steady
of 14 lm, 33 lm, 50 lm, 66 lm, and 107 lm, the relative errors
state is calculated as follows:
between the predicted and measured values are 4.1% ± 2.3%,
4.3% ± 3.1%, 4.3% ± 2.3%, 7.6% ± 3.7%, and 7.2% ± 5.0%, respectively. hc X 0;i
Xi ¼ ; ð9Þ
The difference between the predicted and measured values is s
small, indicating that the equation for calculating the fine grit con- where X0,i is the concentration of inert organic suspended solids in
centration in the activated sludge is reasonable. the influent (mg VSS/L).
Eq. (4) demonstrates that the concentration of fine grit is propor- As inert organic suspended solids in the influent can be ignored,
tional to its suspension ratio. According to a further analysis using the MLVSS of the activated sludge is calculated as
Eq. (5), when t tends to infinity, the concentration of fine grit is YðS0 Se Þ hc
X VSS ¼ X a þ X e ¼ ð1 þ f d kd hc Þ : ð10Þ
ahc X 0; grit 1 þ kd hc s
X grit ¼
s The inorganic suspended solid (ISS) in the activated sludge con-
hc X 0; grit sists of the inorganic solids in biomass and fine grit. The concentra-
2
¼ 1:03 0:013 dp þ 3:8 105 dp : ð6Þ tion of inorganic solids in the biomass at a steady state is
s
calculated as
YðS0 Se Þ hc
X c;ISS ¼ f c X VSS ¼ f c ð1 þ f d kd hc Þ ; ð11Þ
1 þ kd hc s
where Xc, ISS is the concentration of inorganic solids in the biomass
(mg/L).
By combining the equation for the fine grit concentration in the
activated sludge at a steady state, the MLISS of the activated sludge
can be calculated as
X ISS ¼ X c;ISS þ X grit
YðS0 Se Þ hc ahc X 0;grit
¼ f c ð1 þ f d kd hc Þ þ : ð12Þ
1 þ kd hc s s
According to Eqs. (10) and (12), the activated sludge MLVSS/
MLSS is
Fig. 3. Comparison of the predicted and measured concentrations of fine grit in the X VSS 1
f ¼ ¼ : ð13Þ
activated sludge (Xgrit is the fine grit concentration in the activated sludge and X VSS þ X ISS 1 þ f þ aX0;grit ð1þkd hc Þ
c Yð1þf k hc ÞðS0 Se Þ
dotted lines represent predicted values). d d
J. Fan et al. / Bioresource Technology 190 (2015) 51–56 55
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