P2 Scissors Service Maintenance Manual 1503854-000 2023 - 06

SERVICE & MAINTENANCE
MANUAL
Part Number 1503854-000
June 2023
The aerial platform is not electrically insulated. Death or serious injury will result from contact
with, or inadequate clearance from, an energized conductor.
Do not go closer than the minimum safe approach distance as defined by the Minimum Safe
Approach Distance section in Chapter 3–Safety of the machine Operator’s Manual.
Regard all conductors as energized.
Allow for electrical wire sag and aerial platform sway.
If the platform, scissors structure, or any part of the aerial platform contacts a high-voltage electrical
conductor, the entire machine can become electrically charged.
If that happens, remain on the machine and do not contact any other structure or object. This includes
the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform.
Such contact could make your body a conductor to the other object, creating an electrical shock hazard
resulting in death or serious injury.
If an aerial platform is in contact with an energized conductor the platform operator must warn ground
personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock
hazard resulting in death or serious injury.
Do not approach or leave the aerial platform until the electricity has been turned off.
Do not attempt to operate the lower controls when the platform, scissors structure, or any part of the
aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger
of such contact.
Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing
that death or serious injury can result from contact with an energized conductor.
California
Proposition 65 Warning
Battery posts, terminals, and related accessories contain
lead and lead components, chemicals known to the
State of California to cause cancer and birth defects or
other reproductive harm. Wash hands after handling.
TABLE OF CONTENTS
Section 1 General Information

Component Identification................................................................................................... 8
Chassis Component Location........................................................................................... 9
Serial Number Locations................................................................................................. 10
Wire Code and Function Chart........................................................................................ 11
Abbreviations List............................................................................................................ 12
Operator’s Manual Procedures....................................................................................... 12
Section 2 Specifications
General Specifications.................................................................................................... 14
S3215L...................................................................................................................... 14
S3215E..................................................................................................................... 15
S3219E..................................................................................................................... 16
S3220E..................................................................................................................... 17
S3226E..................................................................................................................... 18
S4726E..................................................................................................................... 19
S4732E..................................................................................................................... 20
S4740E..................................................................................................................... 21
Hydraulic Power Unit Specifications................................................................................ 22
Drive Motor Specifications............................................................................................... 23
Battery Charger Specifications........................................................................................ 24
Fastener Torque Chart..................................................................................................... 25
Standard System....................................................................................................... 25
Metric System........................................................................................................... 26
Section 3 Hydraulic Components

Chassis Hydraulic Component Location......................................................................... 28
Valve Tray........................................................................................................................ 29
Two Speed Manifold........................................................................................................ 30
Hydraulic Tank and Hydraulic Power Unit....................................................................... 32
Hydraulic Power Unit....................................................................................................... 33
Lift Cylinder..................................................................................................................... 34
Steer Cylinder.................................................................................................................. 35
Section 4 Electrical Components

Chassis Electrical Component Location.......................................................................... 38
Control Tray..................................................................................................................... 39
Lower Control Panel.................................................................................................. 40
Battery Charger......................................................................................................... 41
Control Board............................................................................................................ 42
Pinouts.................................................................................................................. 42
Codes.................................................................................................................... 43
Platform Electrical Component Location......................................................................... 52
Side Drive........................................................................................................................ 53
Upper Control Box........................................................................................................... 55
Joystick with Snorkel Guard............................................................................................ 56
Slab Scissors – 1503854-000 June 2023 3

Table of Contents
Harnesses....................................................................................................................... 57
Chassis Harness....................................................................................................... 57
S3215E, S3215L and S3219E – February 2016 and After................................... 57
S3215E, S3215L and S3219E – S3219-04-18100663 and After.......................... 61
S3215E, S3215L and S3219E – January 2019 and After..................................... 65
S3220E, S3226E, S4726E, S4732E, S4740E October 2018 and After................ 69
S4740E - EZ230 and EZ300 Control Boards........................................................ 73
Lower Control Box Harness...................................................................................... 77
Upper Control Box Harness...................................................................................... 78
Two Speed – All Models Except S4740E.............................................................. 78
Two Speed – S4740E........................................................................................... 79
Two Speed – CE................................................................................................... 80
Section 5 Chassis Components

Pothole Protection........................................................................................................... 82
January 2016 and Before.......................................................................................... 82
February 2016 and After........................................................................................... 83
Section 6 Drive System Components

Drive Motor...................................................................................................................... 86
Brake Assembly............................................................................................................... 87
Section 7 Stack
Stack............................................................................................................................... 90
S3215L, S3215E, S3219E........................................................................................ 90
S3220E, S3226E, S4726E, S4732E......................................................................... 91
S4740E..................................................................................................................... 92
Section 8 Platform
Platform........................................................................................................................... 94
With Folding Rails..................................................................................................... 94
Saloon Gate.................................................................................................................... 95
Section 9 S4740E Electric Drive

General Specifications.................................................................................................... 98
Electric Drive Motor Specifications.................................................................................. 99
Gear Hub Specifications.................................................................................................. 99
Chassis Component Location....................................................................................... 100
Hydraulic Valve.............................................................................................................. 101
Electric Drive Motor....................................................................................................... 102
Power Hub.............................................................................................................. 103
Wiring...................................................................................................................... 104
SEM300 Control Board................................................................................................. 105
Fault and Flash Codes............................................................................................ 106
Chassis Harness........................................................................................................... 110
4 June 2023 Slab Scissors – 1503854-000

Table of Contents
Setting Pressures.......................................................................................................... 115

Steer Pressure........................................................................................................ 115
Lift Pressure............................................................................................................ 115
Hydraulic Pump Pressure....................................................................................... 115
Hydraulic Schematic...................................................................................................... 116
Electrical Schematic...................................................................................................... 117
Section 10 Options
Lithium Battery.............................................................................................................. 120
Two Batteries.......................................................................................................... 120
Three Batteries........................................................................................................ 121
Perimeter Lights............................................................................................................ 122
Perimeter Light Lower Control Tray Harness.......................................................... 123
Perimeter Light Chassis Harness............................................................................ 124
Bumpguard.................................................................................................................... 125
Wiring...................................................................................................................... 126
High Capacity................................................................................................................ 127
S4740E................................................................................................................... 127
Section 11 Procedures & Adjustments

Recommended Tools..................................................................................................... 130
Battery Charger............................................................................................................. 131
Operation................................................................................................................ 131
Cable Connection.................................................................................................... 132
Fault Indicator......................................................................................................... 132
Profiles.................................................................................................................... 133
Setting Pressures.......................................................................................................... 134
Main Relief Pressure............................................................................................... 134
Steer Pressure........................................................................................................ 134
Lift Pressure............................................................................................................ 134
Control Board Calibration.............................................................................................. 135
EZ230, EZ231, EZ300 & SEM300......................................................................... 135
Load Calibration.................................................................................................. 135
Tilt Calibration..................................................................................................... 138
Height Calibration................................................................................................ 139
Section 12 Maintenance
General Maintenance.................................................................................................... 142
Lubrication Points.......................................................................................................... 144
Battery Care and Maintenance...................................................................................... 146
Maintenance Schedule.................................................................................................. 148
Prestart Inspection Checklist................................................................................... 148
Frequent Inspection and Maintenance – Every 90 Days or 150 Hours................... 149
Annual Maintenance –Every 500 Hours................................................................. 154
Major Repairs................................................................................................................ 155
Filter Service Intervals................................................................................................... 156

Table of Contents
Section 13 Schematics
Hydraulic Schematic...................................................................................................... 158
All Models Except S4740E...................................................................................... 158
S4740E................................................................................................................... 159
S4740E Electric Drive............................................................................................. 160
Electrical Schematic...................................................................................................... 161
S4740E................................................................................................................... 161
ANSI and CSA..................................................................................................... 161
CE and AS........................................................................................................... 162
ANSI........................................................................................................................ 163
Using Single Angle Transducer........................................................................... 163
Using Pendant 1502836...................................................................................... 164
With Telematics Option....................................................................................... 165
Without Telematics Option.................................................................................. 166
AS and CE.............................................................................................................. 167
Using Single Angle Transducer........................................................................... 167
CE........................................................................................................................... 168
Without Telematics Option.................................................................................. 168
Section 14 Appendices
Appendix A - Glossary................................................................................................... 170
Appendix B - Progressive Tilt........................................................................................ 171

SECTION 1
General Information
COMPONENT IDENTIFICATION
Right Side
Platform Extension
Platform All Models Except S3215L
Toeboards
Emergency Lowering Lever

S3215L/S3215E/S3219E
Entry
Step Serial
Number
Drive and Steer
Groundstrap Wheels
Control Valve Tray Battery Tray Tie-Down/Lifting Lugs

Freewheeling Valve/Brake Release Valve
Hand Pump/Diagnostic Display
Front
Left Side
Electrical
Upper Power Outlet
Controls Guardrails
Operator’s
Manual
Entry
Doors
Emergency Lowering Handle

S3220E/S3226E/S4726E
Scissors /S4732E/S4740E
Structure
Tie-Down/Lifting
Lugs
Chassis Forklift
Pockets Battery
Charger
Power to Platform Receptacle
Battery Tray Hydraulic Tray Receptacle Lower
Pump/Reservoir/Fluid Filter Pothole Battery Charger
Protector Skid Controls LED Charge Indicators
Rear

CHASSIS COMPONENT LOCATION
10
9
6
5
3 2
1
11 12 13
1...............................................................................................................Pot Hole Linkage
2................................................................................................................... Steer Cylinder
3......................................................................................................................Drive Motors
4......................................................................................................................Batteries X 4
5.....................................................................................................................Control Valve
6.............................................................................................................................. Display
7.........................................................................................................................Door Latch
8...................................................................................................................Hydraulic Tank
10................................................................................... Ballast (High Capacity Machines)
11...................................................................................................... Ground Control Panel
12.....................................................................................................................Control Tray
13...............................................................................................................................Brake

SERIAL NUMBER LOCATIONS
Serial Number
Right Front of Chassis
Front
Serial Number
Rear of Chassis
Rear

WIRE CODE AND FUNCTION CHART
P1-1 5 Volt To Joystick (Low Current) P4-1 Ground Control Input

P1-2 Empty P4-2 Empty
P1-3 0 Volt To Joystick (Low Current) P4-3 Loading Control Enable
P1-4 Joystick Analog Input P4-4 Ground Control Lower
P1-5 Empty P4-5 Ground Control Lift
P1-6 Empty P4-6 Empty
P1-7 Low Battery Light (0 Volts) P4-7 Pothole Sensor Input
P1-8 Overload Light (0 Volts) P4-8 Loading Control Steer Left
P1-9 Flashing Light (0 Volts) P4-9 Loading Steer Right
P4-10 Empty
P2-1 Empty P4-11 Loading Control Drive Forward
P2-2 Angle Sensor #1 Input P4-12 Loading Control Drive Reverse
P2-3 0 Volts (Low Current)
P2-4 Pressure Sensor Input P5-1 Contactor Output
P2-5 Angle Sensor #2 Input P5-2 Forward Valve Output
P2-6 Empty P5-3 Reverse Valve Outputp5-4
P2-7 Sensor Voltage (Low Current) P5-4 Empty
P2-8 Stack Lower (0 Volts =Active) P5-5 Empty
P2-9 Overload And Motion Alarm P5-6 Steer Left Valve Output
P5-7 Empty
P3-1 Platform Input P5-8 Steer Right Valve Output
P3-2 Valve Supply P5-9 2 Speed Valve Output
P3-3 2-Speed Switch (B+= Active) P5-10 Empty
P3-4 Empty P5-11 Lift Valve Output
P3-5 Empty P5-12 Lower Valve Output
P3-6 Drive Switch (B+ = Active)
P3-7 Lift Switch (B+ = Active) P6-1 Display Supply
P3-8 Steer Right (B+ = Active) P6-2 Display Receive
P3-9 Steer Left (B+ = Active) P6-3 Display Transmit
P3-10 Empty P6-4 Display 0 Volt Return
P3-11 Empty
P3-12 Joystick Enable (B+ = Active)

ABBREVIATIONS LIST
BMD Main Boom Down mm Millimeters

BME Main Boom Extend mL/r Milliliters Per Minute
BMR Main Boom Retract M Momentary
BMU Main Boom Up MPa Megapascal
CAV Cavity mph Miles Per Hour
CCA Cold Cranking Amps MWA Motion Warning Alarm
cc/r Centimeter Cube per Revolution N Newton
CW Clockwise Nm Newton Meters
CCW Counterclockwise OP Oil Pressure
CKT Circuit PLD Platform Level Down
cm Centimeters PLU Platform Level Up
cu in Cubic Inch PLD Platform Level Down
dB(A) Decibels PRL Platform Rotate Left, Clockwise
DF Dual Fuel PRR Platform Level Counterclockwise
ECU Engine Control Module psi Pounds Square Inch
EVW Empty Vehicle Weight REV Reverse
FWD Forward rpm Revolutions Per Minute
FSW Foot switch RZD Riser Boom Down
gal Gallons RZU Riser Boom Up
gpm Gallons Per Minute SPDT Single Pole Double Throw
GEN Generator SPST Single Pole Single Throw
GFCI Ground Fault Circuit Interrupter STL Steer Left
IGN Ignition STR Steer Right
JBD Jib Boom Down SW Switch
JBU Jib Boom Up TBM Terminal Block Module
kPa Kilopascal TRL Turret Left, Counterclockwise
km/h Kilometers Per Hour TRR Turret Right. Clockwise
kg Kilograms VCCM Valve Current Control Module
KU Kubota V Volt
lb / lbs Pounds VDC Volts DC
l Liters W Watt
m Meters
OPERATOR’S MANUAL PROCEDURES
Please see the Operator’s Manual #1500834 for reference on procedures such as:
Winching, Towing, Emergency Lowering / Operation, etc.

SECTION 2
Specifications
GENERAL SPECIFICATIONS
S3215L
Aerial Platform Drive System
Working height.............................................21′ (6.6 m) Standard.............................................Two-wheel drive
Maximum platform height............................15′ (4.6 m) Gradeability...........................................................25%
Turning radius Maximum drive height.................................15′ (4.6 m)
Inside................................................... 4″ (10.16 cm)
Outside............................................. 64.25″ (1.63 m) Drive/Lift Level Sensor Interlock
Wheelbase............................................... 52″ (1.32 m) Side-to-side – ANSI.................................... 2 degrees*
Ground clearance Side-to-side – CE/AS/NZS...................... 1.2 degrees*
Pothole protector raised................... 2.63″ (6.68 cm) Front-to-rear.................................................4 degrees
Pothole protector lowered.................. 0.75″ (1.9 cm)
Maximum wheel load....................... 980 lbs (445.5 kg) Tires
Maximum ground bearing pressure.....115 psi (8 kg/cm²) Nonmarking solid rubber.... 12″ x 4″ (30.5 cm x 10.2 cm)
Floor load pressure.......................195 psf (951 kg/m²)
Tread contact patch.......................... 8.5 in² (55.1 cm²) Electrical System
Floor area.......................................... 14.2 ft² (1.32 m²) Voltage................... 24 V DC negative chassis ground
Weight, EVW Source....................Four - 6 V 220 amp hour batteries
Approximate................................. 2,100 lbs (952 kg) Fluid recommended................................ distilled water
Maximum allowable manual force (side pull) Charger............................................................25 amp
Indoors............................................... 90 lbs (400 N) Input......................................................... 120/240 V
Outdoors............................................. 45 lbs (200 N)
Stowed width.......................................... 32″ (81.3 cm) Hydraulic System
Stowed length........................................ 81.4″ (2.07 m) Maximum pressure...................3,300 psi (22,750 kPa)
With step removed............................. 79.4″ (2.02 m) Reservoir capacity............................ 3 US gal (11.35 l)
Stowed height........................................... 76″ (1.93 m) System capacity..............................3.5 US gal (13.2 l)
With rails folded..................................... 65″ (1.65 m) Maximum operating temperature............160°F (71°C)
Hydraulic fluid recommended
Platform Above 10°F (-12°C).................................. ISO VG32
Dimensions......... 28.25″ x 73.5″ (71.6 cm x 186.5 cm) Below 10°F (-12°C).................................. ISO VG15
Guardrail height........................................ 39″ (0.99 m)
Toeboard height........................................ 6″ (15.2 cm) Ambient Air Temperature Operating Range
Rated work load Fahrenheit................................................0°F to 110°F
Total...................................................670 lb (305 kg) Celsius....................................................-18°C to 43°C
Maximum number of occupants..................1 outdoors
2 indoors Maximum Wind Speed
Gust or steady.................................28 mph (12.5 m/s)
Function Speed
Platform raise................................... 16 to 20 seconds Sound Pressure Level
Platform lower.................................. 30 to 38 seconds At work station........................................ below 70 dB(A)
High Drive
Platform lower than 6′ (1.8 m) Group Classification
0 to 2 mph (0 to 3.2 km/h) Heavy Duty – intended life..............100,000 load cycles
Low Drive
Platform higher than 6′ (1.8 m)
0 to 0.4 mph (0 to 0.6 km/h)
* Refer to Operator’s Manual (1500834) Chapter 4 – Safety

Devices, Progressive Tilt.

S3215E
Inside................................................... 4″ (10.16 cm)
Ground clearance......................................................... Side-to-side – CE/AS/NZS...................... 1.5 degrees*
Maximum wheel load.................... 1,450 lbs (659.1 kg) Tires
Maximum ground bearing pressure......183 psi (12.8 kg/cm²) Nonmarking solid rubber.... 12″ x 4″ (30.5 cm x 10.2 cm)
Floor load pressure.....................234 psf (1141 kg/m²)
Approximate............................... 2,700 lbs (1227 kg) Fluid recommended................................ distilled water
Outdoors............................................. 45 lbs (200 N)
Stowed length........................................ 70.4″ (1.79 m) Maximum pressure...................3,300 psi (22,750 kPa)
With step removed........................... 68.25″ (1.73 m) Reservoir capacity............................ 3 US gal (11.35 l)
Stowed height – ANSI.............................. 76″ (1.93 m) System capacity..............................3.5 US gal (13.2 l)
Stowed height – CE/AS/NZS.................... 78.75″ (2 m) Maximum operating temperature............160°F (71°C)
With rails folded.................................. 61.5″ (1.56 m) Hydraulic fluid recommended
Above 10°F (-12°C).................................. ISO VG32
Platform Below 10°F (-12°C).................................. ISO VG15
Dimensions....... 28.25″ x 63.75″ (71.6 cm x 161.9 cm)
Extension.............. 28.25″ x 36″ (71.6 cm x 91.4 cm) Ambient Air Temperature Operating Range
Total length with extension........... 99.75″ (253.4 cm) Fahrenheit................................................0°F to 110°F
Guardrail height – ANSI............................ 39″ (0.99 m) Celsius....................................................-18°C to 43°C
Guardrail height – CE/AS/NZS................ 43.3″ (1.1 m)
Toeboard height........................................ 6″ (15.2 cm) Maximum Wind Speed
Rated work load Gust or steady.................................28 mph (12.5 m/s)
Total...................................................600 lb (273 kg)
Extension........................................... 250 lb (113 kg) Vibration
Maximum number of occupants..................1 outdoors Hand/arm...................................... less than 2.5 m/sec²
2 indoors Body............................................. less than 0.5 m/sec²
Function Speed
High Drive
Low Drive
0 to 0.4 mph (0 to 0.6 km/h)


S3219E
Inside................................................... 4″ (10.16 cm)
Maximum wheel load.................... 1,450 lbs (659.1 kg) Tires
Maximum ground bearing pressure.............................. Nonmarking solid rubber......12″ x 4″ (30.5 cm x 10.2 cm)
175 psi (12.3 kg/cm²)
Floor load pressure – ANSI........ 250 psf (1221 kg/m²) Electrical System
Floor load pressure – CE/AS/NZS...300 psf (1465 kg/m²) Voltage................... 24 V DC negative chassis ground
Tread contact patch.......................... 8.5 in² (55.1 cm²) Source....................Four - 6 V 220 amp hour batteries
Floor area.......................................... 14.2 ft² (1.32 m²) Fluid recommended................................ distilled water
Weight, EVW – ANSI Charger............................................................25 amp
Approximate............................... 2,900 lbs (1318 kg) Input......................................................... 120/240 V
Weight, EVW – CE/AS/NZS
Approximate............................... 3,550 lbs (1614 kg) Hydraulic System
Maximum allowable manual force (side pull) Maximum pressure...................3,300 psi (22,750 kPa)
Indoors............................................... 90 lbs (400 N) Reservoir capacity............................ 3 US gal (11.35 l)
Outdoors............................................. 45 lbs (200 N) System capacity..............................3.5 US gal (13.2 l)
Stowed width.......................................... 32″ (81.3 cm) Maximum operating temperature............160°F (71°C)
Stowed length........................................ 70.4″ (1.79 m) Hydraulic fluid recommended
With step removed........................... 68.25″ (1.73 m) Above 10°F (-12°C).................................. ISO VG32
Stowed height – ANSI......................... 79.25″ (2.01 m) Below 10°F (-12°C).................................. ISO VG15
Stowed height – CE/AS/NZS................. 82.3″ (2.09 m)
With rails folded..................................... 65″ (1.65 m) Ambient Air Temperature Operating Range
Fahrenheit................................................0°F to 110°F
Platform Celsius....................................................-18°C to 43°C
Dimensions
Main............... 28.25″ x 63.75″ (71.6 cm x 161.9 cm) Maximum Wind Speed
Extension.............. 28.25″ x 36″ (71.6 cm x 91.4 cm) Gust or steady.................................28 mph (12.5 m/s)
Total length with extension........... 99.75″ (253.4 cm)
Guardrail height – ANSI............................ 39″ (0.99 m) Vibration
Guardrail height – CE/AS/NZS................ 43.3″ (1.1 m) Hand/arm.................................... less than 2.5 m/sec²
Toeboard height........................................ 6″ (15.2 cm) Body............................................. less than 0.5 m/sec²
Rated work load
Total...................................................550 lb (250 kg) Sound Pressure Level
Extension .......................................... 250 lb (113 kg) At work station........................................ below 70 dB(A)
2 indoors Group Classification
Function Speed Heavy Duty – intended life..............100,000 load cycles
Platform raise................................... 16 to 20 seconds
Platform lower.................................. 30 to 36 seconds
High Drive
Platform lower than 6′ (1.8 m)
0 to 2 mph (0 to 3.2 km/h)
Low Drive
0 to 0.4 mph (0 to 0.6 km/h)


S3220E
Inside................................................... 30″ (76.2 cm)
Outside.................................................. 93″ (2.36 m) Drive/Lift Level Sensor Interlock
Wheelbase.......................................... 69.72″ (1.77 m) Side-to-side – ANSI.................................... 2 degrees*
Maximum wheel load....................... 2,050 lbs (932 kg) Tires
Maximum ground bearing pressure. 215 psi (15 kg/cm²) Nonmarking solid rubber......15″ x 4″ (38.1 cm x 10.2 cm)
Floor load pressure ...................287 psf (1400 kg/m²)
Outdoors............................................. 45 lbs (200 N)
Stowed length.......................................... 90.6″ (2.3 m) Maximum pressure...................3,300 psi (22,750 kPa)
With step removed............................. 88.7″ (2.25 m) Reservoir capacity..............................4.5 US gal (17 l)
Stowed height...................................... 85.25″ (2.16 m) System capacity....................................5 US gal (19 l)
With rails folded................................ 67.75″ (1.72 m) Maximum operating temperature............160°F (71°C)
Hydraulic fluid recommended
Platform Above 10°F (-12°C).................................. ISO VG32
Dimensions Below 10°F (-12°C).................................. ISO VG15
Main............... 28.25″ x 84.38″ (71.6 cm x 214.3 cm)
Extension.............. 28.25″ x 36″ (71.6 cm x 91.4 cm) Ambient Air Temperature Operating Range
Total length with extension......... 102.38″ (305.8 cm) Fahrenheit................................................0°F to 110°F
Guardrail height....................................... 43.3″ (1.1 m) Celsius....................................................-18°C to 43°C
Toeboard height........................................ 6″ (15.2 cm)
Rated work load Maximum Wind Speed
Total...................................................900 lb (409 kg) Gust or steady.................................28 mph (12.5 m/s)
Extension .......................................... 250 lb (113 kg)
Maximum number of occupants..................1 outdoors Vibration
2 indoors Hand/arm...................................... less than 2.5 m/sec²
Body............................................. less than 0.5 m/sec²
Function Speed
High Drive
Low Drive
0 to 0.4 mph (0 to 0.6 km/h)


S3226E
Inside................................................... 30″ (76.2 cm)
Wheelbase.......................................... 69.72″ (1.77 m) Side-to-side............................................. 1.5 degrees*
Ground clearance......................................................... Front-to-rear.................................................4 degrees
Pothole protector raised................... 3.75″ (9.53 cm)
Pothole protector lowered.................. 0.75″ (1.9 cm) Tires
Maximum wheel load – ANSI.......... 2,050 lbs (932 kg) Nonmarking solid rubber......15″ x 4″ (38.1 cm x 10.2 cm)
Maximum wheel load – CE/AS/NZS .1,550 lbs (705 kg)
Maximum ground bearing pressure – ANSI Electrical System
240 psi (16.8 kg/cm²) Voltage................... 24 V DC negative chassis ground
Maximum ground bearing pressure – CE/AS/NZS Source....................Four - 6 V 240 amp hour batteries
175 psi (12.3 kg/cm²) Fluid recommended................................ distilled water
Floor load pressure – ANSI........ 315 psf (1538 kg/m²) Charger............................................................25 amp
Floor load pressure – CE/AS/NZS...290 psf (1416 kg/m²) Input......................................................... 120/240 V
Tread contact patch.......................... 8.3 in² (53.6 cm²)
Floor area.......................................... 18.8 ft² (1.75 m²) Hydraulic System
Weight, EVW – ANSI Maximum pressure...................3,300 psi (22,750 kPa)
Approximate............................... 5,000 lbs (2273 kg) Reservoir capacity..............................4.5 US gal (17 l)
Weight, EVW – CE/AS/NZS System capacity....................................5 US gal (19 l)
Approximate............................... 4,500 lbs (2045 kg) Maximum operating temperature............160°F (71°C)
Maximum allowable manual force (side pull) Hydraulic fluid recommended
Indoors............................................... 90 lbs (400 N) Above 10°F (-12°C).................................. ISO VG32
Outdoors............................................. 45 lbs (200 N) Below 10°F (-12°C).................................. ISO VG15
Stowed width.......................................... 32″ (81.3 cm)
Stowed length.......................................... 90.6″ (2.3 m) Ambient Air Temperature Operating Range
With step removed............................. 88.7″ (2.25 m) Fahrenheit................................................0°F to 110°F
Stowed height........................................ 90.6″ (2.30 m) Celsius....................................................-18°C to 43°C
With rails folded................................ 73.13″ (1.86 m)
Maximum Wind Speed
Platform Gust or steady.................................28 mph (12.5 m/s)
Dimensions
Main................. 28.5″ x 84.38″ (71.6 cm x 214.3 cm) Vibration
Extension.............. 28.25″ x 36″ (71.6 cm x 91.4 cm) Hand/arm...................................... less than 2.5 m/sec²
Total length with extension......... 102.38″ (305.8 cm) Body............................................. less than 0.5 m/sec²
Guardrail height....................................... 43.3″ (1.1 m)
Toeboard height........................................ 6″ (15.2 cm) Sound Pressure Level
Rated work load At work station........................................ below 70 dB(A)
Total...................................................550 lb (250 kg)
Extension .......................................... 250 lb (113 kg) Group Classification
Maximum number of occupants..................1 outdoors Heavy Duty – intended life..............100,000 load cycles
2 indoors
Function Speed
High Drive
0 to 2 mph (0 to 3.2 km/h)
Low Drive
0 to 0.4 mph (0 to 0.6 km/h)


S4726E
Inside................................................... 21″ (53.3 cm)
Pothole protector raised................... 2.63″ (6.68 cm) Front-to-rear – ANSI................................... 4 degrees*
Pothole protector lowered.................. 0.75″ (1.9 cm) Front-to-rear – CE/AS/NZS..................... 3.5 degrees*
Maximum wheel load..................... 2,540 lbs (1155 kg)
Maximum ground bearing pressure Tires
190 psi (13.3 kg/cm²) Nonmarking solid rubber......15″ x 5″ (38.1 cm x 12.7 cm)
Floor load pressure ...................210 psf (1025 kg/m²)
Tread contact patch............................. 9 in² (58.1 cm²) Electrical System
Weight, EVW – ANSI Source....................Four - 6 V 240 amp hour batteries
Weight, EVW – CE/AS/NZS Charger............................................................25 amp
Approximate............................... 4,950 lbs (2250 kg) Input......................................................... 120/240 V
Maximum allowable manual force (side pull)
Indoors............................................... 90 lbs (400 N) Hydraulic System
Outdoors............................................. 45 lbs (200 N) Maximum pressure...................3,300 psi (22,750 kPa)
Stowed width............................................ 47″ (1.20 m) Reservoir capacity..............................4.5 US gal (17 l)
Stowed length........................................ 90.6″ (2.30 m) System capacity....................................5 US gal (19 l)
With step removed............................. 88.7″ (2.25 m) Maximum operating temperature............160°F (71°C)
Stowed height........................................ 90.2″ (2.29 m) Hydraulic fluid recommended
With rails folded................................ 72.88″ (1.85 m) Above 10°F (-12°C).................................. ISO VG32
Below 10°F (-12°C).................................. ISO VG15
Platform
Dimensions Ambient Air Temperature Operating Range
Main.................. 43″ x 84.38″ (109.2 cm x 214.3 cm) Fahrenheit................................................0°F to 110°F
Extension............... 43″ x 48″ (109.2 cm x 121.9 cm) Celsius....................................................-18°C to 43°C
Total length with extension......... 132.38″ (336.2 cm)
Guardrail height....................................... 43.3″ (1.1 m) Maximum Wind Speed
Toeboard height........................................ 6″ (15.2 cm) Gust or steady.................................28 mph (12.5 m/s)
Rated work load
Total................................................1,000 lb (455 kg) Vibration
Extension .......................................... 250 lb (113 kg) Hand/arm...................................... less than 2.5 m/sec²
Maximum number of occupants..................1 outdoors Body............................................. less than 0.5 m/sec²
ANSI........................................................... 3 indoors
CE/AS/NZS................................................ 2 indoors Sound Pressure Level
At work station........................................ below 70 dB(A)
Function Speed
Platform raise................................... 46 to 50 seconds Group Classification
Platform lower.................................. 52 to 58 seconds Heavy Duty – intended life..............100,000 load cycles
High Drive
0 to 2 mph (0 to 3.2 km/h)
Low Drive
0 to 0.4 mph (0 to 0.6 km/h)


S4732E
Working height...........................................38′ (11.6 m) Standard.............................................Two-wheel drive
Inside................................................... 21″ (53.3 cm)
Maximum wheel load..................... 2,730 lbs (1241 kg) Tires
Maximum ground bearing pressure – ANSI Nonmarking solid rubber......15″ x 5″ (38.1 cm x 12.7 cm)
325 psi (15.8 kg/cm²)
Maximum ground bearing pressure – CE/AS/NZS Electrical System
245 psi (17.2kg/cm²) Voltage................... 24 V DC negative chassis ground
Floor load pressure – ANSI........ 250 psf (1221 kg/m²) Source....................Four - 6 V 240 amp hour batteries
Floor load pressure – CE/AS/NZS...260 psf (1269 kg/m²) Fluid recommended................................ distilled water
Tread contact patch.......................... 9.0 in² (58.2 cm²) Charger............................................................25 amp
Floor area.......................................... 27.7 ft² (2.57 m²) Input......................................................... 120/240 V
Weight, EVW – ANSI
Approximate............................... 5,700 lbs (2591 kg) Hydraulic System
Weight, EVW – CE/AS/NZS Maximum pressure...................3,300 psi (22,750 kPa)
Approximate............................... 5,925 lbs (2693 kg) Reservoir capacity..............................4.5 US gal (17 l)
Maximum allowable manual force (side pull) System capacity....................................5 US gal (19 l)
Indoors............................................... 90 lbs (400 N) Maximum operating temperature............160°F (71°C)
Outdoors............................................. 45 lbs (200 N) Hydraulic fluid recommended
Stowed width............................................ 47″ (1.20 m) Above 10°F (-12°C).................................. ISO VG32
Stowed length........................................ 90.6″ (2.30 m) Below 10°F (-12°C).................................. ISO VG15
With step removed............................. 88.7″ (2.25 m)
Stowed height........................................ 94.2″ (2.39 m) Ambient Air Temperature Operating Range
With rails folded................................ 76.88″ (1.95 m) Fahrenheit................................................0°F to 110°F
Celsius....................................................-18°C to 43°C
Platform
Dimensions Maximum Wind Speed
Main.................. 43″ x 84.38″ (109.2 cm x 214.3 cm) Gust or steady.................................28 mph (12.5 m/s)
Extension............... 43″ x 48″ (109.2 cm x 121.9 cm)
Total length with extension......... 132.38″ (336.2 cm) Vibration
Guardrail height....................................... 43.3″ (1.1 m) Hand/arm...................................... less than 2.5 m/sec²
Toeboard height........................................ 6″ (15.2 cm) Body............................................. less than 0.5 m/sec²
Rated work load
Total – ANSI.......................................700 lb (318 kg) Sound Pressure Level
Total – CE/AS/NZS............................770 lb (350 kg) At work station........................................ below 70 dB(A)
Total – CE/AS/NZS Option............. 700 lb (318 kg)**
Extension .......................................... 250 lb (113 kg) Group Classification
Maximum number of occupants..................1 outdoors Heavy Duty – intended life..............100,000 load cycles
2 indoors
Function Speed
High Drive
0 to 2 mph (0 to 3.2 km/h)
Low Drive
0 to 0.4 mph (0 to 0.6 km/h)


S4740E
Working height......................................45.4′ (13.83 m) Standard hydraulic.............................Two-wheel drive
Maximum platform height..........................40′ (12.2 m) Gradeability...........................................................25%
Turning radius Maximum drive height...............................40′ (12.2 m)
Inside................................................... 21″ (53.3 cm)
Ground clearance......................................................... Front-to-rear standard capacity.................. 4 degrees*
Pothole protector raised................... 2.63″ (6.68 cm) Front-to-rear high capacity...................... 3.5 degrees*
Maximum ground bearing pressure Nonmarking solid rubber......15″ x 5″ (38.1 cm x 12.7 cm)
410 psi (28.9 kg/cm²)
Floor load pressure.................... 266 psf (1303 kg/m²) Electrical System
Tread contact patch.......................... 9.0 in² (58.2 cm²) Voltage................... 24 V DC negative chassis ground
Floor area.......................................... 27.7 ft² (2.57 m²) Source....................Four - 6 V 240 amp hour batteries
Weight, EVW Fluid recommended................................ distilled water
Standard capacity approximate....... 7,160 lbs (3248 kg) Charger............................................................25 amp
High capacity approximate......... 7,600 lbs (3447 kg) Input......................................................... 120/240 V
Stowed width............................................ 47″ (1.20 m) Reservoir capacity..............................6 US gal (22.7 l)
Stowed length........................................ 90.6″ (2.30 m) System capacity..............................6.5 US gal (24.6 l)
Stowed height......................................... 101″ (2.56 m) Hydraulic fluid recommended
With rails folded..................................... 76″ (1.93 m) Above 10°F (-12°C).................................. ISO VG32
Below 10°F (-12°C).................................. ISO VG15
Platform
Rated work load
Standard capacity total......................550 lb (250 kg) Vibration
High capacity total.............................770 lb (350 kg) Hand/arm...................................... less than 2.5 m/sec²
Extension .......................................... 250 lb (113 kg) Body............................................. less than 0.5 m/sec²
2 indoors Sound Pressure Level
Function Speed At work station........................................ below 70 dB(A)
Platform lower.................................. 72 to 75 seconds Group Classification
High Drive Heavy Duty – intended life..............100,000 load cycles
0 to 2 mph (0 to 3.2 km/h)
Low Drive
0 to 0.4 mph (0 to 0.6 km/h)


HYDRAULIC POWER UNIT SPECIFICATIONS
Relief Valve.............................................................................................................3600 psi
Electric Motor.............................................................................24 Volts DC 4.0 hp/3.0 kw
Gear Pump...................................................1.5 gpm at 1200 rpm (5040 cc/r at 1200 rpm)

DRIVE MOTOR SPECIFICATIONS
S3215L, S3215E, S3219E

Max Speed
Continuous............................................................................................................. 290 rpm
Intermittent............................................................................................................. 365 rpm
Max Torque
Continuous............................................................................................461 ft/lbs (625 Nm)
Intermittent............................................................................................254 ft/lbs (710 Nm)
Max Pressure Drop
Continuous............................................................................................2973 psi (20.5 Nm)
Intermittent............................................................................................3481 psi (24.0 Nm)
Max Flow
Continuous.............................................................................................. 18 gpm (70 l/min)
Intermittent.............................................................................................. 22 gpm (85 l/min)
S3220E, S3226E
Max Speed
Continuous............................................................................................................. 200 rpm
Max Torque
Intermittent............................................................................................686 ft/lbs (930 Nm)
Max Pressure Drop
Continuous............................................................................................2973 psi (20.5 Nm)
Intermittent..........................................................................................3481 psi (24.0 MPa)
Peak....................................................................................................4003 psi (27.6 MPa)
Max Flow
S4726E, S4732E, S4740E

Max Speed
Continuous............................................................................................................. 200 rpm
Max Torque
Intermittent..........................................................................................841 ft/lbs (1140 Nm)
Max Pressure Drop
Continuous..........................................................................................2973 psi (20.5 MPa)
Intermittent.............................................................................................3480 psi (24 MPa)
Max Flow

BATTERY CHARGER SPECIFICATIONS
Output
Nominal DC Output Voltage....................................................................................24 volts
Maximum DC Output Voltage..................................................................................34 volts
Maximum Output Current...................................................................................... 30 amps
Minimum Interlock Current.................................................................................... 10 amps
Input
AC Input Voltage..................................................................................100 or 240 volts AC
Nominal AC Input Voltage......................................................... 120 Volts AC/230 volts AC
AC Input Frequency..........................................................................................50 or 60 Hz
Maximum AC Input Current................................................................................ 10.5 amps
Protection
Output Reverse Polarity.................................................. Electronic Protection-Auto Reset
Output Short Circuit ........................................................ Electronic Protection-Auto Reset
AC Overload................................................................................................Current Limited
DC Overload................................................................................................Current Limited
Mechanical
Operating Temperature...............................................-40° F to +149° F (-40° C to +65° C)

FASTENER TORQUE CHART

Standard System
Bolt SAE Grade SAE Grade SAE Grade SAE Grade

Grade 1 or 2 5 6 8
Marking
Minimum Medium
Indeterminate
Definition Commercial Commercial
Quality
Quality Quality
Medium Medium Carbon Medium Carbon

Low
Carbon Steel Alloy Steel
Material Carbon
Steel Quenched and Quenched and
Steel
Tempered Tempered Tempered
Minimum Tensile 64,000 psi. 105,000 psi 133,000 psi. 150,000 psi
Strength
Bolt Size Recommended Torque Value (ft lbs)
1/4 5 7 10 10.5
5/16 9 14 19 22
3/8 15 25 34 37
7/16 24 40 55 60
1/2 37 60 85 92
9/16 53 88 120 132
5/8 74 120 167 180
3/4 120 200 280 296
7/8 190 302 440 473
1 282 466 660 714
Torque chart information:

• Consult manufacturers’ specific recommendations, when available.
• The chart may be used with both coarse and fine thread fasteners lightly lubricated.
• Increase torque by 20% when multiple tapered tooth (shake proof) lock washers are
used.
• The torque values are given in foot/pounds.
• Inch/pound equivalent may be obtained by multiplying by 12.

FASTENER TORQUE CHART

Metric System
Capscrew Grade 8.8 Grade 10.9
In-LBS In-LBS FT-LBS FT-LBS Clamp In-LBS In-LBS FT-LBS FT-LBS Clamp
Size Dry Lubed Dry Lubed Load (lb) Dry Lubed Dry Lubed Load (lb)
M4 - 0.7 27 20 861 36 24 1,173
M5 - 0.8 55 41 1,394 72 60 1,895
M6 - 1.0 93 70 1,971 132 96 2,686
M8 - 1.25 228 168 19 14 3,591 312 228 4,889
M8 - 1.0 240 180 20 15 3,844 336 252 5,232
M10 - 1.5 37 28 5,693 51 38 7,744
M10 - 1.25 39 30 6,008 54 41 8,171
M12 - 1.75 65 49 8,273 89 66 11,257
M12 - 1.25 71 53 9,037 96 72 12,297
M14 - 2.0 103 77 11,285 140 107 15,354
M14 - 1.5 114 85 12,263 155 114 16,691
M16 - 2.0 162 122 15,404 221 166 20,963
M16 - 1.5 173 129 16,388 236 177 22,311
M18 - 2.5 222 167 19,423 235 176
M18 - 1.5
M20 - 2.5 317 236 24,042 428 321 32,720
M20 - 1.5 350 262 26,695 479 358 36,316
M22 - 2.5 428 321 30,651 452 339
M22 - 1.5
M24 - 3.0 546 409 34,642 745 557 47,141
M24 - 2.0 594 446 37,676 811 605 51,277
M27 - 3.0 796 597 45,039 1,084 811 61,292
M27 - 2.0 863 645 58,785 1,173 848 66,226
M30 - 3.5 1084 811 55,054 1,475 1106 74,915
M30 - 3.0 1121 841 56,908 1,527 1143 77,444
M30 - 2.0 1202 900 60,932 1,630 1224 82,917
Rev D
Torque chart information:

• Consult manufacturers’ specific recommendations, when available.
• The chart may be used with both coarse and fine thread fasteners lightly lubricated.
• Increase torque by 20% when multiple tapered tooth (shake proof) lock washers are
used.
• Foot/pound equivalent may be obtained by dividing by 12.
• Inch/pound equivalent may be obtained by multiplying by 12.
• Newton/meter equivalent may be obtained by multiplying inch/pound by 0.1130.
• Newton/meter equivalent may be obtained by multiplying foot/pound by 1.3558.

SECTION 3
Hydraulic Components
CHASSIS HYDRAULIC COMPONENT LOCATION
RIGHT
LEFT
7
3
4
2 1
2A
REAR
8
1................................................................................................................... Steer Cylinder
2................................................................................................... Drive Motor – Right Side
2A................................................................................................... Drive Motor – Left Side
3..........................................................................................................Two Speed Manifold
4............................................................................................Hydraulic Oil Tank and Pump
5.........................................................................................................Hydraulic Oil Fill Cap
6....................................................................................... Hydraulic Oil Level Sight Gauge
7................................................................................................................. Return Oil Filter
8............................................................................................................................... Brakes

VALVE TRAY
3
2
1.........................................................................................................Pressure Test Port G
2..........................................................................................................Two Speed Manifold
3...................................................................................................................Warning Alarm
4....................................................................................................................... Display Unit
5.........................................................................................................................Door Latch
6................................................................................................................... Operator Horn
Refer to Section 11 Procedures & Adjustments for adjustments.

TWO SPEED MANIFOLD
5
3
2 4
6
1
11
G Test
7 Port
10
8
9
1.........................................................................................................Brake Release Valve
2............................................................ Differential Relief (Preset By Valve Manufacturer)
3.......................................Brake Release Pump (See Operators Manual For Instructions)
4........................................................................................................................... Lift Relief
5................................................................... Forward / Reverse Drive Coils and Cartridge
6................................... Counterbalance Cartridges (Preadjusted By Valve Manufacturer)
7................................................................................................ Steer Coils and Cartridges
8....................................................................................................... Lift Coil and Cartridge
9............................................................................................................... Drive Speed Coil
10............................................................................................................. Drive Speed Coil
11...............................................................................................................Steer Relief Cap
Continued on next page...

TWO SPEED MANIFOLD
Manifold Port Identification
G............................................................................................................................ Test Port
SR..................................................................................................................... Steer Right
SL.........................................................................................................................Steer Left
P............................................................................................................................Pressure
T................................................................................................................. Tank Return Oil
L...................................................................................................................................... Lift
B.................................................................................................................................Brake
LB...........................................................................................Left Drive Motor High Speed
LA............................................................................................Left Drive Motor Low Speed
RA......................................................................................... Right Drive Motor Low Speed
RB....................................................................................... Right Drive Motor High Speed

HYDRAULIC TANK AND HYDRAULIC POWER UNIT
3
4
1 2
5
6
1.........................................................................................................Hydraulic Power Unit
2......................................................................................................... Pressure Adjustment
3................................................................................................. Hydraulic Oil Return Filter
4.........................................................................................................Hydraulic Oil Fill Cap
5........................................................................................................................Sight Glass
6.................................................................................................... Hydraulic Oil Drain Plug

HYDRAULIC POWER UNIT
1
8
4
3
6
7 5
1....................................................................................................................... Relief Valve
2....................................................................................................... Negative Battery Post
3...........................................................................................................Positive Batter Post
4...................................................................................................................... Return Tube
5..................................................................................................................... Suction Filter
6..................................................................................................................... Suction Tube
7........................................................................................................................Gear Pump
8.................................................................................................................... Electric Motor

LIFT CYLINDER
2 3
4 5 6 7 8
9 10 11
1...................................................................................................................... Check Valve
2............................................................................... Solenoid Valve with Manual Override
3.......................................................................................................... Manual Bleed Down
4........................................................................................................................ Coil 20 Volt
5.............................................................................................................. Split Bronze Ring
6...............................................................................................................................O-Ring
7.................................................................................................................... Back Up Ring
8......................................................................................................................... Wear Ring
9........................................................................................................................... Rod Seal
10............................................................................................................... Rod Wiper Seal
11...................................................................................................................................Rod

STEER CYLINDER
4 3
1
2 2
1
1............................................................................................................ Double Action Rod
2...........................................................................................Steer Cylinder Mounting Lugs
3.................................................................................................................Steer Right Port
4................................................................................................................... Steer Left Port

SECTION 4
Electrical Components
CHASSIS ELECTRICAL COMPONENT LOCATION
RIGHT
LEFT
4 3
FRONT
REAR
1
1.......................................................................................................................Control Tray
2............................................................................................................................ Batteries
3................................................................................................................Pump and Motor
4.............................................................................................................................. Display

CONTROL TRAY
4
5
3
6
7 2
8
1
1.................................................................................................... Battery Charger Display

2.........................................................................................................Battery Charger Plug
3.................................................................................................................Battery Charger
4................................................................................................................ Pump Contactor
5...................................................................................................... Latch Pin And Lanyard
6................................................................................................Control Board (See Notes)
7.....................................................................................................Power To Platform Plug
8..........................................................................................................Lower Control Panel
9................................................................................................ Battery Disconnect Switch
Notes: Control Board Application

EZ231-Used on S3215L, S3215E, S3219E Models
EZ300-Used on S3226E, S4726E, S4726E, S4732E, S4740E Models
SEM300-Used on S4740E Electric Drive

CONTROL TRAY
Lower Control Panel
1........................................................................................................................ Key Switch
2.................................................................................................LED Red Light (Overload)
3................................................................................................... Enable Switch (M/Off/M)
4.................................................................................................... Emergency Stop Button

CONTROL TRAY
Battery Charger
Red
Black
Blue 3
2
1
1.................................................................Supply Power (This is on backside of charger)
2.........................................................................Port For Battery Charger Profile Upgrade
3.............................................................................................................................. Display
4.............................................................................................. Interlock Wiring Connection
Wire Color And Termination
Red.................................................... Power at Battery Post on Master Disconnect Switch
Black............................................................................... To Battery Negative on Controller
Blue............................................... Heat Sink to Negative Battery Post at Furthest Battery

CONTROL TRAY
Control Board
Pinouts
P6 1 2 3 4
1 4 7 10
P5 2 5 8 11
3 6 9 12
1 4 7 10
P4 2 5 8 11
B+ B- M 3 6 9 12
1 4 7 10
2 5 8 11
P3 3 6 9 12
1 4 7
P2 2 5 8
3 6 9
ERROR LIGHT 1 4 7
P1 2 5 8
3 6 9

CONTROL TRAY
Control Board
Codes
SETUPS / INTERLOCKS MENU OPTIONS
TRIGGERonly
Determines whether and after what delay to trigger an interlock when trigger is closed with no other
function selected. Set to 0s to have no interlock. If trigger is closed with no function, for longer than
the adjustment, the operator will have to release and re-close trigger before any function is allowed.
TRIGGERwait
Determines whether and after what delay to trigger an interlock when a function is selected without
trigger being closed. Set to 0s to have no interlock. If a function is selected without trigger, for longer
than the adjustment, the operator will have to release and re-select the function before it is allowed.
TRIGGER
Determines if machine stops immediately when trigger is released while joystick is out of neutral
(HARSH) or if machines ramps down first (SOFT). If a function is selected without trigger, for longer
than the adjustment, the operator will have to release and re-select the function before it is allowed.
FUNCTIONhold
Only applicable if drive / lift mode is selected with momentary push switches; when using a drive / lift
toggle switch, leave at default 0s.
CALIBRATIONS MENU OPTIONS
(these are not adjustable and are displayed for diagnostic purposes only)
Temp Factory set to calibrate heatsink temperature (motor power may be reduced if the
heatsink temperature is too high, due to poor mounting of EZlift 230 to machine
chassis).
Current Factory set to calibrate motor current
TiltGain Factory set to calibrate EZlift 230 tilt sensor.
TiltXoff
TiltYoff
UserXoff Set when the CALIBRATE LEVEL procedure is carried out, to correct for slight
UserYoff tilt offset due to mounting of the EZlift 230 to machine chassis, and chassis to
ground.
Height1Min Set when the CALIBRATE HEIGHT (or CALIBRATE LOAD dynamic) procedure is
Height1Max carried out, to determine the EZfit module(s) measurements when the platform is
Height2Min fully lowered (0% height) and fully raised (100% height). NOTE: Height2 settings
Height2Max only relevant when two EZfit modules are installed.
ElevUp Set when the CALIBRATE HEIGHT (or CALIBRATE LOAD dynamic) procedure
ElevDown is carried out, to determine the platform height where the elevation switch/cam
opened while lifting, and closed while lowering. NOTE: Only relevant when one
EZfit module is installed
OVERLOAD CALS This sub-menu provides access to the load calibration data created during the
CALIBRATE LOAD loaded & empty procedure. Use of the available computer
program GetCurveW is recommended instead, to review load calibration data.
SERIAL NUMBER Displays the EZlift 230 serial number. The first five digits indicate year and month
yyymm/nnnnn of manufacture (eg: 20811 means November 2008) The second five digits are a
unique sequential serial number.
CONTROL TRAY
Control Board
Codes
Diagnostics on the EZLIFT controllers are primarily accessible using the EZcal hand-held device.
Menus available include DIAGNOSTICS which offers display of information relevant to the operation
of the controller. One most important diagnostic display is MODE which can be found in the
DIAGNOSTICS/SYSTEMS menu. The purpose of MODE is to indicate the current state of the EZlift
230 controller with a short description:
INITIALIZING
Preparing to operate, immediately after power-on.
SHUTDOWN!
All operation prevented – for example both the PLATFORM & GROUND EMS inputs are active
together.
CHECK CANbus
All operation prevented – CANbus communications is not successful (for example to the platform
matrix module, if applicable).
PLATFORM, GROUND
Ready to operate, from the platform or ground controls as indicated (selected by the two EMS inputs).
GROUND UP, GROUND DOWN, GROUND OUT, GROUND IN

A ground function is operating normally.
GROUND UP LOCKED, GROUND DOWN LOCKED, GROUND OUT LOCKED, GROUND IN LOCKED
A ground function is selected but not allowed (for example, the switch was closed at power-on).
GROUND FAULTY
Multiple ground function inputs are active at the same time.
WAITING FOR TRIGGER

A platform function is selected, but the trigger switch is not closed (close trigger switch to proceed).
TRIGGER CLOSED
The platform trigger switch is closed, but no function is selected (select a function to proceed).
TRIGGER LOCKED
The platform trigger switch was closed at power-on, or closed for too long with no function selected.
(see SETUPS/INTERLOCKS/TRIGGER only)
FORWARD, REVERSE
A platform drive function is operating normally.
FORWARD (LEFT), FORWARD (RIGHT), REVERSE (LEFT), REVERSE (RIGHT)

A platform drive function is operating normally, with steer also active.
STEER LEFT, STEER RIGHT

A platform steer function is operating normally (without drive).
UP, DOWN
A platform lift/lower function is operating normally.

CONTROL TRAY
Control Board
Codes
OUT, IN
A platform deck extend/retract function is operating normally.
FORWARD LOCKED, REVERSE LOCKED

A platform drive function is selected but not allowed (for example, the switch was closed at power-on).
LEFT LOCKED, RIGHT LOCKED

A platform steer function is selected but not allowed (for example, the switch was closed at power-on).
UP LOCKED, DOWN LOCKED

A platform lift/lower function is selected but not allowed (for example, the switch was closed at power-on).
OUT LOCKED, IN LOCKED

A platform deck function is selected but not allowed (for example, the switch was closed at power-on).
CHECK DRIVE/LIFT
Neither platform drive nor platform lift select is active, or both are active at the same time.
CHECK JOYSTICK
Both platform joystick directions are active at the same time.
STEER FAULTY
Both platform steer directions are active at the same time.
INTERLOCKED
An interlock shutdown is active, preventing one or more functions. The interlock can be due to many
different causes – press <ENTER> from the EZcal MODE display to see the precise cause of the
interlock (listed below) – press <ESC> from that display to return to the MODE display:
ARMGUARD
During descent, the EZlift 230 can be configured to stop movement and provide an armguard
delay (allowing time to check that everything is clear before continuing descent). Release
and re-select DOWN to continue lowering (after the delay time has passed). If the armguard
feature is not wanted, set ADJUSTMENTS/LIFT/ ARMGUARD/@HEIGHT to 101%.
BATTERY
Battery voltage is too low (or high!) to allow movement.
EXTERNAL ALL, EXTERNAL DRIVE, EXTERNAL LIFT

An external cutout input is preventing functions – determine the cause of the external cutout.
NO VALVE SUPPLY
Check power to P3-2.
NONE
There is no interlock (the interlock has cleared while viewing the display).
OVERLOADED
The platform is overloaded, with the EZlift 230 configured to measure overload and shut
down functions when overloaded – reduce platform load.

CONTROL TRAY
Control Board
Codes
TEST MODE
The EZlift 230 test mode is active – switch power off and on again to clear.
TILTED
The machine is tilted beyond limits, with the EZlift 230 configured to prevent some functions
when tilted (perhaps also elevated) – descend, then move machine to a more level location
(see SETUPS/TILT SETUPS/TILT SHUTDOWN and ELEV.TILT SHUTDOWN).
TOO HIGH
The platform is too high to allow some functions – descend first. (see ADJUSTMENTS/
HEIGHTS/MAX DRIVE and MAX LIFT).
TOO HOT
The EZLIFT 230 heatsink has reached 75ºc, preventing all functions except lowering.
Functions will be allowed again when the heatsink cools to below 70ºc. The heatsink
temperature can be viewed in the DIAGNOSTICS/SYSTEM/ TEMPERATURE display.
Review the installation – the heatsink must be bolted to a significant metal panel of the
machine, capable of dissipating heat to the environment.
UNCALIBRATED
The height and/or pressure sensors have not been calibrated and are required to measure
platform height and/or load. If overload functions are active ( ADJUSTMENTS/OVERLOAD
TRIP@, LAMP@ or ALARM@ set to a non-zero value) then both the height and pressure
sensors must be calibrated. If overload functions are not active, but height-based decisions
are active (ADJUSTMENTS/ HEIGHT values set to between 1% and 100%) then the height
sensors must be calibrated. Calibration procedures are accessible from the SETUPS
HEIGHT SETUPS and SETUPS/LOAD SETUPS menus.
In addition to the MODE displays detailed above, the EZlift 230 provides a HELP message display
and associated flash code LED. Various HELP messages can be displayed to indicate different
conditions; some messages also flash the LED on the controller so that even without access to an
EZcal , some simple diagnostics are possible.
IMPORTANT: It is strongly recommended not to rely on the LED flash codes, but to use an EZcal
– the HELP message and diagnostic displays provides a much higher detail of information. When
using the LED to attempt diagnosis, please note that a DUAL FLASH code is indicated. The LED
will flash on/off a certain number of times, pause off for a short delay, then flash on/off a second
certain number of times, followed by a much longer pause off. The sequence will then repeat. So for
example, the LED flash code 3/2 will look like: on/off/on/off/on/off-short-delay/on/off/on/off-long-delay/
repeat.

CONTROL TRAY
Control Board
Codes
This section lists “information only” HELP messages – there is no LED flash code (the LED remains
on steady):
STARTUP!........................................................................................................................... (no flash code)

The EZlift 230 has just been powered on and is carrying out some initialization steps prior to being
ready to operate. If you select a function during this time, it may be locked out until you release then
re-select it.
EVERYTHING OK............................................................................................................... (no flash code)

The EZlift 230 is ready to operate in platform mode when a function is selected.
NOTE: If this is the HELP message when a function is selected, check for open-circuit switches or
wiring.
GROUND MODE ACTIVE!.................................................................................................. (no flash code)

The EZlift 230 is ready to operate in ground mode when a function is selected.
DRIVING! ............................................................................................................................ (no flash code)
LIFTING! ............................................................................................................................ (no flash code)
LOWERING!........................................................................................................................ (no flash code)
STEERING!......................................................................................................................... (no flash code)
EXTENDING DECK!............................................................................................................ (no flash code)
RETRACTING DECK!......................................................................................................... (no flash code)

All the above HELP messages indicate that a function is active – the machine should be moving as
requested by the operator.
CLOSE TRIGGER............................................................................................................... (no flash code)

A platform function is selected but the trigger switch is not closed.
VEHICLE TILTED................................................................................................................ (no flash code)

The machine is tilted beyond the limits set by ADJUSTMENTS/TILT/Xtrip and Ytrip ; some functions
may be prevented.
CHECK DRIVE /LIFT SELECT SWITCH!.............................................................................................. 2/2

There is a problem with the platform drive/lift select switch – both modes are selected together.
CHECK GROUND INPUT SWITCHES!................................................................................................. 2/2

There is a problem with the ground function select switches – more than one is active at the same time.
CHECK JOYSTICK SWITCHES!........................................................................................................... 2/2

There is a problem with the platform joystick switches – both directions are selected together.
FACTORY OVERRIDE...........................................................................................................(fast flashing)

When the controller is first shipped, prior to initial calibration, it is configured in a special “factory
override” state. In this state, none of the normal shutdowns or interlocks will occur – the scissor lift

CONTROL TRAY
Control Board
Codes
machine can be freely lifted/lowered and driven irrespective of any calibration needs, tilt, etc. As
soon as an EZcal is connected to the controller, the factory override state is ended, in preparation
for calibration. If calibration does not occur, then the factory override state will recur if the EZcal is
disconnected and power is switched off/on. IMPORTANT: Never use a machine in factory override;
this state is ONLY intended for use during manufacture! While factory override is active, the LED is
rapidly flashed on/off.
FAULT: BAD 5V SENSOR SUPPLY - CHECK P2-1 WIRING!............................................................... 4/5

The “5V sensor” supply feeds P1-1 (for the joystick) and P2-1 (for the height / pressure sensors)
Check wiring for short-circuits or misconnection to other wiring.
FAULT: BAD INTERNAL 5V!.................................................................................................................. 4/2

The internal “5V slave” supply is out of range; if the fault remains, the controller may have to be
replaced.
FAULT : BAD INTERNAL 12V!............................................................................................................... 4/3

The internal “12V” supply is out of range; if the fault remains, the controller may have to be replaced.
FAULT : BAD INTERNAL SLAVE !......................................................................................................... 4/2

The internal “slave” is not operating correctly; if the fault remains, the controller may have to be
replaced.
FAULT : B AD INTERNAL TEMPERATURE SENSOR!.......................................................................... 4/1

The heatsink temperature is out of range; if the fault remains, the power controller may have to be
replaced.
FAULT : BATTERY VOLTAGE TOO LOW!............................................................................................. 4/4

The battery supply is too low – the battery must be re-charged.
FAULT : BATTERY VOLTAGE TOO HIGH!............................................................................................ 4/4

The battery supply is too high – check that the correct battery and charger are installed.
FAULT: CAN BUS!.................................................................................................................................. 6/6

CANbus messages expected from one or more module are not being received, or messages
intended to one or more module cannot be transmitted. Check for open- and short- circuit problems
with CANbus wiring; ensure that the CANbus is wired correctly pin-to-pin; ensure that the machine
chassis is not erroneously shorted to the motor wiring (for example, due to insulator breakdown in the
motor).
Help Messages
FAULT: B+ STUD VOLTAGE TOO HIGH - CHECK LINE CONT!........................................................... 3/3

The voltage on the B+ stud of the controller (connected to an internal voltage stabilization capacitor
bank) is close to B+ when the line contactor is off. Check the line contactor tips are not welded; check
the power wiring for errors.

CONTROL TRAY
Control Board
Codes
FAULT : B+ STUD VOLTAGE TOO LOW!.............................................................................................. 7/7
The voltage on the B+ stud of the controller (connected to an internal voltage stabilization capacitor
bank) is too far from B+ when the line contactor is off (a pre-charge circuit in the module normally
applies a voltage to the capacitor bank) Check the power wiring for errors.
FAULT : CHECK ELEVATION SWITCH................................................................................................. 6/3

During calibration, the height at which the elevation switch opens (while lifting) and closes (while
lowering), is recorded; during normal operation the elevation switch and platform height are
continuously compared. Check for open- or short-circuit wiring; check for loose elevation switch cam;
re-calibrate height if necessary.
FAULT: CHECK HEIGHT1 SENSOR...................................................................................................... 6/1
FAULT: CHECK HEIGHT2 SENSOR...................................................................................................... 6/1

A height sensor is giving an out-of-range voltage (below 0.5V or above 4.5V) Check for open- or
short-circuit wiring; replace height sensor if necessary.
FAULT: CHECK HEIGHT SENSORS..................................................................................................... 6/1

When two height sensors are fitted, both should read the same height at all times; this message
indicates that the sensors are reading different heights. Check for loose sensors; re-calibrate height if
necessary.
FAULT: CHECK PRESSURE SENSOR................................................................................................. 6/2

The pressure sensor is giving an out-of-range voltage (below 0.5V or above 4.5V) Check for open- or
short- circuit wiring; replace pressure sensor and re-calibrate load if necessary.
FAULT: CUSTOMER.............................................................................................................................. 1/1

The EZlift 230 must be configured to the customer requirements – this should have been done before
the controller was shipped from factory.
FAULT: ENERGIZED LINE CONTACTOR - CHECK P5 WIRING!......................................................... 3/4

There is a voltage on the line contactor coil output, when it should be off, Check wiring to line
contactor coil.
FAULT: ENERGIZED VALVE - CHECK P5 WIRING!............................................................................. 3/2
FAULT: VALVE FEEDBACK HIGH - CHECK VALVE WIRING!.............................................................. 3/2

There is a voltage on one or more valve outputs, when all outputs should be off. Check wiring to each
valve coil.
FAULT: MOTOR OVER LOAD!............................................................................................................... 3/5

The EZlift 230 power protection circuits have activated to protect from extreme overload. Check for
short-circuit power wiring; check for a seized motor.
FUNCTIONS LOCKED - ARMGUARD................................................................................................... 2/2

During descent, the EZlift 230 can stop movement for a configurable time (see ADJUSTMENTS/
LIFT/ ARMGUARD), to allow a safety check that no-one is close to the machine. The operator must
release and then re-select DOWN to continue lowering (after the delay timeout) If the armguard
feature is not wanted, set ADJUSTMENTS/LIFT/ ARMGUARD/HEIGHT to 101%.

CONTROL TRAY
Control Board
Codes
FUNCTIONS LOCKED - BATTERY....................................................................................................... 4/4
Battery voltage is too low (or too high!) to allow movement.
FUNCTIONS LOCKED - EXTERNAL SHUTDOWN.............................................................................. 2/2

An external shutdown is preventing functions – check DIAGNOSTICS/SYSTEM/MODE/INTERLOCK
to see which external interlock is active.
FUNCTIONS LOCKE D - NO VALVE SUPPLY...................................................................................... 2/3

Check P3-2, which carries power to energize the valve outputs (separate to P3-1 EMS).
FUNCTIONS LOCKE D - NOT CALIBRATED........................................................................................ 1/1

If platform overload functions are active (ADJUSTMENTS/OVERLOAD TRIP@, LAMP@ or
ALARM@ set to a non-zero value) then both height and load must be calibrated If overload functions
are not active, but height-based decisions are active (ADJUSTMENTS/HEIGHT values set to
between 1% and 100%) then height must be calibrated. Calibration procedures are accessible from
the SETUPS menus.
FUNCTIONS LOCKED - OVERLOADED............................................................................................... 2/2

The platform is loaded too high to allow operation – the platform load must be reduced. If the
overload features are not wanted, be sure to set ADJUSTMENTS/ OVERLOAD TRIP@, LAMP@ or
ALARM@ to 0%.
FUNCTIONS LOCKED - TEST MODE SELECTED............................................................................... 2/2

When the EZlift 230 test mode has been activated (see DIAGNOSTICS/OUTPUTS), no function are
allowed. Switch power off/on to reset to normal operation.
FUNCTIONS LOCKED - TILTED........................................................................................................... 2/2

The machine is tilted too much to allow some functions. (see SETUPS/TILT SETUPS/TILT
SHUTDOWN and ELEV.TILT SHUTDOWN).
FUNCTIONS LOCKED - TOO HIGH...................................................................................................... 2/2

The platform is raised too high to allow some functions. (see ADJUSTMENTS/HEIGHTS/MAX DRIVE
and MAX LIFT).
FUNCTIONS LOCKED - TOO HOT!...................................................................................................... 4/2

EZlift 230 heatsink temperature exceeds 75ºc, preventing all functions except lowering. Check for
excessive motor current draw; check for good heatsinking to machine chassis.
FUNCTIONS LOCKED - UNDER LOADED........................................................................................... 2/2

Platform overload features are active, and the platform load is too low to be valid – this could be
caused by erroneous calibration, a sensor fault, or a change in the machine mechanics/hydraulics
(see SETUPS/LOAD SETUPS/ FAULTY LOAD).
HEIGHT NOT CALIBRATED.................................................................................................................. 1/1

Height based functions are required (for example MAX DRIVE is configured), but height has not been
calibrated. Calibrate height (see SETUPS/HEIGHT SETUPS) or ensure that all height settings are
either 0% or 101%.

CONTROL TRAY
Control Board
Codes
NOT CALIBRATED................................................................................................................................. 1/1
Height and load based functions are required (for example platform overload is configured), but
height and/or load has not been calibrated Calibrate load which includes height calibration.
RELEASE GROUND SWITCHES!......................................................................................................... 2/2

Ground function switches were closed at power-on (or a wiring error is causing an input to be active
always).
RELEASE JOYSTICK!........................................................................................................................... 2/2

Platform joystick was selected at power-on (or a wiring error is causing an input to be active
always) Platform joystick selected for too long without trigger switch (see SETUPS/INTERLOCKS/
TRIGGERwait).
RELEASE TRIGGER!............................................................................................................................. 2/2

Trigger switch was closed at power-on (or a wiring error is causing the input to be active always)
Trigger switch was closed for too long with no function selected (see SETUPS/INTERLOCKS/
TRIGGERonly).
SELECT DRIVE/LIFT MODE!................................................................................................................ 2/2

There is a problem with the platform drive/lift select switch – neither mode is selected. Check wiring
from drive/lift select switch.
SHUTDOWN - CHECK EMS SWITCHES!............................................................................................. 2/1

The platform and ground EMS inputs indicate the mode in which the EZlift 230 must operate. If
neither input is active, or if both are active together, the EZlift 230 does not know how to function
Check EMS switch wiring to P3-1 and P4-1.

PLATFORM ELECTRICAL COMPONENT LOCATION
1..........................................................................................................................Side Drive
2...........................................................................................................................AC Outlet
3.................................................................................................................. Upper Controls

SIDE DRIVE
4
3
5 2
1...............................................................................................................C Plug connector
2...............................................................................................Drive Reverse Push Button
3....................................................................................................Steer Right Button Push
4............................................................................................... Drive Forward Push Button
6...................................................................................................... Steer Left Push Button
7.......................................................................................................... Enable Push Button

SIDE DRIVE
Wiring
Load Control Wiring Color Function Termination Point

C1-1 Black Load Control Enable Power P3-1 at Module
C1-2 Brown Steer Right P4-9 At Module
C1-3 Red Steer Left P4-8 at Module
C1-4 Orange Drive Forward P4-11 At Module
C1-5 Yellow Drive Reverse P-4-12 At Module
Splice to E-Stop on Loading
C1-6 Green Switch Power from E-Stop
Control
C1-7 Empty
C1-8 Blue Loading Control Enable P4-3 At Module

UPPER CONTROL BOX
11
10
8
7
6
5 4
3 2
1
1............................................................................................. AC Outlet (Not Used on CE)
3........................................................................................................... Horn Button (Push)
4............................................................................... Drive/Lift Switch SPDT(On/None/On)
5.........................................................................Drive Speed Switch SPDT (On/None/On)
6.............................................................................................................Joystick Dust Boot
7.........................................................................................................Overload Light (Red)
8.................................................................................................... Low Battery Light (Red)
9..........................................................................................................Joystick (Hall Effect)
10........................................................................................ Steer Switch (MOM/Off/MOM)
11.................................................................................................................. Snorkel Guard

JOYSTICK WITH SNORKEL GUARD
6
4
3
7
2
1................................................................................................................. Controller Body

2................................................................................................................... Enable Switch
3....................................................................................................... Enable Switch Handle
4................................................................................................................... Snorkel Guard
5......................................................................................... Steer Left/Right Rocker Switch
6................................................................................................................. Joystick Handle
7.......................................................................................................................... Dust Boot
Joystick Controller Connector Wiring Legend

Pin-3..................... White/Blue; Rocker (Steer Right); Termination P3-8 at Control Module
Pin-4...................... White/Black; Rocker (Steer Left); Termination P3-9 at Control Module
Pin- 5........... White/Yellow; Enable Power NO Post; Termination P3-12 at Control Module
Pin- 6....................... Blue; Controller Output; Center 2.50 Volts; Forward full on 4.50 volts;
Reverse Full on 0.50 volts; Termination P1-4 at Control Module
Pin- 10................... Orange; 5-volt Reference Signal; Termination P1-1 at Control Module
Pin- 11...............................................Green; Ground; Termination P1-3 at Control Module
Pin-12.............................Red; 12/24-volt Supply; Termination at E-Stop at Upper controls
Pin 1,2,7,8,9 Are Empty

HARNESSES
Chassis Harness
S3215E, S3215L and S3219E – February 2016 and After
1 Refer to page 58
2 Refer to page 59
3 Refer to page 60

HARNESSES
Chassis Harness

HARNESSES
Chassis Harness

HARNESSES
Chassis Harness

19 17 15 13 12
CAV CKT
FWD VALVE STEER L VALVE LIFT VALVE DRIVE SPEED
1 3A
CAV CKT CAV CKT CAV CKT CAV CKT
1 P5-2 1 P5-6 1 P5-11 1 P5-9-C
2 3C 2 3E 2 3G 2 3J
11
CAV CKT
22
2
1 INT
DISPLAY 1 2 1 2 1 2 1 2
CAV CKT
1 P6-1 18 16 14 10
REV VALVE STEER R VALVE DRIVE SPEED CAV CKT
2 P6-2
CAV CKT CAV CKT CAV CKT 1 P5-1
3 P6-3
1 P5-3 1 P5-8 1 P5-9B
4 P6-4 2 3D 2 3F 2 3H
9
MOTION CAV CKT
4 1 1 EMS
1 2 1 2 1 2
HORN
21 20
CAV CKT CAV CKT
1 P2-9 1 ALARM 8
DISPLAY
4
24 23 CAV CKT
CAV CKT CAV CKT
1 P6-1
1 HORN 1 3B
1
2 P6-2
Refer to page 63
3 P6-3
Slab Scissors – 1503854-000

4 P6-4
3
P5
CAV CKT CAV CKT
12 10
1 P5-1 7 PLUG
9 8
6 4 2 P5-2 8 P5-8
3 1 3 P5-3 9 P5-9A
4 PLUG 10 PLUG
5 P5-5 11 P5-11
6 P5-6 12 P5-12
32 6
FLASHING LIGHT 2
P4
CAV CKT 12 10 CAV CKT CAV CKT
1 EMS-A 1
9 8 1 P4-1 P4-7
7
2 P1-9 6 4
2 PLUG 8 PLUG
3 1
3 P4-3 9 PLUG
4 P4-4 10 PLUG
Refer to page 64
5 P4-5 11 P4-11
6 PLUG 12 P4-12
5
26 P3
3
PRESSURE SENSOR 12 10
CAV CKT CAV CKT
CAV CKT 9 8
6 4 1 P3-1A 7 P3-7
1 P2-7A
1
3 1 P3-1B
2 P2-4
3 P2-3A 2 P3-1A 8 P3-8
3 P3-3 9 P3-9
4 PLUG 10 PLUG
27 5 PLUG 11 P3-11
LIFT CYL 2 6 P3-6 12 P3-12
CAV CKT
June 2023
1
1 P5-12
2 P2-8 4
9 7 P2
6 4 CAV CKT CAV CKT
3 1
1 PLUG 6 PLUG
2 P2-2 P2-7E
HARNESSES
7
3 P2-3E 8 P2-8
Chassis Harness
4 P2-4 9 P2-9
5 P2-5 -- --
3
P1
9 7 CAV CKT CAV CKT
6 4
3
1 P1-1 6 PLUG
1
2 PLUG 7 P1-7
3 P1-3 8 P1-8B
4 P1-4 9 P1-9
5 PLUG -- --
9
8 10
20 7 2 11
2
19 12
6 1 3
1
LOWER
18 13 9 7 CONTROLS
5 4
17 14 6 4 CAV CKT
16 15
3 1 1 P1-8C
2 P4-1
3 P4-4
3 1 3 1 4 P4-5
31 5 PLUG
6 PLUG
STACK HARNESS
7 EMS
CAV CKT CAV CKT
8 PLAT
1 P1-1 11 P3-7
S3215E, S3215L and S3219E – S3219-04-18100663 and After
9 ALARM
28 29
2 P1-3 12 P3-8
ANGLE TRANS 2 ANGLE TRANS 1
3 PLAT 13 P3-9
CAV CKT CAV CKT 1
1
1 P2-7B 1 P2-7C 4 P1-4 14 P3-12 INTERLOCK

2 P2-5 2 P2-2 5 P1-7 15 P4-3 CAV CKT
2
3 P2-3B 3 P2-3C 6 HORN 16 P3-11 1 INT

2 3K
7 P1-8A 17 P5-5
8 P3-1B 18 P4-11
Refer to page 62
9 P3-3 19 P4-12
10 P3-6 20 3
1 2 1 2
4 3 4 3
30 30
POTHOLE POTHOLE
CAV CKT CAV CKT
1 P2-7D 1 JUMP
2 - 2 -
3 P2-3D 3 P2-3E
4 JUMP 4 P4-7
61
HARNESSES
Chassis Harness
15 13 12
CAV CKT
LIFT VALVE DRIVE SPEED
1 3A
CAV CKT CAV CKT
1 P5-11 1 P5-9-C
2 3G 2 3J
11
CAV CKT
1 INT
1 2 1 2
16 14 10
STEER R VALVE DRIVE SPEED CAV CKT
CAV CKT CAV CKT 1 P5-1
1 P5-8 1 P5-9B
2 3F 2 3H
9
CAV CKT
1 EMS
1 2 1 2
8
DISPLAY
4
CAV CKT
1 P6-1
2 P6-2
1
3 P6-3
4 P6-4
7
P5
CAV CKT CAV CKT
12 10
1 P5-1 7 PLUG
9 8
6 4 2 P5-2 8 P5-8
3 1 3 P5-3 9 P5-9A
4 PLUG 10 PLUG
5 P5-5 11 P5-11
6 P5-6 12 P5-12
6
P4
12 10 CAV CKT CAV CKT
9 8 1 P4-1 P4-7
7
6 4
2 PLUG 8 PLUG
3 1
3 P4-3 9 PLUG
4 P4-4 10 PLUG
5 P4-5 11 P4-11
6 PLUG 12 P4-12
5
P3
12 10
CAV CKT CAV CKT
9 8
6 4 1 P3-1A 7 P3-7
3 1 P3-1B
2 P3-1A 8 P3-8
3 P3-3 9 P3-9
4 PLUG 10 PLUG
5 PLUG 11 P3-11
6 P3-6 12 P3-12
4
9 7 P2
6 4 CAV CKT CAV CKT
3 1
1 PLUG 6 PLUG
2 P2-2 7 P2-7E
3 P2-3E 8 P2-8
4 P2-4 9 P2-9
5 P2-5 -- --
3
P1
9 7 CAV CKT CAV CKT
6 4
3
1 P1-1 6 PLUG
1
2 PLUG 7 P1-7
3 P1-3 8 P1-8B
4 P1-4 9 P1-9
5 PLUG -- --
2
LOWER
9 7 CONTROLS
6 4 CAV CKT
3 1 1 P1-8C
2 P4-1
3 P4-4
4 P4-5
5 PLUG
6 PLUG
7 EMS
KT
8 PLAT
3-7 9 ALARM
3-8
3-9
1
-12 INTERLOCK
1
4-3 CAV CKT

2
-11 1 INT
2 3K
5-5
4-11
4-12
3

19 17 15 13
FWD VALVE STEER L VALVE LIFT VALVE DRIVE SPEED
CAV CKT CAV CKT CAV CKT CAV CKT
1 P5-2 1 P5-6 1 P5-11 1 P5-9-C
2 3C 2 3E 2 3G 2 3J
22

DISPLAY 1 2 1 2 1 2 1 2
CAV CKT
1 P6-1 18 16 14
REV VALVE STEER R VALVE DRIVE SPEED
2 P6-2
CAV CKT CAV CKT CAV CKT
3 P6-3
1 P5-3 1 P5-8 1 P5-9B
4 P6-4 2 3D 2 3F 2 3H
MOTION
4 1
1 2 1 2 1 2
HORN
21 20
CAV CKT CAV CKT
1 P2-9 1 ALARM
24 23
CAV CKT CAV CKT
1 HORN 1 3B
June 2023
HARNESSES
Chassis Harness
32
FLASHING LIGHT 2
CAV CKT
1 EMS-A 1
2 P1-9
63
2
CAV CKT
1 EMS-A 1
2 P1-9
64
26
3
PRESSURE SENSOR
CAV CKT
1 P2-7A
1
2 P2-4
3 P2-3A
27
LIFT CYL 2
CAV CKT
1
1 P5-12
2 P2-8
9
8 10
20 7 2 11
19 12
June 2023
6 1 3
18 13
5 4
17 14
16 15
HARNESSES
Chassis Harness
3 1 3 1
31
STACK HARNESS
CAV CKT CAV CKT
1 P1-1 11 P3-7
28 29
2 P1-3 12 P3-8
ANGLE TRANS 2 ANGLE TRANS 1
3 PLAT 13 P3-9
CAV CKT CAV CKT
1 P2-7B 1 P2-7C 4 P1-4 14 P3-12
2 P2-5 2 P2-2 5 P1-7 15 P4-3
3 P2-3B 3 P2-3C 6 HORN 16 P3-11
7 P1-8A 17 P5-5
8 P3-1B 18 P4-11
9 P3-3 19 P4-12
10 P3-6 20 3
1 2 1 2
4 3 4 3
30 30
POTHOLE POTHOLE
CAV CKT CAV CKT
1 P2-7D 1 JUMP
2 - 2 -
3 P2-3D 3 P2-3E
4 JUMP 4 P4-7

HARNESSES
Chassis Harness
S3215E, S3215L and S3219E – January 2019 and After
1 Refer to page 66
2 Refer to page 67
3 Refer to page 68

HARNESSES
Chassis Harness

HARNESSES
Chassis Harness

HARNESSES
Chassis Harness

HARNESSES
Chassis Harness
S3220E, S3226E, S4726E, S4732E, S4740E October 2018 and After
1 Refer to page 70
2 Refer to page 71
3 Refer to page 72

HARNESSES
Chassis Harness

HARNESSES
Chassis Harness

HARNESSES
Chassis Harness

HARNESSES
Chassis Harness
S4740E - EZ230 and EZ300 Control Boards
1 Refer to page 74
2 Refer to page 75
3 Refer to page 76

HARNESSES
Chassis Harness

HARNESSES
Chassis Harness

HARNESSES
Chassis Harness

HARNESSES
Lower Control Box Harness
ALARM
14
PLAT
14
P4-1
14
P4-4
14
P4-5
14
3
LOWER
P1-8 CONTROLS
14 1-480707-0
CAV CKT
1 P1-8
2 P4-1
3 P4-4
9 7
6 4
4 P4-5
3 1 5 --
6 --
7 EMS
8 PLAT
9 ALARM
FUSE HOLDER
EMS
14

HARNESSES
Upper Control Box Harness
Two Speed – All Models Except S4740E

HARNESSES
Two Speed – S4740E

HARNESSES
Two Speed – CE

SECTION 5
Chassis Components
POTHOLE PROTECTION
January 2016 and Before
6
5 Note
4 2
1...................................................................................................................... Pothole Skid
2........................................................................................................ Pothole Skid Linkage
3................................................................................................................ Trigger Plate X2
4................................................................................................ Pothole Extension Springs
5. ................................................................................... Switch (See Note for Adjustment)
6.......................................................................................................................Vertical Link
Note: With pothole skids deployed, loosen switch enough to move towards vertical link
until plunger on switch is depressed.

POTHOLE PROTECTION
February 2016 and After
3 Note
1 2
1...................................................................................................................... Pothole Skid
2...................................................................................................................Retaining Ring
3.................................................................... Proximity Switch (See Note For Adjustment)
4..................................................................................................................Pothole Weight
5..................................................................................................................... Pothole Slide
6.............................................................................................. Pothole Plunger and Spring
Note: With pothole skids deployed, adjust proximity switch at 1/8" inch from pothole
weight.

SECTION 6
Drive System Components
DRIVE MOTOR
9 11 12, 13, 14
7 10
3 5 8 15
1 6 16
Note
2 4
17
18
24 23
22 19
21 20
1............................................... Castle Nut 13....................................... Roller Bearing
2........................................................Shaft 14.................................................... Stator
3................................................... Keyway 15...................................................O-Ring
4................................................ Dust Seal 16.............................................Check Ball
5....................................................Bearing 17.......................... Tension Balance Plate
6...................................................Housing 18............................................. End Cover
7............................................... Shaft Seal 19.............................................. Lock Ring
8....................................... Needle Bearing 20................................... Needle Bearings
9.........................................................Plug 21...................................................O-Ring
10..................................................Bearing 22................................................. Coupler
11.........................................Balance Plate 23...................................... Thrust Washer
12..................................................... Rotor 24..................................... Needle Bearing
Note: Torque to 150-160 ft/lbs (200-215 Nm).

BRAKE ASSEMBLY
22
20 24
18 23
16
14
13
11
4 9 21
5 8 19
3 17
2 6 15
12
10
1 Note
1............................................... Castle Nut 13........................................ Back Up Ring
2...................................................Housing 14................................ Piston And O-Ring
3.................................Brake Release Port 15...................................................O-Ring
4............................................... Drain Plug 16..........................................Backup Ring

5............................................ O-Ring Seal 17....................................... Roller Bearing
6............................................... Shaft Seal 18........................................ Steel Washer
7................................Shaft Roller Bearing 19............................ Springs (Quantity 23)
8................................................ Shaft Key 20...................................................O-Ring
9........................................................Shaft 21............................................. End Cover
10........................................... Brake Plate 22....................................... End Cap Bolts
11...................... Brake Discs (Quantity 10) 23.......................................... O-Ring Seal
12...................................................O-Ring 24.......................................................Plug
Note: Torque to 150-160 ft/lbs (200-215 Nm).

SECTION 7
Stack
Section 7 Stack
STACK
S3215L, S3215E, S3219E
6
5 3
4
2
1
1..................................................................................................................... Stack Rollers
2................................................................................................. Pot Hole Actuator Bracket
3.............................................................................................. Emergency Lowering Lever
4.............................................................................................................Stack Resting Pad
5.............................................................................. Stack End Doubler Pin And Retainers
6............................................................................................................................. Cylinder
7..............................................................................................................Stack Cross Tube
8.................................................................................................... Upper Stack Slide Pads
9..................................................................................................................Platform Mount

Section 7 Stack
STACK
S3220E, S3226E, S4726E, S4732E
10
8 7
5
4
3
2 1
1............................................................................................ Emergency Lowering Cables

2..................................................................................................................... Stack Rollers
3.................................................................................................................. Lower Cylinder
4...................................................................................................Pothole Actuator Bracket
5..............................................................................................................Stack Cross Tube
7.................................................................................................................. Upper Cylinder
9..................................................................................................................Platform Mount
10.................................................................................................. Upper Stack Slide Pads

Section 7 Stack
STACK
S4740E
7
10
5
11
3
2
4
12
1
1............................................................................................ Emergency Lowering Cables
3............................................................................................................. Stack Center Pins
4..................................................................................................................... Stack Rollers
5...................................................................................................Pothole Actuator Bracket
7.................................................................................................... Upper Stack Slide Pads
8..................................................................................................................Platform Mount
9.................................................................................................................. Upper Cylinder
10............................................................................................................... Middle Cylinder
11.............................................................................................................Stack Cross Tube
12................................................................................................................ Lower Cylinder

SECTION 8
Platform
Section 8 Platform
PLATFORM
With Folding Rails
12
14 11
10
15 9
17
8
13
7
6
16
4 5
3
2
1
1......................................................................................................Roll-out Release Lever
2........................................................................................................ Roll-out Slide Handle
3................................................................................................................. Extension Deck
4..................................................................................................................... Roll-out Stop
5.............................................................................................................................Platform
6............................................................................................................... Side Drive Cover
7....................................................................................................... Platform Wiring Cover
8........................................................................................................... Roll-out Middle Rail
9.................................................................................................................. Upper Controls
10.................................................................................................................... Snap Pin X2
11................................................................................................... Literature Compartment
12....................................................................................................................... Front Gate
13...................................................................................................Lanyard Attachment X4
14........................................................................................................................ Top Slider
15...........................................................................................................................Handrail
16............................................................................................................ Roll-out Roller X4
17...................................................................... Saloon Gate (Not Shown) See Next Page

Section 8 Platform
SALOON GATE
1 3
2
1......................................................................................................Saloon Gate Left Hand
2................................................................................................... Saloon Gate Right Hand
3.......................................................................................................................Snap Pin x2
4........................................................................................................... Swing Latch Bar x2
5....................................................................................................... Hinge and Bumper x4

SECTION 9
S4740E Electric Drive

Working height......................................45.4′ (13.83 m) Standard electric................................Two-wheel drive
Maximum platform height..........................40′ (12.2 m) Gradeability...........................................................25%
Turning radius Maximum drive height...............................40′ (12.2 m)
Inside................................................... 21″ (53.3 cm)
Ground clearance......................................................... Front-to-rear standard capacity.................. 4 degrees*
Pothole protector raised................... 2.63″ (6.68 cm) Front-to-rear high capacity...................... 3.5 degrees*
Maximum ground bearing pressure.............................. Nonmarking solid rubber.15″ x 5″ (38.1 cm x 12.7 cm)
410 psi (28.9 kg/cm²)
Floor load pressure.................... 266 psf (1303 kg/m²) Electrical System
Tread contact patch.......................... 9.0 in² (58.2 cm²) Voltage................... 24 V DC negative chassis ground
Floor area.......................................... 27.7 ft² (2.57 m²) Source....................Four - 6 V 240 amp hour batteries
Weight, EVW Fluid recommended................................ distilled water
Standard capacity approximate.. 7,160 lbs (3248 kg) Charger............................................................25 amp
High capacity approximate......... 7,600 lbs (3447 kg) Input......................................................... 120/240 V
Stowed width............................................ 47″ (1.20 m) Reservoir capacity..............................6 US gal (22.7 l)
Stowed length........................................ 90.6″ (2.30 m) System capacity..............................6.5 US gal (24.6 l)
Stowed height......................................... 101″ (2.56 m) Hydraulic fluid recommended
With rails folded..................................... 76″ (1.93 m) Above 10°F (-12°C).................................. ISO VG32
Below 10°F (-12°C).................................. ISO VG15
Platform
Rated work load
Standard capacity total......................550 lb (250 kg) Vibration
High capacity total.............................770 lb (350 kg) Hand/arm...................................... less than 2.5 m/sec²
Extension .......................................... 250 lb (113 kg) Body............................................. less than 0.5 m/sec²
2 indoors Sound Pressure Level
Function Speed At work station........................................ below 70 dB(A)
Platform lower.................................. 72 to 75 seconds Group Classification
High Drive Heavy Duty – intended life..............100,000 load cycles
0 to 2 mph (0 to 3.2 km/h)
Low Drive
0 to 0.4 mph (0 to 0.6 km/h)


ELECTRIC DRIVE MOTOR SPECIFICATIONS
Peak Torque.............................................................................................. 10 ft/bs (14 Nm)
Rated Torque.................................................................................................3 ft/lbs (4 Nm)
Weight........................................................................................................ 29 lbs (13.1 kg)
Battery Voltage................................................................................................. 24 Volts DC
Rated Output................................................................................................ 2 hp (0.82 kw)
Rated Current........................................................................................................ 40 amps
Rated Speed........................................................................................................ 1917 rpm
Efficiency...................................................................................................................... 76%
Max Speed........................................................................................................... 3600 rpm
GEAR HUB SPECIFICATIONS
Ratio........................................................................................................................ 50.62:1
Max Input Speed.................................................................................................. 4000 rpm
Continuous Torque................................................................................369 ft/lbs (500 Nm)
Intermittent Torque...............................................................................738 ft/lbs (1000 Nm)
Weight........................................................................................................... 35 lbs (35 kg)
Oil Capacity................................................................................. 10 oz (0.3 l) Approximate
Brakes...............................................................................................Manually Disengaged

CHASSIS COMPONENT LOCATION
6
6
1 3 1 2 4 5
2
1...........................................................................................................Electric Drive Motor
2...........................................................................................................................Gear Hub
3........................................................................................................ Front Chassis Ballast
4..................................................................................................................Chassis Ballast
5.........................................................................................................Rear Chassis Ballast
6........................................................................................................ Fork Lift Tube Ballast

HYDRAULIC VALVE
3
5
4
1.................................................................G Test Port (Refer to page 115 for adjustment)
2....................................................................................................... Lift Coil And Cartridge
3.................................................................................................. Lift Pressure Relief Valve
4.............................................................................................. Steer Pressure Relief Valve
5..................................................................................................Steer Coils And Cartridge

ELECTRIC DRIVE MOTOR
1A 3
1B
1A............................................................ FIll Plug Location (See next page for filling Hub)
1B................................................................... Full Location (See next page for filling Hub)
2...........................................................................................................................Gear Hub
3.................................................................................................................... Electric Motor
4................................................................................................................ Brake Assembly
5.................................................................... Electrical Connection Cover (See page 104)
6.......................................................................................................................Strain Relief


Power Hub
1A
1B
1A........................................................................................................................... FIll Plug
1B....................................................... Hub is full when oil is at the bottom of the plug hole
Hub uses approximately 10 oz of oil


Wiring
Brake Connector
Deutsch DT06-2S
White 2 White Wires Frame Connector
To P12-6 on SEM300 Deutsch DTP06-2S
Field Leads:
Blue - F1 PIN1 to F1 on SEM300
Black Red - F2 PIN2 to F2 on SEM300
To B- on SEM300
Blue PIN1
Cable Tie
A1 Red PIN2
To B+ on SEM300
To T on SEM300
VIEW FROM BRAKE END OF MOTOR

WITH COVER REMOVED

SEM300 CONTROL BOARD
6 5 4
7
1
1 3 2 1 3 2 1 3 2 1 3 2 1 1
2 6 5 4 6 5 4 6 5 4 6 5 4 2
3 9 8 7 9 8 7 9 8 7 9 8 7 3
12 11 10 12 11 10 12 11 10 4
15 14 13
1......................................................................................................................... Fault Light
2................................................................................................................Battery Negative
3................................................................................................. T To Tach On Drive Motor
4....................................................................................... Battery Positive From Contactor
5......................................................................................... F2 To A2 On Right Drive Motor
6............................................................................................F1 To A1 On Left Drive Motor
7................................................................................. P To Negative Post On Pump Motor


Fault and Flash Codes
SEM300 HELP messages
SEM300 diagnostics are primarily accessible using the PGT EZcal hand-held.
The DIAGNOSTICS/ FUNCTIONS displays are most important in diagnosing problems with input controls:
NEUTRAL/ FWD/ REV/ UP/ DOWN/ LEFT/ RIGHT indicate selected function movements.
FWD LOCKED/ UP LOCKED/ etc indicate a selected movement is blocked (selected before ENABLE
for example).
FAULTY indicates a control has a problem (out of range joystick for example) INTERLOCKED indicates
a movement is blocked due to a machine interlock/ safety limit.
When INTERLOCKED occurs, the INTERLOCKED display (in DIAGNOSTICS/ SYSTEM) is similarly
important in diagnosing the reason - the description is generally clear:
TILTED (see the TILT SHUTDOWN and ELEV TILT SHUTDOWN setups).
OVERLOAD (see platform LOAD estimate and the OVERLOAD/TRIP@ adjustment) HEIGHT (see
platform HEIGHT and the various HEIGHT setups/ MAX limits) ARMGUARD (see HEIGHT/ARMGUARD
setup, which stops lowering for a while) EXTERNAL (vehicle specific cutouts - see vehicle wiring and
design documents) TOO HOT (review controller mounting, and motor ratings).
SINGLE FUNCTIONS (occurs if multiple movements are attempted simultaneously, and not allowed).
LOW BATTERY (see BDI/LOWBATT setups; also controller will shut down before low voltage risks
damage) SEM FIELD (check motor wiring because drive motor field current is not safe - see MOTORS
diagnostics) CHARGER (vehicle specific cutout - charger is connected).
In addition to the diagnostics displays detailed above, SEM300 provides a HELP message display and
associated flash code LED. Various HELP messages can be displayed to indicate different conditions;
the following HELP messages are “information only” - the controller LED does not flash for these:
STARTUP!
STARTING: PLEASE WAIT
Initial setups and tests are occurring (startup time less than one second, generally).
EVERYTHING OK
Ready in platform mode.
GROUND MODE ACTIVE!

Ready in ground mode.
DRIVING!
LIFTING!
LOWERING!
The indicated movement is occurring - machine should be moving as requested by operator.


VEHICLE TILTED
Machine tilted beyond the limits set by ADJUSTMENTS/TILT/Xtrip & Ytrip; some functions may be
prevented.
The following HELP messages have an associated LED flash code - however it is recommended to
always use HELP messages for troubleshooting (via PGT EZcal or Display Module):
CHECK DRIVE CONTROLS! 2/2

CHECK LIFT CONTROLS! 2/2
CHECK STEER CONTROLS! 2/2
A movement function was selected before enable (or is stuck/ selected at power on) A fault with the
control (switch/joystick) can also cause this. NOTE: The relevant controls depend if the controller is
in platform or ground mode.
FACTORY OVERRIDE (fast flashing)

It is essential the controller is calibrated when machine is built (see description at beginning of
document).
IMPORTANT: Never use a machine in factory override; it’s ONLY intended for use during
manufacture! While factory override is active, the LED is rapidly flashed on/off.
FAULT: BAD CONFIGURATION 1/1

Check VEHICLE and MODEL setups (in CHANGE DEFAULTS menu)
FAULT: BAD INTERNAL 5V! 7/1

FAULT:BADINTERNAL12V! 7/5
FAULT: INTERNAL PROBLEM! 7/3
FAULT: INTERNAL SAFETY SWITCH! 7/2
FAULT: INTERNAL STORAGE PROBLEM! 7/6
The controller has detected an internal fault. Remove power and check all wiring; if the fault remains,
the controller may have to be replaced.
FAULT: BATTERY VOLTAGE TOO LOW! 4/4

FAULT: BATTERY VOLTAGE TOO HIGH! 4/4
The battery supply is out of range
FAULT: CHECK ELEVATION SWITCH 6/3

Only relevant if an elevation switch is installed on the vehicle. During calibration, the height at which
elevation switch opens (while lifting) and closes (while lowering), is recorded - a significant difference
is now detected. Check for open- or short-circuit wiring; check for faulty elevation switch; re-calibrate
height if necessary.
FAULT: CHECK HEIGHT1 SENSOR 6/1

FAULT: CHECK HEIGHT2 SENSOR 6/1
A height sensor is giving an out-of-range voltage (below 0.5V or above 4.5V) Check for open- or
short-circuit wiring; replace height sensor if necessary.


FAULT: CHECK HEIGHT SENSORS 6/1

When two height sensors are fitted, both should read the same height at all times Check for loose
sensors; re-calibrate height if necessary
FAULT:CHECKPRESSURESENSOR 6/2
The pressure sensor is giving an out-of-range voltage (below 0.5V or above 4.5V). Check for open-
or short- circuit wiring; replace pressure sensor and re-calibrate load if necessary.
FAULT: ENERGIZED VALVE - CHECK WIRING! 3/1

There is a voltage on one or more valve outputs, when all outputs should be off Check wiring to each
valve coil.
FAULT: LINE CONTACTOR WELDED! 3/2

Check the line contactor tips are not welded; check the power wiring for errors.
FAULT: LINE CONTACTOR OPEN! 3/3

Check the power wiring for errors.
FAULT: MOTOR OVERLOAD! 7/7

Controller motor power protection circuits have activated to protect from extreme overload Check for
short-circuit power wiring; check for a seized motor.
HEIGHT NOT CALIBRATED 1/1

Height must be calibrated in order to use overload, MAX LIFT, MAX DRIVE, etc See CALIBRATE
HEIGHT in SETUPS/HEIGHT SETUPS.
NOT CALIBRATED 1/1

Height and pressure/load must both be calibrated in order to use overload. See CALIBRATE LOAD
in SETUPS/LOAD SETUPS.
RELEASE ENABLE! 2/2

The enable/trigger switch is closed at power-on (or a wiring error is causing the input to be active
always). The enable/trigger switch is closed for too long with no function selected (see TRIGGER
only setup in SETUPS/INTERLOCKS).
SHUTDOWN! 1/1
Check all wiring, including the platform and ground EMS inputs
WAITING FOR CANBUS! 1/1

The vehicle / controller design uses CANbus connected modules (like the PGT CAN joystick
interface, CAN display module, etc); however data is not being received from required devices Check
CANbus wiring; ensure that CANbus wires are correctly pin-to-pin (1-1, 2-2); check power to CANbus
connected modules. Check that the machine chassis is not erroneously shorted to the motor wiring
(for example, due to insulator breakdown in the motor).


In addition to the previous HELP messages, there are the following that repeat any INTERLOCKED
function; for details see the INTERLOCKED description earlier in this document:
INTERLOCKED ARMGUARD 2/2
INTERLOCKED BRAKES 2/3
INTERLOCKED CHARGER 4/4
INTERLOCKED EXTERNAL 2/2
INTERLOCKED FIELD CURRENT 7/7
INTERLOCKED FUNCTIONS 2/2
INTERLOCKED HEIGHT 2/2
INTERLOCKED LOW BATTERY 4/4
INTERLOCKED OVERLOADED 2/2
INTERLOCKED SINGLE FUNCTIONS 2/2
INTERLOCKED TILTED 2/2
INTERLOCKED TOO HOT 4/2
INTERLOCKED TESTMODE 2/2

CHASSIS HARNESS
1 Refer to page 111
2 Refer to page 112

3 Refer to page 113
4 Refer to page 114

CHASSIS HARNESS

CHASSIS HARNESS

CHASSIS HARNESS

CHASSIS HARNESS

SETTING PRESSURES
Steer Pressure
1. Remove cap and install a 0-5000 psi pressure gauge to G Test Port (item 1 page101).
2. Steer one direction until stop both directions pressure should be 1100-1150 psi (75-79 bar).
3. Remove cap (item 4 page 101), for adjustment.
4. Turn relief clockwise to increase pressure and counterclockwise to decrease pressure.
5. Remove pressure gauge and replace cap.
Lift Pressure
1. Install a 0-5000 psi gauge to G Test Port (item 1 page 101).
2. Load capacity in platform.
3. When adjusting lift pressure relief (item 3 page 101, on manifold) platform should just
be able to lift capacity (add 50 lbs to make sure machine will not lift past capacity).
4. Remove pressure gauge.
Hydraulic Pump Pressure

Note: Hydraulic pump pressure is preset by pump manufacturer, to check the pump
pressure follow steps below.
1. Remove pressure hose from pump and install a hose long enough to go into a clean
five gallon container.
2. Install a tee and ball valve at the end of hose going into the bucket.
3. Install a fitting for 500 psi pressure gauge. Make sure ball valve is not
closed completely.
4. Steer machine, pump will come on, slowly close ball valve until pressure equalizes.
Do not close ball valve completely as pump damage will occur. Pressure
should be 3300 psi (227 bar).
5. To adjust pump pressure turn relief (item 2 page 32). Clockwise increases pressure
and counterclockwise decreases pressure. Do not close ball valve
completely.
6. Remove ball valve and hose, reinstall pressure hose, refill hydraulic oil and check for
leaks.

HYDRAULIC SCHEMATIC
Three Cylinders

ELECTRICAL SCHEMATIC

SECTION 10
Options
Section 10 Options
LITHIUM BATTERY
Two Batteries
2
1
1................................................................................................................... Counterweight
2...................................................................................................... 24 Volt Lithium Battery

Section 10 Options
LITHIUM BATTERY
Three Batteries
2 3
1.........................................................................................................Counterweight Large
2......................................................................................................... Counterweight Small
3...................................................................................................... 24 Volt Lithium Battery

Section 10 Options
PERIMETER LIGHTS
1
5 2
3 3
1 2
1..............................................................................................................Red Safety Lights
2................................................... Red Safety Light Brackets w/Double Sided Foam Tape
3............................................................................................................. Blue Safety Lights
4.........................................................................................................Yellow Flashing Light
5........................................................................................... Safety Light Harness Chassis
6.......................................................................... Lower Control Harness for Safety Lights

Section 10 Options
HARNESSES
Perimeter Light Lower Control Tray Harness
Optional
Controller Controller
1 1
Lower Control Tray Relay
1........................................................................................................ Diode 2 amp 600 volt

Section 10 Options
HARNESSES
Perimeter Light Chassis Harness
Optional
Lower Control Tray
B on Controller Relay
Blue Light Right Red Light Rear Red Light Front Blue Light Left
Lights

Section 10 Options
BUMPGUARD
6
7
5
1............................................................................................. Right Hand Bumpguard Rail
2............................................................................................. Bumpguard Override Switch
3............................................................................................Flex Guard and Yellow Cover
4...........................................Tape Switch Front Bumpguard Rail (See Wiring, Next Page)
5....................................................................................................... Front Bumpguard Rail
6................................................................................. Tap Switch (See Wiring, Next Page)
7............................................................................................Flex Guard and Yellow Cover
8................................................................................................Left Hand Bumpguard Rail

Section 10 Options
BUMPGUARD
Wiring
2
1
Upper Controls
1................................................................................................................................. Relay
2.................................................................................................................... Terminal Strip

Section 10 Options
HIGH CAPACITY
S4740E
5
4
3
2
1........................................................................................Front Counterweight And Cover
2.................................................................................................... Center Counterweight 1
3.................................................................................................... Center Counterweight 2
4.......................................................................................................... Rear Counterweight
5...................................................................................................... Serial Number Placard

SECTION 11
Procedures & Adjustments
RECOMMENDED TOOLS
1. Multimeter
2. Set of standard and metric wrenches up to 1 inch and 27 millimeters
3. Green EZ Cal Analyzer
4. Standard and Phillips screwdrivers
5. Standard and metric Allen wrenches
6. 0-5000 psi hydraulic pressure gauge
7. 0-500 psi hydraulic pressure gauge
8. 3/4 inch drive torque wrench capable of 600 ft lbs
9. 1/2 inch drive torque wrench
10. Lifting device suitable of lifting two tons or more
11. Sling capable of lifting 6000 pounds vertically
12. Sledgehammer
13. Ball peen hammer
14. 1 inch aluminum drift punch
15. 1/2 inch aluminum drift punch
16. Feeler gauge
17. Smart Level

BATTERY CHARGER
Operation
1. LED Indicator & Digital Display
Charger will enter charging model when connecting to battery & AC input cable.
Digital display on the front panel will show in
turn: AC XXX (Current AC input voltage), CPU
X.XX (corresponding software version number),
b**(Current charging profile code)
To change the charging profile, press &

hold the Select button for 5 seconds, then press
the Select button to choose the desired profile.
Once selected, press & hold the Select key for 5
seconds, and the charging profile selection will be
completed.
To start EQ mode, press & hold the Select button for 10 seconds, and display will
show EQ mode. The next charging cycle will go into EQ mode. If you want to quit
the EQ mode, hold the Select button for 10 seconds. When display shows OFF, the
charger will quit the EQ mode.
2. Common Mode(Default) & BMS Mode
a. The charger enters BMS mode when being connected to lithium-ion battery through
Can Bus;
b. For safety reason, the charger will flash “bnS” if being reconnected to Lead-acid
battery under a BMS mode;
c. The charger will only charge Lead-acid type battery again if we refresh the charger
through USB port with the desired lead aidc battery charging profile via USB drive.

BATTERY CHARGER
3. Charging Status indicator and digital display
a. % Capacity Percentage Indicator: Display shows charging percentage. e.g. 10, 20,
30, 100 (%)
b. V Charging Voltage Indicator: Display shows charging voltage. e.g. 24.0 (V)
c. A Charging Current Indicator: Display shows charging current. e.g. 36.0 (A)
4. Additional Battery Voltmeter Function
a. B Battery Voltage Indicator: To check battery voltage, disconnect charger AC input

and press “Select” button for 1s. Display shows battery voltage. e.g. 24.0 (V).
Cable Connection
Red: 2V (0.5A Max.)
Brown: CAN H
Black: GND
White: CAN L
CANBUS
LED Light
1. Connect to the positive terminal of the battery
2. Connect to the negative terminal of the battery/BTS-
3. Connect to the BTS+
4,5,6: Interlock Cable (4,6: NO The interlock cables will form an open circuit with no
voltage. 5,6: NC The interlock cable will form a short circuit with no voltage)
7. Connect CANBUS or LED light wire (Optional function)
Warning: Assure the battery connection cable is well connected with the charger
before it is connected to the battery. Otherwise, the battery short circuit may
occur and cause personal injury or damage to the battery.
Fault Indicator
Blinking Fault Cause Solution
Frequency
E01 bAt The battery is not well 1) Check battery connection is correct. 2) Check charger connection is correct.
connected or battery reversely 3) Check each battery is good.
connected or battery damaged.
E02 AC Abnormal AC Power Input 1)CheckACinputcordisconnectedbetweenchargerandACoutlet.
(Voltage) 2) Make sure AC plug is tightly inserted into AC outlet.
E03 Hot Charger High Temperature 1) Charger shuts down and enters protection mode due to charger/environmental
Protection temperature is too high. Please place the charger in a well-ventilated environment.
2) Disconnect the charger and wait for 15-20mins before reconnecting for charging.
E04 bAt Battery High Temperature 1) Charger will reduce current even stop charging to prevent the batter y from
Protection overheating when battery temperature exceeds the preset value.
2) When the battery temperature drops, the charger will restart automatically.
E05 Err Internal error in product Return to the factory for repairing.
E06 bAt Battery Voltage is too high Check and assure that the correct output battery voltage is connected.

BATTERY CHARGER
Profiles
Battery category and program code contrast table/
Numbering Battery Model Battery brand Numbering Battery Model Battery brand
Zenith
Zenith

SETTING PRESSURES
Main Relief Pressure

Refer to drawing on page 30-31.
1. Install a 0-5000 psi pressure gauge to G Test Port.
2. Loosen jam nut on brake release. Turn brake release valve (item 1 on manifold)
clockwise and close fully.
3. Put block to against wheel.
4. Switch platform control select switch to upper controls.
5. Pull out e-stop and drive forward fully checking pressure.
6. Pressure should be 3200 to 3300 psi (55 to 59 bar).
7. If pressure needs adjusted turn brake release valve (item 1) on pump clockwise to
increase and counterclockwise to decrease pressure.
8. Remove gauge from G Test Port and turn brake release (item 1) counterclockwise
completely and tighten jam nut.
Steer Pressure
1. Install a 0-5000 psi pressure gauge to G Test Port.
2. Steer to lock both directions. Pressure should be 1100-1150 psi (75-79 bar).
3. Remove cap (item 11) for adjustment.
4. Turn relief clockwise to increase pressure and counterclockwise to decrease pressure.
6. Replace cap.
Lift Pressure
1. Install a 0-5000 psi gauge to G Test Port.
2. Load capacity in platform. See page 150 for Lift Capacity.
3. When adjusting lift pressure relief (item 4 on manifold), platform should be able to lift
capacity (add 50 lbs to make sure machine will not lift past capacity).

CONTROL BOARD CALIBRATION

EZ230, EZ231, EZ300 & SEM300
Load Calibration
1. Ensure that machine is parked on a firm level surface.
2. Open rear control tray and put a jumper wire between st and bat posts on key switch.
3. At display screen (page 38 – item 4) scroll to access level and enter 2222 code to get
to access level 2.
4. Scroll to setups menu and select Load Setups, then select Calibrate load option.
5. The display will show Redo Dynamic? Yes - for a first time calibration select Yes.
6. Press enter button to confirm that dynamic calibration is needed.
7. The display will show Platform down? Asking for confirmation that the platform is
fully lowered. Check that the platform is fully lowered then press the enter button to
confirm.
8. The display will show Platform Loaded? Asking for confirmation that the platform is
loaded.
9. Load the platform with the calibration load from machine weight list at end of this
procedure and press enter button to confirm platform is loaded.
10. The display will show Please lift…, waiting for the lift switch to be activated to begin
raising the platform (the lift switch must remain activated until platform reaches full
height. If lift switch is released early, the calibration will need to be restarted).
11. When the lift switch is activated the display will show lifting with an increasing count.
The system will monitor changing height as the platform is lifted until the up switch is
released.
Note: a) The counter shows the number of measurements taken during the lift: a
maximum of 500 measurements can be recorded-if the machine lifts too slowly, a
fault can occur when 500 is reached. If so, adjust Setups/Height Samples/Samples@
to a larger time, to increase the delay between each measurement.
Note: b) When the lift switch is released, the control board records the maximum
height of the platform.
12. The display should now show Please Lower. Enable the down switch and keep it
closed until the platform is fully loaded.
Note: a) If the down switch is released early, the calibration will have to be repeated
from the beginning.
13. When the system detects the down switch closed, the display will show Lowering,
and the system will wait for the down switch to be released once the platform is full
lowered.


EZ230, EZ231, EZ300 & SEM300
Load Calibration
14. The load dynamic phase is now complete.
15. The display should now show Redo Loaded? Yes. For the first time calibration, Yes
can be selected. Press the enter button to confirm that loaded calibration is needed.
16. The display will now show Platform Loaded? Asking for confirmation the platform is
loaded, press the enter button to confirm this.
17. The display will now show Please Lift, waiting for the lift switch to be activated to
begin raising platform. Activate the lift switch and keep it engaged until the platform
has reached full height.
18. When the system detects the lift switch activated, the display will show Lift Loaded
with the current height of platform. (From 100% to 0%).
19. After a delay the system will stop the platform lifting and take height and pressure
measurements: the display will show Measuring #XX, this is normal and after
measurement is taken the platform will start lifting again.
20. The lifting… stopping… measuring… lifting process will continue until the platform
reaches full height.
21 When the platform reaches full height (height 100% is shown on the display), release
the lift switch.
22. The display will show Total Data: XX to indicate the number of measurements taken,
then the display will show Please Lower. Activate the down switch and keep it activated
until platform is fully lowered.
23. When the system detects the down switch activated, the display will show Lower
Loaded with the current height (from 100% to 0%).
24. After a delay, the system will stop the platform lowering and take height and pressure
measurements, the display will show Measuring # XX.
25 The lowering…stopping… measuring… lowering process will continue until the

platform is full lowered.
26. When the platform is fully lowered (height 0% is displayed), release the down switch:
the display should show Total Data: XX to indicate the number of measurements
taken. (If the down switch is released before the platform is fully lowered, calibration
must be restarted from the beginning).
27. The calibration Loaded phase is now complete. Remove all weight from platform.
28. The display will now show Redo Empty? Yes. For a first time calibration, yes can be
selected.
29. Press enter to confirm that empty calibration is needed.


EZ230, EZ231, EZ300 & SEM300
Load Calibration
30. The display will show Platform Empty?. Asking for confirmation the platform is empty.
Make sure to remove all the load from platform and press enter to confirm.
31. The display should show Please Lift, waiting for up switch to be activated to begin
lifting the platform. The lift switch needs to be activated until platform is at full height.
A) When the system detects the lift switch activated, the display will show Lift Empty
with the current height (0% to 100%).
B) Similar to Lift Loaded calibration, the lifting…stopping…measuring…lifting will

continue until the platform is fully lifting then the lift switch can be released.
C) The display should show Total Data; XX to indicate the number of measurements
taken.
32. The display will show Please Lower, activate the down switch and keep it activated
until the platform is fully lowered.
33. The display should show Total Data; XX to indicate the number of measurements
taken.
34. The load calibration Empty Phase is now completed.
35. The display will show Cal Date; mm/dd/yy with the mm flashing. Use the date the
calibration was completed.
A) Using the arrow up down to set the month.
B) Using the left and right arrow button to move to date and same procedure to set
the year.
36. The display will show Finished.
37. It is important to push the ESC button to exit the Calibrate Load, if this is not done the
machine will be inoperable.
38. Load calibration is now completed. Put capacity plus 50 lbs back in platform to check
that overload system is operating.
Weight Needed For Load Calibration
S3215L = 670 lbs / 304 kg S4726E = 1000 lbs / 453 kg
S3215E = 500 lbs / 226 kg S4732E = 700 lbs / 349 kg
S3219E = 550 lbs / 249 kg S4740E = 550 lbs /249 kg
S3220E = 900 lbs / 408 kg S4740E High Capacity = 770 lbs/350 kg
S3226E = 550 lbs / 249 kg


EZ230, EZ231, EZ300 & SEM300
Tilt Calibration
1. Make sure machine is on a level surface and rear control tray is closed.
2. At display screen (page 38 – item 4) go to access level and input 2222 for access
level 2 for calibration.
3. Select setups menu, scroll to Tilt Setups, then select Calibrate Level Option.
4. The display will show Yes: Enter, No: ESC, asking if machine is level.
5. Press enter to confirm.
6. The display will now show the current tilt settings. If the calibration was successful
then both x and y tilts should be 0.1 To 0.0.
7. If the tilt readings are not zero in step 6, try the procedure again-press ESC button
and repeat from step 4.
Note: If tilt cannot be calibrated, check the connections to the control board and that
control board is mounted correctly. The tilt sensor is integrated into the control board.


EZ230, EZ231, EZ300 & SEM300
Height Calibration
1. Park machine on level ground in an area you can fully raise the platform. Open rear
control tray and jump between BAT and ST posts on key switch, close rear control
tray.
2. At display screen (page 38 – item 4) scroll to access level and enter “2222” code.
3. Scroll to setups and select Height Menu.
4. The display should show Platform Lowered (see note 1).
5. Press enter button.
6. The display should now show Raise Platform. Raise platform until fully elevated (do
not release or stop raising machine or calibration will need to be started over).
7. Release lift function. Display should show Please Wait momentarily and then show
Lower Platform.
8. Lower the platform completely.
9. Release the lowering function.
10. If calibration was successful the display will request a calibration date. Enter the date
and press enter.
11. Display will show Calibration complete.
12. Press the ESC button to exit the height calibration and remove jumper wire from key
switch.
Note 1. When screen shows Platform Lowered the machine can be moved to get
access to an area to do calibration.

SECTION 12
Maintenance
GENERAL MAINTENANCE
Maintenance Warning
Every person who maintains, inspects, tests or repairs the The potential for accident increases when operating
aerial platform must be qualified to do so. Maintenance an aerial platform that is damaged or malfunction-
functions must be performed by maintenance personnel ing. Death or serious injury can result from such
who are qualified to work on the aerial platform. accidents. Do not operate the aerial platform if it is
damaged or malfunctioning.
Caution Repair all defects before returning the machine to service.
Welding current can be very intense. Damage to elec-
tronic components can result. Connect the ground
clamp as close as possible to the area being welded. General Information
Disconnect the battery cables and any microproces- The parts drawings located in this section are designed
sors and engine control modules before welding on for use as a guide for proper disassembly of the machine
the machine. and components, as well as, for parts replacement.
If it becomes necessary to weld aerial platform com-

ponents as a method of repair, take all precautions to
Danger
Hydraulic fluid escaping under pressure can have
prevent damage to electronic circuitry and devices on enough force to inject fluid into the flesh. Serious
the machine. This includes, but may not be limited to, infection or reaction will result if medical treatment is
disconnecting battery cables and electronic devices. not given immediately. In case of injury by escaping
hydraulic fluid, seek medical attention at once.
Do not modify this aerial platform without prior written
consent of the Snorkel Engineering Department. Modifi- Always refer to the hydraulic system installation drawings
cation may void the warranty, adversely affect stability or and the electrical wiring diagram before removing or
affect the operational characteristics of the aerial platform. disassembling associated parts.
Maintenance Schedules When disassembling or reassembling components, com-
The manufacturer has established a preventative main- plete the procedural step in sequence. Do not partially
tenance schedule to detect any defective, damaged or disassemble or assemble one part, then start on another.
improperly secured parts and provide information regard- Always check your work to assure that nothing has been
ing lubrication and other minor maintenance items. overlooked.
This schedule includes the following: Keep the following in mind when disassembling or as-
sembling the machine.
y Daily Prestart Inspection
y Always be conscious of weight.
y Frequent Inspection and Maintenance – Every 90
Days or 150 Hours y Never attempt to lift heavy objects without the aid of
a mechanical device.
y Annual Maintenance – Every 500 Hours
y Do not allow heavy object to rest in an unstable
The Daily Prestart Inspection must be performed by a condition.
trained operator. All other maintenance and inspection
must be performed by a trained service technician only. y Always make sure the work platform is in the stowed
Retain a copy of these forms for your records. position, blocked or the weight removed by a suit-
able lifting device before removing any components
All placards and decals on the machine must be in place from the machine.
and legible. Use the Placards and Decals parts page in
the Parts manual to check these placards and decals. y When raising a portion of the machine, be sure that
adequate blocking is properly positioned. Do not de-
Snorkel recommends that you make additional copies of pend solely on the lifting device to hold and secure
the preventative inspection and maintenance checklists weight.
for your use in performing these inspections.
y If a part resists removal, check to see if all fasten-
ers, electrical wiring, hydraulic lines, etc., have been
removed or that other parts are not interfering.

GENERAL MAINTENANCE
Parts should be thoroughly inspected before restoring Clean surrounding areas, as well as the opening and
to service at the time of reassembly. Burrs, nicks or fittings before disconnecting air or oil lines. As soon as
scratches may be removed from machines surfaces by a line or component is disconnected, cap or cover all
honing or polishing with a #600 crocus cloth, followed by a openings to prevent the entry of dirt or foreign materials.
thorough cleaning with an approved cleaning solvent, and
blown dry with compressed air. Do not alter the contour New parts should remain in their container until they are
of any part. If this operation does not restore the part to ready to be used.
a serviceable condition, replace the part.
Clearly mark or tag hydraulic lines and electrical wiring
Replace all o-rings, seals and gaskets at reassembly. connections when disconnecting or removing them from
Use new roll pins or cotter pins. Dip all packing rings and the machine. This will assure that they are correctly
seals in hydraulic oil before reassembling in cylinder and reinstalled.
manifolds. Replace any part having imperfect threads.
In general, machines that have been disassembled can Proper assembly is critical to the successful rebuilding
be reassembled by reversing the order of disassembly. of any machine. Carefully, inspect any parts which are
to be reused. If in doubt, replace.
The service life of a machine can be increased by keep-
ing dirt and foreign materials out of the vital components. “Safety First” is a good slogan.
Shields, covers, seals and filters help to keep air and oil
supplies clean. However, these items must be maintained Replace any guards and protective devices that have been
on a scheduled basis in order to function properly. removed to carry out maintenance and repair work.

LUBRICATION POINTS
8
9
9 7
2 7
1,3
4 5,6 10 4 4 10 4
Right Side Left Side
Lubrication King Pins – Item 2

Specific lubricants as recommended by Snorkel, should King pin bearings are self lubricating. Check bearings
be used in maintaining the unit. If in doubt regarding the for signs of damage and excessive wear as outlined
use of lubricants other than those listed, contact Snor- in the maintenance schedule. Do not lubricate king pin
kel Customer Service Department for evaluation and bearings.
recommendation.
Steer Cylinder Ends – Item 3
Anytime the aerial platform is elevated to perform mainte- Lubricate using a petroleum based spray lubricant follow-
nance work, properly position the safety prop as outlined ing the Frequent Inspection and Maintenance schedule.
on the safety prop decal.
Pothole Protectors – Item 4
Pothole protector bearings are self lubricating. Check
Danger bearings for signs of damage and excessive wear as
Pinch points exist on the scissors structure. Death outlined in the maintenance schedule. Do not lubricate
or serious injury will result if the scissors structure pothole protector bearings.
drops onto personnel working within the scissors
arms or under the raised platform. Properly position Hydraulic Oil Reservoir – Item 5
the safety prop before reaching through the scissors The fluid must be visible on the reservoir dip stick/visible
structure. in the sight glass and should be checked with all cylinders
fully retracted.
Refer to the above lubrication illustration for location of
item numbers. The interior of the reservoir should be cleaned each time
the hydraulic oil is changed.
Service all lubrication points as indicated in the Mainte-
nance Schedule and lubrication illustration. Wipe away Any time the hydraulic oil is changed or added, it is ab-
all excess lubricant from exposed surfaces. Over lubrica- solutely necessary that only clean hydraulic oil is used.
tion can collect dirt and foreign matter which acts as an
abrasive. Lubrication of accessory equipment should be Note
in accordance with the manufacturer’s recommendations. If it becomes necessary to add or use an oil other than the
recommended fluid, it is important that it be compatible
Tie Rods – Item 1 and equivalent to the factory fill. Local oil suppliers can
Tie rod bearings are self lubricating. Check bearings for generally furnish this information.
signs of damage and excessive wear as outlined in the
maintenance schedule. Do not lubricate tie rod bearings.

LUBRICATION POINTS
If questions still remain, contact Snorkel Customer Ser- Scissor Arm Bearings – Item 9
vice Department for further information. Scissor arm bearings are self lubricating. Check bearings
for signs of damage and excessive wear as outlined in
Return Filter – Item 6 the maintenance schedule. Do not lubricate scissor arm
The hydraulic oil return filter is mounted on the top of the bearings.
hydraulic oil reservoir.
Batteries – Item 10
The filter element is a throwaway type filter and should be The batteries and battery cables should be checked to
changed after the initial break-in period (approximately assure that the connections are tight and free of corro-
50 hours operation time). sion. Fluid level should be maintained to assure that the
batteries will maintain proper charge.
Check the filter condition during the Frequent Inspection
and Maintenance or more frequently under extreme Check the batteries specific gravity per the maintenance
working conditions. schedule.
When changing the filter element, the oil inside of the The batteries are enclosed within a tray located on the
filter element, should be examined for deposits of metal side of the machine. For access to the batteries when the
cuttings, which if present, could indicate excessive wear machine is lowered, position the machine on a hard level
in some of the system components. surface, unlatch and open tray.
Tray Hinges and Latches – Item 7

Tray hinges bearings are self lubricating. Check bearings Warning
for signs of damage and excessive wear as outlined in Battery acid can damage the skin and eyes. Serious
the maintenance schedule. Do not lubricate tray hinge infection or reaction can result if medical treatment is
bearings. not given immediately. Wear face and eye protection
when working near the batteries.
Slide Pads/Rollers – Item 8
Check slide pads and rollers for excessive wear and Wear rubber gloves and protective clothing to keep acid
replace as required. The slide pads and rollers do not off skin, if acid contacts skin, wash off immediately with
require lubrication. clear water.
Machines with the platform overload system – lubricate Lead-acid batteries produce flammable and explosive
the slide pads with a spray dry-film lubricant as required gases. Never allow smoking, flames or sparks around
for smooth operation before overload calibration. batteries.

BATTERY CARE AND MAINTENANCE
Battery Care and Maintenance without a drain or load, after the surface charge has
The following information about battery care and main- dissipated, is 6.35 volts for a 6 volt battery.
tenance was supplied by Interstate Batteries and is
reprinted here with their permission. 11. Batteries should not be discharged below 20% of
capacity (approximately 1.8 volts per cell under
1. New batteries need to be cycled several times before normal operating load; 1.98 volts open circuit; 1.145
reaching full capacity (20-50 cycles, depending on specific gravity). Proper battery sizing will help avoid
type). Usage should be limited during this period. excessive discharge.
2. Always recharge batteries fully, immediately after 12. Battery chargers should be sized to fully charge
use. Batteries perform best when they are fully batteries in an eight hour period. Chargers should
charged. More capacity and longer life will result from be kept in proper operating condition.
this practice.
13. Do not use a mismatched charger of any type; i.e., a
3. The deeper the discharge, the fewer number of cy- 12 volt charger on a 24 volt pack or a 24 volt charger
cles a lead-acid battery will deliver. Deep discharges on a 12 volt pack. An undersized charger will never
deteriorate the battery quicker than lighter shallow get the job done, no matter how long it tries. An
cycles. oversized charger will cause excess gassing and
heat that could possibly result in a battery meltdown
4. Battery cables should be intact and connectors kept and/or explosion.
tight at all times. Systematic inspection is recom-
mended. 14. Never charge a lead-acid battery with a sealed (gel
cell) battery charger. The lead-acid battery needs
5. Vent caps should be kept in place and tight during higher voltage to finish its charge. Without it the bat-
vehicle operation and battery charging. tery will never come back to 100% and sulfation can
occur.
6. Batteries should be kept clean – free of dirt and cor-
rosion – at all times. Always keep the top of batteries 15. Always allow batteries to cool off after charging.
clean. A film on top of the battery can cause the The cooling time is very important because heat is
current to migrate between the posts, accelerating generated during the recharge and discharge cycles.
self discharge. Without the cooling time the heat grows, accelerat-
ing grid corrosion which is one of the major causes
7. Never let the electrolyte level of a lead-acid battery fall of battery failure. Charging practice should enable
below the plates. Lack of maintaining the electrolyte batteries to cool before use.
in a lead-acid battery causes damage to the exposed
portion of the plate which reduces capacity. 16. Deep cycle batteries need to be equalized periodi-
cally. Equalizing is an extended, low current charge
8. Always check electrolyte level before charging. Do performed after the normal charge cycle. It helps keep
not add water to individual cells unless plates are cells in balance. Actively used batteries should be
exposed. Batteries should be watered after charging equalized once per week. Manually timed chargers
unless the plates are exposed before charging. If ex- should have the charge time extended approximately
posed before charging, the plates should be covered 3 hours. Automatically controlled chargers should
by approximately 1/8″ of water. Check water level be unplugged and reconnected after completing a
after charging. Water should be kept 1/4″ below the charge cycle.
bottom of the fill tube in the cell cover.
17. In situations where multiple batteries are connected
9. Water used to replenish batteries should be distilled in series, parallel or series-parallel, a replacement
or treated to not exceed 200 T.D.S. (total dissolved battery’s should be of the same size, age and usage
solids... parts per million). Particular care should be level as the companion batteries. Do not put a new
taken to avoid metallic solids (iron). battery in a pack that has 50 or more cycles. Either
replace all the batteries with new batteries or install a
10. A fully charged battery will give you the best and lon- good used battery’s in place of the bad. New batteries
gest service. Be sure the batteries are fully charged should be given a full charge before use.
before testing or using. A fully charged battery,

BATTERY CARE AND MAINTENANCE
18. Periodic battery testing is an important preventative 23. Inactivity can be harmful to deep cycle batteries. If
maintenance procedure. Hydrometer readings of they sit for several months, a “boost” charge should
each cell (fully charged) give an indication of balance be given – more frequently in warm climate (about
and true charge level. Imbalance could mean the once a month) than in cold (every 2-3 months).
need for equalizing and is often a sign of improper
charging or a bad cell. Voltage checks (open circuit, 24. Never store a battery in a discharged state. The
charged and discharged) can locate a bad cell or sulfate that forms during discharge can make the
weak battery. Load testing will pick out a bad cell battery impossible to recharge fully.
when other methods fail. The point is to look for the
abnormal. A weak cell or battery will cause premature Battery Charger
failure of companion cells or batteries respectively. The aerial platform is equipped with an onboard automatic
battery charger. This charger has an electronic circuit that
19. As batteries age, their maintenance requirements will completely recharge the batteries and automatically
change, Generally their specific gravity is higher and turn off after the charge cycle is completed.
gassing voltage goes up. This means longer charging
time and/or higher finish rate (higher amperage at the The charging cycle may last 1 1/2 to 18 hours depending
end of charge). Usually, older batteries need to be on the state of charge of the batteries. If the charging
watered more often and their capacity decreases. cycle should exceed 18 hours without the batteries being
fully recharged, the charger should be shut off and the
20. “Opportunity charging”, a short partial charge during batteries should be checked.
an extended duty cycle, is a controversial subject.
Generally, the practice is a “crutch” to make up for General Charging Cautions
undersized batteries. The correct approach is to in- 1. Do not recharge batteries unless Electrolyte level
stall adequate battery capacity. If this is impossible has been checked. Operate charger in accordance
because of lack of space in the battery compartment with the battery charging instructions outline in this
or extreme operating conditions (24 hour intermittent manual. Place the battery disconnect switch in the
use, as an example), “opportunity charging” is better off position before charging batteries.
than excessive battery discharging. However, the
practice can cause batteries to overheat, require 2. Do not smoke or introduce a flame or spark in the
more watering and usually will shorten battery life. charging area.
“Opportunity charging” is a trade off; something to
avoid if possible. One charging cycle per day is
preferable. Warning
Batteries give off hydrogen and oxygen that can com-
21. Extreme temperatures can substantially affect battery bine explosively. Death or serious injury can result
performance and charging. Cold reduces battery from a chemical explosion. Charge the batteries only
capacity and retards charging. Heat increases water in a well ventilated area away from sparks or flame.
usage and can result in overcharging. Very high tem-
perature can cause “thermal run away” which may 3. Use protective face and eye equipment when check-
lead to an explosion or fire. If extreme temperature ing the condition of charging batteries.
is an unavoidable part of an application, consult a
battery/charger specialist about ways to deal with
the problem.
22. An overly discharged battery might need to be cycled a

few times before it can recover fully. If a battery begins
to heat before coming up to a full charge, it might be
necessary to discharge the battery and recharge it a
few times. The charge and discharge cycle might help
the current acceptance of the battery and facilitate its
recovery to a usable condition.

MAINTENANCE SCHEDULE
Prestart Inspection Checklist
Item Inspect For P F R
Operator’s Manual In manual holder, all pages readable and intact
Electrical System
Battery fluid level Proper level
Battery terminals Clean, connectors tight
Battery charger Proper operation
Cables and wiring harness No wear or physical damage
Hydraulic System
Fluid level Visible in sight glass/on dipstick with platform stowed
Hoses, tubes and fittings No leaks, all fittings tight
Free-wheeling valve In normal operation position. Side mount CW/Back mount CCW
Diagnostic Center Display Displays operating time/battery power
Tires and Wheels Good condition
Ground Strap In place and securely fastened
Lower Control Station
Operating controls Proper operation
Emergency stop Shuts off lower controls/proper operation
Lowering alarm Sounds when platform lowers
Lowering interrupt – CE/AS/NZS Sounds when platform lowers/proper operation
Pothole Protection Interlock Proper operation
Emergency Lowering Proper operation
Safety Prop No damage or deformation
Flashing/Perimeter Light – option Proper operation
Pipe Rack – option No damage or deformation. Proper operation
Panel Carrier – option No damage or deformation. Proper operation
Snorkel Guard – option No damage or deformation. Proper operation
Bumpguard – option No damage or deformation. Proper operation
Airline to platform – option No damage or deformation. Proper operation
Inverter – option No damage or deformation. Proper operation
Structures
Weldments – Chassis/platform/etc. Welds intact, no damage or deformation
Rollers and slide blocks In place, no damage or deformation
Fasteners In place, tight, and no damage
Upper Control Station
Guardrail system Welds intact, no damage or deformation
All fasteners in place, no loose or missing parts
Platform extension lock(s)/handles Proper operation, no damage or deformation
Brakes Proper operation
Operating controls Proper operation
Emergency stop Shuts off upper controls
Lowering alarm Sounds when platform lowers
Drive motion alarm Sounds when aerial platform drive function is operated
Battery condition indicator Proper operation
Horn Sounds when activated
Placards and Decals In place and readable
Maintenance Table Key: P = Pass, F = Fail, R = Repaired
Performed by: Date:
Model: Serial Number:

Frequent Inspection and Maintenance – Every 90 Days or 150 Hours
Item Procedure Information P/F/R

Electrical System
Batteries Clean terminals, check electrolyte Add distilled water
levels and cable connections if necessary
Cables and wiring harness Check for wear and damage
Battery charger Check for proper operation Ensure batteries are fully
charged
Hydraulic System
Hydraulic fluid condition Visually inspect a sample taken from Above 10°F (-12°C)
the center of the reservoir. Do a lab test ISO VG32
if necessary. Flush system and replace Below 10°F (-12°C)
fluid as necessary. ISO VG15
Fluid reservoir Check for leaks
Return filter Replace after the first 50 hours, every
90 days or 150 hours thereafter
Inspect filter for foreign matter that
could indicate component wear
Hoses, tubes, and fittings Check for leaks, blistering, cracks, etc.
Fluid level Fill with proper fluid, visible in sight See above
glass/on dipstick with platform stowed
Filler cap Check for wear and securely fasten
Free-wheeling valve Fully closed
Motor and pump assembly Check for damage and leaks
Check for proper operation
Structures
Weldments Check for damage and cracked welds
Slide pads/blocks Check for wear and proper operation Do not lubricate
Fasteners Verify that all fasteners are in place
and are tight
Scissor pins/king pins Check for damage and cracked welds
Wheels and Tires Check for wear and damage
Retorque castle nuts to 150 ft lb
Steering Cylinder – Fasteners Check for cylinder damage and leaks
and Linkage Check for proper operation
Scissor Structure Check for damage and cracked welds
Pivot pins, snap rings, bolts Check for wear and damage, or
and nuts missing components
Lift cylinder and valves Check for wear/damage/leakage and
proper operation
Emergency lowering valve Check for proper operation
Hoses, tubes, and fittings Check for leaks, blistering, cracks, etc.
Cables and wiring harness Check for wear and damage
Safety prop Check for damage and deformation
Parking Brakes Check for leaks and proper operation
Ground Strap In place and securely fastened
Pothole Protectors
Interlock and alarm Check for damage and proper operation
Linkage/skid pivot points Check for damage and proper operation


Swing-out Trays
Hinges and latches Check for damage and proper operation
Placards and Decals
Check for damage and readability
Order replacements as necessary Refer to Parts Manual
Operator’s Manual Proper manual in document holder
Platform
Guardrail system Welds intact, no damage or deformation
All fasteners in place, no loose or
missing parts
Platform floor Check for damage and deformation
Clean to prevent slip and fall hazards
Platform extension Check for damage and deformation
Smooth operation
Check for proper operation of
lock(s) and handles
Swing-down rails–if equipped Verify that all fasteners are in place
and that the rails fold down properly.
Entry doors Check for damage and deformation
Check for proper operation
Lanyard anchors Check for wear and damage
Emergency Lowering System Check for proper operation
Lower Controls
Operating controls Check for smooth operation and Refer to Operator’s Manual
proper speed for function speeds
Emergency stop Shuts off power to lower controls
Lowering alarm–if equipped Verify that alarm sounds while the plat-
form is lowering
Lowering interrupt – CE only Verify that the platform stops lowering
when it reaches about 1.8 m (6′)
Control selector switch Check for proper operation In the lower controls position,
the upper controls should not
be functional.
Lift capacity Check lift function at maximum Maximum Load
S3215L 670 lb (305kg)
load capacity S3215E 600 lb (273 kg)
S3219E 550 lb (250 kg)
S3220E 900 lb (409 kg)
S3226E 500 lb (227 kg)
S4726E 1000 lb (455 kg)
S4732E 700 lb (318 kg)
S4740E Standard Capacity
550 lb (250 kg)
High Capacity
770 lb (350 kg)
While the platform is loaded, raise If the cylinder or holding valve
the platform and with a pen, mark the leaks, remove the machine
chassis next to the slide pad. Mark on from service and correct the
the side of the pad toward the front of cause of the hydraulic leak
the chassis. Wait for 15 minutes to de- before further operation.
termine if the lift cylinder is drifting. If the
slide pad covers the mark, the cylinder
or holding valve is leaking.


Overload system test Check the lift function at 120% maxi- 120% Maximum Load
CE machines only mum load capacity. Start the test with S3215L 366 kg (805 lb)
the platform fully lowered. Verify that S3215E 327 kg (720 lb)
the lift function cuts out automatically, S3219E 300 kg (660 lb)
the alarm sounds and the red light on S3220E 490 kg (1080 lb)
the control panel flashes before the S3226E 272 kg (600 lb)
platform reaches an elevation of ap- S4726E 544 kg (1200 lb)
proximately 1.8 m (6′). S4732E 381 kg (840 lb)
S4740E Standard Capacity
300 kg (660 lb)
High Capacity
420 kg (924 lb)
Battery disconnect switch Shuts off all controls
Upper Controls
Operating controls Check for smooth operation and
proper speed
Parking brakes Proper operation
Emergency stop Shuts off power to upper controls
Lowering alarm–if equipped Verify that alarm sounds while the plat-
form is lowering
Drive motion alarm Verify that alarm sounds while chassis
–if equipped is in motion
Electrical power outlet Check for proper operation of outlet
and GFCI
Travel speed Verify proper travel speed
High Drive
Platform Lower than 6 ft (1.8 m) 2.0 mph = 50 ft in 17 secs
0 to 2 mph (0 to 3.2 km/h) (3.2 km/h = 15.2 m in 17 secs)
Low Drive
Platform Higher than 6 ft (1.8 m) 0.4 mph = 50 ft in 85 secs
0 to 0.4 mph (0 to 0.6 km/h) (0.6 km/h = 15.2 m in 85 secs)
Horn Check for wear and damage
Battery condition indicator Check for proper operation
Options
Flashing light Check for proper operation


Level Sensor Interlock Test A. Park the machine on a level surface. Place a smart level on the
chassis in the front-to-back direction. Zero the level.
B. Elevate the front tires to the approximate height as follows:

S3215L/S3215E/S3219E............................................. 3 3/8″ (86 mm)
S3220E/S3226E/S4726E/S4732E............................ 4 3/4″ (121 mm)
S4740E and S4740E Electric Drive........................... 4 3/4″ (121 mm)
S4740E High Capacity............................................... 4 1/2″ (114 mm)
Verify the chassis inclination is no more than:
S3215L/S3215E/S3219E
S3220E/S3226E/S4726E/S4732E................................... 3.7 degrees
S4740E/S4740E Electric Drive......................................... 3.7 degrees
S4740E High Capacity...................................................... 3.0 degrees
Verify the platform will raise and lower through its full range of motion.
C. Elevate the front tires to the approximate height as follows:

S3215L............................................................................. 4″ (102 mm)
S3215E/S3219E........................................................ 4 1/8″ (105 mm)
S3220E/S3226E/S4726E/S4732E.................................. 6″ (152 mm)
S4740E/S4740E Electric Drive........................................ 6″ (152 mm)
S4740E High Capacity............................................... 5 7/8″ (148 mm)
Verify the chassis inclination is between 4.2 and 4.4 degrees and between
3.7 and 3.9 degrees for the S4740E High Capacity. Verify that the lift
function cuts out automatically and the alarm sounds before the platform
reaches an elevation of 6′ (1.8 m). All drive functions must also cut out.
D. Repeat steps B and C elevating the rear tires.
E. Place the smart level on the chassis in the side-to-side direction. Zero
the level. Elevate the front tires on the right side of the machine to the
approximate height as follows:
S3215L ANSI..................................................................... 1″ (25 mm)
S3215L CE/AU............................................................... 3/4″ (19 mm)
S3215E/S3219E/S3220E/S3226E................................. 3/4″ (19 mm)
S4726E/S4732E.......................................................... 1 1/8″ (29 mm)
S4740E/S4740E Electric Drive/S4740E High Capacity
..................................................................................... 1 1/8″ (29 mm)
Verify the chassis inclination is no more than 1.8 degrees, 1.2 degrees
on the S3215L/S4740E/S4740E Electric Drive/S4740E High Capacity.
Verify the platform will raise and lower through its full range of motion.


Level Sensor Interlock Test F. Elevate the front tires on the right side of the machine to the approx-
imate height as follows:
S3215L ANSI................................................................ 1.25″ (32 mm)
S3215L CE/AU.................................................................. 1″ (25 mm)
S3215E/S3219E/S3220E/S3226E.................................... 1″ (25 mm)
S4726E/S4732E.......................................................... 1 3/4″ (44 mm)
S4740E/S4740E Electric Drive/S4740E High Capacity
..................................................................................... 1 3/4″ (44 mm)
Verify the chassis inclination is between 2.2 and 2.4 degrees, 1.7 and
1.9 degrees on the S3215L/S4740E/S4740E Electric Drive/S4740E High
Capacity. Verify that the lift function cuts out automatically and the alarm
sounds before the platform reaches an elevation of 6′ (1.8 m). All drive
functions must also cut out.
G. Repeat steps E and F for the left side of machine.
H. Adjust/replace the level sensor as required.
Performed by: Date:

Annual Maintenance –Every 500 Hours

Frequent Maintenance Checklist Complete Frequent Maintenance
Hydraulic System
Hydraulic fluid condition Drain, flush, and clean hydraulic system. Above 10°F (-12°C)
Refill with new fluid. ISO VG32
Below 10°F (-12°C)

ISO VG15
Return filter Replace Refer to Parts Manual for

filter part number
System pressures Check system relief pressure System Relief Pressure

S3215L and S4740E Only
3,200 to 3,300 psi
(220 to 227 bar)
System Relief Pressure

2,900 to 3,100 psi
(200 to 214 bar)
Performed by: Date:

MAJOR REPAIRS
Date Part Number Part Description Repair Performed

FILTER SERVICE INTERVALS
First 50 Hours of Service, then Every 90 Days or 150 Hours of Service

FILTERS SNORKEL PART NUMBERS
Suction Filter 6091783
Hydraulic Filter 114067-002
500 Hour Service

Hydraulic Filter 114067-002

SECTION 13
Schematics
HYDRAULIC SCHEMATIC
All Models Except S4740E

HYDRAULIC SCHEMATIC
S4740E

HYDRAULIC SCHEMATIC

S4740E
ANSI and CSA

S4740E
CE and AS

ANSI
Using Single Angle Transducer

S E C T I O N 9 – S C H E M AT I C S
ANSI
Using Pendant 1502836

ANSI
With Telematics Option

ANSI
Without Telematics Option

AS and CE
Using Single Angle Transducer

CE
Without Telematics Option

SECTION 14
Appendices
APPENDIX A - GLOSSARY
aerial platform – a mobile device that has an adjustable position platform, maximum wheel load – the load or weight that can be transmitted through
supported from ground level by a structure. a single wheel to the floor or ground.
ambient temperature – the air temperature of the immediate environment. MEWP – Mobile Elevating Work Platform.
authorized personnel – personnel approved as assigned to perform specific Minimum Safe Approach Distance (M.S.A.D.) – the minimum safe distance
duties at a specific location. that electrical conductors may be approached when using the aerial platform.
base – the relevant contact points of the aerial platform that form the stability operation – the performance of any aerial platform functions within the scope
support (e.g. wheels, casters, stabilizers). of its specifications and in accordance with the manufacturer’s instructions,
the users work rules, and all applicable governmental regulations.
battery tray – a swing-out compartment that holds all, or some, of the
machine batteries. operator – a qualified person who controls the movement of an aerial platform.
center of gravity – the point in the aerial platform around which its weight personal fall arrest system – a fall protection system that is used while
is evenly balanced. working on an unprotected edge (such as a roof top with no guardrail). This
system includes a harness, lanyard or other connecting device, a fall arrestor,
chassis – the integral part of the aerial platform that provides mobility and an energy absorber or decelerator, an anchorage connector, and a secure
support for the scissors structure. anchorage such as a building beam, girders or columns. An aerial platform
is not a fall arrest anchorage.
control valve tray – a swing-out compartment that holds the control valve,
freewheeling valve, hand pump, and the diagnostic display. platform – the portion of an aerial platform intended to be occupied by
personnel with their tools and materials.
fall protection – a system to protect against falls that may include either a
fall restraint or personal fall arrest system as required by national or local platform height – the vertical distance measured from the floor of the plat-
regulations and standards. form to the surface upon which the chassis is being supported.
fall restraint – a system that is used while working on a boom lift within pothole protection interlock – a safety feature that sounds an alarm and
the boundaries of platform guardrails to provide restraint from being pro- automatically stops the platform raise function if the pothole protection skids
jected upward from the platform. This system includes a harness or belt, are prevented from lowering properly.
lanyard, and a lanyard anchor. Although federal regulations, OSHA, ANSI,
and Snorkel do not require the use of additional fall protection beyond the pothole protection system – a mechanical tip-over prevention system
platform guardrails on scissor lift aerial platforms, local, state, or employer consisting of skids along the bottom of both sides of the chassis which lower
rules may require their use. as the platform is raised.
floor or ground pressure – the maximum pressure, expressed in pounds prestart inspection – a required safety inspection routine that is performed
per square inch, a single wheel concentrates on the floor or ground. daily before operating the aerial platform.
free-wheeling valve – a needle valve that, when adjusted open, allows qualified person – a person, who by reason of knowledge, experience, or
hydraulic fluid to flow through the wheel drive motors. This allows the aerial training is familiar with the operation to be performed and the hazards involved.
platform to be pushed or towed without damage to the drive motors.
rated work load – the designed carrying capacity of the aerial platform as
gradeability – the maximum slope that the aerial platform is capable of travel. specified by the manufacturer.
ground fault circuit interrupter (GFCI) – a fast-acting circuit breaker that safety prop – a bar that when properly positioned mechanically prevents
opens to stop electrical circuit flow if it senses a very small current leakage the platform from lowering.
to ground. The GFCI is used to protect personnel against a potential shock
hazard from defective electrical tools or wiring. stow – to place a component, such as the platform, in its rest position.
guardrail system – a vertical barrier around the platform to prevent per- turning radius – the radius of the circle created by the wheel during a 360°
sonnel from falling. turn with the steering wheels turned to maximum. Inside turning radius is the
wheel closest to the center and outside turning radius is the wheel farthest
hazardous location – any location that contains, or has the potential to con- from the center.
tain, an explosive or flammable atmosphere as defined by ANSI/NFPA 505.
unrestricted rated work load – the maximum designed carrying capacity of
hydraulic tray – a swing-out compartment that holds the hydraulic pump, the aerial platform allowed by the manufacturer in all operating configurations.
fluid reservoir and the fluid filter.
upper controls – the controls located on or beside the platform used for
level sensor – a device that detects a preset degree of variation from perfect operating some or all of the functions of the aerial platform.
level. The level sensor is used to sound an alarm if operating on a slope
greater than the preset value. wheelbase – the distance from the center of the rear wheel to the center
of the front wheel.
lower controls – the controls located at ground level for operating some or
all of the functions of the aerial platform. working envelope – the area defined by the horizontal and vertical limits
of travel that the platform may be positioned in.
manufacturer – a person or entity who makes, builds or produces an
aerial platform. working height – platform height plus six feet (1.8 meters).
maximum travel height – the maximum platform height or the most adverse
configuration(s) with respect to stability in which travel is permitted by the
manufacturer.

APPENDIX B - PROGRESSIVE TILT
Model At Platform Height Maximum Slope Side-to-Side Maximum Slope Front-to-Rear
6′ 4° 4°
S3215L 13.5′ 2.7° 4°
15′ 1.2° 4°
7′ 4° 4°
S3215E 12.5′ 3.7° 4°
15′ 1.5° 4°
9′ 4° 4°
S3219E 16′ 1.5° 4°
19′ 0.7° 4°
9.5′ 4° 4°
S3220E 16.5′ 1.3° 4°
20′ 1.0° 4°
12′ 2.5° 4°
S3226E
20.5′ 1.5° 4°
04- Serial Numbers
26′ 0.5° 4°
12′ 2.5° 4°
S3226E
20.5′ 1.5° 4°
01- Serial Numbers
26′ 1.5° 4°
12′ 4° 3.5°
S4726E 21.5′ 2.5° 3.5°
26′ 1.2° 3.5°
15.5′ 4° 4°
S4732E 27.5′ 2.0° 4°
32′ 1.2° 4°
18.5′ 4° 4°
S4740E
40′ 1.5° 4°
S4740E 18.5′ 4° 3°
High Capacity 40′ 1.5° 3°

Local Distributor / Lokaler Vertiebshändler / Distributeur local
El Distribuidor local / ll Distributore locale
EUROPE, MIDDLE EAST

AFRICA & ASIA
PHONE: +44 (0) 845 1550 058
FAX: +44 (0) 845 1557 756
NORTH & SOUTH AMERICA

PHONE: +1 785 989 3000
TOLL FREE: +1 800 255 0317
FAX: +1 785 989 3070
AUSTRALIA
PHONE: +61 1300 700 450
FAX: +61 2 9609 3057
NEW ZEALAND
PHONE: +64 6 3689 168
FAX: +64 6 3689 164

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SERVICE & MAINTENANCE

Regard all conductors as energized.

Allow for electrical wire sag and aerial platform sway.

Section 1 General Information

Section 3 Hydraulic Components

Section 4 Electrical Components

Slab Scissors – 1503854-000 June 2023 3

Section 5 Chassis Components

Section 6 Drive System Components

Section 9 S4740E Electric Drive

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Setting Pressures.......................................................................................................... 115

Section 11 Procedures & Adjustments

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6 June 2023 Slab Scissors – 1503854-000

Emergency Lowering Lever

Control Valve Tray Battery Tray Tie-Down/Lifting Lugs

Emergency Lowering Handle

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CHASSIS COMPONENT LOCATION

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SERIAL NUMBER LOCATIONS

Right Front of Chassis

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WIRE CODE AND FUNCTION CHART

P1-1 5 Volt To Joystick (Low Current) P4-1 Ground Control Input

Slab Scissors – 1503854-000 June 2023 11

BMD Main Boom Down mm Millimeters

OPERATOR’S MANUAL PROCEDURES

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* Refer to Operator’s Manual (1500834) Chapter 4 – Safety

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* Refer to Operator’s Manual (1500834) Chapter 4 – Safety

Slab Scissors – 1503854-000 June 2023 15

* Refer to Operator’s Manual (1500834) Chapter 4 – Safety

16 June 2023 Slab Scissors – 1503854-000

* Refer to Operator’s Manual (1500834) Chapter 4 – Safety

Slab Scissors – 1503854-000 June 2023 17

* Refer to Operator’s Manual (1500834) Chapter 4 – Safety

18 June 2023 Slab Scissors – 1503854-000

* Refer to Operator’s Manual (1500834) Chapter 4 – Safety

Slab Scissors – 1503854-000 June 2023 19

* Refer to Operator’s Manual (1500834) Chapter 4 – Safety

20 June 2023 Slab Scissors – 1503854-000

* Refer to Operator’s Manual (1503332) Chapter 4 – Safety

Slab Scissors – 1503854-000 June 2023 21

HYDRAULIC POWER UNIT SPECIFICATIONS

Relief Valve.............................................................................................................3600 psi

Electric Motor.............................................................................24 Volts DC 4.0 hp/3.0 kw

Gear Pump...................................................1.5 gpm at 1200 rpm (5040 cc/r at 1200 rpm)

22 June 2023 Slab Scissors – 1503854-000

DRIVE MOTOR SPECIFICATIONS

S3215L, S3215E, S3219E

S4726E, S4732E, S4740E

Slab Scissors – 1503854-000 June 2023 23

BATTERY CHARGER SPECIFICATIONS

Nominal DC Output Voltage....................................................................................24 volts

Maximum DC Output Voltage..................................................................................34 volts

Maximum Output Current...................................................................................... 30 amps

Minimum Interlock Current.................................................................................... 10 amps

AC Input Voltage..................................................................................100 or 240 volts AC

Nominal AC Input Voltage......................................................... 120 Volts AC/230 volts AC

Maximum AC Input Current................................................................................ 10.5 amps