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A R T I C L E I N F O A B S T R A C T
Handling Editor: Cecilia Maria Villas Bôas de There is a vast amount of academic research on industry decarbonization in the cement and steel industries, but a
Almeida systematic mapping of the relevant literature is missing to date. Filling this gap, we analyze the directions of
innovation in the field by (1) creating data sets containing academic literature on industry decarbonization, by
Keywords: (2) structuring the identified articles topically using a topic modeling approach, and by (3) quantifying the
Cement industry
publication volume by the underlying decarbonization option over time. Results show that research on cement
Iron and steel industry
and steel production has long focused on efficiency improvements and has only recently shifted toward solutions
Industry decarbonization
Deep decarbonization that allow for the industries’ deep decarbonization. While research on the latter still has to translate into
Topic modeling measurable deployment of clean production technologies, trends in the energy consumption and emission in
Latent dirichlet allocation tensity of the production processes point toward a positive but stagnating effect of past efficiency-focused
research.
1. Introduction a further increase: C. Chen et al. (2022) show that emissions from
cement increased on average by 3.7% annually between 1990 and 2019;
Climate change mitigation demands a low-carbon transition in all for steel, Wang et al. (2021) calculate that emissions between 1990 and
sectors, including manufacturing. Among the different manufacturing 2015 increased on average by 2.9% annually; Van Ruijven et al. (2016)
industries, energy-intense basic materials are the most emission intense. forecast future emissions for both industries given different levels of
Cement and steel1 cause particularly high emissions, each contributing carbon pricing.
7–8% of global CO2-eq emissions (GCCA, 2021; IEA, 2020; IPCC, 2015; Five types of decarbonization options bear the potential to further
Wang et al., 2021). This is not least due to a significant increase in reduce the direct emissions from cement and steel production: (1) in
production of both materials since the Second World War (Van Ruijven crease of process/system efficiencies, (2) shift toward electricity-based
et al., 2016). In the period between 1950 and 2021, global cement processes (electrification), (3) shift toward alternative fuels, (4) car
production increased by a factor of 30 (or 4.9% per year on average) bon capture and storage (CCS/CCU), and (5) shift to alternative raw
(Andrew, 2019; U.S. Geological Survey, 2023; 2017), and steel pro materials. Despite research on all five options in the context of cement
duction increased by a factor of 17 (or 4.1%) (Wang et al., 2021; and steel production, there is still uncertainty when it comes to the
Worldsteel, 2022). Although emissions are stagnating in Europe and technological maturity as well as the timing of commercial availability
recently in China (see, e.g., Worldsteel (2021) and Wu et al. (2022)), of the different options and accordingly their role in the future
capacity increases in other emerging economies could potentially lead to decarbonization.
* Corresponding author. Energy and Technology Policy Group, ETH Zurich, Clausiusstrasse 37, 8092, Zurich, Switzerland.
E-mail address: paul.tautorat@gess.ethz.ch (P. Tautorat).
1
In the remainder of this article, the production of steel also includes the production of the precursor iron.
https://doi.org/10.1016/j.jclepro.2023.137055
Received 23 December 2022; Received in revised form 13 March 2023; Accepted 31 March 2023
Available online 7 April 2023
0959-6526/© 2023 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
P. Tautorat et al. Journal of Cleaner Production 407 (2023) 137055
To inform the research around both industries’ future decarbon has been achieved in the past, driven by a combination of measures. In
ization, we address the following question in the remainder of this the case of cement, the largest reductions can be traced back to effi
paper: To what extent are different decarbonization options for cement and ciency improvements in the shift from wet to dry processing (see Fig. 1b)
steel covered by academic research?2 We do so by mapping out and sub (GCCA, 2021; Habert et al., 2020), or the introduction of waste heat
sequently analyzing the literature on the decarbonization of the cement recovering pre-calciners and pre-heaters (Worrell et al., 2000), alter
and steel industries using a computer-assisted unsupervised topic native fuels as the move away from CO2-intense fuels like coal (Kääntee
modeling approach. Section 2 presents a background to the emissions et al., 2004; Rahman et al., 2015), and the change in raw materials used
and mitigation options for both industries and the applied methodology. from traditional rich-in-clinker Portland cement to blended mixes (e.g.,
In Section 3, the results are shown and decarbonization pathways dis see the 27 common cement types in EN 197–1 (DIN Deutsches Institut
cussed for both industries and then compared. In Section 4, conclusions für Normung e. V, 2011)), leading to an overall reduction of the clinker
are drawn from the previous discussion. content (see Fig. 1a). In the case of steel, emission reductions (cf. Fig. 2a)
were also driven by incremental improvements of various process steps
2. Materials and methods (e.g. BOF gas recovery or heat recovery) (de Beer et al., 1998) and in the
case of secondary steel production in EAFs particularly by an increase in
In the following, an overview of emissions from cement and steel the use of recycled steel4 (cf. Fig. 2b and Wang et al. (2021)). For the US,
production (Section 2.1) is presented, followed by an outline of existing Worrell et al. (2001a) quantify emission reductions for more than 50
studies on reducing emissions (Section 2.2), and a discussion of the distinct measures grouped by production step (e.g., sintering, coke
linear model of innovation (Section 2.3). The analysis conducted in the making, iron making in BFs, steelmaking in EAFs, steelmaking in BOFs).
present paper followed a two-step process. First, we developed a The decline of specific CO2 emissions, however, has stagnated in the
decarbonization framework for the manufacturing sector (Section 2.4). last few decades for cement and steel in industrialized countries, as the
We did so in order to group the identified literature into mutually potential for efficiency improvements is largely exhausted (Habert et al.,
exclusive decarbonization options defined in the framework. Second, we 2020), and the potential for a further increase in clinker substitution and
compiled a data set on industry decarbonization research for cement and steel recycling is cumbersome. The latter requires efforts along the
steel and analyzed it using topic modeling (Section 2.5). whole value chain beyond just the manufacturing itself (see, e.g., Habert
et al. (2020) for the case of cement). In addition, process emissions from
certain production steps are difficult to reduce. For Portland clinker, the
2.1. Emissions from cement and steel production
calcination of calcium carbonate (CaCO3) yielding calcium oxide (CaO)
leads to roughly 0.5 tons of CO2 per ton of clinker produced (CaCO3 →
While on average globally the production of one ton of cement emits
CaO + CO2), depending on the ratio of calcium oxide to other silicon,
about 0.63 tCO2-eq/tcement directly (GCCA, 2021), the production of a
iron, and aluminum oxides in the clinker (Worrell et al., 2001b). As long
ton of steel is even more emission intense, with 1.09 tCO2-eq/tsteel (Wang
as cement mixtures continue to be based on clinker as active material
et al., 2021) on average for the basic oxygen furnace (BOF) route and the
and emissions are not captured before their release into the atmosphere,
electric arc furnace (EAF) route. Importantly, these emissions stem not
these process emissions will inevitably occur. For primary steel pro
only from energy conversion (i.e., the combustion of fuels) but also from
duced, process emissions occur due to fossil raw material-based reduc
chemical reduction processes (in the following referred to as process
tion of iron ore in BFs (e.g., Fe3O4 + CO → 3FeO + CO2 for magnetite
emissions). It is this share of process emissions that differentiates cement
and carbon monoxide) and the addition of lime to remove impurities. In
and steel from other energy-intense industries (e.g., pulp and paper, or
the case of secondary steel produced in EAFs (where iron is partially or
food) that only cause energy-related emissions for process heat at
fully replaced by steel scrap), process emissions also occur due to elec
different temperature levels (Arpagaus et al., 2018). Today, process
trode consumption (4–7 kgCO2/tsteel) and the injection of carbon (43
emissions make up roughly 60–70% of total emissions for cement (Chen
kgCO2/tsteel) during the EAF process (Echterhof, 2021; Thomson et al.,
et al., 2022; Favier et al., 2018) and ca. 50% in the case of steel3 (Bailera
2000). In addition, the cement industry is difficult to decarbonize due to
et al., 2021; Fan and Friedmann, 2021; OECD/IEA, 2001). On top of
the high temperatures needed for the calcination (850 ◦ C) and sintering
energy-related and process emissions caused directly by the industrial
(1450 ◦ C) processes (Gartner, 2004; Kääntee et al., 2004; Madeddu
production system (scope 1), both industries use significant amounts of
et al., 2020). This is not the case for the melting of steel, which in fact
electricity and can thus cause emissions in the energy system (scope 2).
In the case of steel, the EAF process is particularly electricity-intense, as
is the crushing, grinding and transportation of raw materials for cement.
This electricity consumption leads to emissions from the energy system,
whose carbon footprint varies by geography. In addition, the raw ma
terials and fuels used by the industrial production system can be asso
ciated with significant upstream emissions (scope 3), such as emissions
from plants producing coke used in blast furnaces (BF) from coal (Moya
and Pardo, 2013). Environmental product declarations (EPD) based on
life cycle assessments (LCA) report these emissions and additional
environmental impacts in a standardized manner allowing to compare
similar products (Burchart-Korol, 2013; International Organization for
Standardization, 2006; Moretti and Caro, 2017).
A significant reduction in specific CO2 emissions (per ton produced)
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P. Tautorat et al. Journal of Cleaner Production 407 (2023) 137055
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P. Tautorat et al. Journal of Cleaner Production 407 (2023) 137055
2.3. Vast literature on emissions reduction measures and knowledge 2.4. Decarbonization framework
diffusion
A universally applicable framework for grouping options for the
In addition to existing reviews of decarbonization pathways, a vast decarbonization of the manufacturing sector was developed (cf. Fig. 4)
amount of research addresses individual decarbonization (sub-)options similar to existing frameworks on other industries, as for example, by
or, in the case of basic research, sometimes only single aspects or Oliveira and Van Dril (2021) in the context of the decarbonization of the
mechanisms of these options. While this basic research often only production of chemicals. At the first level, the framework differentiates
translates into the deployment of clean production equipment in the far scope 1 and scope 2 emissions. Scope 2 emissions occur in the energy
future, the link between research on and deployment of new technolo system during the production of useable energy used in the industrial
gies is well established in the literature (it is sometimes described production system (i.e., heat and power). Given that the deep decar
through the linear model of innovation (Godin, 2005), cf. Fig. 3). For bonization of the energy system is studied more comprehensively and
example, Balconi et al. (2010) state: “new science is the initiating point, in that pathways for deep decarbonization exist (Hansen et al., 2019), we
a process of learning leading, after years, to marketable new products and focus on options to reduce scope 1 emissions; that is, those directly
applications, might remain an acceptable and useful approximation […].” emitted by industrial plants. Five types of supply-side decarbonization
The first connection between basic research and development is often options bear the potential to reduce these direct emissions of the in
analyzed by looking at the effect of academic publications on patent dustrial production system (see Appendices 5.5. for a more detailed
filings, as, for example, done by Popp (2016) or Probst et al. (2021). The break-down): (1) increase of process/system efficiencies (see, e.g.,
second part of connecting development and deployment is typically Worrell et al. (2000) or Cantini et al. (2021)), (2) shift toward
researched by analyzing the impact of patents on the economic perfor electricity-based processes (electrification, see, e.g., Burman and Eng
mance of firms (e.g., Artz et al. (2010)) or on the cost and performance vall (2019) and Buttress et al. (2015)), (3) shift toward alternative fuels
of a technology (e.g., Huenteler et al. (2016) and Malhotra et al., (see, e.g., Murray and Price (2008)), (4) carbon capture and storage (see,
(2021)). e.g., Olabi et al. (2022), Plaza et al. (2020), Jakobsen et al. (2017),
A comprehensive landscape of industry decarbonization research (cf. Voldsund et al. (2019), and Gardarsdottir et al. (2019)) or use (see, e.g.,
Fig. 3.) could be a starting point for the energy system modeling com Ostovari et al. (2021) and Jang et al. (2016)), and (5) shift to alternative
munity to obtain a better overview of existing options that could raw materials (see e.g., Sharma et al. (2021) and Scrivener et al. (2018)).
contribute to the industries’ deep decarbonization and that could lead to These options have very divergent impacts on the energy system.
competing pathways with different infrastructure necessities (Fan and While an increase of efficiencies (1) simply decreases the demand for
Friedmann, 2021; Patisson et al., 2021). energy (be it in the form of fuels or electricity), an electrification of fuel-
However, it proves difficult to perform a holistic analysis of decades based processes (2) leads to a decrease in the demand for substituted
of research manually, given the multitude of competing decarbonization fuels and an increase in the demand for electricity and grid infrastruc
options per sector, the increasing amount of research in general (Fire ture accordingly. A shift to alternative fuels (3) leads to a higher demand
and Guestrin, 2019), and the pace at which new articles are published in for alternative fuels (be it biogenic, synthetic, or low-carbon fossil) and
the field. Automated analyses of academic literature can overcome this the respective transport infrastructure but, in turn, also to a lower de
challenge, improve the transparency of existing research, structure it mand for fossil fuels replaced. CSS and CCU (4) lead to an increased
topically, and thereby make it more useable for subsequent research. energy demand and a need for an ecosystem and infrastructure to
Advances in machine learning have led to a growing number of scholars transport, sequester, or use the captured CO2. Finally, a shift to alter
using topic modeling in this context. The topic modeling approach was native raw materials (5) (e.g., by using hydrogen to reduce iron ore in
used in academic literature to improve the understanding of large the steel industry or different clays in the cement industry) leads to
amounts of literature in, among others, the fields of climate change changes in material needs and the respective transport infrastructure.
(Callaghan et al., 2020), climate change and cities (Lamb et al., 2018), Note that these levers can partly be combined but also that some levers
the impact of climate change on health (Berrang-Ford et al., 2021), can have positive or negative effects on the other levers (e.g., reduced
climate impact (Callaghan et al., 2021), energy consumption and social efficiency due to CCS).
aspects of climate change (Creutzig et al., 2021), adaptation research
(Sietsma et al., 2021), the energy transition (Lu and Nemet, 2020), green 2.5. Clustering existing literature by topic
buildings (Wu et al., 2021), circular economy (Mahanty et al., 2021;
Ranjbari et al., 2021), environmental science and engineering (Pala 2.5.1. Creation of data sets
nichamy et al., 2021), cleaner production (Schober et al., 2018), diffu Two data sets for research articles on the decarbonization of the
sion speed of academic research (Probst et al., 2021), and public opinion cement and steel industries were created in a highly automated
on climate solutions (Schmid and Guinaudeau, 2022). However, a approach implemented in Python based on Elsevier’s Scopus biblio
rigorous topic modeling analysis for the industry decarbonization graphic database (as illustrated in the blue part of Fig. 5). Scopus was
literature is missing to date. The topic modeling approach goes beyond a chosen (cf. ‘A’ in Fig. 5), as it offers a good mix of completeness and
simple keyword search on Google Scholar or Scopus as it allows to usability. Google Scholar and Web of Science—two other widely used
identify the most relevant topics in the field in a generative manner (i.e. databases—were not used as Google Scholar does not allow for an API-
the topics are not manually defined but automatically generated by the based access of the database as described by Martín-Martín et al. (2018)
algorithm based on text similarity), and to quantify the relevance of the and query results are typically not replicable due to the structure of the
created topics over time. database, and Web Of Science is missing ca. 25% of the journal articles
included in Scopus whereas the other way around Scopus only lacks less
than ca. 3% of Web Of Science’s journal articles (see Visser et al. (2021)
for a comparison of different bibliographic data sources). Full texts (e.g.,
available from ScienceDirect, another Elsevier database that provides
full texts for a subset of the publications included in Scopus) were not
used in the final implementation, as they did not notably improve the
quality of the results. For a comparison of both approaches, see, for
example, Syed and Spruit (2017) who reach similar results.
Bibliographic information was automatically downloaded via the
Fig. 3. Industry decarbonization research as input for energy system modeling. provided Scopus application programming interface (API) using
4
P. Tautorat et al. Journal of Cleaner Production 407 (2023) 137055
manually defined sector-specific search queries (‘B’ in Fig. 5, see In addition, duplicates were removed (‘C’ in Fig. 5) by a comparison of
Appendices 5.3.1. and 5.4.1.). Publications were limited to peer- authors, titles, and abstracts.6 The completeness and relevance of arti
reviewed journals and conference articles published in English before cles in the samples were tested manually, and the search query was
2022 in one of the following research areas (as defined by Scopus): improved iteratively (‘D,’ ‘E’ in Fig. 5). The final assessment of
Chemistry, Chemical Engineering, Engineering, Energy, Material Sci completeness was conducted by testing whether selected references
ence, and Multidisciplinary. Publications were further limited to those from a review paper cited in Section 2.1 were included in the sample. In
covering the decarbonization of the industrial production system by the case of cement, 16 out of 18 articles (89%) cited by Habert et al.
searching the publications’ titles, abstracts, and keywords for a combi (2020) and deemed relevant by the authors were included in the sample.
nation of terms referring to decarbonization (e.g., CO2 reduction or en For steel, 16 out of 22 articles (73%) cited by Fan and Friedmann (2021)
ergy consumption) and others referring to industrial production (e.g., were included in the sample. This stepwise reduction resulted in the first
process or factory). To limit publications to the cement and steel in
dustries, publications had to include the terms cement or concrete and
iron or steel, respectively (see, e.g., Jayabalasingham et al. (2019) for a
6
similar approach in the context of UN Sustainable Development Goals). Most often, duplicates result from articles being published in conference
proceedings as well as peer-reviewed journals.
5
P. Tautorat et al. Journal of Cleaner Production 407 (2023) 137055
original data set containing 5564 articles for cement and 3949 articles for with the decarbonization of cement production. Out of the 63 articles
steel (see Appendices 5.3.1. and 5.4.1.). tested, 54, or 86%, were assigned to the correct topic (see Appendix
In the case of cement, most articles in this data set are published in 5.3.4. for details). For steel, 51 of the 85 articles (or 60%) were correctly
“Construction and Building Materials” (395 out of 5,564, or 7%), included in the data set. Out of the 51 articles tested, 41, or 80%, were
“Journal of Cleaner Production” (390, or 7%), and “IOP Conference assigned to the correct topic (see Appendix 5.4.4. for details). In general
Series: Materials Science and Engineering” (159, or 3%). In terms of the accuracy of the LDA approach (i.e. the share of articles correctly
location, most articles were published by a first author based in India assigned to a topic) is highly dependent on the quality of the data set (i.e.
(623, or 11%), China (619, or 11%), and the United States of America the share of articles correctly included in the data set).
(502, or 9%). In the case of steel, most articles were published in “ISIJ
International” (179 out of 3,949, or 5%), “Journal of Cleaner Produc 2.5.3. Interpretation and grouping of topics
tion” (172, or 4%), and “Energy” (107, or 3%). Most articles were In the next step, the topics were described and matched to the five
published by a first author based in China (831, or 21%), Japan (351, or decarbonization options introduced in Section 2.4 (‘M’ in Fig. 5). Topics
9%), and the United States of America (322, or 8%). The articles on that did not refer to any of the five options were labeled as “Other”. To
cement are slightly less concentrated than those on steel, with 53% of make an interpretation of the results easier, articles were grouped in
articles going back to the top 10 countries, compared to 65% for steel periods of five years, with 1982–1986 being the first and 2017–2021
(see Appendices 5.3.2. and 5.4.2. for details). being the last period studied.
To interpret the quantitative results and put them into perspective, it
2.5.2. Topic modeling is important to understand the sectoral specificities of each option.
The two created data sets were further processed and analyzed using While, for example, many materials-focused solutions might be specific
a semi-automated approach based on unsupervised learning (see the to the cement sector and do not contribute to decarbonization in other
green part in Fig. 5). More specifically, topic models were built based on sectors, CCS is less specific to the cement sector, with much research on
Latent Dirichlet Allocation (LDA). This algorithm aggregates articles CCS conducted in the context of the energy system or other industries
from a sample into categories—so-called topics—by identifying the like steel. This research exists but might not be included in the created
underlying structures in the texts. data set due to missing references to the cement industry.
First, the titles, abstracts, and keywords of all articles in the two data
sets were cleaned with the help of the Python package SpaCy (Honnibal 3. Results and discussion
et al., 2020); that is, irrelevant phrases, stop words, numbers, and
punctuation characters were removed, and different word variants were 3.1. The cement industry
lemmatized (‘F’ in Fig. 5).
A so-called bag-of-words is created per sector by combining all to 3.1.1. Identified topics
kens (in this case unigrams and bigrams) contained in the cleaned titles, Seventeen topics are identified for the cement industry (cf. Table 1),
abstracts, and keywords. This approach neglects the words’ order in the with most articles (752 out of 3,525, or 21%) assigned to topic 10,
analyzed articles (see Blei et al. (2003) for details). To improve the “Alternative raw materials,” and topic 2, “Efficiency improvements”
following topic modeling, this bag-of-words was further reduced by (452, or 13%). The least number of articles are assigned to topic 15,
removing tokens that either occur very seldom (in less than five articles) “Reinforced concrete elements,” (32, or 1%) and topic 13, “Miscella
or very frequently (in more than 30% of all articles for cement and 40% neous” (62, or 2%). Some of the identified topics can be assigned to
of all articles for steel). These thresholds were chosen iteratively and specific steps of the cement value chain (e.g., topic 3, “Grinding of raw
were based on a manual review of the token frequency, following the materials,” cf. Fig. 6.), whereas other topics are less specific (e.g., topic
idea of excluding as many irrelevant tokens as possible without falsely 2, “Efficiency improvements”). Six of the identified topics do not
excluding any relevant ones (‘G’ in Fig. 5). This resulted in a necessarily contribute to the reduction of the scope 1 emissions from the
bag-of-words containing 23,965 tokens for cement and 16,332 for steel. industrial production system: topic 11, “Composites containing
Topic models were created using the LDA approach (‘H’ in Fig. 5), as cement”, topic 12, “Durability of cement types”, topic 14, “Construction
it is widely used and well understood (Asmussen and Møller, 2019). It emissions,” which covers emissions from the whole construction process
follows the basic idea that each article can be represented by a defined beyond just those from the production of cement, topic 15, “Reinforced
number of topics, which in turn each consists of a different probabilistic concrete elements,” topic 16, “Carbonation and hydration in concrete,”
distribution of the same set of tokens (see Blei et al. (2003) for details). and topic 17, “Life cycle assessment,” which again considers emissions
The LDA approach was implemented using the Python package Sci-Kit beyond those from the industrial production system. These six topics,
learn (Pedregosa et al., 2011). together with topic 13, “Miscellaneous,” are categorized as “Other” and
The topic model was improved iteratively by varying the number of are not considered in the following descriptive statistics.
topics (‘I’ in Fig. 5) and reviewing the fit of the topics based on the most
prevalent tokens (‘J’ in Fig. 5). To obtain a first starting point for a 3.1.2. Identified topics over time
reasonable number of topics, the perplexity (Chen and Wang, 2016) and The number of articles allocated to the five decarbonization options
coherence (Mimno et al., 2011) scores were calculated for a variety of increased significantly over time, from 22 in the period of 1982–1986 to
configurations using the Python package tmtoolkit (Konrad, 2022). This 1317 for 2017–2021 (cf. Fig. 7a). From 2002 onwards, the number of
approach resulted in 17 topics being chosen for both industries. The articles at least doubled on a period-to-period basis. The largest part of
topics were named based on the most frequent tokens and articles with this increase goes back to topics 2, “Efficiency improvements,” 10,
the strongest affiliation to the respective topic (‘K’ in Fig. 5). Articles “Alternative raw materials,” and 5, “Carbon capture and storage/use,”
were excluded from the original sample if the dominant topic contrib to which 854 articles (65%) are assigned in the period from 2017 to
uted 40% or less to the content of the publication (‘L’ in Fig. 5), leading 2021. In the first three periods—a time of global production capacity
to 3525 out of the original 5564 articles (or 63%) on cement being expansion—most articles are assigned to topic 4, “Grinding of raw ma
assigned to a topic. In the case of steel, this step excluded 998 articles, terials”. This is in line with a reported shift in grinding equipment from
leading to 2951 out of the total 3949 articles (or 75%) being included in tube mills to more efficient roller mills and high-pressure grinding rolls
the final data set. (Patzelt, 1992).
The topics’ fit were tested (‘J’ in Fig. 5) by reviewing five randomly Efficiency measures have been widely applied and often analyzed at
drawn articles per topic. For cement, 63 out of 85 articles (or 74%) were the plant or country level (see, e.g., Zuberi and Patel (2017) for
correctly included in the data set; that is, they covered topics associated Switzerland), leading to a high number of articles on topic 2, “Efficiency
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P. Tautorat et al. Journal of Cleaner Production 407 (2023) 137055
Table 1
Cement: Number of articles per topic.
Topic (description) Decarbonization option
Number of articles
1. Waste heat recovery (using waste heat to increase efficiency and use of waste as alternative fuel) 1 – Efficiency
111 (3%)
2. Efficiency improvements (assessing options to increase the sector’s efficiency and reduce its emissions) 1 – Efficiency
452 (13%)
3. Grinding of raw materials (saving electricity by improving grinding processes) 1 – Efficiency
215 (6%)
4. Process modeling for alternative fuels (modeling production processes with the goal of switching fuels and reducing emissions) 3 – Alternative fuels
226 (6%)
5. Carbon capture and storage/use (applying different carbon capture and storage/use technologies to reduce emissions) 4 – CCS/CCU
266 (8%)
6. Sequestration of CO2 (researching the injection and storage of CO2 in gas fields) 4 – CCS/CCU
153 (4%)
7. CSA cements (production and (environmental) properties of calcium sulfoaluminate (CSA) cement) 5 – Alternative raw materials
104 (3%)
8. Fly ash as alternative raw material (using fly ash as alternative input to cement to reduce the amount of CO2-intense clinker) 5 – Alternative raw materials
209 (6%)
9. Cement mortars based on alternative raw materials (performance of different cement mortar mixtures) 5 – Alternative raw materials
87 (2%)
10. Alternative raw materials (using alternative materials as alternative input to cement to reduce the amount of CO2-intense clinker) 5 – Alternative raw materials
752 (21%)
11. Composites containing cement (properties of composite materials containing cement) 6 – Other
130 (4%)
12. Durability of cement types (researching the durability of different (supplementary cementitious materials-based) cements) 6 – Other
90 (3%)
13. Miscellaneous (not applicable: no overarching topic evident) 6 – Other
62 (2%)
14. Construction emissions (lowering emissions associated with the use of concrete in the construction process) 6 – Other
232 (7%)
15. Reinforced concrete elements (researching the performance of different (steel-)reinforced structural (green) concrete elements) 6 – Other
32 (1%)
16. Carbonation and hydration in concrete (researching material compositions’ influence on hydration and carbonation processes) 6 – Other
206 (6%)
17. Life cycle assessment (assessing the life cycle emissions of the construction sector (incl. the use of cement) to reduce emissions) 6 – Other
198 (6%)
Sum 3525 (100%)
improvements”. The increase in research on topic 10 on “Alternative budgets. The increase in research on topic 1, “Waste heat recovery,”
raw materials” (and also the similar topics 7, 8, and 9) is in line with the manifests in the reduction of energy demand per ton of clinker produced
observed reduction in average clinker content globally from over 90% in (the primary energy used for the production of one ton of cement
the 1970s to below 70% today (Andrew, 2019). The abundance of reduced from 7.9 GJ in the beginning of the 1970s to ca. 5.6 GJ in 1997
alternative raw materials varies heavily geographically, increasing the in the US (Worrell et al., 2000)) and, for example, the increased use of
need for local analyses and leading to even more articles in this field. In pre-heaters. Pre-heaters utilize waste heat from the sintering process (up
addition, research on alternative cement and concrete mixtures is cheap to 1450 ◦ C) in the pre-heating of raw materials as well as the calcination
compared to research on, for example, complex CCS installations, process and thereby improve the thermodynamic efficiency of the pro
allowing for research in countries and at research institutes with limited duction process.
Fig. 6. Cement: Topics allocated to steps of the cement value chain (based on
Habert et al. (2020)).
7
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Table 3
Steel: Number of articles per topic (* denotes topics improving the BOF route).
Topic (description) Decarbonization option
Number of articles
1. Waste heat recovery (recovering heat at different production steps to save energy and reduce emissions) 1 – Efficiency
150 (5%)
2. Improvement of sintering process* (reducing emissions via improvements in the sintering process) 1 – Efficiency
51 (2%)
3. Improvement of (re-)heating process & flash ironmaking (Reducing emissions through efficiency improvements for heating and flash processes) 1 – Efficiency
58 (2%)
4. Improvement of rolling process (reducing emissions through efficiency improvements for the rolling and casting processes) 1 – Efficiency
346 (12%)
5. Improvement via modeling (reducing energy demand and emissions through modeling of different production steps) 1 – Efficiency
243 (8%)
6. Recycling of blast furnace gas* (decreasing energy and raw material demand through recycling of blast furnace gas) 1 – Efficiency
287 (10%)
7. Improvement of reduction process (reducing emissions through efficiency improvements for the reduction of iron ore) 1 – Efficiency
255 (9%)
8. Improvement of efficiency (reducing emissions through efficiency improvements at different process steps) 1 – Efficiency
598 (20%)
9. Improvement of EAF process (reducing energy demand and process emissions from the EAF process) 2 – Electrification
165 (6%)
10. Carbon capture and storage/use (applying different carbon capture and storage/use technologies to reduce emissions) 4 – CCS/CCU
171 (6%)
11. Carbonation of steel slag (reducing emissions through sequestration of CO2 in steel slag) 4 – CCS/CCU
177 (6%)
12. Alternative reduction materials (lowering process emissions by reducing iron ore using alternative (biogenic or renewable) raw materials (e.g., 5 – Alternative raw
hydrogen)) materials
48 (2%)
13. Steel-reinforced concrete (Investigating (environmental) properties of steel-reinforced concrete) 6 – Other
122 (4%)
14. Miscellaneous (not applicable: no overarching topic evident) 6 – Other
82 (3%)
15. Miscellaneous (not applicable: no overarching topic evident) 6 – Other
52 (2%)
16. Emissions of the steel industry (increasing the transparency of emissions (in terms of geographies and process steps)) 6 – Other
33 (1%)
17. LCA of construction materials (increasing the transparency of emissions of (often steel-containing) construction materials) 6 – Other
113 (4%)
Sum 2951 (100%)
4. Conclusions
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10
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5. Appendices
Fig. 10. Cement: Stepwise reduction of literature corpus (Abbreviations: chem = Chemistry, ceng = Chemical Engineering, engi = Engineering, ener = Energy, mate
= Material Science, and mult = Multidisciplinary).
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TITLE-ABS-KEY(((cement OR clinker) AND (process OR plant OR produc* OR industr* OR manufact* OR mill OR factory OR making OR sector))
AND (decarbon* OR climate OR climate change OR global warming OR greenhouse gas OR (energy PRE/1 (efficiency OR consumption OR reduction
OR transition OR saving)) OR ((net zero OR zero OR negative) PRE/1 emissions) OR ((carbon OR carbon dioxide OR CO2 or CO 2 or CH4 or CH 4 or
N2O) W/2 (emission OR emissions OR reduction OR footprint OR capture))) AND SUBJAREA (ceng OR chem OR ener OR engi OR mate OR mult)
AND DOCTYPE (ar OR cp) AND LANGUAGE (english) AND PUBYEAR BEF 2022
Table 4
Cement: Number of articles by publication source
Rank Publication source Number of articles
Table 5
Cement: Number of articles by country
Rank Country Number of articles
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Table 6
Cement: Most cited articles in the sample.
# First author Year Journal Title Number of
citations
1 Gartner, E. 2004 Cement and Concrete Research Industrially interesting approaches to "low-CO2" cements 1,194
2 Duxson, P. 2007 Cement and Concrete Research The role of inorganic polymer technology in the development of ’green concrete’ 1,091
3 Worrell, E., 2001 Annual Review of Energy and the Environment Carbon dioxide emissions from the global cement industry 847
4 McLellan, B. C. 2011 Journal of Cleaner Production Costs and carbon emissions for geopolymer pastes in comparison to ordinary portland cement 837
5 Meyer, C. 2009 Cement and Concrete Composites The greening of the concrete industry 810
6 Turner, L. K. 2013 Construction and Building Materials Carbon dioxide equivalent (CO2-e) emissions: A comparison between geopolymer and OPC cement 798
13
concrete
7 Liu, Z. 2015 Nature Reduced carbon emission estimates from fossil fuel combustion and cement production in China 785
8 Peters, W. 2007 Proceedings of the National Academy of Sciences of the United States of An atmospheric perspective on North American carbon dioxide exchange: CarbonTracker 670
America
9 Huntzinger, D. 2009 Journal of Cleaner Production A life-cycle assessment of Portland cement manufacturing: comparing the traditional process with 663
N. alternative technologies
10 Damtoft, J. S. 2008 Cement and Concrete Research Sustainable development and climate change initiatives 662
Journal of Cleaner Production 407 (2023) 137055
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Table 7
Cement: Validation of relevance and topic modeling
# Topic name Articles least associated with the topic (stress test) Randomly drawn articles
Correctly included in sample Correctly allocated to topic Correctly included in sample Correctly allocated to topic
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Fig. 12. Steel: Stepwise reduction of literature corpus (Abbreviations: chem = Chemistry, ceng = Chemical Engineering, engi = Engineering, ener = Energy, mate =
Material Science, and mult = Multidisciplinary).
TITLE-ABS-KEY((ironmaking OR steelmaking OR ((iron OR steel) W/2 (process OR plant OR produc* OR industr* OR manufact* OR mill OR
factory OR making OR sector))) AND (decarbon* OR {climate} OR {climate change} OR {global warming} OR “greenhouse gas” OR (energy PRE/1
(efficiency OR consumption OR reduction OR transition OR saving)) OR ((“net zero” OR zero OR negative) PRE/1 emissions) OR ((carbon OR “carbon
dioxide” OR CO2 OR “CO 2′′ OR CH4 OR “CH 4′′ or N2O) W/2 (emission OR emissions OR reduction OR footprint OR capture)))) AND SUBJAREA
(ceng OR chem OR ener OR engi OR mate OR mult) AND DOCTYPE (ar OR cp) AND LANGUAGE (english) AND PUBYEAR BEF 2022
Table 8
Steel: Number of articles by publication source
Rank Publication source Number of articles
15
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Table 9
Steel: Number of articles by country
Rank Country Number of articles
Table 10
Steel: Most cited articles in the sample.
1 Wu, J. 2000 Science Phosphate depletion in the Western North Atlantic Ocean 602
2 Blain, S. 2007 Nature Effect of natural iron fertilization on carbon sequestration 557
in the Southern Ocean
3 Wolff, E. 2006 Nature Southern Ocean sea-ice extent, productivity and iron flux 406
over the past eight glacial cycles
4 Puxty, G. 2009 Environmental Science and Technology Carbon dioxide postcombustion capture: A novel screening study 405
of the carbon dioxide absorption performance of 76 amines
5 Hertwich, E. 2015 Proceedings of the National Academy of Integrated life-cycle assessment of electricity-supply scenarios 367
Sciences of the United States of America confirms global environmental benefit of low-carbon technologies
6 Zhang, H. 2013 Applied Energy A review of waste heat recovery technologies towards molten 290
slag in steel industry
7 Coale, K. H. 1996 Nature Control of community growth and export production by 287
upwelled iron in the equatorial Pacific Ocean
8 Ettwig, K. F. 2016 Proceedings of the National Academy of Archaea catalyze iron-dependent anaerobic oxidation of methane 284
Sciences of the United States of America
9 Nuss, P. 2014 PLoS ONE Life cycle assessment of metals: A scientific synthesis 281
10 Minx, J. 2011 Environmental Science and Technology A "carbonizing Dragon": China’s fast growing CO2 emissions revisited 263
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Table 11
Steel: Validation of relevance and topic modeling
# Topic name Articles least associated with the topic (stress test) Randomly drawn articles
The five decarbonization options indicated in the decarbonization framework (cf. Fig. 4) include all conceivable decarbonization options for the
industrial production system. The decarbonization framework was validated in a series of interviews with experts from different industry sectors.
17
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Fig. 14. Break-down of the five decarbonization options (categorization of heating technologies follows Madeddu et al. (2020)).
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