The Characteristic of Polytropic Coefficient of Compression Stroke in Hydrogen Internal Combustion Engine

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The characteristic of polytropic coefficient of compression stroke in hydrogen


internal combustion engine

Article in International Journal of Hydrogen Energy · August 2014


DOI: 10.1016/j.ijhydene.2014.04.035

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Available online at www.sciencedirect.com

ScienceDirect

journal homepage: www.elsevier.com/locate/he

The characteristic of polytropic coefficient of


compression stroke in hydrogen internal
combustion engine

Qing-he Luo, Bai-gang Sun*, Hua-yu Tian


School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, China

article info abstract

Article history: The polytropic coefficient has important effect on the calculation of the instantaneous heat
Received 12 November 2013 release rate and its comparison with specific heat ratio contains the information of the gas-
Received in revised form surroundings heat exchange. This article studies the polytropic coefficient characteristics
6 March 2014 from 1000 rpm to 5000 rpm and the equivalence ratio from 0.24 to 0.55 by using experi-
Accepted 3 April 2014 mental data from a 2.0 L hydrogen engine. The polytropic coefficient increase from 1.3 to
Available online 26 April 2014 1.35 with the increase of engine speed from 1000 rpm to 4000 rpm, and then it decrease to
around 1.34. This characteristic can be used to calculate the heat release rate more accu-
Keywords: rately. The study of the effect of equivalence ratio suggested that the polytropic coefficient
Hydrogen internal combustion en- decreased with the increase of equivalence ratio. The polytropic coefficient of hydrogen
gine engine ranges from 1.28 to 1.35, which is less than the gasoline of 1.32e1.4. And the rising
Polytropic coefficient period of polytropic coefficient of ‘hydrogen e 0.55’ at 4500 rpm is very longer than others,
Compression stroke which showed that the gases properties had effect on the heat transfer. These character-
istics could not only be used for heat transfer calculation, but they can also enrich the
research of polytropic coefficient for hydrogen internal combustion engine.
Copyright ª 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
reserved.

process so that the compression, combustion, and heat


Introduction transfer process of the engine is different from the other spark
ignition engines [3,4]. There are many character curves used
Hydrogen internal combustion engine (HICE) is classified into to describe the engine process and the combustion heat
two types: port fuel injection (PFI) and direct injection (DI) release rate is very important one, because its studying is an
engines. Numerous researchers have been focused on PFI- important means of evaluating and improving combustion
HICE because these engines are characterized by a uniform process [5]. The combustion heat release rate curve is always
mixture of hydrogen and air, a simple system, and low cost obtained from the combustion analyzer. Using the combus-
[1,2]. Mixture of hydrogen and air has very different gas tion analyzer need to set up structure parameters of the tested
properties because hydrogen has higher specific heat, bigger engine such as geometric parameters, TDC and polytropic
diffusion coefficient with the air and thermal conductivity. coefficient. In these parameters, the polytropic coefficient is
These properties have very close correlative with the engine very special because it is set up by the empirical value. For

* Corresponding author.
E-mail address: sunbg@bit.edu.cn (B.-g. Sun).
http://dx.doi.org/10.1016/j.ijhydene.2014.04.035
0360-3199/Copyright ª 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
13788 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 9 ( 2 0 1 4 ) 1 3 7 8 7 e1 3 7 9 2

that the polytropic coefficient comparison with the adiabatic


coefficient (which only depends on the gas composition and
temperature) implicitly contains the information of the gas-
surroundings heat exchange [8].

ng
dQ ¼ pdv (1)
g1

where, dQ is the gas-surroundings heat exchange, n is the


polytropic coefficient, g is the heat specific ratio, p is the cyl-
inder pressure, dv is the cylinder volume.
Studying the characteristics of polytropic coefficient is not
only important for the combustion heat release rate calcula-
tion, but it also can reflect the gas-surroundings heat ex-
change. However, the most researches were about the effect
factors for traditional internal combustion engine. The char-
acteristics of polytropic coefficient change very greatly due to
the mixture of hydrogen and air properties. The present
article studied the relationship between the polytropic coef-
ficient of the compression stoke and the operating parameters
Fig. 1 e Sketch of hydrogen internal combustion engine. (1
through the experiment data from a 2.0 L four-cylinder PFI-
e hydrogen bottle, 2 e nitrogen bottle, 3 e electromagnetic
HICE, because the mixture of compression stoke is the
cut-off valve, 4 e first pressure reducing valve (13 MPa/
hydrogen and air, but the expansion stoke isn’t. The results
0.8 MPa), 5 e hydrogen flow-meter, 6 e the second
proved that the characteristics of polytropic coefficient of
reducing valve (0.2e0.5 MPa), 7 e hydrogen rail, 8 e
hydrogen internal combustion engine were different from the
hydrogen alarm senor, 9 e air flow meter, 10 e steady gas
gasoline ones.
box, 11 e AVL exhaust analyzer sampling channel, 12 e
hydrogen injectors, 13 e electronic throttle 14 e spark plug
type pressure sensor, 15 e exhaust row temperature
sensor, 16 e three-way catalytic converter, 17 e wide Materials and methods
domain oxygen sensors, 18 e exhaust row pressure
A correctly set up engine and test bench with an appropriate
sensor, 19 e Computer analysis, 20 e ECU, 21 e crankshaft
data-acquisition system are needed for acquiring precise and
sensor).
reliable experiment data. Experiments on the 2.0 L four-
cylinder PFI-HICE are conducted to study the polytropic coef-
ficient in HICE. The sketch of the PFI-HICE is shown in Fig. 1,
getting more precise combustion heat release rate, numerous and the engine specifications are shown in Table 1.
researchers have already studied the characteristics of poly- The test bench includes a CW250 eddy current dyna-
tropic coefficient in traditional internal combustion engine. mometer, which is used for energy absorption and engine
From the literature [6], the factors of affecting the polytropic speed regulation. The dynamometer has a capacity of 250 kW
coefficient mainly included: engine speed, load, cylinder and a maximum rated speed of 8000 rpm. The engine is
diameter, compression ratio, combustion chamber type and coupled to the CW250 dynamometer and is capable of per-
so on, especially the engine speed. It might be the analysis forming power braking and motoring. The eddy current
based on the diesel engine, so the load had no effect on the dynamometer absorbs the power delivered by the engine. The
polytropic coefficient. But the SI engines are though adjusting
equivalence ratio to control the load. Especially for the HICE,
adjusting equivalence ratio means the proportion of hydrogen Table 1 e Engine characteristics.
changes with it. So this paper chooses the engine speed and Engine type Hydrogen Gasoline
equivalence ratio as the main operation parameters to study internal internal
the characteristics of polytropic coefficient. The further combustion combustion
research about the other factors affecting the polytropic co- engine engine
efficient is expected. Bore 86 mm 86 mm
On the other hand, the polytropic coefficient is calculated Stroke 86 mm 86 mm
from the analysis of the cylinder pressure and volume func- Cylinders 4 4
Rated power 60.2 kW 100 kW
tions. The characteristics of it can be used to study other pa-
at 5500 rpm at 6000 rpm
rameters or characteristics of the engine process. Kangyoon
Maximum torque 110 N m 187.8 N m
Lee proposed a modified method based on a variable poly- at 4000e4500 rpm at 4000e4500 rpm
tropic coefficient and validated it using both the simulated Compression ratio 10 10
and the experimental pressure data from a common-rail Exhaust Valve Open 35 BBDC 38 BBDC@ 0 mm lift
direct injection diesel engine [7]. The proposed method had Exhaust Valve Close 15 ATDC 30 ATDC@ 0 mm lift
better accuracy and more sensitivity to measure the cylinder Inlet Valve Open 22 BTDC 22 BTDC@ 0 mm lift
Inlet Valve Close 62 ABDC 68 ABDC@ 0 mm lift
pressure than the other five methods. Magin Lapuerta found
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 9 ( 2 0 1 4 ) 1 3 7 8 7 e1 3 7 9 2 13789

All measurements of physical quantities have some degree


Table 2 e Average uncertainties of the main measured
of uncertainty, owing to various sources. Therefore, uncer-
parameters.
tainty analysis is desirable, to confirm the precision of the
Parameter Uncertainty Range
experiments. Table 2 summarizes the average uncertainties of
Engine speed 0.1% 0e10,000 rpm the measured parameters, based on the instruments’
Torque 0.4% 0e1100 N m
specifications.
Crank angle 0.02% 0e20,000 rpm
Pressure 0.8% 0e20 MPa
IMEP 4% 0e20 MPa
Air mass flow rate 1% 0e450 kg/h Results and discussion
Hydrogen mass flow rate 0.1% 0e6.5 kg/h

Effect of engine speed for polytropic coefficient

heat generated by the applied torque is removed by the


Engine speed is a very important operating parameter and it
attached cooling circulating water. The engine speed (revo-
has a significant effect on heat transfer. Fig. 2(a) and (b)
lution per minute) can be controlled at the desired level, and
compare the values of polytropic coefficient with variation of
the torque is varied. Brake torque as the engine output is
engine speed from 1000 rpm to 5000 rpm at 4 ¼ 0.55 and
measured by the eddy current dynamometer and displayed at
4 ¼ 0.21. For Fig. 2(a) and (b), the engine crank angle is near
the control console. The speed, engine oil temperature,
60 BTDC because it approaches to the end of compress stoke.
coolant temperature, and intake air temperature are recorded
The polytropic coefficient value at 4000 rpm is around 1.34
automatically from the dynamometer control console. A
which is bigger than the value at 1000 rpm, 2000 rpm and
pressure sensor named piezoelectric transducers (the type is
3000 rpm. And the values increase gradually. The increment of
6117B) measures the cylinder pressure, and the crank angle
polytropic coefficient is around 0.04. However, the value at
position is specified by the crank angle encoder. The cylinder
5000 rpm is smaller than the 4000 rpm one and bigger than the
pressure and the corresponding crank angle were recorded
other engine speed ones.
through the system sample data in high frequency.
The reason which the increase of polytropic coefficient can
Before conducting the test, the engine was warmed up, to
be explained from two aspects: First, at higher speed, the
ensure that the engine systems reached the operating tem-
process goes faster, that means the process is much closer to
peratures and got stabilized. Experiments were conducted
the adiabatic one; so the polytrophic coefficient approaches to
after running the engine until it reached a steady state, with
the heat specific ratio. Second, the time of per cycle will be
oil temperature at 90  C and cooling water temperature at
shorter with the engine speed increase, and the wall
80  C. Then, the data-recording process started after running
the engine with hydrogen fuel. The present article chooses
two operating parameters (engine speed and equivalence
ratio) to analyze the characteristics of the polytropic coeffi-
cient. The air and hydrogen mass flow were measured using
the mass flow senor. The equivalence ratio is the value that
the hydrogen mass divided the air mass. The following values
were used for equivalence ratio:0.21, 0.25, 0.32, 0.4, 0.46 and
0.55. In terms of engine speed, tests comprising 1000, 1500,
2000, 3000, 4000, 4500 and 5000 rpm were utilized. The poly-
tropic coefficient is calculated from the analysis of the cylin-
der pressure and volume functions. The polytropic coefficient
is expressed as following:

dp=p
n¼ (2)
dv=v

This equation can be credible if ideal state is supposed to


the gas and leakages are neglected. Then these data were
transmitted to the combustion analyzer, whose type was
DEWETRON-5000. The SI internal combustion engine exists
very big cycle variations. So it is necessary to use the average
of one hundred fifty cycles for each group data [9]. To analysis
these data credibly and accurately, the data should be surface
fairing before they were used to analyze the characteristics.
This paper used the method of spline function to manage the
pressure and crank angle data. The previously described
method can also be used to research the polytropic coefficient
of SI gasoline engine so that the data obtained in gasoline and
hydrogen engines can be compared. The gasoline internal Fig. 2 e The polytropic coefficient changes with engine
combustion engine specifications were also shown in Table 1. speed at 4 [ 0.55(a) and 4 [ 0.21(b).
13790 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 9 ( 2 0 1 4 ) 1 3 7 8 7 e1 3 7 9 2

temperature will rise. The latter effect leads to two results: The divergence of Fig. 3 at the fixed engine speed is smaller
one is the increase of the absorbing heat from the wall at the than 0.007. The error of the divergence is around 0.5%, which
start of compress stoke; the other is the decrease of heat can be accepted in the engine test.
release from gases to the wall when the gases temperature is However, it can be seen that the values at 4 ¼ 0.21 is bigger
bigger than the wall temperature. The results can be than the values at 4 ¼ 0.55. It is necessary to research the ef-
explained by Woschni heat transfer model [10]. The formula is fect of equivalence ratio on the polytropic coefficient.
showed as following:
  Effect of equivalence ratio for polytropic coefficient
Q ¼ 129:8D0:2 p0:8 V0:8 T0:53 Tg  Tw (3)

where Q is the heat flux; D is the cylinder diameter; p and T are The load is also an important operating parameter, which can
the pressure and temperature of the gases; V is the charac- be controlled by adjusting the equivalence ratio in hydrogen
teristic velocity; Tg and Tw are the gases temperature and the internal combustion engine. The equivalence ratio had
wall temperature. important effect on the polytropic coefficient because of its
Moreover, Woschni stated that the characteristic velocity effect on the mixture gas component. Fig. 3(a) and (b) shows
has to have an additional term representing the effect of the the changes of polytropic coefficient with variation of equiv-
combustion on the heat transfer. Therefore, the authors alence ratio at 60 and 90 BTDC. For the conclusion having a
added the pressure difference between the fired and the wide applicability, the engine speed is at a low value of
motored case. The resulting characteristic velocity is given in 1500 rpm and a high value of 4500 rpm.
Eq. (4). As the Fig. 3 shown, the polytropic coefficient decreases
with the increase of equivalence ratio in general, but the
v Tr  
biggest fluctuation is around 0.013. The values decrease with
V ¼ c1 cm þ c2 p  p0 (4)
pr vr
the increase of equivalence ratio is due to the hydrogen pro-
where c1 and c2 are engine dependent and therefore they portion in the mixture increasing. The first reason is due to the
change for different engines geometries; cm is the mean piston small size of hydrogen molecular. It means the mixture gas
speed; subscript r denotes a reference state where volume, can be compressed earlier than the air. The mixture gas
pressure and temperature are known; p0 is the in-cylinder pressure will rise resulting from being compressed. From the
pressure under motored conditions. equation of gas state, the mixture gas temperature will rise. It
The wall temperature rising will change of heat flux be- means that the heat transfer from the gases to the wall
tween the gases and the wall. The changes lead to the increase became bigger using the Woshni model. The result is the
of the polytropic coefficient, because all factors enlarging the polytropic coefficient decrease.
absorbing heat and reducing the heat release of gases can Second, the thermal conductivity of the mixture increase
contribute to the increase of the polytropic coefficient. So the with the increase of equivalence ratio [13]. The heat transfer
values of polytropic coefficient increase with the engine speed calculation between gases and the wall based on the Newton’s
increase from 1000 rpm to 4000 rpm with the combined action law of cooling as following:
of the two reasons. The reasons for the decrease of 5000 rpm  
Q ¼ a Tg  Tw (6)
can be described from two aspects. First, the specific heat ratio
(g) decreases with the increase of the temperature from Ref. where a is heat transfer coefficient.
[11]. The polytropic coefficient approaches to the heat specific The heat transfer coefficient enlarges with increase of the
ratio with increase of engine speed, but the value of heat thermal conductivity. The result is the heat release increase.
specific ratio decreases with increase of the gases tempera- Finally, the polytropic coefficient decreases with the increase
ture. So the polytropic coefficient will decrease when the of equivalence ratio. This phenomenon suggested that the
temperature comes to a bound value. Second, the turbulence different components of mixture lead to the different char-
kinetic energy increases with the mean piston velocity (cm) acteristic for polytropic coefficient. It can be used in the
from Eq. (5) [12].

pffiffiffi 2 !2
2D
kE ¼ cm (5)
2dv hv cos b

where kE is the turbulence kinetic energy; D is the cylinder


diameter; dv is the valve diameter; hv is the valve lift; b is the
seat angle.
The turbulence kinetic energy will enlarge the heat trans-
fer coefficient, which ultimate result is the release heat of the
gases increase. When the engine speed come to a bound value,
the effect of the turbulence kinetic energy on the polytropic
coefficient becomes the main factor, because the kE is pro-
portional to the square of cm. Finally, the polytropic coeffi-
cient decreased from 4000 rpm to 5000 rpm. These
characteristics can be used to get more accurate calculation Fig. 3 e The polytropic coefficient changes with
results of the heat release rate. equivalence ratio at 60 BTDC and 90 BTDC.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 9 ( 2 0 1 4 ) 1 3 7 8 7 e1 3 7 9 2 13791

tested engines at different engine speed (1500 rpm and


4500 rpm) and equivalence ratio (4 ¼ 0.21 and 4 ¼ 0.55).
As Fig. 4(a) and (b) shown, the values of hydrogen internal
combustion engine varying from 1.28 to 1.35 are smaller than
the gasoline varying from 1.32 to 1.4. It also can be explained
by gas properties differences between hydrogen and air from
Table 3. The reason is as the same as the decrease of poly-
tropic coefficient with the equivalence ratio.
From Fig. 4 (a) and (b), the polytropic coefficient presents
the trend of rising at first and then falling down, especially the
‘hydrogen e 0.55’ at 4500 rpm. The gases absorb the heat at the
start of the compression. Then the gases start to release heat
to the wall when the temperature of them comes to the same.
This process results to the changes of the polytropic coeffi-
cient. The curve of ‘hydrogen e 0.55’ at 4500 rpm is different
from the gasoline at 4500 rpm, the ‘hydrogen e 0.21’ at
4500 rpm and the ‘hydrogen e 0.55’ at 1500 rpm, whose rising
period of the polytropic coefficient possesses a longer crank
angle. It can be explained from two aspects. First, the reason
of the difference between at 4500 rpm and 1500 rpm when the
equivalence ratio is 0.55 is the input mass per cycle at
4500 rpm is bigger than at 1500 rpm, which leads to more time
used to heat the gases. Meanwhile, the increase of engine
speed makes the heating time shorter. Second, the difference
among the gasoline, the ‘hydrogen e 0.21’ and ‘hydrogen e
0.55’ at 4500 rpm is due to the cp and cv increase with the
increase of the gas temperature and pressure. The hydrogen
specific heat capacity is bigger than air and the difference will
Fig. 4 e The polytropic coefficient difference between enlarge with the increase of temperature and pressure [14]. It
hydrogen and gasoline internal combustion engine at means that the more hydrogen proportion in the mixture, the
4500 rpm (a) and 1500 rpm (b). more heat is needed from the wall when the mixture gases are
heated to the same temperature with the wall. The time of
absorbing heat will increase, which leads to the increase of
rising period. So the rising period of ‘hydrogen e 0.55’ at
experiment test, for example, the polytropic coefficient
4500 rpm is longer than others. As the Fig. 4(a) shown, the
adjusting value <0.014 can be accepted at same engine speed.
more hydrogen proportion in the mixture, the longer of the
Some other differences can be seen that the values at 60 BTDC
rising period of the polytropic coefficient possessed the crank
is smaller than the 90 BTDC from Fig. 3(a) and (b). The mixture
angle. It also explained the polytropic coefficient decreased
gas temperature gradually increases as close to the TDC. It
with the increase of the equivalence ratio again. Moreover,
leads to a bigger different temperature values between the
both the curves of ‘hydrogen e 0.21’ and ‘hydrogen e 0.55’ at
gases and the wall, which enhances the heat transfer using
4500 rpm have an obviously fluctuation at around 110 BTDC.
the Woschni model. The heat release at 60 BTDC is more than
The reason is the inlet valve close angle is at 62 ABDC. The
at 90 BTDC, which result is the smaller values of polytropic
inlet valve close leads to strongly fluctuation for the in-
coefficient.
cylinder pressure. The polytropic coefficient changes with
The Eq. (6) is based on the idea that the intermolecular
the in-cylinder pressure. The fluctuation also can be found at
attraction between hydrogen molecules was inversely pro-
1500 rpm.
portional to the absolute temperature T. However, as the
temperature drops or the pressure increases, the calculation
error increases gradually. The reason may be that the effect of Table 3 e Gas properties.
the intermolecular attraction was considered excessively.
Parameter Hydrogen Air
Specific heat at constant pressure 7.1045 0.03474
Comparison of polytropic coefficient between gasoline and (293 K, 0.1013 MPa) (kJ/mol K)
Specific heat at constant volume 5.0425 0.024809
hydrogen internal combustion engine
(293 K, 0.1013 MPa) (kJ/mol K)
Specific heat at constant pressure 0.01421 0.001004
The biggest difference between gasoline and hydrogen inter- (293 K, 0.1013 MPa) (J/kg K)
nal combustion engine is the fuel. The mixture of hydrogen Specific heat at constant volume 0.01009 0.000717
and air has very different characteristic from the air. So it is (293 K, 0.1013 MPa) (J/kg K)
very important to research the polytropic coefficient differ- Density (293 K, 0.1013 MPa) (kg/m3) 0.08988 1.1691
ence between gasoline and hydrogen internal combustion Diffusion coefficient 2.0 0.61
(293 K, 0.1013 Mpa) (cm2/s)
engine. Fig. 4(a) and (b) shows the difference between two
13792 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 9 ( 2 0 1 4 ) 1 3 7 8 7 e1 3 7 9 2

However, there are some points deviating from the others


from Fig. 4(a) and (b). It is due to the cycle fluctuations of the Acknowledgments
tested engine from Refs. [9,15]. From Table 1 and Ref. [15], the
tested engine combustion knock is the light knock. Combus- The financial support of the National Natural Science Foun-
tion instabilities in this case lead to fluctuations in heat dation of China (NSFC 51276019), the National High-Tech
released while hydrogen is combusted, consequently, this Research and Development Plan (863 2006AA11A1B6) is
releasing heat produces pressure waves. These pressures greatly acknowledged. And the authors would like to express
waves will contribute to the compression stoke. Then the their sincere gratitude to Shang-yong Wang of Beijing Insti-
values of the polytropic coefficient will fluctuate like Fig. 4(a) tute of Technology for providing language assistance and
and (b). proofreading.

references
Conclusion

The polytropic coefficient is a useful parameter to study the


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