Scematic CAT 6020

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(24) MOTOR GP
RH TRACK TENSION HYDRAULIC CIRCULATION PUMP
CYLINDER
LEGEND GEARCASE BRAKE GEARCASE BRAKE
439-6133
RH PROPEL GEARCASE
(55) VALVE GP LH RH
RETURN 1
C CONTAMINATION SWITCH 469-4213
Bri
(56) VALVE GP
Bri
P PRESSURE SWITCH RH PROPEL
RETURN 2
469-4213
MOTORS
T TEMPERATURE SWITCH MA MB MA MB (42) TANK AS
J U P
U
P
U HYDRAULIC (24) MOTOR GP J
P PRESSURE SENSOR X X 462-1625 HYDRAULIC COOLER DRIVE
(DIMENSIONS: 48 INCHES X 35 INCHES)

438-6549
(29) MOTOR GP

U
U
TEMPERATURE SENSOR

P
T PROPEL (RH) 1 P T

437-0981
JUMP CONNECTIONS: S S -3B2
U SUCTION
(28) MOTOR GP HEADER
PROPEL (RH) 1 T
437-0981
U
T
LUBE (36) PUMP GP
UENR5414

SYSTEM
LUBE STATION U U
470-8859 T P
(18) MANIFOLD GP (1) COOLER GP
PILOT ACCUMULATORS HYDRAULIC OIL
458-9738 443-8450
(16) MANIFOLD GP
PILOT (AUXILIARY) (15) MANIFOLD GP
443-0484 FILTER & RELIEF
(4 STATION)
M35
442-4306
M18
U

I A Bre B A Bre B
LUBE PILOT PRESSURE
PILOT
DISENGAGE VALVE
SWING BRAKE
(GEARBOX)
2 SPEED
PROPEL
PUMP SUPPORT
CONTROL
SPARE
AUXILIARY
SYSTEM
P
TRACK
TENSIONING
M14 I
BARREL
(9) FILTER GP U U
T1 T2 OIL (PUMP DRIVE) P P

P2.4 U
438-6551 M34
P2.1 P1.1
(11) MANIFOLD GP
M20 P2.3
PROPEL (RH)
P1 P2

M28 P

P1.3
435-7433
P1.4 P2.2 P1.2 P2.2
P1.2

M19 M29 P
U

M1A1 M1A2
36 PAGE,

U A1 M2A1 U A2 M2A2 A3 MA3 A4 MA4 A5 MA5 MA6 A6 A7 MA7 P1.1 P2.1


1 2
P P
-2B5 -2B23

M7 M30 U
P (14) MANIFOLD GP
M8 M9 M10 M11 M12 M13 FILTER & RELIEF
(2 STATION)
442-4304

PILOT PRESSURE
M31 U
P
H H
PILOT DRAIN T2.3
PROPEL BRAKE
VALVE
A
POWER MODULE
BULKHEAD PLATE
M32 M33
T1.3 B
T1.1 T1.2 C
F
T2.1 T2.2 H

RH CONTROL MANIFOLD P1 E

RH CONTROL MANIFOLD P2

M27
(45) VALVE AS
(19) MANIFOLD GP
M22 MANUAL (TRACK) 1
(17) MANIFOLD GP T2.1 T1.1
PROPEL & SWING VALVES (37) PUMP GP
M37
441-4941
PILOT (PROPEL & SWING)
B A a1

M25
T2.5
T2.2 T1.2
436-5214
PDT
443-8444
M36
T2 P2
441-4147 RH SWING
T2.3 T1.3

(59) VALVE GP SWING TRAVEL LH TRAVEL LH TRAVEL RH TRAVEL RH SWING VALVE T2.G T1.G
B
(43) VALVE - RELIEF TRACK TENSION RELIEF LEFT REV FWD REV FWD RIGHT S
T2.4 T1.4 B
S
(TRACK TENSION) 1 B3 441-4928 P1 P

441-4930 S B (34) PUMP GP


P2 X L
T CONTROL (OIL CIRCULATION)
A3 T1 T2 C (32) PUMP GP 443-8441
M23 M26 A/C
389-6779
G B2
(58) VALVE GP
L1
L1
G
M24 A2
SWING
b1
SWING (LH)
441-4139 L1
L2

BRAKE (38) PUMP GP R(1) R(1)


T R(1) T
(44) VALVE - RELIEF M1A1 M1A6
M6 PILOT SYSTEM
443-8443
T2(1) T
T1(1)
C
T2(1)

C
T1(1)

(TRACK TENSION) 2 U A1 A2 A3
M1A4 A4 M1A5 A5 M2A5 U A6 M2A6 C C T1(1) T2(1)
A B M1A2 M1A3
441-4930 P P
RH C1-C2-T1 ATTACHMENT RETURN (54) VALVE GP P1
B (35) PUMP GP
B1 (31) MOTOR GP PROPEL (RH) FANS M1(A)

LH C1-C2-T1 ATTACHMENT RETURN A1


SWIVEL MANIFOLD SWING (RH)
440-6408
C
M1 M2 M3 RH PROPEL
A
441-4138 M1(A)
443-8440
M1(A)

VALVE
4 RH PROPEL REV 4
a1 b1
T1 P1 6 RH PROPEL FWD 6
X X
3 SPEED CONTROL 3 X
1 TRACK TENSION / CASE DRAIN 1
T P

M21 3 2 2
TRACK TENSION / PARK BRAKE
LH PROPEL FWD 2
G(A)

M(A)
G(A)
G(A)

M(A)
(46) VALVE AS 7 LH PROPEL REV 7
M(A)
A
MANUAL (TRACK) 2 C (53) VALVE GP S
A
S
A S
5 5
441-4941 PROPEL (LH)
(30) MOTOR GP
M5 P1
B

M4
B
C B 441-4138 B
1 SWING (LH) M(B)
M(B)
M(B)
P6
G(B) G(B)
440-6408 G(B)
PROPEL BRAKE A

F PRESSURE
(41) SWIVEL GP
440-1077
A B LH PROPEL
VALVE
X X (33) PUMP GP
X F
REDUCER SWING ATTACHMENT
BRAKE a1 b1
459-9698

T P -2Y35
A A1 B1 A2
M1(B)
B2 M1(B)
M1(B)

P2
B (20) MANIFOLD GP B A a1
T P4 P2 T
RV1.1 RV2.1 RELIEF (SWING CROSS) T P
440-6416 LH SWING C C (50) VALVE GP
TP-A TP-B
VALVE T2(2) C T2(2)
T1(2)
U Y U
T2(2) T1(2) T1(2) CONTROL (BOOM) (RH)
P P
R(2) U R(2)
R(2) 437-0754
P C
T
T T4
C ATTACHMENT PUMPS P2
RV1 RV2 PROPEL/ATTACHMENT COOLING FAN DRIVE PUMPS SWING/ATTACHMENT
P5-P6
(57) VALVE GP PUMPS P3-P4 PUMPS P1-P2 PUMPS P1-P2

SWING (LH) PDT GEARBOX RV6 RV5 C1


441-4139
(39) PUMP GP (40) PUMP GP T3
PROPEL & ATTACHMENT SWING & ATTACHMENT
M15 b1
459-9698 459-9698
a3 b3
PILOT PRESSURE

LH CONTROL MANIFOLD P2
a3' BOOM b3' PILOT DRAIN
HYDRAULIC
E LH CONTROL MANIFOLD P1
OIL FILL (21) MOTOR GP
ENGINE COOLER DRIVE
A3 E
RV4 RV3
438-6549
B3
LH WALKWAY
BULKHEAD b2
C A BD E G H a2

P2.4 P2.2 P1.2


P2.3
(10) MANIFOLD GP STICK
a2' b2'
PROPEL (LH)
M17 P1.3
P1.4 P2.1 P1.1
435-7433 P T A2

RV2 RV1

M16 2
B2

a1' b1'
1 3

P P a1 b1

BUCKET
B Bre A B Bre A
LH PROPEL T P
A1
MOTORS B1 T1
MF MF (4) CYLINDER GP
BOOM (RH) T2
A 462-2633 (52) VALVE GP
CONTROL C2
RH CONTROL MANIFOLD P1
RIGHT CRAWLERS
(SECONDARY RELIEF AND ANTI CAV BLOCK) P1
-1Y4B
(47) VALVE GP 439-6073 (51) VALVE GP RH CONTROL MANIFOLD P2
D BUCKET DUMP
(13) MANIFOLD GP
CONTROL HVAC
BOARDING LADDER
T T
CONTROL (PILOT) (ATTACHMENT) D
(CYL.RETRACT) 440-6461 438-0772
(OPTION)
(2) CYLINDER GP (8) CYLINDER GP
FORWARD BOOM DOWN
441-1565 STICK (RH)
REVERSE
T T BOARDING LADDER
(CYL.RETRACT)
475-6716 477-3373
BOOM UP LS LS
(CYL.EXTEND) 400 400 400 400 P2 T1
bar bar bar bar
(12) MANIFOLD GP A1.1 A1.4 Aboom RH
BUCKET CURL CONTROL HVAC HE Boom RH A1.2 A1.5 BOOM UP RH BOOM DOWN RH
FRONT OF MACHINE (CYL.EXTEND) (MAIN) Aboom LH (CYL EXTEND) (CYL RETRACT)
HE Boom LH A1.3 A1.6
S S
M1 M1 441-1565 A2 A1
SLEW RIGHT
A/C SYSTEM U TP-A
T1 T2 T 201 MA2 MA1
P
LEFT CRAWLERS BOOM
B1.1 B1.4 Bboom RH STICK IN RH STICK OUT RH
(23) MOTOR GP (22) MOTOR GP (CYL EXTEND) (CYL RETRACT)
STICK OUT STICK IN (27) MOTOR GP HVAC (MAIN) RE Boom RH B1.2 B1.5
(CYL.RETRACT) (CYL.EXTEND) HVAC (OPTION) (6) CYLINDER GP A4 A3
PROPEL (LH) 2 419-0777 RE Boom LH Bboom LH
X X 419-0777 BUCKET (RH) B1.3 B1.6
437-0981 MA4 MA3
SLEW LEFT 437-0934 U
FORWARD REVERSE TP-B
MB
P BUCKET CURL RH BUCKET DUMP RH
MA MB MA (CYL EXTEND) (CYL RETRACT)
#4 RE Stick LH C1.1 C1.4 Bstick RH
CAB MACHINE CONTROLS A6 A5
Bri Bri RE Stick RH C1.2 C1.5
A6VE/160
Bstick LH MA6 MA5
C1.3 C1.6

U FLOATING
TP-C
VALVE
LH PROPEL GEARCASE P
C GEARCASE BRAKE GEARCASE BRAKE HE Stick LH D1.1 STICK D1.4 Astick RH
A7
C
RH C1-C2-T1 ATTACHMENT RETURN
(26) MOTOR GP HE Stick RH D1.2 D1.5
MA7
LH TRACK TENSION
PROPEL (LH) 1 LH C1-C2-T1 ATTACHMENT RETURN
CYLINDER D1.3 D1.6 Astick LH BUCKET CURL LH BUCKET DUMP LH
437-0981
(CYL EXTEND) (CYL RETRACT)
U TP-D A8 A9
P
MA8 MA9
HE Bucket LH E1.1 E1.4 Abucket RH

HE Bucket RH E1.2 E1.5 STICK IN LH STICK OUT LH


Abucket LH (CYL EXTEND) (CYL RETRACT)
E1.3 E1.6
A10 A11
U TP-E
MA10 MA11
P LINE PATTERNS
RE Bucket LH F1.1 BUCKET F1.4 Bbucket RH
BOOM UP LH BOOM DOWN LH
RE Bucket RH F1.2 F1.5 (CYL EXTEND) (CYL RETRACT) Pressure Line
F1.3 F1.6 Bbucket LH A12 A13
Pilot / Load Sensing Pressure
U MA12 MA13
(5) CYLINDER GP TP-F
P Drain / Return Lines
BUCKET (LH) P1 T2
437-0934 Component Group
A1 B1

A2 B2 (49) VALVE GP CALLOUTS


CONTROL (BOOM) (LH)
PST 437-0753 YY Taps (Pressure, Sampling, Sensor - by letter)
B L B
T4
T DL DL D Connectors (By letter)
P2
A3
Callout Number Component
(7) CYLINDER GP B3 RV6 RV5 C1 (Machine Location from (52) VALVE GP - CONTROL Name
A4 B4 Component LocationsTable)
STICK (LH) 138-1234 Part Number
477-3373 T3
(48) VALVE GP
BOOM FLOAT a3 b3

441-4140 LH CONTROL MANIFOLD P2


HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
a3' BUCKET b3' PILOT PUMP OUTPUT
LH CONTROL MANIFOLD P1 PDT PUMP OUTPUT
A3 RIGHT PROPEL CONTROL CIRCUIT
RV4 RV3 PUMP SUPPORT CONTROL CIRCUIT
B3 FAN COOLING CONTROL CIRCUIT
(3) CYLINDER GP SUPPLY LINE
BOOM (LH) b2 TRACK TENSION CONTROL CIRCUIT
a2
462-2633 STICK CYLINDER CONTROL CIRCUIT
NOTE A: SWING BRAKE CONTROL CIRCUIT
a2' STICK b2' SWING CONTROL CIRCUIT
VALUES ON HYDRAULIC SCHEMATICS ARE ONLY TO BE USED AS A QUICK REFERENCE. DRAIN / RETURN LINE
A2 A / C CONTROL CIRCUIT
SCHEMATICS REFLECT COMPONENT PRESSURE LEVELS AND DO NOT TAKE INTO
RV2 RV1 ATTACHMENT PUMP CONTROL CIRCUIT
B2 2 SPEED PROPEL CONTROL CIRCUIT
ACCOUNT DOWNSTREAM LINE RESTRICTION, RETURN CHECK VALVES OR BOOSTED
a1' b1' BUCKET CYLINDER CONTROL CIRCUIT
A DRAIN PRESSURE. LEFT PROPEL CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT
A
ACTUAL VALUES ARE LISTED IN THE TECHNICAL PUBLICATIONS. OIL TEMPERATURE, a1 b1

BOOM
ENGINE SPEED AND CONTROL SETTINGS CAUSE VARIATIONS IN PRESSURE READINGS THIS SCHEMATIC IS FOR THE 6020B HYDRAULIC MINING SHOVEL HYDRAULIC SYSTEM
A1
AND FLOW RATES AND MUST BE CONTROLLED TO PROVIDE CONSISTENT READINGS. B1 T1 MEDIA NUMBER: UENR5414
FOR DETAILED INFORMATION REGARDING ELECTRICAL SIGNALS,
T2 SCHEMATIC PART NUMBER: 479-4631, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
C2
SEE THE ELECTRICAL SCHEMATIC OF THE SPECIFIC MACHINE. in neutral and with parking brake set.
P1
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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