LICENSOR: CONTRACTOR: Methanol to Ethanol Project MC: OWNER:

Zagros Petrochemical Co.

E-1001 Process Data Sheet for Methanol/

Waste Water Exchanger

Owner Doc. No.: MTE-BE-10-PR-DSH-013

Rev: 01 Page 1 of 7
Designer Doc. No.: IR009-01BD-132500PR-DS02-0101

E-1001 Process Data Sheet for Methanol/

Waste Water Exchanger

01 2024/06/01 IFA ISSUED FOR APPROVAL DongXiaoping Haogaofeng Guxueqian

00 2024/02/04 IFC Issued For Comment DongXiaoping Haogaofeng Guxueqian
Rev. Date Status Description Prepared Checked Approved
This document is the property of Zagros petrochemical company (ZPC). It is confidential and all rights reserved. Neither the whole nor any part of this document shall be disclosed to any
unpermitted third party, reproduced, stored in any retrieval system or transmitted in any form or any means without the prior written consent of ZPC.
LICENSOR: CONTRACTOR: Methanol to Ethanol Project
MC: OWNER:
Zagros Petrochemical Co.

E-1001 Process Data Sheet for Methanol/

Waste Water Exchanger

Owner Doc. No.: MTE-BE-10-PR-DSH-013

Rev: 01 Page 2 of 7
Designer Doc. No.: IR009-01BD-132500PR-DS02-0101

Rev. Rev.
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This document is the property of Zagros petrochemical company (ZPC). It is confidential and all rights reserved. Neither the whole nor any part of this document shall be disclosed to any
unpermitted third party, reproduced, stored in any retrieval system or transmitted in any form or any means without the prior written consent of ZPC.
LICENSOR: CONTRACTOR: Porj. Name Methanol to Ethanol Project
E-1001 Process Data Sheet for
MC: OWNER: FILE NO. MTE-BE-10-PR-DSH-013
Methanol/ Waste Water Exchanger REV. 0a
STAGE BED 3 OF 7

Methanol / Waste
Equip. No. E-1001A/B/C Ope. 3 Standby Service
Water Exchanger
Type BEM Orientation H Size 900x7500mm Connect in Parallel Series 3
Surf./Unit 1454.4 m 2 Shells/Unit 3 Surf./Shell 484.81 m2
Performance of One Unit

1 Fluid Location Shell Side Tube Side

2 Fluid Name Methanol Waste Water

3 toxicity/ Explo. Hazard toxic (Ⅲ) / explosive -

4 Fluid flow kg/h 29775*1.1 15381*1.1

5 In Out In Out

6 Vapor kg/h
7 Liquid kg/h 29775*1.1 29775*1.1 15381*1.1 15381*1.1

8 Steam kg/h
9 Non-Condensables kg/h

10 Temperature ℃ 41.11 96.69 125.84 42.00

11 Operating Pressure Bar(G) 18.800 8.61

12 Density kg/m 3 773.61 700.93 890.22 977.27

13 Viscosity cP 0.4413 0.2605 0.2170 0.6470

14 Mol. M.Weight

15 Specific Heat kJ/kg·℃ 3.0821 4.0256 4.7974 4.1885

16 Therm. Conductivity W/m·K 0.1955 0.1798 0.6821 0.6269

17 Latent heat kJ/kg

18 Velocity m/s 0.1 0.0259

19 Pressure Drop Bar Calc 0.106 /Allow 0.2 Calc 0.0307 /Allow 0.2

20 Fouling Factor 2
m ·K/W 0.000344 0.000344

21 Heat Exchanged kW 1613.84*1.1 MTD(Corrected) 7.6 ℃

22 Transfer Rate W/ m ·K 2 Service 160.82 Dirty 221.14 Clean 269.47

23 Construction Sketch

24 Shell Side Tube Side

25 Design P. Bar(G) 23.0 17.7

26 Design T. ℃ 120 150

27 Pas. per Shell 1 1

28 Corr. Allow. mm 3 0

29 Noz.Size (in/out)

30 Vent/Drain
31 R.& F.
32 Tube No. 1094 Tube OD 19.05 mm Thk-Avg 2.108 mm Length 7500 mm Pitch 25 mm

33 Tube Type Plain Material SA213 TP316L Pattern 30 °

SA 516 Gr. 70N
34 Shell ID 900 mm OD mm Shell Cover
(Note 7)
35 Channel or Bonnet SA 240 Gr. 316L Channel Cover SA 240 Gr. 316L

36 Tubesheet-Stationary Tubesheet-Floating
37 Floating Head Cover Impingement Protection NO

38 Baffle-cross Type Seg Orientation* Perpendicular Cut 30.75 % Spacing(c/c) 385 mm Inlet mm

39 Supports Bypass Seal Arrangement Expansion Joint Type

40 ρ*V2 Inlet Nozzle Note 4 Bundle Entrance Note 4 Bundle Exit Note 4

41 Gaskets Shell side Tube side

42 TEMA TEMA Class R Fireproof：YES

Remarks：* The relationship between the centerline of the shell side inlet and the baffle cut.

This document is the property of Zagros petrochemical company (ZPC). It is confidential and all rights reserved. Neither the whole nor any part of this document shall be
disclosed to any unpermitted third party, reproduced, stored in any retrieval system or transmitted in any form or any means without the prior written consent of ZPC.
 Porj. Name Methanol to Ethanol Project
LICENSOR: CONTRACTOR:
E-1001 Process Data Sheet for
FILE NO. MTE-BE-10-PR-DSH-013
MC: OWNER: Methanol/ Waste Water Exchanger REV. 0a

STAGE BED 4 OF 7

Configuration: Hot and Cold in Series X - Network inlet / outlet stream

Methanol / Waste
Equip. No. E-1001A/B/C Service Ope. 3 Standby 0
56.25
Water Exchanger 56.25
56.25 56.25
X mm X mm422.25 385 x 17 = 6545 mm 422.25mm
422.25mm 385 x 17 = 6545 mm 422.25mm
Sketch and Remarks:
T1 mm S6 385 mm mm
mm
Vd Va

BEM, Shell 1 900

900
mm
mm

Da Dd E-1001A 7.5 S5 T2
7.5 m
m
Vb Ve S4 T3

BEM, Shell 2

T4 S3 E-1001B
De Db Unit
TEMA type
Shell 1
BEM
4.0000 inch Shell ID 35.4331 inch
Actual OTL 34.9731 inch

T5 S2 Vf Vc
Height under inlet nozzle
Height under outlet nozzle
Tube type
Tube OD
Tube pitch
1.1462
1.1462
Plain
0.7500
0.9843
inch
inch

inch
inch
Tube layout angle 30 deg
Tubes 1094
Tube positions available 1094
Tie rods 8
Seal strip pairs 0
Tube Passes 1
Baffle cut % diameter 30.75

TUBEPASS DETAILS
Pass Rows Tubes
1 39 1094

SYMBOL LEGEND
BEM, Shell 3 Tube
Dummy Short Tube
Dummy Long Tube
Plugged Tube
Tie Rod
Seal Rod
Impingement Rod

Note： E-1001C
Dc Df S1 T6
1.The size of heat exchanger is preliminary, dimension shall be confirmed during detailed engineering. X X
4.0000 inch

2.Three series,stack.
3.Operation metal temperature: 4: ρ*V2
Shell side,℃ Tube side,℃ Inlet Nozzle Bundle Entrance Bundle Exit
E-1001A 70.38 106.82 E-1001A 1663.5 94.28 101.83
E-1001B 48.31 56.39 E-1001B 1636 92.73 94.28
E-1001C 42.45 44.81 E-1001C 1627.8 92.26 92.73
5.More than 20% design allowance for heat exchanger area. 6.The design principles for pv2 are based on RCB-4.6 of the TEMA standard.
7. Preliminary, only for reference, to be finalized in DED
Type Shell Side（H） Tube Side（H） Remarks

Material electrostatic grounding

Insulatio
n Thickness(mm)

Density(kg/m3)

Fluid Weight kg

NOZZLE CONNECITON

Size inches CLASS Connection Standard Flange Type/Facing Service Description

Item

S1,3,5 4 CL300 ASME B16.5 WN/RF Shell Side Inlet

S2,4,6 4 CL300 ASME B16.5 WN/RF Shell Side Outlet

T1,3,5 3 CL300 ASME B16.5 WN/RF Tube Side Inlet

T2,4,6 3 CL300 ASME B16.5 WN/RF Tube Side Outlet

Vd,e,f 1 CL300 ASME B16.5 LWN/RF Shell Vent

Va,b,c 1 CL300 ASME B16.5 LWN/RF Tube Vent

Dd,e,f 1 CL300 ASME B16.5 LWN/RF Shell Drain

Da,b,c 1 CL300 ASME B16.5 LWN/RF Tube Drain

This document is the property of Zagros petrochemical company (ZPC). It is confidential and all rights reserved. Neither the whole nor any part of this document shall be
disclosed to any unpermitted third party, reproduced, stored in any retrieval system or transmitted in any form or any means without the prior written consent of ZPC.
 Porj.
Methanol to Ethanol Project
LICENSOR: CONTRACTOR: Name
E-1001 Process Data Sheet for Methanol/
FILE NO. MTE-BE-10-PR-DSH-013 REV. 01
MC: OWNER: Waste Water Exchanger
STAGE BED 5 OF 7

Methanol / Waste
Equip. No. E-1001A/B/C Service Ope. 3 Standby 0
Water Exchanger
Hot side properties

Pressure9.6133 Bar Vapor Properties Liquid Properties

Weigh Visco HeatC Condu Visco HeatC Condu Surfa Laten Criti Criti
Tempe Enthalp tFrac Densi sity( apaci ctivi Entha Densi sity( apaci ctivi Enthal ceTen tHeat calPr calTe Lewis
ratur y(kJ/kg tionV ty(kg mN- ty(kJ ty(W/ lpy(k ty(kg mN- ty(kJ ty(W/ py(kJ/ sion( (kJ/k essur mpera Numbe
e(C) ) apor /m3) s/m2) /kg- m-C) J/kg) /m3) s/m2) /kg- m-C) kg) mN/m) g) e(kPa ture( r

Required:
No Yes No No No No No No Yes Yes Yes Yes No No No No No No
125.8 -15416 0 890.2 0.217 4.797 0.682 -15416 53.18
118.6 -15451 0 898.2 0.232 4.724 0.681 -15451 54.62
111.2 -15486 0 906.2 0.249 4.654 0.679 -15486 56.07
103.6 -15520 0 914.3 0.269 4.587 0.676 -15520 57.53
96.03 -15555 0 922.3 0.292 4.524 0.672 -15555 59
88.31 -15590 0 930.4 0.32 4.464 0.668 -15590 60.49
80.48 -15624 0 938.5 0.353 4.408 0.663 -15624 61.99
72.56 -15659 0 946.7 0.393 4.355 0.657 -15659 63.5
64.55 -15694 0 954.8 0.442 4.306 0.65 -15694 65.04
56.45 -15729 0 962.9 0.502 4.26 0.643 -15729 66.59
48.26 -15763 0 971.1 0.577 4.218 0.634 -15763 68.16
40 -15798 0 979.2 0.671 4.18 0.625 -15798 69.75

2023.11
.06

This document is the property of Zagros petrochemical company (ZPC). It is confidential and all rights reserved. Neither the whole nor any part of this
document shall be disclosed to any unpermitted third party, reproduced, stored in any retrieval system or transmitted in any form or any means without the
prior written consent of ZPC.
 Porj.
Methanol to Ethanol Project
LICENSOR: CONTRACTOR: Name
E-1001 Process Data Sheet for Methanol/
FILE NO. MTE-BE-10-PR-DSH-013 REV. 01
MC: OWNER: Waste Water Exchanger
STAGE BED 6 OF 7

Methanol / Waste
Equip. No. E-1001A/B/C Service Ope. 3 Standby 0
Water Exchanger
Hot side properties

Pressure
9.3133 Bar Vapor Properties Liquid Properties
Weigh Visco HeatC Condu Visco HeatC Condu Surfa Laten Criti Criti
Tempe Enthal tFrac Densi sity( apaci ctivi Entha Densi sity( apaci ctivi Enthal ceTen tHeat calPr calTe Lewis
ratur py(kJ/ tionV ty(kg mN- ty(kJ ty(W/ lpy(k ty(kg mN- ty(kJ ty(W/ py(kJ/ sion( (kJ/k essur mpera Numbe
e(C) kg) apor /m3) s/m2) /kg- m-C) J/kg) /m3) s/m2) /kg- m-C) kg) mN/m) g) e(kPa ture( r

Required:
No Yes No No No No No No Yes Yes Yes Yes No No No No No No
125.8 -15416 0 890.2 0.217 4.797 0.682 -15416 53.18
118.6 -15451 0 898.2 0.232 4.724 0.681 -15451 54.62
111.2 -15486 0 906.2 0.249 4.654 0.679 -15486 56.07
103.6 -15520 0 914.3 0.269 4.587 0.676 -15520 57.53
96.03 -15555 0 922.3 0.292 4.524 0.672 -15555 59
88.31 -15590 0 930.4 0.32 4.464 0.668 -15590 60.49
80.48 -15624 0 938.5 0.353 4.408 0.663 -15624 61.99
72.56 -15659 0 946.7 0.393 4.355 0.657 -15659 63.5
64.55 -15694 0 954.8 0.442 4.306 0.65 -15694 65.04
56.45 -15729 0 962.9 0.502 4.26 0.643 -15729 66.59
48.26 -15763 0 971.1 0.577 4.218 0.634 -15763 68.16
40 -15798 0 979.2 0.671 4.18 0.625 -15798 69.75

2023.11
.06

This document is the property of Zagros petrochemical company (ZPC). It is confidential and all rights reserved. Neither the whole nor any part of this
document shall be disclosed to any unpermitted third party, reproduced, stored in any retrieval system or transmitted in any form or any means without the
prior written consent of ZPC.
 Porj.
Methanol to Ethanol Project
LICENSOR: CONTRACTOR: Name
E-1001 Process Data Sheet for Methanol/
FILE NO. MTE-BE-10-PR-DSH-013 REV. 01
MC: OWNER: Waste Water Exchanger
STAGE BED 7 OF 7

Methanol / Waste
Equip. No. E-1001A/B/C Service Ope. 3 Standby 0
Water Exchanger
Cold side properties

This document is the property of Zagros petrochemical company (ZPC). It is confidential and all rights reserved. Neither the whole nor any part of this
document shall be disclosed to any unpermitted third party, reproduced, stored in any retrieval system or transmitted in any form or any means without the
prior written consent of ZPC.