Complete Report Bomba de Vacio

Vacuum System Survey, Sonoco Atizapan
Survey performed December 12, 13, 2013

Performed by Horst Samitz
Large Pump Test Stand at Vooner FloGard Corporation in Charlotte, NC

CVN Vooner Paper Machinery
P.O. Box 129
Greeneville, TN 37744-0129 USA
475 T. Elmer Cox Drive
Greeneville, TN 37743 USA
Phone: 423-638-2211, Fax: 423-638-8805
E-mail: info@cvnvooner.com
Web site: www.cvnvooner.com
TABLE OF CONTENTS, PAGE SEQUENCE

Atizapan, Mexico
 SURVEY OBJECTIVES
 MACHINE DATA
 SUMMARY
 CURRENT SITUATION AND LAYOUT
 DISCUSSION AND RECOMMENDATION
 CURRENT OPERATION CONDITION SUMMARY SPREADSHEET
 CURRENT VACUUM APPLICATION SUMMARY SPREADSHEET
 UHLE BOX POSITION
 VIBRATION ANALYSIS
 VACUUM PUMP FIELD TEST – DATA SHEETS
12-20-2013
-1-
P.O. Box 129
Phone: 423-638-2211, Fax: 423-638-8805
SURVEY OBJECTIVES
The press felt conditioning system is analyzed for best practice design and
application for the impact on press dewatering as per TAPPI recommendations.
The vacuum system is evaluated for best practice process configuration,
equipment application, and effectiveness relative to current machine operation.
The key objective is to verify the water handling capabilities of the press section
and to identify opportunities to increase sheet solids out of the press section.
We look at uhle box open area and dwell time, positioning, and suction roll open
area, piping, pipe size and separators. Existing vacuum system installed
capacity is compared to TAPPI recommended service demand as well as other
comparable machines with similar production rates and machine layout.
Additionally, vacuum pumps are orifice tested for actual capacity and compared
to TAPPI recommended service demand. Separators and piping are evaluated as
to correct sizing and inlet velocity for process water separation.
MACHINE DATA
Machine Speed: 30 - 110 m/min
Basis Weight: 290 - 900 g/m², tube stock
Furnish: 100% OCC
Felt width: 1,970 mm
12-20-2013
-2-
P.O. Box 129
Phone: 423-638-2211, Fax: 423-638-8805
SUMMARY
The vacuum system overall is in good condition with the exception for pump #2 because of its low
efficiency. I do not recommend replacing this pump at this time but to have it inspected either at your
shop or at CVN Vooner in Greeneville TN. Also investigate possible discharge separator issues which
might cause the increased back pressure on the discharge side.
To improve overall machine efficiency and run ability I suggest you replace or install new uhle box
strip to provide a 10 mm (0.4”) slot opening on all uhle and felt boxes. The dwell time (the time a felt
travels over the slot and is exposed to vacuum) is still at 5.5 milli seconds even at the fastest machine
speed and the 10 mm slot is still wide enough to avoid “bridging”.
My main concern is the poor seal water quality.

I have no information on water quality and type and size of suspended solids. One option to reduce the
“pump wear issue” is to install a filter or strainer for the seal water system. Our smallest gravity filter
could easily handle the total seal water flow. If you want to clean the water for the high pressure
needle nozzle showers, a bigger model of the Osprey gravity strainer could handle the increase flow as
well.
Following charts, graph, analyses and drawing compares existing with recommended equipment.
I would like to include cost comparisons and savings but that would require information you might
consider confidential. Information like steam consumption, drying rate, exact sheet consistencies in
and out of the press section. Total down time caused by sheet breaks, felt cleaning and others.
Please look at this report as if you would go to your doctor for a checkup. We checked the “health” of
your machine, found symptoms, problems and provided a “prescription” to get healthy again. It is
certainly up to you and your priorities if, when and how you start “treatment”.
Whatever you decide, I and everybody at CVN Vooner are here to help and assist in any way we can.
Thank you for the opportunity.
Horst Samitz
Phone: +1(770)489-6957
Cell: +1(404)906-6769
E-mail: hsamitz@cvnvooner.com
12-20-2013
-3-
P.O. Box 129
Phone: 423-638-2211, Fax: 423-638-8805
CURRENT SITUATION AND LAYOUT
Vacuum System
The pump layout, piping and separator system are sized properly for the application. This survey finds
that the most urgent changes needed are filtering/cleaning the seal water for the liquid ring vacuum
pumps.
1. Specific airflow to all dewatering sources (sheet boxes and uhle boxes) is correct assuming 100
% efficiency for the vacuum pumps. However, no pumps perform at that level.
2. Current overall seal water flow to all vacuum pumps is adequate.
3. Separators, uhle boxes and vacuum piping are adequate for current production conditions.
4. Pump #1 (VG20XVS-M) runs at 496 RPM, operating at 92% at current production conditions.
12-20-2013
-4-
P.O. Box 129
Phone: 423-638-2211, Fax: 423-638-8805
5. Pump #2 (VG4-L) runs at 1163 RPM, operating at 70% at current production conditions.
6. Pump #3 (VG20XVS-M) runs at 513 RPM, operating at 94% at current production conditions.
7. There are no spray nozzles installed on any vacuum pump.
8. On two (2) former rolls are “crank” type high pressure shower actuators installed. (This is 1940
technology)
Note:
 All vacuum levels listed are adjusted to the barometric pressure for Atizapan during the
vacuum pump survey.
DISCUSSION AND RECOMMENDATION

Recommended dwell time: 4 milli seconds (ms)
Recommended specific air flow for uhle boxes: 18 acfm/square inch open area
Recommended vacuum level on uhle boxes: 12 - 18” HgV
Recommended specific air flow for sheet boxes: 3 acfm/square inch open area
Recommended vacuum level for sheet boxes: 8 - 15” HgV
Recommended maximum wet air velocity: 3500 f/min (1067 m/min)

Recommended maximum dry air velocity: 5500 f/min (1676 m/min)
Recommended maximum velocity in separator: 750 f/min (228 m/min)
To item 1)
If all pumps would operate at 100%, the vacuum pump capacities are correct for current production
parameters. Unfortunately, wear and buildup inside the vacuum pumps reduces the pumps efficiencies.
Currently, all uhle boxes and sheet box #2 and #3 have single slotted covers with about .375 slot
opening. Sheet box #1 has a 0.5” slot opening.
At the current maximum machine speed and a slot opening of .5”, the dwell time (felt being exposed
to vacuum going over the uhle box slot) is around 10 milli seconds. This is above the recommended 4
milli seconds. I suggest closing the slot opening to 10 mm. Closing the slot even more would increases
the chance of bridging and is not recommended.
To item 2)
Recommended seal water flow for pump #1: 25 gal/min…current flow: 21 gal/min
12-20-2013
-5-
P.O. Box 129
Phone: 423-638-2211, Fax: 423-638-8805
Pump #1 and #3 does have a flow control system installed but needs to be adjusted to 25 gal/min.
Pump #2 does not have a flow control system but we timed the seal water flow and measured the
correct 5 gal/min as recommended.
To item 3)
Air velocities inside uhle boxes, separators and piping to and from the separators are well below the
maximum air velocity of: 3500 feet/min wet air (before separator)
750 feet/min inside separator
5500 feet/min dry air (after separator)
To item 4)
Pump #1 (VG20XVS-M) was put into operation in 2007
This pump has stainless steel internal parts but with the seal water conditions as they are, a 1%
efficiency drop per year can be expected. Adjusting the seal water flow to 25 gal/min should improve
the pump performance slightly.
To item 5)
Pump #2 (VG4-L) was put into operation in 2007
This pump is actually a VG4SS6-L (all parts in 304) but was somehow labeled incorrectly. I do not
know why this pump tested at 70% efficiency. Because of the small inlet flanges, testing both sides of
the pump is impossible. That’s why we had to do a single plate test, leaving the inlet manifold in place
and testing the total airflow only.
There are several reasons for the low efficiency;
1,) non centered rotor
2.) something got in the pump at one time and damaged some internals and
3.) too much back pressure on the discharge side.
My favorite is number three.
The drainage pipe from the discharge separator goes up vertical to the same height as the inlet pipe to
the separator before joining the drainage line from the #3 pump discharge separator.
12-20-2013
-6-
P.O. Box 129
Phone: 423-638-2211, Fax: 423-638-8805
To item 6)
Pump #3 (VG20XVS-M) was originally put into operation around 1997 at the Sonoco Santa Clara
mill. CVN Vooner refurbished the pump at the Greeneville plant in late 2012.
During the testing, the efficiency was 92%, in line with refurbished pumps. (Refurbished pumps are
shipped with a 90% – 95% efficiency rating. Adjusting the seal water flow to 25 gal/min should
improve the pump performance slightly.
To item 7)
Installing seal water spray nozzles in the inlet lines of the vacuum pumps can increase the pump
capacity up to 10% depending of vacuum level and seal water/vapor temperature.
The colder seal water condensates some of the ingoing water vapors, increasing the vacuum pumps
capacity.
To item 8)
I suggest you replace the old style high pressure “crank style” shower actuators with new adjustable
stroke speed actuators. This guarantees complete coverage cleaning for the forming roll wire mesh.
The correct stroke speed (one nozzle width per forming roll revolution) for 60” diameter rolls at the
slowest machine speed of 30 m/min is: 0,38 inch/min using 0.04” nozzles. On three (3) nozzle
spacing, the forming roll is completely cleaned every eight (8) minutes.
12-20-2013
-7-
P.O. Box 129
Phone: 423-638-2211, Fax: 423-638-8805
Other issues.
I mentioned earlier that the poor seal water quality is the major reason for premature pump wear.
If you could provide a water analyses, I can size the correct gravity strainer for your application.
12-20-2013
-8-
P.O. Box 129
Phone: 423-638-2211, Fax: 423-638-8805
12-20-2013
-9-
P.O. Box 129
Phone: 423-638-2211, Fax: 423-638-8805
12-20-2013
- 10 -
Sonoco Mexico - Vacuum System Surveys for Atizapan
Survey performed by Horst Samitz of CVN Systems and Alejandro Estrada
Vacuum Pump Tests - Current Operating Condition Summaries,

Recirculated Water @: 7.00 Pesos / m3
Atizapan: 355 g/m², 92 m/min, 1.97 m felt width US$ to Pesos: 12.9
Annual Annual Annual Annual
Tested New Annual Annual Wasted Wasted Wasted Wasted
Pump Test Operating ACFM @ ACFM @ Wasted Wasted Wasted Req'd Water Water Utilities Utilities
Size Number Application Vacuum "Hg Oper Vac Oper Vac % Eff BHP kW kW in USD kW in Pesos GPM In m3 In Pesos In Pesos In USD
VG4-L Pump #2 Camera formador 1,4,7 10.5 255 364 70% 20 4.5 2,851 36,779 5 2,856 19,994 56,773 4,401
VG20XVS-M Pump #3 Camera prensa 1, 4 inferior, salida formadores 9.5 1510 1650 92% 75 4.7 3,029 39,080 27 4,370 30,592 69,671 5,401
VG20XVS-M Pump #1 Camera prensa 1, 4 superior 9.5 1500 1600 94% 75 3.5 2,232 28,786 21 2,504 17,526 46,313 3,590
TOTALS: 170 12.7 8,112 104,645 53 9,730 68,112 172,757 13,392
Vacuum Pump Tests - Recommended Operating Condition Summaries

Recirculated Water @: 7.00 Pesos / m3
Atizapan: 290 g/m², 110 m/min, 1.97 m felt width US$ to Pesos: 12.9
Annual Annual Annual Annual
Tested New Annual Annual Wasted Wasted Wasted Wasted
Pump Test Operating ACFM @ ACFM @ Wasted Wasted Wasted Req'd Water Water Utilities Utilities
Size Number Application Vacuum "Hg Oper Vac Oper Vac % Eff BHP kW kW in USD kW in Pesos GPM In m3 In Pesos In Pesos In USD
VG4-L Pump #2 Camera formador 1,4,7 12 262 364 72% 20 4.2 2,668 34,417 5 2,673 18,710 53,127 4,118
VG20XVS-M Pump #3 Camera prensa 1, 4 inferior, salida formadores 18 1485 1670 89% 75 6.2 3,955 51,023 25 5,283 36,982 88,005 6,822
VG20XVS-M Pump #1 Camera prensa 1, 4 superior 18 1450 1610 90% 75 5.6 3,548 45,772 25 4,739 33,176 78,949 6,120
TOTALS: 170 15.9 10,171 131,212 55 12,695 88,868 220,080 17,060

Sonoco Mexico - Vacuum System Surveys for Atizapan
Survey performed by Horst Samitz of CVN Vooner and Alejandro Estrada
Current Vacuum Applications Summary
Atizapan:
Date of Survey: 12/12/13

Machine Speed: 30 m/min - 110 m/min
Grade range: 290 - 900 g/m² Existing pump:
Felt width: 1,970 mm (77.6") Mach Speed: 361 fpm Refurbished or new pump:
Current Conditions Recommended Conditions

Slot Slot Area Pump Pump ACFM BHP Vac ACFM Dwell Slot ACFM ACFM Vac Dwell Pump ACFM BHP
Application
Width Length In2 Assigned ID Avail Req'd "Hg / In2 ms Width / In2 / Box "Hg ms Proposed Avail Req'd
Camera del formador 1 0.500 77.60 38.80 85 14 2.19 6.9 0.400 3 93 12 5.5
Camera del formador 4 0.500 77.60 38.80 VG4-L #2 85 20 7 2.19 6.9 0.400 3 93 12 5.5 VG4SS4-L 364 18
Camera del formador 7 0.500 77.60 38.80 85 10 2.19 6.9 0.400 3 93 12 5.5
Camera, 4-ta prensa inferior 0.375 77.60 29.10 503 7.5 17.29 5.2 0.400 18 559 18 5.5
Camera, 1-era prensa inferior 0.375 77.60 29.10 VG20XVS-M #3 503 75 11.5 17.29 5.2 0.400 18 559 18 5.5 VG20XVS-M 1485 75
Camera, salida de formadores 0.375 77.60 29.10 503 9 17.29 5.2 0.400 18 559 18 5.5
Camera, 1-era prensa superior 0.440 77.60 34.14 750 8 21.97 6.1 0.400 18 559 18 5.5
VG20XVS-M #1 75 VG20XVS-M 1450 75
Camera, 4-ta prensa superior 0.625 77.60 48.50 750 7.5 15.46 8.7 0.400 18 559 18 5.5
Uhle box position: Press felts
Project: Sonoco Mexico, Atizapan Mill
Slot
Width[inch] 0.40
Speed f/min 361 Width[mm] 10.1
Dwell time ms 5.5
Slot width inch 0.3971
Vacuum inch 18 Box area Separator
Felt factor ft³/min/in² 18 sq. feet 0.16 Dia. [inch] 11.66
Felt width inch 77.6 sq. meter 0.01 Dia. [mm] 296
Flow ft³/min 555 Length[inch] 25.65
"Wet" Pipe Length [mm] 652 "Dry" Pipe
Ft/min air 3500 Dia. [inch] 5.37 Dia. [inch] 4.28
Dia. [mm] 136 Dia. [mm] 109
Vacuum level [inch/Hg] 18
Air flow [ft³/min] 555
Dropleg
Length [ft] 25.65
L
Length
th [ft] 7
7.12
12
inch mm
Uhle box in square area [ft², m²] 0.16 0.01
Pipe "wet flow" diameter 5.37 136
Separator
p diameter 11.66 296 To vacuum p
pump
p
Separator length 25.65 652
Dropleg length [feet, meters] 23.34 7.12
Pipe "dry flow" diameter 4.28 109
Felt factor
Felt weight < 4.5 oz (1375 g/m²)….. 15-18 cfm/in² at 15-18 in Hg
Felt weight > 4.5 oz (1375 g/m²)….. 18-20 cfm/in² at 18-20 in Hg
Sonoco Mexico, Atizapan Mill
Vibration Analysis - Maximum 0.25 in/sec (10 - 10,000 Hz)

12/12/2013
Vacuum Pump Service RPM Vibration Readings (in/sec) Bearing Temperatures Pump housing
OBA OBH OBV IBH IBV Idle End °F °C Drive End °C Temperature, ºF °C COMMENTS
Vibration outside acceptable limits. Temperatures within
1163 0.19 0.16 0.2 0.17 0.26 84 29 70 21 79 26
VG4-L Pump # 2 acceptable limits
496 0.25 0.17 0.22 0.2 0.22 80 27 90 32 80 27

VG20XVS-M
VG20XVS M Pump # 1 Vibration and Temperatures within acceptable limits
513 0.15 0.15 0.11 0.09 0.09 71 22 67 19 78 26 Vibration and Temperatures within acceptable limits
VG20XVS-M Pump # 3
Maximum bearing housing temperature, pump housing temperature plus 60° F
Caution: Over greasing bearings is the main reason for bearings running hot and premature bearing failure.
Never over grease, keep bearing housing only 1/3 to 1/2 filled with grease.
OBA: Idle end, axial
OBH: Idle end horizontal
OBV: Idle end, vertical
IBH: Drive end, horizontal
IBV: Drive end, vertical
Note: Bearing housing temperature should not exceed pump housing temperature plus 60º F
VACUUM PUMP FIELD TEST - CALCULATED DATA
MILL/PLANT: Sonoco PUMP MODEL: VG4A-L
LOCATION: Atizapan, Mexico
PUMP TEST No.: 1
DATE off TEST
TEST: 12/14/13
EQUIP No.:
PUMP EQUIP. No : Pump 2
PERFORMED by: Horst Samitz
BAROMETER
O ("HgA):
( g ): 22.97
.97
Camera del formidor 11,

APPLICATION: S WATER TEMP (F).:
S. (F) : 67 0 F
67.0
4,
4 7
PUMP SPEED: 1163 RPM ORIFICE HOLE DIAM.:
SINGLE or DUAL PLATE TEST? Single
V
Vacuum Std ACFM C
Corr ACFM C t d
Corrected S lW
Seal t
Water T t Fl
Test Flow
("HgV) Per Orifice Per Orifice Vac ("HgV)
Vac. Corr Fact
Corr. Fact. ACFM Total Corrected
Single Single Single Single Single Single ACFM Avg.
Avg
Plate Plate Plate Plate Plate Plate Tested Vacuum
4.57 19 22 6.0 1.006 271 0 271 6.0
5 31
5.31 21 24 69
6.9 1 007
1.007 271 0 271 69
6.9
6.02
6 02 22 26 7.8
78 1.007
1 007 264 0 264 7.8
78
7 04
7.04 24 29 92
9.2 1 007
1.007 262 0 262 92
9.2
8.08 26 32 10.5 1.008 255 0 255 10.5
9 37
9.37 30 37 12 2
12.2 1 008
1.008 260 0 260 12 2
12.2
10.94
10 94 34 43 14.3
14 3 1.009
1 009 259 0 259 14.3
14 3
12.61
12 61 39 51 16.4
16 4 1.010
1 010 257 0 257 16.4
16 4
14.26 44 61 18.6 1.011 247 0 247 18.6
15 90
15.90 50 77 20 7
20.7 1 013
1.013 234 0 234 20 7
20.7
17 23
17.23 57 98 22 4
22.4 1 017
1.017 198 0 198 22 4
22.4
18 77
18.77 65 134 24 4
24.4 1 025
1.025 137 0 137 24 4
24.4
VOONER FLOGARD® HIGH ALTITUDE VACUUM PUMP TEST PROGRAM 3-1-12

3 1 12
VOONER® VACUUM PUMPS TEST PROGRAM (Rev 0)
Performance Comparison at: 1163 RPM Pump Equip No.:
Model: VG4A-L Pump Serial No.: 2232
Test Site: Sonoco Test Date: 12/14/13
Atizapan, Mexico Application: Camera del formidor 1, 4, 7
500 72% airflow of new pump

@ 12 inches HgV
VOLUME, ACT. CFM AT VACUUM
400
300
200
100
0
4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0
VACUUM, INCHES OF MERCURY
As Tested New Pump
25 HP motor, 80% load @

12 inches HgV
BRAKE HORSEPOWER
50
40
30
20
10
8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0
Standard Conditions Test Conditions
50% RH Relative Humidity N/A

29.92 In. HgA Barometer #REF!
60 F Seal Water Temp. 67 F
Test conditions are corrected to standard and plotted.
Tested By: Horst Samitz

MILL/PLANT: Sonoco PUMP MODEL: VG20XVS-M
PUMP TEST No.: 2
DATE off TEST
TEST: 12/14/13
EQUIP No.:
BAROMETER
O ("HgA):
( g ): 22.97
.97
Camera de la 1era
1era, 4ta
APPLICATION: S WATER TEMP (F).:
S. (F) : 70 0 F
70.0
prensa superior
SINGLE or DUAL PLATE TEST? Dual
V
Vacuum Std ACFM C
Corr ACFM C t d
Corrected S lW
Seal t
Water T t Fl
Test Flow
Vac. Corr Fact
Idle Drive Idle Drive Idle Drive Idle Drive Idle Drive Idle Drive ACFM Avg.
Avg
End End End End End End End End End End End End Tested Vacuum
4.34 5.11 50 57 59 67 5.7 6.7 1.009 1.010 720 814 1534 6.2
4 94
4.94 5 89
5.89 55 62 65 73 64
6.4 77
7.7 1 010
1.010 1 010
1.010 726 816 1542 71
7.1
5.80
5 80 6.57
6 57 61 66 73 79 7.6
76 8.6
86 1.010
1 010 1.010
1 010 733 793 1526 8.1
81
6 68
6.68 7 29
7.29 66 69 79 83 87
8.7 95
9.5 1 011
1.011 1 011
1.011 720 759 1480 91
9.1
7.81 8.88 73 80 88 98 10.2 11.6 1.012 1.013 714 797 1511 10.9
9 21
9.21 9 98
9.98 83 87 102 108 12 0
12.0 13 0
13.0 1 013
1.013 1 014
1.014 725 768 1493 12 5
12.5
10.86
10 86 11.74
11 74 93 99 117 127 14.1
14 1 15.3
15 3 1.015
1 015 1.015
1 015 713 773 1486 14.7
14 7
12.48
12 48 13.53
13 53 105 114 137 155 16.3
16 3 17.6
17 6 1.016
1 016 1.017
1 017 695 787 1482 16.9
16 9
14.32 14.93 122 129 170 186 18.7 19.4 1.018 1.019 692 758 1449 19.1
16 36
16.36 17 21
17.21 146 158 232 270 21 3
21.3 22 4
22.4 1 023
1.023 1 026
1.026 711 830 1541 21 9
21.9
17 78
17.78 18 86
18.86 165 182 299 379 23 2
23.2 24 6
24.6 1 029
1.029 1 039
1.039 614 787 1401 23 9
23.9
19 82
19.82 20 13
20.13 200 206 497 550 25 8
25.8 26 2
26.2 1 058
1.058 1 133
1.133 526 624 1149 26 0
26.0

3 1 12
Performance Comparison at: 496 RPM Pump Equip No.: Pump #1
Model: VG20XVS-M Pump Serial No.: 2234
Camera de la 1era, 4ta
Atizapan, Mexico Application:
prensa superior
3000
2500 90 % airflow of new pump @

18 inches HgV
2000
1500
1000
500
10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0
As Tested New Pump
75 HP pump, 95 % of load
@18 inches HgV
BRAKE HORSEPOWER
110
90
70
50
8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0


MILL/PLANT: Sonoco PUMP MODEL: VG20XVS-M
PUMP TEST No.: 2
DATE off TEST
TEST: 12/14/13
EQUIP No.:
BAROMETER
O ("HgA):
( g ): 22.91
.9
Camera de la 1era
1era, 4ta
APPLICATION: prensa inferior, salida de S WATER TEMP (F).:
S. (F) : 69 0 F
69.0
SINGLE or DUAL PLATE TEST? Dual
V
Vacuum Std ACFM C
Corr ACFM C t d
Corrected S lW
Seal t
Water T t Fl
Test Flow
Vac. Corr Fact
Idle Drive Idle Drive Idle Drive Idle Drive Idle Drive Idle Drive ACFM Avg.
Avg
End End End End End End End End End End End End Tested Vacuum
4.80 4.79 54 54 64 64 6.3 6.3 1.009 1.009 780 769 1549 6.3
5 39
5.39 5 54
5.54 58 60 69 71 70
7.0 72
7.2 1 009
1.009 1 009
1.009 767 787 1554 71
7.1
6.14
6 14 6.12
6 12 64 64 76 76 8.0
80 8.0
80 1.009
1 009 1.009
1 009 767 767 1533 8.0
80
7 07
7.07 7 29
7.29 68 69 82 84 92
9.2 95
9.5 1 010
1.010 1 010
1.010 745 760 1505 94
9.4
8.20 8.67 76 79 92 96 10.7 11.3 1.011 1.011 745 780 1525 11.0
9 74
9.74 9 88
9.88 86 87 107 108 12 7
12.7 12 9
12.9 1 012
1.012 1 012
1.012 756 762 1518 12 8
12.8
11.25
11 25 11.20
11 20 95 95 121 121 14.7
14 7 14.6
14 6 1.013
1 013 1.013
1 013 739 738 1476 14.7
14 7
12.90
12 90 12.79
12 79 109 107 145 142 16.8
16 8 16.7
16 7 1.014
1 014 1.014
1 014 736 721 1457 16.8
16 8
14.85 14.77 128 126 184 182 19.4 19.3 1.016 1.016 749 739 1488 19.3
16 41
16.41 16 47
16.47 147 147 236 237 21 4
21.4 21 5
21.5 1 020
1.020 1 020
1.020 723 727 1450 21 5
21.5
18 05
18.05 17 81
17.81 169 166 319 305 23 6
23.6 23 3
23.3 1 028
1.028 1 026
1.026 655 626 1281 23 4
23.4
19 63
19.63 19 16
19.16 196 187 476 414 25 6
25.6 25 0
25.0 1 048
1.048 1 039
1.039 499 430 929 25 3
25.3

3 1 12
Performance Comparison at: 513 RPM Pump Equip No.: #3
Model: VG20XVS-M Pump Serial No.: 1297
Camera de la 1era, 4ta
Atizapan, Mexico Application: prensa inferior, salida
de formadores
3000
2500
89 % airflow of new pump @
18 inches HgV
2000
1500
1000
500
10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0
As Tested New Pump
75 HP motor, 100% of load

@ 18 inches HgV
BRAKE HORSEPOWER
90
80
70
60
50
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Complete Report Bomba de Vacio

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Complete Report Bomba de Vacio

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Vacuum System Survey, Sonoco Atizapan

Survey performed December 12, 13, 2013

Large Pump Test Stand at Vooner FloGard Corporation in Charlotte, NC

TABLE OF CONTENTS, PAGE SEQUENCE

My main concern is the poor seal water quality.

Thank you for the opportunity.

CURRENT SITUATION AND LAYOUT

DISCUSSION AND RECOMMENDATION

Recommended maximum wet air velocity: 3500 f/min (1067 m/min)

Vacuum Pump Tests - Current Operating Condition Summaries,

TOTALS: 170 12.7 8,112 104,645 53 9,730 68,112 172,757 13,392

Vacuum Pump Tests - Recommended Operating Condition Summaries

TOTALS: 170 15.9 10,171 131,212 55 12,695 88,868 220,080 17,060

Current Vacuum Applications Summary

Date of Survey: 12/12/13

Current Conditions Recommended Conditions

Vibration Analysis - Maximum 0.25 in/sec (10 - 10,000 Hz)

496 0.25 0.17 0.22 0.2 0.22 80 27 90 32 80 27

Maximum bearing housing temperature, pump housing temperature plus 60° F

OBA: Idle end, axial

OBH: Idle end horizontal

OBV: Idle end, vertical

IBH: Drive end, horizontal

IBV: Drive end, vertical

Camera del formidor 11,

PUMP SPEED: 1163 RPM ORIFICE HOLE DIAM.:

SINGLE or DUAL PLATE TEST? Single

VOONER FLOGARD® HIGH ALTITUDE VACUUM PUMP TEST PROGRAM 3-1-12

500 72% airflow of new pump

As Tested New Pump

25 HP motor, 80% load @

Standard Conditions Test Conditions

50% RH Relative Humidity N/A

Test conditions are corrected to standard and plotted.

Tested By: Horst Samitz

PUMP SPEED: 496 RPM ORIFICE HOLE DIAM.:

SINGLE or DUAL PLATE TEST? Dual

VOONER FLOGARD® HIGH ALTITUDE VACUUM PUMP TEST PROGRAM 3-1-12

2500 90 % airflow of new pump @

As Tested New Pump

Standard Conditions Test Conditions

50% RH Relative Humidity N/A

Test conditions are corrected to standard and plotted.

Tested By: Horst Samitz

PUMP SPEED: 513 RPM ORIFICE HOLE DIAM.:

SINGLE or DUAL PLATE TEST? Dual

VOONER FLOGARD® HIGH ALTITUDE VACUUM PUMP TEST PROGRAM 3-1-12

As Tested New Pump

75 HP motor, 100% of load

Standard Conditions Test Conditions

50% RH Relative Humidity N/A

Test conditions are corrected to standard and plotted.

Tested By: Horst Samitz

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