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PVP2024122218 Final3
PVP2024122218 Final3
PVP2024‐122218
Cesar Levy1
1Dept.of Mechanical and Materials Engineering
Florida International University
Miami, FL 33199 USA
Mordechai Perl2
2Pearlstone Center for Aeronautical Engineering Studies
1
Copyright © 2024 by ASME
1. INTRODUCTION 2. PROBLEM STATEMENT
The process of degradation of plant components due to The plate configuration is shown in Fig. 1. The plate contains
fatigue and/or stress corrosion cracking may highly depend on a slanted edge crack and a horizontal embedded crack under
crack interaction in the presence of multiple cracks [1, 2]. remote tension. The plate height is 2h and its width is b. The
Characterization of the multiple cracks is an important slanted edge crack is of length a2, and the embedded internal
requirement needed in the Fitness-for-Service (FFS) standards crack is of length 2a1. In order to avoid plate end effects, the
to evaluate structural integrity of the cracked components using plate dimensions are taken to be large enough relative to the
fracture mechanics concepts. It must be determined whether the cracks’ configuration. To be specific, the height h and the actual
cracks are on the same cross-section plane and are aligned width b of the plate (or W, when comparing to Fayed’s case) are
cracks or whether they are on parallel planes thus being non- taken to be 50 times that of the edge crack length a2. As a rule
aligned parallel cracks, using one of the crack alignment rules. of thumb, when the ratio of b/(a2+S+2a1)≥10, the plate size effect
Crack alignment rules have been suggested by many is negligible. The origin of the global coordinate system is set to
organizations such as those found in the American Society of be at the middle point on the left edge of the plate (as shown in
Mechanical Engineers Boiler and Pressure Vessel Code Section Fig. 1) such that the edge crack will be situated below the
XI (ASME Section XI) [3], Guide to methods for assessing the horizontal center line of the plate.
acceptability of cracks in metallic structures [4], European
Fitness-for-Service Network (FITNET) [5], American
Petroleum Institute (API) 579-1/ASME FFS-1 [6], Rules on
Fitness-for-Service for Nuclear Power Plant Components in the
Japan Society of Mechanical Engineers (JSME, S NA1-2008)
[7]. These rules differ one from another and some alignment
rules may be overly conservative in nature while others will
provide non-conservative assessments.
Contemporary times have seen many studies involving the
interaction of multiple non-aligned cracks in cases of two offset
parallel embedded cracks contained in an infinitely large steel
plate. Some are mentioned here: Kamaya’s studies on the growth
evaluation of multiple interacting surface cracks by combination
of numerical and experimental methods [8]; Hasegawa et al.’s
LEFM related Fitness-for Service studies of two parallel
embedded non-aligned cracks [9]; and most recently, Hasegawa
et al. [10-12], Miyazaki et al. [12], and Suga et al. [13-14]
considered plastic collapse behavior for dissimilar non-aligned
cracks.
Recently Ma et al. [15, 16], Levy et al. [17] and Perl et al. FIGURE 1. A PLATE WITH TWO NON-PARALLEL CRACKS, A
[18] addressed for the first time, problems with an edge crack SLANTED EDGE CRACK AND A HORIZONTAL EMBEDDED
influenced by a non-aligned embedded crack, considering cases CRACK, UNDER REMOTE TENSION.
under different loading regimens. However, none of the
aforementioned investigations addressed the interaction of The crack horizontal separation distance S is defined as the
multiple non-parallel cracks, and particularly the case of the horizontal distance between the tip of the edge crack and the left
interaction of an inclined edge crack with a horizontal embedded tip of the embedded crack. Likewise, the vertical separation
crack. distance H is defined as the vertical distance between the tip of
The only investigations that have been found to date the edge crack and the left tip of the embedded crack. The load
addressing Stress Intensity Factors for slanted cracks are Fayed is applied on the top and on the bottom faces of the plate. The
[19] and Shi and Oyadiji’s [20] who analyzed a slanted edge applied tensile stress is taken to be σ0 =2kPa. The plate is
crack and [21] who solved for an internal slanted crack. Fayed assumed to be under plane strain conditions. The slanted angle
[19] and Shi and Oyadiji’s [20] addressed the mixed mode KI & is varied between 0๐ to 60๐, where β=0, represents an edge crack
KII stress intensity factors of an edge slanted-crack prevailing in parallel to the embedded crack. The plate is assumed to be made
a plate under tensile loading. Thus, the present model will be of steel with Young’s modulus E=200 GPa, Poisson’s ratio
validated against these results as they employ similar geometry ν=0.3, and yield stress σy=304 MPa.
and loading scenario to the present work.
The objective of the present paper is to investigate the 2.1 Finite Element Model
influence of a horizonal embedded crack on the SIF of a slanted A standard FE code, ANSYS APDL [22] is used to solve
edge crack in a very long plate of height 2h, and width b, under the problem. Much of the region is meshed employing 2-D 6-
remote tension. The stress intensity factors (SIFs) at the tip of noded triangular elements, while at the crack tips singular
the edge crack is studied for a wide range of the edge crack elements are used. A global mesh of the entire plate is generated
geometries with varying slanted angle, β, and for various using the 6-node triangular elements with plain strain conditions.
normalized vertical gaps, H/a2, and normalized horizontal The elements are varied in size, small near the crack and made
separation distances, S/a2, between cracks as shown in Fig.1. gradually larger when moving away from it (see Fig. 2). The 6-
2
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node triangular element exhibits a quadratic displacement
behavior which is well suited to model irregular meshes,
specifically for the plate with an edge and an internally
embedded crack. This same model is firstly used for validation
purposes as will be described in the section.
Mode I and Mode II SIFs at the tip of the slanted crack, i.e.,
KIA and KIIA, are evaluated by ANSYS KCALC built-in
command [22]. Care is taken to ensure that a local coordinate
system is properly defined at the crack tip and that the crack tip
results were mapped onto the local coordinates by including the
RSYS command before KCALC is applied.
All the SIFs are normalized with respect to:
√ (1)
0.40
0.20
0.00
0 10 20 30 40 50 60 70 80 90
β (deg.)
FIGURE 5. NORMALIZED MODE II SIFS VS. SLANTED
ANGLE β FOR A SINGLE SLANTED EDGE CRACK (a2 = a =15
mm).
1.5
KIA/K0
0.40
1.0
0.5 0.20
0.0 0.00
0 10 20 30 40 50 60 0 10 20 30 40 50 60
β (deg.) β (deg.)
FIGURE 6. NORMALIZED MODE I SIFS VS. THE EDGE CRACK FIGURE 7. NORMALIZED MODE II SIFS VS. THE EDGE
SLANT ANGLE β AS A FUNCTION OF S/a2 FOR AN EDGE- CRACK SLANT ANGLE β AS A FUNCTION OF S/a2 FOR AN
EMBEDDED CRACK COMBINATION (a2 = 15 mm; 2a1 = 30 mm, EDGE-EMBEDDED CRACK COMBINATION (a2 = 15 mm; 2a1 = 30
H/a2 = 0.4). mm, H/a2 = 0.4).
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The KIIA/K0 versus β curve also follows the same pattern as 5.0
in the KIA/K0 case, namely, in the range of β’s investigated, there S/a2=-0.4
is one behavior for S/a2 < 0 and another behavior for S/a2 > 0. S/a2=-0.2
4.5
For S/a2 < 0, the curve appears to have a “V” shape that S/a2=0
transitions into a concave downward curve with the apex angle S/a2=0.2
of the “V shape decreasing as S/a2 increases. For S/a2 > 0, the 4.0
S/a2=0.4
KIIA/K0 versus β curve only exhibits the concave downward S/a2=1.6
behavior. For instance, for the case of S/a2=-0.4, the mostly 3.5
Fayed [19], a/W=0.1
overlapped case, the normalized Mode II SIF starts at KIIA/K0 =
0.54 at β=0, decreasing to almost a value of 0.01 at β=40 degree, 3.0
KIA/K0
then increasing to 0.20 at β=65 deg. For the case of S/a2=-0.2,
the less overlapped case, the normalized Mode II SIF starts at 2.5
KIIA/K0 = 0.47 at β=0, decreasing to a minimum value of 0.03 at
β=20 deg, then increasing to a maximum value of 0.46 at β=60 2.0
deg, then decreasing to 0.45 at β=75 deg. It is evident that the
local minimum value of Mode II SIFs moves to smaller beta with 1.5
the increase of the horizontal separation S/a2 distance, from the
most severely overlapped to less severe to totally separated 1.0
between the two cracks.
As for the maxima of the Mode II SIF, it appears that the
maximum for the S/a2 < 0 curves occur at β=0 deg. However,
0.5
when S/a2 > 0, the maxima appear to be in the β = 40~60 deg 0 10 20 30 40 50 60
range. For example, for S/a2=0.2, the normalized Mode II SIF β (deg.)
starts at KIIA/K0 = 0.06 at β =0, increasing to a maximum value
of 0.73 at β =50 degree, then decreases to a value of 0.48 at the FIGURE 8. NORMALIZED MODE I SIFS VS. THE EDGE CRACK
end of β =75 degree. It is apparent again, with the increase of the SLANT ANGLE β AS A FUNCTION OF S/a2 FOR AN EDGE-
EMBEDDED CRACK COMBINATION (a2 = 15 mm; 2a1 = 60 mm,
separation distance, the curves approach Fayed’s case (see
H/a2 = 0.4)
S/a2=1.6 case).
of S/a2. For example, for S/a2=0, the maximum value in Fig. 6 1.00
is 1.66 at β=35 deg, while in Fig. 8 the maximum value is 2.8 at
β=40 deg. Furthermore, we note more separation exists between 0.80
the values for the S/a2=1.6 curve and Fayed’s results in this case
than in Fig. 6. Finally, here it is noted that the S/a2=0 curve 0.60
crosses the S/a2=-0.2 graph at 40 deg and again at 65 deg, while
in Fig. 6 those two curves just touch at β= 55 deg. 0.40
Figure 9 presents the normalized Mode II SIFs as a function
of β. In comparison to Fig. 7, it is noted that the graphs follow
0.20
the same pattern, however the magnitudes of the KIIA/K0 are
much higher for the same value of S/a2. For example, for S/a2=0,
the maximum value is 0.75 at 55 deg in Fig. 6, whereas here, the 0.00
value is 1.20 at 50 deg. Furthermore, we note more separation 0 10 20 30 40 50 60
exists between the values for S/a2=1.6 curve and Fayed’s results β (deg.)
here than in Fig. 7.
Thus, the overall effect of the longer embedded crack is to FIGURE 9. NORMALIZED MODE II SIFS VS. THE EDGE
produce higher SIFs, KIA and KIIA, at the tip of the slanted edge CRACK SLANT ANGLE β AS A FUNCTION OF S/a2 FOR EDGE-
crack. EMBEDDED CRACKS (a2 = 15 mm; 2a1 = 60 mm, H/a2 = 0.4).
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increases while at β=60๐. decreases with respect to the
3.5 case of S/a2=-0.4. That is, for S/a2=-0.2, KIA/KIA0=1.55
S/a2=-0.4
at β=0๐ and KIA /KIA0=3.10 at β=60๐. and for S/a2=0,
S/a2=-0.2
KIA/KIA0=1.71 at β=0๐, growing monotonically to
S/a2=0
KIA/KIA0=2.30 at β=60๐. For Fig. 12, the results are
3.0 S/a2=0.2
similar in nature but higher than in Fig. 10. For S/a2 =
S/a2=0.4 -0.4, KIA/KIA0=2.05 at β=0๐, growing monotonically to
S/a2=1.6 KIA/KIA0=5.55 at β=60๐. In crack overlap cases, similar
Fayed [19], a/W=0.1 behavior is seen in KIA/KIA0 but are higher in value,
2.5 e.g., for S/a2=-0.2, KIA/KIA0=2.49 at β=0๐ and
KIA/KIA0
9.00
S/a2=-0.4
0.5 S/a2=-0.2
8.00 S/a2=0
0 10 20 30 40 50 60
S/a2=0.2
β (deg.) 7.00 S/a2=0.4
FIGURE 10. THE AMPLIFICATION OF THE MODE I SIF OF THE S/a2=1.6
SLANTED EDGE CRACK (KIA) DUE TO THE PRESENCE OF THE
6.00 Fayed [19], a/W=0.1
KIIA/KIIA0
2.5 14.0
S/a2=-0.4
2.0 S/a2=-0.2
12.0 S/a2=0
1.5 S/a2=0.2
S/a2=0.4
1.0 10.0 S/a2=1.6
Fayed [19], a/W=0.1
0.5
0 10 20 30 40 50 60
KIIA/KIIA0
8.0
β (deg.)
KIIA/K0
shielding is occurring and this phenomenon is an important
difference with respect to the other cases. 0.40
1.75
S/a2=-0.4
S/a2=-0.2 0.30
S/a2=0
1.50 S/a2=0.2
S/a2=0.4 0.20
S/a2=1.6
Fayed [19], a/W=0.1
1.25 0.10
KIA/K0
0.00
1.00 0 10 20 30 40 50 60
β (deg.)
left to right is S/a2 = 0, -0.2, -0.4, whereas, here, the order of the
local minimum. In Figs. 7 and 9, the order of the minimum from
left to right is S/a2 = 0, -0.4, -0.2, respectively.
0.50 Upon further investigation, this behavior appears to be due to
the small size of the embedded crack and that both crack tips of
the embedded crack are close enough to influence the KII value
of the slanted edge crack. Whereas in Figs. 7 and 9, both S/a2 =
0 and -0.2 graphs cross Fayed’s graph twice, in Fig. 15 the only
0.25 graph to cross twice is the S/a2=0 graph. With further decrease
0 10 20 30 40 50 60 in embedded crack size, a1, all S/a2 < 0 cases studied are expected
β (deg.) to fall below Fayed’s case for large slant angle β.
The amplification factors of the KI and KII SIFs due to the
FIGURE 14. NORMALIZED MODE I SIFS VS. THE EDGE introduction of the short, embedded crack are discussed next,
CRACK SLANT ANGLE β AS A FUNCTION OF S/a2 FOR EDGE- and are plotted versus the slant angle β in Figs 16 and 17.
EMBEDDED CRACKS (a2 = 15 mm; 2a1 = 10 mm, H/a2 = 0.4). Figure 16 provides the KI amplification factor versus β. The
behavior for S/a2 > 0 follows those seen in Figs 9 and 13; yet,
Figure 15 reports the results of the normalized Mode II SIF as due to the short, embedded crack, the magnitude of the
a function of β. The trends of the graphs follow the trends noted amplification factors is lower than their counterparts. It is also
previously, namely, that as the size of the embedded crack noted that, unlike their counterparts, the S/a2=1.6 graph lies
decreases, the maxima of the KII graphs also decrease. It is also below the Fayed graph. Further, whereas the graphs for S/a2 <
noted that in Fig. 15, for S/a2 > 0 all the graphs lie above Fayed’s 0 were all greater than the Fayed graph when a2/a1 < 1, here,
graph as in Figs. 7 and 9, except the S/a2 = 1.6 graph. For S/a2 where a2/a1 > 1, that is not the case. It is apparent that for a
< 0, the graphs appear to change order as one approaches the portion of β values the curves lie below the Fayed curve,
local minimum. In Figs. 7 and 9, the order of the minimum from pointing to the crack shielding effect mentioned earlier. For
8
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1.75 3.0
S/a2=-0.4 S/a2=-0.4
S/a2=-0.2 S/a2=-0.2
S/a2=0 S/a2=0
S/a2=0.2 2.5 S/a2=0.2
S/a2=0.4 S/a2=0.4
1.50 S/a2=1.6
S/a2=1.6
Fayed [19], a/W=0.1
2.0 Fayed [19], a/W=0.1
KIIA/KIIA0
KIA/KIA0
1.25 1.5
1.0
1.00
0.5
0.75 0.0
0 10 20 30 40 50 60 0 10 20 30 40 50 60
β (deg.) β (deg.)
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continues to increase. When a2/a1 > 1 amplification effective normalized Mode I SIF for Fayed’s single
occurs when β becomes large or when β is very small. slanted edge crack for the purpose of the different Fitness-
Mode II SIFs can have a concave downward shape for-Service criteria.
(see S/a2=0.2 in Figs. 7 and 9) or can have a wave-like (8) The points made in (6) and (7) also apply for most of the
shape whose trough is below Fayed’s results and whose cases when a2/a1 > 1. However, there are cases where,
crest is above Fayed’s case (see S/a2 =-0.2 case in due to crack shielding, the effective KI will be lower than
Figs.7 and 9). When the embedded crack further Fayed’s value, see for example, S/a2=-0.4 case for small
separates from the slanted edge crack such that S/a2 > β.
0, the trend of each curve is the same as Fayed’s case (9) Crack shielding plays an important role in the cases where
(see, for example the S/a2=0.4 curve of Figs. 7 and 9). the crack ratio a2/a1 > 1 and, in some cases, reverses the
Continued increase of the separation parameter, S/a2, trends seen in the cases when the crack ratio a2/a1 < 1.
causes the Mode II SIFs to approach Fayed’s values
(e.g., the S/a2=1.6 case in Figs. 7 and 9), indicating
minimal effect of the embedded crack. For a2/a1 > 1, ACKNOWLEDGEMENT
the preceding descriptions are found to hold as well but The third author (QM) would like to express his deep gratitude
not at the same values of S/a2. to Walla Walla University for its support through its Faculty
(4) With the decrease of the crack ratio a2/a1, the stress Development Grant.
intensity factors increase for KI as well as for KII.
Though the trends may be the same as the a2/a1=1 case,
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Analysis of Two Parallel Non-Aligned Cracks in a Large Flat
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