4.+Design+calculation+PDC2+mkh+SBR+6758PE+pdc2+2nd

IWK/C/WPKL/18/095
PDC2 Submission
CONTENT
..REPLY COMMENT PDC2
..JAKPEN APPROVAL LETTER
.. P E B R E A K D O W N
.. P D C 1 A P P R O V A L
.. D E S IG N C A L C U L A T IO N
.. E Q U IP M E N T L IS T , C A T A L O G U E & S P A N
CERTS
.. D E S IG N D R A W IN G S
IWK/C/WPKL/18/095
PDC2 Submission
REPLY COMMENT
PDC2
IWK/C/WPKL/18/095
PDC2 Submission
JAKPEN APPROVAL
LETTER
IWK/C/WPKL/18/095
PDC2 Submission
PE BREAKDOWN
CADANGAN PEMBANGUNAN 1 BLOK PANGSAPURI SERVIS 43 TINGKAT YANG MENGANDUNGI:-1) 1 BLOK PANGSAPURI SERVIS 32 TINGKAT (507 UNIT);- JENIS
A (660 KAKI PERSEGI) - 158 UNIT;- JENIS B & B1 (850 KAKI PERSEGI) - 285 UNIT;- JENIS C (1000 KAKI PERSEGI) - 64 UNIT;2) 8 TINGKAT PODIUM TEMPAT LETAK
KERETA; 3) 1 TINGKAT SEPARA BESMEN TEMPAT LETAK KERETA; 4) KEMUDAHAN DI TINGKAT 8 DAN 41; DI ATAS LOT 481520 (DAHULUNYA LOT 51865),
JALAN SELANGAT, MUKIM KUALA LUMPUR, WILAYAH PERSEKUTUAN KUALA LUMPUR UNTUK TETUAN: MKH DEVELOPMENT SDN. BHD.
-DESIGN, BUILD, UPGRADE, TESTING AND COMMISSIONING OF EXISTING TREATMENT PLANT (UPGRADE FROM 2,972PE TO 6,758PE)
1.0 POPULATION EQUIVALENT BREAKDOWN (P.E.) FOR THE DEVELOPMENT
Item Type of Premise No of Area (sq.m) Population Total P.E

unit / Equivalent (P.E)
Perso
n
1 Pangsapuri servis (42 Tingkat) 507 - 5 PE/UNIT 2,535.0
2 Surau (assume 50 person) 50 57 0.2 PE/PERSON 10.0
3 Tadika (assume 50 person) 50 80 0.2 PE/PERSON 10.0
4 Management office 1 57 3 PE/100m2 1.7
5 Main lobby & facilities 1 333 3 PE/100m2 10
6 Multipurpose hall 1 186 3 PE/100m2 5.6
TOTAL PE 2,572
1.1 POPULATION EQUIVALENT BREAKDOWN (P.E.) FOR KLR 075
DESCRIPTION PE
1. DESIGN PE -
2. RESULT FROM CATCHMENT PYSICAL AREA 4,186
3. CURRENT PE 2,975
4. PROPOSED PE 2,572
Total Ultimate STP KLR 075 (2+4) 6,758
The PE breakdown above are obtain from PDC 1 approval.

IWK/C/WPKL/18/095
PDC2 Submission
PDC1 APPROVAL
IWK/C/WPKL/18/095
PDC2 Submission
DESIGN CALCULATION
GENERAL DESIGN DATA
Design Information
ULTIMATE
Population Equivalent = 6,758 PE
3
Waste water Flow per PE = 0.225 m /Day
Average Flow, Qave = 1520.55 m3/Day
3
= 1.0559 m /min
= 0.0176 m3/sec
Peak Flow Factor = 4.7 x (PE/1000)-0.11
-0.11
= 4.7 x (18724/1000)
= 3.81
3
Peak Flow,Qpeak = 5791.87 m /Day
= 4.0221 m3/min
3
= 0.0670 m /sec
Influent Details
Type of Waste = Domestic
Influent BOD5 = 250 mg/l
Influent S.S. = 300 mg/l
Influent COD = 500 mg/l
Influent Total Nitrogen (TN) = 50 mg/l
Influent Ammoniacal nitrogen (AMN) = 30 mg/l
Oil & Grease = 50 mg/l
Efficiency of Treatment Process

Effluent Standard for BOD5 < 10 mg/l
Effluent Standard for S.S. < 20 mg/l
Effluent COD = 60 mg/l
Effluent Total Nitrogen (TN) = 10 mg/l
Effluent Ammoniacal nitrogen (AMN) =5 mg/l
Oil & Grease =2 mg/l
Total BOD5 Loading = Qave x BOD5 Conc./1000

= 380.14 kgs. BOD5 /day
Total SS Loading = Qave x SS Conc./1000
= 456.17 kgs. SS /day
Effluent Standard Compliance according EQA = Standard A
*Note : The following are not to be discharge into the system:

Chemical of toxic/ corrosive nature, radioactive waste products, metal, oil and grease
Page 4 of 48
2.0 DESIGN OF PRIMARY COARSE SCREEN
It is proposed to provide an inlet chamber ahead of the pumping station. The inlet chamber shall consist of primary screen chambers (1 duty, 1 standby)
and one overflow by-pass chamber. Two (2) unit of mechanical stainless steel coarse bar screen is provided to remove all coarse solid and other
large objects in the sewer system.

3
= 1.06 m /min
3
= 0.02 m /sec
3
Peak flow, Qpeak = 5791.87 m /Day
3
= 4.02 m /min
3
= 0.07 m /sec
2.1 Design criteria

Clear spacing = < 25 mm
3 6 3
Quantity of screening = 20 m /10 m of wastewater
Storage period of screenings = 7 days
Flow through velocity = < 1.0 m/s
Approach velocity = < 1.0 m/s
2.2 Mechanical Screen Channel Sizing

Channel Width provided = 500 mm
Screen Width provided = 352 mm
Adopt water depth = 500 mm
Channel Height = 1000 mm
Bar thickness = 6 mm
Bar opening = 25 mm
Slope from horizontal = 75 o
Slope to vertical = 25 o
Numbers of Mechanical Screen provided = 2 unit (1 duty, 1 standby)
3
Capacity Mechanical Screen Provided = 987 m /hr
3
= 16.45 m /min
3
Capacity required (Qpeak) = 4.02 m /min …OK
2.3 Approach Velocity

3
Peak flow, Qpeak = 0.067 m /sec
2
Cross sectional area of channel = 0.176 m
Hence approach velocity at channel = peak flow / cross section area channel
= 0.381 m/s < 1.0 m/s …..OK
2.4 Flow Through Velocity
Provide screen with 25mm clear spacing
Clear spacing = 25 mm
Width of bar = 6 mm
Space between c/c of bars = 31 mm
Width of bar screen = 352 mm
Hence, no of bars; = Width of bar screen

+ 1
Space between c/c of bars
= 352
+ 1
31
= 12 nos
Space occupied by bars = No. of bars x Width of bar

= 12 x 6
= 74 mm
Space available for sewage flow = Screen width - Space occupied by bars
= 352 - 74
= 278 mm
Page 5 of 48
Gross sectional area of bar screen available for sewage flow
= water level x (screen width - ( no. of bars x bar thickness))
o
sin 75
= 0.5 x ( 0.352 - ( 12 x 0.006 ))
o
sin 75
= 0.1389
0.9659
2
= 0.1438 m
Therefore, at Qave
Check maximum flow through velocity
Flow through velocity at Qave = Qave / Gross sectional area
3
= 0.02 m /s
2
0.1438 m
= 0.122 m/s < 1.0 m/s …..OK
Therefore, at Qpeak
Flow through veloctity at Qpeak = Qpeak / Gross sectional area
= 0.07
0.1438
= 0.466 m/s < 1.0 m/s …..OK
2.5 Head Loss Through Screen

Velocity upstream of the rack
Width of channel = 352 mm
Depth of flow = 0.50 m
Flow velocity per channel = 0.07 m /s
3
0.18 m2
= 0.38 m/s
2 2
hL = V -v x1
2g x 0.7
hL = head loss through the rack, m
V, v = velocity through the rack and in the channel upstream of the rack, m/s
g = acceleration due to gravity, 9.81 m/s2
2 2
Therefore hL = 0.47 - 0.38
2 x (9.81) x 0.7
= 5.251 mm, < 150 mm, therefore OK
AT 50% clogging, the area through screen is reduced in half,

Area through screen = 0.144 x 50%
2
= 0.072 m
Velocity through screen = Q peak/ Area
= 0.07 m /s
3
0.072 m
2
= 0.93 m/s
2 2
hL = 0.93 - 0.38
2 x (9.81) x 0.7
:. Provided freeboard for the screen = 150 mm ...OK
2.6 Screening Quantity
Based on MSIG Vol.4; page 88, (Figure 5.4), with opening bars 25mm, screening quantity required : 30 m 3 /10 6 m 3 of sewage
Therefore, the volume of screening quantity for; 6,758 PE or 1520.55 m3/day

3
will be: 0.046 m /day
Page 6 of 48
Provide screening collection bin with 7 days storage
3
Volume required fror 7 days storage = 0.046 m /day x 7 days
3
= 0.32 m
Dimension of provided screening = 0.6 x 0.6 x 0.9

3 3
collection bin = 0.324 m > 0.32 m …..OK
Actual storage period = 7 days
Actual storage period > minimum of 7 days storage. ...OK
2.7 Manual Screen Channel Sizing (By-Pass)

Chamber height = 1000 mm
Bar opening = 25 mm
o
Slope from horizontal = 75
o
Slope to vertical = 25
Numbers of Mechanical Screen provided = 1 unit (by pass)

3
2
= 0.298 m/s < 1.0 m/s …..OK

Width of bar = 6 mm

+ 1
= 550
+ 1
31
= 19 nos

= 19 x 6
= 112 mm
= 550 - 112
= 438 mm

o
sin 75
= 0.5 x ( 0.55 - ( 19 x 0.006 ))
o
sin 75
= 0.2188
0.9659
2
= 0.2265 m
Therefore, at Qave
Page 7 of 48
3
= 0.02 m /s
2
0.2265 m
= 0.078 m/s < 1.0 m/s …..OK
Therefore, at Qpeak
= 0.07
0.2265
= 0.296 m/s < 1.0 m/s …..OK
2.10 Head Loss Through Screen (manual Screen)

3
0.23 m2
= 0.30 m/s
2 2
hL = V -v x1
2g x 0.7
2
g = acceleration due to gravity, 9.81 m/s
2 2
2 x (9.81) x 0.7
= -0.085 mm, < 150 mm, therefore OK

= 0.113 m2
= 0.07 m /s
3
0.113 m
2
= 0.60 m/s
2 2
hL = 0.60 - 0.30
2 x (9.81) x 0.7
2.11 Screen specification

2.11.1 Mechanical Screen Selection
Brand = CH
Model = PS-A2-W
Screen Opening = 25 mm
Channel Width = 500 mm
Installation = 75 °
Discharge Height = 1200 mm
Channel depth = 1000 mm
Power = 0.75 kW
Qty = 2 nos
2.11.2 Manual Screen Channel Selection

Screen specification
Brand = Manual Screen
Model = FRP type
Qty = 1 nos
Page 8 of 48
3.0 DESIGN OF PUMP SUMP (WET WELL)
3.1 Effective volume of sump

(The effective volume of influent pump sump is calculated based on minimum 6 pumping cycle and maximum 15 start / stop cycle per hour)
Pump cycle per hour = 15 cycles

Cycle duration, T = 4 minutes
Qpeak = 4.02 m3/min
Qave = 1.06 m3/min
GL at NPS = 62.20 m
IL of Last Manhole NPS = 58.82 m
Depth of Incoming Sewer = 3.38 m
GL at Receiving Chamber = 62.20 m
Discharge Level at Receiving Chamber = 65.20 m
IL of forcemain pipe = 61.20 m
Total Forcemain Header Length = 20.00 m
Effective volume of pump sump required, Ve = (T x Qpeak) ÷ 4

= (4 x28.5) ÷ 4
= 4.02 m3
Provided difference level (cut-off level) = 0.90 m

Area of pump sump required,a = 4.47 m2
Design pump sump width = 2.98 m
Design pump sump length = 7.00 m
Provided area of pump sump = 20.8 m2
Provided effective volume of influent pump sump, Vp = 18.74 m3 > 4.02 m3 …OK
3.2 Detention Time

The maximum retention time @ Qave < 30 minutes (MSIG Vol.4; page 99)
Detention time, T = Effective Volume, Vp / Average Flow, Qave

= 9.37 / 1.06
= 17.75 min < 30 minutes …OK
3.3 Raw Sewage Pump
Pump capacity at peak flow = 4.02 m3/min

Number of pump provided = 4 nos
Number of pump on duty = 2 nos (2 standby)
Capacity of each duty pump at peak flow = 2.01 m3/min
(Each at 0.5 Qpeak)
= 0.0335 m3/sec
3.4 Time to fill up the pump sump
a. During the average flow, Qave = Effective Volume, Vp / Average Flow, Qave
= 9.37 / 1.06
= 17.75 min
b. During the peak flow, Qpeak = Effective Volume, Vp / Peak Flow, Qpeak
= 9.37 / 4.02
= 4.66 min
3.5 Time to empty the pump sump
During Qave period, the pump will be running as output capacity of pum 4.02 m3/min is greater than average flow Qave of 1.06 m3/min
The time required to empty the pump sump is computed as follows:
Let the pumping time required to empty the pump sump = t min
Page 9 of 48
Volume of sewage discharge into pump sump during pumping = 1.06 t
time
Total volume of sewage to be pumped = 4.02 + 1.06 t

Total output of pump = 4.02 t
Hence,
18.7 + 1.06 t = 4.02 t
t= 18.7
4.02 - 1.06
t= 6.32 min
3.6 Pumping cycle
Pumping cycle shall be 6 to 15 starts/hr at average flow (MSIG Vol.4;page 99)
Effective volume pump sump, Vp = 18.74 m3

Capacity of each pump = 2.01 m3/min
Pumping cycle time @ Qave = 17.75 + 6.32

= 24.07 min
∴ No of start/stop per hour = 60 min

24.07 min
= 2.49
= 10 starts/hr …OK
3.7 Raw Sewage Pump Selection
No. of force main for ultimate capacity = 1
3.7.1 Determine the size of pipe
a) For individual pipe (suction)

)
Required size of raw sewage pipe, D = √ (Qpump x 4)/(π x3.0m/s
= √ (0.1188 x 4)/(π x 3.0)
0.1193 m
= 119.3 mm
Proposed individual pipe = 150 mm …OK
a) For individual pipe (discharge)

Required size of raw sewage pipe, D = √ (Qpump x 4)/(π x3.0m/s)
= √ (0.1188 x 4)/(π x 3.0)
0.1193 m
= 119.3 mm
Proposed individual pipe = 150 mm …OK
b) For combined pipe (forcemain pipe)

Required size of raw sewage pipe, D = √ (Qpump x No. of Duty Pump x 4)/(π x3.0m/s)
= √ (0.1188 x 4nos x 4)/(π x 3.0)
= 0.1687 m
= 168.67 mm
Proposed combined pipe = 200 mm …OK
3.7.2 Determine of pipe velocity
The design velocity shall fall within the range of 0.8 to 3.0 m/s over the fullr ange of design flows. (MSIG Vol.3; page 31)
Where, A suc. = Cross sectional area for individual pipe at pumping suction
A dis. = Cross sectional area for individual pipe at pumping discharge
Page 10 of 48
A com = Cross sectional area for combined pipe for force main
=
A ind (πD2/4) with pipe sizing,
(3.142 x (0.25m) 2 /4)
= 0.01767375 m 2
=
A ind (πD2/4) with pipe sizing,
2
(3.142 x (0.25m) /4)
= 0.01767375 m 2
=
A com (πD2/4) with pipe sizing,
(3.142 x (0.5m) 2 /4)
= 0.03142 m 2
a) Individual pipe (suction) = (Qpump required) / Across sectional area of pipe

3
(Velocity for individual pump) = 2.01 m /min
0.018 m2
= 113.79 m/min
= 1.90 m/s < 3.0 m/s (MSIG Vol.3) …OK
b) Individual pipe (discharge) = (Qpump required) / Across sectional area of pipe

3
(Velocity for individual pump) = 2.01 m /min
2
0.018 m
= 113.79 m/min
= 1.90 m/s < 3.0 m/s (MSIG Vol.3) …OK
a) Combined pipe (forcemain pipe) = (Qpump required x total num of pump) / Across sectional area of pipe
3
(Velocity for combined duty pump) = 4.02 m /min
2
0.031 m
= 128.012 m/min
= 2.13 m/s < 2.5 m/s (MSIG Vol.3) ...OK
3.7.3 Static Head
GL at NPS = 62.20 m
Discharge level (Secondary Screen Chamber) = 65.20 m
Receiving MH IL = 42.76 m
Forcemain highest level = 47.25 m
Pump Stop Level at NPS = 57.82 m
Pipe Suction Level = 56.92 m
Individual Riser Length = 4.38 m
∴ Static Head = Discharge level (Secondary Screen Ch- Pump Stop Level at NPS
= 65.20 - 57.82
= 7.38 m
3.7.4 Friction Loss (Piping)

Using Hazen William formula to determine the head loss through pipe. There are six (6) unit of individual pipe provided and all the pipe provided
the same length. Therefore, only one pipe will be calculated.
Hazen William's Equation, h f (MSIG Vol.3; page 31)
where,
hf = Friction loss
C = Hazen- William Coefficient
V = Velocity in pipe
L = Length of pipe
D = Equivalent diameter of the pipe
Page 11 of 48
a) Head loss through pipe, hf (individual suction pipe size 150mm)
C = 130
V = 1.90 m/s
L = 1.5 m
D = 150 mm
hfs(200mm) = 0.04 m
b) Head loss through pipe, hf (individual discharge pipe size 150mm)
C = 130
V = 1.90 m/s
L = 4.38 m
D = 150 mm
hfd(200mm) = 0.11 m
c) Head loss through pipe, hf (combine pipe size 200mm)
C = 130
V = 2.13 m/s
L = 20.00 m
D = 200 mm
hf(500mm) = 0.45 m
Total Piping Friction Loss = hfs(250mm) + hfd(250mm) + hf(500mm)

= 0.04 + 0.11 + 0.45
= 0.59 m
3.7.5 Friction Loss (Fittings)
Friction loss in pipe fitting use in formula;
= Kv2 / 2g
hf
where,
hf = Friction loss
K = Friction coefficient for pipe fittings and valve
v = Velocity in pipe
g = Acceleration due gravity, 9.81m/s
a) Head loss through the fittings, hf1 (individual suction pipe size 150mm)
Fitting No K No x K
90 degree bend pipe 6 0.45 2.70
Tapper 0 0.03 0.00
Check valve 0 0.70 0.00
Gate Valve 6 0.12 0.72
Tee 0 0.30 0.00
Pipe Entrance 6 0.78 4.68
Pipe Exit 0 1.00 0.00
ƩK = 8.10 ( Refer Appendix A1)
hf1 = 8.10 x 1.90

2 x 9.81
= 1.48 m
b) Head loss through the fittings, hf2 (individual pipe discharge size 150mm)
Page 12 of 48
Fitting No K No x K
Tapper 0 0.03 0.00
Tee 6 0.30 1.80
Pipe Exit 0 1.00 0.00
hf2 = 7.02 x 1.90

2 x 9.81
= 1.29 m
c) Head loss through the fittings, hf3 (combine forcemain pipe size 500mm)
Fitting No K No x K
Tapper 0 0.03 0.00
Tee 0 0.26 0.00
Pipe Exit 1 1.00 1.00
hf3 = 1.38 x 7.38

2 x 9.81
= 0.52 m
Total Minor Loss = hf1 + hf2 + hf3

= 1.48 + 1.29 + 0.52
= 3.29 m
Total Dynamic Head = Piping Friction Loss + Minor Loss + Static Head
= 0.59 + 3.29 + 7.38

= 11.26 m
The raw sewage pump selected is as follows :-

Make = Tsurumi
Model = TOS150B47.5L
Total head provided = 12.00 m
Capacity provided = 4.05 m3/min
Discharge bore, Ø = 0.2 m
No. of units = 4 units (2 duty 2 standby)
Motor Rating Power = 7.5 kW
Pump selection curve refer to supplier system curve provided as per attachment
3.9 Level for Float Switch
Effective volume of pump sump, Vp = 18.7 m3

Alarm Level = 58.42 m
2nd Standby Pump Level = 58.27 m
1st Standby Pump Level = 58.12 m
2nd Duty Pump Level = 57.97 m
1st Duty Pump Level = 57.82 m
All pump cut off level = 56.92 m
Provided height between pump to cut off level = 56.72 m
Page 13 of 48
4.0 DESIGN OF SECONDARY COARSE SCREEN
It is proposed to provide an secondary chamber ahead of the process. The secondary screen consist of secondary screen chambers (1 duty, 1 standby)
and one overflow by-pass chamber. Two (2) unit of mechanical stainless steel coarse bar screen is provided to remove all fine solid and other
large objects in the sewage

3
= 1.06 m /min
3
= 0.02 m /sec
3
Peak flow, Qpeak = 5791.87 m /Day
3
= 4.02 m /min
3
= 0.07 m /sec
4.1 Design criteria

Clear spacing = < 12 mm
3 6 3
Quantity of screening = 45 m /10 m of wastewater
Storage period of screenings = 7 days
Flow through velocity = < 1.0 m/s
Approach velocity = < 1.0 m/s
4.2 Mechanical Screen Channel Sizing

Bar opening = 12 mm
Slope from horizontal = 45 o
Slope to vertical = 45 o
Numbers of Mechanical Screen provided = 2 unit (1 duty, 1 standby)
3
Capacity Mechanical Screen Provided = 816 m /hr
3
= 13.60 m /min
3
Capacity required (Qpeak) = 4.02 m /min …OK

3
2
= 0.381 m/s < 1.0 m/s …..OK
Width of bar = 6 mm

+ 1
= 352
+ 1
31
= 12 nos

= 12 x 6
= 74 mm
= 352 - 74
= 278 mm
Page 14 of 48
o
sin 75
= 0.5 x ( 0.352 - ( 12 x 0.004 ))
o
sin 75
= 0.1513
0.9659
2
= 0.1566 m
Therefore, at Qave
3
= 0.02 m /s
2
0.1566 m
= 0.112 m/s < 1.0 m/s …..OK
Therefore, at Qpeak
= 0.07
0.1566
= 0.428 m/s < 1.0 m/s …..OK
4.5 Head Loss Through Screen

3
0.18 m2
= 0.38 m/s
2 2
hL = V -v x1
2g x 0.7
g = acceleration due to gravity, 9.81 m/s2
2 2
2 x (9.81) x 0.7

2
= 0.078 m
= 0.07 m /s
3
0.078 m
2
= 0.86 m/s
2 2
hL = 0.86 - 0.38
2 x (9.81) x 0.7
4.6 Screening Quantity
Based on MSIG Vol.4; page 88, (Figure 5.4), with opening bars 25mm, screening quantity required : 30 m 3 /10 6 m 3 of sewage
Therefore, the volume of screening quantity for; 6,758 PE or 1520.55 m3/day

3
will be: 0.046 m /day
Page 15 of 48
Provide screening collection bin with 7 days storage
3
Volume required fror 7 days storage = 0.046 m /day x 7 days
3
= 0.32 m
Dimension of provided screening = 0.6 x 0.6 x 0.9

3 3
collection bin = 0.324 m > 0.32 m …..OK
Actual storage period = 7 days
Actual storage period > minimum of 7 days storage. ...OK
4.7 Manual Screen Channel Sizing (By-Pass)

Bar opening = 25 mm
o
Slope from horizontal = 75
o
Slope to vertical = 25
Numbers of Mechanical Screen provided = 1 unit (by pass)

3
2
= 0.298 m/s < 1.0 m/s …..OK

Width of bar = 6 mm

+ 1
= 450
+ 1
31
= 16 nos

= 16 x 6
= 93 mm
= 450 - 93
= 357 mm

o
sin 75
= 0.5 x ( 0.45 - ( 16 x 0.006 ))
o
sin 75
= 0.1785
0.9659
2
= 0.1848 m
Therefore, at Qave
Page 16 of 48
3
= 0.02 m /s
2
0.1848 m
= 0.095 m/s < 1.0 m/s …..OK
Therefore, at Qpeak
= 0.07
0.1848
= 0.363 m/s < 1.0 m/s …..OK
4.10 Head Loss Through Screen (manual Screen)

3
0.23 m2
= 0.30 m/s
2 2
hL = V -v x1
2g x 0.7
2
g = acceleration due to gravity, 9.81 m/s
2 2
2 x (9.81) x 0.7

= 0.113 m2
= 0.07 m /s
3
0.113 m
2
= 0.60 m/s
2 2
hL = 0.60 - 0.30
2 x (9.81) x 0.7
4.11 Screen specification

4.11.1 Mechanical Screen Selection
Brand = CH
Model = SS-B1-V
Discharge Height = 1200 mm
Channel depth = 1000 mm
Power = 0.75 kW
Qty = 2 nos
4.11.2 Manual Screen Channel Selection

Screen specification
Brand = Manual Screen
Model = FRP type
Qty = 1 nos
Page 17 of 48
5.0 DESIGN OF COMBINED AERATED GRIT & GREASE CHAMBER
3
Average Flow, Qave = 1520.55 m /Day
= 1.06 m3/min
3
= 0.02 m /sec
Peak flow, Qpeak = 5791.87 m3/Day

3
= 4.02 m /min
= 0.07 m3/sec
5.1 Design Criteria
Hydraulic Retention Time, HRT @ Qpeak = 6.0 min

= 180 sec
Maximum gravity flow through velocity @ Qpeak = 0.2 m/s
5.2 Tank Sizing
Required volume of Grit Chamber = Qpeak x HRT

1440
= 5791.9 x 6.0
1440
3
= 24.13 m
According to MSIG Vol.4; page: 103 , 2 units @ 50% design flow for each tank will be provided
Therefore, Volume required for each tank = 12.07 m3
Dimension of Grit Chamber provided,
Chamber Length = 2.2 m

Chamber Width = 2.2 m
Hopper Base Length = 0.5 m
Hopper Base Width = 0.5 m
Hopper Base Height = 1.0 m
Side Water Height = 2.1 m
Overall Water Depth = 3.1 m
No. of Chamber = 2 unit
Volume Provided = Bottom Hopper + Vertical Top

3
= 24.41 m
Actual HRT = Vol. Provided / Qpeak

3
= 6.07 m /min …..O.K
5.3 Horizontal Flow Velocity
Flow velocity = Qpeak / Cross Sectional Area

3
= 0.07 m /s
4.8 m2
= 0.014 m/s < 0.2 …..O.K
Page 18 of 48
5.4 Grit Removal
Proposed grit removal by pump and dewatering by grit/ grease drying bed
Estimate grit quantity = 0.03 m3/103 m3 of sewage

= 1520.55 x 0.03
3
= 0.046 m /day
Providing 500mm free board,

The dimension of each grit&grease chamber provided = 2.2 m (L) x 2.2 m (W) x 3.6 m (H)
5.5 Air Diffuser

Length of tank = 2.20 m
Aeration rate required MSIG = 10 l/sc.m
Total aeration rate required for 1 no of chamber = 22 l/sc
3
= 1.32 m /min
Total air required (for 2 numbers of tank) = 2.64 m3/min
Aeration rate provided per air diffuser = 10 m3/hr

rate provided for each diffuser = 0.17 m3/min
3 3
No of diffuser provided = 2.64 m /min / 0.17 m /min
= 15.84
No of air diffuser provided for 1 chamber = 8 nos
Total diffuser for both chamber = 16 nos
5.6 Grit Pump
Pumping of grit = 3 % solids & 97% is liquid

Volume to be pump = 1.52 m3/day
Required Grit Pump Capacity = 0.001 m3/min
Set pump to run at = 240.00 minute per day
3
Provided Grit Pump Capacity = 0.25 m /min
Number of pump provided = 2 nos (Duty)
The design velocity shall fall within the range of 0.8 to 3.0 m/s over the fullr ange of design flows. (MSIG Vol.3; page 31)
Provided pipe diameter, Ø = 0.100 m
Flow velocity, v = (QP x 4) ÷ (π x 0.05 x 0.05)

= 0.54 m/s ...OK

Using Hazen William formula to determine the head loss through pipe. There are two (2) unit of individual pipe provided and all the
pipe provided the same length. Therefore, only one pipe will be calculated.
where,
Page 19 of 48
hf = Friction loss
L = Length of pipe
a) Head loss through pipe, hf (individual pipe size 50mm)
C = 130
V = 0.54 m/s
L = 10.00 m
D = 100 mm
hf(100mm) = 0.039 m
2
hf = Kv / 2g
where,
hf = Friction loss
a) Head loss through the fittings, hf1 (individual pipe size 100mm)
Fitting No K No x K
o
90 bend pipe 4 0.42 1.68
Tapper 0 0.03 0.00
Tee 1 0.28 0.28
Pipe Exit 1 1.00 1.00
2
hf1 = 5.25 x 0.54
2 x 9.81
= 0.08 m
Total Minor Loss = hf1

= 0.08 m
= 0.039 + 0.08 + 3.50

= 3.62 m
Page 20 of 48
The Grit pump selected is as follows :-
Type = Submersible
Make = Hexa
Model = 80WQ20-6-1.4DV
3
Capacity provided = 0.25 m /min
No. of units = 2 units (1 duty 1 standby for both tank)
Motor Rating Power = 1.5kW
5.7 Grease Removal

Proposed grease removal by scum pump to grit/ grease drying bed
Estimate grease quantity = 0.050 mg/l (MSIG Vol 4, pg 30)

= 1520.55 x 0.050
= 76.0 kg/day
Spec. gravity for grease = 0.93
Grease volume to discharge to drying bed = 0.0818 m3/day
5.8 Air requirement for air lift skimmer

Assuming 25mm thick of water and grease are skimmed from water surface hourly to remove grease.
3
Thus, Flow rate of grease & water = 0.121 m / hr
Air required / m3 = h
10.2 log [ (H + 10.4) / 10.4 ]
For, h = 1.00 m
H = 2.00 m
3
Specific air required / m = 1.28
Total air required = Flow rate x specific air requirement
3
= 0.16 m / min
5.9 Schematic Diagram of Grease Lift Pump

50 mm pipe
Top slab
h= 1.00 m
Water level
`
H= 2.00 m 10 mm Air pipe
5.10 Grit Grease Drying Bed

3
Grit Storage = 0.05 m
3
Grease Storage = 0.08 m
3
Total storage required = 0.13 m
Required day for G&G storage = 7.00 day (MSIG Table 5.8, pg. 103)
3
Total volume required = 0.89 m
Page 21 of 48
Provide one no. of Grit & Grease Drying Bed
Length = 1.50 m
Width = 1.20 m
Depth = 0.50 m
3
Volume provided = 0.90 m ...OK
5.11 Total air requirement

Diffuser air requirement = 2.64 m3 / min
Air lift air requirement = 0.16 m3 / min
Total air required for grit = 2.80 m3 / min
& grease
Page 22 of 48
6.0 DESIGN OF EQUALIZATION TANK
P.E = 6,758 PE
Average flow, Qave = 1520.55 m3/day
= 63.36 m3/hr
= 1.06 m3/min
Peak flow, Qpeak = 5791.87 m3/day

= 241.33 m3/hr
= 4.02 m3/min
6.1 Tank Sizing
No. of Tank = 1 unit

Min. retention time, HRT = 1.5 hrs @ Qpeak
Vol. EQ Tank required = Qpeak x HRT

24
= 5791.87 x 1.5
24
= 361.99 m3
Length = 6.5 m
Width = 14.3 m
Water depth = 4m
Vol. EQ Tank provided = 371.8 m3 ….OK
Check;
HRT @ Qpeak = 1.54 hrs ….OK

HRT @ Qave = 5.87 hrs
6.2 Mixing
3
Mixing requirement = 5.00 watt/m of tank volume (MSIG Vol.4; pg 106)
= VEQ x 5.00
= 1859 watt
= 1.86 kW
Page 23 of 48
No. of duty mixer = 2 Duty
Power of each mixer = 1.86 /no. of duty mixer
= 0.93 kW
Submersible Mixer selected is as follow:-
Make = Hexa
Power = 1.5 kW
No = 2 duty
6.3 EQ Transfer Pump

Sewage is transfer from EQ tank into SBR tank following the design cycle time;
EQ Transfer = Vfill in SBR
= 126.71 m3/2 hr
= 63.36 m3/hr
= 0.53 m3/min
Duty EQ Pump = 1 Duty (1 Standby)

3
EQ Pump Capacity = 0.53 m /min

The design velocity shall fall within the range of 0.8 to 3.0 m/s over the full range of design flows.
(MSIG Vol.3; page 31)

= 1.12 m/s ...OK

Using Hazen William formula to determine the head loss through pipe. There are two (2) unit of individual
pipe provided and all the pipe provided the same length. Therefore, only one pipe will be calculated.
where,
hf = Friction loss
L = Length of pipe
Page 24 of 48
C = 130
V = 1.12 m/s
L = 6.00 m
D = 100 mm
hf(100mm) = 0.091 m
2
hf = Kv / 2g
where,
hf = Friction loss
Fitting No K No x K
o
90 bend pipe 3 0.42 1.26
Tapper 0 0.03 0.00
Tee 1 0.28 0.28
Pipe Exit 1 1.00 1.00
2
hf1 = 4.83 x 1.12
2 x 9.81
= 0.31 m
Page 25 of 48
Total Minor Loss = hf1
= 0.31 m
= 0.091 + 0.31 + 4.50

= 4.90 m
6.4 The EQ pump selected is as follows :-

Type = Submersible
Make = Hexa
Capacity provided = 0.53 m 3 /min
No. of units = 2 units (1 duty and 1 standy)
Page 26 of 48
7.0 SEQUENTIAL BATCH REACTOR(SBR) TANK
P.E = 6,758
Average Flow = 1,520.55 m3/day
Peak flow = 5,791.87 m3/day
Ultimate flow is going to distribute equally into 1 phase, therefore subsequent unit treatment
shall be divided as follow:-
No of phase = 1
Average Flow = 1,520.55 m3/day
Peak flow = 5,791.87 m3/day
7.1 Tank Sizing
No of tank = 2 tank per phase

Min. retention time = 18.00 hr @ Qave
SBR tank volume = 63.36 m3/hr x 18hrs

= 1,140.41 m3
Tank length = 21.00 m

Width = 7.00 m
Water depth = 4.00 m
Actual volume of SBR = 1,176.00 m3

Actual HRT = 18.56 hrs …OK
7.2 SBR Configuration

Design of the SBR tank follow Guideline for an Intermittently Fill & Intermittently Decant system
Cycle Time for SBR

No. cycle per day = 6 cycle per day
No. hour per cycle = 4 hours per cycle
Aerated Fill Tfill+aerate = 2 hr
Settle Tsettle = 1 hr
Decant Tdecant = 1 hr
Idle = 0 hr
React: Fill Ratio = 4
Fill volume for SBR Vfill = Qave x Tfill (If preceed with EQ)
= 126.71 m3 per cycle
Decant volume of SBR Vdecant = Vfill

= 126.71 m3 per cycle
Vdecant per cycle / Vol. SBR = 21.55% ….OK

Decant depth of tank = 0.86 m ….OK
Page 27 of 48
Maximum decant volume of SBR = 126.71 m3 per cycle
= 63.36 m3 per cycle / tank
Decanting time = 1 hr
Decant rate per cycle = Vdecant / Decant time
= 63.35625 m3/hr
Based on manufacturer's date, the weir loading rate for = 70 m3 /m2 / hr

surface skimming decanter shall be
Decanter weir length required = Decant rate / Weir Loading rate

= 0.91 m
Weir length provided = 1.00 m ….OK
Selection of Surface skimming decanter

Make =
Type = Surface Skimming Decanter
Model =
Power = kW
No. of unit = 2.00 nos for each tank
Total no. of unit = 4.00 nos
7.3 Biological Organic Removal

Influent COD Sti = 500 mg/L
Soluble COD fraction fs = 0.35
Unbiodegradable soluble COD fraction fus = 0.13
Unbiodegradable particulate COD fraction fup = 0.1
COD/VSS ration of VS fcv = 1.48 mg COD/mg VSS
Mass of COD treated per day M(Sti) = Qave x Sti

= 760.28 kg/day
Mass of biodegradable COD treated per day M(Sbi) = (1- fus -fup ) x M(Sti)
= 585.41 kg/day
Mass of unbiodegradable particulate volatile solids M(Xii) = 760.28 x fup

fcv
= 51.37 kg/day
Mass of volatile solids in the process is given by M(Xv) = 0.45 R M(Sbi) (1 + 0.2bh R) + M(Xii) R
(1 + bh R)
= 2,732.22 kg
Mass of total solids in process M(XT) = M(Xv)

0.75
= 3,642.96 kg
Page 28 of 48
Mass of sludge (as TSS) produced per day M(DXT) = M(Sti){(1-fup-fus)Yh. (1+ bh R) + fup}
0.75 x ( 1 + bh R ) fcv
= 247.04 kg
Mass of solids end of decant = M(XT) +M(DXT)

Vol. SBR tanks
Guideline allow 3,000 - 4,500mg/L = 3,307.82 mg/L ….OK
Take MLSS = 3500 mg/L
From guideline, sludge yield = 0.75 - 1.10 kg sludge / kg BOD removed

Daily BOD loading = Qave x 250 mg/L
= 380.1375 kg/day
Removal efficiency = 96.00%
BOD removed = 364.93 kg/day
Sludge yield SY = 364.93 x 0.75
= 273.70 kg/day
Sludge age = Total solids in tank

Sludge wasting
= 4,116.00 kg
273.70 kg / day
= 15.0 day (MSIG4 10 -30day) ….OK
F/M ratio = BOD loading

MLVSS in tank
= 380.1375
3,087.00
= 0.123 ….OK
Waste activated sludge WAS = Total solids in system

Sludge age
= 242.24 kg/day
Sg for sludge = 1.03

Solid Content = 1.0%
Volume of WAS = 23.52 m3 / day
7.4 WAS Pump

Pumping of WAS shall start at end of decant and limited time for pumping
= 10 min/cycle
Capacity of pump required = 0.20 m3 /min
Head loss calculation

Static head Hs = Tank freeboar + Decant depth
0.50 + 0.86
= 1.36 m
Page 29 of 48
The design velocity shall fall within the range of 0.8 to 3.0 m/s over the full range of design flows.
(MSIG Vol.3; page 31)

= 0.42 m/s ....OK

Using Hazen William formula to determine the head loss through pipe. There are two (2) unit of individual
pipe provided and all the pipe provided the same length. Therefore, only one pipe will be calculated.
where,
hf = Friction loss
L = Length of pipe
C = 130
V = 0.42 m/s
L = 21.00 m
D = 100 mm
hf(100mm) = 0.051 m
2
hf = Kv / 2g
where,
hf = Friction loss
Page 30 of 48
Fitting No K No x K
Tapper 0 0.03 0.00
Tee 0 0.28 0.00
Pipe Exit 1 1.00 1.00
2
hf1 = 2.71 x 0.42
2 x 9.81
= 0.02 m
Total Minor Loss = 0.02 m
= 0.051 + 0.02 + 1.36

= 1.44 m
7.5 The WAS pump selected is as follows :-

Type = Submersible
Make = Hexa
Capacity provided = 0.20 m 3 /min
Discharge bore, Ø = 0.10 m
No. of units = 2.00 units (1 duty, 1 standby)
7.6 Nitrogen Removal
Influent TKN (AMN-N, Organic-N) Nti = 50 mg/L

Influent nitrate = 30 mg/L
Effluent ammonia (NH4+-NP)e, Nne = 5 mg/L
Ammonia fraction of the influent TKN fna = 0.6
Unbiodegradable soluble organic nitrogen fraction of
fnu = 0.025
the influent TKN; fnu
Nitrogen content of the VSS fn = 0.1 mg N/mg VSS
Influent ammonia concentration, (NH4+-No) Nai = fna x Nti

= 30 mg N/L
Unbiodegradable soluble organic nitrogen concentration

Nui = fnu x Nti
= 1.25 mg N/L
Page 31 of 48
Nitrogen concentration associated with unbiodegradable particulate COD (Npi)
Npi = fn x fup x (Sti / fcv)
= 3.38 mg N/L
Biodegradable organic nitrogen concentration in the influent which can be converted to ammonia ; Noi
Noi = Nti - Nai -Nui - Npi
= 15.37 mg N/L
Nitrogen required for sludge production Ns = Sti fn [Yn (1-fus-fup) (1+ f bnT R ) + fup/fcv]
(1 + bnT R)
= 12.00 mg N/L
Nitrification capacity, NO2 & NO3 generated Nc = Nti - Nui - Ns

36.75 mg N/L
Effluent Nitrate_N NE = Nc
(Mass balance for N at Anoxic Zone) (1 + RRAS + RMLSS)

= 4.71 mg N/L ok
MLR Fraction = 6 of Qave

RAS Fraction = 0.80 of Qave
7.7 Oxygen Requirement
Oxygen for carbonaceous removal = M(Sbi)(1-fcvY) + fcv(1-f)bnT Y R/(1+bhTR)
= 254.20 kg O2/day
Oxygen for nitrification = 4.57 x Nc x Qave
= 255.38 kg O2/day
Oxygen recover from denitrification = 2.86 x (Nc - NE) x Qave
= 139.33 kg O2/day
Total oxygen demand = 370.25 kg O2/day
To convert Oxygen transfer capacity at standard condition to actual operating conditions

(T-20)
using Eckenfelder Eq. 5.17 AOT = SOT [ β Cs - Cl ] a x 1.02
9.1
SOT Oxygen transfer rate at standard condition, kg O2
β = factor cause by salinity of ww = 0.95
Cs = Oxygen saturation concentration, at ToC = 8.2
Cl = DO level maintained in tank, mg/l, = 2
a = Ratio of O2 transfer rate to clear water, =0.8
Page 32 of 48
T = Operating temperature of system, 26oC
SOT = 1.74 x AOT

= 645.90 kg O2/day
Refer guideline, oxygen requirement for substrate removal = 2 kg O2/ kg substrate removal
BOD removal = (0.25 - 0.01) x Qave
= 364.93 kg /day
Nitrification = (0.05 -Nc) x Qave
= 20.15
Total oxygen demand = 770.16 kg O2/day
Air was supply into the system by using high efficiency fine air bubble diffuser.
Standard O2 transfer efficiency of air diffuser at define submergence
SOTE = 25.0% at 4.0m submergence
Standard air flow rate = SOT
0.253 kg O2/m3 of air x SOTE diffuer
= 12,176.36 m3 air /day
= 507.35 m3 air/hr. cycle
= 8.46 m3 air/min. cycle
7.9 Selection of air diffuser

Make =
Model =
Capacity = 5.00 m3 air/hr.m
Unit = 102 set / tank
7.9.1 The Air Diffuser selected is as follows :-

Make = GnG
Model = Ø66
Capacity = 5.00 m3 air/hr.m
Unit = 121 nos. per tank
Page 33 of 48
11.0 SIZING OF AIR BLOWER
11.1) Aeration Blower
11.1.1 Total air required
Air to be supply for (AE Tank) = 8.456 m³/min
11.1.2 Air Pipe Loss for (Aeration Tank)

i) Main Header (200mm dia. Pipe)
Blower develop a pressure differential between the inlet and discharges point, the supply
preassure at the blower (in terms of head of water) should be determined using the
following equations :
Head Loss, hL = 9.82 x 10-8 x (fLTQ2 / PD5)
f = friction factor
= 0.029 (D in m)0.027
( Q in mm3/min) 0.148
= 0.020088
L = Equivalent length, m
= 33.0 m
D = Pipe diameter, m
= 0.15 m
hL = head loss, mm H2O
Q = Air flow, m3/min
P = Air supply pressure, atm
T = Temperature in pipe, K
= T0 (P/P0)0.283
P0 = 1 - altitude, m (say correction of 500mm)

9450
= 0.95
P = The absolute supply pressure
= (3.5 + 10.34) / 10.34 atm
= 1.33 atm
T0 = 273 + 30
= 303 K
T = 303 ( P/0.95) 0.283

= 337.25
\hL (mm) = 15.54 mm
Page 34 of 48
ii) From Main Header to Aeration Tank (150mm dia. Pipe)
f = friction factor
= 0.029 (D in m)0.027
( Q in mm3/min) 0.148
= 0.023287
= 4m
= 0.8 m
= T0 (P/P0)0.283
9450
= 0.95
= (3.5 + 10.34) / 10.34 atm
= 1.33 atm
T0 = 273 + 30
= 303 K
T = 303 ( P/0.95) 0.283
= 337.25
\hL (mm) = 0.00 mm
iii) From AE tank to Air Diffuser (100mm dia. Pipe)

f = friction factor
= 0.029 (D in m)0.027
( Q in mm3/min) 0.148
= 0.027399
= 114 m
= 0.8 m
Page 35 of 48
= T0 (P/P0)0.283
9450
= 0.95
= (3.5 + 10.34) / 10.34 atm
= 1.33 atm
T0 = 273 + 30
= 303 K
T = 303 ( P/0.95) 0.283
= 337.25
\hL (mm) = 0.00 mm
iv) Diffuser Loop (80mm dia. Pipe)

f = friction factor
= 0.029 (D in m)0.027
( Q in mm3/min) 0.148
= 0.019750
= 1m
= 0.08 m
= T0 (P/P0)0.283
9450
= 0.95
= (3.5 + 10.34) / 10.34 atm
= 1.33 atm
T0 = 273 + 30
= 303 K
T = 303 ( P/0.95) 0.283
= 337.25
Page 36 of 48
\hL (mm) = 10.73 mm
The losses in air pipe ascertained as below

Diameter pipe Flow, Q Parallel Piping
Tank (m) Length (m) (m3/min) f (nos) hL (mm)
Main Header to AE
Tank 0.15 33 8.456 0.0201 1 15.5422
From AE Tank to drop
pipe 0.8 4 4.228 0.0233 2 0.0001
From drop pipe to
diffuser loop 0.8 114 1.409 0.0274 6 0.0005
Diffuser loop
0.08 1 8.456 0.0197 1 10.7309
Total Loss in piping 26.27

Loss in filter, silences,
valve 60
Loss in Submergence
(Water depth above air
pipe) 4000
Total Losses 4086.27
1 atm = 1.0332 kgf/cm2

= 10.34 m
Therefore, discharge pressure Pd = 0.4083 kgf/cm2 < 0.45 kgf/cm2
Discharge pressure provided = 0.45 kgf/cm2 ...OK
11.1.3 Air Requirement for Blower Specification
According to the Air Blower performance table,

Air flow under the discharge condition can be converted to an air flow under standard condition by means
of the following formula :
Qs = Qd x 1.0332 + Pd x 273 + ts
1.0332 273 + td
Qd = air flow under standard discharge condition,

= 8.456 m³/min
Pd = Discharge pressure, kgf/cm2 (mmAq/10000)
= 0.4083 kgf/cm2
ts = Suction temperature,
= 30 OC
td = Discharge temperature
= 67 OC
Qs = 10.514 m³/min
Air to be provided for = 10.514 m³/min
Aeration Tank
Page 37 of 48
11.2) G&G, SHT Blower
11.2.1 Total air required
Air to be supply for (G&G Tank) = 2.795 m³/min

Air to be supply for (SHT Tank) = 0.432 m³/min
11.2.2 Air Pipe Loss for (Aeration Tank)

i) Air Pipe Loss for Grit Diffuser (100 mm dia. Pipe)
Blower develop a pressure differential between the inlet and discgarges point, the supply
f = friction factor
= 0.029 (D in m)0.027
( Q in mm3/min) 0.148
= 0.023406
= 20 m
= 0.1 m
= T0 (P/P0)0.283
9450
= 0.95
= (3.5 + 10.34) / 10.34 atm
= 1.33 atm
T0 = 273 + 30
= 303 K
T = 303 ( P/0.95) 0.283
= 337.25
\hL (mm) = 9.108 mm
ii) Air Pipe Loss for SHT Diffuser (100 mm dia. Pipe)
f = friction factor
= 0.029 (D in m)0.027
Page 38 of 48
( Q in mm3/min) 0.148
= 0.025454
= 1m
= 0.05 m
= T0 (P/P0)0.283
9450
= 0.95
= (3.5 + 10.34) / 10.34 atm
= 1.33 atm
T0 = 273 + 30
= 303 K
T = 303 ( P/0.95) 0.283
= 337.25
\hL (mm) = 15.848 mm
Diameter pipe Flow, Q Parallel Piping

Tank (m) Length (m) (m3/min) f (nos) hL (mm)
Main header to Tank 0.1 20 2.795 0.0234 1 9.108
From tank to Diffuser 0.05 4 1.398 0.0255 2 15.848
Total Loss in piping 24.956

Loss in filter, silences,
valve 60
Loss in Submergence
(Water depth above
the diffuser 4000
1 atm = 1.0332 kgf/cm2

= 10.34 m

2
Discharge pressure provided = 0.45 kgf/cm ...OK
11.2.3 Air Requirement for Blower Specification

Page 39 of 48
Qs = Qd x 1.0332 + Pd x 273 + ts
1.0332 273 + td

= 2.795 m³/min
= 0.4082 kgf/cm2
= 300C
= 670C
Qs = 3.475 m³/min
Air to be provided for Grit Tank = 3.475 m³/min
11.2.3 Air Pipe Loss for Sludge Storage Tank (100mm dia. Pipe)
f = friction factor
= 0.029 (D in m)0.027
( Q in mm3/min) 0.148
= 0.030856
= 60 m
= 0.1 m
= T0 (P/P0)0.283
9450
= 0.95
= (3.5 + 10.34) / 10.34 atm
= 1.33 atm
Page 40 of 48
T0 = 273 + 30
= 303 K
T = 303 ( P/0.95) 0.283
= 337.25
\hL (mm) = 0.86 mm
Diameter pipe Flow, Q

Tank (m) Length (m) (m3/min) f hL (mm)
0.1 60 0.432 0.0309 0.860

Sludge Holding Tank
0.860
Total Loss in piping
Loss in filter, silences, 60
valve
Loss in Submergence
(Water depth above 4000
the diffuser)
1 atm = 1.0332 kgf/cm2
= 10.34 m

2
Discharge pressure provided = 0.45 kgf/cm ...OK

Qs = Qd x 1.0332 + Pd x 273 + ts
1.0332 273 + td

= 0.432 m³/min
= 0.4058 kgf/cm2
= 300C
= 670C
Qs = 0.536 m³/min
Air to be provided for Sludge = 0.536 m³/min
Storage Tank
Page 41 of 48
11.3 Selection for Air Blower
11.3.1 Aeration Blower
Air Required for Aeration Tank = 10.514 m³/min
Requirement for blower is 50% capacity each with 50% standby (MSIG IV Table D1)
Required quantiy = minimum 2
Proposed duty quantity = 2 nos
The actual capacity of air blower,Qs = 5.257 m³/min
Pressure of the blower = 0.450 kgf/cm2
Provide 2 duty blower, 1 standby = 5.26 m³/min

Total provided quantity = 3 nos (2 duty, 1 standby)
`
The blower selected is as follows :-
Brand = TAIKO
Model = SSR100
Capacity = 5.3 m3/min
Power = 7.5 kW
Pressure Head = 0.450 kgf/cm2
Speed = 1500 RPM
Provided No. of unit = 3 (2 duty, 1 standby)
11.3.2 G&G, SHT Blower

Air Required for SHT Tank = 0.536 m³/min
Air Required for G&G = 3.475 m³/min
Total air required = 4.011 m³/min
The actual capacity of air blower,Qs = 4.011 m³/min

Pressure of the blower = 0.450 kgf/cm2
Proposed duty quantity = 1 nos
Provide 1 duty, 1 standby blower
Capacity for blower
The blower selected is as follows :-

Brand = TAIKO
Model = SSR80
Capacity = 4.02 m3/min
Power = 5.5 kW
Pressure Head = 0.450 kgf/cm2
Speed = 1320 RPM
Provided No. of unit = 2 (1 duty, 1 standby)
Page 42 of 48
9 .0 SLUDG E PRO CESS
9 .1 S L U D G E P R O D U C T IO N F R O M S B R T A N K
From SBR,
Waste Sludge = 242.24 kg/d
Solids Content = 1%
Specific gravity = 1.03
3
Volume per day = 23.52 m /d
9 .2 G R A V IT Y T H IC K E N E R
Solids Loading Rate allowed = 10 - 35 kg/m2/d

Adopt = 35.0 kg/m2/d
No. Tank provided = 1.0 nos.
Solids Loading per tank = 242.2 kg/d
Surface Area per tank required = 6.9 m2
L x W of Tank required = 2.63 m
Diameter of Tank required = 2.97 m
Diameter of Tank provided = 3.00 m OK
L & W of tank req. = 2.63 m

L & W of tank provided. = 3m
ACTUAL Solids Loading Rate = 26.92 kg/m2/d OK
Hydraulic Loading Rate = < 4 m3/m2/d

Adopt = 3.0 m3/m2/d
In feed solids content = 1%
Hydraulic Loading per tank = 23.5 m3/d
Surface Loading Provided = 2.61 m3/m2/d
Filtrate quantity
Thickened sludge solids content % = 1.50 %
Solids capture for gravity thickener is = 85%
Vol. thickened sludge withdrawal = 13.33 m3/day
Qty Filtrate = Qin - Qthickened
= 10.2 m3/d
Therefore solids fraction in filtrate = 0.15
Amount solids in the filtrate = 242.24 x 0.07
= 36.34 kg/d
TSS Concentration = 36.34 x 1000g/kgx1000mg/l
= 10.19 x 1000l/m3
= 3565.38 mg/l
9 .3 S L U D G E H O L D IN G T A N K
No. days storage = 7.0 days

Solids capture from gravity thickener = 75.0%
Vol. sludge per day = 11.76 m3/d
Storage capacity required = 82.3 m3
Tank provided (nos) = 1.0
Depth = 4.0 m
Area required per tank = 20.6 m2
Provided length = 8.0 m
Provided widht = 3.0 m
Provided volume SHT = 96.0 m3
As the sludge holding tank is of aerobic digestion design, solids deduction is as follows;
w/GT
Page 43 of 48
Total solids per day = 181.68 kg/day
Total mass of VSS = 136.3 kg/day
From Metcalf & Eddy p 838,
Volatile solids reduction = 40%
= 54.50 kg/day
Therefore total solids to be removed = 127.18 kg/day
O2 requirement for VSS reduction = 2.3 kg/kg destroyed

= 125.4 kg/day
= 5.2 kg/hr
Check for mixing

Air required for mixing = 4.5 m3/min.103m3 (Ref: Table 12.22 Metcalf & Eddy 1991
Ultimate
Air required for mixing = 0.43 m3/min
No. of blower provided = 1
Air required per blower = 0.43 m3/min
Provide common blower for Grit Chamber and Sludge Holding Tank
Air required for G&G 2.80 m3/min
Air required for SHT = 0.43 m3/min
Total air required = 3.23 m3/min
Air required per blower = 3.23 m3/min
9 .3 .1 A ir B lo w e r S e le c tio n
Make :
Type : Root blower
Model :
Capacity : 3.20 m3/min
Pressure : 0.45 kgf/cm2
Quantity : 2 1 duty, 1 standby
Motor kW : kW
Speed : rpm
9 .3 .2 S e le c tio n o f a ir d iffu se r
Provide coarse bubble diffusers.
Air volume for aeration = 0.4 m3/min
Capacity of each diffuser = 0.27 m3/min
No. Diffusers reqd = 1.6 nos
To provide = 8 nos
= 8 nos per tank
9 .4 S L U D G E T R A N S F E R P U M P T O S L U D G E D R Y IN G B E D
Waste Sludge = 127.18 kg/d
Solids Content = 1.5%
Specific gravity = 1.05
3
Volume per day = 8.07 m /d
Sludge thickening @ : 8 hr/day
: 5 d/wk
Thickened sludge = 1.41 m3/hr
Sludge wasted from thickener = 1.41 m3/hr @ 8 hrs/day
Drum thickener solids capture = 100%
Total sludge wasted to SDB = 1.41 m3/hr @ 8 hrs/day
No. of pump running = 1 duty
Sludge pump selected = 14.00 m3/hr @ 8 hrs/day
= 0.23 m3/min
Duration of pumping = 6.06 min / hr
Page 44 of 48
9 .4 .1 H e a d L o s s C a lcu la tio n
Size of pipe required = 0.04 m
Size provided = 0.10 m
Velocity = 0.50 m/s
(a) Friction Losses

Friction Coefficient C = 100.00 for sludge
Diameter of sludge pipe D = 0.10 m
Length of pipe L = 40.00 m
1.85 1.85 4.87
Friction losses by Hazen William Equation Hf = 10.666 x Q x L /(C xD )
0.219 m
(b) Fittings Losses Qty Of Fitting k value

Gate Valve 5 x 0.12 = 0.60
Check Valve 1 x 2.50 = 2.50
Tee 6 x 0.35 = 2.10
Bend 8 x 0.30 = 2.40
Bend 0 x 0.30 = 0.00
Total k value = 7.60
2
Minor losses = k v /2g
= 0 .0 9 5 m
(c) Static Head = 4 .5 0 m
Total head loss = 4 .8 1 m
9 .4 .2 S lu d g e T ra n sfe r P u m p S e lec tio n

Make : Hexa
Model : 80WQ20-6-1.4DV
Type : Submersible
Capacity : 0.23 m3/min
Head : 4.8 m
Quantity : 1 Duty
9 .5 S L U D G E D R Y IN G B E D
Solid content of Thickened Sludge = 2%
Solids capture from drum thickener = 99%
Sludge to be removed = 127.18 kg/day
Volume of sludge = 6.17 m3/day
Retention time required = 28.00 day
3
Volume = 172.86 m
Depth of fill allowed = 0.45 m
2
Area of Drying Bed required = 384.14 m
2
A re a o f C o ve re d D ryin g B e d re q u ire = 256.09 m
Dimensions provided :-
Length = 11.50 m
Width = 6.00 m
Nos. of beds provided = 4 nos
2
Area provided = 276.0 m ok
Page 45 of 48
9 .6 D R Y S L U D G E S T O R A G E
Solid content of Dewatered Sludge = 25%
Solids capture from drying bed = 100%
Sludge removed = 127.18 kg/day
3
Volume of sludge = 0.48 m /d
Retention time required = 28.00 working day ( or 4 weeks)

3
Volume required = 13.57 m
Dried Sludge thickness = 1.50 m
Area provided;
Length = 3.50 m
Width = 4.00 m
3
= 21.00 m
Page 46 of 48
10.0 DESIGN FOR CHLORINATION TANK
Where balancing tank is provided, design flow of unit process at
Upstream = Peak/pump flow
Downstream = Average flow
10.1 The requirements are based on Table 5.22, MSIG Vol 4

Contact Period = 15 minutes at Q average
Maximum depth = 3m
Depth : Width = 2 :1
Min no of passes = 4
Length : width at each pass = 6 :1
Wetted depth : width = <2 :1
10.2 Tank Dimension and Hydraulic Retention Time

Average Flow = 1520.55 m³/day
= 1.06 m³/min
Hydraulic Retention Time = 15 min
Volume Required = 15.84 m³
Width of each pass = 0.76 m
No of passes provided = 4 nos
Volume Provided = Contact volume of the chamber

= L x W x H
= 4.2 x 0.7 x 1.4
Passes = 4
= 16.464 m³ ...OK
10.2.1 Check Length : Width at each pass

Length : Width at each pass = 6 :1
No of passes provided = 4 nos
Width of each passs = 0.7 m
Provided Length : Width of each pass = 6 :1 ...OK
10.2.2 Check Wetted Depth : Width at each pass

Wetted depth: width at each passs = <2 :1
Provided wetted depth = 1.4 m
Width each pass = 0.8 m
Provided wetted depth : width each pass = 1.84 <2 …OK
10.2.3 Check Depth : Width

Depth : Width each pass provided = 2 :1
Provided depth = 1.4 m
Provided width = 0.8 m
Provided ratio depth : width each pass provided = 2 :1 …OK
10.2.4 Check Depth of chamber

Maximum wetted depth = 3.0 m
Page 47 of 48
Provided wetted depth = 1.4 m …OK
10.2.5 Check No of Passes

Min no of pass = 4 nos
Provided no of pass = 4 nos …OK
10.2.6 Check Retention Time

Required retention time = 15 mins at Qavg
Provided retention time = 15.59 mins …OK
10.3 FLOW MEASUREMENT
3
Flow rate to be measured at effluent outlet = 1,520.6 m /day
3
The effluent from SBR during decant per cycle = 63.36 m /hr
10.3.1 Selection of flow measuring device

Make :
Model :
Type : Ultrasonic open channel flowmeter
Selected Flume throat Size,mm : 150 mm or 6"
Water height upstream of PF : 0.011 m
CL : 62.35
GL : 62.20 WL : 62.05
Flow measuring channel 61.35 m
Chlorination Tank
60.65 m IL
Schematic Diagram for weir head for Chlorination Tank and Discharge Channel
Flow through PF, Q [m3/s] = CHn

Width of throat, W = 6"
= 0.5 ft
Constant n (refer to Table) = 1.58
Constant C (refer to Table) = 2.06
Water level, H = 0.03 ft
= 0.011 m
Page 48 of 48
IWK/C/WPKL/18/095
PDC2 Submission
EQUIPMENT CATALOGUES
& SPAN CERTIFICATES
Schedule of Mechanical Equipment
Head/Length/Depth
Item Location Equipment Quantity Capacity (H), (L), (D) Make Model Power
Total Rating
1 Inlet Chamber Manual Penstock 1 450mm x 450mm 3,700mm (D) CHS - -
2 Primary Screen Chamber Mechanical Coarse Screen 2 500mm 3,800mm (D) CH PS-A2-W 0.75 kW
3 Secondary Screen Chamber Mechanical Fine Screen 2 500mm 1,000mm (D) CH SS-B1-V 0.75 kW
4 Pump Sump Raw Sewage Pump 4 2.01 m3/min 11.26 m (TH), 7.38 m(SH) Tsurumi TOS150B47.5L 7.5 kW
5 Pump Sump Level Float Switch 4 10m Grundfos SLC-10 1.0 kW
6 Pump House Electrical Chain Hoist 1 1 ton 6m (D) Hugong 1T10 1.5 kW
7 Flowmeter Chamber Electromagnetic Flowmeter 1 DN200 VE-PURE VPEMF-C-200-HR-DIN16 0.02 kW
8 Grit & Grease Tank Coarse Bubble Diffuser 16 0.17 m3/min 3.5m (H) Hexa D150 -
9 Grit & Grease Tank Grit Pump 2 0.25 m3/min 3.62m (TH), 3.5m (SH) Hexa 80WQ20-6-1.4DV 1.5kW
10 Grit & Grease Tank Screw Conveyor 1 2 l/hr 1.2 m (L) CH SHC-260 0.37 kW
11 Grit & Grease Tank Grit Classifier 1 15 m3/hr CH VTC-260 0.37 kW
12 Equalization Tank EQ Mixer 2 1 kW 6.5m x 14.3m (W x L) Hexa HJB 1.5/6-260/3-980S 1.5 kW
13 Equalization Tank SBR Feed Pump 2 0.53 m3/min 4.9m (TH), 4.5m (SH) Hexa 80WQ20-6-1.4DV 1.5 kW
14 SBR Tank WAS Pump 4 0.2 m3/min 1.44m (TH), 1.36m (SH) Hexa 80WQ20-6-1.4DV 1.5 kW
15 SBR Tank Fine Bubble Diffuser 120 5 m3/min 4m (H) GnG Ø66 -
16 SBR Tank SBR Surface Decanter 4 67.4 m3/hr 0.86m (Decant D) CH IDC-4 0.75 kW
17 Sludge Thickener Tank Sludge Thickener Scraper 1 3m dia. 4.5m (tank D) CH CH-T 0.2 kW
18 Sludge Holding Tank Sludge Transfer Pump 1 0.23 m3/min 4.81m (TH) Hexa 80WQ20-6-1.4DV 1.5 kW
19 Sludge Holding Tank Coarse Bubble Diffuser 8 0.17 m3/min 4m (H) Hexa D150 -
20 Blower Room Air Blower SBR 3 5.3 m3/min 4.5m (H) TAIKO SSR100 7.5 kW
21 Blower Room Air Blower GGST 2 4.02 m3/min 4.5m (H) TAIKO SSR80 5.5 kW
22 Blower Room Electric Chain Hoist 1 1 ton 5m (D) Hugong 1T10 1.5 kW
23 Effluent Chamber Ultrasonic Flowmeter 1 6m range VE-PURE VPOC-100 0.02 kW
24 Effluent Chamber Parshall Flume 1 6" -
Page 48 of 48
IWK/C/WPKL/18/095
PDC2 Submission
PENSTOCK
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PDC2 Submission
LEVEL SWITCH
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IWK/C/WPKL/18/095
PDC2 Submission
MECHANICAL COARSE AND FINE

SCREEN
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The Automatic Screening System
0ur Technology Ensure You A Better Water Quality
s'*'i\ +t trt irfi r fE H rjn E

?jSS"l
ac"..ar*
TS oHUAN ENGTNEERTNG & DR|LLING sDN.
^
(Formerly known as TS Chuan Engineering Works Sdn Bhd)
BHD.(4e6s40-K)
Lot 263, Jalan Sungai Lalang, 8a1u21112,43500 Semenyih, Selangor. Tel: +603-8723 4942 Fax:+603-87243682 Email: chuan@tschuan.com URL: www.tschuan.com
CH MECHANICAL SCREEN CH MECHANICAL COARSE SCREEN
,\
o\ SCREEN
l-*wlDrlfr
c -''\
\ channet
Lf \ width 399mm
lhanne\ (mm) and 400 to 600 601 to 900 9O1 to 1200 1201 to 1400 1401 to 1700 1701 to 2000 1001 and above
)-\ depih \
(mm) \
below
1000 and below PS-X'
1001 to 3500 PS X', PS-81.W PS-C1-W PS.D1.W PS-E1.Y PS.F1-Y PS-X"
3501 to 4000 PS.X' PS.A2-W PS-82.W PS-C2-W PS.D2.W PS-E2-Y PS-F2-Y PS-X
4001 to 4500 PS.X' PS.A3-X PS-83-X PS-C3-Y PS-D3.Y PS-E3-Z PS-F3-Z PS-X-
4501 to 5000 PS-X' PS-A4-X PS-84. PS.C4 PS-D4.Y PS-E4-Z PS F4-Z PS-X',
5001 to 5500 PS-XT PS-A5-X PS-85-X PS.C5-Y PS-D5.Y PS-E5-Z PS-F5.2 PS-X',
5501 to 6000 PS-Xr PS-A6-X PS-86-l PS-C6-Y PS-D6-Y PS-E6-Z PS-F6.2 PS-X',
6001 to 6500 PS-X- PS-A7-X PS-87-X PS-C7-Y PS-D7-Y PS-E7-Z PS-F7 -Z PS-X"
6501 to 7000 PS-X' PS.A8-X PS.B8-X PS-C8-Y PS-D8-Y PS-E8-7 PS-F8-Z PS.X'
7001 to 7500 PS.A9.X PS-89-X PS-CS.Y PS-D9-Y PS.E9-Z PS-F9.2 PS.X-
750'1 to 8000 PS.X' PS-A10-X PS-B1O-X PS-C1O-Y PS-D10-Y PS-E10-Z PS-F1O Z PS-X'
8001 and above PS-X"
capacity (m3/min)
Up to 2.99 3.00 to 6.02 to 10.53 to 15.04 io 26.46 to 33.07 to 39.69 and
SIDE VIEW FRONT VIEW 6.01 10 52 15.03 26.45 39.68
ITEI\,4 DESCRIPTION MATERIAL

SPROCKET SUS304 Plate
B RAKE HDPE Plate
c CHAIN StJ5304 Chain / PP Roller
D SCRAPER HDPE Plate
E BODY SUS304 Plate CH MECHANICAL FINE SCREEN
F BAR SCREEN SUS304 Flat Bar
G MOTOR COVER SUS304 Plate
H GEAR I\,{OTOR tP55 \ channet
\ wrdth 300 301 401 501 601 701 801 901 1001 T101
0hanne\ (mm) and to to to to to to to to to
d"g*-, \ 400 500 600 700 800 900 1000 1100 1200
600 and below ss-xr
601 to 1 100 SS.X' ss-A1 v SS-81-V ss-c1-w SS-D1-W SS.E1-W SS-F1.X SS-G1-X ss-H1-x ss-h-x
1 101 to 15OO SS.X' SS-A2-W SS'82-W SS-C2-W SS-D2-W SS-E2.W SS-F2-X ss-G2-x SS-H2-X ss-I2-l
1601 to 2100 ss,x ss-A3-w SS-83-W ss c3-w SS-D3-W SS-E3-W ss-F3-x SS-G3-X SS-H3-X ss-.13-x
2101 to 2600 ss-x SS.A4.W SS.C4-W SS-D4-W SS E4-W SS-F4-X SS-G4-X ss-H4-x ss{4-x
CH Mechanical Screen is entirely made of
corrosion-resistant and anti-rust materials. The 2601 to 3100 ss-x' SS-A5-W SS-85-W ss-cs-x ss-D5-x ss Es-x ss-G5-x ss-Hs x
SS-F5-X ss{s-x
screen's body, chain, sprocket and shaft are made
of SUS 304 materials. Moreover, the roller of the 3101 and above SS-X'
chain is made of Poly-Propylene (PP) materials. capacity (m3/min)

The motor used follow the lP55 specification, up to
1.50
1.51 to
3.00
3.0T to
4.51
4.52 ro
6.01
6.02 to 7.52 lo
9.02
9.03 to
10.52
10.53 to
12.02
2.03 io 13.23 to
14.55
which is suitable for outdoor used
(weather proof type).
CH Mechanical Screen is available with two
standard clear spacing between bars - 25 mm
(Coarse) & 12 mm (Fine), which applicable in
primary & secondary screen chamber.
\ Channet
1201 1301 140'1 1501
CH Mechanical Screen is solely fabricate in \ width
Channei\ (mm) to to to to
1601
to
1701
to
1801
to
1901
to
2AO1
&
o"?I-,
Malaysia by using imported quality raw materials \' 1300 1400 1500 1600 1700 1800 1900 2000
and parts. We are capable in designing Mechanical 600 and below SS-X-
Screen based on the flow rate and capacity of the
Sewerage Treatment Plant. 601 to 1100 ss-J1 -x' ss-K1-r SS L1.Y' SS.M1 Y' ss-N1-Y' ss-o1-Y SS-P SS-Q1 Y' SS-XT
CH Mechanical Screen is a well established as a 1 1 01 io T600 ss-.12-x, SS-K2-X' ss-p-Y SS-M2 Y" ss-N2-Y' ss o2-Y ss-P2-Y" ss-Q2-Y- SS-X'
ultimate solution for the intercepting solid and

1601 to 2100 ss-J3-x' ss-K3 x"
fine particles carried in the wastewater before SS-L3-Y' SS M3-Y' SS-N3-Y' ss-03-Y. SS-P3 Y" ss-03-Y" SS-XT
further treatment of the wastewater.

CH Mechanical Screen is applicable to Screen 2101 to 2600 SS-J4-X' SS-K4-X' ss-L4-Y" ss-M4-r SS-N4 Y' ss-o4-Y" SS-P4-Y' SS 04-Y' ss-x'
Chamber as it drastically reduces manpower in

2601 io 3100 SS.J5-X' SS-K5.X' SS-L5-Y' ss Ms-Y', ss-Ns-Y' ss-o5-Y' SS-P5'Y' ss-Q5-Y' SS-X'
operating a STP. Screening collection represents
a major part of any STP operation cost. Usage 3101 and above SS-X'
of Mechanical Screen will also reduces the
Capaciiy (m3/min)
occupational hazard of operation personnel, 14.56 to 24.24ia 26.46 to 28.66 to 30.87 to 33.07 to 35.28 to 37.48 to
39.68
24.24 26.45 28.65 30.86 33.06 35_27 37 47 &
3S.67
as operation personnel will no longer have to above
go inside the screen chamber.

IWK/C/WPKL/18/095
PDC2 Submission
RAW SEWAGE PUMP

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■CABTYRE CABLE CODE REFERENCE Submersible Sewage Pumps
Single-phase
No. of Cores × Outer Dia. No. of Cores × Outer Dia. No. of Cores × Outer Dia.
Code Material Code Material Code Material
Cables mm2 mm Cables mm2 mm Cables mm2 mm
a 1 3 × 1.25 10.1 D 1 4 × 3.5 14.1 3 × 60
PVC
b 1 3 × 2.0 10.9 E 1 4 × 5.5 16.8 1 × 22 45.7
L 2
4 × 3.5 14.1 3× 2
F 3 3 × 3.5 12.9 Chloroprene 3 × 60 45.7
2 × 1.25 9.8 Rubber 7 × 3.5 Chloroprene
M 1 21.3
4 × 5.5 16.8 2× 2 Rubber
G 3 3 × 5.5 15.2 7 × 5.5
N 1 24.4
2× 2
2 × 1.25 9.8
7× 8
4 × 14 21.7 Chloroprene O 1 25.6
Three-phase 2× 2
J 3 3 × 14 19.7 Rubber
4 × 14 21.7 Chloroprene
No. of Cores × Outer Dia. 4 × 1.25 11.1 PVC
Code Material P 3 3 × 14 19.7 Rubber
Cables mm2 mm 3 × 38 2 × 1.25 9.6 PVC
A 1 4 × 1.25 11.1 1 × 22 35.8 Chloroprene 4 × 22 28.8 Chloroprene
K 2
B 1 4 × 2.0 11.8 PVC 3×2 Rubber Q 3 3 × 22 26.1 Rubber
C 1 4 × 3.5 13.9 3 × 38 35.9 4 × 1.25 11.1 PVC
TSURUMI OPTIONS
■SPECIAL VERSION WITH GALVANIC CORROSION PROTECTION
In seawater, a material’s resistance to corrosion can be seen clearly. When metals with different potentials are brought into
contact in seawater, only the metal of lower potential corrodes. As the difference in potential increases, the metal of lower potential
corrodes faster. As an option, Tsurumi can supply pumps with parts made of higher electric potential metal as the sacrificial
anode.
■SPECIAL VERSION FOR HIGHER TEMPERATURE LIQUID

Standard pumps are designed for continuous running at the maximum ambient temperature of 40oC. In addition to these, Tsurumi
can provide pumps for operation at higher liquid temperatures upon request. Refitting for operation at higher temperatures
involves modification of not only the insulation of motor windings but also several components.
Two high-temperature operating models are available - the Rank 60 for operation in liquids up to 60oC and the Rank 90 for
operation in liquids up to 90oC. Consult your dealer for more details. (These special versions are not available for some pump
models.)
■SPECIAL VERSION WITH NON-STANDARD MATERIALS

Tsurumi can also provide you with pumps with essential components such as the impeller, pump casing and the suction cover
made of non-standard materials. Select from stainless steel, chromium iron and bronze to suit your specific requirements. Consult
your dealer for more details.
SPECIAL ACCESSORIES
■FLOAT SWITCHES
Tsurumi offers two types of float switches (liquid level sensors). A micro-switch is incorporated in both types.
Model MC-2 is a heavy-duty type float Model RF-5 is an economy type float which
switch with a shock absorber. Having can detect upper/lower-limit water levels with
equipped with a high grade micro switch, the single float. The snap on-off action ensures
MC-2 assures trouble-free operation in the stable operation in clean or waste water
liquid containing much suspended solids containing suspended solids or oil and fat.
and floating scum. Either of the two
contacts, normally-open or normally-close,
can be selected as required.
We reserve the right to change the specifications and designs for improvement without prior notice.
Your Dealer
© 2017 TSURUMI MANUFACTURING CO., LTD.

Printed in Japan IA110-L NZ-X-G-U
Cable Entry Motor Protector GUIDE RAIL FITTING SYSTEM DRY PIT MODEL
Every cabtyre cable has an anti-wicking block at Each pump up to 7.5kW as standard has a built in
the cable entry section on the pump. This auto-cut, self-resetting Circle Thermal Protector TOS and TO The advantage of dry pit model is that it
mechanism is such that a part of each conductor (CTP). Integrated in the motor housing, the CTP will not be damaged by flooding, as it is
The TOS/TO is the Tsurumi standard
is stripped back and the part is sealed by directly cuts the motor circuit if excessive heat constructed with a submersible pump.
guide rail fitting system. This system
molded rubber or epoxy potting which has builds up or an overcurrent caused by an
connects the pump to and from the piping
flowed in between each strand of the electrical or mechanical failure occurs. Tsurumi can provide the dry pit model as
easily just by lowering and hoisting the
conductor. This unique fea- option for the whole range of B-series
pump, allowing easy maintenance and
ture prevents wicking along pumps.
inspection without the need to enter the
the strand of the con-
sump.
ductor itself. The water jacket covers whole part of
Circle Thermal Protector the motor. It efficiently cools the motor
Stuffing Box for continuous operations.
A Miniature Thermal Protector (MTP) is
Mold Cover
embedded in each winding of the motor.
Potting Epoxy These MTPs are connected in series,
Resin
and their wires are led out of the motor.
Should the winding temperature rise to
Motor the actuating temperature, the bimetal
strip opens to cause the control panel to
The motor is a dry-type, squirrel-cage
shut the power supply.
induction motor, housed in a
watertight casing, and conforms to AUTOMATIC MODEL AUTO-ALTERNATION MODEL
insulation classes B, E or F. In each
of these insulation classes, all The Tsurumi automatic model has an The auto-alternation model is used along with an automatic model. The
standard pumps can be used in Miniature Thermal Protector integral control circuit and two float combinational use of these two pumps enables each pump to operate alternately
ambient temperatures up to 40oC. switches that operate at a low voltage. It without control panel.
operates automatically in response to
Mechanical Seal Shaft the change in water levels. As the pump The auto-alternation model has three floats and can be identified by the suffix W .
has a Circle Thermal Protector (CTP) Refer to model selection for availability and model numbers. It is available in the
The mechanical seal with two seal The high-tensile stainless steel shaft integrated into the motor to protect the same output range of the automatic pumps.
faces containing silicon carbide used on all pumps is designed to motor from overload or overheating, it is
(SiC) is equipped with the oil have adequate strength for the not required to provide an extra motor
transmission of the full load. It is How the Auto-alternation Model Works
chamber. The advantages of the protection circuit in the starter panel.
seal are two-fold, it eliminates supported by C3 type, high-quality, ●Operation is enabled by merely connecting the power supply.
spring failure caused by corrosion, deep-groove ball bearings. This model can be identified by the Primary Operation Secondary Operation
abrasion or fouling which prevents suffix “A”. Refer to model selection for
the seal faces from closing properly, availability and model numbers. 5 5
Impeller Leakage Sensor
4
and prevents loss of cooling to the lower 4
3 3
seal faces during run-dry conditions The impeller is semi-open or shrouded A stainless steel, electrode type leakage A W 2 A W 2
1 1
which causes the lower seal faces to fail. type with one or two vanes. It has a sensor is standardized for large pumps
wide channel extending from inlet to of 22kW or over (ex- 1 Float 3 operates, and pump W starts to 1 Start float 4 of pump A operates to start
Oil Lifter (Patented) exit, which allows the pump to pass the cluding some models). It discharge water. water discharge.
solid matters from inflow to discharge senses water incursion
The Oil Lifter was developed as a
with minimal blockage. into the oil chamber
lubricating device for the mechanical
and brings the pump to 5 5
seal. Utilizing the centrifugal force of the
a halt with the help of a 4
3
4
3
shaft seal, the Oil Lifter forcibly supplies
control panel. A 1 W 2 A 1 W 2
lubricating oil to the mechanical seal
and continues to supply the oil to the
upper seal faces even if lubricant falls 2 Water is discharged (water level falls). 2 Water is discharged (water level falls).
below the rated volume. This amazingly MODEL NUMBER DESIGNATION
simple device is not only reliably 5 5
lubricates and cools down, but also 100 B A 6 3.7 S H 4
3
4
3
retains the stable shaft seal effect and Discharge bore in mm Sub code for pumping head A W A W
2 2
extends the inspection term. 1 1
H : High head
Name of the series L : Low head 3 Stop float 2 of pump W operates to end 3 Stop float 1 of pump A operates to end
water discharge. At this time, alternation water discharge. At the same time, start
Operation sub code
start float 3 of pump W rests for one float 3 of pump W becomes ready for
None : None automatic operation Phase discharge operation. operation.
Oil Lifter
A : Automatic operation None : Three-phase
Mechanical Seal ✻ Primary and secondary operation are repeated alternately.
W : Auto-alternation operation S : Single-phase
Oil ✻ Both primary and secondary operations are performed simultaneously when
Number of poles of the motor Rated motor output in kW water has risen to an abnormal level.
1 2
B-series pumps are working in many sewage
treatment plants throughout Japan because of
their excellent reputations. As durable motor is
tough enough against frequent ON/OFF,
automatic unattended operation by central
control is available.
Enough absorption can not be expected in the

city center where the ground is covered by
concrete. Occasional flood occurs often when a
local heavy rain comes. In such case, large
capacity B-series pumps play an active role.
In the shipyard, B-series pumps, which are

As it is silent during operation owing to it’s
operated by fully-automatic control, work for level
underwater operation, B-series pumps are
control and dry up. For sea water, sacrificial
often used at the basement of buildings in the
anodes are applied.
city area.
Even if the condition is very severe, sewage pumps are

required to have high and steady performance. Tsurumi
B-series pumps can give a solution for this problem.
Because of its robust construction, B-series

pumps are sometimes used for dewatering in
construction site. Compact shape allows high
portability comparing against the horizontal
pump which requires a firm installation
foundation work. In such case, some pump parts
are changed its material into harder materials.
While in overseas, Tsurumi has a lot of sales records B-series pumps being used for a temporary
with B-series pumps, too. Several inventions adopted installation during rainy season. It is used to
by the idea seeking better handling produces ease of pump up water of branch river to the main
maintenance and repair for users comparing to other stream when the water level of main stream
manufacturers. Because of this, Tsurumi pumps have becomes higher than that of the branch river.
good reputation as the most intimate pump in the world.
3 4
80・100mm
Discharge Bore Discharge Bore
■Dimensions ■Dimensions
Free Standing Free Standing
■Performance Curves
50 mm
80・100 mm
+
20 20 34 34
L
30 30 /
Guide Rail Fitting Guide Rail Fitting
Total Head (m)
Total Head (m)

Total Head (m)
Total Head (m)
5
20 5 20
2
10 3
10 6 4 3
3 2 6 2
3 4
+
1
H
10 1 10
1 2
1
5
4
L /
0 0 0 0
0 0.5 1.0 0 0.5 1.0 0 1.0 2.0 2.4 0 1.0 2.0 2.4
Capacity (m3 /min) Capacity (m3 /min) Capacity (m3 /min) Capacity (m3 /min)
■Model Selection 50・80mm

Dimensions L×H mm Dry Weight *4 kg
Standard Model Automatic Model Auto-Alternation Model Speed
H
Discharge
+
Motor Cable Standard Model Automatic＆Auto-Alternation Model Standard Model Automatic＆Auto-Alternation Model
Curve (S.S.) Starting Cable
Bore Output Phase Length
No. Free Guide Rail Free Guide Rail Free Guide Rail 50Hz/60Hz Method Code Free Guide Rail Free Guide Rail Free Guide Rail Free Guide Rail
mm kW m
Standing Fitting Standing Fitting Standing Fitting min̶1 Standing Fitting Standing Fitting Standing Fitting Standing Fitting
L /
Capacitor
1 50 50B2.4S TOS50B2.4S ̶ ̶ ̶ ̶ 0.4 Single 3000/3600 Start 5 a 340×453 556×511 ̶ ̶ 25 24 ̶ ̶
1 50 50B2.4 TOS50B2.4 ̶ ̶ ̶ ̶ 0.4 Three 3000/3600 D.O.L. 6 A 340×420 556×478 ̶ ̶ 23 22 ̶ ̶

Capacitor
2 50 50B2.75S TOS50B2.75S 50BA2.75S TOS50BA2.75S ̶ ̶ 0.75 Single 3000/3600 Start 5 a(b*2) 405×523 621×566 405×580 621×623 32 30 34 32
2 50 50B2.75H TOS50B2.75H 50BA2.75H TOS50BA2.75H 50BW2.75H TOS50BW2.75H 0.75 Three 3000/3600 D.O.L. 6 A 405×415 621×458 433×496 623×539 24 23 25 24
3 50 50B2.75 TOS50B2.75 50BA2.75 TOS50BA2.75 50BW2.75 TOS50BW2.75 0.75 Three 3000/3600 D.O.L. 6 A 405×439 621×479 433×520 623×560 25 24 26 25
Capacitor
4 80 80BP2.4S (50Hz) ̶ ̶ ̶ ̶ ̶ 0.4 Single 3000/ ̶ Run 5 a 296×363 ̶ ̶ ̶ 12.7 ̶ ̶ ̶
Capacitor
5 80 80BP2.75S (60Hz) ̶ ̶ ̶ ̶ ̶ 0.75 Single ̶ /3600 Run
5 a(b*2) 296×383 ̶ ̶ ̶ 14.5 ̶ ̶ ̶
6 80 80B21.5 TOS80B21.5 80BA21.5 TOS80BA21.5 80BW21.5 TOS80BW21.5 1.5 Three 3000/3600 D.O.L. 6 A 446×536 668×586 485×630 707×680 36 34 40 38
■Model Selection 100mm

Dimensions L×H mm Dry Weight *4 kg
Standard Model Automatic Model Auto-Alternation Model Speed
Discharge Motor Cable Standard Model Automatic＆Auto-Alternation Model Standard Model Automatic＆Auto-Alternation Model
Curve (S.S.) Starting Cable
Bore Output Phase Length
No. Free Guide Rail Free Guide Rail Free Guide Rail 50Hz/60Hz Method Code Free Guide Rail Free Guide Rail Free Guide Rail Free Guide Rail
mm kW m
Standing Fitting Standing Fitting Standing Fitting min̶1 Standing Fitting Standing Fitting Standing Fitting Standing Fitting
1 100 100B42.2 TOS100B42.2 100BA42.2 TOS100BA42.2 100BW42.2 TOS100BW42.2 2.2 Three 1500/1800 D.O.L. 6 A(B*3) 596×642 754×656 602×733 760×748 68 64 78 74
2 100 100B43.7 TOS100B43.7 100BA43.7 TOS100BA43.7 100BW43.7 TOS100BW43.7 3.7 Three 1500/1800 D.O.L.*1 6 B(C*3) 601×716 759×725 602×863 760×873 84 80 94 90
3 100 100B43.7H TOS100B43.7H ̶ ̶ ̶ ̶ 3.7 Three 1500/1800 D.O.L.*1 6 B(C*3) 603×692 761×706 ̶ ̶ 82 78 ̶ ̶
4 100 100B45.5 TOS100B45.5 ̶ ̶ ̶ ̶ 5.5 Three 1500/1800 D.O.L.*1 8 D 686×908 905×906 ̶ ̶ 140 133 ̶ ̶
5 100 100B47.5 TOS100B47.5 ̶ ̶ ̶ ̶ 7.5 Three 1500/1800 D.O.L.*1 8 E 686×929 905×927 ̶ ̶ 154 147 ̶ ̶
*1 Star-Delta available upon request *2 100〜120V *3 200〜240V
*4 All weights excluding cable
Weights of guide rail fitting model excluding duckfoot bend
5 6
PP
PP

7RWDO+HDG P
7RWDO+HDG P
7RWDO+HDG P
7RWDO+HDG P

150mm 200mm

&DSDFLW\ PPLQ &DSDFLW\ PPLQ
&DSDFLW\ PPLQ
&DSDFLW\ PPLQ
■Model Selection ■Model Selection

Dimensions Dry Weight * 3
Dimensions Dry Weight *3
Model Speed Model Speed
Discharge Motor Cable L×H mm kg Discharge Motor Cable L×H mm kg
Curve (S.S.) Starting Cable Curve (S.S.) Starting Cable
Bore Output Phase Length Bore Output Phase Length
No. Free Guide Rail kW 50Hz/60Hz Method Code Free Guide Rail Free Guide Rail No. Free Guide Rail 50Hz/60Hz Method Code Free Guide Rail Free Guide Rail
mm m mm kW m
Standing Fitting min̶1 Standing Fitting Standing Fitting Standing Fitting min̶1 Standing Fitting Standing Fitting
%
1 150 150B43.7 TOS150B43.7 3.7 Three 1500/1800 D.O.L.*1 C B(C*2) 871×875 1065×820 145 120 1 200 200B47.5 TO200B47.5 7.5 Three 1500/1800 D.O.L.*1 8 E 926×1085 1266×1050 207 212
2 150 150B63.7 TOS150B63.7 3.7 Three 1000/1200 D.O.L.*1 6 D 838×903 1023×926 188 158 2 200 200B411 TO200B411 11 Three 1500/1800 Star-Delta 8 F 926×1131 1266×1096 258 263
3 150 150B47.5H TOS150B47.5H 7.5 Three 1500/1800 D.O.L.*1 8 E 834×952 1028×976 210 180 3 200 200B415 TO200B415 15 Three 1500/1800 Star-Delta 8 G 971×1196 1234×1161 300 285
4 150 150B47.5L TOS150B47.5L 7.5 Three 1500/1800 D.O.L.*1 8 E 871×1085 1065×1030 200 175 4 200 200B422H TOS200B422H 22 Three 1500/1800 Star-Delta 10 P 953×1222 1117×1181 332 298
5 150 150B411 TOS150B411 11 Three 1500/1800 Star-Delta 8 F 895×1098 1089×1052 250 220 5 200 200B422 200mm
TOS200B422 22 Three 1500/1800 Star-Delta 10 P 953×1222 1117×1181 323 289
6 150 150B415
150mm
TOS150B415 15 Three 1500/1800 Star-Delta 8 G 895×1168 1089×1122 270 240 6 200 200B437 TO200B437 37 Three 1500/1800 Star-Delta 10 J(Q*2) 1190×1571 1428×1458 670 565
7 150 150B422 TOS150B422 22 Three 1500/1800 Star-Delta 10 P 898×1222 1092×1181 327 298 7 200 200B455 TO200B455 55 Three 1500/1800 Star-Delta 10 K 1188×1698 1499×1612 1060 1020
8 150 150B437 TO150B437 37 Three 1500/1800 Star-Delta 10 Q 1085×1548 1306×1380 640 540 *1 Star-Delta available upon request
*2 200〜240V
*1 Star-Delta available upon request *3 All weights excluding cable
*2 200〜240V Weights of guide rail fitting model excluding duckfoot bend
Free Standing Guide Rail Fitting Free Standing Guide Rail Fitting
H
H
+
L L / /
7 8
PP
PP
45 45
40 40
8
8
35 35
5
30 30
Total Head (m)
Total Head (m)

7RWDO+HDG P
7RWDO+HDG P
5 6
25 25 7
4
6 7
20 20
4 3
15 3 15
2
10 2 10 1
1

5 5
250mm

300mm0 0 2 4 6 8 10 12 14 16 18 20 22 24 26
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26
3

&DSDFLW\ PPLQ
&DSDFLW\ PPLQ Capacity (m /min) Capacity (m3/min)

Dimensions Dry Weight * 2
Dimensions Dry Weight *2
Bore Output Phase Length Bore B-6 Output Phase Length
No. Free Guide Rail kW 50Hz/60Hz Method Code Free Guide Rail Free Guide Rail No. Free Guide Rail kW 50Hz/60Hz Method Code Free Guide Rail Free Guide Rail
mm m mm m
Standing Fitting min ̶1
Standing Fitting Standing Fitting Standing Fitting min̶1 Standing Fitting Standing Fitting
1 250 250B611 TO250B611 11 Three 1000/1200 Star-Delta 8 M(N*1) 1203×1211 1513×1165 430 390 1 300 300B615 TO300B615 15 Three 1000/1200 Star-Delta 8 N(O*1) 1302×1314 1666×1274 550 520
2 250 250B415 TO250B415 15 Three 1500/1800 Star-Delta 8 G 1146×1228 1451×1194 420 380 2 300 300B622 TO300B622 22 Three 1000/1200 Star-Delta 10 J 1366×1574 1685×1577 720 615
J 3 300 300B630 TO300B630 30 Three 1000/1200 Star-Delta 10 Q

3 250 250B622 TO250B622 22 Three 1000/1200 Star-Delta 10 1313×1565 1586×1504 665 560
300mm 1366×1637 1685×1640 765 635
4 250 250B430 TO250B430 30 Three 1500/1800 Star-Delta 10 J 1295×1512 1566×1445 645 525 4 300 300B637 TO300B637 37 Three 1000/1200 Star-Delta 10 Q 1366×1644 1685×1647 785 660
5 250 250B437 TO250B437 37 Three 1500/1800 Star-Delta 10 Q 1295×1575 1566×1508 725 600 5 300 300B445 TO300B445 45 Three 1500/1800 Star-Delta 10 J 1348×1586 1667×1567 785 655
6 250 250B445 250mm

TO250B445 45 Three 1500/1800 Star-Delta 10 J 1313×1537 1578×1478 695 595 6 300 300B645 TO300B645 45 Three 1000/1200 Star-Delta 10 K 1414×1788 1778×1721 1300 1230
7 250 250B455 TO250B455 55 Three 1500/1800 Star-Delta 10 K 1293×1698 1585×1634 1100 1040 7 300 300B655 TO300B655 55 Three 1000/1200 Star-Delta 10 K 1414×1833 1778×1766 1550 1500
8 250 250B475 TO250B475 75 Three 1500/1800 Star-Delta 10 K 1293×1698 1585×1634 1150 1090 8 300 300B475 TO300B475 75 Three 1500/1800 Star-Delta 10 K 1436×1698 1795×1663 1150 1100
*1 200〜240V *1 200〜240V
*2 All weights excluding cable *2 All weights excluding cable
Weights of guide rail fitting model excluding duckfoot bend Weights of guide rail fitting model excluding duckfoot bend
■Dimensions Free Standing Guide Rail Fitting ■Dimensions Free Standing Guide Rail Fitting
+
+
+
/ / / /
9 10
PP
PP
30 30
30 30
25 25
25 25
5 5
20 20
Total Head (m)
Total Head (m)

Total Head (m)
Total Head (m)

4 20 20
4
15 15 4 4
15 15
3 3 3
3
10 2 10 2 2 2
10 10
1 1
1 1
5 5 5 5
0 0 0 0
350mm 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 400mm 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40
Capacity (m3/min) Capacity (m3/min) Capacity (m3/min) Capacity (m3/min)

Dimensions Dry Weight *2 Dimensions Dry Weight *2
Bore Output Phase Length Bore Output Phase Length
mm m mm m
1 350 350B822 TO350B822 22 Three 750/900 Star-Delta 10 J 1488×1677 1845×1692 910 760 1 400 400B822 TO400B822 22 Three 750/900 Star-Delta 10 J 1583×1677 2122×1752 930 865
2 350 350B630 TO350B630 30 Three 1000/1200 Star-Delta 10 J(Q*1) 1488×1677 1845×1692 870 720 2 400 400B637 TO400B637 37 Three 1000/1200 Star-Delta 10 J(Q*1) 1583×1684 2122×1759 925 855
3 350 350B637 TO350B637 37 Three 1000/1200 Star-Delta 10 J(Q*1) 1488×1684 1845×1699 905 750 3 400 400B645 TO400B645 45 Three 1000/1200 Star-Delta 10 J 1633×1792 2130×1920 1416 1346
4 350
350mm 45 J 4 400
400mm
400B655 55 Three 1000/1200 Star-Delta 10 K
350B645 TO350B645 Three 1000/1200 Star-Delta 10 1488×1788 1845×1811 1316 1161 TO400B655 1621×1878 2140×1956 1750 1700
*1 200〜240V 5 400 400B675 TO400B675 75 Three 1000/1200 Star-Delta 10 K 1616×1878 2135×1956 1850 1800
Weights of guide rail fitting model excluding duckfoot bend *1 200〜240V
Free Standing Guide Rail Fitting Free Standing Guide Rail Fitting
+
+
+
/ / / /
11 12
600/700/800m
・・
性-600/700/800-50/60
■Performance Curves ■Performance Curves ■Dimensions
PP PP
Free Standing
18 18
10 10
16 16
4 5
14 14
Total Head (m)
Total Head (m)

12 12 4
4 3
Total Head (m)
Total Head (m)

2
10 10
3 3 5 5
8 8 5 6 8 10 12 Guide Rail Fitting
1 7 9 11 13
6 1 6 2
3 3
4 4 0 0
0 30 50 100 0 30 50 100
3
2 2 Capacity (m /min) Capacity (m3 /min)
0 0
500mm 0 5 10 15 20 25
Capacity (m3/min)
30 35 40 45 50 0 5 10 15 20 25 30 35
Capacity (m3/min)
40 45 50
600・700・800mm

B-9
Dimensions Dry Weight * Dimensions Dry Weight *
Bore Output Phase Length Frequency Bore Output Phase Length Frequency
mm m mm m
1 500 500B1037 TO500B1037 37 Three 600/̶ Star-Delta 10 K 2073×2081 2624×2183 2050 1950 50Hz only 1 600 600B1845 TO600B1845 45 Three ̶/400 Star-Delta 10 K 2522×3100 3062×3100 5000 5200 60Hz only
2 500 500B1237 TO500B1237 37 Three ̶/600 Star-Delta 10 K 2073×2081 2624×2183 2050 1950 60Hz only 2 600 600B1255 TO600B1255 55 Three 500/̶ Star-Delta 10 K 2522×3100 3062×3100 3150 3350 50Hz only
3 500 500B855 500mm

TO500B855 55 Three 750/900 Star-Delta 10 K 2111×2077 2662×2225 2150 2050 50Hz/60Hz 3 600 600B1455 TO600B1455 55 Three ̶/514 Star-Delta 10 K 2522×3100 3062×3100 3150 3350 60Hz only
4 500 500B675 TO500B675 75 Three 1000/1200 Star-Delta 10 K 2263×1987 2814×2152 2150 2050 50Hz/60Hz 4 600 600B1085 TO600B1085 85 Three 600/̶ Star-Delta 10 K 2468×3100 3008×3100 3100 3300 50Hz only
5 500 500B875 TO500B875 75 Three ̶/900 Star-Delta 10 K 2150×2694 2700×2644 2550 2450 60Hz only 5 600 600B1285 TO600B1285 85 Three ̶/600 Star-Delta 10 K 2468×3100 3008×3100 3100 3300 60Hz only
* All weights excluding cable 6 700 700B1265 TO700B1265 65 Three 500/̶ Star-Delta 10 K 2840×3560 3440×3660 4000 4400 50Hz only
* Weights of guide rail fitting model excluding duckfoot bend
7 700 700B1465 TO700B1465 65 Three ̶/514 Star-Delta 10 K 2840×3560 3440×3660 4000 4400 60Hz only
8 700 700B1275 TO700B1275 75 Three 500/̶ Star-Delta 10 K 2840×3560 3440×3660 4200 4600 50Hz only
■Dimensions
9 700 700B1475 TO700B1475 75 Three ̶/514 Star-Delta 10 K 2840×3560 3440×3660 4200 4600 60Hz only
Free Standing Guide Rail Fitting
10 800 800B1290 TO800B1290 90 Three 500/̶ Star-Delta 10 L 3053×3790 3623×3790 5600 5800 50Hz only
11 800 800B1490 TO800B1490 90 Three ̶/514 Star-Delta 10 L 3053×3790 3623×3790 5600 5800 60Hz only
12 800 800B14110 TO800B14110 110 Three 428/̶ Star-Delta 10 L 3053×3790 3623×3790 5800 6000 50Hz only
+
+
13 800 800B16110 TO800B16110 110 Three ̶/450 Star-Delta 10 L 3053×3790 3623×3790 5800 6000 60Hz only
* All weights excluding cable
* Weights of guide rail fitting model excluding duckfoot bend
/ /
13 14
■CABTYRE CABLE CODE REFERENCE Submersible Sewage Pumps
Single-phase
No. of Cores × Outer Dia. No. of Cores × Outer Dia. No. of Cores × Outer Dia.
Code Material Code Material Code Material
Cables mm2 mm Cables mm2 mm Cables mm2 mm
a 1 3 × 1.25 10.1 D 1 4 × 3.5 14.1 3 × 60
PVC
b 1 3 × 2.0 10.9 E 1 4 × 5.5 16.8 1 × 22 45.7
L 2
4 × 3.5 14.1 3× 2
F 3 3 × 3.5 12.9 Chloroprene 3 × 60 45.7
2 × 1.25 9.8 Rubber 7 × 3.5 Chloroprene
M 1 21.3
4 × 5.5 16.8 2× 2 Rubber
G 3 3 × 5.5 15.2 7 × 5.5
N 1 24.4
2× 2
2 × 1.25 9.8
7× 8
4 × 14 21.7 Chloroprene O 1 25.6
Three-phase 2× 2
J 3 3 × 14 19.7 Rubber
4 × 14 21.7 Chloroprene
No. of Cores × Outer Dia. 4 × 1.25 11.1 PVC
Code Material P 3 3 × 14 19.7 Rubber
Cables mm2 mm 3 × 38 2 × 1.25 9.6 PVC
A 1 4 × 1.25 11.1 1 × 22 35.8 Chloroprene 4 × 22 28.8 Chloroprene
K 2
B 1 4 × 2.0 11.8 PVC 3×2 Rubber Q 3 3 × 22 26.1 Rubber
C 1 4 × 3.5 13.9 3 × 38 35.9 4 × 1.25 11.1 PVC
TSURUMI OPTIONS
■SPECIAL VERSION WITH GALVANIC CORROSION PROTECTION
In seawater, a material’s resistance to corrosion can be seen clearly. When metals with different potentials are brought into
contact in seawater, only the metal of lower potential corrodes. As the difference in potential increases, the metal of lower potential
corrodes faster. As an option, Tsurumi can supply pumps with parts made of higher electric potential metal as the sacrificial
anode.
■SPECIAL VERSION FOR HIGHER TEMPERATURE LIQUID

Standard pumps are designed for continuous running at the maximum ambient temperature of 40oC. In addition to these, Tsurumi
can provide pumps for operation at higher liquid temperatures upon request. Refitting for operation at higher temperatures
involves modification of not only the insulation of motor windings but also several components.
Two high-temperature operating models are available - the Rank 60 for operation in liquids up to 60oC and the Rank 90 for
operation in liquids up to 90oC. Consult your dealer for more details. (These special versions are not available for some pump
models.)
■SPECIAL VERSION WITH NON-STANDARD MATERIALS

Tsurumi can also provide you with pumps with essential components such as the impeller, pump casing and the suction cover
made of non-standard materials. Select from stainless steel, chromium iron and bronze to suit your specific requirements. Consult
your dealer for more details.
SPECIAL ACCESSORIES
■FLOAT SWITCHES
Tsurumi offers two types of float switches (liquid level sensors). A micro-switch is incorporated in both types.
Model MC-2 is a heavy-duty type float Model RF-5 is an economy type float which
switch with a shock absorber. Having can detect upper/lower-limit water levels with
equipped with a high grade micro switch, the single float. The snap on-off action ensures
MC-2 assures trouble-free operation in the stable operation in clean or waste water
liquid containing much suspended solids containing suspended solids or oil and fat.
and floating scum. Either of the two
contacts, normally-open or normally-close,
can be selected as required.
We reserve the right to change the specifications and designs for improvement without prior notice.
Your Dealer
© 2017 TSURUMI MANUFACTURING CO., LTD.

Printed in Japan IA110-L NZ-X-G-U
IWK/C/WPKL/18/095
PDC2 Submission
ELECTROMAGNETIC FLOWMETER
NO. SIJIL (Certificate No.)
SPAN/BPAI/4961-2023
SURUHANJAYA PERKHIDMATAN AIR NEGARA
SIJIL PERAKUAN PENDAFTARAN PEMBEKAL

(SUPPLIER REGISTRATION CERTIFICATION)
Adalah dengan ini diperakui bahawa syarikat dan produk seperti yang tercatat di bawah telah berdaftar dengan
Suruhanjaya Perkhidmatan Air Negara bagi kegunaan industri perkhidmatan air di negeri-negeri Semenanjung
Malaysia serta Wilayah Persekutuan Putrajaya dan Labuan sahaja.
(This is to certify that the following company and product have been registered with Suruhanjaya Perkhidmatan
Air Negara to be used in the water services industry in Peninsular Malaysia and Federal Territory of Putrajaya
and Labuan only.)
No. Rujukan Pendaftaran SPAN/BPAI/300-10/1988/B/S-1

:
(Reference of Registration No.)
Alamat Syarikat Pembekal (Name SNEW TRADING & SOLUTION SDN BHD
:
and Address of Supplier) NO. 6, JALAN PP11/4, ALAM PERD TAMAN PUTRA PERDANA, 47130
PUC 47130 PUCHONG
SELANGOR DARUL EHSAN
MAKLUMAT PRODUK ATAU SISTEM(PARTICULARS OF PRODUCT OR SYSTEM)
Kategori : B - INSTRUMENTATION AND CONTROL

(Category)
Nama Produk atau Sistem NON-CUSTODY FLOW METER - ELECTROMAGNETIC
:
(Product or System Name)
Perihal Produk atau Sistem
: Model - Siri: Rujuk perincian model dan spesifikasi di lampiran
(Product or System Description)
Jenama
: VEPURE
(Brand Name)
Piawai MANUFACTURER SPECIFICATION - CALIBRATION
:
(Standard) CERTIFICATE/REPORT
Kegunaan
: SISTEM PEMBETUNGAN
(Application)
Nama dan Alamat Pembuat
:
(Name and Address of
Manufacturer)
Nama dan Alamat Prinsipal
:
(Name and Address of Principal)
Sah Sehingga
: 30 Jun 2025
(Valid Until)
Sijil yang dikeluarkan adalah tertakluk kepada SYARAT-SYARAT AM (Bahagian A) dan SYARAT-SYARAT KHUSUS (Bahagian B).
(The Certificate issued is subject to the GENERAL CONDITIONS (Section A) and SPECIFIC CONDITIONS (Section B)
--------------------------------------------------------
(DATO' AHMAD FAIZAL BIN ABDUL RAHMAN)
Ketua Pegawai Eksekutif
Suruhanjaya Perkhidmatan Air Negara (SPAN)
Tarikh Dikeluarkan 07 Apr 2023

:
(Issue Date)
VP-PURE Electromagnetic Flow Meter
Model VPEMF Series
GENERAL
The VPEMF series electromagtic flow meter
of flow meter made by adopting Faraday law of
is a kind
electromagnetic induction.
It’s used for measuring the volumetric flow rate of conductive
liquid and serous fluid in the closed pipe, and is applicable to
chemicals, power, mining and metallurgy, water supply and
drain, paper making, medicine, foods and so on.
Remote Type
FEATURES
CE - LVD(2014/35/EU), EMC(2014/30/EU), Ex(2014/34/EU)
Pressure Equipment (2014/68/EU)
It’s not affected by the change of liquid density, viscosity,
temperature, pressure and conductivity.
Capable of measuring flows in both directions.
No maintenance is necessary because no driving parts,Lower
requirements for straight pipe.
Adopts new excitation method, and features low power consumption,
stable zero point and high precision.
Adopts surface mounting technology (SMT) with the functions of
self-inspection and self-diagnosis.
Provides superb stability and accuracy for a long time,Maintains a
stable accuracy even at a site with a high level of noise and vibration. Compact Type Compact Type
(Circular Converter) (Square Converter)

STANDARD SPECIFICATION
Size : 3mm(1/8”)~3000mm(120”) Local Display : LCD Display With Back Light
Measuring Range : Liquid - 0.003 ~ 382,000 m3/Hr Digit Display : 5 Digit Flowrate
Flow Velocity : 0.1m/s ~ 15m/s : 8 Digit Totalizer
Conductivity : Over 5 ਫ਼ / ΁ Output
Accuracy : Analog : DC 4 - 20mA/ 0-10mA
DN15 ~ DN600 ±0.3% of the indicating value (flow velocity Pulse : Passive Output (0-5000HZ)
PV PPV IORZYHORFLW\PV
Alarm : 2 Points (high/low flow rate)
DN3 ~ DN10 ±0.5% of the indicating value (flow velocity
DN700 ~ DN3000 PV PPV IORZYHORFLW\PV Communication Protocol :RS232/RS485/Hart/Profibus DP
Material Flowrate Unit : Ltr, ft3,m3, Igal, Ugal
Measuring Tube : Stainless Steel 304,316 Flow Time Unit : S, Min, Hr,Dy, Wk
Lining : PTFE, Neoprene ,PFA,F46,PU,Ceramic Flow velocity Unit : m/s
Electrode : SS 316L, Hastelloy-B/C,Titanium,Tantalum, Platinum Power Supply : 19 ~ 40V D.C.
Flange : C S , SS 304, SS316, SS 316L : 85 ~ 265V A.C. 45 ~ 400HZ
Fluid Temperature Ambient Temperature : -40 to +60 eC
Compact Type : -40 ~ +70 °C (Standard) Protection Class : PI 65, IP 67, IP 68
: -40 ~ +60 °C (Explosion Proof) Explosion Proof : Exdibmb II CT6 (Circular Converter)
Remote Type : -40 ~ +150 eC (Standard) : Exdibmb II B+H2T6 (Square Converter)
: -40 ~ +80 °C (Explosion Proof) Power Consumption : Less-than 20 VA
Process Connection Exciting Mode : Low-frequency Rectangular Wave
Flange Type : DIN PN 10 - PN 420 Exciting current : 125~500mA
: ANSI 150# - ANSI2500# Converter Housing : Aluminum Alloy
: JIS 10K / JIS 20K / JIS 40K/JIS63K Cable Entry : Standard : M20 M18
Other Option : Threaded, Clamp on,Tri-clamp Option : 1/2" NPT
VE-PURE VPEMF Series Electromagnetic Flow Meter
FLOW RANGE - Flow Velocity
Size mm
0.01 m/s 15 m/s

Flow rate 1 m/s 2 m/s 3 m/s 4 m/s 5m/s
m3/h (Min) (max)
Flow velocity
m/s
15 0.0064 0.6362 1.2723 l.9085 2.5447 3.1809 9.5426
20 0.0113 1.1310 2.2619 3.3929 4.5239 5.6549 16.9646
25 0.0177 I.767 l 3.5343 5.3014 7.0686 8.8357 26.5072
40 0.0452 4.5239 9.0478 13.5717 18.0956 22.6195 67.8584
50 0.0707 7.0686 14.1372 21.2058 28.2743 35.3429 106.0288
65 0.1195 11.9459 23.8918 35.8377 47.7836 59.7295 179.1886
80 0.1810 18.0956 36.1911 54.2867 72.3823 90.4779 271.4336
100 0.2827 28.2743 56.5487 84.8230 1 13.0973 141.3717 424. 1150
150 0.6362 63.6173 127.2345 190.8518 254.4690 318.0863 954.2588
200 1.1310 l 13.0973 226.1947 339.2920 452.3893 565.4867 1696.4600
250 1.7671 176.7146 353.4292 530.1438 706.8583 883.5729 2650.7188
300 2.5447 254.4690 508.9380 763.4070 1017.8760 1272.3450 3817.035 1
350 3.4636 346.3606 692.7212 1039.0818 1385.4424 1731.8030 5195.4089
400 4.5239 452.3893 904.7787 1357.1680 1809.5574 2261.9467 6785.840 1
450 5.7256 572.5553 1145.1 105 1717.6658 2290.22 10 2862.7763 8588.3289
500 7.0686 706.8583 1413.7167 2120.5750 2827.4334 3534.29 17 10602.8752
600 10.1788 1017.8760 2035.7520 3053.6281 4071.5041 5089.3801 15268.1403
700 13.8544 1385.4424 2770.8847 4156.3271 5541.7694 6927.21 18 20781.6354
800 18.0956 1809.5574 3619.1147 5428.6721 7238.2295 9047.7868 27143.3605
900 22.9022 2290.22 10 4580.4421 6870.6631 9160.8842 11451.1052 34353.3157
1000 28.2743 2827.4334 5654.8668 8482.3002 11309.7336 14137.1669 42411.5008
1200 40.7150 4071 .5041 8143.0082 12214.5122 16286.0163 20357.5204 61027.5612
1400 55.4177 5541.7694 11083.5389 16625.3083 22167.0778 27708.8472 83126.5416
1600 72.3823 7238.2295 14476.4589 21714.6884 28952.9179 36191.1474 108573.4421
1800 91.6088 9160.8842 18321.7684 27482.6525 36643.5367 45804.4209 137413.2627
2000 113.0973 1 1309.7336 226 19.4671 33929.2007 45238.9342 56548.6678 l 69646.0033
2200 136.8478 13684.7776 27369 .5552 41054.3328 54739.1104 68423.8880 205217 .6640
2400 162.8602 16286.0163 32572.0326 48858.0490 65144.0653 81430.08 16 244290.2448
2600 191.1343 19113.4268 38226.8536 57340.2804 76453.7072 95567.1340 286701 .4020
Accuracy %
Accuracy %
Flow Velocity m/s Flow Velocity m/s

DN15 - DN600 Accuracy Curve DN700 - DN3000 Accuracy Curve
VE-PURE Malaysia
Page 2
DIMENSIONS & PARAMETERS
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Material
No. Description
Normal Option
1 Converter Aluminum S.S 304(Square)
Connecting
2 C. S. S.S 304/S.S 316
base
3 Housing C.S. S.S 304 / S.S 316
Measuring
4 S.S 304 S.S 316
tube
5 Lining PTFE, Rubber, PU, PFA, F46, Ceramic

SS316L, Hastelloy-B/C, Titanium,
6 Electrode Tantalum, Platinum
7 Flange C.S. S.S 304 / S.S 316
Parts Details and Materials
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E-mag C Series Display and Operation Button

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DN3, DN6, DN10 Threaded Type Sensor Dimensions˄

˄Normal˅
˅ Larger Caliber Is Optional
VE-PURE Malaysia
Page 3
DIMENSIONS
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SIZE DIN PN 16 /PN 25 / PN40 ANSI 150# H Weight

L
mm D d1 d0 n b D d1 d0 n b ѫ (kg)
15 95 65 14 4 16 90 60.3 16 4 9.6 200 134 10
20 105 75 14 4 18 100 69.9 16 4 11.2 200 134 12
25 115 85 14 4 18 110 79.4 16 4 12.7 200 134 14
32 140 100 18 4 18 115 88.9 16 4 14.3 200 134 15
DN15~DN32 Flange Type Sensor and Converter Dimensions˄
˄Normal˅
˅
VE-PURE Malaysia
Page 4
DIMENSIONS
SIZE DIN PN 16 /PN 25 / PN40 ANSI 150# H Weight

L
40 150 110 18 4 20 125 98.4 16 4 15.9 200 149 16
50 165 125 18 4 20 150 120.7 18 4 17.8 200 156 17
65 185 145 18 4 20 180 139.7 18 4 20.7 200 156 19
80 200 160 18 8 22 190 152.4 18 4 22.3 200 156 20
DIN PN 16 DIN PN40
100 220 180 18 8 22 235 190 22 8 26 250 198 33
125 250 210 18 8 22 270 220 26 8 26 250 234 35
150 285 240 22 8 24 300 250 26 8 28 300 252 46
DIN PN 10 DIN PN 16
200 340 295 22 8 24 340 295 22 12 26 350 310 48
250 395 350 22 12 26 405 355 26 12 28 450 358 53
300 445 400 22 12 28 460 410 26 12 32 500 410 65
350 505 460 22 16 30 520 470 26 16 35 550 465 150
400 565 515 26 16 32 580 525 30 16 38 600 515 190
450 615 565 26 20 35 640 585 30 20 42 600 564 230
500 670 620 26 20 38 715 650 33 20 46 600 614 265
600 780 725 30 20 42 840 770 36 20 52 600 722 350
DN40~DN600 Flange Type Sensor and Converter Dimensions˄
˄Normal˅
˅
VE-PURE Malaysia
Page 5
DIMENSIONS
SIZE GB/T9115 PN 6 GB/T9115 PN 10 H Weight

L
700 860 810 26 24 26 895 840 30 24 30 700 836 435
800 975 920 30 24 26 1015 950 33 24 32 800 936 545
900 1075 1020 30 24 26 1115 1050 33 28 34 900 1036 655
1000 1175 1120 30 28 26 1230 1160 36 28 34 1000 1146 810
GB/T9115 PN 6
1200 1405 1340 33 32 28 1200 1346 875
1400 1630 1560 36 36 32 1400 1552 1235
1600 1830 1760 36 40 34 1600 1752 1555
1800 2045 1970 39 44 36 1800 1964 2085
2000 2265 2180 42 48 38 2000 2172 2610
DN700~DN3000 Flange Type Sensor Dimensions˄
˄Normal˅
˅
SIZE L D H Weight
mm (kg)
15 80 76 180 10
20 80 76 180 12
25 100 82 185 14
32 110 98 200 15
40 120 104 205 16
DN15~DN40 Tri-clamp Type Sensor Dimensions˄Sanitary Type˅
VE-PURE Malaysia
Page 6
MODEL SELECTION GUIDE

VPEMF Series Example: MF/C1011611101CH107 DN100 PN16 PTFE Compact Type
VPEMF/C XXX XX X X X X X XX X XX Table 1
Size Dn3-Dn3000 3-Digital Code
Size code table
(mm) Seeing Size Code Table 1 Size Code
(mm)
Process
Seeing Table 2 3 030
Connection
PTFE 1 6 060
Neoprene (Hard Rubber) 2 10 100
Lining Polyurethane (PU) 3 15 150
Material F46 4 20 200
PFA 5 25 250
Ceramic 6 32 320
SS 316L 1 40 400
Hastelloy B 2 50 500
Hastelloy C 3 65 650
Electrode
Titanium 4 80 800
Material
Platinum-iridium 5 100 101
Tantalum 6 125 125
SS 316L Covered with Tungsten Carbide 7 150 151
IP65 1 200 201
Sensor IP68+Converter IP65 250 251
Housing 2
Protection ѽ(Remote Type , No explosion proof) 300 301
Class IP67 ѽ(Circular Compact Type , No explosion proof) 3 350 351
400 401
Sensor IP67+Converter IP65 4
450 451
None 0 500 501
Exdibmb II CT6 600 601
ѽ(Circular Compact Type,Magnetic keyboard) 700 701
Exdibmb II B+H2T6 1
Explosion 800 801
ѽ(Square Compact Type,Magnetic keyboard)
Proof 900 901
Exdibmb II B+H2T6 1000 102
2
ѽ(Square Remote Type,Magnetic keyboard) 1200 122
Exdibmb II B+H2T6 1400 142
3
ѽ(Square Remote Type,converter in the safe area) 1600 162
None 0 1800 182
Grounding Electrode (Dn25-Dn3000) 1 2000 202
Accessory Grounding Flange (Dn15-Dn3000) 2 2200 222
(Optional 2400 242
Inlet-Protection Flange (Dn65- Dn1600) 3
Selection)
Scraper Electrode Structure (Dn300- Dn3000, Lining :Neoprene) 4 2600 262
Grounding Ring (Dn15-Dn3000) 5 2800 282
3000 302
Inlet-Protection Ground Ring (Dn65-Dn600) 6
3200 322
Structure Remote Type (Language English) CR
Type Compact Type (Language English) CH
Power 85~265V A.C. 45~400HZ 1
Supply 19~40V D.C. 2
Square Remote Type, button, 4~20mA+Pulse+Double alarm, RS232 01 Table 2
Square Remote Type, button, 4~20mA+Pulse+Double alarm, RS485 02 Process connection
Code Process Connection
Square Remote Type, button, 4~20mA+Pulse+Double alarm, HART 03
Square Remote Type, Magnetic Button, 4~20mA+Pulse+Double alarm, RS232 04 06 PN 6 (DIN)
Square Remote Type, Magnetic Button, 4~20mA+Pulse+Double alarm, RS485 05 10 PN10 (DIN)
Square Remote Type, Magnetic Button, 4~20mA+Pulse+Double alarm, HART 06 16 PN16 (DIN)
20 PN20 (ANSI 150# )
Circular Compact Type, button, 4~20mA+Pulse+Double alarm, RS485 07
25 PN25
Circular Compact Type, button, 4~20mA+Pulse+Double alarm, HART 08
Converter Circular Compact Type, Magnetic Button, 4~20mA+Pulse+Double alarm, RS485 09
40 PN40
Type 50 PN50 (ANSI 300#)
Circular Compact Type, Magnetic Button, 4~20mA+Pulse+Double alarm, HART 10
63 PN63 (DIN)
Square Compact Type, button, 4~20mA+Pulse+Double alarm, RS232 11 31 Threaded Connection
Square Compact Type, button, 4~20mA+Pulse+Double alarm, RS485 12 32 Clamp on Connection
Square Compact Type, button, 4~20mA+Pulse+Double alarm, HART 13 Tri-clamp Sanitary
33
Square Compact Type, Magnetic Button, 4~20mA+Pulse+Double alarm, RS232 14 Type
Square Compact Type, Magnetic Button, 4~20mA+Pulse+Double alarm, RS485 15 XX Others
Square Compact Type, Magnetic Button, 4~20mA+Pulse+Double alarm, HART 16
Square Remote Type, button, 4~20mA+Pulse+Double alarm, Profibus DP 17
VE-PURE Malaysia
Page 7
IWK/C/WPKL/18/095
PDC2 Submission
COARSE BUBBLE DIFFUSER

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COARSE BUBBLE DISC DIFFUSER
Manufactured under
JEFFCON ENGINEERING SDN. BHD.
R
No. 4, Jalan Anggerik Mokara 31/53, Seksyen 31, Kota Kemuning, 40460
Shah Alam, Selangor, Malaysia.
Tel: 603-5121 4373 / 5121 4363 Fax: 603-5122 1568
Website: www.jeffcongroup.com Email: sales@jeffcongroup.com ISO 9001:2015 Certified
HEXA D-80 and D-150
EPDM Coarse Bubble Disc Diffuser
HEXA Coarse Bubble EPDM Membrane Disc Diffuser provide High Oxygen Transfer Efficiency
maximum oxygen transfer efficiency at low cost and are easy install Advantaged Technology Premium
and can be used to upgrade existing coarse or fine bubble system or Quality Membranes of EPDM and Urethane
installed as new systems. It also can be used as mixing in Easy Installation
wastewater. The diffuser base is molded high rigidity with ABS UV Protection
(Acrylonitrile Butadiene Styrene) and the diffuser cover material is Well Air Distribution
Neoprene Rubber. All the parts of diffuser are replaceable.

Technical Specification
Municipal Wastewater Treatment Plant ITEM

APPLICATION
RANGE
Industrial Wastewater Treatment Plant
Body ABS
Agriculture Waste Treatment
Material
Lake Destratification Membrane EPDM
Aeration Capacity (l/min) 100-450
Oxygen Transfer (%) 10-20
Connection PT1”, PT3/4”
Weight (g) 30-130
Pressure Loss (mm H2O) 100-200

IWK/C/WPKL/18/095
PDC2 Submission
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WWW.JEFFCONGROUP.COM
Applications
▪ Sewerage Application
▪ Water Treatment Application
▪ Industrial, Commercial Wastewater Drainage
▪ Domestic Wastewater Treatment
▪ Agricultural Drainage Application
Main Features
▪ Can be installed in fixed and free stand style;

▪ Use of non-clogged impeller.
▪ The solid particles with diameter of 25~125 mm can be passed through effectively using the large-channel anti-
clogging components;
▪ Compact structure, easy for movement, convenient for installation;
▪ The use of water-jacketed circulating water cooling system in motor ensures the reliable operation of electric pump
under dry condition or anhydrous state.
▪ The implementation of anti-condensation device can dehumidify the motor automatically and ensure the motor
insulation at >300MΩ under high temperature condition. This then ensures normal and reliable operation of motor;
▪ With the automatic coupling system, the installation is simple, does not need to construct the pump house, and
hence reduces the massive construction costs as well as operation costs;
▪ The automatic protection system has multi-function operation display, which can carry out the centralized control
to various operating conditions, ensure an effective protection.
Application Conditions
▪ Ph 5 -9
▪ Water Temperature ≤ 60°C
▪ Impurity Content ≤ 25%
Page | 1
80WQ20-6-1.4DV
80WQ20-6-1.4DV
80WQ20-6-1.4DV
80WQ20-6-1.4DV
ADDRESS : NO. 4, JALAN ANGGERIK MOKARA 31/53, SEKSYEN 31,

KOTA KEMUNING, 40460 SHAH ALAM, SELANGOR, MALAYSIA.
TEL : +603-5121 4363 / 5131 3378
EMAIL : sales@jeffcongroup.com
IWK/C/WPKL/18/095
PDC2 Submission
GRIT CLASSIFIER
3/8/23, 9:38 AM Title of the document
Registration Details
Print
SPAN Listing No. : 300-10/493/B/S-11
Supplier : TS CHUAN ENGINEERING & DRILLING SDN. BHD. - 496540-K

NO. 2-5, JALAN 1/2, HILL PARK RESIDENCE, SEMENYIH 43500 NA SELANGOR
DARUL EHSAN Tel: 60382113901 /Fax: 60387243682
Manufacturer : TS CHUAN ENGINEERING & DRILLING SDN. BHD. LOT 263, JLN SUNGAI
LALANG BATU 2 1/2 SEMENYIH 43500 SELANGOR DARUL EHSAN
Principal : TS CHUAN ENGINEERING & DRILLING SDN. BHD. NO. 2-5, JALAN 1/2, HILL
PARK RESIDENCE, 43500 SEMENYIH 43500 NASELANGOR DARUL EHSAN
Category B (SEWERAGE)
Group : GRIT AND GREASE REMOVAL
Product : GRIT WASHING AND DEWATERING
Type : SCREW CLASSIFIER
Sub-type : NA
Details Information : Model Series Description

VTC-260 VTC SHAFTLESS SPIRAL GRIT REMOVAL SYSTEM
Brands : CH
Standard :
:-
Certificate body &
Certificate No
:
Certification Scope
Valid Until : 2023/12/31
This report is computer generated and no signature is required. SPAN will not responsible for any misuse of this report.
Please contact SPAN at 03-83179333/334/335 for verification of any information established in this report.
https://www.span.gov.my/span/details.php?id=24151.01&id2=375.01 1/1
o
The Efficient Solid I tiquid Separation System
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Lot263,JalanSungai Lalang, Balu211lz,43500Semenyih,Selangor, Tel: +603-87234942 Fax:+603-87243682 Email: chuan@tschuan.com URL: www,tschuan.com
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CH GRIT CLASSIFIER
The CH Grit Classifier is a stand alone unit designed to remove
small particulate solids, grit, sand and fines from waste water
elevating and dewatering the solids prior to disposal.
Working Principle
The incoming wastewater is pumped through the water inlet
into the decantation hopper of the grit classifier at intervals of

Material of Construction
five to ten minutes. Decantation hopper, U-through, liner, are fabricated of ',
Overflow water leaves the hopper through the water outlet. Stainless Steel SUS 304. Stainless Steel SUS 304 construction,
provides a prolonged life with little or no maintenance,
Sedimentation takes place during the next five to ten minutes,
Shaftless spiral is fabricated of mild steel epoxy coating.
after which the gear motor drives the shaftless spiral slowly for
Other materials available on request.
two to five minutes. The dewatered particles are discharge
through outlet. Features
. Reliable solid separation
The grit classifier can be emptied by opening the drain valve. o Absence of bearings
. Low operational cost
Application . Low maintenance intensity
o Economic and reliable
. Municipal waste water treatment plants for separation and
. Low power consumption
de-watering grit coming from the sedimentation basin.
. lndustrial plants in which sand or grit has to be dewatered TS Chuan Engineering & Drilling Sdn. Bhd. through
continuous research and development, reserves the right to
alter specifications of products without notice and without
incurring obligation.
Max .A B c lnlet Outl6t Motor,

Model Speed
CapaciW (mm) '(mm) (mm) Connection Connettion Output
Us,' (kw) (rpm)
Dia. tmml Dia,(mm)
VTC-260 12 4450 1200 2330 100 150 0.37 1-7
wc-320 20 5300 450 2600 '150

I 200 0.37 17
wc-360 27 6800 1450 3700 200 250 0.5s 17
we.420 35 7200 1750 3700 200 250 0.15 17
WATER
NFT
WATER
OUTLTT
IWK/C/WPKL/18/095
PDC2 Submission
SCREW CONVEYOR
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'"o r rs$" Lot 263, Jalan Sungai Lalang, 8a1u21112,43500 Semenyih, Selangor. Tel: +603-8723 4942 Fax:+603-87243682 Email: chuan@tschuan,com URL: www.tschuan.com
CH SCREW CONVEYOR CH SCREW COMPACTOR
CH Screw Conveyors have been used with great success for Screened material is conveyed and compacted by a specially
many year in municipal sewage plants and a wide variety of designed and extremely rugged steel spiral. ln a compactor
industrial applications. They are notable for their stability, zone, the spiral is surrounded by a drainage screen. The spring
reliability, freedom from blockage, smooth running, low hinged back pressure flap located at the discharge and the
maintenance requirements. 'shortened' conveyor spiral allow the screenings to be
compacted and dewatered at the same trme.
CH Screw Conveyor is a device designed for transporting
sludge & screenings. The equipment employs a shaftless spiral By the shaftless design of the spiral, obstructions and stringy
or a helix screw to displace mass particles in a closed or formations are eliminated. The spiral is directly supported at
partially closed through, in a straight direction, from hopper the drive unit only and runs inside a U-through in
to the discharge point. a replaceable wear lining. A unique supplementary drainage
zone provided at the lower end of the spiral press allows for
The screw conveyor is typically used to convey industrial the discharge of liquids that are not captured by the spiral.
materials or waste water treatment screenings. ln waste water
applications, the screw conveyor is frequently used with CH Screw Compactor provides for the inlet sievings and
mechanical bar screens and screening compactors for screenings at sewerage treatment and industrial wastewater
additional screening conveyance. plants to be transported, compacted and dewatered. The
compaction will not only reduce the volume of the screened
material, but will also lower the disposal cost for transport,
landfill or incineration.
Screw Screw Spiral U-Tube Power Power Speed Capacity

conveyor compactor dia. Width (mm) (kw) (kw) (rpm)
(mm) (m3/hr)
Model No. Model No. A L<3.5m L<'l0m
sHc-200 SHC.2OOR 160 200 0.37 0.75 17 1
sHC-250 5HC-260R 215 260 0.37 0.75 17 2
SHC-320 SHC-320R 280 320 0.75 1.1 17 4
sHC-360 SHC-350R 315 360 't.1 2.2 17 8
5HC-420 SHC-420R 350 420 1.1 2.2 17 16
5HC-500 5HC-500R 420 500 2.2 4.0 17 32
5HC-500 sHc-600R 500 600 4.0 5.0 17 66
sHc-700 sHC-700R 600 700 5.0 7.5 17 125
Our Technology - Your Advantage

. High quality
. Quick delivery
. Simple and rugged design
. Good after sales support
. Low operational cost L
r Ease of maintenance
. Low power consumption
o Economic and reliable
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IWK/C/WPKL/18/095
PDC2 Submission
BALANCING TANK MIXER

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HEXA
HEXA
SUBMERSIBLE MIXER
Applications
§ HEXA Submersible Mixer can be divided into two types, which are:
(a) Mixing Type Mixer
(b) Slow-Speed Type Mixer
§ Mixing Type Mixers are suitable for stirring liquids containing suspended solids in sewage treatment
plants and industrial processes.
§ Slow-Speed Type Mixers are suitable for use in aeration tanks of industrial and urban sewage treatment
plants. It produces a strong turbulent flow with low tangential flow, which can be used for circulation and
nitrification, and to create water flow during detritus and phosphorus removal.
Main Features
§ Compact structure, simple operation and maintenance, easy installation, long life span.
§ The impeller has the best hydraulic design structure and high work efficiency. The backward sweeping
blade has self-cleaning function, which can prevent wraps and blocking of debris.
§ Mixing with the aeration system can greatly reduce energy consumption, significantly increase
oxygenation, and prevent sedimentation.
§ Motor Winding Insulation Class F, Protection Class IP68, high quality bearings and moto anti-
condensation device are used to ensure safe motor work.
§ pH 5 -9
§ Water Temperature ≤ 40°C
3
§ Water Density ≤ 1,150 kg/m
§ Water Depth ≤ 20m for long term operation
Model Number Designation
Submersible Mixer Number of Impeller
HJB 5 / 12 - 620 / 3 - 480 C
Motor Power (kW) Impeller Material

C : Cast Iron
Number of Motor Poles S : Stainless Steel
Impeller Diameter (mm) Impeller Speed (rpm)
Page | 1
Mixing Type Mixer:
Impeller
Power Current Impeller Speed Thrust Weight
No. Model Diameter
(kW) (A) (rpm) (N) (kg)
(mm)
1 HJB0.37/6-220/3-960C 0.37 1.3 220 960 138 45
2 HJB0.37/6-220/3-960S 0.37 1.3 220 960 138 45
3 HJB0.55/4-220/3-1400C 0.55 1.6 220 1400 145 45
4 HJB0.55/4-220/3-1400S 0.55 1.6 220 1400 145 45
5 HJB0.85/8-260/3-740C 0.85 3.2 260 740 163 55
6 HJB0.85/8-260/3-740S 0.85 3.2 260 740 163 55
7 HJB1.5/6-260/3-980C 1.5 3.9 260 980 290 55
8 HJB1.5/6-260/3-980S 1.5 3.9 260 980 290 55
9 HJB2.2/8-320/3-740C 2.2 5.9 320 740 582 110
10 HJB2.2/8-320/3-740S 2.2 5.9 320 740 582 110
11 HJB4/6-320/3-980C 4 9.3 320 980 609 115
12 HJB4/6-320/3-980S 4 9.3 320 980 609 115
13 HJB1.5/8-400/3-740S 1.5 4.5 400 740 600 70
14 HJB2.5/8-400/3-740S 2.5 7.3 400 740 800 70
15 HJB3/8-400/3-740S 3 8 400 740 850 70
16 HJB4/6-400/3-980S 4 9.6 400 980 1200 73
17 HJB4/12-620/3-480S 4 14.5 620 480 1100 184
18 HJB5/12-620/3-480S 5 18 620 480 1800 184
19 HJB7.5/12-620/3-480S 7.5 26.7 620 480 2600 229
20 HJB10/12-620/3-480S 10 29.3 620 480 2900 229
21 HJB15/12-620/3-480S 15 42.8 620 480 4200 305
22 HJB18.5/12-620/3-480S 18.5 55 620 480 5300 315
23 HJB22/12-620/3-480S 22 65 620 480 6100 335
Page | 2
Slow-Speed Type Mixer:
Impeller
Power Current Impeller Speed Thrust Weight
No. Model Diameter
(kW) (A) (rpm) (N) (kg)
(mm)
1 HJB3/4-2500/2-29P 3 6.6 2500 29 1960 220
2 HJB4/4-2500/2-33P 4 8.6 2500 33 2640 290
3 HJB5.5/4-2500/2-39P 5.5 11.7 2500 39 2920 290
4 HJB7.5/4-2500/2-43P 7.5 15.9 2500 43 3230 300
5 HJB2.2/4-2200/2-30P 2.2 5.05 2200 30 1305 210
6 HJB3/4-2200/2-34P 3 6.6 2200 34 1810 210
7 HJB4/4-2200/2-38P 4 8.6 2200 38 2420 280
8 HJB5.5/4-2200/2-43P 5.5 11.7 2200 43 2760 290
9 HJB1.5/4-1800/2-34P 1.5 3.6 1800 36 1120 190
10 HJB2.2/4-1800/2-39P 2.2 5.05 1800 39 1332 200
11 HJB3/4-1800/2-44P 3 6.64 1800 44 1815 200
12 HJB4/4-1800/2-52P 4 8.62 1800 52 2360 280
13 HJB5.5/4-1800/2-62P 5.5 11.7 1800 62 2820 280
14 HJB1.5/4-1600/2-39P 1.5 3.65 1600 39 680 155
15 HJB2.2/4-1600/2-43P 2.2 5.05 1600 43 910 165
16 HJB3/4-1600/2-51P 3 6.64 1600 51 1548 165
17 HJB4/4-1600/2-62P 4 8.62 1600 62 1810 170
18 HJB1.5/4-1400/2-43P 1.5 3.65 1400 43 650 150
19 HJB2.2/4-1400/2-50P 2.2 5.05 1400 50 845 160
20 HJB3/4-1400/2-65P 3 6.64 1400 65 1250 160
21 HJB4/4-1400/2-70P 4 8.62 1400 70 1680 172
22 HJB1.5/4-1100/2-43P 1.5 3.7 1100 43 860 170
23 HJB2.2/4-1100/2-52P 2.2 4.9 1100 52 1100 172
24 HJB3/4-1100/2-63P 3 6.6 1100 63 1500 175
25 HJB4/4-1100/2-85P 4 8.6 1100 85 1840 180
Page | 3
Performance Curve
The following velocity field is in clean water with a boundary water velocity of V = 0.1 m/s.
HJB0.85/8-260/3-740 HJB1.5/6-260/3-980
HJB1.5/8-400/3-740; HJB2.2/8-320/3-740 HJB2.5/8-400/3-740, HJB4/6-320/3-980
HJB4/6-400/3-980 HJB4/12-620/3-480
HJB5/12-620/3-480 HJB7.5/12-620/3-480
HJB10/12-620/3-480
Page | 4
Performance Curve
HJB1.5/4-1100/2-43 HJB1.5/4-1400/2-43
HJB1.5/4-1800/2-34 HJB2.2/4-1400/2-50
HJB3/4-1100/2-63 HJB3/4-1800/2-44
HJB4/4-1800/2-52 HJB5.5/4-2200/2-43
HJB4/4-2500/2-33; HJB5.5/4-2500/2-39 HJB7.5/4-2500/2-43
Page | 5
Operating Conditions
Mixing Type Mixer:
OR
Diagonally staggered, prevents short circulation Utilize tank wall reflections Jet flow in crossover pattern
Outlet
Water
Water
Inlet
Utilize inlet & outlet water current Tank width less than 5 times of impeller diameter Using multiple submersible mixers
Slow-Speed Type Mixer:
Rectangular Tank Runway Shaped Tank S Curve Shaped Tank
Square Tank Ring Shaped Tank Round Shaped Tank
Page | 6
TEL : +603-5120 4373 / 5121 4363
FAX : +603-5211 1568
IWK/C/WPKL/18/095
PDC2 Submission
SBR FEED PUMP

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Page | 1

TEL : +603-5121 4363 / 5131 3378
80WQ20-6-1.4DV
80WQ20-6-1.4DV
80WQ20-6-1.4DV
80WQ20-6-1.4DV
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Applications
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▪ Ph 5 -9
Page | 1
80WQ20-6-1.4DV
80WQ20-6-1.4DV
80WQ20-6-1.4DV
80WQ20-6-1.4DV

TEL : +603-5121 4363 / 5131 3378
IWK/C/WPKL/18/095
PDC2 Submission
SBR SURFACE DECANTER

012345675389ÿ15734
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SURFACE SKIMMING
DECANTER
The innovative decanting system
Our Technology Ensure You A Better Water Quality

A key piece of equipment in any SBR system is CH SURFACE SKIMMING DECANTER (SINGLE WEIR)
surface skimming decanter. Through years of
experience, we have developed a high quality,
advanced engineered decanter mechanism. Basic
components of the CH Surface Skimming Decanter
include:
• Effluent collection trough
• float/scum exclusion baffle
• Decant pipe & downcomer pipe
• Hydraulic power pack system
CH Surface Skimming Decanters are individually

customized with respect to all following subjects:
•Specification of material (Hot dip galvanized iron /
Stainless Steel SUS304 / 316)
•Kind of operation
•Electrical network conditions
•Scope of supply / limit of delivery CH SURFACE SKIMMING DECANTER (DOUBLE WEIR)
Sequencing batch reactor process is a process in

which 4 treatment phase: inflow, aeration,
sedimentation and discharge, are conducted
cyclically and continuously in a single reactor. For
this cyclically operation, proper discharge of the
supernatant is essential.
Therefore, supernatant discharge equipment must

provide safe and reliable performance. CH Surface
Skimming Decanter fulfills these requirements.
MANUFACTURING BY:
TS CHUAN ENGINEERING & DRILLING SDN. BHD. (496540-K)
LOT 263, JALAN SUNGAI LALANG, BATU 21 ½,
43500, SEMENYIH SELANGOR
TEL: 03-87270611 FAX: 03-87243682
URL: www.tschuan.com E-mail: chuan@tschuan.com
IWK/C/WPKL/18/095
PDC2 Submission
SLUDGE THICKENER SCRAPER

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fE H lrR A a
BHD. (4e6540-K)
(4e6540-K) | nii.,i6.,,
"% , ,.* Lot 263, Jalan Sungai Lalang, Batu 21112,43500 Semenyih, Selangor. Tel: +603-8723 49 42 Fax.+603-8724 3682 Email: chuan@tschuan.com URL: wvvw.tschuan.com
CH SLUDGE THICKENER (CH-T Series)
Gravity thickening is accomplished in circular sedimentation Sludge Thickener is the simplest and least expensive process
basin similar to those used for primary and secondary for consolidating waste sludge. Thickeners in sewage
clarification of liquid wastes. Solid coming to the thickener

treatment plant are employed success{ully in consolidating
primary sludge separately or in combination with trickling-
separate into three distinct zones. The top layer is relatively
filter humus. When raw primary and waste-activated sludge
clear liquid. The next layer is the sedimentation zone, which
are blended & concentrated, results are often marginal
usually contains a stream of denser sludge moving from the because of poor solids capture. Water treatment wastes
effluent end toward the thickening zone. ln the thickening from both sedimentation & filter backwashing can be
zone the individual particles of the sludqe aqqlomerate. A

compacted effectively by gravity separation.
sludge blanket is maintained 1n this zone where the mass of

CH Sludge Thickener is a "Gravrty Thickening Type" thickener.
the sludge is compressed by material, continuously
CH Sludge Thickener is fabricated of hot dip galvanized iron or
added to the top. Water is squeezed out of interstitial spaces Stainless Steel SUS304. CH Sludge Thickeners are generally
and flow upward to the channels. Deep trusses or vertical circular concrete tanks with bottoms sloping toward the
pickets are provided to gently stir the sludge blanket and move center. The equipment includes:
1. Rotating bottom scraper arm
the gases and liquid toward the surface.
2. Picket fences
3. Center well
4 Overf ow weir
ADVANTAGES:
High quality
Quick delivery
More durable
Good after sales support
Low maintenance cost
Low capital cost
IWK/C/WPKL/18/095
PDC2 Submission
SLUDGE TRANSFER PUMP

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Applications
Main Features

▪ Ph 5 -9
Page | 1
80WQ20-6-1.4DV
80WQ20-6-1.4DV
80WQ20-6-1.4DV
80WQ20-6-1.4DV

TEL : +603-5121 4363 / 5131 3378
IWK/C/WPKL/18/095
PDC2 Submission
AERATION ROOT AIR BLOWER

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PDC2 Submission
GGST ROOT AIR BLOWER

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PDC2 Submission
DEWATERING PUMP
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Model : Hippo 50
IWK/C/WPKL/18/095
PDC2 Submission
ULTRASONIC FLOWMETER
NO. SIJIL (Certificate No.)
SPAN/BPAI/5086-2023
SURUHANJAYA PERKHIDMATAN AIR NEGARA
SIJIL PERAKUAN PENDAFTARAN PEMBEKAL

(SUPPLIER REGISTRATION CERTIFICATION)
Adalah dengan ini diperakui bahawa syarikat dan produk seperti yang tercatat di bawah telah berdaftar dengan
Suruhanjaya Perkhidmatan Air Negara bagi kegunaan industri perkhidmatan air di negeri-negeri Semenanjung
Malaysia serta Wilayah Persekutuan Putrajaya dan Labuan sahaja.
(This is to certify that the following company and product have been registered with Suruhanjaya Perkhidmatan
Air Negara to be used in the water services industry in Peninsular Malaysia and Federal Territory of Putrajaya
and Labuan only.)
No. Rujukan Pendaftaran SPAN/BPAI/300-10/1988/B/S-5

:
(Reference of Registration No.)
Alamat Syarikat Pembekal (Name SNEW TRADING & SOLUTION SDN BHD
:
and Address of Supplier) NO. 6, JALAN PP11/4, ALAM PERD TAMAN PUTRA PERDANA, 47130
PUC 47130 PUCHONG
SELANGOR DARUL EHSAN
MAKLUMAT PRODUK ATAU SISTEM(PARTICULARS OF PRODUCT OR SYSTEM)
Kategori : B - INSTRUMENTATION AND CONTROL

(Category)
Nama Produk atau Sistem LEVEL METER - ULTRASONIC
:
(Product or System Name)
Perihal Produk atau Sistem
: Model - Siri: Rujuk perincian model dan spesifikasi di lampiran
(Product or System Description)
Jenama
: VEPURE
(Brand Name)
Piawai MANUFACTURER SPECIFICATION - CALIBRATION
:
(Standard) CERTIFICATE/REPORT
Kegunaan
: SISTEM PEMBETUNGAN
(Application)
Nama dan Alamat Pembuat
:
(Name and Address of
Manufacturer)
Nama dan Alamat Prinsipal
:
(Name and Address of Principal)
Sah Sehingga
: 30 Jun 2025
(Valid Until)
Sijil yang dikeluarkan adalah tertakluk kepada SYARAT-SYARAT AM (Bahagian A) dan SYARAT-SYARAT KHUSUS (Bahagian B).
(The Certificate issued is subject to the GENERAL CONDITIONS (Section A) and SPECIFIC CONDITIONS (Section B)
--------------------------------------------------------
(DATO' AHMAD FAIZAL BIN ABDUL RAHMAN)
Ketua Pegawai Eksekutif
Suruhanjaya Perkhidmatan Air Negara (SPAN)
Tarikh Dikeluarkan 15 Jun 2023

:
(Issue Date)
VPOC-100 Series
Ultrasonic Level and Open Channel Flowmeter
Features
High accuracy, with level measurement sensitivity of 1
mm and built-in temperature compensation.
Suitable for a variety of flumes and weirs, such as
Parshall flume (ISO), V-Notch weir, Rectangular weir
(with or without end contractions) and custom formula
type weir
Displays flow rate in l/s, m3/h or m3/min
Excellent anti-interference capability
Clear display with Graphical LCD (with backlit)
Sensor cable length up to 1000 m
The sensor with leak-proof structure and IP68
compliant.
Chemical resistant sensor materials for maximum
application flexibility
4-20mA output and RS485 serial communication
(MODBUS RTU) output
6 relays for alarms
Three buttons panel or remote control for easy
configuration and operation˄opt.˅
Application
Water Treatment
Sewage Treatment
Industries Wastewater Treatment
Irrigation System
Introduction
The sWKͲϭϬϬ Series Ultrasonic level sensor is a remote type of ultrasonic level meter which is ultrasonic sensor able
to extend up to 1000 meters away. It easy to maintain due to self-cleaning effect by the membrane pulsing.
The sensor has wide option of material such as ABS, PTFE or PVC. With a patented smart echo processing technology,
it can effectively and reliably deal with echo.
Ultrasonic level sensor is widely used to measure level and flow for different kinds of liquid in various industrial such
as water, waste water and tank application.
Page1|3
VPOC-100 Series
Working Principle
Ultrasonic level meter works according to the transit time method. The sensor is mounted on the top of the flume/weir,
and ultrasonic pulse is transmitted by the sensor to the surface of the liquid being monitored. Ultrasonic pulse is
reflected back and received by the sensor. The meter measures the time (t) between pulse transmission and reception.
The meter uses the time (t) and the velocity of sound (c) to calculate the distance (d) between the bottom of sensor
and the monitored liquid surface.
d = c •t/2
The meter installation height (H) is set in parameters setting. Therefore, it can calculate the liquid level as follows:
h=H–d
Since speed of sound through air is affected by changes in temperature, the O.C.M. has integrated a temperature
sensor to improve accuracy.
To determined flume/weir flow rate, there is a fixed functional relationship between the instantaneous flow rate and
liquid level.
The formula;
Q = X * (h)
X = fixed constant for each type of flumes / weirs
Q = instantaneous flow
h = liquid level in flumes. the meter can calculate the flow rate though determined flumes and the
level value.
It is very important to understand the working principle for further installation and operation.
Blocking Distance: Level echo from the blind zone

cannot be evaluated due to the transient
characteristics of the sensor. Span may not extend
into the blanking distance (B).
H: Sensor installation Height, Empty Distance
d: measure distance
h: liquid level (h=H-d)
Page2|3
VPOC-100 Series
Installation
Specifications
Specifications of meter
Power supply 240 VAC 50Hz, 24 VDC 0.2A,
Display Graphical LCD, can be set to Level or Flow
The instantaneous flow rate range 0.000~999999 l/s, m3/h or m3/min
The maximum of cumulative flow 99999999.9 m3 (can be user-defined)
Accuracy of change in level 1mm or 0.2% of measured distance
Resolution 1mm
Analogue output 4-20mA into 500 Ohms, corresponding to instantaneous flow rate.
6 multi-function SPDT relays at most(optional),rated 5A /250VAC/30VDC,
Relays outputs High, low and failsafe alarm and control corresponding to instantaneous
flow rate or level. also, can be set as the pulse output.
Serial communication RS485, MODBUS RTU protocol
Ambient temperature -20Ԩ~70Ԩ
Measure cycle 1 second (changeable)
Material ABS
Protection IP67
Dimension ϭϱϬH*ϭϯϱW*ϴϱD (mm)
Specification of sensor
Range 5.00 m, 8.00m, 12.00m, 20.00m, 30.00m, 40.00m
Blind zone 0.20 m, 0.25m, 0.30m, 0.50m, 0.80m, 1.20m, 1.50m
Ambient temperature -40Ԩ~75Ԩ
Temperature compensation Automatic, Integrate in sensor
Pressure range 0.1 MPa
Beam angle 8° at 3db
Cable length 10m standard (can be extended to 1000 m)
Material ABS, PVC or PTFE (optional)
Protection IP68
Dimension Screw (Gϯͬϰ) or flange (DN65/DN80/etc.)
Page3|3
IWK/C/WPKL/18/095
PDC2 Submission
MECHANICAL VENTILATION
ENGINEERING AIR HANDLING PRODUCT
CATALOGUE MSA (A)

January 2011
GENERAL INFORMATION
The achieved fan performances can differ from the test

performances shown on the subsequent due to two main
effects:-
Normal
Operation
A.) The encroachment of irregular or abrupt changes within the
Range system close to the fan. If good design practice is followed,
then the fan will receive nearly uniform air into its inlet
and discharge its air flow in an almost ideal pattern.
If this is achieved the fan will perform to its expected level.
B.) Changes to the internal elements of the fan: e.g. large junction
boxes on motors, belt drive stacks or excessive blade tip
clearances.
Tests were conducted to assess these effects and the

generalised impact is shown below for fan selections made
within the normal operating region over a wide
blade-angle range.
Massive Fan Industries Sdn. Bhd. certifies that

the Axial Flow Fan-MSA series shown herein
are licensed to bear the AMCA Seal.
The ratings shown are based on tests and
procedures performed in accordance with
AMCA Publication 211 and AMCA Publication
311 and comply with the requirements of the
AMCA Certified Ratings Program.
Type of installation
The main difference between the below for use in any one of the arrangements,
Standards, is the installation Types A, B, C the variation in performance should be
and D such that, if a fan unit is designed established and shown.
Type A Type C
Free inlet F Ducted inlet F
Free outlet Free outlet
Type B Type D
Free inlet F Ducted inlet F
Ducted outlet Ducted outlet
1
Forms of Running
The main series of test were conducted on Form B units and comparative tests were carried
out on Form A units.
Resultant performance differences occur mainly on the outlet side of the fan, as correct
practice should result in the presence of the duct inlet cone on the fan inlet.
* Fan performance with installation type D, Form B are licensed by AMCA International only.
Installation Form A Installation Form B
Air flow variation Air flow variation

As show on As show on
B&D B&D
performance performance
curves curves
Air flow variation

Air flow variation As show on
A&C qv x 1.02 as compared A&C
PsF x 1.04 } to type ' D'
performance
performance
curves
Direction Of Air Flow

Form A Form AD Form AU
The standard direction of
air flow is Form 'A','AD' or
'AU'. However, Form 'B', 'BD'
or 'BU' flow can be
supplied if required.
These forms of running
are as follows :
Form B Form BD Form BU
Tip Clearances Windmilling Losses

The performance is shown for the standard It is sometimes necessary to have two fans in
radial tip clearance/diameter percentage of series so as to offer a run and standby
0.25. If tip clearances are increase then duty capability. In such a condition the windmilling
conditions should be adjusted as follows prior (or non energised fan/motor unit) creates a
to selection on the applicable curve. relative pressure loss which is a function of its
blade angle.
Tip clearance/ = qv x 1.01, PsF x 1.02
diameter 0.5% Blade angle k'loss
o
Up to 20 6.0
diameter 0.75%

diameter 1.0%
o
20 ~ 30
Over 30o
o
3.0
2.0
} =
Pressure loss
'k' x Pdf
* Performance for two fans in series are not licensed by

* Performance adjusted with this factor for tip clearances AMCA International.
are not licensed by AMCA International.
2
Multi-Stage Axial Flow Fan
A two stage fan will develop approximately A two-stage contra-ratating fan comprises
two times the pressure of a single-stage fan of assembling in series two (or more single-stage)
equal diameter and speed. non-guide-vane fans with impellers rotating in
opposite direction. The contra-rotation of the
This is an economical system because the impellers recovers rotational losses and
component stages are standard fans converts the rotational energy into fan
independently driven by standard motors. pressure.
There are two ways to design a two-stage axial-flow fan:
with two fan wheels rotating in the same rotation with two counter rotating fan wheels
Motor Motor Motor
Other Fan Arrangement Standard Accessory Losses

Some required duty pressure should be k'loss
adjusted to account for the below gains /
losses before making a selection on the Low loss inlet cone 0.2 Form 'A'
standard performance curves. 0.38 Form B
Fan Effect on Effect on

pressure Total
Arrangement capability sound level k'loss
Single stage fan unit with
downstream guide vanes x 1.25 + 1dB
Flat 'finger type' guard 0.75
Two stage fan unit with
x 2.00 + 3dB
intermediate straightener
Contra-rotating two k'loss

x 2.4 + 8 to 10dB
stage fan unit Coned motor side
guard 0.4
Bifurcated fan unit x 0.7 + 2dB
* Performance for single stage fan unit with downstream k'loss

guide vanes, two stage fan unit with intermediate
straightener, contra-retating two stage fan unit and Non return dampers
Bifurcated fan unit are not licensed by AMCA (airstream) operated 0.3 ~ 0.4
International.
* Performance for accessory losses are not licensed by

AMCA International.
3
M.S AXIAL FANS PRODUCT RANGE
Direct-Drive MSA Series

These fans are normally with short or long casing.
The motor leads (protected by a flexible conduit)
are taken to a weather-proof terminal box which
is welded to the fan casing.
Glass Reinforced Nylon Impeller

Massive Fan GRN blades the latest design for excellent performance
which compromised with safe operating temperature range from
-40oC to 100oC, higher strength and stiffness to accept high speed.
GRN blades are formulated to

resist creep and fatigue
under mechanical stress
and load.
Glass Reinforced Polypropylene Impeller

Glass Reinforced Polypropylene fan (GRP) blades resist chemical
attack & staining and are unaffected by aqueous solutions of
inorganics salts or mineral acids alkali and gases, such as
Chlorinated hydro-carbon, ketones, aromatic and Alcohols.
A limited heat resistance from

temperature -40oC to 70oC,
but heat-stabilized grades
are available for applications
requiring prolonged use
at elevated temperature.
Aluminium
Massive fan aluminium fan blades have greater strength, suitable
for higher fan tip speed up to 100m/sec, and temperature up to
200oC continuous operations. Proven for use in emergency smoke
spill operation and other
non corrosive fume
extraction.
4
SMOKE SPILL STANDARD
Our smoke spill fans have been tested to Standard AS 4429:1999 and has been
approved for use by the relevant Malaysia Authority (Jabatan Bomba dan Penyelamat).
5
SMOKE SPILL STANDARD
6
DIMENSIONS DATA
LONG CASING
D
O
MODEL A B C D N O WEIGHT (KG)
500 500 545 585 400 12 12 18
560 560 604 640 500 12 12 22
630 630 676 710 500 12 12 24
710 710 756 795 500 16 12 40
800 800 845 885 560 16 12 49
900 900 960 1005 630 16 12 66
1000 1000 1056 1110 630 16 12 73
1120 1120 1176 1230 900 20 12 135
1250 1250 1315 1360 1000 20 12 170
SHORT CASING
D
MODEL A B C D NO O WEIGHT (KG)

500 500 545 585 285 12 12 11
560 560 604 640 346 12 12 16
630 630 676 710 365 12 12 18
710 710 756 795 408 16 12 30
800 800 845 885 408 16 12 40
900 900 960 1005 495 16 12 51
1000 1000 1056 1110 550 16 12 57
1120 1120 1176 1230 650 20 12 96
1250 1250 1325 1360 700 20 12 147
7
M.S. AXIAL Model: 500 6P ( 960RPM, TYPE D )
500/6
960 rpm
Fan Static Pressure, Pa
Fan Absorbed Power, kW
Fan Total Efficiency
Performance certified is for installation type D- Ducted inlet, Ducted outlet. Performance ratings do not include the effects of appurtenances (Accessories).
SOUND DATA - 960rpm

Blade Angle Ps [Pa] Sound Power Level Lw, dB LwA dB(A)
63 125 250 500 1K 2K 4K 8K
0 80 74 67 64 62 60 54 46 68
25o 21 80 74 67 65 63 60 54 46 68
39 81 76 69 66 64 61 55 48 69
52 83 80 75 71 67 62 56 49 74
0 80 75 67 65 63 61 54 46 69
21 81 75 67 66 64 61 54 46 69
35o 41 81 76 69 68 65 61 55 49 70
53 84 81 75 71 68 62 56 50 74
0 84 79 71 69 66 62 57 51 72
28 84 78 71 70 67 63 59 54 73
50o 44 85 79 72 70 67 64 60 56 73
53 87 80 72 71 68 64 60 56 74
The sound power level ratings shown are in decibels, referred to 10-12 watts, calculated per AMCA International Standard 301. The A-weighted sound
ratings shown have been calculated per AMCA International Standard 301. Values shown are for inlet LwiA sound power levels for installation type D:
ducted inlet, ducted outlet. Ratings include the effects of duct end correction.
10
MASSIVE FAN INDUSTRIES SDN. BHD.
20 & 20M, Jalan 6/116B, Kuchai Entrepreneurs' Park, Off Jalan Kuchai Lama,
58200 Kuala Lumpur, Malaysia
Tel: 603-79833639 (H.L) Fax: 603-79817332, 79847293
Email: massivefan@gmail.com
IWK/C/WPKL/18/095
PDC2 Submission
DESIGN DRAWINGS

4.+Design+calculation+PDC2+mkh+SBR+6758PE+pdc2+2nd

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IWK/C/WPKL/18/095

..JAKPEN APPROVAL LETTER

1.0 POPULATION EQUIVALENT BREAKDOWN (P.E.) FOR THE DEVELOPMENT

Item Type of Premise No of Area (sq.m) Population Total P.E

1.1 POPULATION EQUIVALENT BREAKDOWN (P.E.) FOR KLR 075

2. RESULT FROM CATCHMENT PYSICAL AREA 4,186

Total Ultimate STP KLR 075 (2+4) 6,758

The PE breakdown above are obtain from PDC 1 approval.

Efficiency of Treatment Process

Total BOD5 Loading = Qave x BOD5 Conc./1000

Effluent Standard Compliance according EQA = Standard A

*Note : The following are not to be discharge into the system:

Average Flow, Qave = 1520.55 m3/Day

2.1 Design criteria

2.2 Mechanical Screen Channel Sizing

2.3 Approach Velocity

Hence, no of bars; = Width of bar screen

Space occupied by bars = No. of bars x Width of bar

2.5 Head Loss Through Screen

AT 50% clogging, the area through screen is reduced in half,

2.6 Screening Quantity

Therefore, the volume of screening quantity for; 6,758 PE or 1520.55 m3/day

Dimension of provided screening = 0.6 x 0.6 x 0.9

Actual storage period = 7 days

Actual storage period > minimum of 7 days storage. ...OK

2.7 Manual Screen Channel Sizing (By-Pass)

2.8 Approach Velocity

2.9 Flow Through Velocity

Hence, no of bars; = Width of bar screen

Space occupied by bars = No. of bars x Width of bar

Gross sectional area of bar screen available for sewage flow

2.10 Head Loss Through Screen (manual Screen)

AT 50% clogging, the area through screen is reduced in half,

2.11 Screen specification

2.11.2 Manual Screen Channel Selection

3.1 Effective volume of sump

Pump cycle per hour = 15 cycles

Qpeak = 4.02 m3/min

Qave = 1.06 m3/min

Effective volume of pump sump required, Ve = (T x Qpeak) ÷ 4

Provided difference level (cut-off level) = 0.90 m

3.2 Detention Time

Detention time, T = Effective Volume, Vp / Average Flow, Qave

Pump capacity at peak flow = 4.02 m3/min

3.4 Time to fill up the pump sump

3.5 Time to empty the pump sump

The time required to empty the pump sump is computed as follows:

Total volume of sewage to be pumped = 4.02 + 1.06 t

3.6 Pumping cycle

Pumping cycle shall be 6 to 15 starts/hr at average flow (MSIG Vol.4;page 99)

Effective volume pump sump, Vp = 18.74 m3

Pumping cycle time @ Qave = 17.75 + 6.32

∴ No of start/stop per hour = 60 min

3.7 Raw Sewage Pump Selection

No. of force main for ultimate capacity = 1

3.7.1 Determine the size of pipe

a) For individual pipe (suction)

a) For individual pipe (discharge)

b) For combined pipe (forcemain pipe)

3.7.2 Determine of pipe velocity

a) Individual pipe (suction) = (Qpump required) / Across sectional area of pipe

b) Individual pipe (discharge) = (Qpump required) / Across sectional area of pipe

3.7.3 Static Head