SHEET METAL

Ex.No. : Datc:
FUNNEL

Aim:
funnel from the given sheet metal
To makea
Materialsupplied:
22-gauge Galvanized Iron (GI) sheet
Tools required:
1. Steel rule 2. Mallet
3. Ball peen hammers 4. Scriber
5. White paper 6. Straight snips
7. Groover 8. Solder

Sequence of operation:
1. Checking Formula used:

2 Leveling Angle, (o = (R/L) x 360°

3. Marking on paper Where, R=radius of the top circle of
4. Marking on the funnel L= Slanting length
sheetmetal

5. Cutting
6. Folding
Procedure:

steelrule.
metal is checked for its dimensions using
1. Check the size of the given sheet
surface on the white paper which is overlapped
2 Mark the required development of
on the sheet metal.
development being done on the paper.
3. Mark on the sheet metal as per the
remove unwanted materials.
4. Now using straight snips, made on the
and bend the work piece to make the funnelshape and joint is
5. Now fold
work pieces. Also, do
groover, make locked grooved joint for about 5 mm.
6 Then using
hemming in the bottom of the funnel. solder.
between top face and bottom face, make butt joint using
1. In
trimming and finishing operation.
8 Finally, carrying out

Result: metal.
dimensions is made from the given sheet
Thus the funnel of the required
Development of funnel:

Cone
Neck

-Dia

Funnel
 TRAY MAKING Datc.
earectangulartrayout ofthe given sheet with specified dimension:

1.
Sheetmetal 2. Anvil 3. Try square 4. Steel rule

6. Snip 7. Scriber 8. Mallet

5 Divider

10. Hand shearing machine 11, Protractor etc.

9 File

Materialsrequired:
suitable size.
Tinormild steel of

Procedure:
rectangular tray for the given dimensions is drawn on the
1Development of the
sheet metal using steel rule, protractor and scriber as shown in fig.
provided
of the development for locking the
tray.
joining allowance on all sides
2 Assume some
cut as per the markings made on it using a hand shearing
3. The sheet metal is exactly
removed using afile.
machine or snip. The burrs are
made on the four sides ofthe tray as shown in fig.
4. Single hemming is
using stake/ anvil.
5. Four sides are bent to 90°
joining allowance and the edges are made to
the length of
Ihen the edges are bent for with a mallet to get the required joint.
and are struck
OVerlap each other

Result: withthe givensheet metal.

dimensionisfabricated
Thus the rectangular tray of given
 side
out
45.
Hemming
FLAPS-RVETING

Edge
90 40

20

-20-5 20