Kits and Sets

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 29

Kits and Sets: Overview and Content

Overview

The "Kit or Set" approach to parts buying can be a time and money saver for you. It assures you of getting all of the parts
you need in one convenient package and puts an end to second trips for forgotten items. It enables your service
technician to finish work more quickly, thus reducing equipment down time. And, it assures you of getting the proper
genuine MTU, Detroit Diesel 2-Cycle replacement parts to restore your engine to like-new condition.

The following list of Kits and Sets has been prepared to assist you when ordering the most commonly replaced engine
parts. Book mark this list for your future reference. Parts have been packaged as "Kits or Sets" to provide you with all the
necessary pieces normally required when replacing or rebuilding major components...or when overhauling your engine.

As is the case when ordering engine components it is the customers responsibility to provide the correct engine unit serial
number or assembly part number to be replaced or overhauled.

The information contained within this document is based upon the information in effect at the time of approval. The right is
reserved to make changes at any time without notification.

Content

The following information is available within this document:

• Engine Overhaul Gaskets Kits


• Supplementary Gaskets Kits
• Engine Overhaul Gaskets Kits
• Cylinder Head Gaskets Kits
• Cylinder Head Hardware Overhaul Kits
• Crankshaft Main Bearing Shell Sets
• Connecting Rod Bearing Shell Sets
• Cam Follower Roller Sets
• Series 2000 Bearing Kits
• Series 4000 Bearing Kits
• Cylinder Kits - Trunk Piston
• Cylinder Kits Series 2000 & Series 4000
• Cylinder Kits - Crosshead Piston
• Piston Kits
• Series 2000 and Series 4000 Liner Kits
• Piston Ring Sets - Series 53, 71, 92 and 149
• Cam & Balance Shaft Bearing Sets - Series 53, 71 and 92
• Fuel Pump Overhaul Kits - Series 53, 71, 92 and 149
• Exhaust Valve Kits
• Blower Installation Kits
• Blower Repair Kits
• Blower By-Pass and Intercooler Kits
• Oil Pan Installation Kits - Series 149
• Oil Pump Overhaul Kits - Series 71
• Water Pump Reconditioning Kits - Series 53, 71, 92 and 149
• Water Pump Seal Replacement Kits - Series 71, 92 and 149
• Heat Exchange Overhaul Gasket Kits - Series 71
• Raw Water Pump Reconditioning Kits

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal
Please be advised that the service parts, kits, and/or sets for Series 50 and Series 60 engines are the responsibility of
Detroit Diesel Corporation. Should you require assistance or information on these parts, kits, or sets please contact your
Detroit Diesel representative or visit the Demand Detroit website link:
https://demanddetroit.com/

Questions for Kits & Sets?


North and Latin America -
Distributor Support (click to email)
+1 248 560 8200

After-hours Distributor Support (click to email)


+1 248 560 8888

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal
ENGINE OVERHAUL GASKETS KITS
Engine Series & Application

Series 53 Part Number


2-53 23517625
3-53 23517623
3-53 (5033-6299) 23517624 & 05199817
4-53 23517624
6V-53 23512690
6V-53 (5063-5299) 08927743
6V-53 (5063-5392) 08928522
8V-53 05199794
Series 71 Part Number
2-71 05192434
3-71 (LB) 05192921
3-71 (HB) 23512674
4-71 (LB) 05192922
4-71 (HB) 23512675
6-71 (LB) 05192923
6-71 (HB) 23512676
6-71 23512678
6-71 COACH 23512677
8V-71 23512680
8V-71 COACH 23512679
12V-71 23512681
16V-71 23512682
LB = Low Block, HB = High Block
Series 92 Part Number
6V-92 (TILT COACH) 23512683
6V-92 23512684
8V-92 23512685
12V-92 23512686
16V-92 23512687
Series 149 Part Number
8V-149 23516642 - Sold as component parts as follows:
0002034480 - RING SEALING (Qty. 6)
05139501 - GASKET (Qty. 2)
05139724 - SEAL (Qty. 2)
05139745 - GASKET (Qty. 8)
05140857 - SEAL RING (Qty. 1)
05140858 - SEAL RING (Qty. 1)
05141038 - GASKET (Qty. 1)
05141437 - GASKET (Qty. 2)
05141445 - GASKET (Qty. 2)
05141878 - GASKET (Qty. 1)
05145410 - SEAL RING (Qty. 2)
05150193 - GASKET (Qty. 1)
05178273 - GASKET (Qty. 1)
23515899 - SEAL (Qty. 14)
23518859 - GASKET (Qty. 2)
05113412 - GASKET (Qty. 1)
05136678 - GSKT (Qty. 1)
08924980 - EXPANDER (Qty. 4)
23502326 - SEAL (Qty. 2)
23509404 - GASKET (Qty. 2)
23509405 - GASKET (Qty. 2)
23511845 - SEAL (Qty. 4)
23512114 - GASKET (Qty. 2)
23517076 - GASKET (Qty. 2)
23525626 - GASKET (Qty. 8)
05107175 - DUMMY HUB WASHERS (Qty. 18)
Continued on next page: 23516642 - Sold as component parts 05130995 - GASKET (Qty. 1)

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal Page 3 * For Reference Only - Verify With Valid Engine Serial Number
ENGINE OVERHAUL GASKETS KITS (Continued)
Engine Series & Application

Series 149 Part Number


8V-149 (Continued from previous page: 23516642 - Sold as component parts ) 05138659 - GASKET (Qty. 4)
05139583 - GASKET (Qty. 2)
05139584 - SEAL RING @ (Qty. 2)
05139918 - SEAL RING (Qty. 1)
05140035 - GASKET (Qty. 2)
05140620 - GASKET (Qty. 2)
05140957 - SEAL RING(20.87” L) (Qty. 2)
05141021 - GASKET (Qty. 1)
05141037 - SEAL RING (Qty. 2)
05141245 - SEAL (Qty. 2)
05143840 - SEAL RING (Qty. 1)
05155596 - WASHER (Qty. 8)
05178997 - GASKET (Qty. 4)
08927618 - GASKET (Qty. 6)
23506132 - GASKET @ (Qty. 4)
23515145 - GASKET (Qty. 2)
23504352 - SEAL RING (Qty. 32)
23504350 - SEAL RING (Qty. 16)
05161003 - GASKET (Qty. 16)
05139159 - GASKET (Qty. 1)
05143134 - SEAL RING (Qty. 2)
05143152 - GASKET (Qty. 1)
05143622 - GASKET (Qty. 1)
05147430 - GASKET, FUEL MANIFOLD (Qty. 8)
05150568 - WASHER (Qty. 4)
05152148 - WASHER, 3/8" COPPER (Qty. 8)
05169866 - WASHER (Qty. 1)
23504641 - SEAL (Qty. 2)
23509675 - GASKET @ (Qty. 1)
23511917 - SEAL (Qty. 2)
05106703 - GASKET, BREATHER MOUNT (Qty. 2)
05117269 - GASKET (Qty. 1)
05120540 - GASKET (Qty. 1)
05139880 - GASKET (Qty. 2)
05140831 - SEAL RING (Qty. 1)
05141459 - SEAL RING (Qty. 1)
05175882 - GASKET @ (Qty. 2)
08925313 - SEAL (Qty. 1)
08927619 - GASKET (Qty. 3)
08927620 - OIL PAN SIDE GASKET (SHORT) (Qty. 4)
23513842 - SEAL RING (Qty. 1)
23515447 - GSKT (Qty. 1)
05104978 - SEAL RING (Qty. 1)
05116290 - RING (Qty. 2)
05139480 - RING (Qty. 4)
05141452 - SEAL RING (Qty. 2)
05141839 - GASKET (Qty. 2)
05170468 - GASKET (Qty. 1)
05180352 - SEAL (Qty. 1)
08924873 - RING SEAL (Qty. 1)
23502322 - GASKET (Qty. 1)
23502329 - SEAL RING 050604 (Qty. 2)
23503174 - GASKET (Qty. 1)
23506090 - GASKET (Qty. 3)
23508398 - SEAL RING (Qty. 2)
23511895 - RING (Qty. 2)
23511897 - SEAL RING (Qty. 1)
05117231 - GASKET OIL PAN (Qty. 2)
05180352 - SEAL (Qty. 1)
12V-149 23516494
16V-149 23516493

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal Page 4 * For Reference Only - Verify With Valid Engine Serial Number
SUPPLEMENTARY GASKETS KITS
Engine Series & Application
Part Number Use with Kit No.
8V-53 Marine 05198176 05199794
6-71 64HN9 05194807 05192923 or 23512676
6V-71, 8V-71 Marine 05196376 23512678 or 23512680
12V-71 Marine 05196378 23512681
12V-71 Industrial 05196379 23512681
16V-71 Marine 05196132 - Supersedes to use the component parts as 23512682
follows:
05112143 - Gasket (Qty. 2)
05117406 - Gasket (Qty. 3)
05119660 - Seal (Qty. 1)
05122454 - Gasket (Qty. 1)
05122975 - Gasket (Qty. 1)
05156319 - Gasket (Qty. 20)
23501591 - Gasket (Qty. 2)
23504701 - Gasket (Qty. 8)
23507249 - Gasket (Qty. 2)

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal Page 5 * For Reference Only - Verify With Valid Engine Serial Number
ENGINE OVERHAUL GASKETS KITS
Engine Series & Application

Series 2000 Part Number


12V2000 OVERHAUL GASKET KIT WORLD GENSET 23538110 - Sold as component parts as follows:
0229974948 - RING SEAL LINER LOWER (Qty. 24)
5410110059 - SEALING RING (Qty. 12)
5410160920 - GASKET CYLINDER HEAD (Qty. 12)
4571410080 - GASKET (Qty. 12)
CAST AL (Qty. 12)
5360780480 - GASKET FOR FUEL (Qty. 6)
0000180680 - GASKET (Qty. 3)
0001423657 - RING SEALING (Qty. 8)
007603008109 - WASHER A COP (Qty. 39)
007603018101 - COPPER SEALING RING (Qty. 10)
007603030101 - COPPER SEALING RING (Qty. 4)
007603038101 - COPPER SEALING RING (Qty. 1)
0249975047 - SEAL LIP SHAFT RADIAL G (Qty. 1)
0002034480 - RING SEALING (Qty. 3)
05150193 - GASKET (Qty. 1)
23525543 - SEALING RING (Qty. 5)
271511030000 - GASKET (Qty. 2)
271511060000 - GASKET (Qty. 1)
4471870180 - GASKET (Qty. 2)
5200180035 - OIL SEPARATOR FILTER INSERT
(Qty. 3)
5220130180 - GASKET (Qty. 1)
5220910080 - GASKET (Qty. 1)
5221870080 - GASKET (Qty. 1)
5360150280 - GASKET FOR GEAR CASE
(Qty. 1)
5360320014 - SLEEVE WEAR FRONT CRSHF (Qty. 1)
5369970147 - SEALING RING (Qty. 1)
5410180333 - DIAPHRAGM (Qty. 3)
5411420180 - GASKET (Qty. 2)
5501423680 - GASKET (Qty. 2)
5501871280 - GASKET (Qty. 2)
5611871680 - GASKET (Qty. 1)
700429013001 - O-RING (Qty. 8)
700429028003 - O-RING (Qty. 2)
700429037001 - O-RING (Qty. 2)
700429040003 - O-RING (Qty. 2)
700429042002 - O-RING (Qty. 2)
700429050003 - O-RING (Qty. 4)
700429055001 - O-RING (Qty. 1)
700429063000 - O-RING (Qty. 2)
700429075001 - O-RING (Qty. 3)
700429080001 - O-RING (Qty. 1)
700429085002 - O-RING (Qty. 2)
700429095002 - O-RING (Qty. 2)
700429095004 - O-RING (Qty. 2)
700429120000 - O-RING (Qty. 1)
700429530000 - O-RING (Qty. 1)
700489050001 - GASKET (Qty. 2)
735254090002 - O-RING (Qty. 2)
16V2000 OVERHAUL GASKET KIT WORLD GENSET 23538111
12V2000 OVERHAUL GASKET KIT, C&I SPEC DRY FW HOUS. 23538115
12V2000 OVERHAUL GASKET KIT, C&I SPEC WET FW HOUS. 23538116
16V2000 OVERHAUL GASKET KIT, C&I SPEC 23538117

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal Page 6 * For Reference Only - Verify With Valid Engine Serial Number
ENGINE OVERHAUL GASKETS KITS (Continued)
Engine Series & Application

Series 4000 Part Number


KIT GASKET OVERHAUL CYL BLK & HDS 8V4000 23526063 - Supersedes to use the component parts as
follows:
007603012111 - Seal Ring (Qty. 8)
5240111380 - Gasket (Qty. 7)
X52404200052 - Seal Ring (Qty. 8)
5240160321 - Gasket (Qty. 8)
X52404200042 - Gasket (Qty. 8)
5240980680 - Gasket (Qty. 8)
5241420580 - Gasket (Qty. 8)
700429024000 - O-ring (Qty. 4)
700429140000 - O-ring (Qty. 4)
KIT GASKET OVERHAUL LOW&HIGH PRESSURE FUEL SYS 8V4000 23526067
KIT GASKET OVERHAUL OVERHEAD TURB/CAC/WAT/EXH 8V4000 23526070 - Supersedes to use the component parts as
follows:
007603014102 - Seal Ring (Qty. 2)
007603018101 - Seal Ring (Qty. 2)
23524691 - Ring (Qty. 2)
23525844 - Gasket (Qty. 10)
5241420680 - Gasket (Qty. 2)
5241870380 - Gasket (Qty. 8)
5242030480 - Gasket (Qty. 1)
5242030580 - Gasket (Qty. 1)
5244920181 - Seal Ring (Qty. 2)
5249971145 - Seal Strip (Qty. 1)
5269870235 - CAC Seal (Qty. 2)
5269970045 - Seal Ring (Qty. 2)
23504352 - Seal Ring (Qty. 2)
5501871280 - Gasket (Qty. 2)
700429018005 - O-ring (Qty. 6)
700429042000 - O-ring (Qty. 1)
700429055001 - O-ring (Qty. 1)
700429063000 - O-ring (Qty. 2)
700429140000 - O-ring (Qty. 1)
KIT GASKET OVERHAUL OIL DIST SYS 8V4000 23526073
KIT GASKET OVERHAULCYL BLK & HDS 12V4000 23526062
KIT GASKET OVERHAUL LOW&HIGH PRESSURE FUEL SYS 12V4000 23526066
KIT GASKET OVERHAUL OVERHEAD TURB/CAC/WAT/EXH 12V4000 23526069
KIT GASKET OVERHAUL OIL DIST SYS 12V4000 23526072
KIT GASKET OVERHAUL CYL BLK & HDS 16V4000 23526061
KIT GASKET OVERHAUL LOW&HIGH PRESSURE FUEL SYS 16V4000 23526065
KIT GASKET OVERHAUL OVERHEAD TURB/CAC/WAT/EXH 16V4000 23526068

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal Page 7 * For Reference Only - Verify With Valid Engine Serial Number
CYLINDER HEAD GASKETS KITS

Engine Series & Application

Series 53 Part Number


2-53 05199809*
3-53, 6V-53 05199811
4-53 05199812*
8V-53 05199815*
V-53 (5063-5398) 05199817*
3-53 (5033-6299)& Gamma Goat (Military) 05199820*
Note:* Includes Rocker Cover Gasket.
Series 71 Part Number
2-71 05192433*
3-71 (LB) 05192924 - Sold as component parts as
follows:
05123812 - Gasket (Qty. 4)
05150889 - Gasket (Qty. 1)
05150890 - Gasket (Qty. 2)
05150900 - Gasket (Qty. 1)
05169478 - Gasket (Qty. 2)
23506469 - Gasket (Qty. 3)
05150043 - Gasket Mtl (Qty. 1)
05150052 - Gasket (Qty. 2)
05150194 - Gasket (Qty. 1)
05192918 - Gskt (Qty. 1)
3-71 (HB) 05193116
4-71 (LB) 05192925
4-71 (HB) 05198676
6-71 (LB) 05192926
6-71 (HB) 05195742
6-71 05196380
8V-71, 16V-71 05196381
12V-71 05196382
Note:* Includes Rocker Cover Gasket.
Legend: (LB) Low Block, (HB) High Block: HI-VEH-Highway Vehicle.
Series 92 Part Number
6V-92 05199673
8V-92, 16V-92 05199674
Series 149 Part Number
8, 112, 16V-149 Integral Seal 23522737
8, 12, 16V-149 O.S. Integral Seal 23516978
12V-149, 16V-149 05149597

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal Page 8 * For Reference Only - Verify With Valid Engine Serial Number
Series 2000 Part Number
12V & 16V2000 HEAD GASKET KIT WORLD GENSET 23538107 - Sold as component parts as
follows:
007603008109 - Washer A Cop (Qty. 10)
007603012106 - Washer A Cop (Qty. 4)
4471870180 - Gasket (Qty. 1)
5419970545 - O-ring (Qty. 1)
5419970645 - Sealing Ring (Qty. 1)
X53699100054 - Spring Pin (Qty. 2)
700429028002 - O-ring (Qty. 1)
9060170260 - Washer Sealing Cu S2000/S55
(Qty. 1)
271511040002 - Gasket (Qty. 1)
4571410080 - Gasket (Qty. 1)
700429032003 - O-ring (Qty. 1)
700429035000 - O-ring (Qty. 1)
700429046001 - O-ring (Qty. 1)
700429065002 - O-ring (Qty. 1)
700429084000 - O-ring (Qty. 1)
700429105001 - O-ring (Qty. 1)
917003036005 - Gasket (Qty. 1)
5310160021 - Seal Cover Cylinder Head Die
Cast Al (Qty. 1)
5361420480 - Gasket (Qty. 1)
5410160421 - Gasket (Qty. 1)
5410160920 - Gasket Cylinder Head (Qty. 1)
700429115001 - O-ring (Qty. 8)
12V & 16V2000 C&I SPEC HEAD GASKET KIT 23538112 - Supersedes to use the
component parts as follows:
4571410080 - Gasket (Qty. 1)
5310160021 - Gasket Seal (Qty. 1)
5361420280 - Exhaust Mfld Gasket (Qty. 1)
5410160920 - Head Gasket (Qty. 1)
KIT S2000 C&I CYLINDER HEAD GASKET 23536704 - Supersedes to use the
component parts as follows:
4571410080 - Gasket (Qty. 1)
4601420080 - Gasket (Qty. 1)
5310160021 - Seal Cover Cylinder Head Die
Cast Al (Qty. 1)
5410160920 - Gasket Cylinder Head (Qty. 1)
5419970545 - O-ring (Qty. 1)
5419970645 - Sealing Ring (Qty. 1)
X53699100054 - Spring Pin (Qty. 2)
9060170260 - Washer Sealing Cu S2000/S55
(Qty. 1)
KIT S2000 MARINE CYLINDER HEAD GASKET 23536825 - Sold as component parts as
follows:
007603008109 - Washer A Cop (Qty. 10)
007603012106 - Washer A Cop (Qty. 4)
4471870180 - Gasket (Qty. 1)
5419970545 - O-ring (Qty. 1)
5419970645 - Sealing Ring (Qty. 1)
X53699100054 - Spring Pin (Qty. 2)
700429028002 - O-ring (Qty. 1)
9060170260 - Washer Sealing Cu S2000/S55
(Qty. 1)
271511040002 - Gasket (Qty. 1)
4571410080 - Gasket (Qty. 1)
700429032003 - O-ring (Qty. 1)
700429035000 - O-ring (Qty. 1)
700429046001 - O-ring (Qty. 1)
700429065002 - O-ring (Qty. 1)
700429084000 - O-ring (Qty. 1)
700429105001 - O-ring (Qty. 1)
917003036005 - Gasket (Qty. 1)
5310160021 - Seal Cover Cylinder Head Die
Cast Al (Qty. 1)
5361420480 - Gasket (Qty. 1)
5410160421 - Gasket (Qty. 1)
5410160920 - Gasket Cylinder Head (Qty. 1)
700429115001 - O-ring (Qty. 8)
Series 4000 Part Number
KIT S4000 MASTER CYLINDER HEAD GASKET 23536826
Valid for North America | Subject to Change | 2018
For the most up-to-date information, visit the MTU Business Portal Page 9 * For Reference Only - Verify With Valid Engine Serial Number
CYLINDER HEAD HARDWARE OVERHAUL KITS
Engine Series

Series 4000 Part Number


KIT S4000 CYLINDER HEAD HARDWARE OVERHAUL 5240105720 23537157 - Sold as component parts as
follows:
0000530926 - Keeper (Qty. 8)
0000534335 - Rotator Vlv (Qty. 4)
000910014004 - Plug (Qty. 1)
007603014102 - Seal Ring (Qty. 1)
5240160153 - Sleeve (Qty. 1)
5240160233 - Cup Plug (Qty. 5)
5240530120 ; X52404100107 - Valve Spring
(Qty. 4)
X52404100108 - Valve Spring (Qty. 4)
5240530125 - Retainer (Qty. 4)
5240530830 - Valve Guide (Qty. 4)
5240530905 - Exh Valve (Qty. 2)
5240531101 - Intake Valve (Qty. 2)
5550160633 - Sealing Cap (Qty. 1)
700429039000 - O-ring (Qty. 1)
735073010001 - Sealing Plug (Qty. 8)
KIT S4000 CYLINDER HEAD HARDWARE OVERHAUL X00028195 23537179 - Sold as component parts as
follows:
X00023162 - Intake Valve (Qty. 2)
0000530926 - Keeper (Qty. 8)
0000534335 - Rotator Vlv (Qty. 4)
000910014004 - Plug (Qty. 1)
007603014102 - Seal Ring (Qty. 1)
5240530120 ; X52404100107 - Valve Spring
(Qty. 4)
X52404100108 - Valve Spring (Qty. 4)
5240530125 - Retainer (Qty. 4)
5240530805 - Exh Valve (Qty. 2)

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal Page 10 * For Reference Only - Verify With Valid Engine Serial Number
CRANKSHAFT MAIN BEARING SHELL SETS

Series 53 Series 53T * V-53T or NA Series 71 Series 92 Series 149


Size 1 Hole Upper 7 Hole Upper
In-Line In-Line Main Main In-Line "V" “V” "Narrow" "Wide"
STD 08924357 05149447 05195927 05198410 05192874 05149556 05149565 05149096 05198615
.002 U.S. 08924358 05149448 ----- 05198411 05192875 05149557 05149566 05149109 05199108
.010 U.S. 08924359 05149449 05196685 05198412 05192876 05149559 05149567 05149111 05199110
.020 U.S. 08924360 05149450 05196686 05198413 05192877 05149561 05149568 05149113 -----
.030 U.S. 08924361 ----- 05196687 05198414 05192878 05149563 08922118 05149115 05199114
.010 O.S. O.D. 08924362 ----- ----- 05107812 ----- ----- ----- ----- -----
.020 O.S. O.D. ----- ----- ----- ----- ----- ----- ----- 05149116 05199757
.030 O.S. O.D. ----- ----- ----- ----- ----- ----- ----- ----- -----
.040 O.S. O.D. ----- ----- ----- ----- ----- ----- ----- 05149114 -----
*Ref Parts Catalog Type No. For Proper Replacement

CONNECTING ROD BEARING SHELL SETS


V-71 & 92
Size Series Series Air/Air &
Series 53 V-53 V-71&92 ALCC Series 149
STD. 05149452 05197975 05149572 05149572 05198547
.002 U.S. 05149453 05197976 05149573 05149573 05199104
.010 U.S. 05149454 05197977 05149575 05149575 05199105
.020 U.S. 05149455 05197978 05149577 05149577 05199106
.030 U.S. 05149456 ----- 05149579 05149579 05199107

CAM FOLLOWER ROLLER SETS


Engine Series Part Number
53, 71, 92 08923814

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal * For Reference Only - Verify With Valid Engine Serial Number
SERIES 2000 BEARING KITS
Stage Size
Component Part Numbers Position Kit Part Number Description
(For Reference Only - Verify With
Valid Engine Serial Number)
Main Bearings
X00009484 Upper Shell
23536640 0-0 Standard MAIN BRG KIT 0-0
X00009491 Lower Shell
X00009501 Upper Shell
23536641 0-1 0.10 MAIN BRG KIT 0-1
X00009492 Lower Shell
5410330301 > X00009502 Upper Shell
23528401 0-2 0.25 MAIN BRG KIT 025US
X00009493 Lower Shell
X00009503 Upper Shell
23536643 0-3 0.50 MAIN BRG KIT 0-3
X00009494 Lower Shell
X00009504 Upper Shell
23536644 0-4 0.75 MAIN BRG KIT 0-4
X00009495 Lower Shell
5410330501 Upper Shell
23528403 0-4 0.75 MAIN BRG KIT 075US
5410334002 Lower Shell
X00009489 Upper Shell
23536645 1-0 ----- MAIN BRG KIT 1-0
X00009497 Lower Shell
5410330601 Upper Shell
23528404 ----- 1.00 MAIN BRG SET 100US
5410334102 Lower Shell
X00009490 Upper Shell
23536646 2-0 ----- MAIN BRG KIT 2-0
X00009498 Lower Shell

Component Part Numbers Position Kit Part Number Stage Size Description
Rod Bearings
5360382410 Upper Shell
23534536 0-0 Standard ROD BRG KIT STD
5420382211 Lower Shell
23528204 Upper Shell
23528393A1 0-0 Standard ROD BRG KIT STD
5420382211 Lower Shell
5360382510 Upper Shell
23524824 0-1 0.10 ROD BRG KIT 0.10
5420382311 Lower Shell
23528206 Upper Shell
23528395 0-2 0.25 ROD BRG KIT 0.25
5420381711 Lower Shell
23528207 Upper Shell
23528396 0-3 0.50 ROD BRG KIT 0.50
5420381811 Lower Shell
23528208 Upper Shell
23528397 0-4 0.75 ROD BRG KIT 0.75
5420381911 Lower Shell

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal * For Reference Only - Verify With Valid Engine Serial Number
SERIES 4000 BEARING KITS
Stage
Component Part Numbers Position Kit Part Number Description
(For Reference Only - Verify With
Valid Engine Serial Number)
Main Bearings
X00016024 Upper Shell
23533882 0-0 MAIN BRG KIT 0-0
5240336602 Lower Shell
X00016024 Upper Shell
800191 0-0 MAIN BRG KIT 0-0
X54703100002 Lower Shell
5240336201 Upper Shell
23533883 0-1 MAIN BRG KIT 0-1
5240336702 Lower Shell
5240336301 Upper Shell
23540966 > 23533884 0-2 MAIN BRG KIT 0-2
5240336802 Lower Shell
X52403100004 Upper Shell
23540962 0-2 MAIN BRG KIT 0-2
5240334802 Lower Shell
5240336401 Upper Shell
23533885 0-3 MAIN BRG KIT 0-3
5240336902 Lower Shell
X52403100006 Upper Shell
23540692 1-0 MAIN BRG KIT 1-0
5240337002 Lower Shell
5240336501 > X52403100006 Upper Shell
23540970 1-0 MAIN BRG KIT 1-0
5240335802 Lower Shell
X52403100007 Upper Shell
23533887 1-1 MAIN BRG KIT 1-1
5240337102 Lower Shell
5240336701 > X52403100008 Upper Shell
23533888 1-2 MAIN BRG KIT 1-2
5240337202 Lower Shell
5240335601 Upper Shell
23540978 1-2 MAIN BRG KIT 1-2
5240336202 Lower Shell
X52403100009 Upper Shell
23533889 1-3 MAIN BRG KIT 1-3
5240337302 Lower Shell
5240336901 Upper Shell
23533890 2-0 MAIN BRG KIT 2-0
5240337402 Lower Shell
5240337001 Upper Shell
23533891 2-1 MAIN BRG KIT 2-1
5240337502 Lower Shell
5240337101 Upper Shell
23533892 2-2 MAIN BRG KIT 2-2
5240337602 Lower Shell
X52403100013 Upper Shell
23533893 2-3 MAIN BRG KIT 2-3
5240337702 Lower Shell

Component Part Numbers Position Kit Part Number Stage Description


Thrust Bearings
5240332508 Upper Shell
23540940 0-0 THRUST BRG KIT 0-0
5240333307 Lower Shell
5240332608 Upper Shell
23540956 0-1 THRUST BRG KIT 0-1
5240333407 Lower Shell
5240332708 Upper Shell
23540964 0-2 THRUST BRG KIT 0-2
5240333507 Lower Shell
5240332808 Upper Shell
23533872 0-3 THRUST BRG KIT 0-3
5240333607 Lower Shell
5240332908 Upper Shell
23540972 1-0 THRUST BRG KIT 1-0
5240333707 Lower Shell
5240333008 Upper Shell
23540976 1-1 THRUST BRG KIT 1-1
5240333807 Lower Shell
5240333108 Upper Shell
23540980 1-2 THRUST BRG KIT 1-2
5240333907 Lower Shell
5240333208 Upper Shell
23533873 1-3 THRUST BRG KIT 1-3
5240334007 Lower Shell
5240334408 Upper Shell
23533874 2-0 THRUST BRG KIT 2-0
5240335207 Lower Shell
5240334508 Upper Shell
23533875 2-1 THRUST BRG KIT 2-1
5240335307 Lower Shell
5240334608 Upper Shell
23533876 2-2 THRUST BRG KIT 2-2
5240335407 Lower Shell
5240334708 Upper Shell
23533877 2-3 THRUST BRG KIT 2-3
5240335507 Lower Shell

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal Page 13 * For Reference Only - Verify With Valid Engine Serial Number
SERIES 4000 BEARING KITS (Continued)
Stage
Component Part Numbers Position Kit Part Number Description
(For Reference Only - Verify With
Valid Engine Serial Number)
Rod Bearings (Tabbed)
5240384110 Upper Shell
23533957 0-0 ROD BRG KIT 0-0
X52403800001 Lower Shell
5240384110 Upper Shell
23537517 0-0 ROD BRG KIT 0-0
X00043218 Lower Shell
X59303800008 Upper Shell
800298 0-0 ROD BRG KIT 0-0
X54703800059 Lower Shell
X59303800008 Upper Shell
800201 0-0 ROD BRG KIT 0-0
X59303800009 Lower Shell
5240384210 Upper Shell
23533867/A1 0-1 ROD BRG KIT 0-1
X52403800006 Lower Shell
5240384210 Upper Shell
23537518 0-1 ROD BRG KIT 0-1
X00043219 Lower Shell
5240384310 Upper Shell
23533868 0-2 ROD BRG KIT 0-2
X00040717 Lower Shell
5240384310 Upper Shell
23537519 0-2 ROD BRG KIT 0-2
X00043220 Lower Shell
5240384410 Upper Shell
23533869 0-3 ROD BRG KIT 0-3
X00040718 Lower Shell
5240384410 Upper Shell
23537520 0-3 ROD BRG KIT 0-3
X00043221 Lower Shell

Component Part Numbers Position Kit Part Number Stage Description


Rod Bearings (Pinned)
5240383710 Upper Shell
23533958 0-0 ROD BRG KIT 0-0
5240383911 Lower Shell
5240383710 Upper Shell
23540939 0-0 ROD BRG KIT 0-0
5240382711 Lower Shell
5240383810 Upper Shell
23533878 0-1 ROD BRG KIT 0-1
5240384011 Lower Shell
5240383810 Upper Shell
23540955 0-1 ROD BRG KIT 0-1
5240382811 Lower Shell
5240383910 Upper Shell
23533879 0-2 ROD BRG KIT 0-2
5240384111 Lower Shell
5240383910 Upper Shell
23540963 0-2 ROD BRG KIT 0-2
5240382911 Lower Shell
5240384010 Upper Shell
23533880 0-3 ROD BRG KIT 0-3
5240384211 Lower Shell

Component Part Numbers Position Kit Part Number Stage Description


Rod Bearings (For Use With Connecting Rod Part Numbers EX59403800070/42 and EX59403800071/42)
X59303800002 Upper Shell
800294 0-0 ROD BRG KIT 0-0
X54703800059 Lower Shell
X59303800025 Upper Shell
800295 0-1 ROD BRG KIT 0-1
X54703800072 Lower Shell
X59303800026 Upper Shell
800296 0-2 ROD BRG KIT 0-2
X54703800073 Lower Shell
X59303800027 Upper Shell
800297 0-3 ROD BRG KIT 0-3
X54703800074 Lower Shell

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal Page 14 * For Reference Only - Verify With Valid Engine Serial Number
CYLINDER KITS - TRUNK PISTON

Engine Series

Series 53 Part Number


53 (17.1:1) 05198903
53 Turbo (5083-5399) 05149315
53 Turbo (17.5:1) Military 1.5" Pin 05149315
53 Turbo (17.5:1 (5063-5398) 05149315
53 (5033-6299) and (5063-5299) 05199116
53 T (18.7:1) 1.5" Pin 05149734
53 All 53N (21:1) 05198899
4-53 Oliver(21:1) Cast Iron Comp. Ring 05198904
53 Cylinder Liner 21.0:1 Compression Ratio Heat Dam .84 Port Height Liner 23501863
Series 71 Part Number
I-71 (2 Valve Head) 23505308 w/ # 2 Liner
23505309 w/ #3 Liner
I-71 & V-71 Automotive, Coach, & "N" Industrial 23505305 w/ #2 Liner
23505306 w/ #3 Liner
05149261 w/ #4 Liner*
05149263 w/ .010 O/S Liner
05149264 w/ .020 O/S Liner
I-71 2 Valve & V-71 Turbo Vapor Blast Bushing 23505307 w/#3 Liner

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal Page 15 * For Reference Only - Verify With Valid Engine Serial Number
CYLINDER KITS SERIES 2000 & SERIES 4000

Engine Series

Series 2000 Part Number


KIT S2000 C/S CYLINDER LINER & 14:1 PISTON ASM 23536707 - Supersedes to use the
component parts as follows:
5220300117 <> X52203700043 -
Piston (Qty. 1)
X53101300001 - Liner Cylinder Carbon
Scraper (Qty. 1)
0229974948 - Ring Seal Liner (Qty. 2)
5360110359 - Ring Scraper S2000
(Qty. 1)
5410110059 - Seal Ring Brass Upper
(Qty. 1)
KIT S2000 NON C/S CYLINDER LINER & 14.5:1 PISTON ASM 23536708 - Supersedes to use the
component parts as follows:
23530007 - Piston (Qty. 1)
5410110310 <> X53101300006 - Liner
Cylinder S2000 (Qty. 1)
5410110059 - Seal Ring Brass Upper
(Qty. 1)
0229974948 - Ring Seal Liner Lower
(Qqty. 2)
23528010 - Piston Rings (Qty. 1)
23529297 - Nozzle Asm Oil Spray (Qty.
1)
KIT S2000 NON C/S CYLINDER LINER & 16:1 PISTON ASM 23536709
KIT S2000 MARINE C/S CYLINDER LINER & PISTON ASM 23536710
KIT S2000 C/S CYLINDER LINER & 16:1 PISTON ASM 23536711

Series 4000 Part Number


KIT S4000 C/S CYLINDER LINER & 15.5:1 PISTON ASM 23536713 - Supersedes to use the
component parts as follows:
EX00008369 - Piston (Qty. 1)
23525733 - Liner Kit (Qty. 1)
KIT S4000 C/S CYLINDER LINER & 13.7:1 PISTON ASM E23536714
KIT S4000 C/S CYLINDER LINER & 13.2:1 PISTON ASM 23536715

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal Page 16 * For Reference Only - Verify With Valid Engine Serial Number
CYLINDER KITS - CROSSHEAD PISTON

Engine Series

Series 53 Part Number


53 Auto & Industrial 3, 4, 6VT - .74 Port Height Liner 23503810
53 Military & Marine - .84 Port Height Liner 23503811
53 Military & Marine High Output Appl. - .84 Port Height Brushed Liner 23503778 - w/ Wide Gap Fire Ring
53 Military 6VT Low Soot - .84 Port Height Liner 23520146
53 Auto & Industrial 3, 4 - .84 Port Height Liner 23512732 - w/ Chrome Compression ring
Series 71 Part Number
I-71 & V-71 NA, Auto., Ind., & City Coach 1.05 Port Height Liner - 18.7:1 23522949 - w/#2 Liner
Compression Ratio
23522519 - w/#3 Liner
23522521 - w/#4 Liner
23522951 - w/.010 O.S.Liner
23522525 - w/.020 O.S. Liner
71 - 17:1 Compression Ratio Wide Gap 23522952 - w/#3 Liner
71 - 18.7:1 Compression Ratio .95 TBC 23522504 - w/#4 Brushed Liner
23522506 - w/ .010 Brushed Liner
23522508 - w/#2 Liner
23522510 - w/#3 Liner
23522512 - w/#4 Liner
23522514 - w/.010 O.S. Liner
23522516 - w/.020 O.S. Liner
71 - 18.7:1 Compression Ratio 1.05 TBC 23522518 - w/#2 Liner
23522520 - w/#3 Liner
23522522 - w/#4 Liner
23522524 - w/.010 O.S. Liner
23522526 - w/.020 O.S. Liner
71 - 18.7:1 Compression Ratio Wide Gap 23522946 - w/#3 Liner
23522948 - w/#2 Liner
71 - 18.7:1 Compression Ratio Wide Gap Non-Ceramic 23522950 - w/.010 O.S. Liner
71 - 18.7:1 Compression Ratio Std. Gap 23522947 - w/#3 Liner
V-71 Coach 05149261 - w/ .001 O.S. Liner
I-71 & V-71 T & TA N-80 to M-95 Industrial - 17:1 Compression Ratio 23522485 - w/#2 Liner
23522953 - w/#3 Liner
I-71 & V-71 T & TA N-95 and above, Military and Marine - 17:1 Compression 23522485 - w/#2 Liner
Ratio
23522953 - w/#3 Liner
I-71 TA & TAB Auto & City Coach .95 Port Height Liner - 18.7:1 Compression 23522499 - w/#2 Liner
Ratio
23522503 - w/#4 Liner
V-71 TAB High Output Marine - 17:1 Compression Ratio 23522473 - w/#2 Liner
23522477 - w/#3 Liner
I-71 TIB High Output Marine - 17:1 Compression Ratio 23522473 - w/#2 .95 Port Height Liner
23522477 - w/#3 .95 Port Height Liner
23522485 - w/#2 1.05 Port Height Liner
23522953 - w/#3 1.05 Port Height Liner

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal Page 17 * For Reference Only - Verify With Valid Engine Serial Number
CYLINDER KITS - CROSSHEAD PISTON
Engine Series

Series 71 (Cont.) Part Number


I-71 & V-71 T & TA N-75 and below All Models - 17:1 Compression Ratio 23522485 - w/#2 Liner
23522953 - w/#3 Liner
23522489 - w/#4 Liner
23522491 - w/.010 O.S. Liner
23522493 - w/.020 O.S. Liner
I-71 & V-71 T & TA TAB Auto. N-75 & below and I-71 & V-71 T & TB TAB 23522473 - w/#2 Liner
Industrial, N-80 & below - 17:1 Compression Ratio
23522477 - w/#3 Liner
23522479 - w/#4 Liner
23522481 - w/.010 O.S. Liner
23522483 - w/.020 O.S. Liner
I-71 TA & TAB Auto. & City Coach - 18.7:1 Compression Ratio 23522509 - w/#3 Liner
23522515 - w/.020 O.S. Liner
Series 92 Part Number
92 Turbo 15:1 C/R 23524337 - w/.95 Port Height Liner
91 Turbo 15:1 1.75Pin 23523099 - w/.95 Port Height Liner
92 Turbo 15:1 1.75Pin Coach & Bus 23523099 - w/.95 Port Height Liner
92 CNG 15:1 C/R 23524338 - w/CNG Dual Filter
92 Turbo 17:1 C/R Turbo 23524343 - w/.85 Port Height Liner
92 Turbo 17:1 C/R Non-Brushed 23524494 - w/.85 Port Height Liner
92 Turbo 17:1 23523101 - w/.85 Port Height Liner
92 Turbo 17:1 C/R (Export) 23524342 - w/.95 Port Height Liner
92 Turbo 17:1 C/R Coach & Bus 23524342 - w/.95 Port Height Liner
92 Turbo 17:1 C/R 23524342 - w/.95 Port Height Liner
92 Turbo 17:1 C/R (Special Applications) 23524341 - w/.95 Port Height Liner
92 Turbo 17:1 C/R (High Output Engines) 23524340 - w/.95 Port Height Liner
92 Turbo 17:1 C/R High Output 23524339 - w/1.05 Port Height Liner
92 Turbo 17:1 C/R 23524339 - w/1.05 Port Height Liner
92 Turbo 17:1 C/R City Coach (Export) 23524339 - w/1.05 Port Height Liner
92 Turbo 17:1 C/R (High Output Engines) 23524340 - w/.95 Port Height Liner
92 Turbo 17:1 C/R High Output 23524339 - w/1.05 Port Height Liner
92 Turbo 17:1 C/R 23524339 - w/1.05 Port Height Liner
92 Turbo 17:1 C/R City Coach (Export) 23524339 - w/1.05 Port Height Liner
92 Turbo 17:1 C/R Coach & Bus 23524343 - w/.85 Port Height Liner
92 Turbo 18:1 C/R Coach & Bus 23524344 - w/.85 Port Height Liner
92 Turbo air to air 18:1 C/R 23523100 - w/.75 Port Height Liner
92 Non-Turbo 19:1 C/R (Export) 23524345 - w/1.05 Port Height Liner
92 Non-Turbo 19:1 C/R 23524346 - w/.95 Port Height Liner
92 Methanol 23:1 C/R 23524347 - w/.85 Port Height Liner
Series 149 Part Number
149 Turbo & Non-Turbo (Skirt, Bushing & Pin) 23523189
149 Turbo & Non-Turbo (Piston, Skirt, Rings. Liner, Bushing, Pin, Rod and Rod 23523190
Bearing)

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal Page 18 * For Reference Only - Verify With Valid Engine Serial Number
PISTON KITS
TRUNK TYPE PISTON KITS

Engine Series

Series 53 Part Number


Std. 05195931
N. Engine 05198877
Turbo Military 05198572
Turbo (1.5" Pin) 08920717
Series 71 Part Number
I-71 & V-71 Automotive Non Auto.& Coach 05149234
71 - 2 Valve 05189054

CROSSHEAD PISTON KITS

Engine Series

Series 71 Part Number


I-71 & V-71 17:1 C/R 23522495
I-71 & V-71 18.7:1 C/R 23522497
I-71 TIB High Output Engines 17:1 C/R 23522495
I-71 & V-71 J-Groove 18.7: C/R 23522497
Series 92 Part Number
Turbo 05149963
Non-Turbo 23500883
Air/Air & ALLCC 23500883
Turbo 15:1 C/R 23505052
Methanol 23:1 C/R 23512586
CNG 15:1 C/R 23505052
Series 53 Part Number
Turbo 23503779

SERIES 2000 AND SERIES 4000 LINER KITS

Engine Series

Series 2000 Part Number


KIT S2000 Cylinder liner non carbon scraper 23536705 <> 23536705/A1
KIT S2000 Cylinder liner carbon scraper 23536706

Series 4000 Part Number


KIT S4000 Carbon scraper cylinder liner stage 0 23525733
KIT S4000 Carbon scraper cylinder liner stage 1 23536717 - Supersedes to use the
component parts as follows:
5240110159 - Cyl Ring (Qty 1)
5240114410 > X52401300016 -
Cyl Stg Line (Qty 1)
5550110259 - Liner Seal (Qty 1)
KIT S4000 Carbon scraper cylinder liner stage 2 23536718

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal * For Reference Only - Verify With Valid Engine Serial Number
PISTON RING SETS

Engine Series and Application

53 TRUNK PISTONS Part Number


53 (17.1:1 C/R) 05198822
4-53T (1.5" Pin) (18.7: C/R 05149359
4-53 (21:1 C/R) Cast iron Compression Ring 05198902
5083-5399 17.5:1 C/R Turbo 05149314
3 & 6V53 Military 05198901
All 53 "N" 21:C/R 05149942
NA Trunk Piston - High Sulfur Fuel 23501520
I & V-71 -TRUNK PISTONS Part Number
I-71 & V-71N Coach, Industrial & Automotive 23514970
71 2 Valve Head 05193477
V-71 Hydrofrac 23514970
I-71 4 Valve Head Turbo 05193477
I & V-71 Turbo, V-71N Auto., Pumper & 2-71 Models 23514970
53, l-71 & V-71 CROSSHEAD PISTONS Part Number
53 Turbo (Chrome Compression Ring) 23512731
53 Turbo 08927223
53 Turbo (Wide Gap Fire Ring) 23503780
I-71 & V-71 NA, Auto., Industrial & City Coach 23526990
I-71 & V-71 TA & TAB Automotive & City Coach (Wide Gap Fire Ring) 23522955
I-71 & V-71 T & TA N80 to M95 Industrial 23522955
I-71 & V-71 T & TA M95 & above, Military & Marine 23522955
I-71 & V-71 T & TA N75 & below, All models 23522955
I-71 & V-71 TA & TAB Auto. N75 & below 23522955
I-71 & V-71 TB & TAB Industrial, N-80 & below 23522955
I-71 TA & TAB Automotive & City Coach 23522955
V-71 TAB I-71 TIB High Output Marine Engines 23522955
92 CROSSHEAD PISTONS Part Number
Export - Turbo 23524349
Special Turbo Applications 23524542
Turbo - High Output 23524349
Air to Air Cooling -Turbo 23524349
Mom-Turbo 19:1 C/R 23524349
Turbo - Coach & Bus -17:1 C/R 23524349
Turbo 17:1 C/R TA & T (Wide Gap Fire Ring) 23524349
Export -Turbo City Coach 23524349
Methanol 23: C/R 23524349
CNG 15:1 C/R 23524349
SERIES 149 Part Number
N.A., T, and TI Engines w/Low Sulfur Fuel 08928932
N.A., T, and TI Engines w/High Sulfur Fuel 23501524

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal * For Reference Only - Verify With Valid Engine Serial Number
CAM & BALANCE SHAFT BEARING SETS

Engine Series

Series 53 Part Number


Std. 2-53 05198431
Std. I.D., .010" oversize, O.D. 05198982
.010" U.S., I.D., Std., O.D. 05198468
.020" U.S., I.D., Std., O.D. 05198469
Std. 3-53 05198209
Std. I.D., .010" oversize, O.D. 05198980
.010" U.S., I.D., Std., O.D. 05198470
.020" U.S., I.D., Std.,O.D. 05198471 - Supersedes to use the
component parts as follows:
05197927 - Cam End Brg (Qty. 4)
05197928 - Brg (Qty. 2)
Std.4-53 05198984
Std. I.D., .010" oversize, O.D. 05198979
.010" U.S., I.D., Std., O.D. 05198978
.020" U.S., I.D., Std., O.D. 05198981
Std. 6V53 05197944
Std. I.D., .010" oversize, O.D. 05198983
.010" U.S., I.D., Std., O.D. 05197945
.020" U.S., I.D., Std., O.D. 05197946
Std. 8V53 05197930 - Supersedes to use the
component parts upon exhaustion as
follows:
05197921 - Brg (Qty. 4)
05197922 - Brg (Qty. 4)
05197923 - Brg (Qty. 2)
Std. I.D., .010" O.S., O.D. 05199006
Series 71 Part Number
Std.* 05196022
.010" oversize on O.D.* 05196025
.020" U.S. on I.D.* 05196024
Std.** 05196026
.010 U.S. on I.D. 05196023 - Supersedes to use the
component parts as follows:
05195069 - Brg Asm (Qty. 1)
05196019 - Camshaft Bearing (Qty. 1)
V71 & 92 Part Number
Std. 05196026
.010" U.S. on I.D. 05196027 - Supersedes to use the
component parts as follows:
05118518 - Bearing (Qty. 1)
05196019 - Cam Brg (Qty. 1)

*All cast iron cylinder blocks, also used in aluminum cylinder block prior to 4A-79662, 6A-76745.
**Used only in aluminum cylinder block effective with 4A-79662, 6A-76745.

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal * For Reference Only - Verify With Valid Engine Serial Number
FUEL PUMP OVERHAUL KITS
Engine Series Part Number
53, 71, 92, & 8.2L 05195078
V-53 & V-71, V-92 05149599 (HC)*
149 (5138694 F/P) 05198580
149 (5101811 F/P) 05149305 - Sold as component parts
as follows:
00103709 - Pin (Qty. 1)
05161003 - Gasket (Qty. 1)
05174973 - Valve (Qty. 1)
05184530 - Spring (Qty. 1)
23512243 - Seal Oil (Qty. 2)
05101812 - Shaft (Qty. 1)
05138654 - Shaft (Qty. 1)
05138827 - Plug (Qty. 2)
05150193 - Gasket (Qty. 1)
149 (5104486 F/P) 05149984 - Sold as component parts
as follows:
00103709 - Pin (Qty. 1)
05101812 - Shaft (Qty. 1)
05104485 - Spring (Qty. 1)
05138654 - SHAFT (Qty. 1)
05138827 - Plug (Qty. 2)
05150193 - Gasket (Qty. 1)
05161003 - Gasket (Qty. 1)
05174973 - Valve (Qty. 1)
23512243 - Seal Oil (Qty. 2)
149 (8923514 F/P) 08924611
149 Gear Hsg. Kit (8923514, 23511328, 23505775) 23514096 - Supersedes to use the
component parts upon exhaustion as
follows:
08923526 - Brg (Qty. 4)
08923535 - Plug (Qty. 1)
23514100 - Hsg (Qty. 1)
149 Stator Kit (23505775, 23506221 F/P) 23513024 - Supersedes to use the
component parts as follows:
08923526 - Brg Asm (Qty. 4)
08923535 - Plug (Qty. 1)
23512243 - Seal Oil (Qty. 2)
23513021 - Stator (Qty. 1)
149 Stator Kit (24511328 F/P) 23514098 - Supersedes to use the
component parts as follows:
08923526 - Brg (Qty. 4)
08923535 - Plug (Qty. 1)
23512243 - Seal Oil (Qty. 2)
23514105 - Stator (Qty. 1)

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal Page 22 * For Reference Only - Verify With Valid Engine Serial Number
FUEL PUMP OVERHAUL KITS (Continued)
Engine Series Part Number
149 Relief Valve Kit (8923514 F/P) 23514099 - Supersedes to use the
component parts upon exhaustion as
follows:
08923528 - Valve (Qty. 1)
08923530 - Gasket (Qty. 1)
08924462 - Cap (Qty. 1)
08924464 - Spring (Qty. 1)
23514095 - Pin, Shear (Qty. 1)
149 Relief Valve Kit (23505775, 23511328, 23506221 F/P) 23513023 - Supersedes to use the
component parts upon exhaustion as
follows:
08923528 - Valve (Qty. 1)
08923530 - Gasket (Qyy. 1)
23511550 - Spring (Qty. 1)
23511551 - Cap (Qty. 1)
23511552 - Pin (Qty. 1)

* HC: High Capacity

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal Page 23 * For Reference Only - Verify With Valid Engine Serial Number
EXHAUST VALVE KITS

Engine Series

Series 53 Part Number


4-Valve -"N" 05199323
4-Valve - "T" 05197176
2-Valve 05195948
Series 71 Part Number
2-Valve - "N" 45Degree Seat 05192718
2-Valve - "N" High Output 45 Degree Seat 05194829
2-Valve - "N" Upset Collar 05198205
2-Valve - "N" 05193197
2-Valve - "N" High Output 05193666
4-Valve - "T" High Output 05149386
4-Valve - "N" & "T" 23500501
Series 92 Part Number
Non-Turbo & Turbo 05149771
Series 149 Part Number
Turbo and N.A. 08928729
Turbo/Intercooled 08926328
Turbo/Intercooled ( small stem) 23503662

INTAKE VALVE KITS

Engine Series

Series 2000 Part Number


12V2000 Intake gasket kit world genset 23538108 - Supersedes to use the
component parts as follows:
4571410080 - Gasket (Qty. 12)
700429075001 - O-ring (Qty. 2)
700429085002 - O-ring (Qty. 2)
700429095002 - O-ring M95X6 (Qty. 2)
700429530000 - O-ring (Qty. 1)
12V2000 Intake gasket kit C&I spec 23538113 - Supersedes to use the
component parts as follows:
23527046 - Gasket, Marin (Qty. 1)
23528411 - Gasket (Qty. 1)
4571410080 - Gasket (Qty. 12)
5360940080 - Gasket (Qty. 1)
700429168002 - O-ring (Qty. 1)

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal * For Reference Only - Verify With Valid Engine Serial Number
BLOWER INSTALLATION KITS
Engine Series

Series 53 Part Number


2-53 05197857 - Supersedes to use the
component parts as follows:
05116294 - Gasket (Qty. 1)
05119433 - Gasket (Qty. 2)
05196052 - Screen (Qty. 1)
3-53 05198041
4-53 05198042
6V-53 05198043
8V-53 05198284
Series 71 Part Number
2-71 05192320
3-71 05192752
4-71 05192753
6-71 05192754
6-71 TA 23514286
6V-71 N.A. 05149646
6V-71 TA 05149641
8V-71 N.A. 05149644
8V-71, TA 05149643
16V-71, T & N.A. 05149645
12V-71 T & N.A. 05149642
Series 92 Part Number
6V-92 N.A.s 05149646
6V-92T TA 05149641
8V-92 N.A.s 05149644
8V-92T 05149643
12V-92 & N.A. 08923842
16V-92 05149645
Series 149 Part Number
8V-149 23500485
12V-149 05199524
16V-149 05199526

BLOWER REPAIR KITS


Model Part Number
2, 3, 4-53, 4-53T, 6V-53 NA & T 05198683
8V-53 05198679 - Sold as component parts
as follows:
05154226 - Shim (Qty. 4)
05154227 - Shim (Qty. 2)
05154228 - Shim (Qty. 6)
05132765 - Gasket (Qty. 2)
05132774 - Gasket (Qty. 1)
05132799 - Support Rod (Qty. 2)
05133258 - Washer (Qty. 1)
05134351 - Seal (Qty. 4)
05134444 - Spacer (Qty. 4)
05134486 - Ring Mtl (Qty. 1)
09414847 - Ring (Qty. 1)
23503683 - Bearing (Qty. 2)
23518811 - Brg Asm (Qty. 2)
2-71 05192324
Small Brg. 3, 4, 6-71, V-71 N.A. & Turbo 23514203
4, 6-71 w/Reduction Blower Gear Set 23514204
Large Brg. V-71, V-92 N.A. & Turbo 23514202
8V, 12V & 16V-149 23509236
Valid for North America | Subject to Change | 2018
For the most up-to-date information, visit the MTU Business Portal * For Reference Only - Verify With Valid Engine Serial Number
BLOWER BY-PASS AND INTERCOOLER KITS

Blower By-pass and Overhaul

Model Part Number


6-71 TA Maxi By-Pass Kit, Piston & Seal Ring 23501168
149 (All) Blower By-Pass O/H 08927956 Supersedes to use the component
parts upon exhaustion as follows:
00103319 - L/Washer (Qty. 2)
00114493 - Locknut (Qty. 2)
00148148 - Retainer (Qty. 2)
00179796 - Bolt (Qty. 2)
00274558 - Nut (Qty. 2)
00454151 - Bolt (Qty. 2)
00455734 - Pin (Qty. 2)
05113488 - Spacer (Qty. 2)
05120472 - End Brg (Qty. 2)
05146480 - Bushing (Qty. 4)
05150132 - Plug (Qty. 2)
08924863 - Seal Shaft (Qty. 2)
08927546 - Valve (Qty. 2)
08927547 - Block (Qty. 2)
08927548 - Shaft (Qty. 2)
08927549 - Bolt (Qty. 8)
08927550 - Lever (Qty. 2)
08927551 - Air Cyl (Qty. 2)

Intercooler Service Kits

Model Part Number


12V-149TI 23501631
8V, 16V-149 TI 23501632

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal * For Reference Only - Verify With Valid Engine Serial Number
OIL PAN INSTALLATION KITS
Model Part Number
8V-149 08927220 - Supersedes to use the component
parts upon exhaustion as follows:
05107453 - Gasket (Qty. 1)
05117231 - Oil Pan Gasket (Qty. 1)
05125643 - Gskt (M) (Qty. 1)
05125646 - Gskt (M) (Qty. 2)
05131100 - Gasket, Lower Oil Pan (Qty. 2)
08925313 - Seal (Qty. 1)
08927619 - Gasket (Qty. 2)
08927620 - Oil Pan Side Gasket (Short) (Qty. 3)
23515447 - Gskt (Qty. 1)
12V-149 05198695
16V-149 05198696

OIL PUMP OVERHAUL KITS


Series Part Number
3 and 4-71 05194800
2-71 (Non-Scavenging) 05197241
6-71 05194801

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal * For Reference Only - Verify With Valid Engine Serial Number
WATER PUMP RECONDITIONING KITS
Model Part Number
*2, 3, 4 & 6V-53 (LH Rotation) 23506863
*2, 3, 4 & 6V-53 (RH Rotation) 23506864
**53 (LH Rotation) 23506869
**53 (RH Rotation) 23506865
2-71 23519261
3, 4, 6-71 Euclid (Ceramic Seal) 23506851
3, 4, 6-71 (Hi-Cap Ceramic Seal) 23506870
6V, 8V-71, 8V-92, 6V-92 Std. 23506366
6V-92 & 8V-92 (Hi-Cap) 23506852
12, 16V-92 23506871
12V-71 and 8V-92 23506367
12V-71 (For 5131636 Pump Assy.) 23506368
16V-71, 16V-92 (Cartridge) 23506348
149 (Use appropriate Impeller for 8V, 12V, 16V) 23515907
6V, 8V & V-92 23500517 - Supersedes to use the
component parts as follows:
00221436 - Washer (Qty. 1)
05103544 - Seal Ring (Qty. 1)
05117972 - Nut W/P (Qty. 1)
05117975 - Gasket (Qty. 1)
05117983 - Seal (Qty. 1)
05197279 - W/P Rep Kit (Qty. 1)
08924297 - W/P Seal CC (Qty. 1)
08925603 - Bolt (Qty. 5)

* Former Style Pump


** Current Style Pump

WATER PUMP SEAL REPLACEMENT KITS


Model Part Number
I-71, 149 (Unitized Seal) 23506858 - Sold as component
parts as follows:
23537219 - Seal SCCC Water Pump
Coolant (Qty. 1)
00908337 - Shft + Brg (Qty. 1)
05150188 - Gasket (Qty. 1)
05150191 - Seal Ring @ (Qty. 1)
05150193 - Gasket (Qty. 1)
05178273 - Gasket (Qty. 1)
23508431 - Seal Ring @ (Qty. 1)
V-71, 92 (Unitized seal-Snap ring Cover) 23506854
V-71, 92 (Unitized Seal - Bolt on Cover) 23506859

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal * For Reference Only - Verify With Valid Engine Serial Number
HEAT EXCHANGE OVERHAUL GASKET KITS
Model Part No.
3, 4, and 6-71 05192637

RAW WATER PUMP RECONDITIONING KITS


WETTER Part No.
3, 4, and 6-71 05193234 - Supersedes to use the
component parts as follows:
00140725 - Bolt (Qty. 6)
05158741 - Gskt (Qty. 2)
05161018 - Spacer (Qty. 1)
05161019 - Gasket (Qty. 1)
05161020 - PPR Gskt Set (Qty. 1)
05161023 - Impeller (Qty. 2)
05161024 - Key (Qty. 4)
05161025 - Shaft (Qty. 2)
05161026 - Slinger (Qty. 2)
05161027 - Ring (Qty. 2)
05161028 - Seal (Qty. 2)
05161029 - Seal Babbit (Qty. 8)
08928544 - Key (Qty. 2)
23503687 - Bearing Ball Single Row
(Qty. 2)
23515145 - Gasket (Qty. 1)

JABSCO Part No. Part No.


Major Recon. Kit Minor Replacement
2-71 05197221 05197228
V-71, V-92 05197222 05196846
71 Inline and Marine 05197223 05194860
71 (3, 4, 6, Twin, Quad & Military) 05197224 05194860
53 05197225 05197227
71 (Exhaust Silencer Cooling) 05197226 05197227
12V-92TA ( Service Pump 8927296) 23502097 23502098
6V-53 TI Marine (Service Pump 23501083) 23504306 23504615
Note: a Major kit is a complete pump overhaul kit. A minor kit is an impeller replacement kit only.

GILKES Part No. Part No.


Major Recon. Kit Minor Replacement
16V-149 TIB ----- -----
ccw Rotation (Service Pumps 23501619 and 23512767) 23507821 23507820
cw Rotation (Service Pumps 23501620 and 23512766) 23507822 23507820
Note: A minor kit does not include impellers. A major kit does include impellers.

Series 2000 & Series 4000 Part No.


Series 2000 EX53620700003/87
Series 4000 EX00012174

Valid for North America | Subject to Change | 2018


For the most up-to-date information, visit the MTU Business Portal * For Reference Only - Verify With Valid Engine Serial Number

You might also like