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M-2 21cvi53
M-2 21cvi53
M-2 21cvi53
Pavement Materials
Syllabus
• Sub-grade soil-desirable properties-HRB soil classification
determination of CBR and modulus of sub grade reaction with
Problems.
• Aggregates - Desirable properties.
• Bituminous Binders & Mixes- Types, desirable properties.
• Pavement Quality Concrete- Materials, Requirements.
Subgrade Soil
Pavement Cross Section
• Consists of different layers
• Embankment
• Subgrade
• Subbase
• Base
• Wearing course
• Different types of materials are
used depending on the layer requirement.
Pavement Cross
Section
• Soil
• Temperature dependency
Pavement Materials - Soil
Formation of waves
Corrugations
Rutting and Shoving
Pavement Materials - Soil
Pumping phenomena
Blowing – consequent cracking
Soil
• Desirable Properties:
• Stability
• Incompressibility
• Permanency of strength
• Minimum change in volume
• Good drainage
• Ease of compaction
Soil
Evaluation of Properties
• Index Properties
ØGrain Size Analysis
ØConsistency limits and Indices
• Strength
ØShear tests
ØBearing tests
ØPenetration tests
Index Properties of Soil
• The soil properties based on which identification and classification are
done are known as index properties.
• Grain Size Distribution
• Liquid limit
• Plasticity Index
• Grain size distribution is determined by mechanical analysis
• Liquid limit by Casagrande apparatus
Grain Size Distribution
• Coarse grained soils by
• Sieve analysis (for non-cohesive soils) – sieving material successively through
smaller sieves.
• For cohesive soils – wet sieve analysis.
• Soil fines by
• Sedimentation analysis – hydrometer method, pipette method.
• Gradation characteristics can be obtained
• i.e., proportion of different soils i.e., sand, gravel, silt, clay etc can be found
out
Grain Size Distribution Curves
Consistency Limits and Indices
• Atterberg limits are the limits of water content used to define soil
behaviour.
Soil Types
• USGS
• Textural Soil Classification
• Casagrande Soil Classification
• Unified Soil Classification System
• BIS
• HRB
• And a lot more… But all classifications do not have a common sizes
for defining soil class.
Unified Soil Classification System
• Similar to USCS
• Difference is w.r.t fine grained soils
• Sub divided into 3 categories – low, medium and high compressibility
• Total 18 types of soils
• Symbols used are same as USCS
Indian Standard Soil Classification
HRB Soil Classification
California Bearing Ratio (CBR) Test
Specimen may be
• Prepared
• In-situ
Mould
• 150 mm diameter
• 127.3 mm height
• Separate base plate
• A collar
https://www.youtube.com/watch?v=lQ-cyCB2-so
California Bearing Ratio (CBR) Test
• Bearing Plates – 750, 600, 450 and 300mm dia and 15 to 25mm
thickness
• A loading device consisting of hydraulic jack and proving ring
arrangement or pressure gauge
• Reaction frame for giving thrust to plates.
• Datum frame and dial gauges are used to measure settlement of loaded
plate.
Plate Bearing Test - Procedure
Test Set up
Plate Bearing Test - Procedure
Test Set up
Plate Bearing Test - Procedure
• K = p/0.125 (kg/cm2/cm).
Plate Bearing Test – Correction for Smaller Plate
• Some cases not possible to cause settlement of 0.175cm for the 75 dia
plate
• Smaller dia plate will be used
• Obtained K1 value is modified
• Assuming subgrade as an elastic medium, where modulus of elasticity
is;
∆ = 1.18pa/E
But , K = p/ ∆ = E/1.18a
• If E is constant for a soil, Ka = K1a1 => K = K1a1/a
Pavement Materials - Aggregate
Pavement Materials - Aggregates
• Natural aggregates
Obtained from rock
• Artificial aggregates
Ø Broken brick ballast
Ø Slag
Natural Aggregates
• Igneous rocks
cooling of molten material
• Sedimentary rocks
deposition of granular material
• Metamorphic rocks
transformation due to heat & pressure
Desirable Properties
•Strength
•Hardness
•Toughness
•Durability
•Shape
•Adhesion with bitumen
Desirable Properties
• Strength
ØBear the traffic load without getting crushed
ØTop layer – in direct contact with traffic – Strongest
• Impact test
https://www.youtube.com/watch?v=kffvaXgyDSc
Desirable Properties
• Durability
Gradual deterioration due
to continuous exposure to
environment
• Soundness test
https://www.youtube.com/watch?v=JX
XQyikrEOA
Desirable Properties
• Shape
Angular or rounded
• Stripping test
https://www.youtube.com/watch?v=YBxNrBZgp80
Code of Practice
Code
Property
Particle size distribution Plasticity Index IS2386–part–1
IS2720–part–5
Water absorption & Bulk SG IS2386–part–3
Flakiness and Elongation IS2386–part–1
Mechanical Properties Impact, abrasion, IS2386–part–4
crushing
Soundness IS2386–part–5
Presence of deleterious materials IS2386–part–2
IS2720–part–37
Bitumen coating & stripping IS 6241
Water sensitivity test AASHTO T 283
Bituminous Binders & Mixers
Types of Binders
• Tar
• Bitumen
Tar
COKE OVEN TAR
• Produced at temperatures above 1200OC during manufacturing of coke.
• High aromatic content.
• Pitch content - 50 %.
• Mix and form a good bond with aggregate (at high temperature)
• Not melt on the road at highest atmospheric temperature
• Not crack at extreme low atmospheric temperature
• Be able to withstand repeated cycles of loading and unloading
• Be able to withstand repeated cycles of temperature change
• Not be inflammable
• Be free from impurities
Bitumen – Desirable Properties
Ø Good Adhesion
Ø Highly resistant to water
Ø High strength to resist loads
Ø Economical to use
Ø Minimum loss on heating
Ø Highly durable and versatile
Ø Lower temperature susceptibility.
Bitumen – Desirable
Properties
Adhesion
Strength
https://www.youtube.com/watch?v=u9oPySxTH28&list=PLRsHSjdIu312w
QsklUdp_o772qWI4-ytZ&index=6
Bitumen – Desirable Properties
Hardness
• The hardness of the Bitumen is determined using the
penetration test.
• In other words, Penetrating depth is the hardness.
• The best hardness for different works are:
Ø Hard Coating asphalt – 10 mm penetrating depth
Ø Roofing Asphalt – 15 to 40 mm penetrating
depth
ØWaterproofing bitumen – up to 100 or more
penetrating depth
ØBitumen should be hard enough to resist the action of
loads.
https://www.youtube.com/watch?v=5owrgsQfqXE&list=PLRsHSjdIu
312wQsklUdp_o772qWI4-ytZ&index=4
Bitumen – Desirable Properties
Softening Point
https://www.youtube.com/watch?v=Lp8Bcg9ldvI&
list=PLRsHSjdIu312wQsklUdp_o772qWI4-ytZ&index=1
Bitumen –
Desirable
Properties
Ductility
Viscosity should not be very low or very high because high viscosity leads
to difficulties in applying Bitumen, and low viscosity leads to improper
binding of materials as it flows fast.
https://www.youtube.com/watch?v=1JE2GEytD-
g&list=PLRsHSjdIu312wQsklUdp_o772qWI4-ytZ&index=8
Water Content
Bitumen –
Desirable The Bitumen should contain minimum water to prevent
Properties foaming of the Bitumen when heated above the boiling
point of water.
Bitumen –
Desirable
Properties
Loss on Heating
Surface Texture
Concrete materials
Dowel bars
Tiebars
Subgrade
Base
How Pavements Carry Load
Flexible Pavement
pressure
» 2.0 MPa
• Full Depth
• New Construction
• Reconstruction
• Overlays
• Thin Overlays
Concrete Design Optimize?
Cost
Performance
Subbase v/s No-Subbase
• Quality Materials
• Aggregate – AP Approved, uniform gradation
• Minimum Cement Content
• Approved Admixtures
• Proper Mix Design – Control to Design
• Moisture/Water Control
• Air Entrainment – 6% + 1.5%
• Proper Curing – Liquid membrane applied @ manufacturer’s suggested rate
Advantages of Concrete Roads
• Cement
• Aggregates
• Water
• Admixtures
Basic Concrete Engineering
• Good concrete
• Proportioning of concrete mixes
• Permeability and porosity of concrete
Good Concrete
Fresh state
• Homogeneity
• Workability
• Segregation resistance
Hardened state
• Strength
• Durability
Workability of Concrete
consistency
slump
Strength of Concrete
• Strength of aggregates
• Strength of mortar
Ultimate Strength
• Inversely proportional to water cement ratio
• Curing condition
• Compaction
• Quality of binder ( including use of admixture)
Durability of Concrete
• Grade designation
• Type of cement
• Maximum nominal size of aggregates
• Minimum water cement ratio
• Workability
• Minimum cement content
Variability of Concrete Strength
Very good –
• Fresh cement from single source and regular test weigh batching
• Aggregates in single sizes, controlled grading and moisture content
• Controlled water addition
• Frequent supervision
• Regular workability and strength tests
• Field lab facility
IS:456 specifications on workability
M 20 250 0.50
M 25 260 0.45
M 30 280 0.40
IS: 383-1970 specification for coarse and fine aggregates
• Crushing value- should not greater than 30% for concrete for bearing
surface
• Los angels abrasion value- should not greater than 30% for aggregate
used for bearing surfaces
• Aggregate impact value- should not greater than 30% for aggregate
used for bearing surfaces
• Flakiness index- should not greater than 25%
IRC specification on CC pavements
CC Pavement
Strength requirements of coarse aggregate for concrete used in
pavements
• Aggregate impact value- should not be greater than 30%
• Los angeles abrasion value- should not be greater than 30%
Roller compacted concrete pavement (RCCP)
• Water content may range 4-7% by weight of dry materials including
cement.
Concrete pavements
• Core test
• Non-destructive test
Stage Wise Control of Quality