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Rumus Posisi Sambungan Angkur Pada Pipa
Rumus Posisi Sambungan Angkur Pada Pipa
Rumus Posisi Sambungan Angkur Pada Pipa
:
Cracking (RFCC) Project RFCC-A-47SS3-CV-CS-014
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PT. PERTAMINA (PERSERO) REV. NO. : 0
MIXED LPG TANK FOUNDATION CALCULATION PAGE : 4 of 29
A. GENERAL
This calculation is intended to check strength and bearing capacity of the mixed LPG Spherical Tank foundation.
This foundation system is consisted of the pile foundation connected to reinforced concrete pile cap and
reinforced concrete pedestal. Each of RC pile cap is connected by reinforced concrete tie beams to provide
high stiffness of the spherical tank foundation to withstand against the working loads.
C. MATERIAL SPECIFICATION
The material specification for the foundation of the spherical tanks above, especially for the Mixed LPG
Spherical Tanks, is reffering to Engineering Specification for Concrete Foundation with document number
RFCC-C-CV-SP-004 and Engineering Specification for Material of Prestressed Concrete Spun Pile with
document number RFCC-C-CV-SP-009B.
Cement type : Portland cement type I as per ASTM C150 with fly ash.
Aggregate size : 20 mm (Min.) ASTM C33 or equivalent.
Reinforcement : ASTM A615M Grade 60, JIS G3122 SD390 or equivalent.
Concrete for foundation : 240.00 kg/cm2 design compressive strength at 28 days
( cylindrical specimen testing )
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MIXED LPG TANK FOUNDATION CALCULATION PAGE : 5 of 29
D. TECHNICAL DATA
Technical data of the Mixed LPG Spherical Taank for designing its foundation will refer to document number
vendor DWG RFCC-SBS-DW-01-01-R00 as follow :
E. SOIL DATA
Refer to " Soil Investigation Cilacap RFCC Project For The OSBL Area at PERTAMINA RU-IV
Cilacap - Central Java " Final Report - February 2012 Vol 3 of 4 Job No. 2724.
The spherical tanks are supporting on the southtankage area where according to the soil information
data above (DWG Field Investigation Location) : BH-46 or BH-47. The type of soil based on
SNI 03-1726-2002 for the above boreholes are classified as SOFT SOIL, Se.
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MIXED LPG TANK FOUNDATION CALCULATION PAGE : 6 of 29
F. LOADING
Loading subjected to the foundation of the spherical tank is determining from reaction forces of the upper
structure ( supporting structures and the spherical tank ). Technical data of the Mixed LPG Spherical Tank
is reffered to vendor drawing no. RFCC-SBS-DW-01-01-R00 Mixed LPG Tank/General Assembly Drawing..
G. LOADING COMBINATION
Foundation Stability (ASD) : Allowable
Stress
Multiplier
S1 : DL+Ee+WL 1.00 Empty with wind load (for uplift)
S2 : DL+Ee+1/1.4 EQ 1.00 Empty with seismic load (for uplift)
S3 : DL+Eo 1.00 Normal operation
S4 : DL+Eo+WL 1.00 Operation with wind load
S5 : 0.9.(DL+Eo)+1.0WL 1.00 Operation with wind load (for uplift)
S6 : (DL+Eo)+1/1.4 EQ 1.00 Operation with seismic load
S7 : 0.9.(DL+Eo)+1/1.4 EQ 1.00 Operation with seismic load (for uplift)
S8 : (DL+Et) 1.20 Test load
S9 : (DL+Et)+WL 1.20 Test with wind load
In the LPG tank foundation, the base plate covers are less than the supporting concrete surface
the allowable bearing stress, Fp is :
P = Et : 7,000.00 Ton
No. of legs, NoL NoL : 12.00 Legs
Each of legs receive working force, P : Et / NoL P: 583.33 Ton
Set the dimensions of the pedestal for the base plate, A2 :
A2 = P / 0.175 x fc'
Concrete grade, fc' fc' : 240.00 kg/cm2
A2 : 1.39E+06 mm2
Set the area of the base plate, A1 :
A1 = 1 / A2 x ( P / 0.35 x fc' ) ^ 2 A1 : 5.00E+07 mm2
Use a pedestal area, A2 : A2 : 1.39 m2
Pedestal dimension :
The unsupported length of the pedestal is determined by the ACI ( Art. 7.3 and 318.1), limits the ratio of
unsupported length, Lu to least lateral dimension, h as :
The unsupported length of the pedestal to maintain of the ratio above is, Lu :
h: 1,400.00 mm
Lu < 4,200.00 mm-maksimum
Each of legs receive working force, P : Et / NoL P: 583.33 Ton - vertical force
According to Final Report Soil Investigation for RFCC project at OSBL area issued by PT Soilens (March 2012)
Rev. 2 where location of boring log 46 and 47 (BH-46 and BH-47) for soil data information can be used for
design and analysis of the Mixed LPG spherical tank foundation.
To determine number of required piles in the mixed LPG spherical tank is using axial capacities of piles
as follows :
Based on the BH-46 and BH-47, The allowable axial capacities of pile(s) - compression :
Based on the BH-46 and BH-47, The allowable axial capacities of pile(s) - tension :
BH - 46 Length : 34.00 m Pa = 1,250.00 kN
BH - 47 Length : 38.00 m Pa = 1,250.00 kN
Based on the BH-46 and BH-47, The allowable lateral capacities of pile(s) :
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MIXED LPG TANK FOUNDATION CALCULATION PAGE : 9 of 29
Courtesy : Reinforced Concrete Designer Handbook 10th Edition by Reynolds and Steedman.
I. LOADING ANALYSIS
Dead Load (DL) :
- Weight of reinforced concrete pilecap, Wp
Total DL = 83,328.00 kg
Determin the natural period of the structural support of the spherical tank :
Lateral stiffness of the structural supports of the spherical tank, k k= 6.54E+04 N/mm
k= 6.54E+06 kg/m
Weight of Equipment at Empty Condition, Ee = 630.00 Ton
Weight of Equipment at Operational Condition, Eo = 3,890.40 Ton
The fundamental period of the supproting structure be used in design, Ee Ta = 0.62 Sec
The fundamental period of the supproting structure be used in design, Eo Ta = 1.55 Sec
The seismic response coefficient, Cs, at empty conditon Cs = 0.68
The seismic response coefficient, Cs, at operational conditon Cs = 0.27
Soil-structure interaction for seismic design (ASCE 7-05, chapter 19) shall be considered according to
the structural model used for structural response analysis does not directly incorporate the effects of
foundation flexibility.
ASCE 19.2.1
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MIXED LPG TANK FOUNDATION CALCULATION PAGE : 13 of 29
Clause 19.2.1.1 above, the effective period, T ' Empty condition T= 0.62 Sec
Operation condition T= 1.55 Sec
The stiffeness of the structure where fixed at base, k ' Empty condition k'= 4.58E+06 kg/m
g= 9.80 m/sec^2 Operation condition k'= 4.58E+06 kg/m
Ky = 2.53E+07 kg/m
Clause 19.2.1.1 above, the effective period, T ' Empty condition T'= 0.68 Sec
Operation condition T'= 1.68 Sec
The effective damping factor for the structure-foundation system, b b'= 0.20
The reduction factor, DV, use in design Empty condition DV = 129.05 Ton
Operation condition DV = 320.68 Ton
Formula the lateral stiffness and the rocking stiffness refer to Design of Pile Foundations in Liquefiable Soils
by Madabhushi, Knappett, and Haigh, Imperial College Press.
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To account for the effects of soil-structure interaction then the base shear, V ' = V - DV
Height Kz qz Hi Af Fi Mi
(m) - (m) (Table 6-3) (N/m2) (m) (m2) (Ton) (Ton-m)
2 S2 : DL+Ee+1/1.4 EQ
Empty Condition 135.83 17.92 17.92
3 S3 : DL+Eo 407.53
6 S6 : (DL+Eo)+1/1.4 EQ
Opearational condition 407.53 44.54 44.54
7 S7 : 0.9.(DL+Eo)+1/1.4 EQ
Opearational condition 366.78 44.54 44.54
8 S8 : (DL+Et) 666.66
Reinforced Concrete Design for Pedestal, Pilecap, and Tiebeams for one leg(s)
AXIAL LATERAL MOMENT
No. LOAD CASE FORCE FORCE FORCE
(TON) (TON) (TON-METER)
6 U6 : 1.2 (DL+Eo)+1.0 EQ
Opearational condition 684.65 62.35 62.35
7 U7 : 0.9 (DL+Eo)+1.0 EQ
Opearational condition 330.10 62.35 62.35
Foundation dimension :
Foundation width, D1
D1 = 6,000.00 mm
Foundation side, D2
D2 = 3,000.00 mm
Pile spacing, D3
D3 = 1,800.00 mm
Distance between center pile to
foundation outside, S1
Distance between center outerpile to
center of foundation, S2
Distance between center innerpile to
center of foundation, S3
S1 = 900.00 mm
S2 = 2,100.00 mm
S3 = 900.00 mm
PILE ARRANGEMENTS
=
Ip
= 14.45 m2
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MIXED LPG TANK FOUNDATION CALCULATION PAGE : 18 of 29
Vmax = Vmin =
Hp = H / np
2 S2 : DL+Ee+1/1.4 EQ
Empty Condition 17.70 12.49 1.99 200.00 9.60
6 S6 : (DL+Eo)+1/1.4 EQ
Opearational condition 51.76 38.81 4.95 200.00 9.60
7 S7 : 0.9.(DL+Eo)+1/1.4 EQ
Opearational condition 47.23 34.28 4.95 200.00 9.60
PILE REACTION
No. LOAD COMBINATION VMAX VMIN
(TON) (TON)
6 U6 : 1.2 (DL+Eo)+1.0 EQ
Opearational condition 98.73 53.41
7 U7 : 0.9 (DL+Eo)+1.0 EQ
Opearational condition 59.34 14.01
Courtesy :
ACI 318-11M
According to 11-33,
Column height, hc hc = 1,400.00 mm
Column width, bc bc = 1,400.00 mm
b = hc / bc b= 1.00
Perimeter of critical section for shears, bo
d ' = ( 2 x d / 2 ) + dp dp = 600.00 mm
bo = 3.14 x d ' d'= 1,400.00 mm
bo = 4,396.00 mm
Vc = 878.67 Ton
According to 11-34,
as = 40.00 Interior columns as = 30.00
as = 30.00 Edge columns d= 800.00 mm
as = 20.00 Corner columns bo = 4,396.00 mm
Vc = 1,066.70 Ton
According to 11-35,
fc' = 24.00 Mpa Vc = 568.55 Ton
bo = 4,396.00 mm
d= 800.00 mm
d= 800.00 mm
bw = 5,100.00 mm
fc' = 24.00 Mpa
Vc = 339.79 Ton
d1 = 2.10 m
d2 = 1.05 m
Mu = 435.55 Ton-m
d1 = 1.82 m
Mu = 377.27 Ton-m
For design :
Longitudinal Rebars :
The required area of steel rebars, As = 0.01 x bw x d d= 1,325.00 mm
bw = 1,400.00 mm
As = 18,550.00 mm2
Use steel rebar diameter, D D- 22.00 mm
Used steel rebar area, As_used As_used = 379.94 mm2
No. Of steel rebar, Ns Ns = 48.82 bars
Taken for design No. Of Steel rebars, Ns_design Ns_design = 50.00 bars
The applied steel rebar area, As_applied As_applied = 18,997.00 mm2
Total concrete area, Ac Ac = 1.96E+06 mm2
As'
hgb
As
wgb
The working loads subjected on the grade beams are the differential settlements and the
seismic/earthquake loads.
The largest axial force carried by the pedestal, Pu, in lbf Pu = 1.37E+06 lbf
1 ton = 2,000 lbf
The center-to-center distanc to that pedestal, L, in inch L= 2.34E+02 inch
1 mm = 0.03937 inch
The factored moment, Mu, in lbf-inch Mu = 2.00E+06 lbf-inch
1 lbf-inch = 0.00001152 Ton-m 23.09 Ton-m
Longitudinal Rebars :
The required area of steel rebars, As = Mu / ( 0.8 x fy x 0.9 x d ) As = 2,138.39 mm2
Use steel rebar diameter, D D- 22.00 mm
Used steel rebar area, As_used As_used = 379.94 mm2
No. Of steel rebar, Ns Ns = 5.63 bars
Taken for design No. Of Steel rebars, Ns_design Ns_design = 6.00 bars
The applied steel rebar area, As_applied As_applied = 2,279.64 mm2
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MIXED LPG TANK FOUNDATION CALCULATION PAGE : 24 of 29
The factored shear force of the grade beams, Vu, in lbf Vu = 1.71E+04 lbf
1 lbf = 0.0005 Ton 8.56 Ton
Transversal Rebars :
The required steel rebar area, Av/S = Vu / 0.7 x fy x d Av/S = 1.36 mm2 / mm
Design grade beams are refer to Essential Requirements for Reinforced Concrete Buildings,
ACI International Publication Series, IPS-1, 2002 Edition.
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MIXED LPG TANK FOUNDATION CALCULATION PAGE : 25 of 29
D
ID D2
Tanki
1C
L Y
Jumlah dan Posisi
T.o.C. hF 0.300
EL Sh12ts Angkur
Sambungan x pada Pipa 0.00
Pile Arrangement Illustration
Ground Level
SCD1
=
Ip
= 6498 mm2
V H (N) M (Nmm)
Kombinasi Pembebanan dari Etabs
(N) Hx Hy Mx My
1. RANGIN 44017.85 9759.18 119.49 91171.01 6692846.50
Screw Reaction
Vmax = Vmin =
Hp = H / np
H. LOADING ANALYSIS
Dead Load (DL) :
-
The weight of DL for calculating earthquake load is using the weight of spherical in operating condition and
in empty condition.
Clause 1634.5 and 1630.2 are applied when determining the total design base shear, V.
Vt = ( ( Cv .I ) / ( R.T ) ) x W
Vmax = ( 2.5 x Ca x I / R ) x W
The total design base shear shall not be less than, Vmin
Vmin = 0.11 x Ca x I x W
But the total design base shear for other nonbuilding structures shall not be less than the following :
Vmin = 0.56 x Ca x I x W
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MIXED LPG SPHERICAL TANK FOUNDATION PAGE :
EQ : r. Eh + Ev
EQ : The earthquake load on an element of the structure resulting from the combination of the horizontal
component, Eh, and the vertical component, Ev.
Eh : The earthquake load due to the base shear, V, as set forth in section 1630.2.
Ev : The load effect resulting from the vertical component of the earthquake ground motion and is equal
to an addition of 0.5.Ca.I.D to the dead load effect, D, for strength design and may be taken as zero
for allowable stress design.
r : Reliability/redundancy factor. Shall not be taken less than 1.0 and need not be greater than 1.5
r: 1.00
T : Ct x ( hn )^3/4 T: 0.55 s
Ct : 0.0488 for all other building
hn : 25.50 m
Storage elevation to grade, h h: 2.50 m
Diameter of the spherical tank, ID ID : 23.00 m
The total design base shear need not exceed, Vmax Vmax : 912.78 Ton
The total design base shear shall not be less than, Vmin Vmin : 88.36 Ton
But the total design base shear for other nonbuilding structures Vmin : 449.82 Ton
shall not be less than, Vmin = 0.56 x Ca x I x W
Strength Design :
Eqh : 449.82 Ton Eqv : 401.63 Ton EQ : 851.45 Ton
r: 1.00
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MIXED LPG SPHERICAL TANK FOUNDATION PAGE :
The total design base shear need not exceed, Vmax Vmax : 5,636.66 Ton
The total design base shear shall not be less than, Vmin Vmin : 545.63 Ton
But the total design base shear for other nonbuilding structures Vmin : 2,777.75 Ton
shall not be less than, Vmin = 0.56 x Ca x I x W
Strength Design :
Eqh : 2,777.75 Ton Eqv : 2,480.13 Ton EQ : 5,257.88 Ton
r: 1.00
Height Kz qz Hi Af Fi Mi
(m) - (m) (Table 6-3) (N/m2) (m) (m2) (Ton) (Ton-m)
1. GENERAL
1.3. Materials
Classification and engineering properties of major material to be used for this foundation are listed below :
1. Concrete
Concrete Grade for Structure, fc' = 240 kg/cm2
Unit weight of concrete (g conc.) = 2400 kg/m3
Concrete Grade for Lean Concrete, fc' 150 kg/cm2
Maximum aggregate size 20 mm
3. Steel Structure
ASTM A-36 Yield strength, fy = 2400 kg/cm2
Unit weight of steel (g s) = 7850 kg/m3
4. Soil
Unit Weight of Soil (g soil) = 1800 kg/m3
selfweights against pile bearing capacity. Pile reactions are linearly distributed along foundation width.
2. DESIGN LOADING
Design loading for Tanki based on Document from Mechanical Doc. No. …… "Mechanical Equipment List"
The data taken for Naphta Tank 47-T-522 see in below :
Fn
Hn
C.o.G
H1
Fi-2 47-T-522
Hi-2
Hi-1 Fi-1
Ht
Where:
1. TANK (47-T-522)
I.D = 14200 mm (I.D = Inside Diameter = Diameter Dalam tanki)
H1 = 17200 mm (H1 = Tank Height)
C.o.G1 = 8600 mm (C.o.G = Central of Gravity from bottom base plate)
Ht = 300 mm (Ht = Height from Tank Bottom to Ground Level)
Specification :
From UBC-1997 :
F = Ce x qs x I x Cq x A
F = P x Cq x A
P = Wind pressure combined by height, importance factor, exposure and gust factor
P = Ce x qs x I
qs = Wind stagnation pressure
Ce = combined height, exposure & gust factor coefficient
(height factor for exposure type C, based on Table 16-G of UBC 97)
I = Importance factor = 1.15 (Table 16-K of UBC 97 / Berdasarkan PS-03-016-001-Rev.0, Hal.7)
Cq = Pressure Coefficient = 1.4 (for chimney, tank & solid tower, from Table 16.H of UBC 97
square or rectangular)
A = Projected Area ( m2 )
F = Wind Load
Where :
Basic wind speed = 35.00 m/sec = 78.29 mph
Doc. No :
Cilacap Resid Fluid Catalyc RFCC-A-166-CV-CS-009
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Earthquake load is calculated using UBC-1997 Code Chapter 16 Division IV - Earthquake Design.
Earthquake design parameters are provided in Design Specification as follows.
Seismic Zone 3
Importance factor, I I= 1.5
Seismic reduction factor, R R= 2.2
Soil Profile Type, SD
T = 0.0488*HT0.75 T= 0.412 s
Where allowable stress design (working stress design) is used, Earthquake (EQ) load shall
be divided by 1.4 , thus: (Sect. 1612.3.1 UBC' 97)
Vs = 0.438 x SWt