Safety Pillar Handbook

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Safety Pillar

Jan, 2018
Safety Pillar Book - Table of Contents
Contents
1. Introduction and Purpose.................................................................................................................................. 3
Safety Handbook
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Owner: VP Supply
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1.1 Introduction and Purpose of the Safety Pillar ........................................................................................... 3


1.2 Scope ......................................................................................................................................................... 4
2. Safety Overview ................................................................................................................................................. 6
2.1 Macro Process ........................................................................................................................................... 6
2.2 Roles and Responsibilities ......................................................................................................................... 7
2.3 Strategy 2016 - 2018 ............................................................................................................................... 10
2.4 Safety Pillar Overview .............................................................................................................................. 12
3. Policy and Procedures ..................................................................................................................................... 13
3.0 AB InBev Safety Policy ................................................................................................................................... 13
3.1 Safety Fundamental........................................................................................................................................... 14
3.1.01 Confined Spaces.................................................................................................................................. 14
3.1.02 Working at Heights ............................................................................................................................. 15
3.1.03 Lifting Equipment ............................................................................................................................... 20
3.1.04 Electricity ............................................................................................................................................ 21
3.1.05 Explosion and Fire Prevention ............................................................................................................ 23
3.1.06 Safe Access to Machines (SAM) & Lock-Tag-Try & Machine Safety ................................................... 25
3.1.07 Work Permits ...................................................................................................................................... 28
3.1.08 Hazardous Substances ........................................................................................................................ 30
3.1.09 Personal Protective Equipment .......................................................................................................... 32
3.1.10 Workplace Transport Safety ............................................................................................................... 33
3.1.11 Occupational Injury and Diseases Reporting, Investigation, Communication, and Management ..... 36
3.1.12 Regulatory Compliance Management ................................................................................................ 38
3.1.13 Contractor and Service Provider Safety Management ....................................................................... 39
3.1.14 Safety Induction, Training, and Coaching ........................................................................................... 42
3.2 Safety Manage to Sustain .................................................................................................................................. 44
3.2.01 Emergency Response .......................................................................................................................... 44
3.2.02 Safety Risk Assessments ..................................................................................................................... 46
3.2.03 Safety Signalization ............................................................................................................................. 48
3.2.04 Safety Monitoring and Auditing ......................................................................................................... 49
3.2.05 Management of Change (MOC) .......................................................................................................... 51
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3.2.06 Behavioral Safety ................................................................................................................................ 52


3.2.07 Occupational Health and Ergonomics ................................................................................................ 55
3.3 Safety Manage to Improve ................................................................................................................................ 57
3.3.01 Safety Policy and Safety Promotion ................................................................................................... 57
3.3.02 Management Review (Safety) ............................................................................................................ 59
4. Implementation .................................................................................................................................................. 60
4.1 Safety Pyramid Questionnaire ....................................................................................................................... 60
4.2 Safety Pillar Implementation ......................................................................................................................... 60
Annex 1: Detailed overview of the VPO Safety Pillar Procedures. ...................................................................... 61
Annex 2- Questionnaire ....................................................................................................................................... 68
5. Document History.......................................................................................................................................... 221

1. Introduction and Purpose


1.1 Introduction and Purpose of the Safety Pillar

The Safety Pillar ensures excellence in terms of compliance with all requirements,
both internal requirements of AB InBev to satisfy stakeholders and external
requirements imposed by the authorities. The pillar guarantees that AB InBev will
comply with all applicable Health and Safety laws and regulations, company
standards and other requirements to which we subscribe.
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We will strive to prevent all accidents, injuries and occupational illnesses within our
operations. In support of this dream, we will work vigorously to encourage
employee participation and ownership regarding health and safety in their areas.

Proper implementation of policies, procedures, tools, and methodologies described


in the Safety Pillar will allow us to create, maintain, and improve on Safe and Healthy
workplaces, practices, and behaviors.

The total VPO Program and particularly the Safety Pillar guarantee that safety
management is done in accordance with AB InBev’s Safety Policy and Strategy and is
completely integrated into any business planning, decision-making, and daily
activities.

1.2 Scope

The scope of the VPO Safety Pillar includes activities in our breweries, soft drinks plants, Verticalized
plants and T1 logistic operations (warehousing and transport between the plant to the distribution
Centers)
Verticalized plants include amongst others
• Malting plants
• Farms
• Hop producing and processing plants
• Aroma producing and processing plants
• Yeast producing plants
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• Glass (bottles) producing plants


• Sand mines
• Can producing plants
• Lid producing plants
• Crown producing plants
• Liner producing plants

• Label producing plants


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2. Safety Overview
2.1 Macro Process
The Macro Process shows the product flow in a plant and identifies the corresponding chapters of
policies and procedures.

Raw Material / Plant and


Control External
Equipment Process
Supplier Mgmt. identified hazards (Confined Risk assessments Emergency response
Management of Spaces / Working at height/ Emergency Response
Change Electricity / Explosion and Management Review
S Requirements fire Prevention / SAM, Lock
Safety Policy Tag Try and machine safety
S Regulatory / Hazardous substances / S
Compliance Workplace Transport
Safety)

Work Permit management


Contractor management
PPE
Safety Reporting
Contractor and service
provider management
Induction, Training and
Coaching
Risk Assessments
Signalization
Management of change
Behavioral Safety
Occ. Health – Ergonomics
Safety Policy & Safety
Promotion S Regulatory Compliance
Specific Monitoring and Auditing Safety Policy & Safety
requirements for Management of change Promotion

All procedures are posted at the VPO portal:


VPO Portal

2.2 Roles and Responsibilities

Safety is led from the top down. CEO Carlos Brito has established that we shall strive to
prevent all injuries and accidents. Management at all levels shall be accountable for
providing strong leadership, resources and training to implement health and safety in
their area of responsibility.

A team of experts in safety on Global, Zone, Regional , Plant and Department level is
supporting the leadership in their journey to zero injuries. See Chart and table beneath
for the current organization on Global and Zone Level.
The Zone Director / Manager reports to the Zone Brewery Support Director (or VP
Supply) and in dotted line to the Global Safety Director. A number of Regional
Managers and / or Subject Matter Experts are reporting to the Zone Director /
Manager. In each plant (except for some smaller entities that are supported directly by
Zone, Region or by a Team in an Adjacent plant) a Safety Manager (or Environment and
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Safety Manager) is reporting to the Plant Manager. He or She might have a one or more
direct reports, depending on legal requirements, the size of the plant and the safety
hazards in the plant. In each main department, a number of Safety Champions are
appointed to facilitate the management of safety in the department. Employee
participation is formalized via Safety Committees in every plant.

Chief Supply
Officer
Peter Kraemer

Global VP
Operations
Flavio Torres

Global Safety
Global Safety
Director 2nd Ties
Director
and Sales
Peter Copermans Joshua Girard

ZBS Zones Safety ZBS Zones Safety


Directors / Directors /
Managers Managers

2018 Zone Safety Directors / Managers for Supply are:

EU Peter Van Gelooven Environment & Safety


LAN Tatiana Santos Safety
LAS Lizedt Castedo Environment & Safety
APAC N Qingsong Hu Environment & Safety
NA Marisa Botta Environment & Safety
MEX Rodolfo Salazar Safety
APAC S Travis Callander (Australia, New Zealand & Environment & Safety
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Vietnam) and Ananth L. (India)


COPEC Jenny Fernanda Quintero Quintero Safety
Africa TBC Safety
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2.3 Strategy 2016 - 2018

The safety Strategy for 2016 – 2018 is focusing on 3 areas:


Safety Culture – Training
Reduce All incidents
Management of high risk processes
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2018 Focus Initiatives:


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2.4 Safety Pillar Overview

The Safety Pillar within VPO contains 23 separate blocks. The 23 blocks, together with the other pillars, establish
consistent sustainable policies and procedures to ensure regulatory compliance and generate a positive safety culture
which will assist in prevention of injuries/accidents.
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3. Policy and Procedures


3.0 AB InBev Safety Policy
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3.1 Safety Fundamental


3.1.01 Confined Spaces
Purpose
The Confined Space Program defines technical, organizational and behavioral measures to ensure
workers safe entry into confined spaces and permit-required confined spaces to perform both
routine and non-routine tasks.
Each plant will implement measures to assure that work completed within confined spaces is
avoidable (if possible), restricted, and done in a safe way.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for confined spaces:
1. Confined Space Inventory: detailed list or plan of all permit-required confined spaces.
• Review and update annually
• Includes all areas with risk for engulfment
2. Always Complete a Risk Assessment prior to entering
• Asses hazards (checklist added)
• Document the suitable controls (checklist added)
• Describe the rescue plan
• Include Human factors
3. Documented in SOP/ OPL for each type of Confined Space
4. Atmospheric (gas) measurement apparatus must be available and used
5. Each confined space must be identified (labeled)
6. Personal and Collective Protective Equipment must be available and used
7. Work Permit completed for every confined space entry (prior to entry)
8. Always stand-by employee outside confined space
9. Specific verification of contractors
10. Training for own employee and contractors (to be recorded annually)

Responsibilities
All employees and contractors must comply with VPO and local legal requirements when entering
into any confined space.
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3.1.02 Working at Heights


Purpose
The Working at Heights Program defines technical, procedural and behavioral measures to ensure
workers safety when working at elevated levels. It will also provide employees with the knowledge
needed in order to inspect and use fall protection properly.
Each plant will implement measures to assure that work completed at heights is avoidable (if
possible – see Working at Heights priority matrix below), restricted, and done in a safe way in order
to prevent falls from heights.

The following priority setting must be applied for working on heights / near abysses:
Priority Priority setting for working on heights.

1 Avoid:
Make equipment accessible from the floor level.

2 Avoid: Put a fix work platform that is accessible via a lift or stair (or ladder if stair is not
possible) or put guardrails around the existing work area to avoid abysses.

use drones for inspections

3 Use a mobile work platform or scaffolds.

4 Use a ladder – if necessary in combination with fall arrest and safety nets.

MANDATORY requirements to prevent SIF working at heights - overview

a. Work Permit / Method Statement/Safety Plan


VPO.SAFE.3.1.07. Work Permits
VPO.SAFE.3.1.13. Contractor and Service Provider Safety Management

ALL Working at heights works MUST have a work permit.


Contractor working at heights must additionally have a complete Safety Plan and detailed method
statements, covering all tasks.
ALL Working at heights works MUST have a work permit.
Contractor working at heights must additionally have a complete Safety Plan and detailed method
statements, covering all tasks.
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For all roof works and for works on pipe racks and similar activities above 4m (13ft) (except if only
certified mobile platforms, certified scaffolding or cranes are used), safety Plans and method statements
MUST be reviewed and approved by ZBS/Zone Safety. No exceptions.

The work permit is our last check to verify if the persons performing the work are following the proper
procedures outlined in the method statement/safe work plan. It CANNOT be filled out from anywhere
except at the job site. The work permit is a verification that the work will be done safely and is following,
to the letter, the safe plan and method statements approved by ZBS/Zone Safety. The person/persons
signing the work permit is fully and completely responsible for the safe execution of the tasks and the
full adherence to AB-InBev requirements.

b. Contractors
VPO.SAFE.3.1.13. Contractor and Service Provider Safety Management
VPO.SAFE.3.1.14. Safety Induction, Training and Coaching
VPO.SAFE.3.2.04. Safety Monitoring and Auditing

Contractors that will participate in working at height activities MUST be pre-approved with all of the
proper certifications/work experience for working safely at heights. The same requirements MUST
extend to any and all involved sub-contractors..
Contractor management also include the proper safety inductions.
MANDATORY monitoring and immediate work stoppages if the contractors do not follow safe
procedures.

c. Mobile Platforms/Cranes
VPO.SAFE.3.1.02. Working at Heights
VPO.SAFE.3.1.13. Contractor and Service Provider Safety Management

Once it is determined that the work to be conducted must take place at heights, the very first option
MUST be to perform the work safely from a mobile work platform (scissor lift, boom lift, etc.).
ONLY AFTER EVERY EFFORT HAS BEEN MADE TO COMPLETE THE WORKS USING A MOBILE PLATFORM CAN
YOU CONSIDER USING OTHER METHODS. The mandatory use of mobile work platforms MUST be
included in the contract and safety plans and method statements.
If a contractor commits to using a mobile platform in the method statement/procurement process but
arrives at the site with plans to perform the work without a mobile platform, STOP THE WORK and send
the contractor away.

d. Safety nets
VPO.SAFE.3.1.02. Working at Heights
The use of certified safety nets is MANDATORY for all roof works and for works on pipe racks and similar
activities above 4m (13ft) (except if only certified mobile platforms, certified scaffolding or cranes are
used),
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Any exception MUST be formally approved by ZBS / Zone Safety.


See annex 8 for guidance

e. Safety Monitoring
VPO.SAFE.3.2.04. Safety Monitoring and Auditing

The work permit, method statement and safety plans will determine the level of safety monitoring
required. ZBS/Zone Safety is also responsible to make sure this monitoring is conducted exactly as
approved. If safety monitoring is not being conducted appropriately, the job MUST STOP until such a time
where the level of monitoring meets the approved standard.
For contractor working at heights, PERMANENT supervision(= ALL the time when works at height
ongoing) is MANDATORY . This MUST be included in the contract, the safety plan and method
statements.
The skills of the persons that are performing this task MUST be checked and validated upfront.
In addition to permanent safety monitoring, it is strongly advised to install temporary camera’s for
additional surveillance

f. New roofs and significant upgrades of existing roofs


VPO.SAFE.3.1.02.7. Safety Requirements for new roofs
All new roofs and all significant upgrades of existing roofs MUST be built as safe roofs: Provide safe
access, ensure sufficient degree of structural strength, flat or slow-slope roof , roof edge protection
(railings), skylight (and other fragile roof elements) edge protection.
(Obviously, also safe access to tank tops, equipment etc. MUST be provided.)

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for working at heights:
1. Working at Heights Inventory – update as add new equipment
• Inventory to include items such as:
i. Scaffolds
ii. Mobile elevated platforms
iii. Harnesses
iv. Lifelines
v. Ladders
vi. Lanyards
vii. Safety cages and nets
2. Each must be properly labeled with max load per manufacturer specs
3. Each inspected AT LEAST annually and every pre-use
4. Each include in planned maintenance
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5. Storage requirements
6. If make alterations or own system in house, an accredited expert must certify prior to
use
7. Permit required when:
• Work is near an abyss of > 2 m (6.5 feet) (or lower if legally required)
• Scaffolding and safety nets erection, alteration, dismantling and use
• Access to unsafe roofs
• Non-routine work on safe roofs
8. Supervision
• Routine inspections should be completed by area managers during working at
heights work. Permanent supervision is MANDATORY for works on unsafe roofs
and all contractor works above 2 meter (6.5 feet), including all roof works.
• Where possible, drones must be used to support the safety monitoring process
9. Safety Guarding
• Working platforms must have a handrail and a midrail, as well as toe board/kick
plate if there is a risk of objects falling off
• If stairs leading up to it and platform is >2m (6.5 ft) off the ground, then there
must be a self-closing gate or crossbar
• All pits/abysses must be covered or screened by guardrails/fences
10. Scaffolding
• Cone off area around scaffolding
• Can only be erected by qualified/competent person and approved by accredit
expert prior to use and after a significant alteration to scaffolding
• Safe means to access must be provided
• Scaffolding tags
i. Must be on scaffold at all times
ii. Green – access allowed
iii. Yellow – under construction / not all requirement met to be green, so
must use additional measures when working on such as being tied off
iv. Red – not safe to use
11. Mobile Elevated Working Platforms (scissor lifts, boom lifts)
• Cone off area around the lift
• Complete inspection checklist prior to mounting
• Must be tied off to platform
***Biggest risk = tipping over (due to uneven loading on platform, slopped
terrain, sudden movements when elevated, etc.)
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12. Ladders
• Only use for simple/short tasks; avoid if at all possible
• Must have non-slip feet
• Angle ladder at 75° (1m out for every 4m vertical)
• If mounted, secure ladder at top and bottom to ensure no slipping
• Do not work from top 3 runs
• 3 points of contact
• Fixed ladders must have cages if can fall > 6 m (~20 feet)
13. Safety nets
• To provide additional safety The use of certified safety nets is MANDATORY for
all roof works and for works on pipe racks and similar activities above 4m (13ft)
(except if only certified mobile platforms, certified scaffolding or cranes are
used),
Any exception MUST be formally approved by ZBS / Zone Safety.
14. Lifelines/Lanyards
• Must be mounted securely to an anchor point / lifeline
• DOUBLE lanyards required
• Use when:
i. Cannot maintain 3 points of contact when working on a ladder
ii. Near a fall zone/abyss > 3m (10ft)
iii. Use a double set when have to move anchors/detach
15. Stairs
• Indicate first and last step
• Hold the handrails
16. Safe access to conveyers
• Risk assessment
• Requirements how to safely access onto conveyers
• Technical requirements to allow safe access onto conveyers
17. Small mobile platforms requirements: handrails
18. Roofs
• Risk assessment to define and unsafe roofs (requirements defined)
• Risk assessment for all works on roofs
• Specific requirements for inspection and works on fragile roofs
• Signalization of unsafe roofs
• All access to unsafe roofs must be locked
• Safety requirements for new roofs
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Responsibilities
All employees and contractors must comply with VPO and local legal requirements when when
working at height.

3.1.03 Lifting Equipment


Purpose
Lifting equipment program defines technical, organizational and behavioral measures to assure safe
working practices when working with lifting equipment.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for lifting equipment
1. Lifting Equipment Inventory - update as add new equipment
• Includes elevators, cranes, lifting beams, monorails, hoists, winches, pulley
blocks, hoist belts, slings, hooks, drum lifts, transport rollers etc.
• Inspect annually and pre-use
2. Each must be properly labeled with max load per manufacturer specs
3. Each inspected AT LEAST annually and every pre-use
4. Each include in planned maintenance
5. Storage requirements
6. Lifting op people only with suitable equipment
7. Homemade systems must not be used unless they have been approved in writing by an
accredit expert.
8. The operating limits, the operating and safety instructions and the checks must be
documented in an OPL or SOP for each type of lifting equipment in use at the brewery
9. Racks and shelves
• Must be inspected at least annually
• Max load rating must be indicated on rack/shelf
• Posts/columns of racks must be properly protected
10. Specific requirements for use of cranes near overhead power lines
11. Work permit requirements: cranes and temporary/homemade systems (e.g. lifting
systems that are set up temporarily for specific maintenance tools)
12. Risk assessment to define anchor points for safe lifting practices for maintenance
purposes
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Responsibilities
All employees and contractors must comply with VPO and local legal requirements when operation,
erection, alteration, dismantling, inspection, and storage of all lifting equipment.

3.1.04 Electricity
Purpose
The electrical safety program defines technical, organizational and behavioral measures to assure
safe working practices when working around electricity.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for electrical safety:
1. NEVER WORK ON LIVE ELECTRICAL EQUIPMENT!
• Work on live, can be justified if unreasonable to work on it ‘dead’ with no other
alternatives possible AND necessary precautions must take place such as work
permit, supervision, stand-by person, shielding of parts, and qualified employees
only
2. De-Energized Electrical Equipment
• Ensure fully de-energized through LOTO process
3. Diagrams/Schematics
• A detailed scheme of the high-voltage (underground and above ground) and
underground low voltage cabling and all electrical panels must be available
• Up-to- date, electrical diagrams of all electrical panels (and their interconnections)
must be available
4. Control of electrical systems by accredit experts

Critical low
voltage
Type of control High voltage Other
(distribution)
panels

First verification of legal, basic


electrical safety and contractual Always, before putting into service
requirements

Via schedule, so
that all panels are
Infrared scanning 1 x year 1 x year
checked within a 5
year period

Continuation of verification of legal Via schedule, so


1 x year 1 x year that all panels are
and contractual requirements
checked within a 5
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year period

5. Access to high voltage areas must be restricted


6. Electrical equipment and systems must comply to basis safety requirements
7. Electrical PPE requirements defined, see VPO.SAFE.3.1.04.01. Electrical Safety, PPE and hand
tools:
• RACI
• PPE matrix and task review require
• Specific risk assessment when electrical hazards are unknown
• Periodical testing requirements
• Use of volt-rated tools
• Requirements for contractors performing electrical work
• Training requirements
8. Work Permits
• If dismantling electrical equipment
• High voltage works
• Excavation works
• A work permit that is issued for work on live electrical equipment must be validated
also by the Technical Services or Maintenance Manager or his/her delegate.

Responsibilities
All employees and contractors must comply with VPO and local legal requirements when working
on electricity. Non-authorized employees and contractors must never work on electricity.
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3.1.05 Explosion and Fire Prevention


Purpose
The explosion prevention program defines technical, organizational and behavioral measures to
protect against potential explosive atmospheres (a mix of combustible substances in the form of
gas, vapor, mist, dust or fibers mixed with air under atmospheric conditions that, after ignition,
cause the reaction to spread to the non-combusted mix) and ensure the safety of all workers.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for explosion prevention:
1. Gas/Dust Explosions – Risk assessment
• Risk assessment completed for ALL areas where an explosive atmosphere (EA)
might occur
i. Must include local legal requirements (if applicable)
ii. ES manager reviews and verifies annually
iii. Description of equipment and area where EA might occur
iv. Explosion characteristics of products
v. Assessment of explosion hazard
1. Likelihood an EA will occur and how long will last
2. Likelihood ignition sources present and will become active and
effective
3. Installations, substances used, processes and possible
interactions as well as impact of anticipated effects
vi. Classification of explosion hazard (in accordance with the local
legislation)
vii. Description of type of equipment and protective system required based
on classification of explosion hazard
viii. Description of organizational measures to avoid and limit damage of
explosions (such as a dust cleaning schedule)
• Equipment
i. Must be intrinsically safe where needed (including all portable
equipment)
• Signalization
2. Pressure Vessels
• Risk assessment completed to identify all pressure vessels or process vessels
that can be put under pressure that under certain phases in the process can
lead to an explosion
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i. Examples: heat exchangers, steam, condensate, autoclaves, compressed


air
• Inventory (pressure vessel and Pressure relief devices (PRD) : minimum
requirements defined
• Risk assessment must demonstrate that PRDs are able to relieve pressure on the
vessel before pressure inside reaches max allowable pressure and prevent
implosion of vessels
• Inspection / calibration of pressure vessels and PRD according local legislation
• PRD must have relief pipes allowing safe discharge
3. Dust Explosion prevention management
• Extensive detailed requirements, with checklist for assessment
• Performance requirements
i. Self-Assessment done and validated by ZBS Zone SME
ii. Total score > 80 %
iii. All blocks > 65%
iv. All must have questions ok
4. Boiler, Steam and High Pressure Hot Water Safety Management
• Extensive detailed requirements, with checklist for assessment
• Performance requirements
i. Self-Assessment done and validated by ZBS Zone SME
ii. Total score > 90 %
iii. All blocks > 75%
iv. All must have questions ok
5. Fire Prevention (under construction)
• Requirements for storage of wooden and plastic pallets
• Warehouses: Reducing the risk of fires by proper selection and maintenance of
lamps
• Prevention of fires and explosion in company kitchens
• Managing Fire protection impairments – GRC instructions
6. Gas related Explosion Prevention, extensive detailed requirements for
• Natural and biogas
• Hydrogen gas (bottle washers and battery loading)
• Bulk loading stations for LPG
• Storage of gas cylinders
7. Work permits
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• Must have work permit for work being done in the area that can cause ignition
of the EA (such as hot work)
8. Training requirements

Responsibilities
All employees and contractors must comply with VPO and local legal requirements to prevent
explosions and fires

3.1.06 Safe Access to Machines (SAM) & Lock-Tag-Try & Machine Safety

Purpose
This program defines technical, organizational and behavioral measures ( isolation and de-
energizing) , to protect against unexpected energizations, start-ups, or releases of stored energy
during servicing and maintenance of machines/equipment.
This program defines also the technical safety specifications for machines.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for SAM, LOTO, and Machine
Safety:
1. Safe Access to Machinery (SAM): Minor servicing exemption
• Minor adjustments and minor servicing taking place under normal production
and are routine, repetitive, and integral to use of the equipment and work is
performed using alternative measures providing enough protection such as an
interlocked door/panel or an E-stop)
i. Must have a risk assessment demonstrating:
1. Occurs under normal production on easily surveyable
machine/equipment
2. Activities are routine, repetitive, and integral
3. Activities performed using alternative measures safely protect
employee from being exposed to unexpected energization or
release of stored energy
ii. SOP describing this safe alternative measure and normal operation of
machine
• Employee clearing jam/minor servicing of equipment must have direct control
of the e-stop of interlock within sight or arm’s length (or must be locked out):
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2. Lock-Tag-Try
• Procedure
i. If none exists, create a new procedure
ii. If greater than one year old, review procedure for accuracy and update
with revisions and/or review date.
• Use of Locks and Tags
i. Use of the lock-tag-try permit (Green Tag) is MANDATORY for ALL LOTOs
1. Must be completed, signed, and dated
2. Place on lock box
ii. Red and white lockout tag and locks on all isolation valves
iii. Personal lock attached to lock box for every individual working
1. DO NOT ENTER EQUIPMENT IF YOUR LOCK IS NOT ATTACHED
2. Only use YOUR personalized lock
iv. LOTO tags and locks are NOT TO BE USED FOR ANY OTHER APPLICATION
• Shift handover
i. Each employee is responsible for removing their own locks and tags
when work is completed
1. If lock is not removed and employee cannot be reached, then
lock can be cut  complete lock removal form and document
• Multiple (group LOTO)
i. Supervised by an authorized person
ii. All involved put locks
• Contractors
i. All contractors must put their own personal locks on the lock box
ii. We are responsible for ensuring contractors understand and comply
with all Lock-Tag-Try policies
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3. LOTO process

4. At least monthly audits of Lock-Tag-Try processes by persons designated by department


management/plant ES manager
5. Use of jog controls
• Double handed
• Need SOP
6. Metalworking (including welding equipment) and woodworking machinery (maintenance
workshops) – annex VPO.3.1.06.09 Maintenance Workshop Machines Safety & Awareness
• Also applicable for contractors and their equipment
• Requirements for specific equipment
• Authorized employees only
• Locked
7. Insulation hot surfaces: if frequent access, if > 60 ° C, to height of 2 m (6.5 feet)
8. Machinery Specifications
• All new machinery, significantly rebuilt/remanufactured machinery and
transferred machinery must comply with the AB-InBev Machine Safety
Standard
• Existing machinery: risk assessment, gap analysis, prioritization, temporary
measures, CAPEX plan

Responsibilities

All employees and contractors must comply with VPO and local legal requirements when servicing
or maintaining equipment.
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3.1.07 Work Permits


Purpose
The work permit program is a formal written system that is used to control certain types of work
which are defined as potentially hazardous. The permits ensure that employees assess all
foreseeable hazards and potential risks and find a safe way to perform the work. The technical ,
organizational and behavioral measures in this program will keep employees from starting work
before defining safe procedures and help communicate between
employees/management/contractors who carry out the work.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for work permits:
1. Risk Assessment/Formal Work Permits
• Mandatory for all high risk, low frequency work done by both contractors and
employees
i. Any works with risk for unexpected energization or start-up of
machinery and equipment or uncontrolled release of hazardous
substances that are not covered by a clear Lock-Out Tag-out procedure;
ii. all electricity works in case of
1. Legally required
2. High-voltage works including any works in the vicinity of high
voltage air lines and including any cleaning activities in
transformator rooms.
3. Dismantling of electrical equipment.
4. Excavation works (inside buildings (floors, walls) and outside
buildings (soil, roads,..)) - mandatory check for presence of cables
iii. Excavation works (inside buildings (floors, walls) and outside buildings (soil,
roads,..)) - mandatory check for presence of cables
iv. Temporary Bypassing Safety Devices/Systems
v. Confined Spaces
vi. Works on equipment with a risk for exposure to hazardous substances
(if not part of the normal work processes of the plant). Specific line &
equipment entry permit must for intervention on ammonia equipment,
steam and condensate
vii. Hot Works
viii. Working at Heights (number of specific cases)
ix. Demolition
x. Excavation works
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xi. Perforating of firewalls


xii. Temporary Lifting Systems
xiii. Works on radio-active containing equipment
xiv. any other contractor works that are not covered by a method
statement.
• Minor tool changes and adjustments, and other minor servicing activities, which
take place during normal production operations, do not need a work permit if
they are routine, repetitive, and integral to the use of the equipment for
production, provided that the work is performed using alternative measures
which provide effective protection (such as proper guarding with interlocks).
2. Minimum content of work permit is defined
3. Duration
• Duration of a work permit depends on risk assessment
• Duration of work permit for critical tasks: ONE shift only. (Working at heights
greater than 2 meters (6.5 feet), including all roof works / Use of cranes (lifting
works) /working within confined space / Works on live electrical equipment,
high voltage works and works in the vicinity of high voltage air lines / Hot work
in areas with explosive and flammable risks
• All non-routine* tasks on Ammonia Refrigeration equipment / All non-routine*
tasks on pressure vessels, Steam, Hot Water High Pressure (HWHP) and
condensate systems / All non-routine* tasks on equipment for storage and
transfer of hazardous substances / Demolition and excavation works /
4. Validation
• Must be validated by the authorized person
i. Work on live electrical equipment must also be validated by tech
services or maintenance manager
• List of authorized persons must be available
5. Keep work permit at site where work is being executed (note: even if an electronic
system is used for work permits, a copy must be available at the work site that can be
easily consulted by all involved)
6. Supervision of works needing a work permit
7. Work permit process must be audited at least monthly
8. Training requirements

Responsibilities

All employees and contractors must comply with VPO and local legal work permit requirements.
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3.1.08 Hazardous Substances

Purpose
Each plant must implement technical , organizational and behavioral measures to assure that the
hazards of hazardous substances are being properly managed so that the risks of exposure and
contact with employees is eliminated.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for hazardous substances:
1. Risk Assessment should cover the items listed beneath and result in a compatibility
matrix
• unloading, loading and transport
• storage
• handling and use
• possible presence of hazardous substances (e.g. gases (such as CO2, H2, N2),
exhausts, spills) in the work environment.
• emergency
• the skills and physical condition of the employees.
• reviewing the feasibility to remove or replace hazardous substances by less
hazardous substances
• limit the amount of stored hazardous substances
2. Loading/Unloading
• supervision of competent ABI employee (at minimum at start and end of
unloading activities)
• Bulk unloading points properly locked when not in use to avoid accidental
mixing
• Bulk storage areas must be indicated on map
i. Additional requirements of storage found in Environmental Pillar
3. PPE and CPE
• Use MSDS to determine appropriate safety measures, including PPE and
Collective Protective Equipment ( CPE, such as includes emergency showers /
eyewash stations / suitable firefighting equipment / spill kits,…)
• Minimum requirements for location of emergency showers and for inspections
of CPE
4. Disposal / Discharge
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• Not on floor, always via collection system to sewers


5. Dosing pumps must be protected
6. Dosing via manholes: specific requirements
7. PSM AMMONIA
• Extensive detailed requirements, with checklist for assessment
• Performance requirements
i. Self-Assessment done and validated by ZBS Zone SME
ii. Total score > 90 %
iii. All blocks > 75%
iv. All must have questions ok
8. Specific requirements of CO2 safety
9. Specific requirements for Legionella control
10. Specific requirements for gas cylinder storage: Environmental pillar
11. Specific requirements for PCB: Environmental pillar
12. Specific requirements for Asbestos: Environmental pillar
13. Safety Data Sheets (MSDS)
• Must be available at the brewery for all substances
• Proper hazard signage must be posted in respective areas
14. Introduction of new hazardous substances must go through EHS approval process
15. Training requirements

Responsibilities
All employees and contractors must comply with VPO and local legal requirements when loading,
unloading, storing, handling, disposing or introducing new hazardous substances
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3.1.09 Personal Protective Equipment

Purpose
Each plant must describe safety management operating parameters for effective PPE application for
various types of workplace hazards. By implementing this policy and making sure correct PPE is
worn, we can minimize exposure to specific occupational hazards.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for PPE:
1. Risk Assessment to identify areas, functions, tasks, circumstances, and hazards that may
require use of PPE
• Degree of protection required
• Practicality of equipment given the operating situation
• Local standards
2. Minimum requirements are included in the VPO procedure
3. Process for Selection of PPE is described in the VPO procedure
4. Issuing/Replacement of PPE is described in the VPO procedure
5. Regular Maintenance and inspections requirements
6. PPE program must be audited
7. PPE requirements communicated via signs
8. Training requirements
Employees must be knowledgeable of the types of hazards that their PPE is providing
protection from as well as where to look up what PPE is needed for specific jobs, how to
properly don PPE, proper cleaning and storage after use, and where to get replacement
PPE if defective.

Responsibilities

All employees and contractors must comply with VPO and local legal requirements with regards to
the use, storage, cleaning, replacement and maintenance of PPE
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3.1.10 Workplace Transport Safety


Purpose
Each plant must implement technical and organizational measures to prevent (potentially fatal)
related traffic injuries and incidents.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for Workplace Transport
Safety:
1. Risk Assessment which will results in a detailed traffic plan
• Must be reviewed at least yearly or when significant changes occur
• Plan to include:
o Site layout and internal traffic routes
o Max speed limits
o One-way systems where practical
o Designated parking spots
o Barricades to protect dangerous equipment such as tanks/piping
o Mirrors to provide greater visibility
o Signalization
o Vehicle/pedestrian segregation
o Loading/unloading operations
2. Segregation between pedestrians and vehicles
• Only once adequate measures are taken to prevent collisions are pedestrians
allowed to walk outside of safe walkways. Good practices are described in the
procedure.
• Access to warehouse is limited to authorized personnel only. A procedure must
be in place that describes the process that non-authorized employees need to
follow in order to have access to the logistic areas. This procedure must
describe also how the logistic employees will be notified of the presence of non-
authorized persons.
• NO FLT are allowed in packaging lines, except for existing lines and small (single
fork) FLT
3. Safe Fork Lift Truck, pallet jack, etc. safety
• Checklist for each equipment to make sure in good working condition and
properly maintained before operating
• Preventive Maintenance schedule to assure maintained
• Dedicated parking lots
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• FLT ALWAYS DRIVE IN REVERSE UNDER LOAD since blocks visibility (put sign on
mast to indicate from which height of load driving forward is allowed)
• Minimum safety requirement for FLT are included in procedure
4. Loading / unloading of trucks
• Designated areas only
• Trucks must be secured during loading and unloading to avoid that they drive
away during the loading / unloading process.
o Side loading
o Wheels to be chocked at both sides
o Keys must be controlled
o Back loading: mechanical blocking or wheels chocked
• For side loading, red zones must be defined around the trucks in which FLT and
driver can never be together at the same time
• Sheeting and un-sheeting on top of trucks only if lifelines and harness are used
• Good safety practices for manual loading / unloading of trucks from docks and
platforms
• Requirements apply for all trucks (including tankers, byproducts trucks,..)
5. Picking, Sorting and similar activities
• Only at clearly indicated and secured areas, where no FLT can enter
6. Cleaning in logistic areas
• Minimum safety requirement for ride-on Cleaning Machines are included in
procedure
• Cleaning on foot not allowed unless area well separated and no traffic around
7. Basic requirements for traffic surfaces and protection of vulnerable and dangerous
equipment
8. PPE requirements
• Minimum for logistic areas: safety shoes and hivi vests
9. Signalization requirements in logistic area
10. Use of convex mirrors in logistic area
11. Requirements around gates
12. Requirements for Automated Guided Vehicles and Automatic Trailer Loading (ATL)
13. Requirements around bicycle use and ride-on carts
14. Parking of vehicles only at designated areas
15. Requirements for ventilation of warehouses (CO and CO2 limits)
16. Requirements for driving a vehicle, including Company Vehicle, Leased Vehicle or
Personal Vehicle used for company business
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• Requirements with local traffic rules


• Seat belt use
• Alcohol use / spot checks if allowed by law
• Rest time
• Use of electronic devices at the steering wheel
• Securing cargo

17. Requirements for vehicle selection and inspection (including 360° check)
18. Telemetry requirements
19. Requirements for truck and FLT maintenance workshops (garages)
20. Requirements for contractors with taxi companies and employee bus companies
21. Safe Driving and Safe Pedestrian reviews
Safe driver review must be completed for all new hires and at least annually for all
qualified employees to evaluate safe driving practices of FLT drivers
22. Behavioral Safety Requirements for plant roles
23. Training requirements
• Plant traffic rules
• Valid driver licenses
• Authorized employees only – practical tests
• Commuting safety training if allowed by law
24. Railroad safety is described in annex of procedure

Responsibilities
All employees and contractors must comply with VPO and local legal requirements with regards to
workplace transport safety and use of vehicles outside the plant premises.
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3.1.11 Occupational Injury and Diseases Reporting, Investigation, Communication,


and Management
Purpose
We are committed to striving to prevent all accidents, injuries, and occupational illnesses. In order
to do so, this policy defines procedures to effectively report, investigate, and manage occupational
injuries and diseases. Goal is to increase risk awareness, implement preventative measures, and
create trending analysis in order to improve in the short and long term.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for Occupational Injury and
Diseases Reporting, Investigation, Communication, and Management

1. Initial Safety Incident reporting, 9 chapters, via Credit 360 Global Incident Reporting
System, plus extra
• For LTI, CLTI and potential Serious Injuries and Fatalities (SIF), a 24
hours notification
• For fatalities: specific process described
• MDI / MTI / FAI (not SIF): also via Credit 360, but no 24 h notification
mandatory
• Hazards and incident (not SIF): or report case by case individually via Credit 360
or the total number in monthly basis
• Reporting expectations (ratio between LTI &MDI +/ MTI + FAI / incidents /
hazards defined
• Process for Exemptions defined
• Heat stress included in reporting scope
2. Investigation (enter into Credit 360)
• Must be closed out within 7 days after event occurred
• Injury details, classification, etc.
• Causes (5 Whys, contributing factors, etc.)
• Lost/restricted days
• Additional documents/photos
• Corrective and preventative actions
• Minimum requirements for trend analysis via Credit 360 defined
3. Communication
• Safety pyramid must be updated and posted on visual boards
• LTI / CLTI /TRI and days since last event at entrance plant
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• Incidents reviewed during daily meetings/shift handovers


• Safety alerts, generated via Credit 36o must be sent out and used for learnings

4. Injury Management
• Provide immediate adequate assistance to victim(s)
• Victim has responsibility to report
• Modified duty option must be considered (never working from home, except if
victim has solely administrative job)
• Department must contact victim regularly
• Return to work interview mandatory
• Process must be posted
5. Training requirements

Responsibilities
All employees and contractors must comply with VPO and local legal requirements with regards to
reporting, Investigation, Communication, and Management of Occupational Injury and Diseases ,
incidents and hazards
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3.1.12 Regulatory Compliance Management


Purpose
The Regulatory Compliance Management procedure describes what has to be done, by whom within
the company organization, the necessary completion time for the task/operating condition (or time
of its recurrence) and, as appropriate, a synopsis of why the task(s) must be completed in order to
ensure accurate and timely conformance with Safety Regulatory Requirements.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for Regulatory Compliance
Management:
1. Identify Applicable Safety and Occupational Health Regulatory Requirements Ensure all
applicable regulations have been identified and respective permits/other regulatory
requirements are available via hardcopy or internet
2. Safety Permits, Licenses, Authorizations, and Registrations
• Keep permits, licenses, etc. on-site and on Credit 360, Permits and Licenses
Module
3. Ensuring Compliance
• Ensure resources
• Built a Safety register
• Include legal requirements into SOP / OPL, maintenance schedules etc.
4. Training requirements

Responsibilities
The Plant Manager is ultimately responsible for the Safety and Occupational Health at the plant and
must provide the resources necessary to ensure for the effective completion of the elements
described in the Purpose and the Procedure of this Requirement. The responsibility for assuring the
completion of the Regulatory Compliance Management tasks described in this procedure must be
managed by the Safety Manager, or delegated amongst the site management team to assure the
completion of these responsibilities. The Safety Manager is responsible for coordinating these
activities, and reporting deficiencies to the Plant Manager.
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3.1.13 Contractor and Service Provider Safety Management


Purpose
Health and safety of all contractors and service providers is as important as that of our own
employees and creating a positive culture of safety requires the involvement of all workers whether
full-time, temporary or contracted. This policy defines technical, organizational, and behavior-based
measures to actively manage the safety of contractors and make sure they perform work safely and
in compliance with local and AB requirements.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for Contractor Safety
Management, 10 steps:

1. Communication alignment between ABI Stakeholders


• Ensure flow between Global / Zone / Plant level
• Safety related information regarding projects must be exchanged between ES
and T.S. manager during CAPEX project reviews
2. Pre-qualification
• During bidding process, review safety program and safety performance for the
prior 3 years to determine level of safety commitment and support
3. Pre-job Risk Assessments: Safety Plan and Method Statements
• Safety Plan
i. Necessity of Safety Plan: to be decided by the AB-inBev project
Manager / Designated AB-Inbev Manager
ii. Also for service providers
• Method statements
i. For tasks that are identified as high or unacceptable risk by the risk
assessments
ii. For task that are listed in this procedure (table)
• Validation by ABI projects / plants and also by ZBS for roof works and for,
ammonia, steam, electricity (as defined in the management of change
block of the respective Safety Management Procedures
4. Safety Induction
• Contractor must go through orientation packet and training to understand
internal safety requirements and expectations as well as potential hazards
throughout the area
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5. Employees skills and equipment verification


• Tasks requiring specific skills such as Safety specialists, use of cranes, welding,
and high voltage work (detailed list inside procedure) must have written
evidence to show contractors have been properly trained and certified for the
job
• Certain equipment brought on site by the contractor must have certificates (list
in procedure)
6. Safety Supervision
• roles and responsibilities with regards to safety of both AB-InBev and the
contractor / Service provider must be defined and documented for:
i. Designated AB-InBev Manager(s)
ii. Designated Contractor Site Safety Supervisor(s): always needed
iii. Permanent supervisors for critical tasks
1. Working at heights greater than 2 meters (6.5 feet),
including all roof works
2. Use of cranes (lifting works)
3. Working within confined space
4. Works on live electrical equipment, high voltage works and
works in the vicinity of high voltage air lines
5. Hot work in areas with explosive and flammable risks
6. All non-routine* tasks on Ammonia Refrigeration equipment
7. All non-routine* tasks on pressure vessels, Steam, Hot
Water High Pressure (HWHP) and condensate systems
8. All non-routine* tasks on equipment for storage and
transfer of hazardous substances.
9. Demolition and excavation works
• The proper level of safety supervision must be ensured at all times, during all
shifts, weekends and holidays.
• Safety Structure for Greenfields and large extension projects defined in annex
of procedure
7. At job risk assessments: Work Permits
• General work permit for all contractor works
• Specific work permits for high risk tasks as defined in VPO.SAFE.3.1.07. Work
Permits
8. Communication – toolbox meetings and visual boards
• Documented Toolbox meetings mandatory if more than 3 contractors
• Visual boards for Greenfields and big extension projects
9. Checks and Audits
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• ES manager responsible
i. At least monthly: auditing at least every month compliance with the 10
elements of this procedure
ii. Daily: roofs works on unsafe roofs and High Voltage work
• All ABI employees have responsibility and authority to STOP contractor works
immediate if unsafe behaviour / conditions are observed.
10. Post Job Evaluation
• Evaluation to be made, communicated to Procurement and ZBS Projects

Responsibilities
All employees and contractors must comply with VPO and local legal requirements with regards to
contractor and service providers safety management . Important to define proper roles and
responsibilities and supervision to eliminate “grey zones” .
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3.1.14 Safety Induction, Training, and Coaching


Purpose

The policy defines the minimum safety induction, coaching training that needs to be provided to AB-InBev
employees (including temporary workers, internships, students, etc.), Contractors and service
providers (and visitors) information to ensure tha work will be performed in a safe and healthful
manner in accordance with all applicable AB-InBev procedures, preventing injuries and incident
and that roles and responsibilities are well understood with regards to:
o Personal safety, safety of co-workers, contractors, service providers and visitors;
o Prevention of injuries and incidents and;
o Overall safety performance of the plant.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for Safety Induction, Training, and
Coaching:
1. Visitor and Safety Induction
• All visitors must sign in and out during their visit
• Basic safety induction when entering the plant
• Safety training requirements for tour guides
2. Contractors and AB Visitors
• Must be registered when enter and leave plant by means of badge access system or
register
• Initial safety induction (via a meeting, a video or at distance), minimum content is
part of the procedure
i. Test required
ii. Leaflet required
• Departmental safety induction related to specific tasks / project, minimum content
is part of the procedure
3. New Hires
• Must go through safety induction process that covers all safety requirements of AB
InBev and necessary training before starting specific jobs, minimum content is part
of the procedure
• May involve buddy system
4. Change of Functions
• Apply management of change process
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• Must go through safety training process that covers all safety requirements of new
job, minimum content is part of the procedure
• May involve buddy system
5. Ongoing training and Safety Coaching for all levels within the plant: annual Safety Training
and Coaching Plan and immediate training needs
• Determination of annual Safety Training and Safety Coaching needs must be
completed during a review (before budget process) to ensure that sufficient
resources are allocated. This annual Safety Training and Coaching Plan must be part
of the annual management review and must be formalized via an individual skill
matrix (See EP.PEO.LD.01.Skill matrix guidelines 5.3).
• Specific immediate training needs might be required if changes or to resolve a high /
new risk situation
6. Training requirements for Member of the Safety committee
7. Mandatory behavioral safety trainings: see VPO.SAFE.3.2.06.Behavioral Safety + OLT
and OT trainings
8. Determining and certifying the competency of employees.
• All Safety training programs shall incorporate a method for verifying competency
9. Commuting safety training if allowed by law, content guidelines ares part of the procedure

Responsibilities
All employees and contractors must comply with VPO and local legal requirements with regards to
safety training
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3.2 Safety Manage to Sustain

3.2.01 Emergency Response


Purpose
Each plant is required to set up, implement, train on, and update emergency procedures in order to
respond effectively if emergency situations arise.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for Emergency Response:
1. The ES manager must assure that the plant sets up and reviews (at least yearly)
emergency procedures in order to:
• limit as much as possible the negative effects in case a calamity has
occurred and;
• prevent that accidents or incidents turn into a crisis.
• Must be based upon a risk assessment, guidance list is part of procedure.
Must also include the natural perils the plant is exposed to
2. Emergency Procedures
• PEOPLE FIRST
• Plan must include:
i. Communication (both internal and external)
If outside agencies are responsible for responding to emergency situations,
they must be up to date on plant hazards and location of plant resources
ii. Evacuation routes (for all employees, visitors, and contractors)
iii. “Combat” aka limiting the damage
1. Resources and training needed to respond effectively
2. Emergency procedures for situations that can be treated with plant
resources
3. Emergency procedures for which the brewery has to call external
assistance like the local fire department
iv. Aftercare if needed (first aid, etc.)
v. Training for all employees
vi. Testing and review process
3. ES manager must assure at least annual check of emergency equipment
4. Each plant must set up a First Aid system
5. Risk assessment to identify the necessity of a HazMat team
6. Each plant must have at least 1 AED
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7. Emergency procedures must be tested, at least


• 1 evacuation test per year
• 1 emergency simulation an emergency situation involving ammonia
8. Training requirements
All stakeholders must be properly trained in order to deal effectively with emergency
situations. Team members are required to complete annual hands-on response team safety
refresher trainings to make sure they are current on all required skills and potential hazards.
Management must support team members by ensuring team members are freed up to
attend annual trainings. .

Responsibilities
All employees and contractors must comply with VPO and local legal requirements with regards to
emergency response.
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3.2.02 Safety Risk Assessments


Purpose
Safety risk assessments are essential to plant safety in identifying and evaluating all occupational safety
hazards of activities, products, and services and identifying corresponding risks and operational controls
for these hazards.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for Safety Risk Assessments:
1. The plant must install a process for ongoing identification and evaluation of hazards and the
implementation of necessary control and preventive measures, covering routine and non-
routine activities, with priority for hazards and risk that can cause SIF
2. These risk assessments must allow
• checking whether adequate preventive measures are put in place, have to be put in
place, have to be improved or have to be inspected periodically
• identifying and assigning the responsibilities regarding safety issues
• planning and optimizing the use of resources
3. Minimal input and output are defined in the procedure
4. Risk Assessment methodology (RAM)
The assessment of risks must be done via a structured methodology that has been formally
approved by the zone ZBS ES department. If no method for risk assessment is described by
the zone then the Kinney method must be used.
5. 7 Levels
• Plant based risk assessments, the potential hazards , which impact the whole plant.
i. Such as workplace transport hazards, fire and explosion hazards, violence
etc.
• Departmental / Workplace / Equipment & Tools based Risk Assessments, which are
related to the actual workplace, equipment and tools:
i. Working at height, confined space, moving parts, slip/trip/fall hazards,
ergonomic, etc.
• Job Hazard Analysis (JHA)
i. Each department much have a 3Y plan to cover all jobs
ii. Prioritize : TI / SIF / new jobs
iii. Include specific categories of employees (disabled, lone working,..)
iv. Process JHA described in procedure
• Process Hazard Analysis (PHA)
i. Minimum: Ammonia / Dust explosions / Steam
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• Personal risk assessment process (S.A.F.E. approach)


i. Increase risk awareness
ii. Use SAFE form for maintenance non-routine tasks
• Standardized self-audits
i. Employees, individually or in team, must conduct standardized self-audits to
assess the Health and Safety hazards present in their workplace, both on
conditions and behaviors.
• During management of change process
• Continuous: behavioral safety observations / Safety monitoring
6. Training
• Risk assessment process and methodology
• S.A.F.E.: all employees
7. Checklists added to procedure:
• Checklist for identification of Slips, Trips and Falls hazards
• Workplace (and) Transport Safety Checklist
• Human Factors Assessment
• Hoses Checklist + Hoses management guidelines good practice

Responsibilities
All employees and contractors must comply with VPO and local legal requirements with regards to
risk assessments.
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3.2.03 Safety Signalization


Purpose
Safety signalization brings visibility for our own employees, contractors, and visitors to potential hazards
that might be encountered.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for Safety Signalization:
1. Signalization must be clear, unambiguous, and appropriate
• Pictograms, symbols, light and sound alarms can be used
• List of hazards that require signalization is part of procedure
2. Where hazardous substances are present/used, must have MSDS locally available with basic
safety information
3. Radio and MP3 head phones must not be allowed in production areas
4. Department Inspections
• Frequent checks of safety signage to make sure all required signage is in place,
clean, and up to date.
5. Training
• All safety signalization must be fully explained and emergency signage explained to
make sure know what it means and what action(s) to take

Responsibilities
All employees and contractors must comply with VPO and local legal requirements with regards to
safety signalization
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3.2.04 Safety Monitoring and Auditing

Purpose
Safety monitoring, auditing, measuring, and evaluating all relevant safety related conditions, issues, and
behaviors will help improve safety performance and create a positive safety culture.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for Safety Monitoring and Auditing:
1. Improve Safety Culture by Safety Monitoring
Safety monitoring routine to improve safety culture, promote safe behavior, and identify
potential dangerous situations to prevent injuries

FOCUS ON BEHAVIOR: Recognition and Correction.


Living the VPO Safety Pillar through Active Support and Participation.
Demonstrating on the Shop Floor to what you as Leader stand for with respect to Safety.
Plant Departmental ES manager Supervisor/ Departmental
Manager Manager Manager & Safety
Process Engineer Champions
Plant Manager Departmental • Mandatory • Behavioral Check Support the
Safety Talk with Manager Safety Talk SIF • Contractor check Managers /
at least 1 with at least 1 prevention • Safety Procedure Supervisors /
Daily

employee employee checks Check Process Engineers


• Participate • Safety Equipment in their daily /
departmental & Tool check weekly / monthly
routines safety routines
• Behavioral • Behavioral Check • Participate • Daily Safety (see
Check • Contractor check departmental Routine (see VPO.SAFE.3.2.06
Weekly

• Contractor • Safety Procedure routines above) + Behavioral Safety


check Check • New hires check
• Safety • Safety • Critical Equipment
Procedure Equipment & check validation
Check Tool check
• Participate Job Hazard Analysis
Monthly

Job Hazard
Analysis

TS./Maintenance Manager is accountable and responsible for the organization of daily safety
overhauls

monitoring during overhauls (behavior / check of fundamental safety procedures /


compliance with safety plan / method statements / work permit / 5S
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2. Improve Workplace Conditions by Safety Monitoring


• Weekly Safety critical equipment
i. Inventory for each department
ii. Checked on weekly basis (or daily if required like PSM checks and dust
explosion program requirements)
• Periodic check of safety equipment (fire hydrants, emergency alarm systems etc)
• Mandatory equipment list part of procedure
3. Improving Health at the Workplace by Industrial Hygiene Surveys, VPO.SAFE.3.2.05.
Occupational Health – Ergonomics Program
4. Verifying Safety Regulatory Compliance by the Safety Compliance Check
The ES manager must assure that a safety compliance check of the whole plant is
done at least once a year
5. Improving Process Safety by Process Safety audits: Ammonia, Dust, Steam
6. Commissioning of new equipment (Pre-start-up inspection)
7. Property Loss Control inspections: ES manager to coordinate audit and reporting
8. Management system Check
9. New projects/processes – Pre-Start-Up Safety Inspections
• PSSR (pre-startup safety review) completed prior to startup for all new projects to
ensure all guards, switches, etc. properly working and employees protected from
any hazard
10. Management system checks

Responsibilities
All employees and contractors must comply with VPO and local legal requirements with regards to
safety monitoring and auditing.
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3.2.05 Management of Change (MOC)


Purpose
Change in processes and procedures, materials, equipment/civils or personnel within the organization
can form E&S risk of the plant (affecting the ES performance). It is therefore essential that every change
is managed in a structured way and pro-active way. Therefore, ES departments must be involved in the
earliest stages to guarantee that all environmental and safety aspects of the change are covered. The
objective of this procedure is to define the roles and responsibilities associated with change
management in the ES field and the steps to follow when changes occur in the organization.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for Management of Change:
1. Change Identification
• Table in procedure defines the change management processes that can have an
impact on the environmental or safety performance of a plant. If such a change
occurs, the appropriate ES department must be involved to provide input to the
2. ES Change Checklist
• For every change in process, materials, or equipment, change initiator must
complete checklist which includes: change identification, legal
requirements/permits, affected personnel, engineering/maintenance,
3. ES Risk Assessment
• If possible environmental or safety impact by change, the change initiator must do
detailed ES risk assessment and come up with preventative actions/solutions
• ES to validate and complete
4. ES department must validate
5. Communication to all affected persons
6. Implementation of the agreed preventive / corrective actions
7. Pre-startup check and commissioning
• Basics (list part of procedure), related to SIF, before start-up
• Total at the latest 1 month before start-up
8. Training requirements

Responsibilities
All employees and contractors must comply with VPO and local legal requirements with regards to
management of change.
.
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3.2.06 Behavioral Safety


Purpose
Create a positive safety culture
• in which safety is a value (essential to the health of the business) and no longer a priority
(important to the health of the business).
• in which all employees challenge and accept to be challenged on their safe and unsafe behavior.
• in which safe behavior has become a habit: replacing the unconscious unsafe behavior with
unconscious, or automatic, safe behavior.
• Moving from a reactive or dependent culture over an independent culture to a interdependent
safety culture

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for Behavioral Safety:
1. Engagement Survey
• Analyze results of 4 safety related questions and install action plans to close gaps
2. Safety Culture Assessment (SCA)
• At least 1 SCA done each year – scope defined by plant manager based on safety
results, engagement survey results, and available resources
i. Mandatory SCA if fatality in a department
ii. If a significant high number of SIF occurs – to be decided by ZBS ES
• Process and global SCA questionnaire are included in the procedure
3. Safety Champions
• Each department must identify and formally appoint at least 1 safety champion
i. Real ambassador for safety
ii. They will support employees and management of department in all safety
matters, focusing on promoting safety behavior
iii. Qualification & Performance Expectations are included in procedure
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4. Define and implement SIF Prevention behaviors, Focus safe behaviors and Key Safe Behavior
for leadership

Pre-requisite:
All safety rules and safe behavior are important and must be complied with.
Non-compliance must always be addressed. The classification beneath is a
support to put focus.
SIF Prevention Behavior Focus Safe Behavior Key Safe Behavior for
Leadership
Prevention of SIF Prevention of TRI Drive safety management
All employees All employees All management level
3 – 5 per department 2 – 3 per department 3 – 5 per role
Stable (review 1 per year) Change if sustainable Stable (review 1 per year)
implemented
Always disciplinary Focus on positive Discuss during OPR
consequences recognitions, disciplinary
mainly repetitive non-
compliance
Linked to SOP
Mostly linked to VPO
Safety Fundamentals

5. Behavioral Safety Observations to include in safety monitoring


6. New hires: safety awareness check by means of a formal test must be part of the hiring
process.
7. Disciplinary process must be defined by the plant
8. Behavioral Safety KPI are defined in procedure
9. Training requirements
• Mandatory for management and safety champions
i. Safety coaching techniques , including the principles and
application of positive reinforcement
ii. Human behavior mechanism – the ABC model
iii. Behavioral safety observation techniques
• Behavioral observations techniques for all employees that do OWD
10. Safety coaching role of the ES department is defined in the procedure
11. Safety training and coaching plan for each employee
12. Use of CCTV if allowed by law for training purposes
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13. Procedure for use of mobile phones and suchlike devices in production areas in annex of
procedure

Responsibilities
All employees and contractors must comply with VPO and local legal requirements with regards to
behavioral safety.
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3.2.07 Occupational Health and Ergonomics


Purpose
The Occupational Health Program is intended to help protect employees from workplace hazards which
can cause short or long term work related illnesses, which can result in either permanent disability or
death.
The objective of the ergonomic program is to reduce worker discomfort, fatigue and illness that may be
associated with ergonomic factors and to provide strategies to help all of our employees better tolerate
essential work activities and minimize associated aches and pains. Meeting the technical and
organization measures outlined in this policy will ensure a safe, healthy, and productive work place.

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for Occupational Health and
Ergonomics:
1. Occupational Health
• Occupational Health Hazard Risk Assessment to identify applicable occupational
health hazards
i. Primary assessment
ii. Establish industrial hygiene baseline, controls, and sampling plan
• Controls such as respirators, ventilation running during task, etc.
• Occupational Health Programs
i. Must have programs based on occupational health hazards to protect
employees from short and long term work related illnesses such as:
• Respiratory protection
• Hearing conservation
• Asbestos management
• Lead hazard control
• Mold and Fungi Hazard Control
• Methylene Chloride
• Blood Borne Pathogens
• Phosphine Air Monitoring
• Training
ii. Ensure employees are aware of hazards and annual training is tracked and
recorded
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2. Ergonomics
• Manual lifting activities:
i. Risk assessment
ii. Preventive measures guidance are included in procedure
• Repetitive Motion Ilness (RMI
i. Risk assessment – identify trigger conditions
ii. Control of exposures/work activity determined to have potential to cause
injury
iii. Training of employees working in those areas with trigger conditions met
• On symptoms of musculoskeletal complaints
• On methods to minimize discomfort and injury – Safety In Motion
• Training requirements

Responsibilities
All employees and contractors must comply with VPO and local legal requirements with regards to
behavioral safety.
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3.3 Safety Manage to Improve


3.3.01 Safety Policy and Safety Promotion
Purpose
AB-InBev safety policy sets our general approach and commitment for managing health and safety
within the company at all levels.
The global AB-InBev Safety Policy is the basis and reference for the safety management of the plant.
The plant must actively promote safety to drive continuous improvement of the safety and safety
awareness (behavior).

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for Safety Policy and Promotion:
1. Safety Policy
• Must be posted at entrance and in each department
• Must be part of trainings/inductions
• All employees must be familiar and implement the policy in their daily routine
2. Safety Charter
• Must be reviewed between manager and direct reports and if an employee suffers
from an injury to re-emphasize our commitment to safety of both the manager and
employee
3. Safety Promotion
• Internal safety communication: via MCRS
• External safety communication:
i. Authorities and community: Plant + ES manager
ii. Press and crisis: AB-InBev guidelines
• Safety Committee
i. Mandatory for each plant
ii. Goals and, organization are defined in the procedure
iii. Must meet at least every 3 months – action log created for follow-up
• Safety First!
i. 4 campaigns per year, at least 3 defined by zone
ii. Alternative approach must be agreed by Global
• Safety Days
i. Mandatory in each plant
ii. Process defined in the procedure
• World Safety Day – April 28: plant must participate
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• Promotion of Safety at home and safe driving: must be included


• TSR, Together for Safer Roads initiatives must be supported

Responsibilities
All employees and contractors must comply with the AB-InBev safety and with VPO and local legal
requirements with regards to safety promotion.
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3.3.02 Safety Management Review and Strategy

Purpose
The ES manager must prepare the yearly management review of the safety management in order to
allow the plant management team
• to assess whether the safety management system is being fully implemented, and
remains suitable for achieving ABinBev’s safety policy and objectives,
• to evaluate last year's safety objectives and KPIs and to discuss and approve the
objectives, Safety improvement plan and KPIs for the following year.
• to define the plant safety strategy of the plant

VPO Requirements
Each plant will, at a minimum, meet the following VPO requirements for Management Review:
1. Review Of Current Year: guidelines included in procedure
2. Proposals for Following Year(s): plant safety strategy
• CAPEX 3 year plan
• Proposals for safety KPIs and targets
• Proposal for next site safety improvement plan
i. Safety trainings
ii. VPO implementation
iii. Behavioral programs

Responsibilities
All employees and contractors must comply with the AB-InBev safety and with VPO and local legal
requirements with regards to safety promotion.
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4. Implementation

4.1 Safety Pyramid Questionnaire

See annex 2

4.2 Safety Pillar Implementation


Successful implementation is dependent upon the plant employees’ understanding of the management
pillar. The understanding and use of the VPO tools is mandatory to demonstrate understanding and
sustainable implementation of the Safety Pillar Blocks.

Management Pillar Tools:


1. 5S 12. Operational Work Diagnosis
2. Business Description (OWD)
3. Process Mapping 13. Short Interval Controls (SIC)
4. KPI/PI Monitoring 14. Manager Checklists
5. MCRS Process 15. Operator Checklists
6. SLA’s 16. SDCA Cycle
7. RACI’s 17. PDCA Cycle
8. Visual Boards 18. Target Setting and Cascading
9. SOP’s 19. Improvement Task Force (ITF)
10. Abnormality Triggers 20. Good Operating Practices
11. Abnormality Reporting (GOP’s)
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Annex 1: Detailed overview of the VPO Safety Pillar Procedures.

Fundamentals Version Date


VPO.SAFE.3.1.01. Confined Spaces 7 30-11-17

VPO.SAFE.3.1.02. Working at Heights 9 30-11-17

Annex 1: Scaffolding Checklist. inside procedure

Annex 2: Mobile Elevated Working Platform Checklist inside procedure

Annex 3: Safety Cage + FLT Checklist inside procedure

Annex 4: Ladder Checklist inside procedure

Annex 4Bis: Ladder safety checklist OPL inside procedure

Annex 5: Guidance for preparing method statement for roof works inside procedure

Annex 6: VPO.SAFE.3.1.02.6. Guidance for fall protection inspection 1 31-01-12

Annex 7: VPO.SAFE.3.1.02.7. Safety Requirements for new roofs 3 30-09-15

Annex 8: VPO.SAFE.3.1.02. Working at Heights – ABI Safety Net


guidelines 1 30-11-17

VPO.SAFE.3.1.03.Lifting Equipment 7 31-12-17

Annex 1 : Lifting equipment checklist inside procedure

VPO.SAFE.3.1.03.01.Checklist for Racks Example 1 31-12-10

VPO.SAFE.3.1.04.Electrical Safety 6 31-12-17

VPO.SAFE.3.1.04.01. Electrical Safety- PPE and hand tools 1 01-08-15

VPO.SAFE.3.1.05.Explosion and Fire Prevention. 9 31-12-17

Annex 1: Specific requirements for Gas related Explosion Prevention. inside procedure

VPO.SAFE.3.1.05.02. Dust Explosion Prevention Safety Management 4 31-12-17

VPO.SAFE.3.1.05.02. Annex 1, Examples of detailed zoning 1 31-12-12

VPO.SAFE.3.1.05.02. Annex 2 Dust Characteristics 1 15-12-12

VPO.SAFE.3.1.05.02. Annex 3 Dust Explosion Prevention Safety


Management Audit Checklist 4 31-12-17

1 30-09-15
VPO.SAFE.3.1.05.02. Annex 4 Basic Flow chart dust explosion prevention
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new equipment.

VVPO.SAFE.3.1.05.03. Boilers, Steam and HPHW Safety Management 3 08-08-16

Annex 1: Reporting requirements for Steam accidents and incidents inside procedure

Annex 2: VPO.SAFE.3.1.08.03.A Line and Equipment Entry Permit


Example.doc see 3.1.08. 22-06-16

Annex 3: VPO.SAFE.3.1.05.03.B SSM Steam field walkthrough


guidelines 1 31-07-16

Annex 4: VPO.SAFE.3.1.05.03.C BOILER STEAM HPHW Safety


Management Audit Checklist(SSM) 1 31-07-16

Annex 5: Storage of gas cylinders inside procedure

VPO.SAFE.3.1.06. SAM & Lock Tag Try & Machine Safety 7 31-12-17

Annex 1: VPO.SAFE.3.1.06.01. Lock-Tag-Try Generic Procedure 1 30-09-15

Annex 2: VPO.SAFE.3.1.06.02. Lock-Tag-Try Permit – GREEN TAG 1 30-09-15

Annex 3: VPO.SAFE.3.1.06.03 Tags and LOTO devices examples 1 30-09-15

Annex 4: VPO.SAFE.3.1.06.04 Lock, Tag, Try Flowchart 0

Annex 5: VPO.SAFE.3.1.06.05 Lock, Tag & Try Verification Audit form 1 30-09-15

Annex 6: VPO.SAFE.3.1.06.06 Lock Removal Form 1 30-09-15

Annex 7: VPO.SAFE.3.1.06.07 Lock-Tag-Try SOP example 1 30-09-15

Annex 8: VPO.SAFE.3.1.06.08 Retrofit device for LOTO of access doors to


danger 1 30-09-15

Annex 9: VPO.SAFE.3.1.06.09 Maintenance Workshop Machines Safety


and Safety Awareness 3 31-12-17

Annex 10: VPO.SAFE.3.1.06.10 AB-InBev Machine Safety Standard 2 01-04-15

Annex 11: VPO.SAFE.3.1.06.11 AB-InBev Machine Safety Standard


Overview 1 01-04-15

Annex 12: VPO.SAFE.3.1.06.12 AB-InBev Machine Safety Standard


Process Checklist 2 14-07-15

Annex 13: VPO.SAFE.3.1.06.13 Safety Guarding Assessment guidelines


for existing machinery. 5 30-09-15

VPO.SAFE.3.1.07. Work Permits 9 31-12-17


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VPO.SAFE.3.1.07.01. General Work Permit Example 1 30-09-15

VPO.SAFE.3.1.07.02. Confined Spaces Entry Permit Example 1 30-09-15

VPO.SAFE.3.1.07.03. Hot Work Permit Example 1 30-09-15

VPO.SAFE.3.1.07.04. Working at Heights Permits example 1 30-09-15

VPO.SAFE.3.1.07.05. Electrical Works Permit Example 1 30-09-15

VPO.SAFE.3.1.08. Hazardous Substances 8 10-08-16

Specific requirements for CO2 inside procedure

Specific requirements for legionella control in CTEC inside procedure

VPO.SAFE.3.1.08.02.Ammonia Process Safety Management 3 30-09-15

Annex 2: VPO.SAFE.3.1.08.03.A Line and Equipment Entry Permit


Example.doc 2 22-06-16

VPO.SAFE.3.1.08.02.B PSM Ammonia field walkthrough guidelines 1 05-10-12

VPO.SAFE.3.1.08.02.C PSM Ammonia Management of Change (MOC)


Example 1 05-10-12

VPO.SAFE.3.1.08.02.D PSM Ammonia PHA, What-if guidelines 1 05-10-12

VPO.SAFE.3.1.08.02.E PSM Ammonia Audit Checklist 2 30-09-15

VPO.SAFE.3.1.08.02.F PSM Ammonia – testing guidelines 1 31-12-13

VPO.SAFE.3.1.09 Personal Protective Equipment 5 30-09-15

VPO.SAFE.3.1.09.01. PPE Glass (oven and ISS area) 1 30-09-15

VPO.SAFE.3.1.10. Workplace Transport Safety 10 31-12-17

VPO.SAFE.3.1.10.1.Workplace (and) transport safety checklist 3 12-10-08

VPO.SAFE.3.1.10.2. FLT, pallet walkie trucks and pallet jacks Safe Driving
Review 2 31-01-12

VPO.SAFE.3.1.10.3. Safe Pedestrian Review 1 31-12-10

VPO.SAFE.3.1.10.4. Requirements for new FLT (as of 01-01-2012) 7 30-09-15

VPO.SAFE.3.1.10.5. Requirements for new ride-on cleaning machines 1 31-01-12

VPO.SAFE.3.1.10.6 Railroad Safety 1 30-09-15

VPO.SAFE.3.1.11. Occupational Injury & Diseases Reporting,


Investigation, Communication & Management 13 31-12-2017
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Annex 1: VPO.SAFE.3.1.11.1. Injury Notification – back-up form. 9 30-09-15

Annex 2: VPO.SAFE.3.1.11.2. Occupational Injury & Diseases Reporting,


Investigation, Communication & Management: Fault Tree Analysis. 2 30-09-15

Annex 3: VPO.SAFE.3.1.11.3. Safety Alert – – back-up form. 9 30-09-15

Annex 4: VPO.SAFE.3.1.11.4. Modified Duty Document 2 30-09-15

VPO.SAFE.3.1.12. Safety Regulatory Compliance Management 4 30-09-15

VPO.3.1.12.1.Example template for Safety Register 1 31-05-08

VPO.SAFE.3.1.12.2.Example of Safety Register via DOV 1 31-05-08

VPO.SAFE.3.1.13. Contractor and Service Provider Safety


Management 5 30-09-15

VPO.SAFE.3.1.13.1.Example template of a Safety plan 3 30-09-15

VPO.SAFE.3.1.13.2.Example template of a Method statement. 2 30-09-15

VPO.SAFE.3.1.13.3.Last check 3 30-09-15

VPO.SAFE.3.1.13.4.Toolbox meeting guide 4 30-09-15

VPO.SAFE.3.1.13.5.Example of contractor checklist 3 30-09-15

VPO.SAFE.3.1.13.6. Connection between Safety Plan / Method


Statements / Work Permit 1 30-09-15

Annex 7: VPO.SAFE.3.1.13.7. Safety Structure Greenfields and Safety –


Critical Projects at existing plants. 1 30-09-15

Annex 8: Guidance on Risk assessment and supervision level inside procedure

VPO.SAFE.3.1.14. Safety Induction, Training and Coaching 6 31-12-17

VPO.SAFE.3.1.14.1. Basic principles for commuting safety awareness


training 1 31-01-12

VPO.SAFE.3.1.14.2. General visitors and contractor induction ABI 30-09-15

VPO.SAFE.3.1.14.3 Contractor Induction ABI 30-09-15

Sustain
VPO.SAFE.3.2.01. Emergency Response 5 31-07-17

VPO.SAFE.3.2.02. Safety Risk Assessments 9 31-07-17

VPO.SAFE.3.2.02.01. Kinney Method 1 30-09-15


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VPO.SAFE.3.2.02.02. Safety Risk Assessments Process 1 30-09-15

VPO.SAFE.3.2.02.03. Job Hazard Analysis Training. 1 30-09-15

VPO.SAFE.3.2.02.04. S.A.F.E. form for Non-routine tasks 1 30-09-15

VPO.SAFE.3.2.02.05.Risk Assessment -Example keg line 3 30-09-15

VPO.SAFE.3.2.02.06. Checklist for identification of Slips, Trips and Falls


hazards 3 30-09-15

VPO.SAFE.3.2.02.07.Human Factors Assessment


3 30-09-15

VPO.SAFE.3.2.02.08.Hoses Checklist 3 30-09-15

VPO.SAFE.3.2.02.09. annex 9:

Hose management guidelines good practice 4 31-12-2017

VPO.SAFE.3.2.03. Safety Signalization 4 31-12-13

VPO.SAFE.3.2.04. Safety Monitoring and Auditing 7 31-12-17

VPO.SAFE.3.2.04.01.Daily Safety Talk Format 1 30-09-15

VPO.SAFE.3.2.04.02. Example of Weekly Safety Routine Form 1 30-09-15

VPO.SAFE.3.2.04.6. Safety devices inspection scheme 2 30-09-15

VPO.SAFE.3.2.05. Management of Change (Safety) 2 30-09-15

VPO.SAFE.3.2.05.01.A: ES Checklist for Change in processes, materials


or equipment/civils. 2 30-09-15

VPO.SAFE.3.2.05.01.B: Management of Change Tool NA zone 1 30-09-15

VPO.SAFE.3.2.05.02. ES Checklist for Change in chemicals 1 30-09-15

VPO.SAFE.3.2.05.03. ES Checklist for Change in personnel 2 30-09-15

VPO.SAFE.3.2.05.04. Pre-start-up Safety inspection Example 2 30-09-15

VPO.SAFE.3.2.05.05. Safety Commissioning Tool RGB Line 3 30-09-15

VPO.SAFE.3.2.06. Behavioral Safety 4 31-12-17

Annex 1: Departmental Safety Champion Qualification & Performance


Expectations inside procedure

VPO.3.2.06.02. Safety Choices – example of a Behavioral Safety


Observation process 2 30-09-15
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VPO.SAFE.3.2.06.03. Safety Choices Observation Checklists examples 2 30-09-15

VPO.SAFE.3.2.06.04. Use of mobile phones and suchlike devices 2 30-09-15

Annex 5 to VPO.SAFE.3.2.06. Behavioral Safety, Safety Culture


Assessment Questionnaire 1 01-01-2017

Annex 6 to VPO.SAFE.3.2.06. Behavioral Safety, Safety Culture Quick 01-01-2017


Guide 1

Annex 7 to VPO.SAFE.3.2.06. Behavioral Safety, SCA Calculation Tool 1 01-01-2017

VPO.SAFE.3.2.07. Occupational Health – Ergonomics Program 1 30-09-15

VPO.SAFE.3.2.07.01. Occupational Health – Hazardous Conditions 1 30-09-15

VPO.SAFE.3.2.07.02. Occupational Health – Quick Checklist 1 30-09-15

VPO.SAFE.3.2.07.03. Occupational Health – Industrial Hygiene Baseline


Hazard Assessments 1 30-09-15

VPO.SAFE.3.2.07.03.01 Occupational Health -IHBHA Table 1 30-09-15

VPO.SAFE.3.2.07.04. Occupational Health – Brewery Industrial Hygiene


Air Sampling plan example 1 30-09-15

Annex 5: VPO.SAFE.3.2.07.05. Occupational Health – Respiratory


Protection 2018

Annex 6: VPO.SAFE.3.2.07.06. Occupational Health – Hearing 2018


Conservation

Annex 7: VPO.SAFE.3.2.07.07. Occupational Health – Asbestos 2018


Management

Annex 8: VPO.SAFE.3.2.07.08. Occupational Health – Lead Hazard 2018


Control

Annex 9: VPO.SAFE.3.2.07.09. Occupational Health – Mold and Fungi 2018


Hazard Control

Annex 10: VPO.SAFE.3.2.07.10. Occupational Health – Methylene 2018


Chloride

Annex 11: VPO.SAFE.3.2.07.11. Occupational Health – Blood Borne 2018


Pathogens

Annex 12: VPO.SAFE. 3.2.07.12. Occupational Health – Phosphine Air 2018


Monitoring

Annex 13: VPO.SAFE.3.2.07.13. Ergonomics – AB-InBev view on


Ergonomics 1 30-09-15
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Annex 14: VPO.SAFE.3.2.07.14. Ergonomics – Ergonomics Design and


Evaluation Considerations 1 30-09-15

Annex 15: VPO.SAFE.3.2.07.15. Ergonomics – Trigger Assessment


Format 1 30-09-15

VPO.SAFE.3.2.07.16. Ergonomics – Lifting, Manual Handling. 1 30-09-15

Improvement
VPO.SAFE.3.3.01. Safety Policy and Safety Promotion 3 30-09-15

Annex 1 , Safety policy inside procedure

VPO.SAFE.3.3.01.2.Safety Charter

VPO.SAFE.3.3.02.Safety Management Review and Strategy 4 31-07-2017


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Annex 2- Questionnaire

Prerequisite.

The VPO Safety procedures inside the VPO Safety pillar, together with the procedures in the other pillars of the VPO house
are the basis for the safety management in the plants, in order to assure safe behaviors, safe and healthy conditions,
resulting in an injury free plant. The VPO questionnaire is a tool to measure implementation of the procedures. The
information below is the questionnaire organize by each safety pillar block.

Please note: the questionnaire below is for brewery operations (BOPs), please refer to VPO share point site for verticalized
operations (VOP) questionnaire.
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FUNDAMENTALS
VPO.SAFE.3.1.01.Confined Spaces
Each plant must implement technical, organizational and employee oriented (behavioral) measures to assure that
work completed within Confined Spaces is:
• avoided (look for alternatives)
• restricted (authorized operators, work permit)
• done in a safe way in accordance with the ABInBev and legislative requirements

CHECKPOINTS
1. Confined Spaces Process

Checkpoints Level 1:
1.1. Risk Assessment, SOP & OPL:

□ Overall SOP describing the confined Spaces program available?


□ SOP must comply with VPO procedure (inventory / risk assessment / controls / atmospheric monitoring /
signalization / work permit requirements / emergency response (stand by employee requirements) /
training requirements) and must include how to ensure safety contractors .

1.2. Atmospheric monitoring

□ Portable multi-gas air monitors available / calibrated / OPL for use / used for all confined spaces access /
operators trained and familiar with operating the meters levels.

1.3. PPE (Personal Protective Equipment) and CPE (Collective Protective Equipment)

□ Are PPE and CPE available / used to allow safe entry, safe works, safe exit and safe escape (in case of
emergency)?

1.4. Execution Check


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□ Can the employees explain the basics of confined spaces entry?


Checkpoints Level 2:
2.1. Work Permits

□ Used for all Confined Spaces events? / include all required information?
2.2. Inventory of Confined Spaces

□ Available? Complete?
2.3. Training

□ For all employees that enter confined spaces or manage those who enter confined / training records
available? Content ok?

Checkpoints Level 3:
3.1. Legal

□ Has the applicable local legislation been identified and interpreted by the ES department?
3.2. Risk Assessment / SOP & OPL

□ Are there a SOP/OPL for each confined space (or group of confined spaces) describing: Specific hazards
of the confined space / Pre-entry cleaning requirements / The confined spaces entry and exit procedures
/ Clear link with the applicable Lock - Tag -Try procedures / Adequate isolation of the confined space / De-
energization of all moving parts inside the confined space / Requirements for (electrical) tools used inside
the confined space / Means of communication / The use of atmospheric monitoring equipment / Stand-by
employee requirements / PPE and CPE requirements / Work Permit requirements / Detailed rescue plan

3.3. Responsibilities - RACI?


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□ RACI describing the Roles and Responsibilities for the confined spaces
Checkpoints Level 4:
4.1. Risk Assessment / SOP & OPL -

□ Process to identify temporary confined spaces during contractor works, excavations etc.
4.2. Execution Check

□ Can each trained / authorized employee explain in detail the confined space SOP / practices?
4.3. Process to check compliance with the confined space SOP, including work permits? Feedback to
operators when errors?

4.3. Execution Check

□ Can each contractor explain the basics of confined spaces entry?


Checkpoints Level 5:
5.1. Organizational - Human factors

□ Are human factors / physical and mental capabilities) consider before allowing access to confined spaces?
(general health condition, claustrophobia, hero mentality, fatigue,…) via the work permit or last check?

5.2. Training Emergency procedures

□ Emergency procedures for confined space rescue been exercised in practice at least yearly?
5.3. Maintenance / inspection

□ Maintenance work orders / SWI that require confined space entry linked with spec confined space
SOP/OPL
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5.4. Maintenance / inspection

□ Planned inspection / maintenance for all confined space entry and emergency equipment (except
PPE) managed via a preventive maintenance work order system ( SAP or other)?
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VPO.SAFE.3.1.02. Working at Heights


Each plant must implement technical, organizational and employee oriented (behavioral) measures to assure that
work completed at heights and near abysses is:
• avoided (look for alternatives)
• restricted (authorized operators, work permit)
• done in a safe way in accordance with the ABInBev and legislative requirements

CHECKPOINTS
1. Working at Heights Process

Checkpoint Level 1
1.1. Risk Assessment, SOP & OPL:

□ Overall SOP describing the working at height program available?


SOP must comply with VPO procedure (priority setting / inventory / labelling / inspections / maintenance
/storage /use third parties / home-made systems requirements / work permit requirements / training
requirements
1.2. PPE (Personal Protective Equipment) and CPE (Collective Protective Equipment)

□ Are PPE and CPE available / used to allow safe working at heights? (note: only double lanyards, unless
risk assessment shows one lanyard is acceptable)

Checkpoint level 2
2.1. Work Permits

□ Used for all working at heights activities? / include all required information?
(works near abysses of more than 2 m (6.5 feet) / scaffolding and safety nets erection, alteration,
dismantling and use (except for the use of scaffolding, lower than 2 m (6.5 feet) by well trained, own
employees./ elevated working platform use (except for well trained, own employees. List of trained
employees must be available)/ use of a safety cage in combination with an FLT
NOTE: for roof access: see separate question in this block
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2.2. Inventory of all working at heights equipment

□ Available? Complete?
Personal Protective Equipment (PPE) and Collective Protective Equipment (CPE), safety harnesses,
lanyards, ladders, scaffolding, mobile elevated platforms, safety cages, safety nets, etc.
2.3. Validation of contractors for working at heights tasks
□ Are all contractors (and subcontractors) that are involved in working at height activities pre-approved with
all of the proper certificates / work experience for working safety at heights?

2.4. Mandatory use of mobile platforms


□ Is the mandatory use of mobile platforms included in the contracts, safety plans, method statements and
work permits?

2.5. Mandatory use of Safety nets


□ Are certified safety nets used for any roof works, works on pipe racks and similar activities if no mobile
platforms or cranes can be used? (Any exception MUST be formally approved by ZBS / Zone Safety)

2.6. Safety Monitoring of working at heights tasks


□ Do the work permit, method statement and safety plans clearly define the level of safety monitoring
required?

2.7. Is PERMANENT on the job safety supervision foreseen for all working at height activities by contractors and is
this requirement included in the contract, safety plans, method statements and work permits

2.8. Are the skills of the employee(s) that are responsible for the permanent safety supervision of working at height
activities checked and validated before the activities start?

2.9. Training
□ For all employees and contractors who perform works at height (or manage those who perform works at
height / training records available? Content training

Checkpoint level 3
3.1. SOP / OPL
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□ For all Working at Height Equipment (including ladders) / located in the designated storage area
3.2. Signalization

□ All Working at Heights equipment properly labeled / indicating that the equipment is fit for use?
3.3. Maintenance

□ Maintenance scheme for all height access equipment?


3.4. Storage

□ Working at Height equipment stored in a limited number of designated storage areas / in accordance with
manufacturers specifications?

3.5. Legal

□ Has the applicable local legislation been identified and interpreted by the ES department?"
Checkpoint level 4
4.1. Risk assessments

□ Explain Working at Heights Priority Setting matrix


4.2. Risk assessments

□ Risk assessments done for maintenance / inspection tasks at elevated equipment (example motors of
agitators on tanks) that is not safely accessible (no platform with guarding installed) / are these risk
assessments linked to the work orders?

Checkpoint level 5
5.1. Maintenance /inspection
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□ Planned inspection / maintenance for all working at height equipment (except PPE) managed via a
preventive maintenance work order system ( SAP or other)?

2. Working at Heights – Basics Check


Pre-requisit:
A) Are employees or contractors observed working near abysses of more than 2 m (6,5 feet)
without using a safety harness /lifeline? Only double lanyards used (unless risk assessment shows
that single lanyards are acceptable)?

Observe during audit. If 1 case is identified, the score of this question must be ZERO

B) The proper use of handrails is implemented in the facility.

Observe behavior during audit. If 1 manager or if > 2 employees are not using handrails during
audit, the score of this question must be ZERO

Checkpoint level 1
1.1. Execution check
Is effective permanent safety supervision present for all contractor working at height activities?
1.2. All Working at Heights equipment in good working condition?

Checkpoint level 2
2.1. Platform guarding installed at all platforms / complying to VPO standards
2.2. Execution Check

□ Can employees explain the basics of working at heights safety?


□ Do employees follow the Working at Heights procedures and do they use Working at Heights equipment
safely?

2.3. Execution check


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□ Can contractors explain the basics of working at heights safety?


□ Do Contractors follow the Working at Heights procedures and do they use Working at Heights equipment
safely? Contractors are not allowed to use ABI Working at Heights equipment without written permission
from ABI

2.4. Execution check


Are mobile platforms used for all working at height activities (unless it has been determined that use of mobile
platform is not the best option - financial considerations are NOT an argument for not using mobile platforms)
2.5. Execution check
Are certified safety nets used for roof works, works on pipe racks and similar activities if no mobile platforms or
cranes can be used? Is any exception formally approved by ZBS / Zone Safety?

Checkpoint level 3
3.1. Fix ladders in the facility comply with the VPO standards
3.2. All defective equipment appropriately segregated, stored and tagged?

Checkpoint level 4
4.1. Small mobile steps with more than 2 steps equipped with a handrail
4.2. The first and last step of every stair clearly marked and are sings "use handrail" present?

Checkpoint level 5
5.1. Facility has at least 1 mobile platform to allow safe cleaning practices and to allow safe basic maintenance
tasks at height?

3. Working at Heights – Roof

Checkpoint Level 1
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1.1. Roof inventory

□ Available, classifying safe and unsafe roofs?


1.2. Access to roofs

□ Access to roofs managed as per VPO procedure(for Safe Roofs: SOP / OPL for routine tasks / for Unsafe
Roofs: Work permit)

1.3. Works on roofs itself

□ All works on the roofs itself (such as repairs, changes on structure, bitumen works etc..) managed by a
safety plan + method statements + work permits?

1.4. Works on equipment on roofs

□ All works on equipment on the roofs (except for routine tasks) managed by a safety plan + method
statements + work permits?

1.5. Safety plants and method statements for works on unsafe roofs validated by ZBS department?

1.6. Execution check:

□ Can employees explain the basics for access and works on roofs?

1.7. Execution check:

□ Can contractors explain the basics for access and works on roofs?

1.8. Permanent safety supervision ON the roof during all works on unsafe roofs?
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Checkpoint Level 2
2.1. Signalization

□ All unsafe roofs marked with signage (at all access points)
2.2. Access to unsafe roofs

□ All access points to unsafe roofs (ladders, stairs, doors, windows) locked? RACI available that describes
how the keys are managed?

Checkpoint Level 3
3.1. Skylight protection

□ Are all skylights protected so that fall hazards are eliminated?

Checkpoint Level 4
4.1. Lifelines / Anchor points

□ Lifelines and / or anchor points installed on all unsafe roofs?


4.2. Lifelines / Anchor points - certification

□ Lifelines and anchor points are certified?


4.3. Maintenance / inspection

□ Planned inspection / maintenance for roofs managed via a preventive maintenance work order system
(SAP or other)?

Checkpoint Level 5
5.1. Management of Change – new roofs
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□ VPO requirements of Annex 7 of VPO.SAFE.3.1.02.Working at Heights, SAFETY REQUIREMENTS FOR


NEW ROOFS implemented for new roofs and major upgrades existing roofs
5.2. Maintenance / inspection

□ Drones used for inspection of roofs?


5.3. Support permanent safety supervision via technology

□ Drones or cameras used to support the permanent safety supervision during works on unsafe roofs?

4. Working at heights – Scaffolding

Checkpoint Level 1

1.1. Execution check


□ Installed scaffolding complying with the VPO requirements?
1.2. Execution check
□ Scaffolding users work safely?

Checkpoint Level 2

2.1. Signalization
□ Are all scaffoldings tagged with an inspection tag at all times?
Checkpoint Level 3

3.1. Installation
□ Scaffolding designed, erected, altered, moved and dismantled by competent people, / all scaffolding work
under the supervision of an accredit expert?

Checkpoint Level 4
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4.1. Inspection

□ Is scaffolding approved by an accredit expert prior to use, during use (at least weekly) and after each
substantial alteration?

Checkpoint Level 5
5.1. Installation

□ Safety plan describing the safe working practices to erect, alter, move and dismantle scaffolding provided
by the accredit expert and is it approved by the plant ES department

5.2. Risk Assessment, SOP & OPL


□ Owned scaffolding systems have a SOP/OPL (operating limits, the operating/safety instructions and
required inspections). Not applicable if no own scaffolding on site.

5. Working at heights – Safe Access to Conveyers

Checkpoint level 1
1.1. Execution check

□ Employees can explain safe practices to access conveyers and no unsafe acts observed
Checkpoint level 2
2.1. Dunk-under zones

□ Safe dunk-under zones have been installed


Checkpoint level 3
3.1. Risk Assessment / SOP & OPL

□ A detailed risk assessment been completed , covering all conveyer systems


Checkpoint level 4
4.1. Access
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□ If frequent accesses is unavoidable, technical measures installed: fixed access platforms, stairs and hand
rails
Checkpoint level 5
5.1. Access

□ Transportable platforms / mats are available for safe access on conveyers for maintenance / inspection
purposes
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VPO.SAFE. 3.1.03. Lifting Equipment


Each plant must implement technical, organizational and employee oriented (behavioral) measures in order to
assure safe working practice when working with lifting equipment

CHECKPOINTS
1. Lifting Equipment Process

Checkpoint level 1
1.1. Risk Assessment, SOP & OPL:

□ Overall Risk Assessment describing the lifting work program available?


□ SOP must comply with VPO procedure (inventory / labelling / inspections / maintenance / storage /use third
parties / home-made systems requirements /work permit requirements / training requirements /
certifications requirements for cranes.

1.2. PPE (Personal Protective Equipment) and CPE (Collective Protective Equipment)

□ Are PPE (helmets, HIVI vests,..) and CPE (barriers, cones,,….)available / used to allow safe lifting
activities?

Checkpoint level 2
2.1. Work Permits

□ Work permit used for all lifting equipment in case of a) use of cranes (unless for routine tasks such as the
loading of waste bins) b) use of temporary (home made) systems (e.g. lifting systems that are set up
temporarily for specific maintenance tools)
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2.2. Inventory of all lifting equipment

□ Available? Complete?
(elevators, cranes, lifting beams, monorails, hoists, winches, pulley blocks, hoist belts, slings, hooks, drum
lifts, transport rollers, dedicated anchor points for lifting etc. )
2.3. Training

□ Are all concerned employees trained in the safe use, erection, alteration, dismantling, and storage of lifting
equipment? Training (included in skill matrix + records)

□ For all employees and contractors who perform works with cranes (or manage those who perform works
with cranes / training records available? External certification for competent person available?

Checkpoint level 3
3.1. SOP / OPL

□ Available for all lifting Equipment / located in the designated storage area
3.2. Signalization

□ All lifting equipment properly labeled / indicating the maximum load / indicating that the equipment is fit for
use?
3.3. Maintenance

□ Maintenance scheme for all lifting equipment? The maintenance is done by a qualified employee or
contractor? Is done at least yearly?
3.4. Legal

□ Has the applicable local legislation been identified and interpreted by the ES department?"
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Checkpoint level 4
4.1. Risk assessments

□ In-depth risk assessment is done for lifting activities in the following areas
• BTS: lifting of agitators , mixers and aerators
• Brew house: lifting of filter plates of wort filters
Score Non Applicable if no BTS and no wort filters
Checkpoint level 5
5.1.Risk Assessment

□ A risk assessment done to identify where safe anchor points / fix lifting equipment must be put in place in
order to allow safe and ergonomic lifting practices for maintenance purposes (example: above heavy
motors, above large manifolds etc.)
5.2.Maintenance /inspection

□ Planned inspection / maintenance for all lifting equipment, anchor points, racks and shelves are managed
via a preventive maintenance work order system ( SAP or other)?

2. Lifting Equipment Basics Check

Checkpoint level 1
1.1. Execution check

□ No employees or contractors observed working with defective lifting equipment or lifting equipment that is
not fit for purpose? (check tag, pre-check before use, appropriate for lifting of persons).
1.2 Execution check

□ Lifting equipment and anchor points in good working order?


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1.3. Execution check

□ No use of cranes nearby powered overhead electrical power lines (forbidden unless the power line area is
properly screened off)?
Checkpoint level 2
2.1. Execution check

□ Is the area where the lifting takes place properly protected so that nobody can enter the danger area?
2.2. Execution check

□ Is the lifting equipment set up and used on firm surfaces?


2.3. Execution Check

□ Can employees explain the basics of working with lifting equipment?


□ Do employees follow the procedures to work with lifting equipment and do they use lifting equipment
safely?
2.4. Execution check

□ Can contractors explain the basics of working with lifting equipment safety?
□ Do Contractors follow the procedures to work with lifting equipment and do they use lifting equipment
safely? Contractors are not allowed to use lifting equipment without written permission from ABI

□ Contractors are not allowed to use a cranes without valid certification


Checkpoint level 3
3.1. All defective equipment appropriately segregated, stored, and tagged?
3.2. Lifting equipment that is not in use is stored appropriately in designated area (5S), in accordance with the
manufacturer's specifications?
3.2. Home- made systems are approved in writing by an accredited expert?
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3.3. Are FLT used to lift anything other than pallets?

□ During walk through, check whether any forklift trucks are used to lift goods other than pallets. If so ensure:
proper attachments are used, slings/hoist belts are protected from damage by the forks, respect of load
limits of slings/hoist belts, proper attachment of the slings/hoist belts to prevent slip from the forks.

Checkpoint level 4
4.1. Racks

□ The posts / columns of racks are properly protected?


4.2. Maintenance - Racks

□ All racks and shelves are inspected at least yearly?


4.3. Signalization - Racks

□ Are all racks and shelves tagged with the maximum load?
4.4.Commissioning of new installed racks

□ Checked before use, using VPO SAFE 3.1.03 Annex 1?


Checkpoint level 5
5.1. Inspection Cranes

□ Cranes approved by an accredit expert prior to use, during use (at least weekly) and after each substantial
alteration? The checklist is available (Annex 1)?
5.2. Cranes Method statement , SOP & OPL, lifting safety plan

□ Method statement / Safety plan available for non-routine crane works?


5.3. Anchor points certified

□ All anchor points are certified?


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VPO.SAFE. 3.1.04. Electrical Safety


Each plant must implement technical, organizational and employee oriented (behavioral) measures to assure that
incidents and accidents related to electricity and to limit damage in case of such incidents and accidents

CHECKPOINTS
1. Electrical safety – process
Checkpoints Level 1:
1.1 Risk Assessment, SOP & OPL:

□ Overall Safe Work Practice describing the Electricity program available?


Safe Work Practice must comply with VPO procedure (authorized employees list, requirements for
electrical equipment, work permit for high voltage work, training, Inspections).
1.2. Risk Assessment, SOP & OPL:

□ Is an SOP for working on live and dead electrical equipment in place? (Work permit, supervision,
accompaniment, control of work area, adequate access and lighting, etc)
1.3. Execution check

□ No works on electrical equipment by non-authorized employees observed during audit


Checkpoints Level 2:
2.1. RACI

□ RACI describing the Roles and Responsibilities with regards to Electrical works and electrical safety
available.
2.2. Authorized Employees

□ Does a list of employees authorized to work on electrical equipment exists?


□ Only qualified/competent employees are allowed to work on electrical systems. Therefore, a document
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outlining the qualifications of employees must be in place. The concerned employees must be trained
accordingly. If no formal legal system exists, the scheme described in VPO.SAFE.3.1.04.Electrical Safety
must be used.

Checkpoints Level 3:
3.1. Legal

□ Has the applicable legislation been identified and interpreted by the ES department?
3.2. Work Permits

□ Work Permits used for electrical works (minimum: if Legally required / High-voltage works including any
works in the vicinity of high voltage air lines and including any cleaning activities in transformer rooms
/Dismantling of electrical equipment.
3.3. Work Permits

□ For high voltage works is the permit validated by Technical Services or Maintenance manager or his/her
delegate?
3.4. Training

□ All employees that work with or on electrical equipment are trained, training content is aligned with the
level of authorization. Training records available.
3.5. Working on live electrical equipment

□ Are suitable precautions taken when working on live equipment? (Second person, shielding, adequate
light, etc.)
3.6. Working on de-energized electrical equipment

□ Are the proper steps taken when de-energizing electrical equipment? (Verifying it is de-energized, applying
the proper lock-out tag-out process, ensuring it cannot be re-energized by accident).
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Checkpoints Level 4:
4.1 Execution check

□ Can each trained / authorized employee explain in detail the electricity SOP / practices?
4.2. Execution check

□ Can each trained / authorized employee explain when can be worked on live electrical equipment (it is
unreasonable to work 'dead'; AND it is reasonable to work ‘live’ (no other alternative possible); AND
suitable precautions are taken to prevent injuries.
4.3. Process to check compliance with the electricity SOP, including work permits?

□ Feedback to operators when errors?


4.4. Execution check

□ Employees who use electrical hand tools explain the check before use.
Checkpoints Level 5:

5.1. Contractors electrical program

□ The facility representative require each electrical contractor performing electrical work to demonstrate that
they have established and enforce a safety program for their work requiring contractor personnel to be
trained as qualified and familiar with the hazards associated with the task to be performed, and utilizing the
appropriate PPE for the task.
5.2. Human Factors

□ Organizational - Human factors - Are human factors / physical and mental capabilities) consider before
allowing working on live electrical equipment / high voltage? (General health condition, claustrophobia, hero
mentality, fatigue,…) via the work permit or last check?
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5.3. Identification authorized employees

□ Employees authorized to work on electrical equipment are identified (specific badge on uniform or specific
uniform or pictures in the departments…)

2. Electrical Safety – PPE


Checkpoint level 1
1.1. Adequate PPE available to protect against the hazards are put at the disposal of the employees who may be
exposed to electrical hazards while performing work
Checkpoint level 2
2.1. PPE matrix

□ The global electrical PPE matrix is implemented when working with electrical hazards (see
VPO.SAFE.3.1.04-01. Electrical Safety, PPE)
Checkpoint level 3
3.1. Execution check

□ No electrical PPE found that have exceeded the expire date (gloves, helmets, …)
3.2. Training

□ Employees are trained to perform a pre-task risk assessment and determine the appropriate procedural,
permit and PPE requirements before proceeding with a work assignment for situations where electrical
hazards are unknown, or live / high voltage electrical work is to be performed. Records available.
3.3. Training

□ Employees are trained in the use of volt-rated tools. Records available


3.4. Contractors

□ The facility representative require each electrical contractor performing electrical work to demonstrate that
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they have established and enforce a safety program for their work requiring contractor personnel to be
trained as qualified and familiar with the hazards associated with the task to be performed, and utilizing the
appropriate PPE for the task. Appropriate PPE shall include but is not limited to arc flash protection,
voltage rated tools and supplies, and safety glasses. Contractor do comply with the PPE Matrix.
Checkpoint level 4
4.1. Risk Assessment – task review

□ A task review done to identify the tasks and define the appropriate PPE needed for these tasks. The
electrical PPE matrix must be used as basis for this assessment.
Checkpoint level 5
5.1. Testing and inspection

□ A qualified person is designated at each facility that is responsible for ensuring that all Insulating
Equipment is tested as required by the regulation and certified as compliant with in the requisite period prior
to its use.
5.2. Maintenance /inspection

□ Planned inspection / maintenance for all electrical PPE managed via a preventive maintenance work order
system ( SAP or other)?

3. Electrical safety – Equipment


Checkpoints Level 1
1.1. Access to high voltage rooms

□ Is access to rooms containing high voltage equipment restricted by means of a lock to ensure that only
qualified employees can access?
Checkpoints Level 2
2.1. Execution check - Electrical cabinets in open position
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□ No electrical cabinets found in open position during audit (except for ongoing works).
2.2. Execution check

□ No damaged hand tools in use during audit (cables!) and damaged tools are properly taken out of service
Checkpoints Level 3
3.1. Electrical schemes

□ Is an up-to-date electrical scheme stored either outside the electrical panel or in a proper holder inside the
panel?
3.2. Electrical schemes

□ A detailed up-to-date scheme of the high-voltage (underground and above ground) and underground low
voltage cabling available.
3.3. Electrical hand tools

□ Are electrical hand tools double insulated and in the case of portable electrical hand tools equipped with a
ground fault circuit interrupter?
Checkpoints Level 4
4.1. Access

□ All electrical panels are locked (except for ongoing works).


4.2.. Access

□ Are all electrical systems accessible for control and maintenance with proper lighting (no blocked cabinets).
4.3. Maintenance / inspection

□ Is inspection of equipment performed as specified in the VPO procedure? Records are available.
4.4. Electrical schemes

□ A list or scheme of all electrical panels available (number, location, voltage, supply)
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4.5. Electrical hand tools

□ Electrical hand tools at least checked yearly. Inventory, checklist and records available
Checkpoints Level 5
5.1. Electrical schemes - process

□ Evidence that there is a process in place and are resources allocated to ensure up-to- date, electrical
diagrams of all electrical panels (and their interconnections) These electrical diagrams must comply with
the local standards. If no local standards are available, they must apply to international standards (ICE /
ISO / ANSI).
5.2. Environmental factors

□ Evidence that electrical equipment is appropriate for the environment (temperature, humidity, dust
presence…) in which they are put into service.
5.3 Maintenance / inspections

□ Are the repairs of all findings of inspections on electrical equipment scheduled in the maintenance
schedule?
5.4. Maintenance/ Inspection

□ Planned inspection / maintenance for all electrical equipment managed via a preventive maintenance work
order system ( SAP or other)?
5.5. Fire prevention high-voltage cabins and transformer lodges:

□ Automatic fire detection by means of smoke detectors at the ceiling and in the raised floors must be
installed and high-voltage cabins must be a building separated from all other buildings or must be a fire-
proof “cut-off”.
5.6. All aboveground cabling is put into proper cable runs
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VPO.SAFE.3.1.05. Explosion and Fire Prevention.


Each plant must implement technical, organizational and employee oriented (behavioral) measures to prevent
explosions and fires at the site.

CHECKPOINTS

1. Explosion and Fire Prevention – Gas and Dust explosions – process check
Checkpoint level 1
1.1. Risk Assessment

□ Available / Covering all areas with potential explosive atmosphere (see VPO procedure) / by accredited
expert / covering legal requirements
1.2. Risk assessment

□ Formal evaluation done of the requirements of Annex 1 of VPO.SAFE.3.1.05.Explosion and Fire


Prevention:
for natural gas and biogas
for Hydrogen gas (bottle washers and battery charging units)
for bulk loading stations of LPG (Pit stops)
1.3. Equipment

□ Equipment suitable for the zone they are used in (reckon with issues such as ingress protection (IP /
NEMA), maximum allowable surface temperature (temperature class), conductivity…).
1.4. Equipment

□ All equipment properly earthed: including trucks and train wagons for loading and unloading.
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1.5. Work permits

□ All works in zones with potential Explosive Atmosphere that can cause the ignition of the Explosion
Atmosphere (such as hot works and works on electrical equipment,…) covered by a Work Permit.

Checkpoint level 2
2.1. Risk Assessment

□ Up-to-date / checked by ES department at least annually

2.2. Execution Check

□ Employees explain what measures are in place (technical, procedural, behavioral) to avoid explosions in
their area.
2.3. Execution Check

□ Maintenance employees explain what measures are in place (technical, procedural, behavioral) to avoid
explosions when doing maintenance in areas with potential explosive atmosphere.
2.4. Execution Check

□ Contractors (including truck drivers if applicable) explain what measures are in place (technical, procedural,
behavioral) to avoid explosions in their area.

Checkpoint level 3
3.1. Risk Assessment

□ Classification of explosion hazardous zones in accordance with the local legislation or VPO
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3.2. Signalization

□ Zones with potential Explosive Atmosphere marked

3.3. Technical status – natural gas and biogas

□ Compliance with requirements of Annex 1 of VPO.SAFE.3.1.05.Explosion and Fire Prevention for natural
gas and biogas
3.4. Technical status – Hydrogen gas (bottle washers and battery charging units)

□ Compliance with requirements of Annex 1 of VPO.SAFE.3.1.05.Explosion and Fire Prevention for


Hydrogen gas (bottle washers and battery charging units)
3.5. Technical status – bulk loading stations of LPG (Pit stops)

□ Compliance with requirements of Annex 1 of VPO.SAFE.3.1.05.Explosion and Fire Prevention for bulk
loading stations of LPG (Pit stops)

□ Compliance with requirements of Annex 1of VPO.SAFE.3.1.05.Explosion and Fire Prevention for natural
gas and biogas

Checkpoint level 4
4.1. Risk Assessment

□ Risk assessment does comply with all minimum requirements of VPO

4.2. Training

□ All employees (including contractors) having access to EA areas or that are operating related equipment
must be properly trained in the general principles (including the causes) of dust and gas explosions /the
specific risks of the concerned products and equipment / the meaning and consequences of the explosion
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hazardous zones classification and the signalization / the measures put in place to prevent dust and gas
explosion and the specific functions of those measures. Trainings recorded.

Checkpoint level 5
5.1. Maintenance/ inspection

□ Proof that explosion prevention equipment and measures inspected at least yearly
• Risk Assessment

□ Risk assessment done for all changes to equipment in zones with potential for explosive atmosphere
upfront
5.3. Maintenance / Inspections

□ Planned inspection / maintenance / calibrations for all equipment that is installed for explosion prevention
managed via a preventive maintenance work order system (SAP or other)?

3. Explosion and fire prevention – Pressure vessels


Checkpoint level 1
1.1. Risk Assessment

□ Risk assessment to identify the pressure vessels and the process vessels that are put under pressure (or
can be put under pressure accidently) in a certain phase of the process, in order to define the proper
measures for explosion prevention, limiting damage and emergency response.
Checkpoint level 2
2.1. Inventory

□ Inventory of pressure vessels and Pressure Relief Devices complying to VPO


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Checkpoint level 3
3.1. Maintenance / Inspections

□ Inspections of pressure vessels in compliance with local legislation or VPO procedure


(What vessels need to be inspected, the frequency of the inspections, and the nature of the inspections)
3.2. Maintenance / Inspections

□ Inspections and calibration of Pressure Relief Devices in compliance with local legislation or VPO
procedure

Checkpoint level 4
4.1. Training

□ All employees (including contractors) operating pressure vessels or process vessels that are put under
pressure (or can be put under pressure accidently) in a certain phase of the process properly trained in
The hazards and risks of pressure / pressure vessels and the measures put in place to prevent explosions
of pressure vessels and the specific functions of those measures.

Checkpoint level 5

5.1. Relief Piping

□ All Pressure Relief Devices equipped with relief pipes that allow safe discharge of the fluid that is inside
the vessel.
5.2. Risk assessment

□ Risk assessment demonstrates that Pressure Relief Devices are suitable for the tasks
5.3. Maintenance / Inspections
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□ Planned inspection / maintenance / calibrations for pressure vessels and Pressure Relief Devices
managed via a preventive maintenance work order system ( SAP or other)?

4. Explosion and fire prevention – Dust Explosion Prevention Safety Management


Checkpoint level 1
1.1. Execution Check

□ Dust in area at acceptable level / All equipment properly closed to prevent dust escape / electrical
equipment properly closed to avoid dust intrusion
Checkpoint level 2
2.1. Execution Check

□ Employees of the area and maintenance employees can explain the basic mechanism of dust explosions

2.2. Risk Assessment

□ Self-assessment done via VPO.SAFE.3.1.05.02. Annex 3 Dust Explosion Prevention Safety Management
Audit Checklist covering all areas with potential dust explosive atmosphere.

Checkpoint level 3
3.1. Risk assessments

□ Self-assessment formally validated by ZBS ES AND ZBS of the area

3.2. Risk assessment

□ VPO.SAFE.3.1.05.02. Annex 3 Dust Explosion Prevention Safety Management Audit Checklist:


All blocks > 65 %
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3.3. Planning

□ VPO.SAFE.3.1.05.02. Annex 3 Dust Explosion Prevention Safety Management Audit Checklist


Plan to bring total score > 80 % and all blocks > 65 % AND all “MUST HAVE” questions are OK (2018 for
VPO Qualified plants, 3 Y plan for plants qualified after 01 Jan 2016)

Checkpoint level 4
4.1. Planning

□ VPO.SAFE.3.1.05.02. Annex 3 Dust Explosion Prevention Safety Management Audit Checklist


Total score > 80 % and and all blocks > 65 % AND all “MUST HAVE” questions are OK
Checkpoint level 5
5.1. Management of change – new equipment

□ VPO requirements of VPO.SAFE.3.1.05.02. Annex 4 Basic Flow chart dust explosion prevention new
equipment implemented for new and significant upgrades of equipment.

5. Explosion and fire prevention – Boilers, Steam and HPHW Safety Management
Checkpoint level 1
1.1. Execution check

□ Prove that the basic safety controls as described in VPO.SAFE.3.1.05.03. Boilers, Steam and HPHW
Safety Management are done at the requested frequency

Checkpoint level 2
2.1. Execution Check

□ Boiler operators explain the basic controls done to guarantee safe operation of the boilers
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2.2. Self-assessment done via the annex checklist annex of VPO.SAFE.3.1.05.03. Boilers, Steam and HPHW
Safety Management.
Checkpoint level 3
3.1. Risk assessments

□ Self-assessment formally validated by ZBS ES AND ZBS of the area


3.2.Risk assessment

□ Annex of VPO.SAFE.3.1.05.03. Boilers, Steam and HPHW Safety Management.


All Blocks > 75%
3.3. Planning

□ Annex of VPO.SAFE.3.1.05.03. Boilers, Steam and HPHW Safety Management.


Plan to bring total score > 90 % and and all blocks > 75 % AND all “MUST HAVE” questions are OK (2018
for VPO Qualified plants, 3 Y plan for plants qualified after 01 Jan 2016)

Checkpoint level 4
4.1. Risk assessment

□ Annex of VPO.SAFE.3.1.05.03. Boilers, Steam and HPHW Safety Management.


Total score > 90 % and and all blocks > 75 % AND all “MUST HAVE” questions are OK

Checkpoint level 5
5.1. Management of change – new equipment

□ VPO requirements of VPO.SAFE.3.1.05.03. Boilers, Steam and HPHW Safety Management implemented
for new and significant upgrades of equipment.
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VPO.SAFE. 3.1.06. SAM & Lock Tag Try & Machine Safety

Each plant must implement technical, organizational and employee oriented (behavioral) measures:
• To ensure that operators enter machines in a safe way when performing routine tasks.
• To ensure that adequate procedures are in place to properly isolate and de-energize machine or
equipment before people perform any service or maintenance activities.
• To ensure that existing machines are safe-guarded in such a way that the risks for injuries is reduced as far
as reasonable practicable.
• To ensure that new machines meet the latest AB-Inbev and legal safety requirements and standards.

CHECKPOINTS
1. SAM & Lock Tag Try Process
Checkpoints Level 1:
1.1. SOP & OPL: Overall SOP describing the LOTO/SAM program available?

□ Must include how to ensure safety contractors

1.2. Does the overall LOTO/SAM program define the criteria for when to use LOTO against SAM?

Checkpoints Level 2:
2.1. RACI

□ RACI describing the Roles and Responsibilities with regards to LOTO /SAM
2.3. Execution Check

□ Can the employees explain the basics of LOTO?


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2.4. Execution Check

□ Can the employees explain the basics of SAM?


2.5. Execution Check

□ Can the employees explain the basics of safe jogging?


2.6. Execution check

□ Can the authorized person explain how multiple or group LOTO is done?
Checkpoints Level 3:
3.1. Risk Assessments:

□ if an equipment/task specific SOP is not available is there a requirement to conduct a documented risk
assessment to create a SOP prior to performing a LOTO/SAM? Note: exception – see VPO procedure
3.2. Safe Access to Machine: Minor Servicing & Clearing Jams

□ Are SOPs/OPLs SAMs available for activities defined as minor servicing or clearing jams? If an SOP/OPL
is not available is there a requirement to conduct a documented risk assessment to create a SOP prior to
performing the minor servicing or clearing jam?
3.3. Evidence of SAM OPL’s or SOP’s available near to the applicable equipment (hard copy or electronical)
3.4. SAM SOP/OPL include all 6 steps
3.5. LOTO SOP/OPL includes all 9 steps
3.6. Jog Controls:

□ Jog SOP/OPL includes all the requirements of the VPO procedure and are avaiable near to the equipment
(hard copy or electronical)
3.7. Training

□ All (authorized and affected) persons have received initial training and annual refreshers on the written
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program. Training records available


3.8 Training

□ LOTO / SAM Requirements are part of the Contractor and Service Provider induction process
3.9. Contractors and service providers / third parties

□ Evidence that AB-InBev employee takes responsibility for the Lock-Tag-Try process involving contractors
and service providers. (Employees of the External Contractors / Third Parties are not allowed to perform
the LOTO themselves.) Exception: expert contractors that have special qualifications for certain jobs
(example: High voltage specialist)
3.10. Legal

□ Has the applicable local legislation been identified and interpreted by the ES department?"
Checkpoints Level 4:
4.1. Evidence and application of equipment isolation controls during shift handover (Maintenance and overhaul
LOTO jobs that extend to others crews/shifts).
4.2. Contractors and service providers / third parties

□ Evidence that external contractors always put their own personal lock on the primary lock of single source
isolation point or on the lock box.
5.2. Green Tag (LOTO Work Permits):

□ Used for all LOTO events / include all required information


4.4. Evidence and proper application of out of service tags and locks on equipment that has no active or scheduled
work.
4.5. List of authorized machine shop tools workers posted or easily retrievable.
Checkpoints Level 5:
5.1. Evidence that a procedure and work permit system is in-place for by-passing a safety device or system (i.e.
fixed guards, interlocks, fire detection systems, gas detection alarms, etc.).
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5.2. Removal of Abandoned Locks

□ Evidence that an Abandoned Lock Removal Form is used for abandoned locks
5.3 Evidence of monthly audits of LOTO/SAM program requirements.
5.4. Evidence of routine operator checks for missing or broken machine guarding.
5.5. In the event that a SOP does exist, is there an expectation to review the SOP which are older than 1 year to
verify accuracy?
5.6. Work orders

□ LOTO procedures linked to work order system


2. SAM & Lock Tag Try Equipment
Checkpoint level 1
1.1. Locks, tags, chains, multiple locking devices, lock boxes, etc. easy available for employee use when isolating,
securing or blocking of machines and/or equipment from energy sources.
1.2. Execution check

□ All fixed guards/interlocks/light curtains operational and in place ( or temporary measures and signs in
place when defective) No exceptions observed during audit
Checkpoint level 2
2.1. Metal and woodworking machinery in workshops (including temporary workshops for projects) are locked if not
in use
2.2. Locks are personalized (each Authorized person has his own lock & the only key to the lock).
Checkpoint level 3
3.1. The moving parts of metal and woodworking machines are guarded to protect the operator from both the
moving parts and ejected chips.
3.2. All hot surfaces in areas with frequent access are properly insulated with warning signs.
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3.3. A completed risk assessment exist for all machinery that identifies the gaps against the AB-InBev machine
safety standards.
3.4. The Lockout/Tagout devices are standardized. Lockout and Tagout devices are singularly identified and are not
used for other purposes.
3.5. New equipment

□ New Equipment Installation comply 100 % with AB-InBev machine safety standards
Checkpoint level 4
4.1. Jog Controls:

□ Equipment requiring movement of tooling in a powered state to perform specific tasks are equipped with
controls that require 2 hands (for new equipment, for existing equipment 1 hand control is allowed – except
for presses and suchlike equipment) to activate the movement of the machine and an E Stop or Lock Out to
secure the machine upon completion of the movement dependent task.
Checkpoint level 5
5. 1. Corrective action plan in place to address the gaps been developed and does it have a prioritization
methodology.
5.2. All machines and equipment is properly guarded, in accordance with legal and VPO requirements
5.3. Machine specific Lock-Tag-Try equipment for machines / equipment that requires frequent LOTO.
5.4. Specific color scheme used for Locks ( For new facilities: see VPO procedure.)

□ Personal (employee) locks / Primary locks (used to affix on energy sources for multiple source lockouts) /
Departmental locks (used to secure lockbox during handover/shift carry over events) / (for new plants: see
VPO procedure)
5.5. Jog Controls:

□ All Equipment requiring movement of tooling in a powered state to perform specific tasks are equipped with
controls that require 2 hands
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VPO.SAFE. 3.1.07. Work Permits

Each plant must implement technical, organizational and employee oriented (behavioral) measures to ensure
• that works only start after safe procedures have been defined.
• records that all foreseeable hazards have been considered and dealt with.

CHECKPOINTS
1. Work Permit Process
Checkpoint level 1
1.1. Risk Assessment, SOP & OPL:

□ Overall SOP describing the work permit system available?


1.2. Executing check

□ All contractor/employee perform critical tasks with a valid work permit . No exceptions found during audit.
Critical tasks: see VPO procedure
1.3. Executing check

□ No main gaps in work permits found that were not identified by the work permit audit system of the facility.
Checkpoint level 2
2.1. RACI

□ RACI describing the Roles and Responsibilities with regards to Work Permits program available.
2.2. Work Permit program covers all required activities of VPO.SAFE.3.1.07.Work Permits
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Checkpoint level 3
3.1. Legal

□ The applicable legislation has been identified and interpreted by the ES department.
3.2. General work permits for contractor works

□ A valid general work permit is issued for every contractor work, also for works performed by Service
Provider/ in-House Contractors (except for such tasks as office cleaning / restaurant services / FLT drivers
etc. that are covered by the safety plan and part of the daily routine)

3.3. Training

□ All employees have been trained on the work permit program (Level of detail depends on position of
employee – user / non – user / authorized persons). Training records available.

3.4. Training

□ Work Permit system of the facility is part of the induction of contractors and service providers

3.5. Content work permit

□ The work permits cover the content requirements of VPO.SAFE.3.1.07.Work Permits

Checkpoint level 4
4.1. Execution check

□ Employees can explain the basics of the work permit program (Level of detail depends on position of
employee – user / non – user / authorized persons).
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4.2. Execution check

□ Contractors can explain the basics of the work permit program (Level of detail depends on position of
employee – user / non – user).
4.3. At least 2 copies of the work permit available with one of the copies available at location where the work is
performed.(or 1 copy + an up-to-data list of valid work permits available in the department)
4.4. Duration of a work permit

□ Evidence that the duration of a work permit is clearly indicated at the work permit and evidence that the
duration of a work permit for a critical tasks (see VPO.3.1.13. Contractor management) is limited to 1 shift
ONLY.
Checkpoint level 5
5.1. Evidence that work permit program is audited at least on a monthly basis

□ (Permit is validated by an authorized person/Permit identifies the scope of work /All sections are properly
completed (including signatures)/ Persons completing the permit understood the work
conducted/Requirements of work permit are implemented by the persons executing the work/critical tasks
validated for one shift). ES manager is accountable.
5.2. Evidence that work permit checks are:

□ part of the daily safety routines of Plant Manager/Departmental Manager / Supervisors / ES department /
designated AB-Inbev Project Manager
5.3. Duration of a work permit

□ Evidence of cancellation of the existing permit in the event of a change in hazard, risk or scope.
• Evidence that a specific line & equipment entry permit is used for any intervention
on ammonia and steam (pressurized) equipment.

□ See VPO.SAFE.3.1.08.02.Ammonia Process Safety Management and VPO.SAFE.3.1.05.03. Boilers,


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Steam and HPHW Safety Management


5.4. Shift hand-overs

□ Evidence that a process is in place to ensure that actual permits at shift handovers are formally checked
and handed over – with necessary signatures.
5.5. An up-to-data list of valid work permits available in the department.

2. Authorized Employees & Validation


Checkpoints Level 1:
1.1. List

□ List available that identifies those employees authorized to validate / issue work permits.
Checkpoints Level 2:
2.1. Validation

□ All work permits for high risks (see list question A.2.) properly validated by the authorized person,
personnel performing the task and a person responsible for the area where the task is done ( or
responsible for the equipment)?
Checkpoints Level 3:
3.1. Validation.

□ Work permits that are issued for work on live electrical equipment are validated by the Technical Services
or Maintenance manager or his/her delegate
Checkpoints Level 4:
4.1. Use of specialists

□ Evidence that the authorized person involves specialists if they are not able to do a proper risk
assessment themselves.
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4.2. Training

□ All authorized employees been appropriately trained in the hazards/risks associated with the work. Training
records available.
Checkpoints Level 5:
5.1. Review list

□ The list of authorized persons is reviewed at least annually and validated by TS Manager/Maintenance
Manager and ES Manager.
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VPO.SAFE. 3.1.08. Hazardous Substances

Each plant must implement technical, organizational and employee oriented (behavioral) measures to assure that
the safety hazards of hazardous substances are properly managed so that the risks are reduced to the lowest
possible level.

CHECKPOINTS
1. Hazardous and Chemicals Management – Technical
Checkpoint level 1
1.1. Signalization

□ The proper signs in place at the areas where the hazardous products are stored and used (safety
information, PPE requirements, compatibility matrix)
Checkpoint level 2
2.1 .Collective protective equipment

□ Collective protective equipment ( emergency showers / eyewash stations / suitable fire fighting equipment /
spill kits) is available nearby every location where hazardous substance are present.
Checkpoint level 3
3.1 .Bulk loading/unloading

□ The bulk unloading points for hazardous substances are properly locked (when not in use) and labeled to
avoid any accidental mixing.
If accidental mixing can cause dangerous chemical reactions and if the unloading points are close to each
other, then they need to be equipped with different couplings (so that a product can never be coupled to the
wrong intake piping).
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Checkpoint level 4
4.1. Dosing pump protection

□ All dosing pumps for hazardous substances using flexible tubes (and all other dosing pumps that cause a
risk for splashes ) must be covered to avoid that employees are splashed by chemicals in case of leakages.
The covers must be built as such that non-compatible products cannot become mixed.
Checkpoint level 5
5.1. Manual dosing

□ If manual dosing of chemicals in tanks, than technical measures must be put in place to avoid that the
product splashes out of the tank.
5.2. Chemical discharge

□ The floors, sewers and discharge piping must be constructed in such a way that discharge of hazardous
substances (CIP, cleaning fluids from bottle washers…) is evacuated in a fast and safe way. CIP rinse
installations must be discharged directly into the PROCESS sewer.

2. Hazardous and Chemicals Management – Organizational


Checkpoint level 1
1.1. Risk Assessment / SOP / OPL

□ Overall SOP describing the Hazardous Substances management must be available


1.2. Inventory

□ The plant must have a list containing all hazardous substances present on site. The actual MSDS of all
hazardous substances must be available at the plant.
1.3. Compatibility matrix

□ A matrix table showing the compatibility of the hazardous substances used / stored at the plant must be
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available kept up to date and available at the departments


Checkpoint level 2
2.1 .Risk assessment

□ A risk assessment must be done to assess the risk of all hazardous substances (including bio-hazards) on
site.
2.2 Overview plan

□ All bulk storages, warehouses and storage rooms of hazardous substances must be indicated on a site
plan or scheme
2.3. Loading/unloading

□ Unloading and loading of hazardous substances must be completed under the supervision of a competent
AB-Inbev employee (At least at the start and end of the loading / unloading activities)
2.4. RACI

□ RACI describing the Roles and Responsibilities with regards to the Hazardous substances safety available
2.5. Execution check

□ Storage of hazardous substances is done in accordance with compatibility matrix and requirements of
environmental pillar
Checkpoint level 3
3.1.SOP's/OPL's:

□ The necessary procedures for the safe management of hazardous products must be available. OPLs must
be made and posted in order to make these procedures understandable for the operators.
3.2. Legal

□ Has the applicable local legislation been identified and interpreted by the ES department?
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Checkpoint level 4
4.1. Collective protective equipment regular check

□ The collective protective equipment is routinely inspected


4.2. Training

□ All employees who come in contact with hazardous chemicals are properly trained on the risks and the
necessary precautionary measures (control systems/procedures/...). Trainings are recorded.
Checkpoint level 5
5.1 Preventive maintenance

□ All control measures for hazardous chemicals are assessed for criticality and critical equipment is included
in the site preventive maintenance plan
5.2. Introduction of new chemicals

□ New hazardous substances (even if only for testing or temporary by e.g. contractors) can not be used nor
stored at the plant unless a clear MOC procedure has been implemented

3. CO2 Safety
NOTE: Check if plant uses Nitrogen (N2) in the process and check if the applicable measures that are described
beneath are implemented (Nitrogen will be included in next update VPO pillar)
Checkpoint level 1
1.1. Risk assessment

□ Areas where elevated CO2 levels might occur must be identified by means of a risk and CO2 monitoring
assessment.
1.2. The areas / locations/ equipment and activities where accidental release of CO2 can lead to CO2 levels above
5 % are identified and measures are taken to avoid exposure.
1.3. Inventory and identification
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□ All areas where CO2 is present must be inventoried and clearly identified
1.4.Pressure Relief Valves – PRV (Safety Valves).

□ The Pressure Relief Valves (PRV) must be recertified according to local legislation with a maximum
frequency of 5 years and relief pipes must be installed to allow safe relief of overpressure
1.4. CO2 detection

□ The locations where there is a risk of CO2 exposure must have a fix CO2 detection and alarm system with
clear procedure how to react in case of alarm
Checkpoint level 2
2.1 Training

□ All operators who work in areas with a risk of CO2 exposure must be trained on the risks of CO2 and the
installed measures.
Checkpoint level 3
3.1. CO2 detection

□ The CO2 detection is operated, calibrated and maintained according the manufacturer’s instructions by
trained workers
Checkpoint level 4
4.1.CO2 detection

□ A portable CO2 meter (including alarm and able to display the current carbon dioxide concentration and the
8 hours Time Weighted Average (TWA) value) must be available at each plant.
Checkpoint level 5
5.1. CO2 Concentration Control.

□ Measures are put in place to keep the CO2 concentration below the permissible CO2 concentration levels:
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• Discharge: Technical measures must be taken to avoid discharge of CO2 inside where practicable.
• Ventilation: The areas where natural and / or mechanical ventilation must be installed must be determined
on basis of the risk and CO2 monitoring assessment.

4. Ammonia Process Safety Management


Checkpoint level 1
1.1. Routine inspection

□ Evidence that the Ammonia installation is inspected by the operators based upon a written technical
inspection scheme. Results must be included in a detailed operational logbook
1.2. A system must be in place to ensure that proper legally obliged inspection of other ammonia equipment is in
place (such as pressure control devices, level meters etc.).

□ All inspections must be documented and the findings and recommendations of these inspections must be
included in an action plan
1.3. Work permit

□ Every routine intervention on the ammonia refrigeration system for which no OPL or SOP exists, must be
preceded by a risk assessment, a method statement and work permit that is validated by both Plant ES and
Utilities manager. For non routine interventions this must be validated by ZBS ES & ZBS Utilities
1.4.Pressure Relief Valves – PRV (Safety Valves).

□ The Pressure Relief Valves (PRV) must be recertified according to local legislation with a maximum
frequency of 5 years and relief pipes must be installed to allow safe relief of overpressure
1.5. Operator training

□ The operators in charge of the ammonia refrigeration system must be trained and formally
authorized/certified to run the equipment
1.6. Ammonia detection
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□ The machinery room must be equipped with ammonia detection system according to VPO.SAFE.3.1.08.02.
Ammonia Process Safety Management
1.7. Risk assessment

□ The ammonia installation must be part of the plant risk assessment


Checkpoint level 2
2.1. Self-assessment:

□ via the annex checklist VPO.SAFE.3.1.08.02.E PSM Ammonia Audit Checklist and action log installed
Checkpoint level 3
3.1. Risk assessments

□ Self-assessment and action log formally validated by ZBS ES AND ZBS of the area
3.2. Risk assessment

□ Annex VPO.SAFE.3.1.08.02.E PSM Ammonia Audit Checklist:


All Blocks > 75 %
3.3 .Planning

□ Annex VPO.SAFE.3.1.08.02.E PSM Ammonia Audit Checklist:


Plan to bring total score > 90 % and all blocks > 75 % AND all “MUST HAVE” questions are OK (2018 for
VPO Qualified plants, 3 Y plan for plants qualified after 01 Jan 2016)

Checkpoint level 4
4.1. Risk assessment

□ Annex VPO.SAFE.3.1.08.02.E PSM Ammonia Audit Checklist.


Total score > 90 % and and all blocks > 75 % AND all “MUST HAVE” questions are O
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Checkpoint level 5
5.1. Management of change – new equipment

□ VPO requirements of VPO.SAFE.3.1.08.02 Ammonia Process Safety Management implemented for new
and significant upgrades of equipment.

5. Legionella
Checkpoint level 1
1.1. Inventory:
□ An inventory of all water cooled Cooling Towers and Evaporative Condensers - CTEC - (even the smallest)
is available.

□ Each CTEC and companion water system is properly be managed. This includes a proper water treatment,
proper inspection, proper monitoring and proper maintenance.

□ The water treatment of CTEC must deal with corrosion, scale, fouling and microbiological activity
Checkpoint level 2

2.1 .Inspection of CTEC


□ Inspections are done according to the table in VPO.SAFE.3.1.08. Hazardous Substances
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Checkpoint level 3

3.1. Monitoring of CTEC water systems.


□ The following monitoring is done:
• Water treatment through water parameters .A monitoring schedule must be drawn up and
implemented per water system.
• Microbiological monitoring:
• General microbiological condition(TBC): monthly;
• Legionella concentration: see table in VPO.SAFE.3.1.08. Hazardous Substances.
This legionella monitoring must not longer take place if TBC is lower then 10.000 cfu/ml over a
period of 6 consecutive months but needs to start again if TBC exceeds 10.000 cfu/m

Checkpoint level 4

4.1. Action required after microbiological monitoring:


□ Based on the result of the microbiological monitoring, action must be taken according to the table in
VPO.SAFE.3.1.08. Hazardous Substances
Checkpoint level 5

5.1. Maintenance (cleaning and disinfection).


□ An effective measure to control Legionella in CTEC water systems is to prevent nutrient accumulation
through regular cleaning and disinfection. Frequency to be based upon inspection, monitoring results and
the operation mode (continuous operation or stand-by equipment).
5.2. Yearly review
□ The inventory and the management is reviewed yearly
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VPO.SAFE. 3.1.09. Personal Protective Equipment

Each plant must describe the safety management operating parameters for effective Personal Protective Equipment (PPE)
application in response to various types of workplace hazards. PPE is equipment worn by a worker to minimize exposure to
specific occupational hazards.

CHECKPOINTS

1. PPE
Checkpoint level 1
1.1. Adequate PPE to protect against the hazards are put at the disposal of the employees .
1.2. Execution check

□ One PPE noncompliance by a manager or supervisor observed during audit?


(includes use of damaged PPE or use of PPE that are not fit for purpose)
1.3. Execution check

□ PPE noncompliance by 1 employee or contractor that could lead to Serious Injury or fatality (SIF) observed
during audit?
(includes use of damaged PPE or use of PPE that are not fit for purpose)
Checkpoint level 2
2.1. Risk Assessment, SOP & OPL

□ Overall SOP describing PPE available?


SOP must cover the elements of VPO.SAFE.3.1.09 Personal Protective Equipment
2.2. Risk Assessment

□ The PPE requirements comply with the minimum global requirements (see VPO.SAFE.3.1.09
Personal Protective Equipment).
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2.3. Training

□ Training provided to those who are exposed to the hazard(s) on a regular basis as well as to those who
may be exposed on an occasional basis, such as in the case of emergencies or when temporary work is
performed in hazardous areas. Training records available.
(includes also training Electrical PPE, see next question)
2.4. Training – contractors, visitors,..

□ Facility has adequate requirements in place for contractors, vendors, truck drivers and visitors. They are
part of the safety induction.
2.5. RACI

□ RACI describing the Roles and Responsibilities with regards to PPE available.

Checkpoint level 3
3.1. Risk assessment

□ The identification of areas / functions / tasks / circumstances / hazards that require the use of PPE does
comply with the local legal requirements and is based upon a risk assessment. The risk assessment does
cover the elements of the VPO.SAFE.3.1.09 Personal Protective Equipment
3.2. Adequate PPE signage posted throughout the facility.
3.3. Executing check

□ PPE noncompliance by 2 employees or contractors observed during audit?


(includes use of damaged PPE or use of PPE that are not fit for purpose)
3.4. The required PPE are readily available to employees.

□ The employees explain how to obtain PPE. Is the process user-friendly?


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3.5. Stock of PPE available for visitors, contractors, temporary workers,…


3.6. Legal

□ Has the applicable local legislation been identified and interpreted by the ES department?
3.7. Execution Check

□ Employees can explain the applicable PPE requirements and can explain why the PPE are needed
(linking PPE with the hazards).
3.8. Execution check

□ Contractors can explain the applicable PPE requirements and can explain why the PPE are needed
(linking PPE with the hazards)

Checkpoint level 4
4.1. Cleaning and disinfection process in place for PPE that are put to the disposal of different persons.
4.2. Employees have proper storage facilities for PPE at their disposal.
4.3. Execution Check

□ No PPE found lying around non-attended (5S linked).

Checkpoint level 5
5.1. The PPE risk assessment and requirements / PPE matrix are reviewed when changes and at least a check
once a year.
5.2. PPE audits

□ Evidence of monitoring of the effectiveness of the PPE program by inspection of the equipment and
auditing of compliance to procedures. Managers/supervisors audit for compliance to PPE requirements in
their department using their manager’s/supervisor’s checklists (See VPO.SAFE.3.2.2. Safety monitoring)
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and document all findings. Offences to the PPE requirements are corrected with immediately and coaching
documented.
5.3. The PPE requirements for every single task are clearly defined (SOP or OPL).
5.4. Evidence of proper follow up of the PPE ZBB Budget.
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VPO.SAFE.3.1.10. Workplace Transport Safety

Each plant must implement technical, organizational and employee oriented (behavioral) measures in order to
prevent traffic related injuries, incidents including property damage and hazards.

CHECKPOINTS

1. Workplace Transport Process


Checkpoint level 1
1.1. Risk Assessment, SOP & OPL:

□ Overall SOP describing workplace transport safety management available.


1.2. Preventing trucks/trailers driving

□ A system is in place to prevent trucks/trailers driving away while they are still being (un)loaded. No
exceptions observed during audit

Checkpoint level 2
2.1. Risk Assessment, SOP & OPL:

□ Detailed workplace safety risk assessment available

2.2 Protection of Vulnerable and dangerous equipment

□ Vulnerable and dangerous equipment (tanks, piping …) close to road, loading/unloading areas and in
storage areas is properly protected by means of robust physical barrier.
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Checkpoint level 3
3.1. Responsibilities - RACI

□ RACI describing the Roles and Responsibilities with regards to the workplace transport safety management
available.
3.2. Risk Assessment, SOP & OPL:

□ Evidence that workplace safety risk assessment is done by workgroup, headed by the logistic manager

3.3. Risk Assessment, SOP & OPL

□ Evidence that VPO.SAFE.3.1.10.1.Workplace (and) transport safety checklist is used as input for the
workplace safety risk assessment
3.4. Training

□ All employees (including truck drivers, contractors and visitors) aree trained in the plant traffic rules –
including safe pedestrian passages and rules for general plant emergencies.

□ Visitors and external truck drivers must be informed via flyers and adequate signs. Use symbols where
possible. Training records available.
3.5. Legal

□ Has the applicable local legislation been identified and interpreted by the ES department?
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Checkpoint Level 4
4.1 Traffic plan

□ Detailed traffic plan available, covering ALL the elements described in VPO.3.1.10. Workplace Transport
Safety
4.2. Execution check: Signalization

□ Well maintained signalization in place to warn for the hazards of workplace transport to indicate the
maximum speed limit / to indicate the zones where pedestrians are not authorized / to indicate the traffic
routes / to indicate dangerous and vulnerable equipment / to indicate blind bends / to indicate designated
areas such as (un)loading areas / to indicate emergency exits and equipment / to warn against traffic risk /
to indicate parking lots / to indicate maximum allowed height of vehicles / to indicate one-way systems / to
indicate temporary obstacles, potholes etc. / to indicate the ban on use of electronic devices while driving
(at entrance and exit of plant) / To indicate the mandatory use of seat belts while driving (at entrance and
exit of plant) / To indicate slopes

4.3. Execution check: mirrors

□ Convex mirrors are in area with obstructed sight, where there is a risk for collision (360° - mirrors for
crossings where sight to all directions is necessary / 90° or 180° - mirrors for simple crossings where sight
to 1 direction is enough).

4.4. Execution check

□ External contractors are only allowed to enter the premises with their vehicle to load and unload equipment.
Once this is done, their vehicles are removed from site (exception: designated contractor areas and proper
separated construction sites).
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4.5. Manual loading and unloading of trucks and trailers

□ A procedure and equipment are e in place to assure that manual (un)loading of truck/trailers is done in a
safe way (see also VPO.SAFE.3.1.02.Working on heights). No Exceptions observed during audit.

Checkpoint level 5
5.1. Maintenance & inspection – roads and loading / unloading / storage areas

□ Evidence that roads and loading / unloading areas are well maintained and free from potholes, obstructions
and other hazards and possible temporal obstacles (e.g. due to construction works) are well protected and
clearly marked.
5.2. Evidence that traffic plan is reviewed at least annually.
5.3. Sustainability

□ Evidence that measures are taken to guarantee workplace transport safety all the time; during low season,
high season, when special projects, …
5.3. Taxi companies and employee bus companies

□ Evidence that the contracts with taxi companies and employee bus companies are reviewed after each
accident which involves AB-Inbev employees and at least yearly. (Companies with poor safety records or
poor safety reputation must not be hired)
5.4. Ventilation

□ Evidence that the ventilation of indoor warehouse and un(loading) areas ensures that the local limits for CO
and CO2 (or VPO limits in case no local standards exist, see VPO procedure are not exceeded.
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2. Segregation between pedestrians and vehicles.


Checkpoint level 1
1.1. Execution check

□ No pedestrians and vehicles observed in same area without extra safety measures in place during audit

1.2. Execution check

□ Pedestrian gangways are kept free from obstacles (including vehicles

1.3. Execution check

□ Logistic area: minimum safety shoes and HIVI jacket

Checkpoint level 2
2.1. Execution check

□ Employees can explain the safety measures to take for tasks on foot (such as stock keeping, cleaning)

2.2. Picking, sorting and other similar activities

□ Picking, sorting and other similar activities (e.g. works due to special marketing activities such as putting
flyers in crates) do not take place at traffic roads or near other areas with traffic.
2.3. Cleaning activities on foot

□ Evidence that cleaning of logistic areas on foot are only done if the area is clearly separated by means of
cones or similar means. During such cleaning, all traffic in the separated area is prohibited.
2.4. Safety of truck drivers during loading and unloading activities
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□ A procedure to assure that truck drivers (and others) are kept in a safe area while (un)loading

2.5. Red zones must be defined, in which an FLT and truck driver cannot be present at the same time.

□ If the truck driver is in the red zone, the FLT driver must stop the (un)loading activities.

Checkpoint level 3
3.1. Access to logistic area

□ Access to logistic areas is limited to authorized employees (advice to consider all non-logistic employees as
non-authorized.
3.2. Access to logistic area

□ Access procedure in place that contains the elements described in VPO.3.1.10. Workplace Transport

3.3. Picking, sorting and other similar activities

□ Picking, sorting and other similar activities take place at clearly indicated and secured areas where
transport of goods (pallets) is not done by FLT. This is enforced by means of barriers.

3.4. Cones or similar equipment

□ Cones or similar equipment is available at each plant for marking of temporary risk areas.

3.5. Loading and unloading activities

□ Unloading activities must only be done in designated, marked areas, away from passing traffic, pedestrians
and others not involved in the (un)loading operations.
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Checkpoint level 4
4.1. Execution check

□ Clear separation between logistic area and the other areas of the facility (signs, barriers,…)

4.2. Intense FLT traffic:

□ Areas whit intense FLT traffic are designated as FLT zones only & NO pedestrians are allowed if FLT
drivers are not informed
4.3. Red zones

□ Red zones are created ( &clearly marked ) in “pedestrian free” areas if pedestrians have to interfere with
FLT traffic (e.g. for by-products collection or material supply

4.4. Dangerous Zebra Crossings

□ Dangerous Zebra crossings are colored wit / red ( pedestrian have no priority)

4.5. Gangways near gates

□ Pedestrian gangways near gates are protected with protective posts aside the gates or with swing doors to
avoid pedestrians suddenly to show.

4.6. Picking, sorting and other similar activities

□ Safe access roads required to areas where such activities take place, (also to sanitary
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4.7. Stock and sample taking activities

□ Specific warning signs are available & used to indicate stock & sample taking activities in progress
4.8. AGV paths

□ Mixing of AGV traffic with manned vehicle traffic & pedestrians is limited as much as possible. AGV paths
are marked
4.9. Bicycles and ride-on carts

□ Only used on clearly indicated bikeways


4.10. Execution check

□ No personal cars or vans parked on site outside the normal parking lots.

Checkpoint level 5
5.1. Pedestrian gangways

□ Pedestrian gangways are protected against falling objects when close to goods stacking (nets, grids,
pyramidal stacking)

5.2. Access to warehouses

□ Entrance to warehouses is always enforced via doors next to the gates, NEVER via the gates

5.3. Dangerous crossings

□ At dangerous crossings, the presence of pedestrians and /or vehicles is indicated by means of sign lamps /
sound / clear marking.
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5.4. Parking of trucks in front buildings occupied by people and vulnerable equipment

□ Trucks are not parked in front of buildings that are likely to be occupied by people (like offices) or in front of
equipment (tanks etc.) unless proper barriers are installed
5.5. Gate safety

□ Automatic (motorized) horizontal moving gates are equipped with and audible (horn) and visible (flash light)
alarm when closing and opening.

□ Sectional gates, shutter gates and high-speed type gates must be equipped with fall arrest system (spring
break safety).

□ Where there is a risk for crossing traffic or where pedestrians are crossing on the other side, a transparent
part (window) must be foreseen.

5.6. FLT inside packaging lines

□ No FLT are allowed inside packaging lines.

5.7. Safe pedestrians review

□ Safe Pedestrian Review done if a FLT / pedestrian incident (injury) occurred.


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3. Vehicle Safety
Checkpoint level 1
1.1. Inspection

□ A checklist and OPL is available to allow each FLT, pallet walkie truck and pallet jack driver to check if the
equipment is in good working condition and has been properly maintained before the driver starts to work
with it.
1.2. FLT for working at height

□ Evidence that FLT are used for working at heights ONLY if a proper working platform(cage), properly fixed
on the mast of the FLT, is used (see VPO.SAFE.3.1.2.Working on heights)

1.3. FLT for lifting of objects other than pallets

□ Evidence that, for lifting of equipment other than pallets, proper extra lifting equipment is used (see
VPO.SAFE.3.1.3.Lifting Equipment)

Checkpoint level 2
2.1. Inspection & maintenance

□ There is a preventive maintenance schedule for maintenance of FLT, pallet walkie trucks and pallet jacks
and AGV / ATL
2.2. FLT Driving reverse

□ FLT must ALWAYS drive in reverse during transport of loads if the view is obstructed by the load (unless
the local conditions make it unsafe to drive in reverse)

□ To define as of which height the vision is obscured, a clear sign must is on the mast of each FLT and pallet
walkie truck (if load can be lifted)).
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2.3. FLT Driving reverse

□ Evidence that the exact height of the sign “DRIVE IN REVERSE if view is obstructed and load is above this
mar” on FLT mast is defined based upon a detailed risk assessment for each type of FLT.

□ Evidence that this risk assessment and the actual height of the sign per FLT are validated by ZBS ES.

Checkpoint level 3
3.1. Parking lot

□ A dedicated area is foreseen for parking of FLT, pallet walkie trucks and pallet jacks that are not in use.

3.2. AGV – ATL obstacle detection

□ AGV and ATL are equipped with obstacle detection. (New AGV must be equipped with 2 level obstacle
detection Slow down / Stop)
3.3. Parking on slopes

□ No vehicles are parked on slopes. A prohibition sign is placed at these areas. If parking of vehicles on
slopes is inevitable, than a clear warning sign is placed “Slope / Use handbrake AND wheel blocks “
3.4. Safe coupling and uncoupling of trailers

□ Where applicable, a procedure (OPL) is in place describing the safe coupling and uncoupling of trailers
(use of the 5th wheel).
3.5. Legal

□ Has the applicable local legislation been identified and interpreted by the ES department?
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Checkpoint level 4
4.1 Requirements for FLT

□ All FLT comply with the minimum requirements of VPO.3.1.10.Workplace Transport Safety and NEW FLT
comply with the minimum requirements for new purchased or leased FLT (as of 01-01-2012), See annex.4,
VPO.SAFE.3.1.10.4. Requirements for new FLT)
4.2. Requirements Ride-on cleaning machines

□ (new) Ride-on cleaning machines (with driver) comply with the requirements of VPO.SAFE.3.1.10.5.
Requirements for new ride-on Cleaning Machines
4.3. FLT maintenance safety

□ If FLT are maintained in the facility, a structure to support the forks must be available. Inspection pits are
properly guarded to avoid falls.

Checkpoint level 5
5.1. Maintenance /inspection

□ Planned inspection / maintenance for FLT, pallet walkie truck and pallet jack and own trucks managed via
a preventive maintenance work order system (SAP or other)?
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4. Driver Safety
Checkpoint level 1
1.1. Execution check

□ All employees and contractors operating a vehicle (FLT / Truck / car,..) are using seatbelt

1.2. Execution check

□ No use of cell phones & smart phones (except hands free if allowed by law), etc. observed while operating
a vehicle
1.3. Cargo securing – working at heights

□ If this requires work above 2m, a procedure & equipment are in place to assure that truck drivers sheet &
un-sheet the trailers safely. No exceptions observed during audit
1.4. Execution check

□ All FLT are driving in reverse (except if load lower than yellow mark on mast)
1.5. Execution check

□ No infractions on working at height requirements by truck drivers observed during audit

Checkpoint level 2
2.1.Rest Times

□ The local legal requirements regarding driver rest time are implemented complied with.

2.2 Minimum Rest Time Requirements for Tier 1 truck drivers

□ SOP describing the minimum Rest Time Requirements for Tier 1 truck drivers & implemented
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Checkpoint level 3
3.1. Training

□ Vehicles & pallet jacks are operated only by authorized experienced workers ( trained, certified or licensed).
Training must include the requirements of the VPO procedure. Training records available
3.2. Training Rest time policy

□ Drivers and planners are trained about SOP describing the minimum Rest Time Requirements for Tier 1
truck drivers. Records available.

3.3. Safe Driving Review for FLT, pallet walkie trucks and pallet jacks drivers

□ Safe Driving Review done at least once a year & for new hires & temporary /seasonal employees: at least
in the first week
3.4. Cargo securing

□ Evidence that trucks have cargo & any covering (tarp, sheet or other top or side cover) secured prior to
leaving the facility
3.4. Legal

□ Applicable local legislation been identified and interpreted by the ES department?

Checkpoint level 4
4.1 Maximum Driving Time Compliance

□ Maximum driving time in any zone, regardless of local laws, is 12 hours. If exceeded, an exception report is
filed & the driver given at least 12 hours rest time before beginning the next shift.
(If local laws permit fewer hours, these local laws must be complied with.)
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4.2. Telemetry

□ ALL company owned/leased Tier 1 trucks and dedicated fleet are fitted with telemetry allowing to monitor
speed
4.3. Telemetry - Reports/Monitoring

□ Systems provide usable reports. Evidence that these reports are reviewed at least monthly and actions
are taken to address findings.
4.4. Alcohol testing

□ Evidence that the facility does Alcohol testing if allowed by law when drivers enter and leave the facility and
for employees operating vehicles inside the facility
4.5.. Driver certification

□ There is a process in place to ensure that employees (including operating a Company Vehicle, Leased
Vehicle or Personal Vehicle used for company business) have an appropriate valid driver’s license &
medical certificate (according local legislation)
4.6. Training

□ Evidence of yearly refresher training for operators of vehicles. Training records available.
.
4.7. Execution check

□ No operation of keyboards (example for WMS on FLT) observed during driving.

Checkpoint level 5
5.1 Telemetry

□ ALL company owned/leased Tier 1 trucks and dedicated fleet are fitted with telemetry allowing to monitor :
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Speed – speed of the truck must be compared to the set speed limit of the highway or road where the truck
is operating / Rapid Acceleration / Rapid Deceleration / Turns at High Speeds / Seat Belt Use / Idling
engine when stopped/ Rest Time – System tracks driving time of drivers to verify within set limits
5.2. Commuting training

□ Evidence that the facility includes commuting safety awareness training in the training for all employees.
5.3. Audits and spot checks

□ Evidence of audits & spot checks of compliance with ABI Safety Driving rules
5.4. 360° Circle of Safety Vehicle Inspection:

□ Evidence of 360° Circle of Safety Vehicle Inspection practice.


5.5 FLT without a scratch process

□ Evidence of implementation
5.6. Motorcycle training for commuting

□ Evidence that ,If allowed by law, the plant organized such training for all employees using motorcycles for
commuting
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VPO.SAFE. 3.1.11. Occupational Injury & Diseases Reporting, Investigation, Communication


& Management

The AB-Inbev Health and Safety Policy states clearly that “we will strive to prevent all accidents, injuries and
occupational illnesses within our operations”. Therefore each plant must effectively report, investigate and manage
occupational injuries and diseases, safety incidents and safety hazards in order
• to establish the cause(s) of such an events;
• to define and implement preventive measures;
• to share this information with the other plants in AB-Inbev;
• to allow trending and analyses in order to define / improve short and longer term safety strategies;
• to increase safety risk awareness;
• to allow correct internal and external reporting of safety KPI;
• to support the safety target setting process.

CHECKPOINTS
1. Reporting, investigation and communication
Checkpoint level 1
1.1. Reporting failure of TRI / Fatality

□ No evidence of any fraud or not reporting of Fatality / TRI of employees or contractors in Credit 360
Reporting Tool (other system only accepted if Credit 360 system is not deployed in the facility)
1.2. SOP

□ Overall SOP describing the Occupational injury and diseases reporting, investigation, communication and
management available.
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1.3. Communication entrance facility

□ LTI (and the number of days since last LTI), CLTI (and the number of days since last CLTI) and TRI
posted at the entrance of the facility.

Checkpoint level 2
2.1. Training

□ Employees trained in reporting requirements for Fatality /LTI / CLTI / TRI /Potential Serious Injuries or
Fatalities (SIF) / Incidents / First Aid Injuries (FAI) / hazards/ commuting LTI. Training records available.
2.2. Induction

□ Reporting requirements for Fatality / LTI / CLTI / TRI /Potential Serious Injuries or Fatalities (SIF) /
Incidents / First Aid Injuries (FAI) / hazards part of safety induction process
2.3. Roles and Responsibilities / RACI

□ RACI describing the Roles and Responsibilities for injury reporting available, including the roles and
responsibilities for the Credit 360 Reporting Tool and Safety Alert communication
3.4. Communication – Safety Alerts

□ Evidence that relevant safety alerts are posted on the visual boards.

Checkpoint level 3
3.1. Up to date data in Credit 360

□ Fatality / LTI / TRI (including LOST DAYS for LTI)/ CLTI / TRI /Potential Serious Injuries or Fatalities (SIF) /
Incidents / First Aid Injuries (FAI)/ hazards / Commuting LTI up to date on a monthly basis in Credit 360
reporting tool.
3.2. Legal - Has the applicable local legislation been identified and interpreted by the ES department?
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3.3. Communication – safety pyramid

□ The safety pyramid (hazards / incident / FAI / MTI / MDI / LTI / Fatal and SIF) is part of the visual board of
the plant and of the departments.
3.4. Communication

□ Evidence that TRI and SIF are reviewed during the daily meeting of the facility

3.5. Communication

□ Evidence that All injuries and incidents are reviewed in the department during the daily departmental
meeting and the shift hand-over meetings.

3.6. Hazard reporting

□ Evidence of a sound process of hazard reporting by employees

Checkpoint level 4
4.1. Communication

□ Evidence that ALL injury notifications for Fatalities, LTI, CLTI and SIF are send out to the stakeholders
within 24 hours by the departmental Manager (or the direct report in case of absence of the departmental
manager).

4.2. Trend Analysis

□ Trend analysis available, for 3 years and in detail for current year: ( minimum / TRI total (compared with
target) and per department / LTI total (compared with target) and per department / CLTI total (compared
with target) and per department / SIF total (compared with target) and per department / FAI total and per
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department/ Incidents total and per department / Hazards total and per department / SiF per type pareto /
TRI per type pareto / FAI pert type pareto / Commuting LTI total (except NA zone)
4.3. Communication - safety alerts

□ Evidence that relevant safety alerts are discussed in the safety committee, the departmental monthly
review meeting and the shift hand over meetings.
Checkpoint level 5
5.1. Investigation

□ Credit 360 Reporting Tool is uses as primary tool for investigation

5.2. Closing of cases inside Credit 360 Reporting tool

□ Evidence that all cases are closed within 7 days after the case was reported inside the Credit 360
Reporting Tool. Exceptions only acceptable if reason of delay is documented.

5.3. Corrective/preventative measures tracked to completion.

□ Evidence that defined corrective/preventative measures are tracked to completion.

5.4. Safety Pyramid

□ Targets for ideal safety pyramid are set.

5.5. Execution check

□ Employees can explain the basic aspects of the latest TRI / SIF that happened in the department and the
latest safety alerts that were communicated in the department
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5.6. APP available for reporting of hazards / unsafe conditions / unsafe behaviors

2. Injury Management
Checkpoint level 1
1.1. SOP

□ Overall SOP describing the injury management process available.

1.2. MDI

□ No evidence of employees forced to accept Modified Duty.

1.3. Working from home

□ Only “working from home” for administrative functions and validated by ZBS ES, max 5 days

Checkpoint level 2
2.1. Training

□ Employees trained in injury management requirements, including the MDI process. Training records are
available.
2.2. Roles and Responsibilities / RACI

□ RACI describing the Roles and Responsibilities for injury management available.
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Checkpoint level 3

3.1. Involvement professional medical care

□ Evidence that professional medical care person has approved each MDI

Checkpoint level 4
4.1. Communication

□ Evidence that department is in regular contact with the injured person.

Checkpoint level 5

5.1. Return to work interview

□ Evidence of a return to work interview and review of the safety charter for each LTI within 14 days of the
employees return to work. (score NA if no LTI in the year)
5.2. Communication – flow chart

□ Flow chart explaining injury reporting and management process posted at the facility.
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VPO.SAFE. 3.1.12. Safety Regulatory Compliance Management

Each plant will establish and assure that the Safety-VPO management system ensures the accurate and timely
conformance with Safety and Occupation Health Regulatory Requirements. The Regulatory Compliance
Management system describes what has to be done, by whom within the company organization, the necessary
completion time for the task/operating condition (or time of its recurrence) and, as appropriate, a synopsis of why
the task(s) must be completed

CHECKPOINTS

1. Safety Regulatory Compliance Management Process


Checkpoints Level 1:
1.1. All Safety & Occupational Health permits, licenses, authorizations, registrations and similar documents
available (electronic or hardcopy).
1.2. Safety & Occupational Health legislation available for consultancy (electronic or hard copy).
1.3. Main gaps found in the Applicability determination of legal requirements during audit.
Checkpoints Level 2:
2.1. RACI
RACI describing the Roles and Responsibilities with regards to the Legal Compliance Program available, including
who is responsible for safety regulatory compliance with regards to change management.
2.2. Safety register available that contains summary of applicable safety & occupational health requirements with
focus on operational controls.
Checkpoint Level 3 :
3.1. All Safety & Occupational Health permits, licenses, authorizations, registrations and similar documents entered
into Credit 360 Permits & Licenses Module
3.2. All Safety & Occupational Health requirements assessed via a structured methodology.
3.3. Applicability determination completed (and documented) by “qualified individual”.
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3.4. Safety register denotes whom in the organization is responsible for compliance with each applicable safety &
occupational health requirements.
Checkpoint Level 4:
4.1. Change management

□ System in place to identify and track new, proposed & emerging legislation, regulations and requirements
4.2. Change management

□ Applicability determination re-validated and safety register updated as changes occur or reviewed at least
once per year.
4.3. Credit 360 Permits & Licenses module:

□ all applicable fields completed and updated after a change (must demonstrate – not just list on Credit 360
screen)
Checkpoint Level 5:
5.1. Safety permits or licenses:

□ Are “in progress with agreement of authorities” and “not completed” are included in plant action log.
5.2. Submittals to authorities

□ Safety regulatory submittals made to external agencies via certified mail or similar commercial delivery
service

□ Plant action log for “in progress with agreement of authorities” and “not completed” permits are part of
MCRS (must show evidence)

5.4. Evidence that the safety register validated by General/Plant Manager on annual basis
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2. Safety Regulatory Compliance Management Execution


Checkpoint Level 1:
1.1. Execution Check

□ Main legal compliance gaps found during audit that have not been identified by the facility
Checkpoint Level 2
2.1. Evidence that Safety & Occupational Health requirements are embedded into routine such as SOPs,
maintenance routines (SAP), monitoring inspections, OPLs, etc.
2.2. Training

□ All Managers and supervisors have been trained on the Safety and Occupation Health Regulatory
Requirements that are applicable in their department. Training records available.
Checkpoint Level 3
3.1. Evidence that the ES manager has communicated the findings of the Safety Compliance check (see
VPO.SAFE.3.2.04.Safety Monitoring) to the Plant Manager and Departmental Managers
Checkpoint Level 4
4.1. All managers can speak to the regulatory requirements within their departments and demonstrate the safety
and occupational health register
Checkpoint Level 5
5.1. Plant action log for identified improvement opportunities with regards to legal compliance is part of MCRS of
the plant.
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VPO.SAFE.3.1.13. Contractor and Service Provider Safety Management

Contractor and Service Providers Safety management is extremely relevant in our increasingly global and complex
world that involves work in multiple countries, non-routine work and the use of international and temporary
workforces.
a) AB-InBev considers the health and safety of all contractors and service providers as important as that of its
own personnel.
b) Creating a culture of safety requires the involvement all workers whether full-time, temporary or contract.
Therefore the plant has to play an active role in managing the safety of contractors: Each plant must implement
technical, organizational employee oriented (behavioral) measures that must assure that all work by Contractors
and Service Providers are performed safely in compliance with local and AB-InBev requirements.

CHECKPOINTS
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1. Contractors and Service Providers overall Management Process


Checkpoint level 1

1.1. RACI
□ RACI describing the Roles and Responsibilities with regards to Management of Contractors and Service
providers available, covering all contractor and service provider works.
1.2. RACI
□ Evidence that the RACI covers all possible contractor and service providers, eliminating grey zones with
regards to responsibilities

Checkpoint level 2

2.1. Management of Change – CAPEX projects


□ Evidence of alignment meetings between ES Manager (or delegate) and the Project Team before start-up
of the project.

2.2. Tasks managed by T.S. and other Departments


□ Evidence that relevant contractor safety related information exchange happens during joint daily planning
meeting (focus on ongoing projects and projects due to start)

2.3. Temporary Equipment - Permits and Licenses


□ Evidence that temporary legally required permits or licenses (Environmental – Safety) are present before
start of the works – no works can start if not all legally required permits are present.
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2.4. Temporary Equipment - approval


□ For the equipment that is brought on site by the contractor / service provider, the Project Manager or
designated ABI Manager checks upfront if necessary certificates are present (no limited list):
o All lifting equipment (see VPO.SAFE.3.1.03.Lifting Equipment) including cranes
o All working on height equipment (see VPO.SAFE.3.1.02. Working at Heights) including installed lifelines,
mobile platforms, scaffolding, safety harnesses etc
o All pressure vessels, including gas cylinders
o Temporary electrical cupboards

2.4 .Monthly evaluation


□ A monthly audit of the contractor safety management process is done by ES manager (as prescribed in
VPO.SAFE.3.1.13. Contractor Management )

□ Results of this contractor evaluation are communicated to Plant Manager, to Procurement, to ZBS ES and
ZBS Projects Department for consideration of future projects (give examples as evidence)

Checkpoint level 3

3.1. MCRS
□ Evidence that the ES Manager (or delegate – see RACI) participates at the plant monthly MCRS Capex-
project meeting to exchange safety related information and to evaluate BOPS projects

3.2. MCRS
□ Evidence that the ES Manager organizes a monthly Capex -project meeting to exchange safety related
information & to evaluate Logistics projects with Logistics Manager
3.3. MCRS
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□ Evidence of a weekly information exchange / review by ES manager (or delegate – see RACI) and T.S. /
other departments about contractor works and service provider work (for work not part of their long-term
safety plan) / that are ordered / managed by them.
3.4. Legal
□ Has the applicable local legislation been identified and interpreted by the ES department?
Checkpoint level 4

4.1.Management of Change – CAPEX projects


□ Evidence that ES Manager ( or delegate – see RACI) is involved in design phase for relevant* Logistics
and BOPS Capex projects with Management of Change process completed and validated by ES Manager
and applicable requirements inserted in the Project Statement by Projects team.(*involving critical tasks as
defined in VPO.SAFE.3.1.13. Contractor and Service Provider Safety Management + works with risk for
exposures to asbestos and works involving radio-active sources)

4.2. Management of Change – Contractor works other than CAPEX project


□ Evidence that ES Manager (or delegate – see RACI) is involved before bidding phase for relevant*
contractor works. (*involving critical tasks as defined in VPO.SAFE.3.1.13. Contractor and Service
Provider Safety Management + works with risk for exposures to asbestos and works involving radio-active
sources)

Checkpoint level 5

5.1. Service provider contracts


□ Evidence that ES Manager (or delegate – see RACI) is involved before bidding phase in all service provider
contracts.
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2. Risk Assessment (safety plan / method statements)


Pre-requisite
If there is any evidence that contractor roof works / works on ammonia / works on boilers and pressurized
equipment / works on High Voltage have been done or are going on without validated Safety plan / method
statement / work permit between previous audit and current audit, the score for the whole block must be
ZERO for all departments.

R.A.= Risk Assessment


Met. St.= Method Statement
S.V.= Service Provider and in-house Contractors (+ Sub-contractors)
M.= Manager

Checkpoint level 1
1.1. Defining the level of appropriate level of risk assessment at tender phase

□ Evidence that Project Manager or designated ABI Manager has defined the appropriate level of risk
assessment and safety documentation in the tender.

1.2.Safety Plan for Projects (CAPEX, Growth, VE) managed by ZBS, Zone Logistics, ZTD

□ Project Manager or designated ABI Manager ensures that appropriate level of risk assessment and safety
documentation is available before the works start.

□ When multiple sub-contractors are involved or multiple Critical activities with high risk are needed, always a
formal safety plan is made (see VPO.SAFE.3.1.13. Contractor Management).

1.3. Safety Plan for Projects (CAPEX, Growth, VE) managed by Facility

□ Project Manager or designated ABI Manager ensures that appropriate level of risk assessment and safety
documentation is available before the works start.
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□ When multiple sub-contractors are involved or multiple Critical activities with high risk are needed, always a
formal safety plan is made (see VPO.SAFE.3.1.13. Contractor Management).

1.4. Safety Plan for service providers and in house contractors

□ For service providers and in house contractors (and their subcontractors), a Long term Safety plan is
available with risk assessment and method statement of all recurrent routine activities

Checkpoint level 2
2.1. Risk Assessment / Method Statement

□ For projects with Safety Plan, formal risk assessments/ method statements are delivered for each activity
and task that is performed inside the duration and scope of the Safety Plan by each contractor, service
provider and in house contractor - with formal evidence

2.2. Risk Assessment / Method Statement

□ For all contractor works and tasks outside the scope of larger projects (e.g. managed by the facility) and for
all projects without formal Safety Plan, formal risk assessments/ method statements must be delivered by
each contractor, service provider and in house contractor before start of each works - with formal evidence

2.3. Risk Assessment / Method Statement

□ For service provider and in house contractors, formal risk assessments/ method statements are delivered
for each activity and task that is performed outside the duration and scope of the Long Term Safety Plan -
with formal evidence.
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2.4. Risk Assessment / Method Statement

□ The final risk assessments / method statements provided by the contractor are always preceded by and the
result of a pre-visit on site at the area where the contractor works will take place.

Checkpoint level 3
3.1. Validation of Safety plans/Risk Assessments / Method statements

□ Evidence that all safety plans/risk assessments /method statements are validated by responsible project
manager or designated ABI Manager.

3.2. Validation of Safety plans/ Risk Assessments / Method statements

□ Evidence that the ES department has been consulted during validation process of the Safety plans / Risk
Assessments / Method statements

3.3. Validation of long term safety plans

□ Evidence that the ES department has been consulted during validation process of the Long-term Safety
plans of service providers / in house contractors

3.4. Validation of Safety plans / Risk Assessments / Method statements

□ Evidence that ZBS ES validates the safety plans and method statements –
• for roof works on unsafe roofs
• for works on ammonia, steam, electricity as defined in the Management of change requirements of the
Safety Management procedures
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Checkpoint level 4
4.1. Service Providers (In house contractors)

□ For Service Providers (and in house contractors), the facility has a formal list of activities/tasks for which
risk assessment/method statement is not needed.

4.2. Service Providers (In house contractors)

□ The list of activities/tasks for which no risk assessment/method statement is required for Service Providers
(In house contractors), is validated by facility ES Manager

4.3. Service Providers (In house contractors)

□ Activities/tasks for which no risk assessment/method statement is required for Service Providers (In house
contractors), have a SOP/SWI that clearly explains how the activity/task must be executed in a safe way.

4.4. Service Providers(In house contractors)

□ Evidence that all employees of service providers (in house contractors), and their subcontractors) are
trained on the content of SOP/SWI - Training records must be available

Checkpoint level 5
5.1. Service Providers (in house contractors)

□ Evidence that compliance to long term Safety Plan of each Service provider is checked every quarter by ES
Department of the facility
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3. Supervision
Pre-requisite
If there is any evidence that contractor roof works / works on ammonia / works on boilers and pressurized
equipment / works on High Voltage have been done without last check or without permanent safety
supervision between previous audit and current audit, the score for the whole block must be ZERO for all
departments.
Checkpoint level 1
1.1. Daily / weekly / monthly safety routines

□ Evidence of contractor checks during daily / weekly / monthly supervisors and managers safety routines.

1.2. Supervision

□ Evidence that each contractor (including subcontractor) has formally appointed a contractor site safety
supervisor, who is considered as Single Point of contact (SPOC) for the facility for all safety related items

1.3. Supervision

□ Evidence that a designated full time safety supervisor is appointed for large projects and projects with high
safety risks.

1.4. Supervision

□ Evidence that permanent (= continuously) safety supervision is organized by the contractor for critical tasks
(see VPO.SAFE.3.1.13. Contractor and Service Provider Safety Management). Supervision must not
combined with other tasks other than supervise.
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1.5. Supervision

□ Evidence that, if correct level of safety supervision is not implemented, the works are stopped/postponed/
cancelled until supervision is in place.
Checkpoint level 2
2.1. Last Check

□ Evidence that, for the start of all contractor works involving critical tasks, a last check is performed by
Project manager or designated ABI Manager in presence of a) the responsible of the department where the
works take place and b) the contractor site safety supervisor

Checkpoint level 3
3.1. Legal requirements for supervision

□ Evidence that the level of safety supervision is complying with the local legislative requirements

3.2. Supervision

□ Evidence that there is a process in place to check compliance with safety requirements (on top of critical
tasks) – see Long Term Safety Plan - by service providers (in-house contractors

Checkpoint level 4
4.1. Green field & large extension projects

□ Evidence that, For Green field or big extension projects, safety management structure is fully compliant
with the Global requirements ( see Annex VPO.SAFE.3.1.13.7)
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4.2. Works outside normal working hours

□ Evidence that there is a process in place to ensure the correct level of supervision in periods of low
production or of limited presence of facility personnel (weekends, holiday, facility shut downs,...)

Checkpoint level 5
5.1. Works outside normal working hours

□ Evidence that contractor works in periods of low production can only take place after formal approval of ES
Manager or a delegate (Departmental Manager, facility Manager, TS Manager...)

5.2. Last Check

□ Evidence that, for the start of all contractor works, a last check is performed by Project manager or
designated ABI Manager in presence of a) the responsible of the department where the works take place
and b) the contractor site safety supervisor

4. Training and Communication

Note: for contactor and service provider safety induction: see VPO.SAFE.3.1.14. Safety Induction, Training and
Coaching

Checkpoint level 1
1.1. Training

□ All managers and supervisors must be trained in the contractor management process. Trainings are
recorded.

Checkpoint level 2
2.1. Toolbox meetings for contractors
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□ Evidence that regular toolbox meetings are organized by the contractor. Frequency depending on the risks
involved: minimum 3 times a week / daily for large projects, for projects with multiple (sub-)contractors
working in the same area at the same time / daily for contractor works involving Critical tasks / immediately
after each safety incident that has taken place.

□ The outcome (action plan / TOR) of each toolbox meeting is formalized and filed by designated ABI-
manager or Project Manager

Checkpoint level 3
3.1. Toolbox meetings for service providers

□ Evidence that regular toolbox meetings are organized by the service provider (in-house contractor).
Frequency depending on the risks involved: minimum 1 time a week / daily for works involving Critical
tasks / immediately after each safety incident that has taken place.

□ The outcome (action plan / TOR) of each toolbox meeting is formalized and filed by designated ABI-
manager or Project Manager

Checkpoint level 4
4.1. Safety alerts

□ Evidence that relevant safety alerts are reviewed with the contractors / service providers
5.1. Visual Boards

□ Visual board in place for contractor works (for Green field and big extension projects) and for “permanent”
service providers (in house contractors).
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5. Contractor Selection and Evaluation

Pre-requisite
If there is any evidence that roof works are or have been assigned between previous audit and current audit
to companies that are not certified for roof works / works on ammonia / works on boilers and pressurized
equipment / works on High Voltage , the score for the whole block must be ZERO for all departments

Checkpoint level 1
1.1. Review Safety Performance

□ Evidence that safety performance of contractors is reviewed after each project

1.2. Review Safety Performance

□ Evidence that safety performance of service providers(including in-house contractors) is reviewed at least
4 times per year

Checkpoint level 2
2.1. Verification of Employee skills

□ Evidence that, for tasks that require specific skills or medical conditions to do the job safely, the contractor /
service provider has provided the written evidence to show that the employees have been properly trained
and have been certified for the job (see also list in chapter 5.1. of VPO.SAFE.3.1.13. Contractor and
Service Provider Safety Management)
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Checkpoint level 3
3.1. Prequalification
Evidence of prequalification of contractors and service providers before contracts are signed.
Prequalification process must contain following mandatory elements:.
a. The contractor / service provider company written safety program
b. The safety support structure of the contractor / service provider company
c. The contractor company safety performance / service provider for the previous 3 year period

Checkpoint level 4
4.1. Safety embedded in bidding process

□ Evidence that content of safety plans / method statements are reviewed during bidding process and
evidence that quality of safety plans / method statements is taken into account during final assignment of
the works.

Checkpoint level 5
5.1. Tender process

□ Evidence that project team / procurement takes contractor and service provider prequalification results and
safety performance reviews into account in the bidding process.
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VPO.SAFE.3.1.14. Safety Induction, Training and Coaching

• AB-InBev employees (including temporary workers, internships, students, etc.), must receive adequate safety training,
coaching and information to ensure that:
• work will be performed in a safe and healthful manner in accordance with all applicable AB-InBev procedures,
preventing injuries and incidents;
• roles and responsibilities are well understood with regards to:
o Personal safety, safety of co-workers, contractors, service providers and visitors;
o Prevention of injuries and incidents and;
o Overall safety performance of the plant.
□ Contractors and Service Providers
Contractors and service providers must receive adequate safety training, coaching and information to ensure that:
• work will be performed in a safe and healthful manner in accordance with all applicable contractor company / service
providers company procedures as well as all applicable AB-InBev procedures, preventing injuries and incidents;
• roles and responsibilities are well understood with regards to:
o Personal safety, safety of co-workers, contractors, service providers and visitors;
o Prevention of injuries and incidents and;
o Overall safety performance of the plant.
This must be completed in conjunction with AB-InBev (adequate safety induction about the applicable AB-InBev
specific aspects and procedures) and the contractor company (the skills necessary to the actual job safely). It
is the responsibility of the Contractor and Service Provider to install an adequate selection and training process
to ensure that their employees can do their job safely.
Contractors and Service Providers are not allowed to use trainees or students without written approval by AB-
InBev.
□ Visitors
All visitors must receive adequate safety induction so that they do not put themselves at risk during visit and
know what to do in case of an emergency situation.
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CHECKPOINTS
1. Contractor and Service Providers, Trade and AB-InBev Visitors and Tourist Visitors
Registration and Induction.

Checkpoints Level 1
1.1. Risk Assessment, SOP & OPL:

□ Overall SOP describing the Contractor and Service Providers, Trade and AB-InBev Visitors and Tourist
Visitors Registration and Induction available?

1.2. Contractor and Service Providers, Trade and AB-InBev Visitors Registration

□ Is there a sign in and out process when entering and exiting the facility (badge or register)?

1.3. RACI

□ RACI describing the Roles and Responsibilities with regards to Induction and Registration available.

Checkpoints Level 2
2.1. Execution check

□ No Contractor and Service Providers, Trade and AB-InBev Visitors found that are not registered

2.2. Contractor and Service Providers, Trade and AB-InBev Visitors Initial Induction

□ Annual initial safety induction completed with all required content?


□ Register (written or electronic) tracking when latest induction was completed?
□ Leaflet with content of safety induction provided to Contractors, Service Providers, AB-InBev Visitors and
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Trade Visitors

2.3. Contractor and Service Providers, Trade and AB-InBev Visitors Registration and Induction – Departmental on
the job specific

□ Includes layout of the department, specific departmental hazards, safety rules and emergency/evacuation
procedures, MOC, PPE, work permits, + safety plan/method statement and supervision (contractors/service
providers only)

Checkpoints Level 3
3.1. Legal

□ Has the applicable local legislation been identified and interpreted by the ES department?

3.2. Contractor and Service Providers, Trade and AB-InBev Visitors Initial Induction - test

□ Test conducted to ensure good understanding? Additional training for anyone who fails training?
3.3. Execution check

□ No Contractor and Service Providers, Trade and AB-InBev Visitors found that have not gone through the
induction process

3.4. Execution Check

□ Can Contractor and Service Providers, Trade and AB-InBev Visitors explain induction process?

3.5. Tourist Visitor Registration and Safety Induction – Guide training

□ Tour guides trained on required topics? (tourist visitor induction program, plant evacuation procedures, first
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aid procedures of the plant, major hazards that tourists can be exposed to and how to deal with it).

□ Training Records Available.

Checkpoints Level 4
4.1. Specific skills

□ Evidence that, for specific activities that require specific skills or a specific minimum medical condition
(according legal/ according list in VPO.SAFE.3.1.13. + Works on radio active installations & asbestos ),
facility checks upfront if each of the employees of contractor/service provider is able to do the job (training
records, licenses / permits /certificates, medical approval).

4.2. Review

□ Evidence of an annual review of the content of the safety induction to ensure information is up-to date

Checkpoints Level 5
5.1. Tourist Visitor Registration and Safety Induction

□ Is there a sign in and out process during the facility visit?


□ Does the safety induction include all the required minimum content? (general rules, evacuation procedures,
what to do in case of an injury)
5.2. Efficiency

□ Evidence of an efficient process (examples: use of video / part of induction done before entering the plant /
electronic registration / induction linked with badge control system /
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5.3. Efficiency

□ All material available in the local language and at least a summary in English and in other languages if
deemed necessary. Videos in local language with English subtitles.
5.4. Efficiency

□ All specific safety inductions related to departmental and task related risks have been registered, including
necessary preventive measures that need to be respected

2. Employees Induction, Training and Coaching (including temporary workers, internships,


students, where applicable)

Checkpoints Level 1
1.1. Employee Registration

□ Is there a sign in and out process for employees when entering and exiting the facility (badge or register)?

1.2. Risk Assessment, SOP & OPL

□ Overall SOP describing the employee safety induction, training and coaching program available? SOP
must comply with VPO procedure.
1.3. RACI

□ RACI describing the Roles and Responsibilities with regards to Employee Induction, Training and Coaching
available?
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Checkpoints Level 2
2.1. New Hires/ Induction completed before starting to perform their job

□ Includes minimum content? (AB-InBev Safety Policy, sign in/out and security procedure, plant lay out,
specific plant hazards, work permits system, general safety rules, emergency and evacuation procedures,
Occupational Injury & Diseases Reporting, Investigation, Communication & Management, Safety
Plan/Method statement/supervision requirements (for contractors and service providers), legal training
requirements, SIF and unsafe behavior prevention, safety organization, department and job specific
hazards, risk assessments, SIO/SHO, Occ. Health, Safety Communications.)

□ Records available?

2.2. Change of Function/ Induction completed before starting to perform their job

□ Includes minimum content? (SIF and unsafe behavior prevention, safety organization, department and job
specific hazards, risk assessments, SIO/SHO, Occ. Health, Safety Communications.)

□ Records available?

Checkpoints Level 3:

3.1. Legal
Has the applicable legislation been identified and interpreted by the ES department?

3.2. Training and coaching plan

□ Evidence that the annual Safety Training and Safety Coaching needs are defined annually
□ Part of Management review?
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3.3. Safety training and coaching plan inputs

□ Is the plan defined by the required inputs? (Results of the safety questions engagement survey, results of
safety culture assessments, behavioral safety observations, safety aspects of the department and plant,
existing training and coaching plan, legislative requirements, training gaps arising out of
injury/incidents/hazard investigations, audit and inspection findings (internal/external), employee/manager
concerns.

3.4. Specific immediate training needs

□ Driven by changes of equipment, materials, procedures, injury/incidents/hazard investigations, workplace


inspections, audits?

□ Management of Change (MOC) process followed to initiate this?


□ Training records available?

Checkpoints Level 4:

4.1. Individual Safety Training and Coaching Plan

□ Available? Complete? Formalized via individual skills matrices? (See EP.PEO.LD.01.Skill matrix
guidelines 5.3).

4.2. Execution check

□ Safety Trainings > 75 % executed according to planning. Training records available.


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4.3. Training confirmation

□ Do all Safety training programs include a training confirmation sheet which provides the signatures of the
attendees, the attendee’s name and employee number, date and duration of training and name of trainer?
4.4. Additional competency verification – where needed tests/quizzes with grades, direct observation of skills during
hands on exercises or follow up observation of skills after the training is completed?
4.5. Competency issues – escalated to the department manager for resolution
4.6. Competency verifications documented?

□ Does it include employee and manager/supervisor signatures?


4.7. Training documentation filed in an organized way?

Checkpoints Level 5:
5.1. Training

□ Annual commuting safety awareness training completed? (if formal training not allowed by law, evidence of
commuting safety campaign must be provided)
5.2. Training

□ Evidence that the safety training of new hires and temporary employees / change of job includes the buddy
system during a period of time depending on the complexity of the task.

5.3. Execution check

□ Safety Trainings > 90 % executed according to planning. Training records available.

5.4. Budget

□ Detailed overview of total hours and total costs of safety training of the facility available.
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MANAGE TO SUSTAIN
VPO.3.2.01. Emergency Response

Each plant must set up, implement, train and update emergency procedures in order to respond effectively to
emergency situations.

CHECKPOINTS
1. Emergency Response
Checkpoint level 1
1.1. SOP

□ Overall SOP describing the emergency program : Communication internal and external /. Evacuation (own
employees, visitors, contractors, neighbors) - including safeguarding of values / Combat and must include:
After care, first aid, evacuation, training and information and testing and review.

Checkpoint level 2
2.1. RACI

□ RACI describing the Roles and Responsibilities in case of an emergency is available.

2.2. First Aid

□ The facility has set up a First Aid system in order to support the injury management and to deal with
casualties, whatever the cause.

□ The First Aid support is organized as such that proper First Aid can be provided timely, at all times, at the
whole plant area.
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□ The First aid system is validated by the Company Medical Specialists and the Safety Committee.

2.3. Hazmat

□ Risk assessment is done to identify the need for a HAZMAT Emergency Response Team (Such a team is
always obliged if required by local law).
2.4. Fire Prevention, risk assessment for pallet storage

□ Piles of wooden and plastic pallets (including storage of empty crates or crates with empty bottles) are
stored (inside and outside) as such that they pose an as low as possible fire risk (by respecting distance
requirements to buildings or by installing extra fire prevention measures such as sprinklers). A risk
assessment and storage plan must be available based upon FM 8-24 “Idle Pallet Storage”

Checkpoint level 3
3.1. Scope

□ Emergency program cover situations that can be treated with the own plant resources; emergency
situations for which the brewery has to call in external assistance; crisis situations, including the
collaboration with the country, zone and corporate crisis teams.
3.2. Scope

□ Emergency program covers periods of low and / or non-activity such as nights, weekends, holidays, etc.

3.3. Scope

□ Emergency program covers emergency risks that have been identified by the safety (and environmental)
analysis.
3.4. Scope
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□ An assessment has been done to identify natural perils the plant is exposed to and special controls have
been put in place for these particular perils ( flood, wind, snow-load, frost, earthquake, volcano, lightning,
...)
3.5. .Legal

□ Has the applicable local legislation been identified and interpreted by the ES department?

3.6. Training

□ Employees properly trained in order to deal effectively with emergency situations. Trainings records
available.
3.7. Training

□ Evidence of at least 1 full evacuation exercise per year in the facility.

3.8. Training

□ Evidence of training of First Aiders, including the use of AED. Employees properly trained in order to deal
effectively with emergency situations. Trainings records available.
3.9. Training

□ Evidence of training of the HAZMAT Team (in case a HAZMAT team is needed by risk assessment or law).
Trainings records available.
3.10. Testing evacuation alarms

□ Evacuation alarm is tested according to legal requirements or at least quarterly


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Checkpoint level 4
4.1. Alignment

□ The emergency procedures aligned with: The AB-InBev crisis management procedures; Quality crisis
procedures (e.g. recalls, contamination of a well); Local city, province or country crisis procedures, Local
emergency services (inform, consult and co-operate, Adjacent residents and companies, People crisis
procedures and Security procedures.
4.2. Communication

□ All occurred emergency situations communicated to the ZBS ES manager. A crisis must additionally be
communicated to country crisis management team coordinator.
4.3. AED

□ Facility has at least 1 fully functional AED, located at a central location at the plant that is easily accessible
at all time. The AED and batteries are tested, inspected and maintained according to manufacturer’s
specifications.

4.4. Execution check

□ Employees can explain how to act in case of an emergency + location of the assembly points / location of
the nearest emergency shower and eye wash stations / location of the nearest First Aid / location of the
nearest fire-fighting equipment.

4.5. Training

□ Evidence of at least 1 yearly exercise involving an ammonia emergency (for plants with ammonia
containing cooling installations)
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4.6. Training

□ Evidence of at least 1 yearly exercise involving the HAZMAT team(for plants with HAZMAT team)

4.7. Evaluation and action plans

□ Evidence of evaluation of all emergency exercises and occurred emergency situations with action plan to
close the identified gaps

Checkpoint level 5
5.1 Review

□ ES manager assures at least yearly a thorough check of all emergency equipment and an overall review of
the emergency procedures
5.2 AED

□ Plant made risk assessment to define additional needs for AED

5.3. Maintenance / inspection

□ Inspection of emergency response equipment and AED managed via a preventive maintenance work order
system (SAP or other)
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VPO.3.2.02. Safety Risk Assessments

Each plant must identify and evaluate all occupational safety hazards of the activities, products and services in
order to identify the corresponding safety risks and to install the operational control of these hazards.

CHECKPOINTS
1. Safety Risk Assessments – Process

1.1. Basic process

□ Evidence that a basic risk assessment process is in place (list of identified and evaluated hazards, the
related significant risks and the control measures necessary to avoid these risks

1.2 RACI

□ RACI describing the Roles and Responsibilities for the risk assessment process is available.

Checkpoint level 2
2.1. Risk Assessment Methodology – evaluation of risks

□ Evaluation of risks (for plant based risk assessments and departmental / workplace / Equipment and tools
based risk assessment) done via structured methodology that has been formally approved by the zone
ZBS ES department or via Kinney Method.

2.2. Training

□ Evidence that Managers and Supervisors are trained in the risk assessment process.
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Checkpoint level 3
3.1. Seven levels of Risk Assessments

□ Evidence that Risk Assessment process covers the 7 levels: 1)Plant based Risk Assessments /2)
Departmental / Workplace / Equipment / Tools based Risk Assessments / 3)Job Hazard Analysis / 4)PHA -
Process Hazard Analysis / 5) Personal Risk Assessment S.AF.E. / 6) Risk Assessment process in
Management of Change / 7) Continuous Risk Assessment – Behavior and Conditions - Behavioral Safety
observations - Safety Monitoring

3.2. Routine and non-routine activities and emergency situations

□ Evidence that the risk assessment process covers routine and non-routine activities and emergency
situations.

3.3. Contractors and service providers

□ Evidence that the risk assessment process covers activities of contractors and service providers and
visitors.

3.4. Employee involvement

□ Evidence that the employees are involved in the risk assessment process

3.5. Employee involvement

□ Evidence that the employees conduct standardized self audits to assess the Health and Safety hazards
present in their workplace.
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3.6. Execution Check

□ Employees can clearly explain the main hazards of the department and of their tasks.

Checkpoint level 4
4.1. Risk Assessment process

□ Evidence that the risk assessment process( for plant based risk assessments and departmental / workplace
/ Equipment and tools based risk assessment) is complying with VPO.SAFE.3.2.02.02. Safety Risk
Assessments Process (Define Scope and Collecting information / Identifying hazards / Evaluate risks /
Define preventive measures / Evaluate Residual risks / Document process

4.2. Review

□ Evidence that the Risk assessments are reviewed yearly and if relevant changes occur.

4.3. Use of VPO Checklists

□ Evidence that VPO risk assessment tools (checklist) are used if high number of SIF / TRI / FAI related to
the described topics : VPO.SAFE.3.2.02.06. Checklist for identification of Slips, Trips and Falls hazards /
VPO.SAFE.3.2.02.07. Human Factors Assessment / VPO.SAFE.3.2.02.08. Hoses Checklist /
VPO.SAFE.3.1.10.1. Workplace (and) Transport Safety Checklist

4.4. Link with SOP - training

□ Evidence of clear link between departmental SOP, training and Safety Risk Assessments

4.5. Communication
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□ Communication of hazards is done via a visual board at the entrance of the department.

Checkpoint level 5
5.1. Link with Process Mapping

□ Evidence that Risk Assessments are linked with process mapping

5.2. Communication

□ Communication of hazards is done via a visual board at the entrance of the department

2. Safety Risk Assessments – Job Hazard Analysis

Checkpoint level 1
1.1. 3 year plan

□ 3 year plan (with detailed milestones) available to ensure that all the jobs of the department are subject to
an in-depth Job Hazard Analysis.

1.2. 3 year plan - priorities

□ Milestones of 3 year plan take the priority setting of VPO.SAFE.3.2.02. Safety Risk Assessments into
account/ Jobs which caused TRI , SIF, FAI, incidents / jobs with high potential to cause SIF or injuries,
even if there is no history of such problems / Jobs in which one simple human mistake could lead to SIF /
Jobs that are new to your operation or have been changed / Jobs with high turn –over, use of temporary
workers, students.
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Checkpoint level 2
2.1. Job Hazard Analysis Process

□ Job Hazard analysis process includes the 11 steps described in VPO.SAFE.3.2.02. Safety Risk
Assessments

Checkpoint level 3
3.1. Job Hazard Analysis for Lone Workers

□ Job Hazard Analysis has been done for all Lone workers

3.2. Job Hazard Analysis disabled employees and for workers with medical condition

□ Job Hazard Analysis has been done for all jobs done by disabled employees and for workers with medical
condition

Checkpoint level 4
4.1. Job Hazard Analysis completed

□ Job Hazard Analysis completed according 3 year plan

4.2. Review

□ Evidence that the Job Hazard ANALYSIS are reviewed yearly and if relevant changes occur.

4.3. Link with SOP / training


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□ Evidence of clear link between departmental SOP / training and Job Hazard Analysis
Checkpoint level 5
5.1. Job Hazard Analysis completed

□ Job Hazard Analysis s completed for all jobs

5.2. Link with Job Descriptions

□ Clear link between Job Hazard Analysis and Job Descriptions


3. Personal Risk Assessment (S.A.F.E.)

Checkpoint level 1
1.1. Personal Risk Assessment process defined

Checkpoint level 2
2.1. Training

□ Evidence that all Employees have been trained in the Personal Risk Assessment Process

Checkpoint level 3
3.1. Communication

□ Evidence of communication / focus on Personal Risk Assessment Process (visual boards, safety routines,
meetings and other).
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Checkpoint level 4
4.1. Personal Risk Assessment for non-routine tasks

□ S.A.F.E. form for non-routine tasks used

Checkpoint level 5
5.1. Execution Check

□ Employees clearly explain the Personal Risk Assessment process (via examples)
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VPO. 3.2.03. Safety Signalization

Each plant must make sure that the own employees, contractors and visitors are made aware of the hazards by
means of unambiguous safety signalization.

CHECKPOINTS
1. Safety Signalization

Checkpoint level 1
1.1. Risk Assessment

□ The Safety signalization at the facility is based upon the risk assessment. See VPO.SAFE3.2.2.Safety Risk
Assessment.

Checkpoint level 2
2.1. MSDS

□ SDS of all hazardous substances used by the facility available at the facility.

2.2. MSDS

□ Where hazardous substances are used / present, the basic safety information based on the MSDS is
locally available (See VPO.SAFE.3.1.8.Hazardous substances).
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Checkpoint level 3
3.1. Training

□ Employees trained about signalization. Training records available.

3.2. Legal

□ Has the applicable local legislation been identified and interpreted by the ES department?
3.3. Induction

□ Emergency and other relevant signalization part of induction of contractors and visitors

3.4. MSDS

□ MSDS of all hazardous substances used by the contractors and service providers available at the facility.

Checkpoint level 4
4.1. Execution check

□ Employees can explain the safety signalization.

4.2. Execution check

□ Radio, MP3 head phones etc. not used in production areas.

4.3. Execution check

□ Hazards signs are in place and in good order Electrical hazards / Chemical hazards* / Biohazards /
Physical hazards: noise, vibrations,…/ Slips, trips and fall hazards / Traffic related hazards / (Dust)
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explosion hazards / Automatically starting machines hazard / Radio-active hazards / Laser beam hazards /
Scalding hazards / Asbestos hazards / Confined spaces hazards)

4.4. Execution Check

□ Mandatory signs are in place and in good order: PPE rules / Smoking ban / Open fire ban / Access rules /
Traffic rules / Bearing capacity of floors (in storage areas at floor levels) and racks./ Waste disposal rules /
Mandatory use of safety belts in all vehicles (entrance and exit of plant) / Ban on use of electronic
equipment while driving any vehicle(entrance and exit of plant)

4.5. Execution Check

□ Emergency signs are in place and in good order: Emergency exits / Emergency equipment location First
aid equipment location / Emergency instructions / Injury process flow chart/ Use of handrails on stairs

4.6. Execution Check

□ Vessels and piping containing (concentrated) hazardous substances properly labeled. Minimum: Product
that it contains / Hazards / Maximum volume (for vessels only).

□ Also applicable for CIP vessels and other equipment containing hazardous substances (e.g. bottle
washers).

□ The maximum volume must be indicated on bunds (containments).

4.7. Execution Check

□ Handrails on stairs, platforms, etc must be Yellow. If stainless steel is used: only the first and last 15 cm of
the hand rail. Alternative is to put signs “hold the handrail”.
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□ Lifting beams etc. must be Yellow.

4.8. Execution Check

□ Automatic (motorized) horizontal moving gates are equipped with and audible (horn) and visible (flash
light) alarm when closing and opening.

4.9. Execution Check

□ Control buttons, switches, indicator lamps and other means of control are properly labeled with pictograms
or text in the language of the country.
4.10. Execution check

□ Proper identification of all piping

Checkpoint level 5
5.1. Execution check

□ No damaged or unclear signalization found during audit (this also includes the road painting)

5.2. Maintenance / inspection

□ Planned inspection / maintenance / calibrations for all signalization managed via a preventive maintenance
work order system ( SAP or other)?
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VPO. 3.2.04. Safety Monitoring and Auditing

The plant has to install a system for periodical monitoring, auditing, measurement and evaluation of all relevant
safety related issues, including
• Safe behavior of ABInBev employees, contractors and visitors
• Compliance checks on legislation and ABInBev safety requirements
• Proper implementation and maintenance of the safety management system
The goal is to create a positive safety culture (see VPO.SAFE.3.2.06. Behavioral Safety)

CHECKPOINTS
1. Improve Safety Culture by Safety Monitoring

Checkpoint level 1
1.1. Training

□ Managers and Supervisors and Safety Champions trained in Safety Monitoring and Safety Talk process.
Trainings recorded.

Checkpoint level 2
2.1. Plant Manager weekly

□ Evidence of effective Plant Manager weekly safety monitoring

2.2. Departmental Manager weekly

□ Evidence of effective Departmental Manager weekly safety monitoring


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2.3. Supervisor & Process Engineer weekly safety monitoring

□ Evidence of effective Supervisor & Process Engineer weekly Safety monitoring

2.4. ES Manager

□ Evidence that ES Manager is participating and supporting the Departmental Manager weekly safety
monitoring

Checkpoint level 3
3.1. Plant Manager Daily

□ Evidence of effective Plant Manager daily safety monitoring

3.2. Departmental Manager daily

□ Evidence of effective Departmental Manager daily safety monitoring

3.3. Supervisor & Process Engineer daily safety monitoring

□ Evidence of effective Supervisor & Process Engineer daily safety monitoring

3.4. ES Manager

□ Evidence of effective ES Manager daily safety monitoring (mandatory SIF check) and evidence that ES
Manager is participating and supporting the Departmental Manager daily safety monitoring
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Checkpoint level 4
4.1. Safety Champions

□ Evidence that Safety Champions are participating and supporting the daily / weekly / monthly safety
routines in the department
4.2. Monitoring of safety during overhauls.

□ Evidence of effective daily safety monitoring during overhauls

Checkpoint level 5
5.1. Execution check

□ Evidence of positive recognition of safe behavior (interview employees)

5.2. Daily 5 minutes safety meeting

□ Effective 5 minute daily safety meeting by Plant Manager

5.3. CCTV use

□ Evidence of a process for use of CCTV for pro-active safety monitoring (unless forbidden by law)

2. Improve Workplace conditions by Safety Monitoring

Checkpoint level 1
1.1. Weekly safety-critical equipment checks - inventory

□ List of safety-critical equipment is available.


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1.2. Periodic safety equipment not part of critical inventory

□ List of safety equipment (not part of the safety-critical equipment list) is available. Frequency of checks is
indicated
1.3. Responsibilities - RACI

□ RACI describing the Roles and Responsibilities for safety monitoring available?

Checkpoint level 2
2.1. Weekly safety – critical equipment check inventory – mandatory items

□ The Mandatory items as described in VPO.SAFE.3.2.04.Safety Monitoring and Auditing are part of the
inventory for process area / packaging / utilities / maintenance / logistics / environmental / quality

2.2. Weekly safety equipment check inventory – mandatory items

□ The Mandatory items( not part of the safety-critical equipment check) as described in
VPO.SAFE.3.2.04.Safety Monitoring and Auditing are part of the inventory (Fire and explosion detection
equipment (smoke detectors) / Emergency alarm systems (alarm, evacuation, horns) / Firefighting
equipment (sprinkles and water pumps, fire hydrants, fire extinguishers…) /Facilities to reduce the
spreading of fires (fire walls, fire doors,…) / Facilities to remove smoke in case of fire / Collective protective
fall arrest equipment (lifelines,…) / Collective protective equipment to reduce impact of chemical exposure
(emergency showers, eye wash stations,…) / PPE availability at departments (ear plug dispensers etc) /
First Aid equipment / Defibrillator and other medical equipment / Ventilation hoods / Safety signalization /
CCTV for safety purposes
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2.3. Execution check

□ No defective safety-critical equipment found during audit

Checkpoint level 3
3.1. Execution check

□ No defective safety equipment (not part of critical-safety equipment check) a

Checkpoint level 4
4.1. Schemes of safety critical equipment

□ Scheme is available that identifies the items to check on equipment(safety switches, guarding, emergency
stops, safety signs, etc.)

Checkpoint level 5
5.1. SOP for alternative system

□ General SOP available that describes the alternative systems that must be put in place if safety-critical
equipment is out of order.
5.2. Validation by supervisor

□ Weekly critical equipment checks are formally validated by supervisor

5.3. Inspection

□ Checks via a preventive maintenance work order system (SAP or other)?


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3. Safety Compliance Check


Checkpoint level 1
1.1. Safety compliance check plan

□ Yearly safety compliance check plan available.

Checkpoint level 2
2.1. Safety compliance check plan

□ Yearly safety compliance check plan identifies the critical requirements

Checkpoint level 3
3.1. Execution check

□ Yearly safety compliance check executed according to plan

Checkpoint level 4
4.1. Reporting

□ Yearly safety compliance check reported to Plant Manager, the concerned Departmental Managers and the
ZBS ES Manager.

Checkpoint level 5
5.1. Action plan

□ Yearly safety compliance check part of Management review and action plans
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4. Property Loss Control inspections (GRC)

Checkpoint level 1
1.1. Process: Review of initial report

□ Evidence that Plant Manager and ES Manager have reviewed the initial report and have given feedback to
the audit company and the Global Risk Management & Insurance Department within 1 month after
receiving the initial report.
Score Not Applicable if plant is not audited by GRC
1.2. Process: Feedback on Final report

□ Feedback on Final report by Plant Manager and ES Manager within 30 days after receiving the final report
to the to the audit company.
Score Not Applicable if plant is not audited by GRC

Checkpoint level 2
2.1. Audit result Human elements

□ No Red blocks (inadequate) on the Human Element Assessment.


Score Not Applicable if plant is not audited by GRC

Checkpoint level 3
3.1. Action plan

□ Formal action plan to get the facility to “typical risk” (overall score > 60).
Score Not Applicable if plant is not audited by GRC
3.2. Action plan – CAPEX related
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□ For CAPEX related items: Proof that CAPEX has been allocated or has been requested but not been
approved by Zone or Global.
Score Not Applicable if plant is not audited by GRC
Checkpoint level 4
4.1. Audit result Human elements

□ All blocks Green (adequate) for the Human Element Assessment


Score Not Applicable if plant is not audited by GRC

Checkpoint level 5
5.1. Audit results overall rating

□ Overall rating > 60 points (Typical Risk or Better Risk)


Score Not Applicable if plant is not audited by GRC
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VPO. 3.2.05. Management of Change

Change in processes and procedures, materials, equipment/civils or personnel within the organization can form
E&S risk of the plant (affecting the ES performance). It is therefore essential that every change is managed in a
structured way and pro-active way. Therefore, ES departments must be involved in the earliest stages to guarantee
that all environmental and safety aspects of the change are covered.

The objective of this procedure is to define:


- the roles and responsibilities associated with change management in the ES field
- the steps to follow when changes occur in the organization.

CHECKPOINTS
1. Management of Change – Process

Checkpoint level 1
1.1. SOP

□ Overall SOP describing the management of change program available, SOP describing how the facility is
managing change in a structured way and is defining the appropriate level of ES assistance to the process.
Types of change include: Change in process or procedure / Change of materials / Change of equipment
or civils works / Change of Personnel / MOC related changes of PSM ammonia, steam safety
management, dust explosion prevention.

Checkpoint level 2
2.1. Roles and Responsibilities – RACI

□ RACI describing the Roles and Responsibilities for change management is available.
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Checkpoint level 3
3.1. ES change management checklist

□ Evidence that ES change management checklist is completed for every change management project by the
change initiator.
3.2. Risk assessment

□ Evidence that Safety risk assessment done and corrective/preventive actions /alternative solutions are
identified and described.

Checkpoint level 4
4.1. Validation

□ Evidence that ES department reviews and validates the ES checklist, the ES risk assessment and
preventive/corrective measures.

Checkpoint level 5
5.1. Communication

□ Evidence that change initiator communicates the final change project to all affected persons.
5.2. Implementation

□ Evidence that the preventive/corrective ES measures that are defined are implemented
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2. Management of Change - Commissioning

Checkpoint level 1
1.1. Execution check

□ No SIF potential findings on new equipment / processes / … observed during the audit.

Checkpoint level 2
2.1. Pre-startup check

□ Evidence that the ES manager executes pre-startup checks with focus on SIF potential aspects before
start-up for all new installed equipment. Must be documented.

Checkpoint level 3
3.1. Commissioning

□ Risk assessment of the equipment done (review of legislative requirements / review of the safety risk
assessment done by the department / review of AB-InBev requirements (including technical requirements,
VPO procedures, SOPs) review of skill of the operators (training) - Preferably before start-up, and at least
one month after start-up. Must be documented.

Checkpoint level 4
4.1. Action plan

□ Detailed actions plans available for the findings of the commissioning process.
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4.2. Global Checklist

□ Evidence that the Global Checklist, managed by GBS Projects and Capex is used for commissioning
process for Greenfields and big extension projects.

Checkpoint level 5
5.1. Overview changes

□ Past and ongoing changes are documented.


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VPO. 3.2.06. Behavioral Safety

Create a positive safety culture


• in which safety is a value (essential to the health of the business) and no longer a priority (important to the health of
the business).
• in which all employees challenge and accept to be challenged on their safe and unsafe behaviour.
• in which safe behaviour has become a habit: replacing the unconscious unsafe behaviour with unconscious, or
automatic, safe behaviour.
• Moving from a reactive or dependent culture over an independent culture to a interdependent safety culture:

CHECKPOINTS
1. Engagement Survey Process
Checkpoint level 1
1.1. Engagement survey done

□ Engagement survey done in the facility

Checkpoint level 2
2.1. Analysis engagement survey

□ Detailed (facility and departmental level) analysis available of the results of the 4 safety related questions
in the annual AB-InBev engagement survey, chapter Work environment and Safety (and results of the plant
Safety Culture Assessments ).

Checkpoint level 3
3.1. Targets engagement survey

□ Targets available (plant and departmental level) for the 4 safety related questions in the annual AB-InBev
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engagement survey.

Checkpoint level 4
4.1. Follow up engagement survey

□ Quarterly follow up of the results, timing must be aligned with the VPO Self Assessments calendar (SA 1,
2 , 3 and 4) and must reflect the size/population of the operation - at least 15 % of the employees ,
representatively divided between departments and between employees – management)

4.2. Feedback

□ Evidence of regular feedback about status of the action plans to employees.

4.3. Check employee involvement

□ Employees can comment on the main aspects of the engagement survey and action plans.

Checkpoint level 5
5.1. Action plan engagement survey

□ Detailed actions plans available to improve the results of the engagement survey
5.2. Execution check

□ Managers and supervisors can explain the results, the analysis, the action plans, the status of the actions,
and their impact.
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2. Engagement Survey Results


Checkpoint level 1
1.1. Engagement survey results

□ average 4 questions between 80 and 83 %


Checkpoint level 2
2.1. Engagement survey results

□ average 4 questions between 84 and 87 %


Checkpoint level 3
3.1. Engagement survey results

□ average 4 questions between 88 and 91 %


Checkpoint level 4
4.1. Engagement survey results

□ average 4 questions between 91 and 95 %


Checkpoint level 5
5.1. Engagement survey results

□ average 4 questions between > 95%


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3. Safety Culture Assessment


Checkpoint level 1
1.1. Scope

□ Detailed Safety Culture Assessment done in the facility (at least 1 per year), scope (target group) defined
by Plant Manager.
1.2. Scope

□ Detailed Safety Culture Assessment done in department if high number of potential SIF (Serious Injuries or
Fatalities) – aligned with ZBS.
Score ok if low number of SIF
Checkpoint level 2
2.1. Actual process of the Safety Culture Assessment

□ The Safety Culture Assessment covers the VPO requirements : Survey / Interviews / Consolidation of
results / Review of the results with the target group
Checkpoint level 3
3.1. Action plan

□ Action plan, validated by Plant Manager and Management Team

Checkpoint level 4
4.1. Feedback

□ Regular feedback about status of the action plan to the target group

4.2. Check employee involvement


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□ Employees of the target group can comment on the main aspects of the Safety Culture assessment.

Checkpoint level 5
5.1. Check effectiveness of actions

□ Effectiveness of actions is checked via results, interviews and survey.

5.2. Adjust actions

□ Actions are adjusted / updated if they are not effective.

5.3. Final report

□ Safety Culture Assessment is consolidated in a final report

4. Safety Champions
Checkpoint level 1
1.1. Safety Champion appointed

□ At least 1 Safety Champion appointed in the department


Checkpoint level 2
2.1. Available time

□ Evidence that Safety Champion is given dedicated time away from their production responsibilities to
perform Safety Champion contributions.

Checkpoint level 3
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3.1. Performance check

□ Evidence of activities and impact of Departmental Safety Champions


Checkpoint level 4
4.1. Training

□ Evidence of specific trainings for Safety Champions such as train the trainer / safety observations/
Trainings are recorded

Checkpoint level 5
5.1. Execution check

□ Employees of the department positively comment performance and impact of Safety Champion
5. Safe Behaviors
Key Safe Behavior for Leadership, pre-requisite
Leadership (Managers and Supervisors /FLM) comply at all times with
• PPE requirements
• Hold the handrails using stairs
• Using Mobil Phone according to requirements
• Respect the walkways
Always score ZERO if more than 1 Manager / Supervisor is not complying during audit

Checkpoint level 1
1.1. Defined

□ SIF (Serious Injury or Fatality) Prevention Behaviors, the Focus Safe Behaviors and the Key Safe
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Behaviors for Leadership defined for each department.


Checkpoint level 2
2.1. Criteria

□ SIF Prevention Behaviors comply with the VPO criteria (non-compliance can cause SIF / no room for
interpretation / easy to understand / applicable for everybody).

□ Focus Safe Behaviors comply with the VPO criteria (avoiding TRI / based on analysis of results and
observations / success factors defined).

□ Key Safe Behaviors for Leadership comply with the VPO criteria (effectively contributing to establishing
positive safety culture in facility).
2.2. Consequences SIF Prevention Behaviors

□ Disciplinary consequences for unsafe behaviors / non-compliance with SIF Prevention Behaviors clearly
defined and communicated to the employees.

2.3. SIF Prevention Behaviors for Contractors and Service Providers

□ SIF Prevention Behaviors for Contractors and Service Provides defined and part of the Safety induction.
Checkpoint level 3
3.1. Behavioral safety KPI

□ Behavioral safety KPI tracked and follow up(Global Safety Engagement Survey / # Behavioral Safety
Observations# Behavioral Safety observations per FTE / # Safety Champions / # Trained Observers per (
# (Managers + Safety Champions)

3.2. Communication
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□ Communication of SIF Prevention Behaviors, Focus Safe Behaviors and Key Safe Behavior for Leadership
in the facility (visual boards, safety routines, meetings and other).
3.3. Training

□ Management and Supervisors trained in safety coaching techniques (focus on positive re-enforcement) and
the Human Behavior Mechanism (ABC model). Trainings recorded.
3.4. Training

□ Management, Supervisors, Safety Champions and all employee doing Operational Work Diagnosis (OWD)
is trained in Behavioral Safety Observations techniques. Trainings are recorded.
3.5. Training

□ Safety manager is trained in “train the trainer”. Trainings are recorded.


3.6. Use of mobile phones and suchlike devices

□ Employees comply with the requirement of VPO.SAFE.3.2.06.04 regarding Use of mobile phones and
suchlike devices (stopped activities / 2 w away from equipment, vehicle,… / never while driving / never
while using stairs/ never in areas with potential explosive area)
3.7. Disciplinary process

□ Disciplinary process known and understood by employees


Checkpoint level 4
4.1. Disciplinary process implementation

□ Evidence of implementation of disciplinary process


4.2. Execution Check SIF Prevention Behaviors

□ SIF Prevention Behaviors and the consequences for not complying known, understood and implemented
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by the employees, contractors and service providers?


4.3. Execution Check Focus Safe Behaviors

□ Focus Safe Behaviors understood and implemented by the employees, contractors and service providers?
4.4. Execution Check Key Safe Behavior for Leadership

□ Key Safe Behavior for Leadership understood and implemented by the managers and supervisors
4.5. Update

□ SIF Prevention Behaviors reviewed yearly.


□ Key Safe Behavior for Leadership reviewed yearly.
□ Focus Safe Behaviors updated if success factors are achieved
4.6. Execution check

□ Supervisors and managers can give concrete examples of positive re-enforcement of safe behaviors

Checkpoint level 5
5.1.. Use of technology

□ Use of CCTV recording as training material for Behavioral Safety Observation Training and Coaching.
(Score NOT APPLICABLE if not allowed by law)
5.2. Coaching by ES department

□ Evidence of coaching of by ES Department of the Management, Supervisors and Safety Champions on


risk awareness.
5.3. Behavioral safety awareness test new hires

□ Safety awareness check by means of a formal test part of the hiring process.
5.4. Daily 5 minutes safety meeting
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□ Effective 5 minute daily safety meeting by Plant Manager


5.4. Leadership key safe behavior and coaching / OPR

□ Evidence that review of implementation of the leadership key safe behavior is part of the coaching process
between manager and employee and the OPR process.
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VPO.3.2.07. Occupational Health – Ergonomics

• AB InBev is committed to providing a safe, healthy, comfortable and productive work place. Therefore, each
plant must have an Occupational Health and an Ergonomic Program:
o The Occupational Health Program is intended to help protect employees from workplace hazards which
can cause short or long term work related illnesses, which can result in either permanent disability or
death.

o The objective of the ergonomic program is to reduce worker discomfort, fatigue and illness that may be
associated with ergonomic factors and to provide strategies to help all of our employees better tolerate
essential work activities and minimize associated aches and pains.

CHECKPOINTS
1. Occupational Health
Checkpoint level 1
1.1. Occupational Health Program

□ A basic occupational Health Program available, complying to legal requirements.

Checkpoint level 2
2.1. Occupational Health Program – RACI

□ RACI describing the Roles and Responsibilities for the Occupational Health Program available.

2.2. Reporting

□ Occupational illnesses reported via Credit 360 (See VPO.SAFE.3.1.11. Occupational Injury & Diseases
Reporting, Investigation, Communication & Management
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Checkpoint level 3
3.1. Risk Assessment

□ Quick check risk assessment done (VPO.SAFE.3.1.07.02. Occupational Health Quick Checklist)
3.2. Control measures

□ Control measures established and integrated into the impacted department SOP’s and signalization
(examples: respirator must be worn, ventilation must be running, etc. )

Checkpoint level 4
4.1. Risk Assessment

□ A detailed Industrial Hygiene Baseline, see VPO.SAFE.3.2.07.03. Occupational Health – Industrial Hygiene
Baseline Hazard Assessments is available.

4.2. Risk Assessment validation

□ Industrial Hygiene Baseline validated by Industrial Hygienist or equivalent based upon country standards.

4.3. Training

□ Employees have been trained about potential occupational illnesses linked to their job and the preventive
measures put in place.

Checkpoint level 5
5.1. Programs

□ All programs in place to help protect employees from the workplace hazards which can cause short or long
term work related illnesses, as established by the Occupational Health Hazard Risk Assessment (such as
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Respiratory Protection / Hearing Conservation / Asbestos Management / Lead Hazard Control / Mold and
Fungi Hazard Control / Methylene Chloride / Blood Borne Pathogens / Phosphine Air Monitoring)

5.2. Execution check

□ Employees explain the potential occupational illnesses linked to their job and the preventive measures put
in place.

2. Ergonomics – Lifting / Manual handling

Checkpoint level 1
1.1. Risk Assessment

□ Risk assessment on manual handling available to identify the appropriate measures on technical,
organizational and behavioral level.

Checkpoint level 2
2.1. Maximum weights

□ Maximum weight that can be handled by 1 person defined and communicated to employees.

Checkpoint level 3
3.1. Lifting aids

□ Lifting aids available and used– See VPO.SAFE.3.2.07.16. Ergonomics – Lifting, Manual Handling.

Checkpoint level 4
4.1. Organizational measures
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□ Organizational measures implemented ( limit the frequency of manual handling activities / divide the weight
of the load / safe environment) - part of SOP

Checkpoint level 5
4.2. Work station design

□ Work stations designed in accordance with VPO.SAFE.3.2.07.16. Ergonomics – Lifting, Manual Handling.
4.3. Programs

□ Manual handling / lifting techniques trained to all employees that are exposed. Trainings recorded

Checkpoint level 5
5.1. Execution check

□ Employees explain manual handling hazards linked to their job and the preventive measures put in place.

3. Ergonomics - Repetitive Motion Illness

Checkpoint level 1
1.1. Risk assessment

□ Risk assessment done for every job where more than 1 employee have been diagnosed with a repetitive
Motion Illness and the trigger conditions have been met.
(Score Not Applicable for this whole question if criteria above are not met)
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Checkpoint level 3
3.1. Control measures defined

□ When Trigger Conditions are met: facility implemented a process designed to minimize musculoskeletal
injuries (work site evaluation, control of exposures thought to have contributed to illness / injury and training
of employees)

Checkpoint level 5
5.1. Training

□ Trainings for employees in identical work activity that has exceeded the program trigger.
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MANAGE TO IMPROVE

VPO. 3.3.01. Safety Policy and Safety Promotion

Each plant must use the global ABInBev Safety Policy as basis and reference for the safety management of the
plant and must actively promote safety to drive continuous improvement of the safety and safety awareness
(behavior) at the plant.

CHECKPOINTS

1. Safety Policy & Safety Charter

Checkpoint level 1
1.1. Safety policy

□ Posted at entrance of plant and at all departments including entrance of Greenfields and big extension
projects)

Checkpoint level 2
2.1. Safety Policy

□ Employees can indicate where the safety policy is posted

Checkpoint level 3
3.1. Onboarding and induction training

□ Safety Policy included in onboarding and contractor / service provider induction


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Checkpoint level 4
4.1. Safety Charter

□ Evidence that Plant Manager and Departmental Managers have reviewed the Safety Charter with her / his
direct reports.
4.2. Execution check Safety Policy

□ Employees are familiar with Safety Policy, can explain how they implement the basics of the policy in their
daily job.

Checkpoint level 5
5.1. Evidence that Safety Charter has been reviewed with all employees

2. Safety Committee
Checkpoint level 1
1.1. Safety Committee

□ Safety Committee established in the plant, according to legal requirements or requirements of VPO
Checkpoint level 2
2.1. Responsibilities - RACI

□ RACI describing the Roles and Responsibilities of the Safety Committee available
Checkpoint level 3
3.1. Action Plan

□ Action plan of each safety committee available


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Checkpoint level 4

□ Minutes of meetings of safety committee available for the employees

Checkpoint level 5
5.1. Execution check - Safety Committee

□ Employees can clarify roles and responsibilities of the Safety Committee and know who are the members
representing them.

3. Safety Promotion

Checkpoint level 1
1.1. Responsibilities - RACI

□ RACI describing the Roles and Responsibilities for Safety Promotion (Safety First / Safety Days / World
Safety Day / Safety at Home / Safe Driving, TSR)

Checkpoint level 2
2.1. Safety First

□ Evidence that Safety First ! Campaign of the zones are implemented at the facility.

Checkpoint level 3
3.1. Safety Day

□ Evidence of Safety Day organization in the facility (can be replaced by a similar process (example safety
week) after agreement of Zone and Global Safety Department)
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3.2. World Safety Day

□ Evidence of active participating on World Safety Day.

Checkpoint level 4
4.1. Together For Safer Roads (TSR)

□ Evidence of TSR initiatives

Checkpoint level 5
5.1 Execution Check

□ Employees can explain Safety First! Actions / Safety Days / World Safety Day / TSR

5.2. Review

□ Evaluation of the safety promotion activities available for improvement of future activities – including action
plan

5.3. Execution Check

□ Action log for the actions coming from the Safety First!, World Safety Day , Safety Day and TSR initiatives
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VPO.SAFE.3.3.02. Safety Management Review and Strategy

The ES manager must prepare the yearly management review of the safety management.

CHECKPOINTS
1. Strategy and Management Review
Checkpoint level 1
1.1. Preparation

□ ES Manager prepared the yearly management review of the safety management.

Checkpoint Level 2
2.1. Preparation

□ Management Review preparation contains the elements of VPO.SAFE.3.3.02.Management Review


(Safety)

Checkpoint level 3
3.1. Execution check

□ Evidence that Management Review was done by the Management Team of the facility
3.2. Strategy

□ Plant management has established responsibility for and maintains documented (Health and) Safety
lagging and leading targets per department, aligned with zone and global targets
3.3. Strategy

□ There is a clear strategy in place to advance the shopfloor ownership of Health and Safety by ensuring that
Safety Handbook
Date: Jan 2018
Version: 3

Owner: VP Supply
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the departmental Safety Objectives and Targets are monitored by Management on a regular basis, by clear
up-to-date -communication of Safety related topics on visual boards and during meetings, and by evidence
that departments are using problem solving techniques to improve health and safety performance.

Checkpoint level 4
4.1. CAPEX prioritization

□ Safety CAPEX prioritization done in a structured way by means of a validated priority matrix

Checkpoint level 5
5.1. Outcome

□ Outcome of the Management Review : safety strategy for next year, including an update of the 3 year plan,
ensuring the proper resources (both Human and financial (ZBB and CAPEX), aligned with the Global and
Zone Safety Strategy

5. Document History

Description of Version (main or important


Version Author Date
changes since previous)
Jennifer Aronoff, Marisa
1.0 Oct 2016 First Version
Botta, Peter Copermans

2.0 Peter Copermans Jan 2017 Update – comments of Dutra


Update linked to Best of Both Program
2.2. Updated organigram and list of ZBS Directors /
Managers
3.0 Peter Copermans Jan 2018
2.3. Updated Strategy with 2018 Focus initiatives
3.1.01. Confined Spaces
Specified risk for engulfment
Safety Handbook
Date: Jan 2018
Version: 3

Owner: VP Supply
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Proprietary Information of AB InBev Approved: Validation Com.

3.1.02. Working at heights:


Included the MANDATORY requirements to prevent SIF
working at heights – overview
Emphasis on the mandatory use of safety nets
3.1.03. Electrical safety
Details on VPO.SAFE.3.1.04.01. Electrical Safety, PPE and
hand tools and on Excavation works (work permit)
3.1.05. Explosion and Fire Prevention
Added requirements for storage of wooden and plastic
pallets
Warehouses: Reducing the risk of fires by proper selection
and maintenance of lamps
Prevention of fires and explosion in company kitchens
Managing Fire protection impairments – GRC instructions
Added storage of gas cylinders
3.1.06. SAM / LOTO
Added welding equipment to VPO.3.1.06.09 Maintenance
Workshop Machines Safety & Awareness + made
applicable for contractors too
3.1.07 Work permits
Updated the requirements for electrical works with
3.1.10. Workplace transport
More detailed requirements about blocking of trucks
while being loaded / unloaded (by FLT or manually)
3.1.11. Reporting
Process for Exemptions defined and heat stress included
in reporting scope
3.1.14 . induction, training, coaching
OT and OLT mandatory
3.2.01. Emergency Response
Included requirement to assess the natural perils the
plant is exposed too
3.2.02. Safety Risk Assessments
Included requirement for standardized self-audits of
workplace by employees
Reference to violence management (DPO)
Added Hose management guidelines good practice
3.3.02. Safety Management and Strategy
More emphasis on strategy

Annex 1 – updated table


Annex 2 - updated questionnaire

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