Micro Audio System MCD2010/12/93/98

Contents Page Contents Page

1 Technical Specification and Connection Facilities
.................................................1-1 to 1-10 15 Decoder Board
2 Laser Beam Safety Precautions......................................... 2-1 Circuit Diagram ......................................... 12-6 to 12-11
Layout Diagram ............................................... 12-12
3 Important Safety Precautions .................................. 3-1 to 3-2
4 Safety Check After Servicing ............................................. 4-1 16 Exploded View...................................................................13-1
5 Safety Information General Notes & Lead Free 17 Revision List .......................................................................14-1
Requirements .................................................................... 5-1
6 Standard Notes For Servicing,Lead Free Requirements
& Handling Flat Pack IC .......................................... 6-1 to 6-4
7 Direction of Use ....................................................... 7-1 to 7-4
8 Cabinet Disassembly Instructions ........................... 8-1 to 8-2
9 Troubleshooting ....................................................... 9-1 to 9-2
10 Block Diagram .................................................................10-1
11 Wiring Diagram ...............................................................11-1
12 Headphone Board
Circuit Diagram ....................................................12-1
Layout Diagram ...................................................12-1
13 Display Board
Circuit Diagram ................................................12-2
Layout Diagram ...............................................12-3

14 Power Board
Circuit Diagram .................................................12-4
Layout Diagram.................................................12-5

Feature
Different /10 /12 /93 /98
Features
©Copyright 2011 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
RDS
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic, Voltage Selector
mechanical, photocopying, or otherwise without the prior permission of Philips. ECO Standby
DTS

Published by Sophie-KM 1135 AVM Printed in the Netherlands Subject to modi cation EN 3141 785 36600

Version 1.0
 Technical Specification and Connection Facilities

Location of PC Boards

Decoder Board

Power Board
CD Loader

Display Board

Headphone Board

Version Variations
Type /Versions: MCD2010

Service policy /10 /12 /51 /55 /58 /61 /79 /93 /94 /96 /98
Board in used:
Display Board C C C
Headphone Board C C C
Decoder Board M M M
Power Board M M M
Type /Versions MCD2010
Features Feature diffrence /10 /12 /37 /55 /58 /61 /79 /93 /94 /96 /98
RDS
VOLTAGE SELECTOR
ECO STANDBY - DARK
DTS
* TIPS : C -- Component Lever Repai r.
M -- Module Lever Repair
-- Used

1-1
 Technical Specification and Connection Facilities

2. General Information and Requirement

2.1 Product Family Features

2.1.1 Identity and Key Features

MCD2010 series are Micro DVD Audio system,DVD/CD/MP3 play,USB,Tuner FM(20presets)

Elements to include as generic requirements:
1. Detachable mains cord
2. Safety certification (cUL/FCC and CB/EMC/CE)
Following is a list of key features:
1. DVD disc player (MTK_MT1389J)
2. USB true source
a) MSC/MTP device
b) USB High Speed
3. MP3 Link (via headphones jack from PC or MP3 player)
4. Headphone Out (in front of the set)
5. Tuner FM(Silicon Lab SI4705/w RDS)
6. Digital Amplifier
7. Rated output power @10%THD table 2

Set Type Number Stroke Versions Power Remark

MCD2010 All version 2x10W

2.1.2 Styling, Forms and Functions

MCD2010 appearances are defined in their respective MUS.MUS is the leading document
where product appearance is applicable..

Features Products MCD2010

Stroke versions All
Refer to MUS[3] for
Design
details
Optical Drive Loading Tray
Tray Location Middle
Front Tray Orientation HORIZONTAL
LCD UP
Height of feet 3mm
Dimension Apparatus tray closed
W x D x H (mm)
Weight Main set
speaker

1-2
 Technical Specification and Connection Facilities

Features Products MCD2010

Stroke versions All
Color BLACK
Cosmetics
Buttons GRAY

2.1.3 External I/O Connections

Model MCD2010
Stroke Version All
iPod dock with
NA
Authentication chip
USB √
MP3 Link
√
(3.5mm audio jack)
Composite CVBS
√
(Yellow)
Component Y Pb Pr
√
Aux In
√
(RCA cinch)
Aux Out
√
(RCA cinch)
Tuner Socket
√
(for FM)
Headphone Out
√
(3.5mm audio jack)

2.1.4 Controls, Local Displa y and LED Indications(tbc)

Control keys on the set are:

1. Standby-On
2. Eject
3. Play/Pause
4. Next
5. Pre
6. FF
7. FB
8. Source (Disc, USB, Dock, FM, Aux, MP3)
9. Stop
10. Volume Knob

There is local display LCD(reuse DCD322 LCD). Standby LED colour: Red in Standby mode.

2.1.5 . ACCESSORIES (tbc)

Model MCD2010
Stroke Version All Version
Region
Power Cord
1.8M

1-3
 Technical Specification and Connection Facilities

AV cable NA
Audio cable
0.5M
(3.5mm audio)
Tuner Antenna
1.5M 75ohm
Speaker cable
3M
AV cable(Video
1.5M
out only)
USB cable
NA
Remote Control
40keys
Battery
AAAx2
Quickly guide
1
IFU
1

2.2 Mechanical General Information

The product appearances and functions are defined in their respective MUS. Product management
approves the MUS and it is a leading document where product appearance is applicable.

Please refer to Sh560 for mechanical information.

2.3 Safety Standards

Where applicable:

For /12 (EU), /05 (UK), /51 (Russia) EN/IEC 60065 7th Edition
For /37 (US, Canada) UL 60065
For /55 (LATAM), /78 (Brazil) IEC 60065 7th Edition
For /98 (AP), /69 (Singapore), /75 (Australia) IEC 60065 7th Edition
For /93 (China) GB 8898 (IEC 60065 7th Edition)
For /61 (Korea) K 60065 6th Edition
For /96 (Taiwan) CNS 14408 (IEC 60065 7th Edition)

2.4 EMC Requirements

Where applicable:

For /12 (EU), /05 (UK), /51 (Russia) EN55013: 2001, EN55020: 2002
For /37 (US, Canada) FCC15
For /55 (LATAM), /78 (Brazil) CISPR13
For /98 (AP), /69 (Singapore), /75 (Australia) CISPR13
For /61 (Korea) CISPR13/20
For /93 (China) GB 13837 (CISPR13)
For /96 (Taiwan) CNS 13439 (CISPR13)

1-4
 Technical Specification and Connection Facilities

2.5 ESD Requirements

The product shall withstand electro static discharges on all user accessible parts of the product.
Reference: IEC61000-4-2.

For contact discharges:

Level General (kV) USA (kV) Requirement
1 0-2 0-3 No deviations allowed.
2 >2-4 >3-4 Short perceptible deviations allowed
3 >4-5 >4-5 Normal recallable functions function changes allowed.
4 >5-7 >5-7 Control recallable functions function changes allowed.
5 - >7-8 No loss of stored data allowed.

For air discharge:

Level General (kV) USA (kV) Requirement
1 0-4 0-6 No deviations allowed.
2 >4-8 >6-8 Short perceptible deviations allowed.
3 >8-10 >8-10 Normal recallable functions function changes allowed.
4 >10-15 >10-15 Control recallable functions function changes allowed.
5 - >15-18 No loss of stored data allowed.

General requirement:
1. 10 arcs for positive and negative polarity for unit “on” and “off” for 1kV incremental steps.
2. Component or mechanical damage is not allowed. No loss of fixed stored data (stored in EEPROMs).
3. Hang-ups and malfunctions are allowed, as long as the customer can “recover” from the hang-up by
pressing the Standby or ON/OFF button of the set.
4. Failures that disappear only by unplugging the AC mains cord and/or power sources are not acceptable.

2.6 Environmental Condition

The environmental condition requirements and test method is according to UAN-D1590.

Ambient temperature : max. 40 ° C - all climates

Apparatus acc. to spec. : +5 to + 35 ° C

Vibration test (acc. IEC 60 068/2/6) : operational vibration test to be proceeded in operating position of the
set.

2.7 Quality
PQR-class: class 2 according to BLC A&MA PQR handbook V2.1 (2006-10-02)

Lifetime: 7 years

Tested According to: General Test Instruction UAN-D 1591

Measured According to: UAN_L 1059 unless otherwise stated

1-5
 Technical Specification and Connection Facilities

3. Technical Specifications

3.1 Power Supply

3.1.1 Type and versions

Build-inSMPS will be used for all models and stroke versions.

All using figure '8' socket, will cater for all versions:

Versions Region/Country SMPS Detachable mains cords

12 / 05 EUROPE / UK 1) 100 ~240Vac nom. (wide EU (/12) round 2-pin & UK (/05) 3-pin
range from 90V~264Vac limit)
37 NAFTA UL flat pin (non-polarized)
used in all versions except
55 LATAM India. INMETRO certified round 2-pin
Frequency: 47~63Hz.
98 APAC EU round 2-pin

2) 100 ~310Vac limit (India

compatible with up cost) used
94 India only for India. EU (/12) round 2-pin
Frequency: 47~63Hz.

All requirements per defined for each country should be met with sufficient testing.

3.1.2 Surge Immunity (Lightning Test)

The product shall withstand mains interference’s of:

Differential mode:
2kV/2 ohm criteria C for Europe.
6kV/12 ohm criteria C for NAFTA.
Parameters:
Bi-wave
Open circuit voltage: 2/50us
Short circuit current: 8/20us
From +/1kV to +/-2kV (for Europe) or +/-6kV (for Nafta) in steps of 1kV.
10 shots per combination.
One shot per minute.
Serial impedance: 2 Ohm for Europe, 12Ohm for Nafta.
Polarity and phase: Positive (phase 90º) & Negative (phase 270º)

1-6
 Technical Specification and Connection Facilities

Common mode:
6kV/2 ohm criteria C for Europe.
6kV/12 ohm criteria C for Nafta.
Parameters:
Ring-wave (100kHz)
From +/3kV to +/-6kV in steps of 1 kV.
10 shots per combination.
One shot per minute.
Serial impedance: 2 Ohm for Europe, 12Ohm for Nafta
Polarity and phase: Positive (phase 90º) & Negative (phase 270º)

Reference: IEC61000-4-5 and for USA: 3135 019 8029 Reliability evaluation.

Requirements:
Apparatus should fulfil the leakage current requirements of IEC60065 point 9.1.1 (UAN-D1631)
Defects or permanent deviations are not allowed.

3.1.3 Mains Drop-out Immunity

The product shall withstand mains failures of:

Variation 0% (=100% dip) at T-event = 50 mSec. Performance criterion B
Variation 40% (=60% dip) at T-event = 100 mSec. Performance criterion B
Variation 0% (=100% dip) at T-event = 5 Sec. Performance criterion C

Additional for USA apparatus: See 3135 019 8029 Reliability evaluation.
Variation 0% (=100% dip) at T-event = 100 mSec in standby mode. Performance criterion B

Requirement:

No misoperation and no interference of user in order to guarantee continuation of performed function.

Reference: IEC61000-4-11 For measuring method refer to UAN-D1724, as far as applicable.
Performance criterions according to IEC61000-4-4 Amendment 1
Performance Requirement
Criterion A - No any degradation of specification.
Criterion B - Temporary degradation / self recoverable.
Criterion C - No damage, resolvable hang-up.
Criterion D - Not recoverable loss of function.

3.1.4 Power Consumption

Power consumption at nominal AC input:

1. CD play mode at 1/8 P-rated output power
MCD2010: ≤ 10 W

2. Low Power Standby Mode : ≤ 0.5 W

1-7
 Technical Specification and Connection Facilities

3.2 Technical Description

3.2.1 Audio Performance

Gerneral Part

Output Stage Protection: NA Temperature : Yes Short Circuit: Yes

Indicators
Standby Mode Indicator: Clock Display Active
Power Standby Mode: LED Turns Off

Electrical Data
Normal Limit
DSC: Y Channel Difference: ± 3dB -
DBB: Y Hum (Volmin --- Volmax-20dB) 150nW -
Bass: NA Residual Noise(Volume Minimum) 40nW -
Treble: NA Channel Seperation: 1kHz/10kHz 40dB/35dB
Loudness: NA THD,Maximal 0.8% 1.0%
Signal to Noise Ratio(A-weighted): 82dBA 77dBA
Crostalk: 60dB 55dB
Amplification Reserve 3dB 2dB

Audio Inputputs
Audio Input Sensitivity(± 3dB) rated output power at 1kHz Audio Output(*1)
Tuner FM 67.5kHz, Modulation (Limit:-6dB) Line Out(Left/Right) 2000mV±200mV
CD/MP3 -3dB track (Audio Disc 1, Track 1) Headphone 15mW ± 2 dB, RL
= 32Ω
USB -3dB 1KHz sinewave( 2.0HS)
AUX1(back) 1V; Rin ≥ 22kΩ
MP3_link(front) 750mV; Rin ≥ 22kΩ
IPOD Docking 750mV; Rin ≥ 22kΩ

Output Power(*1) At THD=10%, 1kHz

sinewave MCD2010

Main Operation for / all version (rms) 10W± 1dB ( At Cold Condition with 10% THD )
Tuner output power(rms) 10W± 1dB ( At Cold Condition with 10% THD )

Frequency Response(± 3dB) 30Hz-20kHZ

Loudspeaker(Boxes): Separable speaker Refer to package document of Speaker Box Assy

box
Speaker driver Impedance: Right/Left: 6Ω @ 30 Hz ~ 20kHz(-3db)
Subwoofer:

REMARKS:
Electrical Parameters are to be measured at Speaker Terminals across rated impedance Load(6ohm) with
Rated Input Signal in CD Mode setting in DBB/Loudness Off and Pre-eq at Flat unless specified otherwise.

1-8
 Technical Specification and Connection Facilities

3.2.2 Video Performance

3.2.2.1 CVBS
Description Test Signal Specification
NTSC PAL
Amplitude output 100% White 1Vpp ± 10% 1Vpp ± 10%
White bar 100% White 714mV ± 10% 700mV ± 10%
Sync. Amplitude 100% White 286mV ± 10% 300mV ± 10%
75% Color bar 286mV, +1dB / - 300mV, +1dB / -
Burst Amplitude
4dB 4dB
Burst / chroma ratio 100% Color bar ± 5% ± 5%
S/N luminance 100% White ≥ 60 dB ≥ 60 dB
S/N chroma 100% Red
AM ≥ 57 dB ≥ 60 dB
PM ≥ 57 dB ≥ 57 dB
Video Bandwidth
0.5MHz – 4MHz Multi-burst +1dB/-1dB
4.8MHz -1.5dB -2dB
5.8MHz -5dB -5dB
Chroma Subcarrier Frequency 75% Color bar 3.579545 MHz ± 4.433618MHz ±
25ppm 30ppm
Chroma / luminance delay 2T pulse ≤ 20ns ≤ 20ns
Subcarrier locked/unlocked 75% Color bar locked locked
DC Level 0% Black ≤ 1V ≤ 1V

3.2.2.2 Component Video (Y/Pb/Pr)

Description Test Signal Specification
Interlace/Progressive
NTSC PAL
Amplitude output 100% White 1000mV ± 10% 1000mV ± 10%
White bar 100% White 714mV ± 10% 700mV ± 10%
PbPr peak to peak 75% Color bar 525mV ± 10% 535mV ± 10%
PbPr Output unbalance 75% Color bar ≤ 3% ≤ 3%
Sync. Amplitude 100% White 286mV ± 40mV 300mV ± 10%
S/N on outputs
Y 100% White ≥ 60 dB ≥ 60 dB
Pb / Pr 75% Color bar
Video Bandwidth
4.2MHz Multi-burst -1.5dB -1.5dB
5.8MHz -5dB -5dB
Video Bandwidth (Progressive)
8.4MHz Multi-burst -1.5dB -1.5dB
9.6MHz -5dB -5dB
DC Level 0% Black ≤ 1V ≤ 1V

1-9
 Technical Specification and Connection Facilities

3.3 TUNER

FM use Silicon Lab Si4704/4705(w/RDS)

GENARAL PART

WAVE RANGE VERSION TOLERANCE TUNING GRID

FM 87.5 – 108.00 MHz /12 QUARTZ PRECISION 50kHz

AERIAL
FM : PIG TAIL ANT WIRE 75Ω

ELECTRICAL DATA

FM Nom Limit Unit

- 3 dB Limiting Point 20 26 dBf
Search Tuning Sensitivity(at stereo mode) 35 41
Search time digital tuning
- 60 S
system.

IF 10.7 MHz
Stereo - 46 dB Quieting 48 51 dB
Modulation Hum 50 45
S/N Ratio 50 45
Amplification Reverse 0 -4 dB
Distortion ( RF 1mV, Frq Dev.75 kHz ) 2 3 %
Overall Frequency Response: 63Hz –
- ±3 dB
12.5KHz
Channel separation:400 / 1000 / 5000 Hz. 26/30/ 20/26/
dB
RF input: 68 dBf 20 18
Noise Limited Image Large Signal Selectivity
Frequency (MHz) IF Rejection
Sensitivity 26 dB Rejection Handling S9/300 kHz
FM Nom. 18 30 64 1 000 22
88.0 Lim. 22 25 45 500 18 (*1)
FM Nom. 18 30 64 1 000 22
98.0 Lim. 22 25 45 500 18 (*1)
FM Nom. 18 30 60 116 dBf 45
107.0 Lim. 22 25 65 108 dBf 25
Units dBf DB dB mV/m dB

Limited(d Normal
Remark
B) (dB)
Susceptibility to unwanted signals(CPU,SMPS,AMP,DSP …):
-15dB -20dB Refer to selfpollution curve

1-10
 Laser Beam Safety Precautions

This Blu-Ray player uses a pickup that emits a laser beam.

Do not look directly at the laser beam coming

from the pickup or allow it to strike against your
skin.

The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.

Drive Mechanism Assembly

Laser Beam Radiation

Laser Pickup

Turntable

Location: Inside Top of Blu-Ray mechanism.

2-1
 Important Safety Precautions
Caution: These servicing instructions are for use by qualified service personnel only.To reduce the risk
of electric shock do not perform any servicing other than that contained in the operating
instructions unless you are qualified to do so.
Important
Read and understand all instructions before you use
your home theater. If damage is caused by failure to
follow instructions, the warranty does not apply.
Safety
Riskof electric shock or fire!
Never expose the product and
accessories to rain or water. Never place
liquid containers, such as vases, near the
product. If liquids are spilt on or into the
product, disconnect it from the power
outlet immediately. Contact Philips
Consumer Care to have the product
checked before use.
Never place the product and accessories
near naked ames or other heat sources,
including direct sunlight.
Never insert objects into the ventilation
slots or other openings on the product.
Where the mains plug or an appliance
coupler is used as the disconnect device,
the disconnect device shall remain readily
operable.
Disconnect the product from the power
outlet before lightning storms.
When you disconnect the power cord,
always pull the plug, never the cable.
Riskof short circuit or re!
Before you connect the product to the
power outlet, ensure that the power
voltage matches the value printed on the
back or bottom of the product. Never
connect the product to the power outlet
if the voltage is different.
Risk of injury or damage to the home theater!
For wall-mountable products, use only
the supplied wall mount bracket. Secure
the wall mount to a wall that can support
the combined weight of the product
and the wall mount. Koninklijke Philips
Electronics N.V. bears no responsibility
for improper wall mounting that results in
accident, injury or damage.
3-1
For speakers with stands, use only the
supplied stands. Secure the stands to
the speakers tightly. Place the assembled
stands on flat, level surfaces that can
support the combined weight of the
speaker and stand.
Never place the product or any objects
on power cords or on other electrical
equipment.
If the product is transported in
temperatures below 5°C, unpack the
product and wait until its temperature
matches room temperature before
connecting it to the power outlet.
Visible and invisible laser radiation when
open. Avoid exposure to beam.
Do not touch the disc optical lens inside
the disc compartment.
Risk of overheating!
Never install this product in a confined
space. Always leave a space of at least
four inches around the product for
ventilation. Ensure curtains or other
objects never cover the ventilation slots
on the product.
Risk of contamination!
Do not mix batteries (old and new or
carbon and alkaline, etc.).
Remove batteries if they are exhausted
or if the remote control is not to be used
for a long time.
Batteries contain chemical substances,
they should be disposed of properly.
Product care
Do not insert any objects other than discs
into the disc compartment.
Do not insert warped or cracked discs
into the disc compartment.
Remove discs from the disc compartment
if you are not using the product for an
extended period of time.
Only use microfiber cloth to clean the
product.
 Important Safety Precautions

Disposal of your old product and

batteries

Your product is designed and manufactured

with high quality materials and components,
which can be recycled and reused.

When this crossed-out wheeled bin symbol

is attached to a product it means that the
product is covered by the European Directive
2002/96/EC. Please inform yourself about the
local separate collection system for electrical
and electronic products.
Please act according to your local rules and
do not dispose of your old products with your
normal household waste.
Correct disposal of your old product helps to
prevent potential negative consequences for
the environment and human health.

Your product contains batteries covered by

the European Directive 2006/66/EC, which
cannot be disposed with normal household
waste.
Please inform yourself about the local rules
on separate collection of batteries because
correct disposal helps to prevent negative
consequences for the environmental and
human health.

3-2
 Safety Check after Servicing

Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and
wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified
values to verify compliance with safety standards.

1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between
soldered terminals, and between terminals and Chassis or Secondary Conductor
surrounding metallic parts. (See Fig. 1)
Primary Circuit
Table 1: Ratings for selected area

AC Line Voltage Clearance Distance (d), (d’) d' d

110V~220V 3.2 mm (0.126 inches)

Note: This table is unofficial and for reference only. Be

sure to confirm the precise values.

Fig. 1

2. Leakage Current Test

Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals, Exposed Accessible Part
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.) is
Z
lower than or equal to the specified value in the table
below.
Measuring Method (Power ON): AC Voltmeter
(High Impedance)
Insert load Z between B (earth ground, power cord plug
prongs) and exposed accessible parts. Use an AC
voltmeter to measure across the terminals of load Z.
See Fig. 2 and the following table.
Earth Ground
B
Power Cord Plug Prongs

Fig. 2

Table 2: Leakage current ratings for selected areas

AC Line Voltage Load Z Leakage Current (i) Earth Ground (B) to:
0.15 μF CAP. & 1.5 k RES.
110V~220V i 0.5 mA Peak Exposed accessible parts
Connected in parallel

Note: This table is unofficial and for reference only. Be sure to confirm the precise values.

4-1
 Safety Information, General Notes & Lead Free Requirements

1 Safety Instructions 2 Warnings

1.1 General Safety 2.1 General

Safety regulations require that during a repair:
Connect the unit to the mains via an isolation transformer.
Replace safety components, indicated by the symbol , during repair can reduce life drastically. Make sure that,
only by components identical to the original ones. Any
other component substitution (other than original type)
Safety regulations require that after a repair, you must return
the unit in its original condition. Pay, in particular, attention to
the following points:
Route the wires/cables correctly
mounted cable clamps.
damage.
Check the electrical DC resistance between the mains
plug and the secondary side:
1. Unplug the mains cord, and connect a wire between
the two pins of the mains plug.
2. Set the mains switch to the ‘on’ position (keep the
mains cord unplugged!).
3. Measure the resistance value between the mains
plug and the front panel, controls, and chassis
bottom.
4. Repair or correct unit when the resistance
All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD, ). Careless handling
during repair, you are at the same potential as the mass
of the set by a wristband with resistance. Keep
components and tools at this same potential.
Available ESD protection equipment:
– Complete kit ESD3 (small tablemat, wristband,
4822 310 10671.
– Wristband tester 4822 344 13999.
Be careful during measurements in the live voltage
section. The primary side of the power supply, including
the heatsink, carries live mains voltage when you
connect the player to the mains (even when the
player is ‘off’!). It is possible to touch copper tracks and/
or components in this unshielded primary area, when
you service the player. Service personnel must take
precautions to prevent touching this area or components
in this area. A ‘lightning stroke’ and a stripe-marked
printing on the printed wiring board, indicate the primary
side of the power supply.
Never replace modules, or components, while the unit is
‘on’.

5. Verify this, before you return the unit to the customer/ 2.2 Laser
user (ref. UL-standard no. 1492).
6. Switch the unit ‘off’, and remove the wire between the The use of optical instruments with this product, will
two pins of the mains plug.
Only quali ed service personnel may remove the cover or
1.2 Laser Safety attempt to service this device, due to possible eye injury.
Repair handling should take place as much as possible
This unit employs a laser with a disc loaded inside the player.
may remove the cover, or attempt to service this device (due T
to possible eye injury). shield:

Laser Device Unit CAUTION VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID EXPOSURE TO BEAM
Type :AIGalnN(BD) ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING UNDGÅ UDSÆTTELSE FOR STRÅLING
ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES UNNGÅ EKSPONERING FOR STRÅLEN
:AIGalnP(DVD) VARNING SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN
VARO! AVATTAESSA OLET ALTTIINA NÄKYVÄLLE JA NÄKYMÄTTÖMÄLLE LASER SÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN
VORSICHT SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETSEN
: AIGalnP(CD) DANGER VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM
ATTENTION RAYONNEMENT LASER VISIBLE ET INVISIBLE EN CAS D’OUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU

Wavelength : 650 nm (DVD)

: 780 nm (VCD/CD) Figure 2-2
: 405nm(BD)
Output Power : 20 mW
(DVD+RW writing)
: 0.8 mW
(DVD reading)
: 0.3 mW
(VCD/CD reading)

Beam divergence : 60 degree

CLASS 1
LASER PRODUCT

Fi g u r e 2-1
Note: Use of controls or adjustments or performance of
procedure other than those speci ed herein, may result in
A

5-1
 Standard Notes for Servicing, Lead Free Requirements & Handling Flat Pack IC

Circuit Board Indications Pb (Lead) Free Solder

1. The output pin of the 3 pin Regulator ICs is When soldering, be sure to use the Pb free solder.
indicated as shown.
Information about lead-free soldering
Top View Bottom View Philips CE is producing lead-free sets from 1.1.2005
Input onwards.
Out In
IDENTIFICATION
Regardless of special logo (not always
2. For other ICs, pin 1 and every fifth pin are
indicated)
indicated as shown.
One must treat all sets from 1 Jan 2005
5 onwards, according to the next rule:
Serial Number gives a 14-digit. Digit 5&6 shows the
Pin 1 YEAR, and digit 7&8 shows the WEEK.
So from 0501 onwards=from 1 Jan 2005 onwards
Important note : In fact also products of year 2004
10
must be treated in this way as long as you avoid
mixing solder-alloys (leaded/ lead-free). So best to
3. The 1st pin of every male connector is indicated as
always use SAC305 and the higher temperatures
shown.
belong to this.
Due to lead-free technology some rules have to be
Pin 1 respected by the workshop during a repair:
Use only lead-free solder alloy Philips SAC305 with
order code 0622 149 00106. If lead-free solder-
paste is required, please contact the manufacturer
Instructions for Connectors of your solder-equipment. In general use of solder-
1. When you connect or disconnect the FFC (Flexible paste within workshops should be avoided because
Foil Connector) cable, be sure to first disconnect paste is not easy to store and to handle.
the AC cord. Use only adequate solder tools applicable for lead-
2. FFC (Flexible Foil Connector) cable should be free solder alloy. The solder tool must be able
inserted parallel into the connector, not at an To reach at least a solder-temperature of 400°C,
angle.
To stabilize the adjusted temperature at the solder-
tip
To exchange solder-tips for different applications.
Adjust your solder tool so that a temperature around
360°C - 380°C is reached and stabilized at the
FFC Cable solder joint. Heating-time of the solder-joint should
not exceed ~ 4 sec. Avoid temperatures above
400°C otherwise wear-out of tips will rise drastically
Connector and flux-fluid will be destroyed. To avoid wear-out of
tips switch off un-used equipment, or reduce heat.
CBA Mix of lead-free solder alloy / parts with leaded
solder alloy / parts is possible but PHILIPS
recommends strongly to avoid mixed solder alloy
* Be careful to avoid a short circuit. types (leaded and lead-free).
If one cannot avoid or does not know whether
product is lead-free, clean carefully the solder-joint
from old solder alloy and re-solder with new solder
alloy (SAC305).
Use only original spare-parts listed in the Service-
Manuals. Not listed standard-material (commodities)
has to be purchased at external companies.

6-1
 Standard Notes for Servicing, Lead Free Requirements & Handling Flat Pack IC

Special information for BGA-ICs: How to Remove / Install Flat Pack-IC

- always use the 12nc-recognizable soldering
temperature profile of the specific BGA (for de- 1. Removal
soldering always use the lead-free temperature
With Hot-Air Flat Pack-IC Desoldering Machine:
profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called 1. Prepare the hot-air flat pack-IC desoldering
'dry-packaging' (sealed pack including a silica gel machine, then apply hot air to the Flat Pack-IC
pack) to protect the IC against moisture. After (about 5 to 6 seconds). (Fig. S-1-1)
opening, dependent of MSL-level seen on indicator-
label in the bag, the BGA-IC possibly still has to be
baked dry. (MSL=Moisture Sensitivity Level). This
will be communicated via AYS-website.
Do not re-use BGAs at all.
For sets produced before 1.1.2005 (except products
of 2004), containing leaded solder-alloy and
components, all needed spare-parts will be available
till the end of the service-period. For repair of such
sets nothing changes.
On our website
www.atyourservice.ce.Philips.com you find more
information to: Fig. S-1-1
BGA-de-/soldering (+ baking instructions)
2. Remove the flat pack-IC with tweezers while
Heating-profiles of BGAs and other ICs used in applying the hot air.
Philips-sets
3. Bottom of the flat pack-IC is fixed with glue to the
You will find this and more technical information within CBA; when removing entire flat pack-IC, first apply
the “magazine”, chapter “workshop news”. soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
For additional questions please contact your local
repair-helpdesk. 4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
to the chip parts may occur. Put masking tape
around the flat pack-IC to protect other parts from
damage. (Fig. S-1-2)

6-2
 Standard Notes for Servicing, Lead Free Requirements & Handling Flat Pack IC

3. The flat pack-IC on the CBA is affixed with glue, so 4. Release the flat pack-IC from the CBA using
be careful not to break or damage the foil of each tweezers. (Fig. S-1-6)
pin or the solder lands under the IC when
With Iron Wire:
removing it.
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
Hot-air flux which is applied to all pins of the flat pack-IC,
Flat Pack-IC
Desoldering you can remove it easily. (Fig. S-1-3)
Machine 2. Affix the wire to a workbench or solid mounting
CBA
point, as shown in Fig. S-1-5.
3. While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA
contact pads as shown in Fig. S-1-5.
Masking Flat Pack-IC 4. Bottom of the flat pack-IC is fixed with glue to the
Tape CBA; when removing entire flat pack-IC, first apply
Tweezers soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
Fig. S-1-2
5. Release the flat pack-IC from the CBA using
With Soldering Iron: tweezers. (Fig. S-1-6)
1. Using desoldering braid, remove the solder from Note: When using a soldering iron, care must be
all pins of the flat pack-IC. When you use solder taken to ensure that the flat pack-IC is not
flux which is applied to all pins of the flat pack-IC, being held by glue. When the flat pack-IC is
you can remove it easily. (Fig. S-1-3) removed from the CBA, handle it gently
because it may be damaged if force is applied.

Flat Pack-IC Desoldering Braid

Hot Air Blower

or

Soldering Iron
Iron Wire
Fig. S-1-3

2. Lift each lead of the flat pack-IC upward one by Soldering Iron
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use To Solid
Mounting Point
a fine tip soldering iron or a hot air desoldering
Fig. S-1-5
machine. (Fig. S-1-4)

Fine Tip
CBA Soldering Iron

Sharp
Pin

Fine Tip
Soldering Iron
Fig. S-1-4 Flat Pack-IC
Tweezers
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
Fig. S-1-6
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
6-3
 Standard Notes for Servicing, Lead Free Requirements & Handling Flat Pack IC

2. Installation Instructions for Handling Semi-

1. Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA
so you can install a replacement flat pack-IC more
easily.
2. The “ ” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1
on the PCB when positioning for installation. Then
presolder the four corners of the flat pack-IC. (See
Fig. S-1-8.)
3. Solder all pins of the flat pack-IC. Be sure that
none of the pins have solder bridges.
Example :
conductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by
electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1 M ) that is
properly grounded to remove any static electricity that
may be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
with proper grounding (1 M ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding
band, be careful to avoid contacting semi-conductors
with your clothing.

<Incorrect>
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7

Presolder
CBA

Flat Pack-IC <Correct> Grounding Band

CBA
Fig. S-1-8
1M

CBA

1M
Conductive Sheet or
Copper Plate

6-4
 Direction of Use

*The following excerpt of the DFU/QSG serves as an introduction to the set.

The Complete Direction for Use can be download in different languages from
the internet site of Philips Customer care Center : www.support.philips.com

12 Display panel
Overview of the main unit • Show current status.
13

• Open or close the disc tray.

14 VOLUME
14
• Adjust volume.
• Adjust time.
1 13

4
Back view
5
7
12
6 6

7 11

8 9 10

1
5
1 Disc compartment 2 4

• Hold the disc. 3

2

• USB socket.
3 MP3 LINK
• Connect external audio device.
4

• Headphone socket. 1 SPEAKER OUT

5
• Connect the speakers.
• Turn on the apparatus,switch 2 AUX-IN
to standby mode,or Eco Power • Connect an external audio device.
standby mode.
3 AC MAIN~
6 IR sensor
• Connected with AC power cord.
• Detect signals from the remote
control.Always point the remote 4 FM AERIAL
control at the IR sensor. • Improve FM reception.
7 SOURCE 5 VIDEO OUT
• Select a source.
• Video output jack.
8 TUNING
• Rotate a photo. 6 AUDIO OUT L/R
• Fast backward or forward. • Audio output jack.
9 7 COAXIAL
• Start or pause play. • Coaxial jack.
10

• Stop play.
• Erase a program.
11 PRESET
• Skip to the previous/next track, title,
or file.
• Select a programmed radio station.

7-1
 Direction of Use

8
Overview of remote control
Return to a previous display menu.
9

1 Start,pause or resume play.

2 10 /
Skip to the previous/next track,title,
3
or file.
4 18 Select a programmed radio station.
5 11 VOL +/-
6
Adjust the volume.

7
12 Numeric buttons
Select a title/chapter/track to play.
8 17
13 PROG/CLOCK SET
9 16
Program radio stations.
10
Set clock.
15
11 14 TIMER/SLEEP
Set sleep timer.
Set alarm timer.
12 15

Mute.
13 14
16

• Stop play.
• Erase a programed radio station.
• Activate/deactivate the
demonstration mode.
1 17 DSC/DBB
Switch the micro system on/off. • Select a preset sound setting.
• Turn on or off dynamic bass
2 DISC/DISC MENU/FM/USB/AUX/MP3 enhancement.
LINK
Select the source. 18 MODE/OPTIONS
• Select repeat play or random play.
3
• Accesses options relating to the
Access the home menu. current activity or selection.
4 RDS/INFO
Show the disk information such as
title, chapter, time elapsed, total time
etc.
Show the information of RDS
stations (if available).
5 AUDIO / SUBTITLE
For menus:navigate up/down.
Invert a picture.
AUDIO : Toggle between stereo
and mono.
SUBTITLE : Select a subtitle
language for a video.
6 OK
Confirm a selection.
7 /
Search in a track or disc.
Fast backward or forward.
For menus,navigate left/right.
Rotate a picture.
Adjust time.

7-2
 Direction of Use

3 Before use Note

• For optimal sound, use the supplied speakers

only.
• Connect only speakers with impedance that is
Place the unit the same or higher than the supplied speakers.
Refer to the Specifications section of this manual.

Note
Connect TV
• Risk of overheating! Never install this
apparatus in a confined space.Always leavea Connect the audio and video cables to
space of at least 4 inches around this apparatus the output sockets on the unit and the
for ventilation. Ensure curtains or other corresponding input sockets on your TV.
objects never cover the ventilation slots on Select the best video connection that your TV
this apparatus.
• Place this unit on a flat,hard,and stable supports.
surface.
• Never place this unit in an enclosed cabinet,
nor on any other electrical equipment. Connect through a composite video
• Do not insert any object other than indicated cable
into ventilation openings nor other openings.
• Install this unit near the AC outlet where the
AC power plug can be easily reached.
• To avoid magnetic interference or unwanted
noise, never place the main unit and speakers
too close to any radiation devices.

Option 2: Connect through

component video cables

1 Place the unit near to the TV.

2 Place the speakers at a suitable
distance from the TV and at an angle Pr/Cr Pb/Cb Y

of approximately 45 degrees from the

listening position.

Connect Connect a progressive scan TV through

component video cables for higher quality
Connect speakers video.
1 Insert the speaker wires completely into
the speaker input sockets on the back of Connect power
the unit.
Caution
• Risk of product damage! Ensure that the
power supply voltage corresponds to the
voltage printed on the back or the underside
of the unit.
• Risk of electric shock! When you unplug the
AC power cord, always pull the plug from the
socket. Never pull the cord.
• Before you connect the AC power cord,
ensure that you have completed all other
connections.

7-3
 Direction of Use

1 Connect the power cable to the wall

socket.

You can route audio from an external

device to this product.
Connect an audio cable to:
• the AUX IN L/R sockets on this product.
• the audio output sockets on the external
device (for example, audio player).

AUX OUT

Connect FM aerial

Tip
• For optimal reception, fully extend and adjust
the position of the antenna.
• For better FM stereo reception, connect
an outdoor FM antenna to the FM AERIAL
socket.
• The unit does not support MW radio
reception.

1 Connect the supplied FM antenna to the

FM AERIALsocket on the main unit.

7-4
 Cabinet Disassembly Instructions

1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain
access to item(s) to be serviced. When reassembling,
follow the steps in reverse order. Bend, route, and
dress the cables as they were originally.
[1].Top CAB

[2].Front CAB

[3].Decoder Board
Power Board
Video Output Board

[4].CD Loader

2. Disassembly Method
Fig. D1
Removal
ID/Loc.
Part Remove/Unhook
NO.
Fig.NO. /Unlock/Release/ Note
Unplug/Desolder

[1] Top CAB D1

[2] Front CAB D2

Decoder Board
Power Board
[3] Video Output D3
Board

[4] CD Loader D4

Note:
(1) Identification (location) No. of parts in the figures Fig. D2
(2) Name of the part
(3) Figure Number for reference
(4) Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
Axx = Screw, CNxx/Jxx/CONxx = Connector
D3.5X12BA is specification of screw.
* = Unhook, Unlock, Release, Unplug, or Desolder
e.g. 7(A01) = seven Screws

Fig. D3

8-1
 Cabinet Disassembly Instructions

Fig. D4

8-2
 Troubleshooting

FLOW CHART NO.1

No sound from whole unit

No
check if speaker is ok check and change speaker and output wire

Yes
check if public circuit of whole unit
No check radio tube and periphery circuit
AMP circuit is ok
Yes
check if power supply circuit of whole check and change transormer of power supply and
unit is ok No power commutate circuit
Yes
check staic noisy circuit CPU circuit and change components

FLOW CHART NO.2

no sound from radio

check if output of radio is normal No check public circuit and circuit of power supply

Yes
check radio controlled circuit
No check and change the related components of radio controlled circuit

Yes
check if power supply of radio is No
check and change related components of power supply circuit
normal

Yes
check if radio circuit components of around No
check and change components of around it
it is normal

FLOW CHART NO.3

no sound from DVD

check if DVD output is normal No check public circuit power supply circuit and change related
components

Yes
check and change the related components of DVD
check if DVD controlled circuit is ok No controlled circuit
Yes
check if the related components of DVD check and change the related components of DVD
signal channel tie wires socket is normal No
tie wires socket
Yes
change Decoder board

9-1
 Troubleshooting

no search from DVD

No
check if supply +12V of Decoding board is normal check steady circuit

Yes

check if laser head ass'y can light normally Yes Decoding board is broken

No
check if tie wires of laser head ass'y
is loosen and broken Yes check and change good laser head ass'y

No
laser head ass'y broken

FLOW CHART NO.4

no image from DVD

check if video socket video wire is normal Yes Decoding is broken

No

check and change video wire socket

No display from display screen

check voltage of filaments transformer

is normal
No transformer is broken

No
check if the capacitor voltage of filaments filter is short circuit Yes
change capacitance
No

check if display screen is broken Yes change display screen

No

check if tie wire is broken Yes change tie wires

9-2
Block Diagram

89S_3V3 V1.8V

CVBS
CVBS_OUT

Y/PB/PR
YUV OUT_
S3.3V
RF AUX_IN
SDRAM
CMS-S76 K4S641632H-UC60 M3.3V
DVD_5V
RFS3 MAIN CHIPSET F3.3V
LOADER MOTOR DRIVER FM MP3_IN
CD5954CB MT1389J FLASH
EN29LV160AB-70TCP si4705
E3.3V

FM_LR_IN
WXD-8829E
WXD 8829E
SERIAL EEPROM
24C16

DVD_5V
USB D-/D+ DVD/CD_RL AUX_LR_IN HP_OUT
LINE_OUT

MP3_LR_IN

5V
IIC MCU3.3V
LCD DISPLAY SCREEN HEADSET DRIVER
PT2309 5V
DRIVER

Seg/grid BUS DRV632

BD3491/3490
M3.3V AMP JDA7491HV
M3.3V
LCD BUS

LCD Controller
ET8862/HT1622
Stb,clk,data
MCU EEPROM
M24C02
FL_OUT

R5F21266 M3.3V AMPLIFIER

AD_KEY
Apple Ceriticiate
BD3491FS FR_OUT
TDA7491HV
CP2.0B STB/MUTE
TDA7492P
IR
STB/MUTE
IR
TX/RX/CTL/DET

6 OHM_10W/20W/25W*2
VUSB_ON
DVD_ON

AMP JDA7491HV E3.3V

12V/18V DC/DC DVD_5V F3.3V

AP1501 9435 S3.3V

1117
GND CD/DVD_ON 89S_3V3

AC220V 5V 1117 M3.3V

1117
V1.8V
TRANSFORMER IGND
ECO

LDO
MCU3.3V
7333
I5V/3.3V

IPOD/IPHONE_5V
BD3491/3490

9.1V
ECO

FAN_VCC

10-1 10-1
11-1 11-1
U6
J4

CON6
J7 J3

CN1
J5
U7

RCA1
HA1
CON1

CON5
Decoder Board

J13
U5
U12

Video Output Board

CON5
CON4 CON3
J2 J1
P1

RAC2
Power Board

CON2

USB
CON2
3.5V
GND
GND
12V
12V
DVD Loader

Headphone Board
PJ7
SW3
EC2 PJ5

CON1
LED1
LED2
IR
PJ4
J9
5V6

PJ2
SW2 SW6 AD2
SW5 SW4 SW1 SW7 SW9 AD1
GND
CS
WR

CON3
DATA
SW8 ROT-A/B
LED_PWM
IR
Display Board
ECO_POWER
GND
Wiring Diagram
Headphone Board -- Circuit and Layout Diagram

PJ-CK3501

JP-CK3511
PJ2-A
PJ1

3
1
2

4
5

10

11
2

3
1
R1 47K

600R

600R
C1 103

1
2 DGND 4 GND

FB1

FB2
R2 47K 3 D+ 3 D+
C3 100P
4 D- 2 D-
C2 103 5 VBUS 1 VCC
C4 100P
CON2 USB

PJ2-B

PJ2-C
AGND

MP3_L

H_OUTR
H_OUTL

PGND
MP3_R
1
2
3

PH-MUTE

4
3
2
1
CON2.0-3
3
2
1

CON1

4
3
2
1
2.0-3P

CON3

12-1 12-1
 SM1
Display Board -- Circuit Diagram

SMARK
1
SM2

SMARK
1
SM3

SMARK

12-2
1

A5.6V
SM4

SMARK

AD1
1

C13 100P CS R5 240K

R35
100P 240K A5.6V

WR
DATA
C12 WR R6

CS
C6 100P DATA R7 240K

10R

EC-100UF/10V
EC6

J7
OPEN/CLOSE

J1
SW1

J2
R8 470R
1 2
C15 100P
4 3
OPEN/CLOSE
C8 100P
SW2 SEG00 1

R4
R3
R23

R9 5.1K SEG01 2
R36 43K
SEG02 3
OPEN/CLOSE SEG03 4
SEG[00:20]

SEG04 5
SW3
C7 102 SEG05 6
100R
100R
100R

R10 10K SEG06 7

SEG07 8
SEG08 9
SW4
OPEN/CLOSE SEG09 10
SEG10 11
R11 20K SEG11 12
SEG12 13
OPEN/CLOSE
SW5 SEG13 14
SEG14 15
J5
J4
J3

R12 33K SEG15 16

SEG16 17

COM03
COM02
COM01
COM00

SEG17 18

AD2
SEG18 19
SEG19 20
SEG20 21
22
34
35
36
37
38
39
40
41
42
43
44

23
COM00 24
OPEN/CLOSE COM01
DI

SW6
CE

U1 25
CLK

VSS
VDD

OSC

J8
COM02
VLCD

26
COM[00:06]

COM4
COM3
COM2
COM1

R13 470R COM04 33 1 SEG00 COM03

COM5 SG1 27
COM04 28
COM05 32 2 SEG01 COM05
SW7 COM6 SG2
OPEN/CLOSE COM06
R15 10K COM06 31 3 SEG02
COM7 SG3
30 4 SEG03
SW8 COM8 SG4
OPEN/CLOSE
R16 20K 29 5 SEG04
SG29 SG5
IR

28 6 SEG05
SW9 SG28 SG6
OPEN/CLOSE
R17 33K 27 7 SEG06
SG27 SG7
26 8 SEG07
SG26 SG8 R14 10R 3
REM
IR

2
25 9 SEG08 GND
SG25 SG9 1
Vcc
EC2
24 10 SEG09 EC-47UF/6.3V
SG24 SG10
23 SG23 11 SEG10
SG11
SG21
SG20
SG19
SG18
SG17
SG16
SG15
SG14
SG13
SG12

I-PT6533 C11 100P

SG22 22
21
20
19
18
17
16
15
14
13
12
R32
R18

0R

SEG20
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
47R
3.3V
Q2
8550

LED1
R20
10K

LED_PWM
R19
470

D1

1N4148

A5.6V
A5.6V

R29
A5.6V

R25

R26
J9

2.2U/10V
J10

EC4
22K
10K
150R
ECO_POWER

R28 47K
5.6V

LED2

12-2
B

IR

5.6V
3.3V

0
AD2
AD1
WR
DATA

GND
GND

CS
ROT_A/B

R27
LED_PWM

E C
ECO_POWER
Q3
ROT_A/B

8050
EC5
R22
R21

13
12
11
10
9
8
7
6
5
4
3
2
1
EC-22UF/10V
10K

4.7K

PJ7
CON13P-2.0
ROT_B
3 ROT_A
2
1

PJ5
VOL
Display Board -- Layout Diagram

12-3 12-3
Power Board -- Circuit Diagram

D1 D4
1N4007 1N4007
1 R24 33R
C9
R23 33R 102/100V
R13 R1 R3 R2 C1
D2 D3 180K 180K 180K
1N4007 1N4007 1M 103/1KV L2 10uH
EC1

22uF/400V EC2 R14 7

D8
22uF/400V 1M D5 MBR10100C
FR107 EC7 EC6
4 1000uF/25V 1000uF/25V EC8 D11
470uF/25V FR102

101/1KV
EC3
CX2 0.22u/275V 22uF/50V
102/1kV R22 22R
R20 CON2
C11 L1 10uH 4P/2.0
10K 4N60C
R30 22R Q1 1 12V
C13 8 \9 D10
SB260 2 GND
R9 D7 3 3.5V
NC D6 GND
22R EC5 EC4 4
FR107
470uF/10V 470uF/10V
R8
R10 1K
0R

4
R6
LF1 2R
UU9.8/30MH 5
LD7535 C5 R5
R7
2R
470PF/50V 2R
3 6
2

3
1

R5 R13
2R
330R
R32 0R
R36 1M R37 1M

C4 IC2B TR1
R11 EE25 IC2A R18
R34 1M R35 1M PC817 R17 R16
0.1uF/25V PC817 1K
100K 100K 1K
Z2 R12 10K
NC
C10
CX1 0.22uF/275V 0.1uF/25V
U1 R14 R15
TL431 33K 2.7K
RT1 CY1 102/400V

NTC

F1
T1.6A/250VAC

L N
2
1

CON1

12-4 12-4
Power Board -- Layout Diagram

12-5 12-5
Decoder Board -- Circuit Diagram 1

COMMON1389J_HD850_AM5888_STBY
MT1389J DVD Board w/ Sanyo HD6x Series PUHs

1 INDEX & POWER / RESET

2 MT1389J LQFP128
3 SDRAM & FLASH & MOTOR
MT1389J General GPIO List
4 AUDIO & MIC I/F
Name PIN Features
5 Video I/F GPO5 12 TRCLOSE OFF-PAGE CONNECTION
MDI1 13 VR_CD
6 MCR & USB & GXYZ I/F GPO_B 20 VR_DVD
7 Power Flow GPIO2 23 TRIN
UP1_6 34 VSCK
UP1_7 35 VSDA
GPIO11 36 Power Key RXD
GPIO6 37 SD_D0 TXD
GPIO3 40 STBY
GPIO4 41 TROPEN IOA
GPIO13 42 VSTB
GPIO9 43 MS_D0 SD_CMD
GPIO8 44 MS_BS SD_CLK
GPIO7 45 MS_CLK
POWER
GPIO29 46 Gxyz_LOAD
GPIO30 47 Gxyz_CLK
URST#
URST# 2
GPIO31 48 Gxyz_DA1
MISC
GPIO32 49 Gxyz_DA2
GPIO12 93 ASPDIF
GPIO10 94 SCART1 HSYNC
GPIO33 95 SCART2 VSYNC
GPO14 97 AUDIO_MUTE
GPIO19 106 AKIN2
GPIO20 107 ADVCM
GPIO21 108 AKIN1
GPI36 124 LIMIT TROUT

H1 HOLE/GND
V33 DV33 89J_3V3 9 9 2 2
8 8 3 3
89J_3V3 7 7 4 4
DV33 6 6 5 5
+ CE1
CB1

1
220uF/16v
0.1uF

1
RFV33
R2
R1 0R RFV33
CE4 + 4.7K

10u/10V + CE2
DVD_RST URST# CB2
47uF/16V 0.1uF
R3 10K
3

H2 HOLE/GND H4 HOLE/GND
R4 10K 2 Q1
2N3904 9 9 2 2 9 9 2 2
8 8 3 3 8 8 3 3
7 4 4 7 4 4
2

D20 7 7
1

ESD0603/SMD VCC 6 6 5 5 6 6 5 5
D1 R5 AVCC

1
1N4148 10K
AVCC

1
1

+
CE3 CB3
220uF/16v 0.1uF

MARK1

MARK3
MARK2

MARK4
12-6 12-6
Decoder Board -- Circuit Diagram 2

SERVO RF DeCAP. OFF-PAGE CONNECTION

1V2
89J_3V3
SP- R6 10k OP-
L2 FB RFVDD3
L1 FB RFV12-2 RFV12-1 89J_3V3 Crystal DQ[0..15]
DQ[0..15] 3
C2 1 C3 C4 C5 CB4 MA[0..11]
DV33 MA[0..11] 3
R7 L3 FB/200 ADACVDD R8 100k
0.1uF D2 2 4.7uF 0.1uF 10u/10V 0.1uF DQM[0..1]
1R DQM[0..1] 3
C6 BAT54C L4 FB AADVDD DACVDD3
3 XI Y1 27MHz XO BA[0..1]
0.1uF CE5 + BA[0..1] 3
CB5 CB6 C7 C8
SP-A OPO close to 89J IC DCLK
DCLK 3
R9 10k 47uF/16V 0.1uF 0.1uF 27pF 27pF RAS#
RAS# 3
CAS#
CAS# 3
WE#
WE# 3
DRAM I/F
DV33 SP-A 1
SP+ 2 SF_CK
SF_CK 3
R10 10k LIMIT 3 SF_CS
1 F- SF_CS 3
4 SF_DI
2 F+ SF_DI 3
SL- 5 SF_DO
3 T+ SF_DO 3
SL+ 6
4 T-
S-FLASH

0.1uF
5 C/c CON7
J1

220uF/16v
6 D/d
6x1 W/HOUSING
7 CD/DVD SW 4 CVBS_OUT
CVBS_OUT 4

C11 10u/10V
RF +

CE6
8 V_R
TP12
TP47
TP48
TP50
TP51
TP49

C9
3

4.7uF
9 A/a V_R 4
V20 V1P4 2 V_B
10 B/b V_B 4
1 V_G
VR_DVD

V_G 4
VR_CD

11 F CE7 + CB7 +
12 GND-PD 89J_3V3

RFO
PBZ-DVD-Y

C10
13 Vc(Vref) 47uF/16V 0.1uF CE8
14 Vcc 47uF/16V
15 E R11
560R

AR
AL
16 NC
R14 100R
R13 100R

R12

1uF
17 VR-CD
RF Reference C12 C13 4.7k VIDEO I/F

ADACVDD
18 VR-DVD

CVBS_OUT
LIMIT

DACVDD3
4.7uF 4.7uF

OPO
19 CD-LD AVCC

AADVDD
OP-

AVCM
RFV12-1
20 MD L5 FB R15 33R DVD_MUTE

C14

V_G
V_R
B

V_B
C

FS
21 HFM AR
C15 AR 5
22 NC + AL
23 DVD-LD 0.1uF AL 5
24 GND-LD SANYO HD6x CE9 DVD_MUTE
100uF/16v 89J_3V3 DVD_MUTE 5

129

128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
104
103
102
101
100
ASPDIF
26

99
98
97
25

ASPDIF 4

ALS / GPIO
AL / GPIO1

ADACVSS1
ADACVSS2

AKIN1 / GPIO21 / Audio_Mute

ADVCM / GPIO20
AKIN2 / GPIO19 / Audio_Mute
RFB
RFA

RFG / OPINP
RFIN / OPOUT / GPI36
RFIP
AGND12
AVDD12_1

AADVSS
ADACVDD2
ADACVDD1
ALF / CENTER / GPIO

AR / GPIO0
ARS / GPIO
ARF / LFE / GPIO

B
G

VREF / GPO14
DACVDDB
CVBS

FS
GND

RFH / OPINN

AVCM

AADVDD

DACVSSC
24
23 LD-DVD
22
21 AVCC1 AUDIO I/F
20 MDI1 A 1 96 DACVDD3
TP1 RFC DACVDDC
19 LD-CD D 2 95
F RFD GPIO33
18 3 RFE GPIO10 94
17 E 4 93 ASPDIF
RFV12-2 RFF SPDIF / GPIO12 MA3
16 5 AVDD12_2 RA3 92
15 E RFVDD3 6 91 MA2
AVCC1 R16 56R AVDD33_1 RA2 MA1
14 XI 7 90
V20 CB8 0.1uF XTALI RA1 MA0
13 XO 8 89
XTALO RA0
TOP

12 R17 56R 9 AGND33 RA10 88 MA10 Gxyz

11 F L6 V20 10 87
V20 DVDD12 1V2
10 B L7 10uH V1P4 11 86 BA1
A 10uH V14 BA1 BA0
9 12 REXT / GPO5 BA0 85
8 RFO VR_CD 13 84 SSCL
89J_3V3 MDI1 DVDD33 SSCL 5
7 IOA LDO1 14 LDO1 U2 RAS# 83 RAS# SSDA
SSDA 5
3

6 D C16 SOT23/D LDO2 15 LDO2 CAS# 82 CAS# I2C

5 C 2 LDO2 L8 FB 16 81
4
3
T-
T+
120pF/NC Q2
SS8550
C17
4.7uF
CB9
0.1uF
TP2 DMO
FMO
17
18
AVDD33_2
DMO
FMO
MT1389J DVSS12
RWE#
RA4
80
79
WE#
MA4
F+ CE10 GPO_A MA5
1

2 19 78
1 F-
+
47uF/16V VR_DVD
TRO
20
21
TRAY_OPEN
TRAY_CLOSE
TRO
No EPAD RA5
RA6
RA7
77
76
MA6
MA7
R18 4.7R RFV33 FOO 22 75 MA8
HA1
HEADER 24 SMD0.5 TOP
CON0.5MM-24P-L
R20 4.7R 89J_3V3
TRIN R19
CB10
33R
USB_DM
23
24
FOO
FG / GPIO2
USB_DM
LQFP128/SMD/1389L RA8
RA9
RA11
74
73
MA9
MA11
0.1uF
USB_DP 25 USB_DP RCLK 72 DCLK MCR I/F
USB_V33 26 71
+ L9 FB VDD33_USB DVDD33 DQM1
CE11 27 VSS33_USB DQM1 70
R21 5.1k 1% 28 69 DQ8 STBY
47uF/16V PAD_VRT RD8 STBY 3
1

USB_V12 29 68 DQ9
LDO1 89J_3V3 1V2 L10 FB SF_CS VDD12_USB RD9 DQ10
2 CB11 30 SF_CS_ RD10 67
SOT23/D SF_DO 31 66 DQ11 TRIN
Q3 0.1uF SF_DO RD11 TRIN 5
SF_DI 32 65 DQ12

GPIO7 / CKE_
SS8550 SF_DI RD12

GPIO3 / INT#
T-

UP1_7 / SDA
3

UP1_6 / SCL
T- 3
T+
T+ 3

DVDD33

DVDD12
DVSS33
F-

GPIO11

GPIO13

GPIO29
GPIO30
GPIO31
GPIO32
R22 R24

SF_CK

PRST#
R23 F- 3

GPIO6

GPIO4

GPIO9
GPIO8

DQM0
F+

RD15
RD14
RD13
F+ 3

RD0
RD1
RD2
RD3

RD4
RD5
RD6
RD7
4.7K 4.7K 4.7K SL-

IR
SL- 3
FOSO R25 27k FOO SL+
R27 33R UP1_6 SL+ 3
TRSO R26 27k TRO SSCL SP-
SP- 3

33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
FMSO R28 15k FMO SP+
SP+ 3
DMSO R29 10k DMO FOSO
R30 33R UP1_7 FOSO 3
SSDA TRSO
TRSO 3
C18 C19 C20 C21 FMSO
FMSO 3
DMSO
330pF 330pF 0.1uF 0.015uF DMSO 3

GPIO11
SF_CK

URST#
V1P4 TRIN V1P4

UP1_6
UP1_7

GPIO6

USB_ON

DQM0
STBY

DQ15
DQ14
DQ13
V1P4 3

DQ0
DQ1
DQ2
DQ3

DQ4
DQ5
DQ6
DQ7
IOA
R31 0/NC
SERVO I/F
VCC
Chip Decap. 89J_3V3 1V2
CES2307
TP5
TP4

SOT23/D Q36
3 2
89J_3V3 TP6 TP3

4 R32
R33 0R USB_DP
1

3
USB_DM 47K DV33
CB12 CB13 CB14 2
0.1uF 0.1uF 0.1uF
1 R34 0R
L11 FB
89J_3V3 RS-232 1V2
1V2 3
P1 CB15
4P-2.0MM 0.1uF
+ R35 R36 POWER
CON2.0-4 R37 4.7k
D21 CE12 1K
1V2 ESD0603/SMD D22 220uF/16v 4.7K Default DV33
ESD0603/SMD GPIO11 RxD URST#
URST# 1
3

R38 4.7K USB_ON

Q5 2 1
CB16 CB17 CB18 2N3904 RxD 2
TxD 3
0.1uF 0.1uF 0.1uF
1

R39 CB19 C24 C25 4

10K
Default
0.1uF GPIO6 TXD NC/0.015uF NC/0.015uF J2
4P-2.0MM

12-7 12-7
Decoder Board -- Circuit Diagram 3

U3 OFF-PAGE CONNECTION
DV33
MA0 23 2 DQ0 SR_3V3
MA1 A0 DQ0 DQ1 L12 FB DQ[0..15]
24 A1 DQ1 4 DQ[0..15] 2
MA2 25 5 DQ2
MA3 A2 DQ2 DQ3 MA[0..11]
26 A3 DQ3 7 MA[0..11] 2
MA4 29 8 DQ4 CB20
MA5 A4 DQ4 DQ5 DQM[0..1]
30 A5 DQ5 10 DQM[0..1] 2
SR_3V3 MA6 31 11 DQ6 0.1uF
MA7 A6 DQ6 DQ7 BA[0..1]
32 A7 DQ7 13 BA[0..1] 2
R40 10k SDCKE MA8 33 42 DQ8
MA9 A8 DQ8 DQ9 DCLK
34 A9 DQ9 44 DCLK 2
R41 10k DCS# MA10 22 45 DQ10 RAS#
A10/AP DQ10 RAS# 2
MA11 35 47 DQ11 CAS#
A11 DQ11 SR_3V3 CAS# 2
C26 10pF/NC DBA0 20 48 DQ12 WE#
BA0/A13 DQ12 WE# 2
DBA1 21 50 DQ13
BA1/A12 DQ13 DQ14
DQ14 51
SDCLK 38 53 DQ15
SDCKE CLK DQ15
37 CKE SR_3V3
CB21 CB22 CB23 CB24 DRAM I/F
DCS# 0.1uF 0.1uF 0.1uF 0.1uF
19 CS VCC 1
DRAS# 18 14 SF_CK
R42 33R RAS VCC SF_CK 2
DCLK L13 33R SDCLK DCAS# 17 27 SF_CS
CAS VCC SF_CS 2
BA0 DBA0 DWE# 16 SR_3V3 SF_DI
WE SF_DI 2
BA1 DBA1 3 SF_DO
VCCQ SF_DO 2
DQM0 15 9
DQM1 DQML VCCQ
39 DQMH VCCQ 43 S-FLASH
VCCQ 49
RAS# DRAS# 36
CAS# DCAS# NC STBY
40 NC VSSQ 6 STBY 2
WE# DWE# 12
VSSQ
54 VSS VSSQ 46
41 52 TRIN
VSS VSSQ TRIN 2,5
28 VSS
T-
ESMT M12L64164A SDR_DRAM (Dual Layout) T+
F-
T-
T+
2
2
F- 2
F+
F+ 2
SL-
SL- 2
SL+
SL+ 2
SP-
Serial Flash SP+
SP-
SP+
2
2
FOSO
DV33 FOSO 2
TRSO
TRSO 2
U4 FMSO
FMSO 2
SF_CS 1 8 DMSO
CE# VDD DMSO 2
SF_DO 2 7 HOLD# R43 10k DV33
DV33 R44 10k WP# 3 SO HOLD# SF_CK V1P4
WP# SCK 6 V1P4 2
4 5 SF_DI C27
VSS SI 0.1uF SERVO I/F
MX25L3206E

R45 10k SF_CS

VCC 1V2
1V2 2
D3 D4 D5
IN4001 IN4001 IN4001
POWER

1
ADJ_12 2
Q6
SS8550D TO-92A

1
T- F+ V33

3
15 VOTK+ VOFC+ 14
T+ 16 13 F- ADJ_33 2
VOTK- VOFC- 1.2V output
SL+ 17 12 SP- 1V2
SL- VOLD+ VOSL- SP+ TO-92A V33
18 VOLD- VOSL+ 11
Q7

3
MD_VCC 19 VCC2 VOTR+ 10
20 9 MD_VCC VCC + CE13 SS8550D
NC VOTR- R46
L14 FB 100uF/16v R47
21 VCTL VCC 8 0R Ra 20k +
CE51 + CB25 30 29 CB26 + CE15 FBI_12 FBI_33
G2 G1 CE14
0.1uF 0.1uF 100uF/16v Vr e f Vr e f / 3 . 3 V 100uF/16v
220uF/16v 22 7 R49
GND REV R48 AM5888
FMSO 23 6 AT5669
Rb 12k
VINLD FWD 10K
24 5 FBI_33 Ra 0 20K
ADJ_12 NC REGO1 R50 10k DMSO
25 TRB2 VINSL+ 4
TRSO 26 3 FBI_12 Rb NC 12K
V1P4 VINTK REGO2 ADJ_33
27 BIAS TRB1 2
STBY 28 1 FOSO
MUTE VINFC
U5
R51 CB27 AM5888/AT5669
10k 0.1uF HSOP28/SMD Motor Driver

12-8 12-8
Decoder Board -- Circuit Diagrm 4

+5VV OFF-PAGE CONNECTION

+5VV
CVBS_OUT
CVBS_OUT 2
V_R
V_R 2
V_B
V_B 2
CB28 CB29 V_G
V_G 2
R52 VCC +5VV
0.1uF 0.1uF
3.3K R53
3.3K

3
CD11X/22UF16V L15 FB
L16 1.8uH/SMD L17 1.8uH/SMD Q9
CVBS_OUT 2 Q8 V_G CE17 2
CE16 2N3904 2N3904

+
CD11X/100UF16V L73 FB L67 FB
C28 VIDEO_DVD G/Y/DVD +
R54

1
R237 R55 C29 R244 C30 C31 R57
47pF R56 160R CE18
62R 160R 47pF 2.2K 62R 47pF 47pF 2.2K CD11X/22UF16V/D4H7
R58 R59
75 1% 75 1%

+5VV

1
COAXIAL 2
CB30 +5VV 3
LINE-R-OUT 4
0.1uF 2 LINE-R-OUT
LINE-L-OUT 5
R60 2 LINE-L-OUT VIDEO_DVD 6
3.3K
3

CD11X/22UF16V CB31 7
V_R L18
CE19 2 Q10 R/V/DVD 8
1.8uH/SMD 2N3904 0.1uF B/U/DVD
+

R61 9
G/Y/DVD 10
L72 FB

3
R/V/DVD CD11X/22UF16V 3.3K
1

R62 C33 R63

R243 V_B CE20 2 Q11 CON6
160R C32 47pF 2.2K L19 2N3904

+
62R 47pF R64 L68 FB CON2.0-10
1.8uH/SMD B/U/DVD 10pin-2.0
75 1% R65

1
R245 C34 C35
160R R66
62R 47pF 47pF
2.2K R67
75 1%

R68 100R L20 FB/0603

ASPDIF C36 0.1uF COAXIAL

R69 C37
100R 330pF

AL
AL 2,5
AR
AR 2,5
ASPDIF
ASPDIF 2

12-9 12-9
Decoder Board -- Circuit Diagram 5

L48 R113 R120

SI4702/03 0 0 0

CON1 TP8 SI4704/05 120nH NC NC

1 IPOD_DET
TP7
2 IPOD_RX
3 IPOD_TX ECO_POWER
AV2-8.4-13D ECO_POWER 6
4 IPOD_ACCDET
L21 NC/0R
5
R_IPOD_BT R70 NC/FB1K IPOD_R J3

21

20

19

18

17

16
6
7 1 C38 4.7uF R71 1K DVD_ON
R72 NC/FB1K DVD_ON 6
8 L_IPOD_BT IPOD_L 2 AUX_L

NC.

GPO2/IRQ
GPO1
GND

GPO3/DCLK

DFS
NC/10K
3 AUX_R R73 1K

NC/33PF

NC/33PF
DIP1.0MM-8 C40 C41 C42 C43 4 C39 4.7uF AR
AR 2

CB33
CB32
NC/1.0A-8PL 5 AL

NC/10K
100pf 100pf AL 2
C46 0.01uF 0.01uF

R74
1 15 C44 R76 C45 R77
NC DOUT

TP10
TP11

TP13
TP14
TP9
100pF
22K 22K

TP15
TP16
TP17

CB35

CB37
33PF

CB38
680pF 680pF

33PF

33PF
0.47uF FM_IN_L

R75
RFIN 2 14 R78 1k C47 A18V TRIN
L22 NC/0R FMI LOUT 9.1V TRIN 2

NC/33PF
CB34
3 13 R79 1k FM_IN_R
RFGND ROUT

CB36
U6 C48 0.47uF 33PF 9.1V R80 330R/1W
A

CB43 33PF
CB39 33PF

CB42 33PF
4 SI4705 12 M3.3V 1 MP3_L R81 1K U7
TXO GND FB/1k@100MHz/0603
2 C49 4.7uF

NC/33PF
R82 330R L23 BD3491
FM_RST 5 11 3 MP3_R R83 1K BD3491FS CB44 +
RST VD/VDD

CB41
CB40
33PF
0603-0.27uH(催乥催Q\100MHz\Qؐ໻Ѣ25)
C50 4.7uF D6
CN1 0.1uF

0.1uF
CE21 9.1V DVD_MUTE
CON2.0-3 L24 FB/1K 220uF/25V DVD_MUTE 2
C52 C53 C54 R84 C55 C66 4.7uF 1 32
R85 B1 A1

RCLK
SCLK

SDIO
SEN
R86 22K 22K
680pF 4.7uF L26 FB/1K

VIO
0.01uF 10u/10V 680pF C67 2 31
CON3 10K B2 A2 SSCL
SSCL 2
4.7uF L27 FB/1K

CB45
GND C136 SSDA

+
1 TP18 3 30 SSDA 2

10
C1 FIL

L25
ECO_POWER CE22 10UF/16V

9
2 TP19
3 REMOTE C141 4.7uF L28 FB/1K
4 29
TP20 C2 GND
4 LED_PWM IPOD_L R87 NC/4.7K
TP22 L29 L30 NC/FB/1K
5 ROTA/ROTB 5 28 R88 1K MSDA
TP23 D1 SDA
6 LCD_DATA FB/1k@100MHz/0603 IPOD_R R89 NC/4.7K C59 NC/4.7uF
TP24 L31 NC/FB/1K
7 LCD_WR 6 27 R91 1K MSCL

R94 NC/22K

NC/680pF
TP25 C60 NC/4.7uF D2 SCL
LCD_CS

C64
8 TP26 R90 10K C61 R92
9 GND MSCL R93 2.2K L32 FB/1K 7 26 CB46 33PF
TP27 10K C63 R95 E1 VCC
10 AD1 1uF C62 4.7uF
TP29 R96 2.2K NC/22K L33 FB/1K L34 FB/1K CE23
AD2 MSDA NC/680pF L_OUT

+
11 TP30 8 25
MCU3.3V C65 4.7uF E2 OUT1 0603-2.2UF-K-10V
12 TP53
5V L35 FB/1K R97 1K R98 0R
13 5V 9 24
C143 4.7uF F1 SB1
Y2 L36 FB/1K R99 NC
CON2.0-13AW TP54 10 23
32.768KHz C144 4.7uF F2 SR
13P-2.0AW L37 FB/1K
FM_IN_L R100 1K CB47 33PF C68 2.2uF 11 22 R101 0R C69 4700pF
J4 RF IN SEL2 SB2
RFIN FM FM_IN_R R102 1K CB48 33PF C70 2.2uF L38 FB/1K CE24
0603-2.2UF-K-10V R_OUT

+
1 12 21
SEL1 OUT2
2 C71 C72
3 CB50 33PF 13 20 CB49 33PF
22pF 22pF VOL1 BCB1
R103 C73 R104 C74
D7 CB51 33PF 14 19 CB52 0.22uF R105 3K
ESD0603/SMD 47K 470pF 47K 470pF VOL2 BCA1

4
6
7
5
15 18 CB53 0.22uF
OUT_R C75 4.7uF TC2 BCA2
16 17 CB54 0.22uF R106 3K
M5V OUT_L C76 4.7uF TC1 BCB2
C77 C78 CB55 0.22uF

AL 3300pF 3300pF
MUTE1 2 1 HP_MUTE R108 10K R107 1K
D8 1N4148 AR
M3.3V R109 1K
CB56 0.1uF
R110 C79 R111 C80

21

20

19

18

17

16
U8 47K 470pF 470pF
47K

VSS1

NC20

NC19

NC18

NC17

NC16
RO R112 R113
+

CE25 220uF/16V 1 8 CE26 220uF/16V

OUT1 VDD NC NC
+

C81
M3.3V
+
R114 100k 2 7 CE27 220uF/16V LO 1 15
1000pF MUTE OUT2 NC1 NC15
C82
+

CE28 10u/10V 3 6 CE29 47uF/16V

R_OUT R115 47k IN1 BIAS 1000pF R116 10K R117 NC/10K
2 14
+

MODE1 MODE0
4 5
GND IN2 U9
+

CE30 10u/10V L_OUT

3

R118 47k 3 13 R119 NC/330R MSDA

HP_LINE_MUTE Q12 NC3 iPod_CP_2.0 I2C_SDA
2 CE31 +
R120 4.7K 2N3904 PT2309
FM_RST RESET_IP R121 NC/0R R122 NC/330R MSCL
10u/10V 4 12
nRESET I2C_SCL
1

M3.3V
R123 R124 NC/0/0805 5 11
LO 47K VCC VSS
1
TP31

CB58 0.1uF
0.1uF
CB57

NC10
2 GND R125 3K R126 8.2K OUT_L

NC6

NC7

NC8

NC9
RO TP32 + U10 DRV632
3 C83
HP_MUTE TP33 OUT_R R127 8.2K R128 3K R129 15K C84 1200pF
4 1 14
TP34 CE32 +INR +INL 220pF
C85 2 13

10
J5 47uF/16V NC/KITMFI341S2164 QFN20 -INR -INL R130 47R EC1 10u/10V FB1 MBW2012-1K LINE-L-OUT

+
3 12 LINE-L-OUT
CON2.0-4 C86 1200pF R131 15K 220pF OUR OUL 2
4 11
SGND NC R132 1K
5 10 C135 33pF
LINE-R-OUT FB2 MBW2012-1K EC2 10u/10V R133 47R EN PGND
2 LINE-R-OUT 6 9 M3.3V
PVSS PVDD FB3 FB/0603

+
C87 7 8
CN CP
R134 4.7K MUTE1 33pF
DVD_MUTE 1N4148 D10 C88 R135 C89 +
D9 1N4148
1uF 3.3K 1uF EC3
+ C90 1uF
R136 100uF/10V
68K CE33
MCU_MUTE 1N4148 D12 1u/50V M3.3V
D11 1N4148

R137
MUTE_PH_LINE 1N4148 HP_LINE_MUTE
10K
D13
IPOD_AUDIO_DET
OPEN/CLOSE_SW

MCU3.3V
ROTA/ROTB

2
M_CLOSE

HP_LINE_MUTE R138 2.2K Q22

M_OPEN

1
BS3904
TRIN

100RAD2

100RAD1

3
R139
10K
68K

10K

10K

10K

10K

10K

10K

10K

10K

10K

100R

470R

100R
470R

NC/1K
4.7K

4.7K

2.2K
10K
ROTA/ROTB R140

R141

R142

R143

R144

R145

R150

R151
MUTE_PH_LINE R152

R146

R147

R148

R149

R153

R154

R155

R156

R157

R158

R159

R160

U11
IPOD_RX

24C02
LED_PWM
IPOD_TX

MSDA R161 330R 5 4

MSDA

MSCL

SDA GND
REM

MSCL R162 330R 6 3

SCL A2
7 2
L39 FB TEST A1
M3.3V 8 1
VDD A0
C96 0.1uF
C92 0.1uF

C95 0.1uF
C94 0.1uF
C93 0.1uF

C91 MCU3.3V
0.1uF
32

31

30

29

28

27

26

25

R163
CLOSE_SW

CLOSE_M
OPEN_M
OPEN_SW
TRIN

FM_RST
RTC_IN

AD_KEY

4.7K

SSCL R164 100R L40 FB/0603/2.2K 1

SSCL
24 FB/0603/2.2K L41 R165 100R SSDA
DVD_ON R166 1K SSDA
2
DVD_ON
23 FB/0603/2.2K L42 R167 100R LCD_WR
VFD_CLK
3
RESET
22 FB/0603/2.2K L43 R168 100R LCD_CS
VFD_STB
4
L45 DCR 33R P4_7 U12
1 21 FB/0603/2.2K L44 R169 100R LCD_DATA
2
3
5
AVSS
R5F21266
R5F21266-LQFP32
VFD_DATA

VREF
20 R171 33R MCU3.3V
U13 R170 NC/3R3
CB59
NC/1U
4 6 L46
L48 DCR 33R P4_6 REM R172 100R REMOTE 100R/6A/100M
19 1 16
REMOTE SUB_GND OUTPA
J6 7 17

C100 100pF
C98 C99

CB61 0.1UF
DIP1.0MM-4/W VCC R174 5.6k OUTPA R175 8.2R
18 R173 NC/1K IPOD_ACCDET L_OUT C97 4.7uF 22
ECO_POWER INPA 100pF 100pF L47 33uH3.5A
8 14 CB60
MODE PGNDA

100pF C101
R177 NC/100R IPOD_TX R176

CB62 0.1uF
17 15
LED_CTRL

TX PGNDA 0.22uF
STANDBY

MCU3.3V 23 20R

CB63 1uF
INNA
C102
MSDA
MUTE
ROTA

ROTB

MSCL

C103 100pF

CB68 0.1UF
R230 IPOD_DET
NC/2.2K

0.22uF
R178 CB64 CB65 CB66 CB67 1000pF L49 100uH/3.2A

CB70
0.47UF
RX

27 12
2

R231 NC/10KMCU3.3V 2.2k 1500PF 1000pF 1uF SGND PVCCA CB69

13 100pF
R179 D14 X1 L50 FB/1K VDDS PVCCA
C104 26 330P
10

11

12

13

14

15

16

VDDS C105 L51

L54 FB/0603/2.2K

L55 FB/0603/2.2K

L56 FB/0603/2.2K

0.1uF
9

R181 100k DIAG 100R/6A/100M 33uH3.5A

CE34 + C106 10K 1N4148 28 10 R180 8.2R
DIAG OUTNA L52
220uF/16V 0.1uF 32.768KHz 11
OUTNA
100R

REST C107 C108 L53 R182 NC/3R3

1

C110 100pF

C111 100pF
FB/1K NC/1U CB71 TP35 FLO+
NC/100R

19 4
15PF 15PF R184 22R VDDPW R185 NC/3R3 TP36 FLO- 1
C112 2 NC/1U CB72 TP37 FRO+ 3
C109 OUTPB L57
0.01uF D15 VDDS 18 3 TP38 FRO- 2
0.1uF PGND OUTPB
R183

100R

100R

100R

100R

100R

100pF
ESD 100R/6A/100M

CB81 0.1UF CB74 0.1UF

R187 8.2R
R186
100

25 L58 P5
SYNCLK
24 33uH3.5A CB73 WP4-3
ROSC R194
6
R195 0R PVCCB 0.22uF

C113
30 7 20R
GAIN0 PVCCB
R188

R189

MCU_MUTE R190

R191

R192

R193

CB76 CB77
LCD_DATA

CB75 C114
R197 0R
MUTE_PH_LINE

ECO_POWER

R196 31
LCD_CS

100pF
0.1uF GAIN1 0.47UF

100pF

100pF
4 0.1uF 1uF 0.22uF L59 100uH/3.2A
MSCL

MSDA

R198 CB78 39K

SSCL

SSDA

L60 FB/1K PGNDB CB80

IPOD_RX

100pF

100pF
C115
MSDA

35 5
LED_PWM

MSCL

2.2k 1500PF 0.1uF SVCC PGNDB L62 CB79

FM_RST

L61 FB/1K 330P R199 8.2R

36 33uH3.5A

C116
VSS

C117
100pF

100pF

100pF

100pF

100pF

C118
10pF

8
R_IPOD_BT C131 2.2uF R205 10k/NC IPOD_AUDIO_DET OUTNB L63 100R/6A/100M

C119

C120
9
R_OUT R201 5.6k C122 4.7uF OUTNB C129 C130
32
INPB
R203 NC/3R3
C123

C124

C125

C126

C127

C128

R202 33 100pF 100pF CB82

INNB NC/1U
C145 R206 100k 34
470K/NC VREF
CB83 CB84 CB85 21
1000pF MUTE
1000pF 1uF 1000pF R207 100K 20 29

GND
STBY SVR CB86
2 1
D18 H3
1 2 10u/10V
1N4148 CB87 SRP
TDA7491HV

37
D26 CB89 TDA7491P 10u/10V
1N4148
R210 10k 2.2u CB88
M3.3V 2.2UF
R208 10K
FRO+
FLO+

FRO-

L76 FB/33
FLO-

2
18V_IN
CLOSE_SW R211 4.7K R212 3.3k
MUTE1 1 Q14
BS3904 L77 FB/33
R213 R214
NC/CD11X/100UF25V/D8H7

NC/22K NC/22K OPEN_SW R215 100R OPEN/CLOSE_SW

3
1

M+ CB90 L78 FB/33

R232 R216
2 Q15 Q16 2 CB91
22k
3

NC/8550,DIP NC/8550,DIP 0.1uF 3.3R

CE36

Q17 2 0.1uF
8550,DIP CE35
3

R217 470R
3

5V 1000uF/35V
R218 CB92
+ R221 1K M_CLOSE
1

R219 R220 Q18 2

NC/22K 8050,DIP 0.01UF

2
NC/12k NC/12k C132 R257 3.3k
1

Q37
1

R222 R223 1
Q19 2 2 1 M- 470pF BS3904
2.2K
NC/1K NC/8050,DIP D19 CLOSE_SW 5
TP39
3

GND

3
NC/1N4148 TP40 4
R224 OPEN_SW
3

Q20 2 TP41 3 R258 CB95

8550,DIP R225 470R M+ 2
TP42 22k 0.1uF
NC/10K M- 1
TP43
NC/CD11X/220UF25V/D8H7
1

CE37 A18V CON4

3
+

CON2.0-5AW
R226 + R227 1K M_OPEN
NC/330R/1W Q21 2
8050,DIP
CE38
220uF/16v C133
1

R228
470pF
2.2K
NC/CON2.54-2
2
1

J7

12-10 12-10
Decoder Board -- Circuit Diagram 6

MCU3.3V/IP5V
R229 0R

U14
NC/HT7333
18V_IN R246 470 1/2W MCU3.3V
2 IN OUT1 3

GND
+ SOT89
CE41
+

1
100u/16V C134
CE39 0.1uF
100u/10V

U17
AP1538/SOP-8
18V_IN SOP8/SMD 5V VCC
CES2307
L70 FB_0349 L71 47UH-3A L66 DCR 33R Q34 SOT23A
4 Vcc O/P 6 2 3
O/P 5
C138 C139 R233 + CE40
R255 R254
4.7K NS/100nF 24.9k-1% 47K 100u/10V
NS/100nF

1
3 OCSET FB 1 C142 C140

Vss
Vss
+ CE53

EN
CB94
+ 10u/10V 0.1uF
0.1uF 220u/10V P_GND
CE52 D25 R253 R234
DRBOM

7
8
220u/25V SK34 4.7K-1% 1K
MCU3.3V ECO_POWER
R256 10k R260 0
CB93

2
0.1uF Q23 R235 10K
1 DVD_ON 5
BS3904
0.8 x (1+24.9K/4.7K) = 5.04V Low ESR <125 mOHM R236
22K

3
P_GND P_GND

R247 0 U16 M3.3V

L69 DCR 33R Q33 SOT23A M5V AMS1117-3.3
2 3 3 IN OUT1 2
4 M3.3V
OUT2

ADJ
R238 + CE45 R239
47K CES2307 33K
100u/10V

1
SOT223
+

1
C137

R240 P_GND CE46 0.1uF

220uF/16v
1K

2
MCU3.3V/IP5V IP5V Q30 R241 4.7K
1 ECO_POWER 5
BS3904
R242

3
R259 0R 22K
2
1
J8 P_GND P_GND
NC/CON2.0-2

IP_GND

1 18V_IN
TP44
2 TP45
3 MCU3.3V/IP5V
4 IP_GND
TP46
5 ECO_POWER
18V_IN A18V TP52
CON5
Q35 CES2307 CON2.5-5
SOT23A
2 3 CON2.54-5
L65
+ CE49 R249 FB/100R
220u/25V 47K
1

GND R250 GND

1K
2

R251 10K Q25

5 ECO_POWER 1
BS3904
R252
3

22K

GND

12-11 12-11
Decoder Board -- Layout Diagram

12-12 12-12
Exploded View

Top Cabinet

PCB4
PCB3
PCB1

S005

S001
DVDM

S007

S006
S004

S002
PCB5

PCB2

Bottom Chassis

13-1 13-1
 Revision List

Revision List
Version 1.0
* Initial Release

14-1