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Applied Mechanics and Materials Vols.

217-219 (2012) pp 1381-1384 Online: 2012-11-12


© (2012) Trans Tech Publications, Switzerland
doi:10.4028/www.scientific.net/AMM.217-219.1381

Modeling and movement simulation of the interior transmission


mechanism of the hoist based on ProE
Jialian Shi1,a, Zhanzhong Yu1,b, Kuibo Jiang2,c
1
School of Mechanical Engineering, University of Science and Technology Liaoning, Anshan,
Liaoning ,114051, China
2
Sinosteel Anshan Research Institute of Thermo-Energy Co.,Ltd, Anshan, Liaoning , 114044,China
a
shijialianln@163.com, byuxiang5617@126.com, cjiangkb@tom.com

Keywords: Modeling, Movement simulation, Transmission mechanism, ProE

Abstract. The solid models of the mechanical parts were built in ProE software to on the basis of the
analysis of the structural characteristics and movement of the interior transmission mechanism of the
hoist, and assemble the mechanical parts of the solid models through certain constraint conditions,
and simulate the process of its transmission. By simulating tracing the specified key point to get the
its variation curve of displacement, the stabilization of the transmission mechanism was verified;
comparing the velocity curve of the input shaft and the drum, we can get a conclusion that
the transmission ratios of the ProE movement simulation are consistent with the theoretical
calculation value, which providing data fundmenatal for further design, analysis and manufacturing
of the interior transmission mechanism of the hoist.

Introduction
The place type in the gear winch have a mainly compositions of planetary gear, cartridge and packing
block etc., in the cartridge, its gear setup's an among those planets stand and cartridge connect with
each other, a gear shaft and lord dynamo connect with each other, another gear shaft and gas move
motor connect with each other, have merit a drive ratio big, loading the capability is strong, small
volume, structure tightly packed etc., have already received an extensive application in the
engineering realm. In order to being placed to cartridge inside the gear, can not directly observe its
drive process, during the machinery design of products, imitating through 3D running can really keep
a view to clearly reflect inner kit shape of machine and assemble relation and running condition; Pass
running to imitate true analysis, can inspect if the planning of products hits a request. This text usage
Pro/E software create the solid pattern of the place type in the gear winch parts, and steer assembly,
pass running imitate really, the integrity clearly voices the operate process of its gear and verifies the
stability of gear and imitated true accuracy clear, lay foundation for further design, analysis and
production of place type winch inside the gear.
The structure characteristics and running analysis of the gear
In order to ease weight and let up space, the place type winch decelerate mrvhsnidm setting inside the
gear is in the cartridge seamy side, and the cartridge constitute gear together, a little bit formely
familiar winch gear complicated, the whole machine presented one matrix decoration, structure
tightly packed, firm, as shown in Fig 1.

Fig. 1. The schematic diagram of the hoister with planetary gear train

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Tech Publications, www.ttp.net. (ID: 142.103.160.110, University of British Columbia, Kelowna, Canada-10/07/15,23:29:54)
1382 Advanced Materials and Process Technology

The gear of place type winch inside the gear is shown in Fig 2. Gear shaft 1 with lord dynamo
connect with each other, be lord dynamo regular work, gas move a motor close;Gear shaft 5 with gas
move motor connect with each other, be lord dynamo suddenly power failure, gear shaft 1 embrace
dead, by way of safeguard gearing, gas move motor to open, gear shaft 5 become driving shaft come
into operation.Gear 6, planet wheel 8 match with gear 7 Nies, gear 6 arouse gear 7 slewings, then gear
7 arouse planet wheel 8 slewings.
The whole drive process is divided into two fractions:One is a lord dynamo the regular work but
gas move motor not to work, gear shaft 1 for the driving shaft;Two is a lord dynamo suddenly power
failure but gas move a motor operate, gear shaft 5 is a driving shaft[1].

Fig.2. The schematic diagram of the Fig.3. Assemble process of Solid modeling
transmission mechanism
Kit models and assembly
The winding on line places gear to mainly carry out planet wheel train drive, is waited composition by
the straight teeth cylinder gear, the tooth form outline of gear is an involute, is decided by specific
mathematics equation, so design, make use of Pro/E amid from definition relation type to control size,
this makes the model of gear differ from the model of common kit and draws all of the kits into 3D
solid pattern to imitate true mrvhsnidm by having construction[2] .Total assemble is a process that full
general each parts of product son to assemble a body to carry on organization in the calculator, total
assemble is a process that full general each parts of product son to assemble a body to carry on
organization in the calculator clamping of, provide a solid pattern of product. As long as assemble
success, don't effect an assembly restraint relation to the individual character modification of kit, this
for modification the design saved time and brought convenience. Pass total assembly, can check an
interference between kits condition, thus early discover the existence question of the kit team
work[3]. Adoption while assembling from inside outturn weight method, from inside the layer
gradually and outwardly assemble, will have already designed good kit to join to assemble a body
amid. In order to shorten to assemble time, raise assembly efficiency, assemble related kit into son
assembly first body, finally all sons assemble the body reload go together with to complete total
assembly. The solid pattern to always assemble is shown in Fig 3.
In the assembling process, make use of Pro/E strong modification function, namely change vs the
kit progress dynamic at the same time, assemble realize the changes that the automatic progress
corresponds. After all of the kit correct to complete, again counter - weight freshman become of
assembly body progress the overall situation interfere with an inspection. Inspect to no longer exist
any structure question in the result display assembly body.
Running imitates true and measure
Under the mold mass that creates in Pro/E, mrvhsnidm of of running imitate to really mainly pass
three step progress: One is make the mrvhsnidm generate running of certain form towards assembling
the good mrvhsnidm pattern establishment servomotor, Two is to circulate a mrvhsnidm running
analysis, generate the visual mrvhsnidm running process, assure running to analyze a result; Three is
carry on analysis measurement, be measured graphics, at the same time output analysis result.
The servomotor can state that the mrvhsnidm exercises in particular way.The servomotor specifies
the location, velocity or acceleration as the function in time, and can control translation or rotatory
motion.Analyze according to the kinematics of planet wheel train winch gear, the gear is divided into
Applied Mechanics and Materials Vols. 217-219 1383

two kinds of work condition, namely the lord dynamo operate compatibly moves a motor
operate.Main dynamo regular work exert the revolving speed of 1500 rs/min in the gear shaft a setup
servomotor;Gas' moving motor working hours should is 5 setup servomotors, exert the revolving
speed of 202 rs/min at the gear shaft.
Make use of a calculator animation to imitate true come to imitate the running process of
mrvhsnidm, and suggest on the screen, in order to check whether the design is reasonable, whether
operate is dependable, with that the modification imitates of imitate true graphics to namely modify a
design[4].Make use of the Pro/E software places gear progress vs the winding on line running imitate
really and play to show through an animation, the integrity clearly voiced the operate process of gear
and strengthened the reality, lifelike and transparent of search .The grab at during the playback of
broadcast a picture is shown Fig.4.

Fig.4. Demonstrate the movement emulation by cartoon Fig.5. Create the measuring key point

Establish measurement, use to analytical system various concrete parameter is during the whole
running, like location, velocity, and force...etc., for improve design to provide data. After establishing
analysis can immediately establish measurement, but look into the result of measurement then have to
have the result of analysis to gather, measure with dynamic analysis related, generally should
establish before circulating analysis[5]. What to need to be measured is in lord dynamo and the start
motor working hours input shaft velocity, output cartridge velocity and the displacement curve of
cartridge. While establishing input, output velocity to measure select by examinations shaft that need
to be measured for the object. While establishing the measurement of cartridge displacement, the
beard chooses a key to click in the cartridge outward appearance surface term and imitate through
running true come to describe the running track that the key clicks.Establish a key to click is shown
Fig.5.
Imitate true analysis
Running imitated really to measure lord dynamo to compatibly move the motor working hours input
shaft velocity change curve and output cartridge velocity change curve respectively is shown Fig. 6,
Fig. 8 and the curve of cartridge displacement is shown Fig. 7, Fig. 9.From cartridge displacement
graph Fig.7, Fig. 9 can see winding on line's placing gear all can carry out hard drive under two kinds
of operate statuses. Pass by vs the Fig.6, Fig. 8 analysises can know and imitate really as a result in
accordance with the theory result, well proved that exercising to imitate a true pattern connectivity in
Pro/E is accurate, play to show of imitate the drive process that the true menu can really express gear.

The a inputs(gear shaft 1) The b outputs(cartridge)


Fig.6. The input and output velocity curve when the main power working
1384 Advanced Materials and Process Technology

Fig.7. The displacement curve of the drum when the main power working

The a inputs(gear shaft 5) The b outputs(cartridge)


Fig.8. The input and output velocity curve when the pneumatic motor working

Fig.9. The displacement curve of the drum when the pneumatic motor working

Conclusions
Applied Pro/E software vs the place type in the gear winch create solid pattern, progress running
imitates true simulation, the true image floor mold draws up the operation process of winch gear. Pass
as to it's work process progress running imitate really and acquire lord dynamo respectively regular
work compatibly move the velocity change of the motor working hours input shaft, cartridge curve,
and the cartridge key clicks displacement change curve and verified winding on line to place gear all
can carry out hard drive under two kinds of operate statuses.Through comparative analysis, Pro/E
running imitates the drive really receiving to compare to computing reconciliation with theory,
running imitates true pattern accurate, can believe as a result, lay foundation for further design,
analysis and production of place type winch inside the gear.

Reference
[1] Zhan Zhang, Hongsong Zhang, The planet is bad to move gearing[M], Beijin: Machinery
industrial book concern, 2009. in chinese
[2] Yuan Li,Journal of University of Science and Technology Liaoning[J],Liaoning:2008.
[3] Tao Ning, Qiang Yu. Pro/E machine design foundation lectures[M].Beijing:Chin Hua university
book concern, 2006. in chinese
[4] Yang Wei, Shuyi Wang.can see to turn machinery system running to imitate according to Pro/E
true analysis[M].Beijing:Machinery industrial book concern, 2004. in chinese
[5] Xiuhua Gao.the machinery 3D dynamic state design imitate a true technique[M]. Beijing:
Chemical industry book concern in Peking, 2005. in chinese
Advanced Materials and Process Technology
10.4028/www.scientific.net/AMM.217-219

Modeling and Movement Simulation of the Interior Transmission Mechanism of the Hoist Based on
ProE
10.4028/www.scientific.net/AMM.217-219.1381

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