TECHNICAL DATA TYPE 393 5 TORQUES Thread Nm

5.1 Drive - Engine:

H 25D / H 30D / H 35D
Engine mounting to engine M8 23
1 SPEED SETTINGS min-1 min-1
Left, right, centre silentblocs to counterweight M 12 80
1.1 Engine (idle - driving) lower/upper 1000 2700 LH & RH engine mounting to spring element M 12 110
(idle - lifting) lower/upper 1000 2800
Engine mounting to intermediate flange M 16 195
1.2 Wheels forwards/reverse 180-20 180-20 Flywheel on engine M 10x1 95
2 PRESSURE SETTINGS bar bar Rod to centre spring element (forged rod) A 20 110
2.1 Tyre pressure front /rear Rod to centre spring element (welded rod) A 20 70
H 25/30/35 27x10-12/20 PR / 23x9-10/14 PR 10.0 7.0 Intermediate flange to engine M 12 80
250/75 R 12 / 225/75 R 10 10.0 7.0 Injection line union nuts 25
H 25/30/35 Twin 7.00-12/16 PR / 23x9-10/14 PR 7.5 7.0 Injector nozzle clamping bracket M8 20
7.00 R12 / 225/75 R10 7.5 7.0 Oil drain plug (with new oil seal) 30
2.2 Pressure relief valve Mast type 188 Standard Duplex/ 5.2 Drive - Gearbox:
on control unit Triplex Power unit HPV 75-02 to intermediate flange M 12 80
H 25 200+5 200+5 Adjuster to power unit (8.8) M 8 23
H 30 225+5 225+5 Adjuster to power unit (10.9) M 8 32
H 35 245+5 245+5 Gear pump to power unit M 10 65
2.3 Max. working pressure / Boost pressure 435+20 19+0,5 Slotted nut to wheel shaft (with Loctite Type 270) M 65x2 1300 ±50
Fixed displacement motor to axle housing M 12 110
2.4 Nozzle injection pressure/wear limit 220-10 200
Screw plug in fixed displacement motor cover M 14x1.5 25
3 SETTINGS mm
393 807 4001.1006

5.3 Drive - Gearbox:

3.1 Flyer chain, max. projection of lower guide roller Bearing halves to frame M 16 275
Fork carriage from inner channel 2 5 .0 Overhead guard to counterweight M 24 660
Counterweight to frame M 24 660
3.2 Double hose on mast (per referred metre) 5+5
5.4 Steering system and Wheels:
3.3 Lateral stop of drive axle 1.0 Steering axle to counterweight M 16 195
3.4 Slider in the sideshift (minimum) 2.5 Steering column to rotary valve M 10 46
4 FILLING QUANTITIES Litre Lubricant* Steering wheel 40 ±5
4.1 Hydraulic tank Lifting height to 5000 mm 24.0 Hydraulic oil King pin NM 18x1.5 290
Lifting height from 5000 mm to 6900 mm 25.5 Mounting of steer cylinder M 16x1.5 210
Lifting height from 6900 mm to 8000 mm 28.0 Wheel hub to steering knuckle VM 16x1.5 225
4.2 Hydraulic oil level difference between min. and max. Front wheel mounting M 14x1.5 170
all lifting heights 2.0 Hydraulic oil Rear wheel mounting A 18 460
4.3 Engine oil (diesel engine) 4.5 Engine oil 5.5 Hydraulic System:
4.4 Engine oil level difference between min. and max. 1.0 Engine oil Bypass valve HPV - locknut M 12 80
4.5 Fuel tank 40.0 Diesel Set screw M 12 20 + 5
4.6 Cooling system - 25° C with heater and air conditioning 11.0 Coolant Oil drain plug in hydraulic tank M 14x1.5 25
w/o heater u. air conditioning 9.0 G 12 5.6 Mast und tilt cylinders:
4.7 Air conditioning 1600 Refrigerant Mast to drive axle
Gram R 134 a First tightening / retightening torque (version I) top M 12 110/ --
4.8 Grease steer axle As Grease bottom M 16 275/ --
required First tightening / retightening torque (version. II) top M 12 110/ --
4.9 Flyer chain protection As Linde bottom M 20 385/ --
required chain spray Mounting of tilt cylinder front / rear M 16 275/275
* See recommended fuels and lubricants Clamping screw of eyebolt at tilt cylinder M 12 80

6 RECOMMENDED FUELS AND LUBRICANTS: 9 INSPECTION AND MAINTENANCE SCHEDULE

Engine oil - Oil change every 1000 service hours or 12 months Maintenance as required
- Clean the lift truck, clean and spray the lift chains
Longlife engine oils acc. to VW standard 506 00 and 506 01. - Clean the vent hose to the tank
These oils are only available in viscosity SAE 0W-30. - Replace the air filter safety element
The factory filling is a 1000-service-hour oil. - Check the dust discharge valve, clean the prefilter
Engine oil - Oil change every 500 service hours - Top up the washer system water tank
Engine oil acc. to VW standard 505 00 and. 505 01. - Drain the fuel filter, regenerate the soot filter
Engine oil for oil change every 300 service hours - Clean and check the radiator and hydraulic oil cooler for leaks
- Change the oil in the oil bath air cleaner
Also approved are engine oils of the quality class API CD or ACEA B2 / B3 and of - Tighten the wheel fasteners wheel fasteners (after each servicing or repair,
higher API-C or ACEA-B quality classes. every 100 hours minimum)
ATTENTION - Check the tyres for damage and foreign objects
When refilling oil, different types of oil can be mixed; in this case the lowest quality - Lubricate the steering axle bearings
oil determines the oil change interval. - Check the lap seat belt for condition and proper operation
Do not add additives of any kind to the lubricating oils. Only use oils with a low ash - Service the air conditioner
Maintenance every 500 to 1000 service hours* or every year
content for trucks equipped with soot filter system. - Change engine oil (at least once a year), replace engine oil filter (at least once a year)
Diesel fuel: Use only Diesel fuel to EN 590 with a cetane number not lower than - Check coolant concentration, hydraulic system: Check oil level
51. The sulphur content should not exceed 350mg/kg. If diesel fuel with a sulphur - Check correct operation of breather valve on the hydraulic oil tank
content higher than allowed by EN 590, the engine oil change intervals must be - Replace fuel filter
reduced as follows: - Check function of control unit
- Check the state of the ribbed V-belts
Change the engine oil every 300 service hours if the sulphur content is over 350 - Check the state of the toothed belt, check tension
mg/kg and under 2000 mg/kg. Change the engine oil every 150 service hours if the - Clean water and hydraulic oil cooler
sulphur content is over 2000 mg/kg. - Check the condition and secure positioning of electric cables, cable connectors
If the sulphur content of diesel fuel is higher than 350 mg/kg, an engine oil acc. to and connections
VW standard 505 00 / 505 01 / 506 01 must be used despite of reduced engine oil - Battery: Check condition, level and density of acid (even if battery is maintenance-free)
change intervals. - Replace the air filter cartridge, check the vacuum switch
- Check the condition of the engine mount and engine suspension; check that they
Hydraulic oil: Hydraulic oil recommendation for regular duty: Hydraulic oil are attached securely
ISO - L - HM 68 to ISO 6743 - 4 to. HLP ISO VG 68 to DIN 51524, T.2 (factory - Check suction and exhaust leads for leaks
filling) average oil temperature 60-80° C. Hydraulic oil recommendation for heavy - Check hydraulic system for leaks
duty: Hydraulic oil ISO - L - HM 100 to ISO 6743 - 4 and HLP ISO VG 100 to DIN - Check how securely the frame, tilt cylinder und steering axle are attached
- Check the security of the axle clamps and drive motors
51524, T.2 for heavy and multi-shift duty, operation in warm climate zones or at high - Check the side stops on the drive axle
ambient temperatures, average continuous oil temperature over 80° C. Hydraulic oil - Check pedals and oil them if necessary, check the soot filter system
recommendation for regular and heavy duty: Hydraulic oil ISO - L - HV 68 to - Check other bearings and joints and oil
ISO 6743 - 4 and HVLP ISO VG 68 to DIN 51524, T.3 (multigrade oil). - Clean the steering axle, grease it
Grease: Linde heavy duty grease with a lithium base and EP additives and MOS2. - Sideshift: Clean and grease, check fastening
Designation to DIN 51825-KPF2N-20. Do not mix with other than lithium base - Clean and grease the fork arm adjustment device, checkfastening
- Check fork arms and arm safety devices
greases. - Lift mast chain, lift cylinders and end stops: check condition, secure fastening
Coolant: Use only coolant G12 A8D to VW specification TL-VW 774D (factory and function
filling) or G 12 A8F to VW specification TL-VW- 774F. - Adjust lift mast chain, apply chain spray to it
Refrigerant for air conditioning: R 134 a - Check the operation of the parking brake
Chain spray: Linde chain spray - Check the fastening on the steering cylinder and axle stub bolt
7 INITIAL OPERATION - Check the pre-tension of the double tubes
- Clean the oil bath air filter
- Check the engine oil level, check the hydraulic oil level, refuelling Maintenance every 3000 service hours or every 2 years
- Check the coolant level in the expansion reservoir, - Change feed / pressure / suction filter and breather of hydraulic system
- Check condition, electrolyte level and acid density of the battery - Change ribbed V-belt
- Tighten the wheel nuts, check the tyre inflation pressure - Change safety cartridge of air filter
- Check the braking and steering system, check the lifting device and attachments - Check tilt cylinder bearing for wear
- Regenerate the soot filter, check the third auxiliary hydraulic function and safety - Check drive axle bearing for wear
- Hydraulic pump on engine: check fastening
system - Change toothed belt and tension pulley (at latest after 5 years)
8 SERVICING AFTER THE FIRST 50 SERVICE HOURS - Check slide guides on sideshift for wear
- Check the parking brake for proper operation, tighten the wheel fasteners - Check fork arm adjustment device for wear and tear
- Check the hydraulic system, drive motors, hydraulic pumps and lines for leaks Maintenance every 6000 service hours or every 3 years
(visual inspection),drain water from the fuel filter - Renew the hydraulic oil
- Check the mast, lift chain, lift cylinders and stops for condition, security and Maintenance every 9000 service hours or every 4 years
- Renew the water pump, renew the G 12 coolant
proper operation
- Clean, adjust and lubricate the lift chain with chain spray * Depending on driving style and duty conditions, also see the fuel and lubricant
- Check electric cables and connections for condition and security recommendations.