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Rear Wheel Suspension
Rear Wheel Suspension
17
17-1
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REAR WHEEL/SUSPENSION
SERVICE INFORMATION
REAR WHEEL/SUSPENSION
GENERAL
• When servicing the rear wheel and suspension, support the motorcycle using a safety stand or hoist.
• When using a safety stand, do not pinch the rear wheel speed sensor wire.
• A contaminated brake disc or pad reduces stopping power. Discard contaminated pads and clean a contaminated disc with a
high quality brake degreasing agent.
• After the rear wheel installation, check the brake operation by applying the brake pedal.
• Use only tires marked "TUBELESS" and tubeless valves on rim marked "TUBELESS TIRE APPLICABLE".
• When using the pivot locknut wrench, use a 25 cm (9.8 in) long deflecting beam type torque wrench. The pivot locknut wrench
increases the torque wrench’s leverage, so the torque wrench reading will be less than the torque actually applied to the
swingarm pivot locknut. The specification given on this page is actual torque applied to the swingarm pivot locknut, not the
reading on the torque wrench when used with the pivot locknut wrench. The procedure later in the text gives the actual and
indicated torque.
• Use genuine Honda replacement bolts and nuts for all suspension pivot and mounting point.
• For brake system information (page 18-2).
TOOLS
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REAR WHEEL/SUSPENSION
Pilot, 22 mm Driver shaft Bearing remover attachment, 22 mm
07746-0041000 07946-MJ00100 07GMD-KT70200
TROUBLESHOOTING
Steers to one side or does not track straight
• Drive chain adjusters not adjusted equally
• Bent axle
• Bent frame
• Worn swingarm pivot components
Rear wheel wobbling
• Bent rim
• Worn wheel bearing
• Worn driven flange bearing
• Faulty tire
• Bent frame or swingarm
• Axle not tightened properly
• Unbalanced tire and wheel
• Insufficient tire pressure
Wheel hard to turn
• Brake drag
• Faulty wheel bearing
• Faulty driven flange bearing
• Bent axle
• Drive chain too tight (page 3-14)
Soft suspension
• Weak shock absorber spring
• Oil leakage from damper unit
• Insufficient tire pressure
Stiff suspension
• Bent shock absorber damper rod
• Damaged suspension or swingarm pivot bushing
• Bent swingarm pivot or frame
Rear suspension noisy
• Loose suspension fasteners
• Faulty shock absorber
17-3
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REAR WHEEL/SUSPENSION
COMPONENT LOCATION
54 N·m (5.5 kgf·m, 40 lbf·ft)
10 N·m (10 kgf·m, 7 lbf·ft)
17-4
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REAR WHEEL/SUSPENSION
REAR WHEEL
REMOVAL/INSTALLATION
Loosen the axle nut [1].
Support the motorcycle using a hoist or equivalent and
raise the rear wheel off the ground.
[7] [8]
Loosen the chain adjusters [2] so the wheel can be
moved forward all the way.
Push the rear wheel forward and derail the drive chain
[3] from the driven sprocket.
Support the caliper Remove the following:
so it does not hang
– axle nut
from the brake
– right setting plate [4] [9]
hose. Do not twist
– axle [5]
the brake hose and
– left setting plate [6] [2] [4] [1]
[1]
rear wheel speed
– rear wheel
sensor wire. [3]
– rear brake caliper [7] (from the swingarm boss [8])
– chain adjusters [9]
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REAR WHEEL/SUSPENSION
INSPECTION
Turn the inner race of each bearing with your finger.
The bearings should turn smoothly and quietly. Also
check that the bearing outer race fits tightly in the hub.
Replace the bearings if they do not turn smoothly,
quietly, or if they fit loosely in the hub.
Inspect the following parts for damage, abnormal wear,
deformation or bend.
– rear axle
– wheel rim
– driven sprocket (page 3-16)
– damper rubbers (page 17-6)
Measure each part according to REAR WHEEL/
SUSPENSION SPECIFICATIONS (page 1-10).
Replace any part if it is out of service limit.
DISASSEMBLY/ASSEMBLY
Disassemble and assemble the rear wheel as shown in
the following illustration.
• For wheel balance service (page 16-12).
• Install each dust seal with the flat side facing out so
that it is flush with the hub and driven flange end
surfaces.
• Install the brake disc with the rotation mark (arrow)
facing out.
• Install the driven sprocket with the stepped surface
facing out.
• Apply locking agent to the final driven sprocket stud
bolt threads (driven flange side).
BEARING (6204UU)
PULSER RING
DRIVEN
SPROCKET
BEARING (6303UU)
DISTANCE COLLAR
BEARING (6303UU)
O-RING
SPROCKET NUTS
DAMPER RUBBERS
108 N·m (11.0 kgf·m,
80 lbf·ft)
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REAR WHEEL/SUSPENSION
BEARING REPLACEMENT
WHEEL BEARING
Install the bearing remover head [1] into the bearing.
[1] [2]
From the opposite side of the wheel, install the bearing
remover shaft [2] and drive the bearing out of the wheel
hub.
TOOLS:
Bearing remover head, 17 mm 07746-0050500
Bearing remover shaft 07746-0050100
Remove the distance collar and drive out the other
bearing.
[3] [2]
TOOLS:
[3] Driver 07749-0010000
[4] Attachment, 28 x 30 mm 07946-1870100 [7]
[4]
[5] Pilot, 17 mm 07746-0040400
Drive in the driven flange bearing/collar squarely with [2]
the collar side facing down until it is fully seated.
TOOLS:
[6] Driver 07749-0010000
[7] Attachment, 42 x 47 mm 07746-0010300 [1] [5] [8]
[8] Pilot, 20 mm 07746-0040500
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REAR WHEEL/SUSPENSION
SHOCK ABSORBER
REMOVAL/INSTALLATION
Support the motorcycle using a hoist or equivalent and
[5]
raise the rear wheel off the ground. [1]/[2]
Remove the following:
– shock absorber upper mounting socket bolt [1]
– washer [2]
– shock absorber lower mounting socket bolt [3]
– washer [4]
– shock absorber [5]
Installation is in the reverse order of removal.
TORQUE:
Shock absorber upper mounting socket bolt:
9 N·m (0.9 kgf·m, 6.6 lbf·ft) [3]/[4]
Shock absorber lower mounting socket bolt:
21 N·m (2.1 kgf·m, 15 lbf·ft)
INSPECTION
Inspect the following parts of the shock absorber for
damage, abnormal wear, oil leakage or bend.
– damper unit
– pivot bushing
SWINGARM
REMOVAL
Support the motorcycle using a hoist or equivalent and
raise the rear wheel off the ground.
Remove the following:
– right side cover (page 2-4)
– drive chain cover (page 2-7)
– rear wheel (page 17-5)
– shock absorber (page 17-8)
– EVAP canister (AC model) (page 7-22)
CMX500A: Disconnect the rear wheel speed sensor 2P (Gray)
connector [1].
[1]
[5]
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REAR WHEEL/SUSPENSION
Remove the crankcase breather hose [1].
Pull out the crankcase breather hose, EVAP canister [2]
hose (AC model only) [2], EVAP purge control solenoid
valve hose (AC model only) [3] and rear brake master
hose [4] from the swingarm opening.
[1]
[4]
[3]
[1]
[2]
[1]
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REAR WHEEL/SUSPENSION
Remove the swingarm pivot bolt [1], swingarm adjuster
bolt [2] and swingarm [3]. [3] [2]
[1]
DISASSEMBLY/ASSEMBLY
• Install each dust seal with the flat side facing out so that it is flush with the pivot end surface.
DISTANCE COLLAR
NEEDLE BEARING
DUST SEAL
SNAP RING
PIVOT COLLAR
DRIVE
CHAIN
ADJUSTER
ADJUSTER
BOLT
WASHER
LOCK NUT
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REAR WHEEL/SUSPENSION
INSPECTION
Inspect the following parts for damage, abnormal wear,
or deformation and replace if necessary.
– dust seals
– pivot collars
– swingarm
– bearings
– drive chain slider
INSTALLATION
Install the swingarm [1].
Install the swingarm adjust bolt [2] so that bolt end does
not procedure out of inner surf of the frame. [1] [2]
Install and tighten the swingarm pivot bolt [3] to the
specified torque.
TORQUE:
Swingarm pivot bolt:
10 N·m (10 kgf·m, 7 lbf·ft)
[3]
TORQUE:
Swingarm pivot lock nut:
Actual: 54 N·m (5.5 kgf·m, 40 lbf·ft)
Indicated: 49 N·m (5.0 kgf·m, 36 lbf·ft)
[1]
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REAR WHEEL/SUSPENSION
Install the swingarm pivot caps [1].
Right side shown:
[1] [2]
[1]
[4]
[3]
[1]
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REAR WHEEL/SUSPENSION
PIVOT BEARING REPLACEMENT
Remove the snap ring [1] from the right pivot.
[1]
TOOL:
Driver shaft [2] 07946-MJ00100
[1]
[2]
[1]
[3]/[4]
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REAR WHEEL/SUSPENSION
Install new ball bearing [1] into the swingarm with the
[2]
marked side facing out until they are fully seated.
TOOLS:
Driver [2] 07749-0010000
Attachment, 32 x 35 mm [3] 07746-0010100
Pilot, 15 mm [4] 07746-0040300
[1]
[3]/[4]
Install the snap ring [1] into the right pivot groove
[1]
securely.
17-14