Ap 739

SEE EXPORT COMPLIANCE PARAGRAPH REVERSE SIDE.
CO: 8080 AMASZONAS S.A. EMAIL: milton.ballesteros@amaszonas.com

EMAIL: milton.ballesteros@amaszonas.com
EXPORT COMPLIANCE
These commodities, technology or software were exported from the United States in accordance with the Export
Administration Regulations. Diversion contrary to U.S. law is prohibited.
AMASZONAS S.A.
CO: 8080
COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5011640
TEMPORARY REVISION NO. 32--6
TO: HOLDERS OF AP-739 (32-44--63) COMPONENT MAINTENANCE MANUAL WITH

ILLUSTRATED PARTS LIST FOR BRAKE ASSEMBLIES 5011640, 5011640--1 AND 5011640--2
USED ON FAIRCHILD SA227 (METRO 23 AND METRO III) SERIES AIRCRAFT.
PURPOSE: This Temporary Revision replaces the asbestos containing thermal insulator disk with
a non--asbestos part and make all the necessary changes to the applicable sections in the manual.
FILING INSTRUCTIONS: This Temporary Revision supplements the contents of the last revision
of the Component Maintenance Manual specified and, if present, any previous Temporary Revision(s)
that are recorded in the RECORD OF TEMPORARY REVISIONS. Record applicable data on the
RECORD OF TEMPORARY REVISIONS sheet in the front of the manual, insert page 1 facing the
RECORD OF TEMPORARY REVISIONS, and insert the pages of this Temporary Revision as given
in the filing instruction on each page.
Retain this Temporary Revision and any previous Temporary Revision(s) pages that are not removed
by this Temporary Revision. The next manual revision will incorporate the information from this and all
previous Temporary Revision(s) into the Component Maintenance Manual.
This Temporary Revision affects pages 302, 506, 614, 705, 1003 and 1006 (32-44--63).
RECORD OF TEMPORARY REVISIONS
TEMPORARY PAGE ISSUE BY DATE BY

REVISION NUMBER NUMBER DATE REMOVED
32--1 1 and 2 Sep 25/95 ABSC Jul 08/98 ABSC
32--2 1 thru 5 Jul 08/98 ABSC Sep 21/98 ABSC
32--3 1 thru 7 Sep 21/98 ABSC
32--4 1 and 2 Jul 06/00 ABSC Jun 03/03 ABSC
32--5 1 thru 3 Oct 30/00 ABSC
32--6 1 thru 7 Jun 03/03 ABSC
AMASZONAS S.A.
Record of Temporary Revisions

CO: 8080
(RELEASED: 06/03/03 )
 ABSC 20003 ALL RIGHTS RESERVED 32--44--63 Page 1 of 7
Jun 03/03

PURPOSE: This Temporary Revision modifies the repair dimensions for a replacement passage ball
plug.
This Temporary Revision affects page 602--Repair No. 1 (32-44--63).

32--3 1 thru 7 Sep 21/98 ABSC
32--5 1 thru 3 Oct 30/00 ABSC
32--6 1 thru 7 Jun 03/03 ABSC
32--7 1 and 2 Jan 25/05 ABSC
AMASZONAS S.A.

CO: 8080
(RELEASED: 1/25/05 )
© ABSC 2005 ALL RIGHTS RESERVED 32--44--63 Page 1 of 2
Jan 25/05

PURPOSE: This Temporary Revision modifies pressure applications for brake assemblies,
changes the hardness value of the torque tube, adds lubrication of internal wrenching bolts and
modified the nomenclature of item 140A in the IPL.
This Temporary Revision affects pages 102, 107, 706, 801, 1005 (32-44--63).

32--3 1 thru 7 Sep 21/98 ABSC
32--5 1 thru 3 Oct 30/00 ABSC
32--6 1 thru 7 Jun 03/03 ABSC
32--7 1 and 2 Jan 25/05 ABSC
32--8 1 thru 6 Feb 6/06 ABSC AMASZONAS S.A.

CO: 8080
(RELEASED: 2/6/06 )
© ABSC 2006 ALL RIGHTS RESERVED 32--44--63 Page 1 of 6
Feb 6/06
FILING INSTRUCTIONS: Insert facing page 102 (32--44--63).

DESCRIPTION: In Testing procedures, brake assemblies 5011640 and 5011640--1 have different
pressure applications than brake assembly 5011640--2.
(5) Wipe any spilled fluid from brake housing.
C. Cycle brake two or three times between 0 and 500 psi (0 and 34,5 bars) pressure. Check
to see all pistons extend and retract evenly and smoothly, and pressure plate subassembly
moves easily without binding. For brake assemblies 5011640 and 5011640--1, apply 20 psi
(1,4 bars) pressure and check that rotating disks are clamped. For brake assembly
5011640--2, apply 124 psi (7,9 bars) pressure and check that rotating disks are clamped.
D. Apply 1000 psi (68,9 bars) pressure and hold for five minutes. Check for fluid leaks around
inlet, bleeder plug (420), bleeder adapters (400), and pistons (370). No leakage is
permissible around inlet, bleeder or bleeder adapters. Leakage around pistons must not
exceed one drop per minute.
AMASZONAS S.A.
CO: 8080
32--44--63 Page 2 of 6
Feb 6/06

DESCRIPTION: Changed minimum hardness of Torque Tube to 40.
Part Name Test Minimum Penetrator Load Hardness

(See Figure 1) Hardness Check
Location
Torque Tube (260) Rockwell C 40 120° Cone 150 kg Sides of keys
Housing Brinell 110 10 mm dia ball 500 kg Flat between cylin-
Subassembly der bores
(330)
Pressure Plate Stress Relieved Part -- Hardness not Required
(320) (Base Plate)
Backing Plate Rockwell C 25 120° Cone 150 kg Between bolt hole
(200) (Base Plate) counterbores
Stationary Disk Rockwell C 30 120° Cone 150 kg 0.25 inch (6,35
(250) (Base Plate) mm) from sides of
keyslots.
Rotating Disk Rockwell C 25 120° Cone 150 kg 0.25 inch (6,35
(210) (Base Plate) mm) from sides of
tangs.
NOTE: At least four hardness readings should be taken for each part in order to get
a representative reading. If the average of the readings is below the minimum
hardness, the part should be replaced. All readings should be taken in an area
free from paint.
Hardness Tests
Figure 104
AMASZONAS S.A.
CO: 8080
32--44--63 Page 3 of 6
Feb 6/06

DESCRIPTION: Added disk insulator 360A in paragraph F.
E. Remove the brake return pins (80) from the pressure plate subassembly (270).
F. Remove disk insulators (360 or 360A) and pistons (370) from housing subassembly (330).
G. Remove packing retainers (390) and preformed packing (380) from piston cavities of
housing subassembly (330).
AMASZONAS S.A.
CO: 8080
32--44--63 Page 2 of 7
Jun 03/03
FILING INSTRUCTIONS: Insert facing page 506 (32--44--63). This Temporary Revision page
replaces Temporary Revision No. 32--4 Page 2 of 2 only, that can be
removed.
DESCRIPTION: Added disk insulator (360A) to paragraph 10.

Revised paragraph 10. for different repair or disposal of asbestos--containing
insulator (360) and non--asbestos insulator (360A).
Switched item numbers for bolts, to correct check method for each type in
Paragraph 11.
10. Disk Insulator (360 or 360A)
A. Inspect disk insulator (360 or 360A) for thickness. If the disk insulator is less than 0.255 inch
(6,48 mm) thick or has damage deeper than 0.003 inch (0,0756 mm), replace the disk
insulator.
B. Replace a cracked disk insulator.
NOTE: Discard asbestos--containing disk insulator (360) if damaged, or if not within the
limits noted above, as specified for asbestos containing material by local
regulations.
C. Disk insulators (360A) with nicks and/or blisters less than 0.003 inch (0,076 mm) deep can
be repaired as specified in the REPAIR section.
11. Bolt (110 and 140 or 140A) and Self--Locking Nut (100 or 100A, 130 or 130A and 90)
A. Visually check all bolts and nuts for stripped and damaged threads. Replace all bolts and
nuts that have stripped or damaged threads.
AMASZONAS S.A.
B. Check bolts (110 and 140 or 140A) for corrosion pits. Replace bolts pitted deeper than
0.015 inch (0,381 mm).
C. Magnetic particle check bolts (110) and fluorescent penetrant check bolts (140 or 140A) for
cracks, especially under bolt head and in threads adjacent to shank. Replace cracked bolts.
CO: 8080
32--44--63 Page 3 of 7
Jun 03/03

DESCRIPTION: Added paragraph 12. A., reworded paragraph 12.B.
12. Repair of Disk Insulator (360A)
A. To repair disk insulator (360A), blend out and polish scratches, nicks or blisters to 0.003 inch
(0,076 mm) depth.
B. Remove surface blisters and small nicks from the disk insulators (360A) with a file or by
putting lightly to an emery wheel. Maintain a minimum thickness of 0.255 inch (6,48 mm).
AMASZONAS S.A.
CO: 8080
32--44--63 Page 4 of 7
Jun 03/03
FILING INSTRUCTIONS: Insert facing REPAIR No. 1, page 602 (32--44--63). This Temporary
Revision page replaces Temporary Revision No. 32--3 page 3 of 7 only, that is to be removed.
DESCRIPTION: Changed diameters and depth in sequence of operation. Removed countersink
operation 5.
3 C
B L PASSAGE
HOLE
2
125
√ BALL REMOVAL DETAIL
CL
PASSAGE HOLE
METAL STAMP ‘‘R”
4
MACHINING DETAIL
CL
PASSAGE HOLE
2--10240--1 STAKING TOOL PASSAGE BALL PLUG

STAKING TOOL SHOULDER (350)
BALL INSTALLATION DETAIL
SEQUENCE OF
DIAMETER DEPTH ANGLE REMARKS
OPERATIONS
0.000--0.010 (0,00--0,25) CORNER

C’BORE 0.218 + 0.005 0.079+/--0.010
1 A RADIUS & CENTERED ON THE
EXISTING C’SK (5,59 + 0,13) (2,00+/--0,25) C’SK
0.112+/--0.010 CENTER PUNCH AS NEAR TO THE

2 TAP DRILL -- THRU
(2,85+/--0,25) CENTER AS POSSIBLE
USE A T--BAR HAND TAPPING

3 TAP THREADS 0.138--32UNC THRU
AMASZONAS S.A.
TOOL
INCREASE SURFACE MUST NOT HAVE

0.236 + 0.006 0.230+/--0.010
4 THE HOLE B SCRATCHES, GOUGES,
DIAMETER (5,99 + 0,15) (5,84+/0,25) SPIRAL MARKS, ETC.
DRILLED HOLE MUST BE CONCENTRIC TO LESS THAN 0.030 (0,76) TIR
Passage Ball Plug Repair

Figure 601
CO: 8080
32--44--63 Page 2 of 2
Jan 25/05

DESCRIPTION: Added disk insulator (360A).
NOTE: Piston installation can be facilitated by turning the piston slightly during
installation.
I. Install disk insulator (360 or 360A) on piston as follows:
(1) Apply a coat of Pliobond 5001 cement approximately 0.010 inch (0,25 mm) thick and
one inch (25,4 mm) in diameter to center of piston recess and to center of insulator.
AMASZONAS S.A.
CO: 8080
32--44--63 Page 5 of 7
Jun 03/03

DESCRIPTION: Added internal wrenching bolts (110) that are to be lubricated in Step 3.M.(1) and
changed appropriate callout for internal wrenching bolts in Step 3.M.(3).
M. Install brake fasteners as follows:
(1) Lubricate bolt threads and bearing surfaces of bolts (140 or 140A), internal wrenching
bolts (110), countersunk washers (120 and 150), and self--locking nuts (100 or 100A
and 130 or 130A) with antiseize compound, Specification MIL--T--83483.
AMASZONAS S.A.
(3) Install two lubricated bolts (140 or 140A) and three internal wrenching bolts (110)
through the housing, torque tube and backing plate subassembly and secure with
self--locking nuts (130 or 130A).
CO: 8080
32--44--63 Page 4 of 6
Feb 6/06

DESCRIPTION: Changed Specification MIL--T--5544 to MIL--T--83483.
FITS AND CLEARANCES
Item No. Nomenclature Torque Value

(See IPL Figure 1)
100, 100A Self--Locking Nut 10 pound--feet (Lubtork*)

(13,6 N--m)
130, 130A Self--Locking Nut 34 pound--feet (Lubtork*)
(46,2 N--m)
400 Bleeder Adapter 10 pound--feet
(13,6 N--m)
*Lubtork: At each installation, lubricate bolt threads and bearing surfaces of bolts, washers and nuts
with antiseize compound, Specification MIL--T--83483. Use full strength. Do not dilute.
Torque Values
Figure 801
AMASZONAS S.A.
CO: 8080
32--44--63 Page 5 of 6
Feb 6/06
replaces Page 2 of 3 of Temporary Revision No. 32--5 that can be removed.
DESCRIPTION: Replaced disk insulator(360) with (360A).
200 180
190 170
NOTE: * ITEM NOT USED ON BRAKE
ASSEMBLY 5011640 OR 5011640--1
130A 160
100A
230
210 240
230
220
250
210 250
270
80*
260
400
350
440 420
410
300
140
430 410 150
290
310
AMASZONAS S.A.
360A 110
280 120
390
320 370
320 380 10* A
60* 70*
320
50* 90*
40*
BRAKE ASSEMBLY 5011640--2 SHOWN
Brake Assembly 5011640, 5011640--1 and 5011640--2

CO: 8080
IPL Figure 1 (Sheet 1 of 2)

32--44--63 Page 6 of 7
Jun 03/03

DESCRIPTION: Changed item number 20 part number from 5011840 to 5010711. Modified
nomenclature of item 140A. This Temporary Revision replaces Temporary Revision No. 32--3, page
6 of 7 only, which can be removed. .
FIGURE PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS

ITEM STOCK CODE PER
NUMBER 1 2 3 4 5 6 7 ASSY
10 5012497 . TUBE SUBASSEMBLY, C 4 R

Swage
20 5010711 G G SWAGE, Adjuster C 1 R
30 5012496 G G TUBE, Self--Adjusting C 1
Swage
140 GYS206--40 . BOLT, Double Hexagon 2

--140A 5007506 . BOLT, Double Hexagon AR R
(Optional for Item 140)
AMASZONAS S.A.
-- Item not illustrated.

* Item not procurable.
** Do no use -- convert to Brake Assembly 5011640--1 (Refer to the REPAIR section).
CO: 8080
32--44--63 Page 6 of 6
Feb 6/06
replaces Page 3 of 3 of Temporary Revision No. 32--5, that can be
removed.
DESCRIPTION: Added Item 360A and added “Supersedes ...). Corrected Item 420 to be F6446.
FIGURE PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS

ITEM STOCK CODE PER
NUMBER 1 2 3 4 5 6 7 ASSY
--360 9535042 . INSULATOR DISK, 5 R

Thermal
*(Superseded
by item 360A)
360A 9535042--1 . INSULATOR DISK, 5 R
Thermal
(Supersedes item 360)
370 9535041 . PISTON, Brake 5
410 MS28778--4 . PACKING, Preformed 2

420 F6446 . PLUG, Bleeder (V63477) 1 R
AMASZONAS S.A.
-- Item not illustrated.

* Item not procurable.
** Do no use -- convert to Brake Assembly 5011640--1 (Refer to the REPAIR section).
CO: 8080
32--44--63 Page 7 of 7
Jun 03/03

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SEE EXPORT COMPLIANCE PARAGRAPH REVERSE SIDE.

CO: 8080 AMASZONAS S.A. EMAIL: milton.ballesteros@amaszonas.com

TEMPORARY REVISION NO. 32--6

TO: HOLDERS OF AP-739 (32-44--63) COMPONENT MAINTENANCE MANUAL WITH

RECORD OF TEMPORARY REVISIONS

TEMPORARY PAGE ISSUE BY DATE BY

Record of Temporary Revisions

TEMPORARY REVISION NO. 32--7

TO: HOLDERS OF AP-739 (32-44--63) COMPONENT MAINTENANCE MANUAL WITH

RECORD OF TEMPORARY REVISIONS

TEMPORARY PAGE ISSUE BY DATE BY

Record of Temporary Revisions

TEMPORARY REVISION NO. 32--8

TO: HOLDERS OF AP-739 (32-44--63) COMPONENT MAINTENANCE MANUAL WITH

RECORD OF TEMPORARY REVISIONS

TEMPORARY PAGE ISSUE BY DATE BY

Record of Temporary Revisions

TEMPORARY REVISION NO. 32--8

FILING INSTRUCTIONS: Insert facing page 102 (32--44--63).

(5) Wipe any spilled fluid from brake housing.

TEMPORARY REVISION NO. 32--8

FILING INSTRUCTIONS: Insert facing page 107 (32--44--63).

Part Name Test Minimum Penetrator Load Hardness

TEMPORARY REVISION NO. 32--6

FILING INSTRUCTIONS: Insert facing page 302 (32--44--63).

TEMPORARY REVISION NO. 32--6

DESCRIPTION: Added disk insulator (360A) to paragraph 10.

10. Disk Insulator (360 or 360A)

B. Replace a cracked disk insulator.

TEMPORARY REVISION NO. 32--6

FILING INSTRUCTIONS: Insert facing page 614 (32--44--63).

12. Repair of Disk Insulator (360A)

TEMPORARY REVISION NO. 32--7

2--10240--1 STAKING TOOL PASSAGE BALL PLUG

BALL INSTALLATION DETAIL

0.000--0.010 (0,00--0,25) CORNER

0.112+/--0.010 CENTER PUNCH AS NEAR TO THE

USE A T--BAR HAND TAPPING

INCREASE SURFACE MUST NOT HAVE

DRILLED HOLE MUST BE CONCENTRIC TO LESS THAN 0.030 (0,76) TIR

Passage Ball Plug Repair

TEMPORARY REVISION NO. 32--6

FILING INSTRUCTIONS: Insert facing page 705 (32--44--63).

I. Install disk insulator (360 or 360A) on piston as follows:

TEMPORARY REVISION NO. 32--8

FILING INSTRUCTIONS: Insert facing page 706 (32--44--63).

M. Install brake fasteners as follows:

TEMPORARY REVISION NO. 32--8

FILING INSTRUCTIONS: Insert facing page 801 (32--44--63).

FITS AND CLEARANCES

Item No. Nomenclature Torque Value

100, 100A Self--Locking Nut 10 pound--feet (Lubtork*)

TEMPORARY REVISION NO. 32--6

Brake Assembly 5011640, 5011640--1 and 5011640--2

IPL Figure 1 (Sheet 1 of 2)

TEMPORARY REVISION NO. 32--8

FILING INSTRUCTIONS: Insert facing page 1005 (32--44--63).

FIGURE PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS

10 5012497 . TUBE SUBASSEMBLY, C 4 R

140 GYS206--40 . BOLT, Double Hexagon 2

-- Item not illustrated.

TEMPORARY REVISION NO. 32--6

FIGURE PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS