Date Page

DA40 10.2012 G010-1

Engine T4i / Stage 3B

G010 Index
Description Page
Accumulator............................................................................................................................G010-76
Alternator..............................................................................................................................G010-106
Belt transmission....................................................................................................................G010-66
Cable harness, ECU, SCR....................................................................................................G010-100
Cable routeing......................................................................................................................G010-112
Centrifugal oil cleaner, oil filter................................................................................................G010-42
Compressor, AC...................................................................................................................G010-124
Compressor mounting AC....................................................................................................G010-122
Coolant pump.........................................................................................................................G010-70
Crankcase ventilation..............................................................................................................G010-28
Crank mechanism...................................................................................................................G010-32
Cylinder block.........................................................................................................................G010-22
Cylinder exhaust brake ........................................................................................................G010-120
Cylinder exhaust mounting.....................................................................................................G010-14
Cylinder head..........................................................................................................................G010-18
Dipstick...................................................................................................................................G010-38
Dosage pump SCR.................................................................................................................G010-96
Electronic control unit...........................................................................................................G010-110
EMS Injection system...........................................................................................................G010-114
EMS Injection system...........................................................................................................G010-116
Engine Bracket........................................................................................................................G010-16
Engine suspension.................................................................................................................G010-10
Exhaust brake, hydraulic.......................................................................................................G010-118
Exhaust manifold....................................................................................................................G010-48
Exhaust system, Reducant doser, SCR..................................................................................G010-88
Exhaust system, SCR catalytic converter...............................................................................G010-90
Feed pump..............................................................................................................................G010-78
Flange pipe, Engine................................................................................................................G010-74
Flywheel housing, timing gear plate.......................................................................................G010-26
Front cover..............................................................................................................................G010-24
Fuel filter unit..........................................................................................................................G010-82
Fuel filter unit, fuel pipe...........................................................................................................G010-84
Fuel filter unit, fuel pipe...........................................................................................................G010-86
Gasket kit, cylinder head........................................................................................................G010-62
Hydraulic pump, mounting....................................................................................................G010-102
Intake manifold........................................................................................................................G010-54
Lubrication, turbocharger........................................................................................................G010-40
Oil cooler.................................................................................................................................G010-44
Oil pump.................................................................................................................................G010-46
Oil sump..................................................................................................................................G010-30
Pipes and hoses.....................................................................................................................G010-72
Pipes and hoses, Dosage pump SCR....................................................................................G010-98
Pipes for charge air cooler......................................................................................................G010-12
Piston......................................................................................................................................G010-34
Power take-off, cover..............................................................................................................G010-56
Reductant tank SCR...............................................................................................................G010-92
Reductant tank, Suspension SCR..........................................................................................G010-94
Repair kit, hydraulic pump....................................................................................................G010-104
Repair kit, oil mist separator...................................................................................................G010-60
Repair kit, piston and cyl.liner.................................................................................................G010-64
Rocker cover...........................................................................................................................G010-20
Seal kit, oil filter.......................................................................................................................G010-58
Solenoid valve.........................................................................................................................G010-52
Starter motor.........................................................................................................................G010-108
Thermostat cover....................................................................................................................G010-68
 Date Page
DA40 01.2012 G010-2

Engine T4i / Stage 3B G010 Index

Description Page

Timing gear.............................................................................................................................G010-36
Turbocharger...........................................................................................................................G010-50
Unit injector.............................................................................................................................G010-80
Page
G010-3 Engine T4i / Stage 3B DA40

Engine G010 Picture index

G010-10 G010-12 G010-14

Page Page Page

G010-10 Engine T4i / Stage 3B DA40 G010-12 Engine T4i / Stage 3B DA40 G010-14 Engine T4i / Stage 3B DA40

Engine suspension Pipes for charge air cooler Cylinder exhaust mounting

270

700
450 510

10

710
440

430
650
260
670 440
470
Engine
690
480 420
680 inlet air

410
660
500 490 460
630 400
610 560
30 680 600
550 620
530 570
90
520 Turbo
200
630
100
110 Engine rear
60 220
580 540
230
water outlet
50
210 270 530 590
170 320

130/140 320
350 250
170 380
160
360 370
210
150 350
50 190
60 360 300
280 340
80 380 310
330
180 350
360
70

290
340
330
1010

970
960
980
970

1000 980

980
990

980

990

G010-16 G010-18 G010-20

Page Page Page

G010-16 Engine T4i / Stage 3B DA40 G010-18 Engine T4i / Stage 3B DA40 G010-20 Engine T4i / Stage 3B DA40

Engine Bracket Cylinder head Rocker cover

4
3

G010-22 G010-24 G010-26

Page Page Page

G010-22 Engine T4i / Stage 3B DA40 G010-24 Engine T4i / Stage 3B DA40 G010-26 Engine T4i / Stage 3B DA40

Cylinder block Front cover Flywheel housing, timing gear plate

Page
G010-4 Engine T4i / Stage 3B DA40

Engine G010 Picture index

G010-28 G010-30 G010-32

Page Page Page

G010-28 Engine T4i / Stage 3B DA40 G010-30 Engine T4i / Stage 3B DA40 G010-32 Engine T4i / Stage 3B DA40

Crankcase ventilation Oil sump Crank mechanism

G010-34 G010-36 G010-38

Page Page Page

G010-34 Engine T4i / Stage 3B DA40 G010-36 Engine T4i / Stage 3B DA40 G010-38 Engine T4i / Stage 3B DA40

Piston Timing gear Dipstick

G010-40 G010-42 G010-44

Page Page Page

G010-40 Engine T4i / Stage 3B DA40 G010-42 Engine T4i / Stage 3B DA40 G010-44 Engine T4i / Stage 3B DA40

Lubrication, turbocharger Centrifugal oil cleaner, oil filter Oil cooler

Page
G010-5 Engine T4i / Stage 3B DA40

Engine G010 Picture index

G010-46 G010-48 G010-50

Page Page Page

G010-46 Engine T4i / Stage 3B DA40 G010-48 Engine T4i / Stage 3B DA40 G010-50 Engine T4i / Stage 3B DA40

Oil pump Exhaust manifold Turbocharger

G010-52 G010-54 G010-56

Page Page Page

G010-52 Engine T4i / Stage 3B DA40 G010-54 Engine T4i / Stage 3B DA40 G010-56 Engine T4i / Stage 3B DA40

Solenoid valve Intake manifold Power take-off, cover

G010-58 G010-60 G010-62

Page Page Page

G010-58 Engine T4i / Stage 3B DA40 G010-60 Engine T4i / Stage 3B DA40 G010-62 Engine T4i / Stage 3B DA40

Seal kit, oil filter Repair kit, oil mist separator Gasket kit, cylinder head
Page
G010-6 Engine T4i / Stage 3B DA40

Engine G010 Picture index

G010-64 G010-66 G010-68

Page Page Page

G010-64 Engine T4i / Stage 3B DA40 G010-66 Engine T4i / Stage 3B DA40 G010-68 Engine T4i / Stage 3B DA40

Repair kit, piston and cyl.liner Belt transmission Thermostat cover

G010-70 G010-72 G010-74

Page Page Page

G010-70 Engine T4i / Stage 3B DA40 G010-72 Engine T4i / Stage 3B DA40 G010-74 Engine T4i / Stage 3B DA40

Coolant pump Pipes and hoses Flange pipe, Engine

G010-76 G010-78 G010-80

Page Page Page

G010-76 Engine T4i / Stage 3B DA40 G010-78 Engine T4i / Stage 3B DA40 G010-80 Engine T4i / Stage 3B DA40

Accumulator Feed pump Unit injector

Page
G010-7 Engine T4i / Stage 3B DA40

Engine G010 Picture index

G010-82 G010-84 G010-86

Page Page Page

G010-82 Engine T4i / Stage 3B DA40 G010-84 Engine T4i / Stage 3B DA40 G010-86 Engine T4i / Stage 3B DA40

Fuel filter unit Fuel filter unit, fuel pipe Fuel filter unit, fuel pipe

G010-88 G010-90 G010-92

Page Page Page

G010-88 Engine T4i / Stage 3B DA40 G010-90 Engine T4i / Stage 3B DA40 G010-92 Engine T4i / Stage 3B DA40

Exhaust system, Reducant doser, SCR Exhaust system, SCR catalytic converter Reductant tank SCR

G010-94 G010-96 G010-98

Page Page Page

G010-94 Engine T4i / Stage 3B DA40 G010-96 Engine T4i / Stage 3B DA40 G010-98 Engine T4i / Stage 3B DA40

Reductant tank, Suspension SCR Dosage pump SCR Pipes and hoses, Dosage pump SCR

10
Page
G010-8 Engine T4i / Stage 3B DA40

Engine G010 Picture index

G010-100 G010-102 G010-104

Page Page Page

G010-100 Engine T4i / Stage 3B DA40 G010-102 Engine T4i / Stage 3B DA40 G010-104 Engine T4i / Stage 3B DA40

Cable harness, ECU, SCR Hydraulic pump, mounting Repair kit, hydraulic pump

G010-106 G010-108 G010-110

Page Page Page

G010-106 Engine T4i / Stage 3B DA40 G010-108 Engine T4i / Stage 3B DA40 G010-110 Engine T4i / Stage 3B DA40

Alternator Starter motor Electronic control unit

G010-112 G010-114 G010-116

Page Page Page

G010-112 Engine T4i / Stage 3B DA40 G010-114 Engine T4i / Stage 3B DA40 G010-116 Engine T4i / Stage 3B DA40

Cable routeing EMS Injection system EMS Injection system

Page
G010-9 Engine T4i / Stage 3B DA40

Engine G010 Picture index

G010-118 G010-120 G010-122

Page Page Page

G010-118 Engine T4i / Stage 3B DA40 G010-120 Engine T4i / Stage 3B DA40 G010-122 Engine T4i / Stage 3B DA40

Exhaust brake, hydraulic Cylinder exhaust brake Compressor mounting AC

20 10
70 50 55
10-10 80
65

G010-124

Page
G010-124 Engine T4i / Stage 3B DA40

Compressor, AC
Page
G010-10 Engine T4i / Stage 3B DA40

Engine suspension

10

30

90
200

100
110
60 220

230
50
210
170

130/140
170
160

210
150
50 190
60
80

180

70
 Date Page
DA40 10.2012 G010-11
Pos. Part.nr Qt'y Description Serial No. Notes

10 527667 1 Engine Tier4i

For the spare parts list
please see page from
G010-19 to G010-125

529645 1 Engine Stage 3B

For the spare parts list
please see page from
G010-19 to G010-125
30 055729 1 Discharge cock
50 515660 4 Rubber suspension
60 515653 4 Washer
70 528504 2 Screw
80 509270 2 Washer
90 053265 2 Nut
100 502327 2 Shim
110 502328 2 Shim
130 515710 1 Bracket LH
140 529048 1 Bracket RH
150 053201 8 Screw
160 501846 8 Spacer
170 515661 4 Rubber suspension
180 515704 2 Screw
190 509270 2 Washer
200 053265 2 Nut
210 515653 4 Washer
220 502327 2 Shim
230 502328 2 Shim
Page
G010-12 Engine T4i / Stage 3B DA40

Pipes for charge air cooler

270

700
450 510

710
440

430
650
260
670 440
470
Engine
690
480 420
680 inlet air

410
660
500 490 460
630 400
610 560
680 600
550 620
530 570
520 Turbo
630

Engine rear
580 540
water outlet
270 530 590
320

250 320
350
380
360 370

350
360 300
280 340
380 310
330
350
360

290
340
330
1010

970
960
980
970

1000 980

980
990

980

990
 Date Page
DA40 10.2012 G010-13
Pos. Part.nr Qt'y Description Serial No. Notes

250 527294 1 Pipe

260 510136 1 Hose
270 516114 2 Hose clamp
280 527484 1 Bracket
290 527442 1 Bracket
300 052539 2 Screw
310 509227 2 Washer
320 509457 3 Clamp
330 502759 6 Nut
340 504308 6 Washer
350 516257 3 Support
360 516368 3 Support
370 527293 1 Hose
380 516114 2 Hose clamp
400 451745 1 O-ring
410 503020 1 Clamp
420 527932 1 Flange
430 527910 1 Hose bend
440 516616 4 Hose clamp - 8X0556
531536 2 Hose clamp 8X0557 -
450 527937 1 Air inlet pipe - 8X0540
531030 1 Air inlet pipe 8X0541 -
460 528041 1 Bracket - 8X0531
530626 1 Bracket 8X0532 -
470 512364 4 Screw
480 509227 4 Washer
490 509266 2 Washer
500 063038 2 Nut
510 510247 1 Clamp - 8X0531
530635 1 Clamp 8X0532 -
520 514105 1 Hose
530 516616 2 Hose clamp - 8X0556
531536 2 Hose clamp 8X0557 -
540 514405 1 Air inlet pipe
550 515012 1 Bracket
560 053429 3 Screw
570 504308 3 Washer
580 516279 1 Bracket plate
590 053428 2 Nut
600 509267 2 Washer
610 152896 2 Screw
620 514105 1 Hose
630 516616 2 Hose clamp - 8X0556
531536 2 Hose clamp 8X0557 -
650 530191 1 Air inlet pipe
660 061482 2 Screw
670 513451 2 Screw
680 509227 6 Washer
690 512524 1 Seal
700 515820 1 Hose bend
710 516616 2 Hose clamp - 8X0556
531536 2 Hose clamp 8X0557 -
960 531065 1 Cover
970 062655 2 Screw
980 504316 4 Washer
990 502759 2 Nut
1000 052539 1 Screw
1010 509266 1 Washer

Page
G010-14 Engine T4i / Stage 3B DA40

Cylinder exhaust mounting

 Date Page
DA40 10.2012 G010-15
Pos. Part.nr Qt'y Description Serial No. Notes

730 1 Cylinder ass'y* See page G010-121

735 530025 1 Bracket
740 052539 1 Screw
750 160084 1 Nut
760 519904 1 Washer
770 160001 1 Washer
780 160084 1 Nut
Page
G010-16 Engine T4i / Stage 3B DA40

Engine Bracket

4
3

1
 Date Page
DA40 10.2012 G010-17
Pos. Part.nr Qt'y Description Serial No. Notes

1 529583 2 Bracket LH,RH

2 511748 4 Screw
3 529596 4 Screw
4 529597 4 Spacer
Page
G010-18 Engine T4i / Stage 3B DA40

Cylinder head
 Date Page
DA40 10.2012 G010-19
Pos. Part.nr Qt'y Description Serial No. Notes

1 529410 6 Cylinder head

2 529411 1 •Sleeve
3 529412 2 •Core plug
4 516443 1 •Plug
5 529413 4 •Valve guide
6 529414 2 •Valve seat ring
529415 2 Valve seat ring
7 529416 2 •Valve seat ring, exhaust
529417 2 Valve seat ring, exhaust
8 529418 2 Pin
9 529089 4 Seal
10 529090 2 Intake valve
11 514645 2 Valve spring
12 529091 2 Valve spring collar, intake
13 529420 2 Exhaust valve
14 514646 2 Valve spring
15 514647 2 Valve spring
16 529093 2 Valve spring collar, exhaust
17 529094 8 Split collet
18 051640 2 Pin
19 529419 1 Gasket
20 529421 2 Yoke
21 510024 6 Screw
22 529422 1 Bearing bracket
23 529090 1 •Plug
24 529423 1 Screw
25 529424 1 Rocker arm
26 529425 1 •Adjusting screw
27 451254 1 •Nut
28 1 •Bush SIS
29 516446 2 •Plug
529426 1 •O-ring
30 151733 1 Lock ring
31 529427 1 Rocker arm
32 529425 1 •Adjusting screw
33 451254 1 •Nut
34 1 •Bush SIS
35 516446 2 •Plug
529426 1 •O-ring
36 529428 1 Lock ring
Page
G010-20 Engine T4i / Stage 3B DA40

Rocker cover
 Date Page
DA40 10.2012 G010-21
Pos. Part.nr Qt'y Description Serial No. Notes

1 529443 as req Cover

2 529444 as req Cover
3 529445 as req Cover
4 529446 1 Cover
5 529447 1 Cover
6 529439 as req Gasket
7 512960 as req Screw
8 529440 as req Gasket
9 451633 as req Screw
Page
G010-22 Engine T4i / Stage 3B DA40

Cylinder block
 Date Page
DA40 10.2012 G010-23
Pos. Part.nr Qt'y Description Serial No. Notes

1 529224 1 Cylinder block

2 6 •Bearing cap SIS
3 1 •Bearing cap SIS
4 529225 14 •Sleeve
5 529226 14 •Screw
6 451504 7 •Bearing bushing
7 151723 2 •Plug
8 451505 5 •Plug
9 529227 6 Cylinder liner
10 529228 6 Ring
11 529229 6 O-ring
12 529230 6 O-ring
451159 6 O-ring Optional

13+14 516496 7 Bearing STD
509122 7 Main bearing Undersize -0,25
509123 7 Main bearing Undersize -0,50
509124 7 Main bearing Undersize -0,75
509125 7 Main bearing Undersize -1,00
15 451144 4 Thrust bearing STD
509126 4 Thrust bearing Oversize +0,16
509127 4 Thrust bearing Oversize +0,26
509128 4 Thrust bearing Oversize +0,52
509129 4 Thrust bearing Oversize +1,02
16 529231 6 Nozzle
17 529232 6 Banjo screw
18 512048 3 Cover
19 516498 3 Gasket
20 451509 18 Flange screw

21 1 Flange pipe* See page G010-75

22 529233 1 Gasket
23 451498 4 Screw
24 529242 1 Cover
25 529243 1 Gasket
26 451022 9 Screw
27 529244 2 Screw
28 529245 2 Sleeve
29 529246 1 Lifting eye
30 509855 3 Screw
31 529247 3 Sleeve
32 151593 1 Plug
33 451429 1 Gasket
35 151593 1 Plug
36 451429 1 Gasket
Page
G010-24 Engine T4i / Stage 3B DA40

Front cover
 Date Page
DA40 10.2012 G010-25
Pos. Part.nr Qt'y Description Serial No. Notes

1 529270 1 Cover
2 529272 1 •Seal
3 151802 2 Stud
4 451804 1 Silicone
5 451633 8 Screw
Page
G010-26 Engine T4i / Stage 3B DA40

Flywheel housing, timing gear plate

 Date Page
DA40 10.2012 G010-27
Pos. Part.nr Qt'y Description Serial No. Notes

1 529255 1 Flywheel housing

2 451803 2 Plug
3 529256 1 Seal
4 529257 9 Screw
5 251505 9 Washer
6 351694 11 Screw
7 351914 as req Screw
8 451035 5 Screw
9 451278 1 Screw
10 529258 1 Cover
11 509135 1 •O-ring
12 451035 2 Screw
13 251506 1 Cover
14 529259 1 Cover
15 351894 4 Screw
16 529454 1 Timing gear plate
17 151802 2 Stud
18 451532 6 Screw
19 515906 1 Plug
529261 2 Plug
20 351894 1 Screw
21 529262 1 Washer
22 451527 2 Lifting ear
23 051750 12 Stud
24 512872 12 Nut
25 451035 4 Screw
509146 1 Plug
509145 1 O-ring
351810 1 Screw
Page
G010-28 Engine T4i / Stage 3B DA40

Crankcase ventilation
 Date Page
DA40 10.2012 G010-29
Pos. Part.nr Qt'y Description Serial No. Notes

1 530102 1 Hose
2 508501 3 Hose clamp
3 530103 1 Pipe
4 530104 1 Bracket
5 351894 3 Screw
6 530105 1 O-ring
7 530106 1 Separator
8 530107 4 Screw
9 530108 1 Gasket
10 530109 1 Pipe
529385 1 •Hose
11 351935 2 Screw
12 530110 1 Hose clamp
13 508501 1 Hose clamp
14 530111 1 Pipe
15 512869 1 Screw
16 451022 2 Screw
17 530112 1 Feed pipe
151679 2 •Union nut
051869 2 •Ferrule
18 530113 1 Draining hose
530115 1 •Hose
530116 1 •Connector
19 530118 1 O-ring
20 514306 2 Clamp
21 351894 2 Screw
22 530149 1 Bracket
530154 3 •Nut
23 451259 2 Screw
24 530155 1 Bracket
25 351916 1 Screw
26 511119 1 Screw
27 530156 2 Washer
28 1 Centrifugal oil cleaner* See page G010-43
Page
G010-30 Engine T4i / Stage 3B DA40

Oil sump
 Date Page
DA40 10.2012 G010-31
Pos. Part.nr Qt'y Description Serial No. Notes

1 529455 1 Oil sump ass'y

2 151821 1 •Thread insert
3 529456 1 Gasket
4 529244 18 Screw
8 055729 1 Plug
9 513993 1 Gasket
10 529458 1 Frame
11 529459 1 Gasket
12 451535 36 Screw
13 451509 6 Screw
Page
G010-32 Engine T4i / Stage 3B DA40

Crank mechanism
 Date Page
DA40 10.2012 G010-33
Pos. Part.nr Qt'y Description Serial No. Notes

1 529279 5 Connecting rod

2 529280 2 •Screw
3 1 •Bearing cap SIS
4 529281 12 Bearing shell STD
529282 12 Bearing shell Undersize -0,25
529283 12 Bearing shell Undersize -0,50
529284 12 Bearing shell Undersize -0,75
529285 12 Bearing shell Undersize -1,00
5 529286 1 Crankshaft

6 529288 1 Torsion dumper

7 529289 1 Gear
8 451550 1 Pin
9 529290 1 Flywheel
10 529291 1 •Gear

11 529292 10 Screw
529293 1 Bushing
051968 1 Snap ring
351161 as req Lock

12 529294 8 Stud
13 529295 8 Lock nut
14 063378 8 Washer
Page
G010-34 Engine T4i / Stage 3B DA40

Piston
 Date Page
DA40 10.2012 G010-35
Pos. Part.nr Qt'y Description Serial No. Notes

532794 6 Piston ass'y

1 1 •Piston
2 529250 1 •Compression ring up
3 529251 1 •Compression ring lo
4 529252 1 •Ring
5 529253 2 •Retaining ring
6 529254 1 •Pin

6 Repair kit* See page G010-65

Page
G010-36 Engine T4i / Stage 3B DA40

Timing gear
 Date Page
DA40 10.2012 G010-37
Pos. Part.nr Qt'y Description Serial No. Notes

1 529434 1 Camshaft
2 512870 1 Pin

529435 3 Shaft ass'y

3 1 •Shaft SIS
4 529436 4 •Roller tappet
5 529437 2 •Spacing sleeve
6 512060 4 •Lock ring
7 451565 2 •Guide sleeve
8 451509 6 Screw
9 529212 3 Stud
10 529213 12 Pushrod
11 7 Camshaft bearing* See page G010-23
12 529438 1 Gear
13 512062 5 Screw
14 511735 1 Guide flange
15 508882 1 Washer
16 451532 2 Screw
17 1 Crankshaft gear* See page G010-67
18 529215 1 Gear ass'y
19 512064 1 •Gear
20 451573 1 •Shaft
21 512063 1 •Bearing
22 151845 1 •Snap ring
23 451574 1 •Sleeve
24 451575 1 Screw

25 1 Gear ass'y SIS

27 451573 1 •Shaft
28 512063 1 •Bearing
29 151845 1 •Snap ring
30 451574 1 •Spacing sleeve
31 509142 1 Screw
509143 1 Washer
Page
G010-38 Engine T4i / Stage 3B DA40

Dipstick
 Date Page
DA40 10.2012 G010-39
Pos. Part.nr Qt'y Description Serial No. Notes

1 529266 1 Flange
2 510453 2 Gasket
3 451022 4 Screw
4 529267 1 Gasket
5 529268 1 Plug
6 509281 1 Oil dipstick
7 529269 1 Tube
051869 1 •Cone
151679 1 •Nut
8 351263 1 Connector
9 451034 1 Gasket
Page
G010-40 Engine T4i / Stage 3B DA40

Lubrication, turbocharger
 Date Page
DA40 10.2012 G010-41
Pos. Part.nr Qt'y Description Serial No. Notes

1 529338 1 Lubrication pipe

2 051869 2 •Cone
3 151679 2 •Nut
4 1 Straight union* See page G010-43
5 1 Seal* See page G010-43
6 151969 1 Straight connector
7 505916 1 Gasket
8 529339 1 Pipe
9 529340 1 Gasket
10 351894 1 Screw
11 525911 1 Hose
12 516110 2 Hose clamp
13 151681 1 Clamp
14 512869 2 Screw

Page
G010-42 Engine T4i / Stage 3B DA40

Centrifugal oil cleaner, oil filter

 Date Page
DA40 10.2012 G010-43
Pos. Part.nr Qt'y Description Serial No. Notes

1 529320 1 Housing
2 151969 1 •Straight connector
3 451034 1 •Gasket
4 529321 1 •O-ring
5 529322 1 •O-ring
6 529323 1 •O-ring
7 529324 1 •Oil filter
8 529325 1 •Seal kit
9 529326 1 •Seal kit
10 2 •Thread insert
11 529327 1 Gasket
12 451633 7 Screw
13 503586 2 Screw
14 351994 1 Screw
15 527585 1 Oil cleaner ass'y
1 •Housing
16 512068 1 ••Shaft
17 051847 1 ••Washer
18 051895 1 ••Nipple
19 529329 1 ••Plug
20 451581 1 ••Piston
21 529330 1 ••Spring
22 451582 1 ••Gasket
512069 1 •Rotor ass'y
512070 1 ••Rotor
23 1 •••Rotor
24 1 •••Bearing
25 1 •••Bearing
26 2 •••Nozzle
27 512071 1 ••Cover
28 512072 1 ••O-ring
29 512073 1 ••Nut
30 512074 1 ••Strainer
•Cover ass'y
31 051855 1 ••Cover
32 151911 1 ••Lock nut
33 351072 1 ••Washer
34 351073 1 ••O-ring
35 053877 1 ••Snap ring
36 051088 1 ••O-ring
37 529331 1 Gasket
38 351994 4 Screw
Page
G010-44 Engine T4i / Stage 3B DA40

Oil cooler
 Date Page
DA40 10.2012 G010-45
Pos. Part.nr Qt'y Description Serial No. Notes

529332 1 Cover
1 1 •Cover
2 529462 1 •Cover
3 159594 1 •Gasket
4 351810 5 •Screw
5 151969 1 •Straight union
6 451034 1 •Gasket SIS
7 512080 1 •Nipple
8 451514 1 •Seal
9 512081 1 •Sleeve
10 529333 2 •Plug
11 151653 1 •Pin
12 451581 1 •Piston
13 151788 1 •Spring
14 451582 1 •Gasket
15 151789 1 •Plug
16 528302 1 Oil cooler
17 512077 2 Gasket
18 512078 2 Gasket
19 531292 4 Screw
20 251584 2 Pin
21 529334 1 Gasket
22 529335 11 Screw
23 529265 1 Screw
24 529245 1 Sleeve
25 529336 1 Plug
26 451692 1 O-ring
27 351894 1 Screw
28 529337 2 Plug
29 451518 2 O-ring
451034 1 Sealing washer
Page
G010-46 Engine T4i / Stage 3B DA40

Oil pump
 Date Page
DA40 10.2012 G010-47
Pos. Part.nr Qt'y Description Serial No. Notes

1 526411 1 Oil pump

2 451576 6 •Flange screw
3 451565 4 Sleeve
4 529265 4 Screw
5 529460 1 Pipe
6 451022 3 Flange screw
7 529297 1 Pipe
8 151797 2 O-ring
Page
G010-48 Engine T4i / Stage 3B DA40

Exhaust manifold
 Date Page
DA40 10.2012 G010-49
Pos. Part.nr Qt'y Description Serial No. Notes

1 529341 1 Exhaust manifold

2 531296 1 Exhaust manifold
3 531297 8 •Seal ring
4 531612 1 Exhaust manifold
3 531297 8 •Seal ring
5 151778 1 Screw plug
6 529219 6 Gasket
7 529345 12 Screw
8 451604 1 •Spacing sleeve
9 351954 1 Gasket
10 509211 2 Screw
11 509212 2 Spacing sleeve
12 506615 2 Stud screw
13 451340 2 Nut
14 1 Turbocharger* See page G010-51
Page
G010-50 Engine T4i / Stage 3B DA40

Turbocharger
 Date Page
DA40 10.2012 G010-51
Pos. Part.nr Qt'y Description Serial No. Notes

1 529348 1 Turbocharger
Page
G010-52 Engine T4i / Stage 3B DA40

Solenoid valve
 Date Page
DA40 10.2012 G010-53
Pos. Part.nr Qt'y Description Serial No. Notes

1 530099 1 Solenoid valve

2 530206 2 Screw
3 530198 1 Bracket
4 531299 1 Hose
5 530200 4 Hose clamp
6 530201 1 Adapter ass'y
7 •Adapter SIS
8 151778 1 •Screw plug
9 351943 1 •Sealing washer
10 530202 1 •Hose union
11 451518 1 •O-ring
12 530204 2 Screw
13 530205 1 Bracket
14 351894 7 Screw
15 514306 5 Clamp
16 531300 1 Hose
17 530208 1 Bracket
18 530154 3 •Weld nut
19 351894 2 Screw
20 351935 5 Screw
Page
G010-54 Engine T4i / Stage 3B DA40

Intake manifold
 Date Page
DA40 10.2012 G010-55
Pos. Part.nr Qt'y Description Serial No. Notes

1 529463 1 Intak manifold

512989 as req •Screw
529349 as req •Silicone
2 529220 6 Gasket
3 351994 24 Screw
4 512524 1 Seal
Page
G010-56 Engine T4i / Stage 3B DA40

Power take-off, cover

 Date Page
DA40 10.2012 G010-57
Pos. Part.nr Qt'y Description Serial No. Notes

1 530226 1 Cover
530227 1 •Weld nut
351914 1 Screw
2 530228 3 Stud
3 512872 3 Nut
4 530230 3 Spacing sleeve
5 530231 1 O-ring
6 530232 1 O-ring
Page
G010-58 Engine T4i / Stage 3B DA40

Seal kit, oil filter

 Date Page
DA40 10.2012 G010-59
Pos. Part.nr Qt'y Description Serial No. Notes

529324 1 Seal kit

1 1 •Filter element SIS
2 529321 1 •O-ring
529325 1 Seal kit
3 1 •Cover SIS
4 529321 1 •O-ring

529326 1 Seal kit

5 1 •Bypass valve SIS
6 1 •Centre tube SIS
7 529322 1 •O-ring
8 529323 1 •O-ring
Page
G010-60 Engine T4i / Stage 3B DA40

Repair kit, oil mist separator

 Date Page
DA40 10.2012 G010-61
Pos. Part.nr Qt'y Description Serial No. Notes

529223 1 Repair kit

1 1 •Separator SIS
2 3 •Screw SIS
3 1 •Seal ring SIS
4 1 •Seal ring SIS

529448 1 Repair kit

5 1 •Turbine housing SIS
6 3 •Screw SIS
7 1 •Seal ring SIS
8 1 •Seal ring SIS

529449 1 Repair kit

9 1 •Seal ring SIS
10 1 •Seal ring SIS

529450 1 Repair kit

14 1 •Heat shield SIS
15 3 •Screw SIS

529451 1 Repair kit

16 1 •Intake housing SIS
17 1 •Gasket SIS
18 1 •Heat shield SIS
19 3 •Screw SIS
Page
G010-62 Engine T4i / Stage 3B DA40

Gasket kit, cylinder head

 Date Page
DA40 10.2012 G010-63
Pos. Part.nr Qt'y Description Serial No. Notes

529218 1 Gasket kit

1 529419 1 •Gasket
2 529439 1 •Gasket
3 529440 1 •Gasket
4 529219 1 •Gasket
5 529220 1 •Gasket

529430 1 •Repair kit

6 529441 1 ••O-ring
529442 1 ••Seal kit
7 1 •••Seal SIS
8 1 •••O-ring SIS
Page
G010-64 Engine T4i / Stage 3B DA40

Repair kit, piston and cyl.liner

 Date Page
DA40 10.2012 G010-65
Pos. Part.nr Qt'y Description Serial No. Notes

529249 1 Repair kit

1 1 •Piston
2 529250 1 •Compression ring upper
3 529251 1 •Compression ring lower
4 529252 1 •Ring
5 529253 2 •Retaining ring
6 529254 1 •Pin
7 529227 1 •Cylinder liner
8 529229 1 •O-ring
9 529230 1 •O-ring
10 529228 1 •Ring
Page
G010-66 Engine T4i / Stage 3B DA40

Belt transmission
 Date Page
DA40 10.2012 G010-67
Pos. Part.nr Qt'y Description Serial No. Notes

1 529350 1 Belt
2 Torsion damper
3 531617 8 Screw
4 Coolant pump* See page G010-71
5 529352 1 Belt tensioner
6 351914 1 Screw
7 529354 1 Roller ass'y
8 351913 3 Screw
9 529355 2 Roller ass'y
10 2 •Screw SIS
11 529356 1 Shaft journal
12 529357 3 Cover
13 Alternator* See page G010-107
14 Compressor* See page G010-123

Page
G010-68 Engine T4i / Stage 3B DA40

Thermostat cover
 Date Page
DA40 10.2012 G010-69
Pos. Part.nr Qt'y Description Serial No. Notes

4 451022 4 Screw
5 529368 1 Cover
6 529369 1 Seal
Page
G010-70 Engine T4i / Stage 3B DA40

Coolant pump
 Date Page
DA40 10.2012 G010-71
Pos. Part.nr Qt'y Description Serial No. Notes

529370 1 Coolant pump

1 1 •Coolant pump housing
2 529371 1 •Gasket
3 1 •Pump cover
4 514706 1 •Bearing
5 1 •Seal ring
6 1 •Impeller
7 529372 1 •Pulley
8 451565 2 •Guide sleeve
9 529373 3 •Screw
10 451576 6 Screw
11 529374 1 Seal
Page
G010-72 Engine T4i / Stage 3B DA40

Pipes and hoses

 Date Page
DA40 10.2012 G010-73
Pos. Part.nr Qt'y Description Serial No. Notes

1 529464 1 Pipe ass'y

2 515671 6 Connector
3 451451 5 Clamp
4 351810 5 Screw
7 1 Duct* See page G010-113
(pos. 4 )
8 529465 1 Duct
Page
G010-74 Engine T4i / Stage 3B DA40

Flange pipe, Engine

 Date Page
DA40 10.2012 G010-75
Pos. Part.nr Qt'y Description Serial No. Notes

1 529377 1 Flange
2 529378 1 •Plug
3 451692 1 •O-ring
4 251221 1 •Screw
5 529379 1 •Connector Cab heater
6 529466 1 •Bracket
7 529381 1 •O-ring
8 351894 1 •Screw
11 529382 1 Connector Urea
12 529384 1 Gasket
13 531313 1 Flange
14 529233 1 Gasket
15 528528 1 Blanking cap
16 508501 2 Hose clamp
18 451498 4 Screw
20 451429 2 Gasket
21 451633 3 Screw
22 051918 2 Hose union Cab heater and
urea
Page
G010-76 Engine T4i / Stage 3B DA40

Accumulator
 Date Page
DA40 10.2012 G010-77
Pos. Part.nr Qt'y Description Serial No. Notes

530249 1 Accumulator
1 1 •Accumulator
2 530255 2 •Clamp
3 530256 2 •Lock pin
4 530257 2 •Clamp
5 503586 4 •Screw
529474 1 •Connector
6 1 ••Connector
7 529475 1 ••Seal
530258 1 •Valve
8 1 ••Valve
9 529475 1 ••Seal
10 151969 1 ••Straight connector
11 451034 1 •Gasket
12 530259 1 Sensor
Page
G010-78 Engine T4i / Stage 3B DA40

Feed pump
 Date Page
DA40 10.2012 G010-79
Pos. Part.nr Qt'y Description Serial No. Notes

529467 1 Pump
1 1 •Pump* SIS
2 451425 1 •O-ring
3 530232 4 •O-ring

529478 1 •Feed pump

4 531776 1 ••Fuel pump
5 529479 1 ••Seal

529468 1 •Pump kit

7 529469 1 ••Gasket
8 529470 4 ••Screw

529474 1 •Union kit

10 529475 1 ••Seal
11 529476 1 •Gear
12 529477 1 •Flange nut
13 529471 1 •Valve

529473 1 •O-ring kit

14 1 ••O-ring SIS
15 1 ••O-ring SIS
16 529472 1 •Screw
17 514380 1 •Insert connection
18 151969 1 •Union
19 451034 1 •Sealing washer
20 451022 3 •Flange screw
21 529480 4 Stud
22 451080 4 Nut
Page
G010-80 Engine T4i / Stage 3B DA40

Unit injector
 Date Page
DA40 10.2012 G010-81
Pos. Part.nr Qt'y Description Serial No. Notes

1 529429 6 Injector
1 •Gasket kit
529430 6 Seal kit
2 1 •O-ring SIS
3 1 •Seal SIS
4 1 •O-ring SIS

5 529431 6 Connector
6 529432 6 Nut
7 529433 6 Clamp
8 351844 6 Screw
Page
G010-82 Engine T4i / Stage 3B DA40

Fuel filter unit

 Date Page
DA40 10.2012 G010-83
Pos. Part.nr Qt'y Description Serial No. Notes

529516 1 Filter assy

1 1 •Filter housing
2 529517 1 •Cover
3 529518 1 •Cover
529519 1 •Filter kit
4 529520 1 ••O-ring
5 1 ••Filter element SIS
6 529405 1 ••O-ring
7 1 ••Filter element SIS
8 529521 1 •Pipe
9 529522 1 •Pipe
10 529523 2 •O-ring
11 516673 1 •Nipple
12 351943 1 •Gasket
13 151969 4 •Straight connector
14 451034 4 •Gasket
15 514380 2 •Connector
16 529526 1 •Housing
529527 1 ••Repair kit
17 529528 5 •Screw
18 351432 3 •Screw
19 529529 1 •Plug
20 351943 1 •Gasket
21 529530 1 •Hand pump
22 529531 1 •Plug
23 529532 1 Fuel heater ( El pos. 212 )
24 451022 3 Screw
25 529533 1 Bracket
26 351959 2 Screw
451712 1 Screw
Page
G010-84 Engine T4i / Stage 3B DA40

Fuel filter unit, fuel pipe

 Date Page
DA40 10.2012 G010-85
Pos. Part.nr Qt'y Description Serial No. Notes

1 Accumulator* See page G010-77

2 Fuel filter unit* See page G010-83
3 Feed pump* See page G010-79
4 529481 1 Manifold
5 529482 2 •Plug
6 151778 1 •Plug
7 516673 1 •Nipple
8 351943 1 •Gasket
9 529483 1 •Valve
529484 1 ••O-ring
529485 1 ••Filter
10 451429 1 •Gasket
11 451034 1 •Gasket
12 151969 1 •Straight union
13 351432 6 Screw
14 529486 6 Gasket
15 529487 1 Pipe Cyl.1
16 529488 1 Pipe Cyl.3
17 529489 1 Pipe Cyl.2
18 529490 1 Pipe Cyl.4
19 529491 1 Pipe Cyl.5
20 529492 1 Pipe Cyl.6
21 529493 1 Pipe
151679 2 •Nut
051869 2 •Cone
22 514306 1 Clamp
23 351894 1 Screw
531321 1 Repair kit SIS
24 1 •Pipe
25 529496 2 Rubber element
26 529495 1 Bracket
27 351894 2 Screw
28 529497 2 Bracket
29 451633 4 Screw
30 529498 1 Pipe
151679 1 •Nut
051869 1 •Cone
529392 1 •Banjo nipple
31 529499 1 Banjoscrew
32 451662 3 Seal
33 529500 1 Pipe
151679 1 •Nut
051869 1 •Cone
529392 1 •Banjo nipple
34 529501 1 Pipe
151679 1 •Nut
051869 1 •Cone
529392 1 •Banjo nipple
35 156272 1 Banjoscrew
36 351946 2 Gasket
37 529394 1 Nipple
38 529502 1 Banjoscrew
39 451662 2 Seal
40 529503 2 Clamp
41 529504 2 Clamp
42 451022 2 Screw
43 529505 1 Pipe
44 526935 1 Pipe
45 529506 1 Bracket
Page
G010-86 Engine T4i / Stage 3B DA40

Fuel filter unit, fuel pipe

 Date Page
DA40 10.2012 G010-87
Pos. Part.nr Qt'y Description Serial No. Notes

46 451035 2 Screw
47 351070 1 Screw
48 529507 1 Ring
49 529508 1 Ring
50 529509 1 Pipe ass'y
51 529510 1 Pipe
151679 2 •Nut
051869 2 •Cone
52 514380 1 Connector
53 529511 1 Connector
54 151900 1 Nut
55 529512 1 Bracket
56 451259 2 Screw
57 529513 1 Stickers
58 529514 1 Clamp
59 051899 1 Spacer
60 529515 1 Screw
Page
G010-88 Engine T4i / Stage 3B DA40

Exhaust system, Reducant doser, SCR

 Date Page
DA40 10.2012 G010-89
Pos. Part.nr Qt'y Description Serial No. Notes

530174 1 Metering unit

1 530168 1 •Seal
2 531326 1 •Filter
3 531337 1 •Filter kit
531327 1 •Speed coupling union ass´y
4 530268 1 •Speed coupling union
530280 2 ••Intermediate piece
2 ••O-ring
5 530275 2 •Screw
531328 1 •Cover
6 1 ••Cover
7 1 ••Seal
8 530279 4 •Screw
9 1 •Housing
10 1 •Sensor
11 2 •Screw
Page
G010-90 Engine T4i / Stage 3B DA40

Exhaust system, SCR catalytic converter

 Date Page
DA40 10.2012 G010-91
Pos. Part.nr Qt'y Description Serial No. Notes

529299 1 SCR Catalyst

528688 1 •Converter
1 530282 1 ••Catalytic conventer
2 530283 1 ••End plate
1 •••Union
4 529816 2 ••Clamp
5 529707 2 ••Clamp
6 2 ••Pin
7 530266 2 ••Lock clip
8 529708 2 ••Clamp
9 529706 4 ••Screw
11 528627 1 ••Adapter
530285 1 •••Connector
12 529709 as req ••Clamp

13 530284 1 •Silencer
Page
G010-92 Engine T4i / Stage 3B DA40

Reductant tank SCR

 Date Page
DA40 10.2012 G010-93
Pos. Part.nr Qt'y Description Serial No. Notes

528628 1 Reductant tank ass'y

1 •Tank* See page G010-95
1 •Suspension SCR* See page G010-95
1 •Pipes and hoses* See page G010-99
Page
G010-94 Engine T4i / Stage 3B DA40

Reductant tank, Suspension SCR

10
 Date Page
DA40 10.2012 G010-95
Pos. Part.nr Qt'y Description Serial No. Notes

1 531333 1 Reductant tank

2 530286 1 Plug
3 530869 1 Sensor
530289 1 •O-ring
4 530290 8 Screw
5 530291 1 Housing
6 530292 1 O-ring

9 530295 4 Screw
10 1 Hose union* See G050
11 530297 1 Bracket
530298 1 •Separator
12 530299 1 •Gasket
13 530300 2 Protection
14 530301 2 Clamp
15 530302 1 •Spacer
16 530303 1 •Screw
17 530304 1 •Pin
18 530305 1 •Spacing tube
19 530306 1 •Pin
20 530307 2 Pin
21 530308 1 Mounting plate
22 530309 6 Screw
530310 6 Stud
530311 6 Nut
23 530312 1 Bracket
24 502945 4 Nut
Page
G010-96 Engine T4i / Stage 3B DA40

Dosage pump SCR

 Date Page
DA40 10.2012 G010-97
Pos. Part.nr Qt'y Description Serial No. Notes

531336 1 Pump Ass´y

1 531337 1 •Filter kit
2 1 ••Filter housing SIS
3 1 ••Filter element SIS
4 1 •Sealing diaphragm SIS
5 530172 1 ••Filter SIS
7 530324 1 •Speed coupling union
8 531338 1 •Filter
9 531339 1 •Connection
10 2 ••O-ring SIS
11 1 ••Screw SIS
12 530327 1 •Speed coupling union
13 1 ••O-ring SIS
531340 1 •Pressure limiting valve ass'y
14 1 ••Screw SIS
15 1 ••O-ring SIS
16 1 ••Pressure limiting valve SIS
17 1 ••O-ring SIS
18 1 •Antifreeze
19 1 •Diaphragm
20 1 •Cover
21 3 •Screw
Page
G010-98 Engine T4i / Stage 3B DA40

Pipes and hoses, Dosage pump SCR

 Date Page
DA40 10.2012 G010-99
Pos. Part.nr Qt'y Description Serial No. Notes

1 530337 1 Cover
2 530338 4 Screw
3 530339 1 Panel
530227 3 •Nut
4 530340 1 Hose
5 530341 2 •Hose clamp
6 530342 1 Connector
7 151900 1 Nut
8 530343 1 Hose
9 530344 1 •Connector
10 530341 1 •Hose clamp
11 530345 1 Hose
12 530344 1 •Connector
13 530341 2 Hose clamp
14 530157 1 Valve
529572 2 Bracket
451259 4 Screw
15 351971 4 Screw
529573 1 Cable tie
16 530309 6 Screw
17 Dosage pump* See page G010-97
18 351894 2 Flange screw
19 Reductant pick-up unit
20 530346 1 Hose
21 530347 1 Hose
Page
G010-100 Engine T4i / Stage 3B DA40

Cable harness, ECU, SCR

 Date Page
DA40 10.2012 G010-101
Pos. Part.nr Qt'y Description Serial No. Notes

1 530176 1 Control unit ( El pos. 211 )

2 530348 1 Cable set
1 •Contact housing E67/A
1 •Contact housing E67/B
1 •Contact housing C7
1 •Contact housing C316
1 •Contact housing C4011
1 •Contact housing C4012
1 •Contact housing H25
1 •Contact housing H26
1 •Contact housing V118
1 •Contact housing V183
1 •Contact housing T116
3 530349 1 Cable set
1 •Contact housing C316
1 •Contact housing V117
4 530350 1 Cable set
1 •Contact housing C7
1 •Contact housing C4022
5 530351 1 Cable set
1 •Contact housing C4011
1 •Contact housing T115
6 530175 1 Sensor
7 530352 1 Cable set
1 •Contact housing C4012
1 •Contact housing T113
8 530167 1 Sensor
9 530353 1 Cable set
1 •Contact housing E44.B4
1 •Contact housing C4002
1 •Contact housing C4008
1 •Contact housing C4022
530354 1 •Fuseholder F4000
530355 1 •Fuse
1 •Cable terminal ring G4000
1 •Cable terminal ring M1
Page
G010-102 Engine T4i / Stage 3B DA40

Hydraulic pump, mounting

 Date Page
DA40 10.2012 G010-103
Pos. Part.nr Qt'y Description Serial No. Notes

1 531378 1 Hydraulic pump

2 512864 1 O-ring
3 512865 1 Flange
4 511089 1 Gasket
5 512867 1 Gear
6 512868 1 Flange nut
7 512869 5 Flange screw
513026 1 Washer
8 512870 2 Pin
9 512871 2 Stud screw
351161 as req Lock
10 512872 2 Flange nut
Page
G010-104 Engine T4i / Stage 3B DA40

Repair kit, hydraulic pump

 Date Page
DA40 10.2012 G010-105
Pos. Part.nr Qt'y Description Serial No. Notes

515957 1 Insert
1 2 •O-ring SIS
2 2 •Suport ring SIS
3 1 •Pump pressure plate SIS
4 1 •Ring SIS
5 1 •Rotor SIS
6 10 •Vane SIS
7 1 •Plate SIS
8 1 •O-ring SIS
9 2 •Cyl. pin SIS
10 1 •O-ring SIS

515958 1 Sealing kit

1 2 •O-ring SIS
2 2 •Suport ring SIS
8 1 •O-ring SIS
9 2 •Cyl. pin SIS
10 1 •O-ring SIS
11 1 •Sealing ring SIS
12 1 •O-ring SIS
13 1 •Snap ring SIS
Page
G010-106 Engine T4i / Stage 3B DA40

Alternator
 Date Page
DA40 10.2012 G010-107
Pos. Part.nr Qt'y Description Serial No. Notes

1 529544 1 Alternator
515932 1 •Pulley
515933 1 •Charge regulator
514608 1 •Nut
512518 as req Screw
451712 as req Screw
Page
G010-108 Engine T4i / Stage 3B DA40

Starter motor
 Date Page
DA40 10.2012 G010-109
Pos. Part.nr Qt'y Description Serial No. Notes

529547 1 Repair kit

1 512510 1 •Starter
2 515936 1 ••Relay
3 515937 1 ••Housing
504308 1 •Washer
451080 1 •Lock nut
4 451457 1 Lock nut
5 151429 1 Nut
6 512519 3 Stud
7 451362 3 Nut
8 529549 1 Cable terminal
9 512872 1 Nut
509267 1 Washer
Page
G010-110 Engine T4i / Stage 3B DA40

Electronic control unit

 Date Page
DA40 10.2012 G010-111
Pos. Part.nr Qt'y Description Serial No. Notes

1 530678 1 Control unit Only for T4

( El pos. 210 )
529550 1 Control unit Only for Stage 3B
( El pos. 210 )
2 451022 4 Screw
3 529551 4 Screw
4 529552 2 Cover
5 529553 3 Retainer
6 529554 1 Retainer
7 529555 4 Clip
8 4 Screw
9 529556 1 Plate
351070 1 Screw
451498 3 Screw
10 1 Bracket
11 529557 1 Radiator
529558 2 •Connector
12 529559 4 Screw
Page
G010-112 Engine T4i / Stage 3B DA40

Cable routeing
 Date Page
DA40 10.2012 G010-113
Pos. Part.nr Qt'y Description Serial No. Notes

1 529560 1 Duct
2 529561 1 Duct
3 351894 as req Screw
4 529562 1 Duct
5 529563 1 Duct
6 351935 2 Screw
7 529564 1 Duct
8 351810 1 Screw
9 529565 1 Duct
10 529566 1 Duct
11 451277 2 Screw
12 529567 1 Clamp
13 529568 1 Bracket
14 451633 1 Screw
15 151682 1 Clamp
16 529569 6 Guide
17 529570 1 Bracket
18 529571 1 Screw
19 451259 1 Screw
20 529572 1 Bracket

529573 as req Cable tie

529574 as req Cable tie
508498 as req Cable tie
Page
G010-114 Engine T4i / Stage 3B DA40

EMS Injection system

 Date Page
DA40 10.2012 G010-115
Pos. Part.nr Qt'y Description Serial No. Notes

1 530386 1 Cable set

•Contact housing E44.A3
•Contact housing E44.A5
•Rotational speed sensor T74
519841 1 Sensor T74 kit
•Rotational speed sensor T75
519842 1 Sensor T75 kit
•Contact housing V109
•Contact housing C4007
530387 1 •Sensor T135
2 530388 1 Cable set
•Contact housing T8
530389 1 Level gauge T8
451429 1 Gasket
530390 1 Connector T8
451429 1 Gasket T8
530392 1 Plug T8
•Contact housing T4000
530117 1 Sensor T4000
351810 2 Screw
•Contact housing E44.A4
•Contact housing E44.A7
•Contact housing E44.B7
•Contact housing C4009
•Contact housing T123
530397 1 Plug
•Contact housing T33
514770 •Sensor T33
•Contact housing T5
530114 1 Oil pressure sensor T5 kit
3 530398 1 Cable set
•Contact housing E44.B5
•Contact housing E44.B6
•Contact housing C4008
•Contact housing C4009
•Cable terminal ring M1.A
•Contact housing P3.A
•Contact housing P500.A
•Contact housing V120
•Contact housing T110
530399 1 Plug T110
5 530400 1 Cable set
•Jointing sleeve C452
•Jointing sleeve C453
•Jointing sleeve C456
•Jointing sleeve C457
•Jointing sleeve C459
•Contact housing E44.A1
•Contact housing E44.A2
•Contact housing E44.B1
•Contact housing E44.B2
•Contact housing T111
530259 1 Sensor* T111
•Contact housing T121
530401 1 Repair kit T121 kit
530402 2 •Sleeve
1 •Shrinking tubing 8mm
1 •Shrinking tubing 16mm
530406 Sensor T122 kit
Page
G010-116 Engine T4i / Stage 3B DA40

EMS Injection system

 Date Page
DA40 10.2012 G010-117
Pos. Part.nr Qt'y Description Serial No. Notes

•Contact housing T125

530407 1 Plug T125
530408 5 •Cable set
530402 2 ••Sleeve
2 ••Shrinking tubing 8mm
1 ••Shrinking tubing 16mm
••Cable terminal V141.A
••Cable terminal V141.B
••Cable terminal V142.A
••Cable terminal V142.B
••Cable terminal V143.A
••Cable terminal V143.B
••Cable terminal V144.A
••Cable terminal V144.B
••Cable terminal V145.A
••Cable terminal V145.B
••Cable terminal V146.A
••Cable terminal V146.B
6 530409 1 Cable set Single alternator
7 530410 1 Cable set Coolant level monitor
8 530411 1 Cable
451259 1 Screw
9 530412 1 Cable set Interface S8
•Contact housing C4000
•Contact housing C4001
•Contact housing C4007
•Contact housing E44.B3
509380 Contact housing E44.A6

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G010-118 Engine T4i / Stage 3B DA40

Exhaust brake, hydraulic

 Date Page
DA40 10.2012 G010-119
Pos. Part.nr Qt'y Description Serial No. Notes

1 Exhaust brake
1 1 •Housing SIS
3 507732 1 •Plate
4 529536 2 •Screw
5 1 •Nut
7 1 •Clamp SIS
8 1 •Screw
9 1 •Rivet SIS
10 1 •Plate SIS
11 1 •Lever SIS
12 1 •Spindle SIS
13 1 •Lever SIS
14 1 •Damper SIS
15 1 •Bearing SIS
16 451733 2 •Pin
17 2 •Dovel SIS
22 1 •Protection plug SIS
23 529541 1 •Bush
24 451726 1 •Bush
25 529542 1 V-clamp
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G010-120 Engine T4i / Stage 3B DA40

Cylinder exhaust brake

20 10
70 50 55
10-10 80
65
 Date Page
DA40 10.2012 G010-121
Pos. Part.nr Qt'y Description Serial No. Notes

529963 1 Cylinder exhaust brake

10 531551 1 •Tube
10-10 527853 1 ••Bearing
20 531552 1 •Piston Rod
50 1 •O-ring SIS
55 063101 1 •Nut
65 524369 1 •Clevis
70 1 •Seal SIS
80 1 •Wiper SIS

527856 1 •Seal kit

Page
G010-122 Engine T4i / Stage 3B DA40

Compressor mounting AC
 Date Page
DA40 10.2012 G010-123
Pos. Part.nr Qt'y Description Serial No. Notes

1 1 AC Compressor* See page G010-125

2 351994 4 Screw
3 529575 1 Bracket
4 451292 5 Screw
5 1 Belt* See page G010-67
6 451116 1 Nipple
7 451787 1 O-ring
8 451115 1 Nipple
9 451788 1 O-ring
10 1 Bracket* See G380
11 2 Screw* See G380
Page
G010-124 Engine T4i / Stage 3B DA40

Compressor, AC
 Date Page
DA40 10.2012 G010-125
Pos. Part.nr Qt'y Description Serial No. Notes

530442 1 Compressor AC
1 1 Repair kit
2 529580 1 Repair kit
1 •Nut
3 •Shim
1 •Key
2 •Retaining ring
1 •Clip
3 529581 1 Repair kit
529580 1 •Repair kit
1 •Clutch
1 •Pulley
1 •Coupling coil
4 529582 1 Repair kit
1 •Oil plug
1 •O-ring
Page
G010-126 Engine T4i / Stage 3B DA40