INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2100 CUSTOMER PART NO.: RE-504064 MODEL NO.: DB4429-5693
GOV. REGULATION: 7-10 % CUSTOMER NAME & ADDRESS: SUPERSEDES:
ENGINE: 4045T JOHN DEERE TORREON EDITION NO.: 5
APPLICATION: 64 kW MERIT TRACTOR (SX5001) DATED: 01-13-04
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.955" ± .0015"
.063" (1.6 mm) ID X 25" (635 mm) LONG. (49.66 mm ± 0.04 mm)
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95).
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(34 ± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
4. CAM MOVEMENT READ-OUT DEVICE: #23745. a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
PUMP INSTALLATION: IT-014 (60 kPa).
ROTATION-C-* LEVER ANGLES (REF.) 5. 2100 RPM (WOT):
NAME PLATE-L-SIDE** THOT MIN.(∠B) 27.0° a. SET TRANSFER PUMP PRESSURE FOR 87-89 PSI,
#1 CYL.-5-O'CLOCK** THOT MAX.( ∠C) 5.0° (599-614 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
THROTTLE-L-SIDE** S.O. (∠ E) N/A b. ADJUST RETURN OIL TO 200-500 CC/MIN. RECHECK TRANSFER
E.S.O. (12V E.T.R.) S.O. (∠ F) N/A PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 4.0-8.5 PSI, (28-59 kPa).
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 6. 1400 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 3.0°.
7. 1400 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY FOR
PUMP OPERATING SPEED...HALF...ENGINE SPEED 85.5-86.5 mm³/STROKE.
AIR TIMED TO HOUSING FLANGE (REF. S.B. 177) 8. 2100 RPM (WOT): SET TORQUE SCREW FUEL DELIVERY FOR
71-72 mm³/STROKE.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 9. 2300 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
(REF. SL-222) 15-17 mm³/STROKE.
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO 10. 850 RPM (L.I.): SET LOW IDLE SCREW FOR 10-12 mm³/STROKE.
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 11. CHECK POINTS:
2. 2300 RPM: PRIOR TO CHECKING PUMP PERFORMANCE, RESET
HIGH IDLE SCREW TO OBTAIN 15-17 mm³/STROKE. THROTTLE T.P.
3. CHECK POINTS: RPM POSITION mm³/STROKE ADVANCE PRESSURE
a. 150 WOT 34 MIN. --- 10-MIN.**
THROTTLE b. 400 WOT* 4 MAX. --- ---
RPM POSITION mm³/STROKE ADVANCE c. 850 L.I. 10-12 --- ---
a. 150 WOT 32 MIN. --- d. 1400 WOT 85.5-86.5 2.5°-3.5° ---
b. 400 WOT* 4 MAX. --- e. 2100 WOT 71-72 5.5°-6.5° 87-89***
c. 850 L.I.** 10-12 --- f. 2100 WOT* 4 MAX. --- ---
d. 1400 WOT 84-88 2.0°-4.0° g. 2300 WOT 15-17 --- ---
e. 2100 WOT 68.5-74.5 5.5°-6.5° h. 2350 WOT 5 MAX. --- ---
f. 2100 W0T* 4 MAX. ---
g. 2300 WOT 15-17 --- * E.S.O. DE-ENERGIZED ** (69 kPa) *** (599-614 kPa)
h. 2350 WOT 5 MAX. ---
12. SPECIAL NOTES:
* E.S.O. DE-ENERGIZED a. TORQUE ALL FASTENERS PER S.B. 106.
** RESET USING LOW IDLE SCREW, IF NECESSARY b. ELECTRIC SHUT-OFF TO BE CHECKED PER S.B. 108.
c. ASSEMBLE DRIVE COMPONENTS S.B. 438.
d. SEAL PUMP FASTENERS PER S.B. 134R.
e. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
POSITION PER S.B. 164.
f. FOR SERVICE ONLY:
AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
7244-27 WITH INSERT 7244-30 AND PILOT RING 7244-26E.
CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
CYLINDER OUTLET. SET TOOL TO 198° AND INSTALL TO DRIVE
SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
ACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGE
AND HOUSING FLANGE OCCURS,PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.

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DB4429-5693 EDITION 5 DATED 01/13/2004 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(63624)
BEARING, NEEDLE 1 26359 36534 1 SEAL, DRIVE SHAFT
DRIVESHAFT 1 34357
30804 1 SEAL, TEFLON LIP
NUT, HEX 1 26346
WASHER, DRIVESHAFT 1 32787 21660 1 SCREW ASSY, VENT
OR 21661-21665
KEY, WOODRUFF 1 30387

29677 1 CAP, TORQUE SCREW

HOUSING ASSY, PUMP 1 28384 29671 1 NUT, TORQUE SCREW
17438 1 SEAL, O-RING
33922 1 SCREW, TORQUE
11331 2 SCREW, HEX HEAD
SEAL, RECT SECTION 1 26470
28749 1 BEARING, THRUST
26468 1 WASHER, THRUST
SCREW, RIVET 2 24419
28381 1 WASHER, DRSFT SPRING
26469 1 RING, RETAINING
NAMEPLATE 1 10394
27603 1 GASKET, TIMING WINDOW CVR
23107 1 COVER, TIMING WINDOW
21194 2 SCREW, HEX HEAD
NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(62105)
SCREW, LEAF SPR ADJ 2 15619 34553 1 H&R ASSY, HYD 4 CYL
18700 2 PLUNGER, ROTOR
SHOE, CAM ROLLER 4 20124 USE 18701-18704 (STD)
OR 20123 (STD) OR 20119 OR 18706-18709 (O/S)
(-.010) AS REQ'D. AS IND. ON ROTOR SB 60R
REF S.B. 332 11056 2 PLUNGER, ROTOR
USE 11057-11060 (STD)
OR 11062-11065 (O/S)
AS IND. ON ROTOR S.B.60R
11438 1 SCREW, SET
SPRING, LEAF 2 29932 12216 1 SCREW, HEAD PLUG
ROLLER, CAM 4 11141
20727 4 CONNECTOR, FUEL LINE
RING, CAM 1 21687
27601 1 SEAL, O-RING
29710 1 SCREW, SKT HEAD CAP
29384 1 PLATE, SINTERED LOCK
21213 1 VALVE, DELIVERY
SEAL, O-RING 1 27245 OR 21214 (O/S) AS REQ'D
REF S.B. 143B

SPRING, DLVY VALVE 1 20129 20127 1 SCREW, RETAINING

STOP, DELIVERY VALVE 1 20128

NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(61333)
20530 2 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608
21232 1 LINER, TRANSFER PUMP
20511 4 BLADE, TRANSFER PUMP
OR 20512 REF. S.B. 304
20528 1 RING, ROTOR RETAINER

28987 1 REGULATOR ASSY, TP

SPRING, TP BLADE 2 15699
ROLL PIN 1 19837
SEAL, TP RGLTR SLEEVE 1 19844

19855 1 SPRING, REGULATING

PISTON, REGULATING 1 19895

PLUG ASSY, END PL ADJ 1 15228

FILTER, INLET 1 28986 32636 1 CAP, TP END

NOTES:

INDENTED ITEMS INCLUDED

DB4429-5693 EDITION 5 DATED 01/13/2004 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(63447)
SPRING, GOV CONTROL 1 20954
BROWN 12210 1 RETAINER, SPRING
ARM, GOVERNOR 1 19866
29078 1 SPRING, IDLE

11969 1 GUIDE, IDLE SPRING

27606 1 WASHER, SEALING

SHAFT, GOVERNOR ARM 1 12214 24726 1 STUD, GUIDE

SEAL, O-RING 2 31332
NUT, PIVOT SFT RTNR 2 12288
SPACER, GOV SPRING 1 16513 21895 1 ARM ASSY, MTR VALVE
21917 1 SPRING, MTR VALVE
SLEEVE, GOVERNOR THRUST 1 36498 11563 1 VALVE, METERING
* SEE NOTE
WASHER, THRUST 1 19860

WEIGHT, GOVERNOR 6 19858 29136 3 CLIP, RETAINING

REF. S.B. 370
RETAINER ASSY, GOV WT 1 19893 19894 3 RETAINER, CUSHION
19873 6 CUSHION, GOV WT RNTR
NOTES: * O.S. METERING VALVE AND ARM ASSEMBLY 24441, REFERENCE S.B. 336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(60128)
SEAL, O-RING 2 17438
WASHER, SPACER 2 14408
SHAFT ASSY, THROTTLE 1 12019 16279 1 SHAFT, SHUTOFF

SCREW, HEX HEAD 1 12972

12253 1 CLIP, SHAFT RETAINER
NUT, HEX 1 12174
12221 1 LEVER, THROTTLE FORK

12169 1 SCREW, HEX HEAD

SPACER, THROT LVR ADJ 1 16135
12174 1 NUT, HEX
SCREW, SOCKET CAP 1 12051
ARM, ADJUSTING SPACER 1 16136 18021 1 HOOK ASSY, GOV LKGE
LEVER ASSY, THROTTLE 1 16392 12360 1 SCREW, HEX HEAD
12362 1 LOCK WASHER, SHPRF
SPRING, THROT LEVER 1 13003 18020 1 HOOK, GOV LINKAGE

12358 1 LINK ASSY, ADJUSTING

11919 1 SPRING, GOVERNOR LINK
SCREW, SKT HEAD CAP 1 15668
RNTR, THROT LVR SPR 1 13010

NOTES: THROTTLE LEVER BUSHING OUT

DESCRIPTION QTY P/N AUTOMATIC ADVANCE GROUP P/N QTY DESCRIPTION

(60611)
SCREW, REED VALVE 2 19834
SEAL, O-RING 1 26126 21361 1 PLUG, PISTON HOLE
SEAL, O-RING 1 29280
RING, PISTON SEAL 1 18967 22773 1 VALVE, REED
SEAL, RECT SECTION 1 29281

29280 1 SEAL, O-RING

12690 1 SPRING, ADVANCE
PISTON, ADVANCE 1 20262 BLACK
0-6 DEG. ADVANCE 12679 1 SPRING, INNER ADVANCE
SEAL, O-RING 1 29282 RED-YELLOW
PLUG, PISTON HOLE 1 15744 14940 1 GUIDE, ADV ADJ SPRING

SCREW, ADV ADJUSTING 1 14544

27602 1 SEAL, O-RING
SEAL, O-RING 1 17438
NUT, HEX LOCK 1 13807 26787 1 SCREW ASSY, HD LCTING

PIN, ADVANCE CAM 1 21147

SEAL, O-RING 1 27610
PLUG, HEX SOCKET 1 23056

NOTES:

INDENTED ITEMS INCLUDED

DB4429-5693 EDITION 5 DATED 01/13/2004 PAGE 4 OF 4
DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION
(62865)
21251 1 RGLTR ASSY, HSG PRESS

27607 1 SEAL, O-RING

14760 2 NUT, HEX LOCK
SCREW, BUTTON HD CAP 3 22351 22985 1 TERMINAL, BLADE
21618 1 INSULATOR, TERMINAL
STRAP, TERM GROUNDING 1 20951 12049 2 WASHER, INTL TOOTH

WASHER, INTL TOOTH 1 18493 30789 1 CAP, COVER SCREW

NUT, HEX 2 12519

WASHER, PLAIN 2 18501

30788 1 CUP, COVER SCREW
12500 2 WASHER, FIBER
SEAL, RECTANGULAR SECTION 1 27244 21898 1 COVER, GOV CONTROL

26214 1 SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

NOTES: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP, REFERENCE S.B. 108

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 17776 06/02/2000 26580 1
ESO MOUNTING AND GROUNDING KIT 26431 02/04/2002 27638 2
GASKET KIT 33702 04/14/2003 28182 3
10/23/2003 26277 4
01/13/2004 28511 5

INDENTED ITEMS INCLUDED