1515ES81A81001 Rev00 E

Document Nr.
Revision
DANIELI
SONASID 1515ES81A81001 00
AUTOMA
 Morocco Sheet 1
TION of 28
Job Contractual item DANIELI item

15150
Title
WTP - Water Treatment Plant

Plant Overview
Functional Specification
Approvals
Remarks
00 C 01-Dec-01 Issue
R. Venturini R. Venturini G. Buzzi
Rev. File Date Revisions description Drawn Checked Approved
According to law Danieli Automation Spa considers this document to be a company secret and therefore prohibits any person to reproduce or disclose it in whole or part to third parties,
without specific written authorization of Danieli Automation Spa Management
File name: 763089072.DOC

SONASID Document Nr. Revision
DANIELI
WTP - Water Treatment Plant 1515ES81A81001 00
AUTOMA
 Plant Overview Sheet 2
TION Functional Specification of 28
Table of contents
1 LIST OF DOCUMENTS 2
2 SYSTEM INTRODUCTION 2
2.1 Zone Lay-out and Main Characteristics..........................................................................................2
2.2 Description of Zone Devices.......................................................................................................... 2
2.3 Control System............................................................................................................................. 2
2.3.1 Control Functions................................................................................................................ 2
2.3.1.1 Process Start Functions.......................................................................................... 2
2.3.1.2 Supervisor Functions.......................................................................................2
2.4 Information and Material Flow........................................................................................................ 2
2.4.1 WTP Water Flow................................................................................................................. 2
2.5 Plant Zones...................................................................................................................................... 2
2.5.1 List of plant zones and Descriptions.....................................................................................2
2.6 WATER TREATMENT PLANT – DEVICE CONFIGURATION........................................................................2
2.6.1 Area “IC” Indirect Circuits Device Configuration....................................................................2
2.6.2 “DC” Area Direct Circuit Device Configuration......................................................................2
2.6.3 “FI” area Circuit filters device configuration.........................................................................2
2.6.4 “WEMC” Area Water Emergency Circuits Device Configuration............................................2
2.6.5 “DCWC” Area direct circuits water collection Device configuration........................................2
2.6.6 “SLTR” Area Sludge Treatment Device Configuration..........................................................2
CONTROL LEVELS..................................................................................................................................... 2
2.6.7 Control Pulpits..................................................................................................................... 2
2.6.8 Main Control Desks............................................................................................................. 2
2.6.9 Local Control Boxes............................................................................................................ 2
3 SELECTING OPERATING MODES 2
3.1 OPERATING MODES................................................................................................................... 2
3.1.1 OPERATING MODES (SEQUENTIAL LOGIC).................................................................................2
3.1.1.1 Automatic........................................................................................................... 2
3.1.1.2 Semi-Automatic (1 cycle)........................................................................................ 2
3.1.1.3 Manual.............................................................................................................. 2
3.1.2 Emergency Stop from the Main Pulpit..................................................................................2
3.1.3 ALARM CONTROL................................................................................................................... 2
4 ABBREVIATIONS AND NOTES FOR CONTROLLING THE SOLENOID VALVES 2
5 ATTACHMENTS 2
List of figures
Fig. 1 Zone Lay-out: indirect cooling “CW-CWR”. 2
Fig. 2 Zone Lay-out: Direct cooling “KW-KWR”. 2
Fig. 3 Zone Lay-out: direct cooling “KW-KWR”: main filters 2
Fig. 4 Zone Lay-out: direct cooling “KW-KWR”: R.M. & sludge treatment 2
Fig. 5 WTP water flow. 2
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List of tables
Tab. 1 Area Description. 2
Tab. 2 Technological Area “IC”: Control Station Description. 2
Tab. 3 Technological area “DC”: Control station description. 2
Tab. 4 Technological area “FI”: Control station description. 2
Tab. 5 Technological area “WEMC”: control station description. 2
Tab. 6 Technological area “DCWC”: control station description. 2
Tab. 7 Technological area “SLTR”: control station description. 2
DANIELI
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1 LIST OF DOCUMENTS
Document Rev. No. Description

1515ES81A001_REV00_E.DOC 00 Water Treatment Plant Overview
1515ES81A001-IC_REV00_E.DOC 00 Indirect Circuits: General

1515ES81A001-IC-C4302_REV00_E.DOC 00 Indirect Circuits: water tank
1515ES81A001-IC-M1102_REV00_E.DOC 00 Indirect Circuits: cooling tower
1515ES81A001-IC-M3102_REV00_E.DOC 00 Indirect Circuits: rolling mill water pumps
1515ES81A001-IC-M4202_REV00_E.DOC 00 Indirect Circuits: dosing unit
1515ES81A001-DC_REV00_E.DOC 00 Direct Circuits: general

1515ES81A001-DC-C4306_REV00_E.DOC 00 Direct Circuits: water tank
1515ES81A001-DC-M1103_REV00_E.DOC 00 Direct Circuits: cooling tower
1515ES81A001-DC-M4203_REV00_E.DOC 00 Direct Circuits: dosing units
1515ES81A001-DC-M3105_REV00_E.DOC 00 Direct Circuits: water pumps
1515ES81A001-DC-M3106_REV00_E.DOC 00 Direct Circuits: quenching temper bar water pumps
1515ES81A001-FI_REV00_E.DOC 00 Filters: general

1515ES81A001-FI-M3702_REV00_E.DOC 00 Filters: air blowers
1515ES81A001-FI-M2102_REV00_E.DOC 00 Filters: direct circuit sand filters
1515ES81A001-WEMC_REV00_E.DOC 00 Water Emergency Circuits: general

1515ES81A001-WEMC-B4303_REV00_E.DOC 00 Water Emergency Circuits: emergency water tank
1515ES81A001-WEMC-M3103_REV00_E.DOC 00 Water Emergency Circuits: emergency water pumps
1515ES81A001-DCWC_REV00_E.DOC 00 Direct Circuits Water Collection: general

1515ES81A001-DCWC-C4304_REV00_E.DOC 00 Direct Circuits Water Collection: R.M. clarified water tank
1515ES81A001-DCWC-M2403_REV00_E.DOC 00 Direct Circuits Water Collection: R.M. scale pit
1515ES81A001-DCWC-M3108_REV00_E.DOC 00 Direct Circuits Water Collection: Flume flushing pump
1515ES81A001-DCWC-M3109_REV00_E.DOC 00 Direct Circuits Water Collection: Scale pit pumps
1515ES81A001-DCWC-M4602_REV00_E.DOC 00 Direct Circuits Water Collection: R.M. hoist - bucket
1515ES81A001-DCWC-M4102_REV00_E.DOC 00 Direct Circuits Water Collection: Oil skimmer
1515ES81A001-DCWC-M4204_REV00_E.DOC 00 Direct Circuits Water Collection: Dosing unit for scale pit
1515ES81A001-DCWC-M4305_REV00_E.DOC 00 Direct Circuits Water Collection: Longitudinal settling basin
1515ES81A001-DCWC-M4103_REV00_E.DOC 00 Direct Circuits Water Collection: Oil skimmer
1515ES81A001-DCWC-M4603_REV00_E.DOC 00 Direct Circuits Water Collection: Longitudinal scale pit
1515ES81A001-DCWC-C4305_REV00_E.DOC 00 Direct Circuits Water Collection: Clarified water tank
1515ES81A001-DCWC-M3110_REV00_E.DOC 00 Direct Circuits Water Collection: Clarified water pumps
1515ES81A001-DCWC-C4308_REV00_E.DOC 00 Direct Circuits Water Collection: Drainage water tank
1515ES81A001-DCWC-M3112_REV00_E.DOC 00 Direct Circuits Water Collection: Drainage water pumps
1515ES81A001-DCWC-C4309_REV00_E.DOC 00 Direct Circuits Water Collection: QTB discharge water tank
1515ES81A001-DCWC-M3107_REV00_E.DOC 00 Direct Circuits Water Collection: QTB return water pumps
1515ES81A001-SLTR_REV00_E.DOC 00 Sludge Treatment: general

1515ES81A001-SLTR-C4307_REV00_E.DOC 00 Sludge Treatment: sludge thickener tank
1515ES81A001-SLTR-M2502_REV00_E.DOC 00 Sludge Treatment: sludge thickener
1515ES81A001-SLTR-M4402_REV00_E.DOC 00 Sludge Treatment: mixer for sludge thickener
1515ES81A001-SLTR-M3111_REV00_E.DOC 00 Sludge Treatment: sludge thickener pumps
1515ES81A001-SLTR-M4205_REV00_E.DOC 00 Sludge Treatment: sludge thickener dosing unit
1515ES81A001-SLTR-M4403_REV00_E.DOC 00 Sludge Treatment: Mixer for drainage water tank
1515ES81A001-SLTR-M3104_REV00_E.DOC 00 Sludge Treatment: Filters backwashing pumps
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1515ES81A001-CA-IA_AIR_REV00_E.DOC 00 CA-IA air feeder
DANIELI
AUTOMA
2 SYSTEM INTRODUCTION
2.1 ZONE LAY-OUT AND MAIN CHARACTERISTICS
The WTP (Water Treatment Plant) is located in operative area 81.
The first filling of water in the circuits is performed by filling the collecting tanks and the emergency
towers. The water plant conveys the water for cooling the devices involved in the production of
finished or semi-finished products. The water plant also conveys the water for washing the material
being processed. All the water used and recovered returns to the water treatment plant for its cooling,
cleaning, treating and for being reutilized.
The WTP water treatment plant is equipped with the following circuits:
 Indirect circuit (IC): WHF, emergency tower, R.M. users, aux services
 Direct circuit (DC): RHF, R.M. direct circuits, QTB
 Filters(FI): water filtering
 Water emergency circuits (WEMC): water storage in emergency towers
 Direct circuits water collection (DCWC): water-sludge separation for delivering water to filters
 Sludge treatment (SLTR): water-sludge separating circuits
 Auxiliary circuits (AUX): air circuits
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The Water Treatment Plant lay-outs (WTP) are as follows:
Fig. 1 Zone Lay-out: indirect cooling “CW-CWR”.
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Fig. 2 Zone Lay-out: Direct cooling “KW-KWR”.
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Fig. 3 Zone Lay-out: direct cooling “KW-KWR”: main filters
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Fig. 4 Zone Lay-out: direct cooling “KW-KWR”: R.M. & sludge treatment
DANIELI
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2.2 DESCRIPTION OF ZONE DEVICES
The zone devices are as follows:
 Indirect circuits (IC):  Tank (81C4302)

 Cooling towers (81M1102)
 Pump system (81M3102)
 Dosing unit (81M4202)
 Direct circuits (DC):  tank (81C4306)
 cooling towers (81M1103)
 Pump system (81M3105)
 Filters (FI):  Pump system (81M3104)
 Air blowers (81M3702)
 filters (81M2102)
 Water emergency circuits (WEMC):  tank (81B4303)
 pump system (81M3103)
 Quenching temper bar (QTB):  tank (81B4309)
 Direct circuits water collection (DCWC):  Scale pit tank (81M4304)
 Pump system for flume flushing (81M3108)
 Pump system for scale pit tank (81M3109)
 hoist (81M4602) and bucket (81M4502)
 oil recovery system (81M4102)
 dosing unit (81M4204)
 clarified water tank (81C4305)
 pump (81M3110)
 hoist (81M4603) and bucket (81M4503)
 scraper bridge (81M2302)
 oil recovery system (81M4102)
 Sludge treatment (SLTR):  Sludge thickener (81M2502)
 Sludge thickener mixer (81M4402)
 Thickener pump system (81M3111)
 tank (81C4308)
 mixer (81M4403)
 Auxiliary circuits (AUX):  Air circuits
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2.3 CONTROL SYSTEM
2.3.1 CONTROL FUNCTIONS

2.3.1.1 Process Start Functions
1. Sequence working data setting/control from supervisor

2. General analysis of the plant device status
3. Pump and devices start
4. Device operating status control
5. Wait - “Circuits in operation ”
6. Enabling the operation of the connected plants.
2.3.1.2 Supervisor Functions
1. WTP device display

2. Manual controls
3. Updating process values
4. Alarm management.
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2.4 INFORMATION AND MATERIAL FLOW
2.4.1 WTP WATER FLOW
 Rolling mill
Make-up water  Walking heart furnace
from customer  Indirect Circuits   Emergency Tower
equipment
 Rolling mill
Direct Circuits   Quenching temper bar

 
Filters  Direct circuits water collection

Sludge treatment
Customer sludge recovery
Fig. 5 WTP water flow.
DANIELI
AUTOMA
2.5 PLANT ZONES

The basic automation system architecture is based on the division of the system. The division of the system groups a number o
devices and services into a certain number of parts (sections). These parts are called ZONES and are relatively independent of on
another so as to allow controlling the phases of the process.
2.5.1 LIST OF PLANT ZONES AND DESCRIPTIONS
Each zone can be divided into a certain number of sub-zones, defined as areas, suitable for the control of a series
control of elementary sequences within the area. An area can be more or less complex and include one or more
machines.
Plant Zones Description

IC Open Indirect Circuits
DC Direct Circuits
FI Filters
WEMC Water Emergency Circuits
DCWC Direct Circuits Water Collection
SLTR Sludge Treatment
AUX Auxiliary Ciruits: Air
Tab. 1 Area Description.
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2.6 WATER TREATMENT PLANT – DEVICE CONFIGURATION

To make it easy to understand the contents of this chapter, descriptions have been divided by area.
Detailed information about the control stations and remote I/O systems is contained in the engineering
documentation
.
2.6.1 AREA “IC” INDIRECT CIRCUITS DEVICE CONFIGURATION
Code Local Boxes Description Controlled Devices Location
=81A8110.53 Indirect circuits pumps 81M3102

=81A8110.65 Indirect circuit dosing units 81M4202
=81A8110.51 Indirect circuits cooling towers 81M1102
Tab. 2 Technological Area “IC”: Control Station Description.
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2.6.2 “DC” AREA DIRECT CIRCUIT DEVICE CONFIGURATION
=81A8110.56 Direct circuits pumps 81M3105

=81A8110.57 QTB pumps control station 81M3106
=81A8110.66 Direct circuits dosing units 81M4203
=81A8110.52 Direct circuits cooling towers 81M1103
Tab. 3 Technological area “DC”: Control station description.
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2.6.3 “FI” AREA CIRCUIT FILTERS DEVICE CONFIGURATION
Code Description Controlled Devices Location
=81A8110.62 Filter air blowers 81M3702

=81A8110.55 Sand filters backwashing water pumps 81M3104
Tab. 4 Technological area “FI”: Control station description.
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AUTOMA
2.6.4 “WEMC” AREA WATER EMERGENCY CIRCUITS DEVICE CONFIGURATION
=81A8110.54 Emergency tower filling pumps 81M3103
Tab. 5 Technological area “WEMC”: control station description.
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2.6.5 “DCWC” AREA DIRECT CIRCUITS WATER COLLECTION DEVICE CONFIGURATION
=81A8110.59 Scale pit tank 81M3108-81M3109-81M4102

=81A8110.67 Dosing unit for scale pit 81M4204
=81A8110.68 Scale pit hoist and bucket 81M4602-81M4502
=81A8110.60 Longitudinal clarified water pumps 81M3110
=81A8110.63 Longitudinal clarified oil skimmer 81M4103
=81A8110.69 Longitudinal setting basin hoist 81M4603-81M4503
=81A8110.58 QTB water return pumps 81M3107
Tab. 6 Technological area “DCWC”: control station description.
DANIELI
AUTOMA
2.6.6 “SLTR” AREA SLUDGE TREATMENT DEVICE CONFIGURATION
=81A8110.64 Sludge thickener pumps 81M3111

=81A8110.70 Sludge dosing unit and mixer 81M4205, 81M4402
=81A8110.61 Drainage system 81M3112, 81M4403
Tab. 7 Technological area “SLTR”: control station description.
DANIELI
AUTOMA
CONTROL LEVELS
2.6.7 CONTROL PULPITS

Two types of control and command pulpits are installed in the system and these are identified as
 MAIN CONTROL DESKS: These are always manned by an operator.

 LOCAL CONTROL BOXES: These are usually not manned by an operator.
 EMERGENCY AND/OR CONTROL BOXES: These are usually not manned by an operator.
2.6.8 MAIN CONTROL DESKS
The Control Desks are installed inside the pulpit cabin with the function of controlling and supervising one or more of the
system's technological areas.
All of the controls and displays that the operator needs or uses are installed in these desks.
Two types of main controls are provided and they are:
 Pre-Selecting and Selecting Machines

 System Operating Controls.
The control desks are designed and built conforming to the following general criteria:
 Separation between the machine selection commands (such as setting speed, position, etc.) and the operating
controls.
 To allow the operator to intervene, quickly and effectively, whenever an emergency condition occurs, which is to say,
when human intervention is extremely important.
The system is controlled by means of pulpits ergonomically located so as to allow the operator to perform all operations. All
the indicators for setting machine parameters and machine alarm and status displays are installed in these workstations.
For operations where quick human intervention is required, there are mushroom buttons (for emergencies).
2.6.9 LOCAL CONTROL BOXES
Local control boxes are usually installed in the immediate vicinity of the machines they control and are normally used for
regular maintenance (replacing worn parts, manual inspections, etc.). All of these operations are under strict operator
control.
DANIELI
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3 SELECTING OPERATING MODES

The selection of Manual or Automatic operating mode is normally made using the illuminated buttons (one for each area).
These buttons are identified with a plate AREA xxxx AUTOMATIC that is located on the control desk inside the main pulpit.
Pressing the button allows alternatively changing the area from Manual  Automatic and from Automatic  Manual by
simply pressing the relative command. The lamp status indicates the condition of the area involved. When the lamp is lit,
Automatic mode is selected for the Area.
Automatic functioning mode is not always enabled. Enabling automatic mode can also depend on the state/condition of the
machines in the technological area, if these were selected in manual mode.
The state of the lamp mounted on the illuminated Manual-Automatic control button, as a function of its pre-defined logic, is
as follows:
 Lamp OFF: automatic OFF, local controls disabled, remote commands enabled if the two-position
(2) selector is in the "LOCAL" position.
 Lamp FLASHING: automatic ON (only if the selector is in the "REMOTE" position), local controls
disabled, remote controls enabled. Consent Condition for Starting in Automatic.
 Lamp LIT: automatic ON, local controls disabled, remote controls enabled.
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3.1 OPERATING MODES
The criterion of dividing the system into Zones and Technological Areas allows managing the systems functions in a flexible
and optimal way.
The possible configurations can be:
 All the areas are selected in automatic mode: all system operations occur automatically without human intervention.
 One or more technological areas are selected in manual mode: the cycle of the area immediately upstream stops as
soon as the sequence in process is finished. The cycle of the area in manual mode is manually ended by the operator,
which is to say, until the end of all the required elementary sequences.
3.1.1 OPERATING MODES (SEQUENTIAL LOGIC)
"Sequential Logic" refers to all the elementary operations (sequences) that control the process. The following operating
modes are provided for each Zone or Technological Area:
3.1.1.1 Automatic
The Automatic sequence begins when the material enters the Area and is completed at the end of the last operation/cycle
provided for that specific Area.
Every step of the sequence is controlled/activated by external signals (such as sensors, photocells, etc.) and/or by the
completion of the preceding step of the sequence.
No operator intervention is required for performing the sequence in automatic mode since all of the interlocks and starting
conditions necessary for both safeguarding the machine and the personnel involved have already been provided.
IMPORTANT: No manual interventions are required (only visual checks are necessary).
3.1.1.2 Semi-Automatic (1 cycle)
The Semi-Automatic mode function can also be called (1 Cycle).

The command to start 1 cycle semi-automatic is initialized by the operator. The sequence successively executes all the
operations as in automatic mode. This operating mode is used for all those cycles that are difficult to execute in Manual
mode, such as positioning or complex test cycles.
Where provided, it can also be used before putting the machine into Automatic mode.
IMPORTANT: The Semi-Automatic cycle is only active if the Area selected is in Manual mode.
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3.1.1.3 Manual
In Manual mode all cycles of all machines in every Technological Area are activated and controlled by the operator.
In Manual mode the number of interlocks are reduced to just the safeguards for the proper functioning of the machine (to
the exclusion of damage) and personnel safety.
IMPORTANT: All the controls on both the main pulpit and the local boxes have the ability to operate in one of the following
modes:
 Continuous. The operator keeps the control activated (button, selector, etc.) to keep the device being commanded
excited. When the button is released, the movement/activation stops.
 Bistable. The operator activates the command and the internal system automation signal changes status. If the status
was "0," after the operator's action the signal status becomes "1." Likewise, if the status was "1," after the operator's
action the signal status becomes "0." In the majority of cases it is the automation system that is responsible for storing
the signal status, so long as the operator does not activate the control again. At any rate, in some cases the
automation system can automatically erase the basic machine conditions. The buttons used for this type of operation
are usually the illuminated buttons. The lamp is lit when the signal status is "1."
 Pulse-controlled. The operator presses the button (activates the command) and the automation system detects the rise
front. The button must be released and pressed again to allow the automation system to detect another rise front.
 Mechanical Retention. This has to do with devices that automatically retain their position after activation by the
operator. To release the command, the intervention of the operator is necessary to rotate the device either clockwise
or counterclockwise. Typically this type of device is used for emergency controls (mushroom buttons).
Normally, the operating logic of the lamps inside the illuminated buttons is as follows:
 flashing during execution of movement
 steady lit or off when reaching the prescribed location.
The operating logic of all the buttons or lamps used for this system is subject to one of the rules shown in the section.
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3.1.2 EMERGENCY STOP FROM THE MAIN PULPIT
General Emergency.
Mushroom Button activated by the operator from the main control pulpit.
The water treatment plant (WTP) considers as an emergency situation any event that stops the flowrates or reduces the
pressure in the user circuits where cooling is essential so as not to cause irreversible damage to the devices.
In general, the fundamental cooling circuits are:
 continuous caster mould circuit
 electric furnace circuit
 rolling mill furnace or preheating furnace circuit
 etc.
Activation of the emergency operation (feeding from the piezometric tank, starting of pump 81M3103 fed by the
emergency generator etc.) is provided in automatic with wired logic (hardware) and without any intervention by the PLC
or other element outside the emergency system.
Resetting after emergency conditions is carried out manually at all times.
Pumps 81M3103 must be stopped only at minimum tank level 81C4302 (water low-low level safety contact in tank) to
safeguard the equipment.
During WTP electrical failure, however, the emergency system operation is monitored from the pulpit, for at least 30
minutes.
The monitored users are:
 the emergency pumps and feeding thereof (81M3103)

 the levels of the emergency piezometric tank (81B4303)
 the low-low level of the emergency pump feeding tank (81C4302)
 the status of any valves connected to the emergency circuit.
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3.1.3 ALARM CONTROL
All anomalous situations in the process are indicated through the OWS system in conformity with the ISA1 standard.
The alarms are recorded in files. The recorded alarms can be analyzed and printed by means of dedicated functions
through the OWS.
Some alarms are also used as consents. The alarms are divided into two groups:
1. TRIP These alarms generate the immediate stop of the process (and all the working machines). These alarms
stop the working machines.
2. GENERIC These alarms prevent the starting of the sequence involving the machine that generated the alarm. If the
alarm occurs after the machine has started, the machine continues to run until the operator decides to
stop the sequence.
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4 ABBREVIATIONS AND NOTES FOR CONTROLLING THE SOLENOID VALVES
SS-2P Single Solenoid-Two (2) Position Valve
DS-2P Double Solenoid-Two (2) Position Valve
 When valves with a spring return are used, the solenoids must always remain excited until the movement inversion
command
 When mechanical restraint valves are used, the solenoids can be excited with impulse commands (for about 200
msec).
DS-3P Double Solenoid-Three (3) Position Valves
This type of solenoid usually works in combination with proximity or mechanical-type sensors that detect the extreme
positions (travel limits) of the equipment involved. The activation of these sensors causes the (timed) de-energization of the
respective solenoid
FD (Pressure Switch), FQ (Flow Switch) & FH (Level Switch)
The automation system "filters" (a 0 to 5 sec delay timer) the signals coming from the above mentioned devices. This
operation is necessary for avoiding false signals and, thus, false interventions by the automation system.
Only those signals that remain active for a period of time longer than the threshold set are recognized by the automation
system (PLC) and, thus, considered by the operating logic.
DANIELI
AUTOMA
5 ATTACHMENTS
 Document Document Nr. Filename

 WTP Automation Block Diagram 1515AD81P71001 1515AD81P71001_001_01.dwg
 Indirect Cooling Water “CW-CWR” P&ID 1515AD81P71100 1515AD81P71100_001_01.dwg
 Direct Cooling Water “KW-KWR” P&ID 1515AD81P71101 1515AD81P71101_001_01.dwg
Filtration Battery
Water collection & Sludge Treatment Area

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Job Contractual item DANIELI item

WTP - Water Treatment Plant

File name: 763089072.DOC

Document Rev. No. Description

1515ES81A001-IC_REV00_E.DOC 00 Indirect Circuits: General

1515ES81A001-DC_REV00_E.DOC 00 Direct Circuits: general

1515ES81A001-FI_REV00_E.DOC 00 Filters: general

1515ES81A001-WEMC_REV00_E.DOC 00 Water Emergency Circuits: general

1515ES81A001-DCWC_REV00_E.DOC 00 Direct Circuits Water Collection: general

1515ES81A001-SLTR_REV00_E.DOC 00 Sludge Treatment: general

1515ES81A001-CA-IA_AIR_REV00_E.DOC 00 CA-IA air feeder

2.1 ZONE LAY-OUT AND MAIN CHARACTERISTICS

The WTP (Water Treatment Plant) is located in operative area 81.

The Water Treatment Plant lay-outs (WTP) are as follows:

Fig. 1 Zone Lay-out: indirect cooling “CW-CWR”.

Fig. 2 Zone Lay-out: Direct cooling “KW-KWR”.

Fig. 3 Zone Lay-out: direct cooling “KW-KWR”: main filters

2.2 DESCRIPTION OF ZONE DEVICES

The zone devices are as follows:

 Indirect circuits (IC):  Tank (81C4302)

2.3 CONTROL SYSTEM

2.3.1 CONTROL FUNCTIONS

1. Sequence working data setting/control from supervisor

2.3.1.2 Supervisor Functions

1. WTP device display

2.4 INFORMATION AND MATERIAL FLOW

2.4.1 WTP WATER FLOW

Filters  Direct circuits water collection

Customer sludge recovery

Fig. 5 WTP water flow.

2.5 PLANT ZONES

2.5.1 LIST OF PLANT ZONES AND DESCRIPTIONS

Plant Zones Description

Tab. 1 Area Description.

2.6 WATER TREATMENT PLANT – DEVICE CONFIGURATION

2.6.1 AREA “IC” INDIRECT CIRCUITS DEVICE CONFIGURATION

Code Local Boxes Description Controlled Devices Location

=81A8110.53 Indirect circuits pumps 81M3102

Tab. 2 Technological Area “IC”: Control Station Description.

2.6.2 “DC” AREA DIRECT CIRCUIT DEVICE CONFIGURATION

Code Local Boxes Description Controlled Devices Location

=81A8110.56 Direct circuits pumps 81M3105

Tab. 3 Technological area “DC”: Control station description.

2.6.3 “FI” AREA CIRCUIT FILTERS DEVICE CONFIGURATION

Code Description Controlled Devices Location

=81A8110.62 Filter air blowers 81M3702

Tab. 4 Technological area “FI”: Control station description.

2.6.4 “WEMC” AREA WATER EMERGENCY CIRCUITS DEVICE CONFIGURATION

Code Description Controlled Devices Location

=81A8110.54 Emergency tower filling pumps 81M3103

Tab. 5 Technological area “WEMC”: control station description.

2.6.5 “DCWC” AREA DIRECT CIRCUITS WATER COLLECTION DEVICE CONFIGURATION

Code Local Boxes Description Controlled Devices Location

=81A8110.59 Scale pit tank 81M3108-81M3109-81M4102

Tab. 6 Technological area “DCWC”: control station description.

2.6.6 “SLTR” AREA SLUDGE TREATMENT DEVICE CONFIGURATION

Code Description Controlled Devices Location