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Power Capacitors: Metal-Enclosed, Pad-Mounted Capacitor Banks
Power Capacitors: Metal-Enclosed, Pad-Mounted Capacitor Banks
Power Capacitors: Metal-Enclosed, Pad-Mounted Capacitor Banks
Electrical Apparatus
2
230-55
Clear
polycarbonate
12-gauge mild steel barrier
construction
Three-point
latching for
added safety
Weather
resistant
powder
coated
paint
Deadfront barrier
Parking stand
Provisions for
additional bushing well
Figure 2.
Typical pad-mounted capacitor bank equipment front section.
Figure 3.
Typical pad-mounted capacitor bank equipment rear section.
3
Metal-enclosed, Pad-mounted Capacitor Banks
Bank Connection Group fusing is standard for all delta is connected ungrounded wye or
connected banks. Individual capacitor delta, the CPT will be connected line-
The capacitors may be configured as fusing is not offered as a standard to-line.
follows: option for delta connected banks.
Grounded wye When individual capacitor unit fuses
Capacitor Switches
are applied, the rest of the equipment Four standard options for capacitor
Ungrounded wye switches are offered as follows:
between the capacitor fuses and the
Delta inside terminal of the bushing well or 1. Single-phase, oil-interruption
Please see the Fusing section and the bushing for the deadfront option or at switch (Cooper Power Systems
selection tables for available ratings. the incoming NEMA terminal for the Type NR Oil Switch)
livefront option should be protected by
Fusing fuses or other overcurrent protection 2. Single-phase, vacuum-interruption
devices such as a circuit breaker. switch (Cooper Power Systems
Each pad-mounted capacitor bank Group fuses may be added in the pad- Type VCS-1)
comes standard with current-limiting mounted metal-enclosed capacitor
fuses for fusing the capacitors. Group 3. Three-phase, vacuum-interruption
bank in addition to the individual switch (Cooper Power Systems
fusing and/or individual capacitor capacitor fusing if suitable overcurrent
fusing are available for most ratings. Type VCS-3)
protection outside of the pad-mounted
Group fusing is standard for all capacitor bank is not available. 4. Three-phase, vacuum contactor
grounded wye banks where available Rated voltage ≤ 6,900 V
current-limiting fuses coordinate with Visible-Break Switch For frequent switching, switching
the capacitor tank rupture curves. For switched capacitor banks, visible- devices with vacuum interruption are
These fuses are electrically mounted at break switches are available in three recommended. Contact the factory if
the inside terminal of the bushing well versions: the bank will be switched back-to-
or bushing for the deadfront option or back with another capacitor bank so
at the incoming NEMA terminal for the 1. 3-pole, group-operated disconnect we may size the switching device and
livefront option. The fuses protect all switch any necessary reactors.
equipment in the pad-mounted 2. 3-pole, group-operated disconnect
capacitor bank with the exception of switch and 3-pole ground switch Surge Arresters
optional arresters which are connected (both switches operated with the Surge arresters are optional on the
to the source side of the group fuse same manual operator) pad-mounted capacitor bank. The
and optional control power standard offering is either a Cooper
transformers which will be protected 3. 3-pole, group-operated disconnect
switch and 4-pole ground switch Power Systems UltraSIL™ Polymer-
with their own fuse. For grounded wye Housed VariSTAR™ or an UltraSIL
bank ratings that cannot be group (both switches operated with the
same manual operator) Polymer-Housed Evolution™ surge
fused, the bank will be configured with arrester. The arresters are electrically
2 capacitor units per phase and each The switches are operated from the connected to the internal connection
capacitor individually fused. side of the unit and are interlocked of the bushing well or bushing for the
In an ungrounded wye connected with the capacitor switches and the deadfront option or at the incoming
bank, the faulting of a capacitor unit to access doors. The continuous current NEMA terminal for the livefront option.
a short circuit, results in an increase in rating of the visible-break switch is at
least 1.5 times the nominal current of An optional Cooper Power Systems
phase current by a factor of 3. At this Storm Trapper secondary surge
relatively low current, a fuse selected the capacitor and the standard rated 1
second short time current is 20 kA arrester is also available to protect the
for group fusing may take several secondary circuit.
minutes to clear and during this time, (sym). The switch contact positions are
visible via the clear polycarbonate
the capacitor units in the other two
barrier in the equipment front section. Capacitor Control
phases are experiencing a 1.73 PU
overvoltage as they are now If visible break switches are selected, A capacitor control or provisions for a
connected lie-to-line and the shorted red GPO-3 barriers are not optional. control (optional) may be installed
capacitor unit is experiencing three (3) either inside or outside of the
times nominal phase current. It is
Control Power enclosure. On the outside of the
highly desirable to minimize the Transformer enclosure, the mounting will be on a
duration of this overvoltage and customer specified meter socket. On
Control power may be supplied by the the inside of the enclosure, the control
overcurrent. Therefore, for ungrounded customer or by an optional control
wye banks, Cooper Power Systems can be surface mounted or meter
power transformer (CPT) with a 120 V socket mounted. If mounted inside the
standard offering will use individual secondary. Options include an oil-
fusing and two (2) capacitor units per enclosure, it will be located in the
insulated CPT with an internal weak- equipment front section.
phase. In the standard configurations link and an external fuse or a dry-type
with only two (2) capacitor units per CPT with an external fuse. In order to For single step banks, the standard
phase, there is a 20% increase in maintain control power in the event of option for the capacitor control is the
voltage on a capacitor when the fuse a group fuse operation, the CPT will Cooper Power Systems CBC-8000
on the other capacitor unit in the same be fused separately and connected to Series Capacitor Bank Controller.
phase operates. Because of this, only the source side of any group fuses
the Heavy Duty and Extreme Duty (see figure 4). The CPT may be used
capacitors will be offered for for sensing voltage for the capacitor
ungrounded wye capacitor banks due control. If the bank is connected
to their ability to handle a 125% grounded wye, the CPT will be
continuous overvoltage. connected line-to-ground. If the bank
4
230-55
Capacitor
Switch
Circuit
Breaker
To Current Sensor
Individual To Control
Capacitor
Fuse Terminal Strip
Capacitor
To Switches
Neutral Current Sensor
Figure 4.
Typical pad-mounted capacitor bank schematic.
5
Metal-enclosed, Pad-mounted Capacitor Banks
Ordering information
Use the following tables to configure a Cooper Power Systems pad-mounted capacitor bank for proposal.
Select appropriate codes. A typical configuration could look like this:
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230-55
TABLE 1
Bank Configuration*
Code Description
G Grounded Wye
U Ungrounded Wye
D Delta
* Select the code for the bank configuration from the
above table and then a 3-digit code corresponding to
the rated voltage, BIL, and three-phase kvar from the
tables below for the bank connection desired.
TABLE 1A
Nominal Voltage/BIL/kvar for Grounded Wye Capacitor Banks
Three-Phase kvar at Nominal System Voltage
NSV (kV) BIL (kV) 150 300 450 600 900 1200 1500 1800 2400 3000 3600
2.40 60 A01 B01 C01 D01 F01 N/A N/A N/A N/A N/A N/A
4.16 60 A02 B02 C02 D02 F02 H02 N/A N/A N/A N/A N/A
4.80 60 A03 B03 C03 D03 F03 H03 J03 L03 N/A N/A N/A
6.90 60 A04 B04 C04 D04 F04 H04 J04 L04 P04 N/A N/A
7.20 60 A05 B05 C05 D05 F05 H05 J05 L05 P05 N/A N/A
8.32 75 A06 B06 C06 D06 F06 H06 J06 L06 P06 T06 N/A
12.00 95 A07 B07 C07 D07 F07 H07 J07 L07 P07 T07 X07
12.00 110 A08 B08 C08 D08 F08 H08 J08 L08 P08 T08 X08
12.47 95 A09 B09 C09 D09 F09 H09 J09 L09 P09 T09 X09
12.47 110 A10 B10 C10 D10 F10 H10 J10 L10 P10 T10 X10
13.20 95 A11 B11 C11 D11 F11 H11 J11 L11 P11 T11 X11
13.20 110 A12 B12 C12 D12 F12 H12 J12 L12 P12 T12 X12
13.80 95 A13 B13 C13 D13 F13 H13 J13 L13 P13 T13 X13
13.80 110 A14 B14 C14 D14 F14 H14 J14 L14 P14 T14 X14
14.40 95 A15 B15 C15 D15 F15 H15 J15 L15 P15 T15 X15
14.40 110 A16 B16 C16 D16 F16 H16 J16 L16 P16 T16 X16
20.78 125 A17 B17 C17 D17 F17 H17 J17 L17 P17 T17 X17
20.78 150 A18 B18 C18 D18 F18 H18 J18 L18 P18 T18 X18
22.86 125 A19 B19 C19 D19 F19 H19 J19 L19 P19 T19 X19
22.86 150 A20 B20 C20 D20 F20 H20 J20 L20 P20 T20 X20
23.00 125 A21 B21 C21 D21 F21 H21 J21 L21 P21 T21 X21
23.00 150 A22 B22 C22 D22 F22 H22 J22 L22 P22 T22 X22
23.90 125 A23 B23 C23 D23 F23 H23 J23 L23 P23 T23 X23
23.90 150 A24 B24 C24 D24 F24 H24 J24 L24 P24 T24 X24
24.94 125 A25 B25 C25 D25 F25 H25 J25 L25 P25 T25 X25
24.94 150 A26 B26 C26 D26 F26 H26 J26 L26 P26 T26 X26
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Metal-enclosed, Pad-mounted Capacitor Banks
TABLE 1B
Nominal Voltage/BIL/kvar for Ungrounded Wye Capacitor Banks
Three-Phase kvar at Nominal System Voltage
NSV (kV) BIL (kV) 300 600 900 1200 1800 2400 3000 3600
2.40 60 B01 D01 F01 N/A N/A N/A N/A N/A
4.16 60 B02 D02 F02 H02 N/A N/A N/A N/A
4.80 60 B03 D03 F03 H03 L03 N/A N/A N/A
6.90 60 B04 D04 F04 H04 L04 P04 N/A N/A
7.20 60 B05 D05 F05 H05 L05 P05 N/A N/A
8.32 75 B06 D06 F06 H06 L06 P06 T06 N/A
12.00 95 B07 D07 F07 H07 L07 P07 T07 X07
12.00 110 B08 D08 F08 H08 L08 P08 T08 X08
12.47 95 B09 D09 F09 H09 L09 P09 T09 X09
12.47 110 B10 D10 F10 H10 L10 P10 T10 X10
13.20 95 B11 D11 F11 H11 L11 P11 T11 X11
13.20 110 B12 D12 F12 H12 L12 P12 T12 X12
13.80 95 B13 D13 F13 H13 L13 P13 T13 X13
13.80 110 B14 D14 F14 H14 L14 P14 T14 X14
14.40 95 B15 D15 F15 H15 L15 P15 T15 X15
14.40 110 B16 D16 F16 H16 L16 P16 T16 X16
20.78 125 B17 D17 F17 H17 L17 P17 T17 X17
20.78 150 B18 D18 F18 H18 L18 P18 T18 X18
22.86 125 B19 D19 F19 H19 L19 P19 T19 X19
22.86 150 B20 D20 F20 H20 L20 P20 T20 X20
23.00 125 B21 D21 F21 H21 L21 P21 T21 X21
23.00 150 B22 D22 F22 H22 L22 P22 T22 X22
23.90 125 B23 D23 F23 H23 L23 P23 T23 X23
23.90 150 B24 D24 F24 H24 L24 P24 T24 X24
24.94 125 B25 D25 F25 H25 L25 P25 T25 X25
24.94 150 B26 D26 F26 H26 L26 P26 T26 X26
TABLE 1C
Nominal Voltage/BIL/kvar for Delta Capacitor Banks
Three-Phase kvar at Nominal System Voltage
NSV (kV) BIL (kV) 150 300 450 600 900 1200 1500 1800 2400 3000 3600
2.40 60 A01 B01 C01 N/A N/A N/A N/A N/A N/A N/A A01
4.16 60 A02 B02 C02 D02 N/A N/A N/A N/A N/A N/A A02
4.80 60 A03 B03 C03 D03 F03 N/A N/A N/A N/A N/A A03
6.90 60 A04 B04 C04 D04 F04 H04 N/A N/A N/A N/A A04
7.20 60 A05 B05 C05 D05 F05 H05 N/A N/A N/A N/A A05
8.32 75 A06 B06 C06 D06 F06 H06 J06 N/A N/A N/A A06
12.00 95 A07 B07 C07 D07 F07 H07 J07 L07 N/A N/A A07
12.00 110 A08 B08 C08 D08 F08 H08 J08 L08 N/A N/A A08
12.47 95 A09 B09 C09 D09 F09 H09 J09 L09 N/A N/A A09
12.47 110 A10 B10 C10 D10 F10 H10 J10 L10 P10 N/A A10
13.20 95 A11 B11 C11 D11 F11 H11 J11 L11 P11 T11 A11
13.20 110 A12 B12 C12 D12 F12 H12 J12 L12 P12 T12 A12
13.80 95 A13 B13 C13 D13 F13 H13 J13 L13 P13 T13 A13
13.80 110 A14 B14 C14 D14 F14 H14 J14 L14 P14 T14 A14
14.40 95 A15 B15 C15 D15 F15 H15 J15 L15 P15 T15 A15
14.40 110 A16 B16 C16 D16 F16 H16 J16 L16 P16 T16 A16
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230-55
TABLE 2
Number of Capacitor Units per Phase*
Code Description
1 One capacitor unit per phase (Only applicable from 150 kvar to 1800 kvar)
2 Two capacitor units per phase (Only applicable from 300 kvar to 3600 kvar)
* Capacitor unit kvar ratings are: 50, 100, 150, 200, 300, 400, 500, and 600
* All capacitor units will be identical in a bank
* Ungrounded wye banks must have two (2) units per phase and each capacitor unit will be individually fused.
For bank stability with only two (2) units per phase, only the Heavy Duty and the Extreme Duty capacitors may
be selected for ungrounded banks
TABLE 3
Number of Capacitor Bushings
Code Description
1 Single-Bushing Capacitor (Only for Grounded Wye Banks)
2 Double-Bushing Capacitor
TABLE 4
Type of Capacitor Unit*
Code Description
S Standard Duty
H Heavy Duty
X Extreme Duty
* For ungrounded wye capacitor banks, only the Heavy Duty and the Extreme Duty capacitors may be selected
to maintain bank stability in the event of an individual fuse operation
TABLE 5
Switch Options*
Code Description
1 Single-Phase Oil Switch
2 Single-Phase Vacuum Switch
3 Three-Phase Vacuum Switch
4 Three-Phase Vacuum Contactor
5 Fixed Bank (No Switches)
* See Tables 5A, 5B, 5C, and 5D for the maximum bank size for each switch option
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Metal-enclosed, Pad-mounted Capacitor Banks
TABLE 5A
Maximum Bank Size for Single-Phase Oil Switches
NSV (kV) BIL (kV) Maximum 3-Phase kvar Bank Connection
2.40 60 600 GY, UGY or Delta
4.16 60 900 GY, UGY or Delta
4.80 60 1200 GY, UGY or Delta
6.90 60 1500 GY, UGY or Delta
7.20 60 1800 GY, UGY or Delta
8.32 75 1800 GY, UGY or Delta
12.00 95 3000 GY, UGY or Delta
12.00 110 3000 GY, UGY or Delta
12.47 95 3000 GY, UGY or Delta
12.47 110 3000 GY, UGY or Delta
13.20 95 3000 GY, UGY or Delta
13.20 110 3000 GY, UGY or Delta
13.80 95 3000 GY, UGY or Delta
13.80 110 3000 GY, UGY or Delta
14.40 95 3600 GY, UGY or Delta
14.40 110 3600 GY, UGY or Delta
20.78 125 3600 Solidly grounded wye on a solidly grounded system
22.86 125 3600 Solidly grounded wye on a solidly grounded system
23.00 125 3600 Solidly grounded wye on a solidly grounded system
23.90 125 3600 Solidly grounded wye on a solidly grounded system
24.94 125 3600 Solidly grounded wye on a solidly grounded system
TABLE 5B
Maximum Bank Size for Single-Phase Vacuum Switches
NSV (kV) BIL (kV) Maximum Three-Phase kvar Bank Connection
2.40 60 600 GY, UGY or Delta
4.16 60 900 GY, UGY or Delta
4.80 60 1200 GY, UGY or Delta
6.90 60 1500 GY, UGY or Delta
7.20 60 1800 GY, UGY or Delta
8.32 75 1800 GY, UGY or Delta
12.00 to 13.80 95 to 110 3000 GY, UGY or Delta
14.40 to 24.94 95 to 150 3600 GY, UGY or Delta
TABLE 5C
Maximum Bank Size for Three-Phase Vacuum Switches
NSV (kV) BIL (kV) Maximum Three-Phase kvar Bank Connection
2.40 60 1200 GY, UGY or Delta
4.16 60 1800 GY, UGY or Delta
4.80 60 2400 GY, UGY or Delta
6.90 60 3000 GY, UGY or Delta
7.20 to 24.94 60 to 150 3600 GY, UGY or Delta
TABLE 5D
Maximum Bank Size for Three-Phase Vacuum Contactors
NSV (kV) BIL (kV) Maximum Three-Phase kvar Bank Connection
2.40 60 1800 GY, UGY or Delta
4.16 60 3600 GY, UGY or Delta
4.80 60 3600 GY, UGY or Delta
6.90 60 3600 GY, UGY or Delta
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TABLE 6
Individual Capacitor Fusing in Addition to Group Fusing for Grounded Wye Banks*
Code Description
Y Individual fusing in addition to group fusing
N Group fusing only
* Not applicable for banks with 1 capacitor unit per phase
* Not applicable for Delta-Connected banks which are all group fused outside of the delta only
* Group fusing is standard for Grounded Wye banks with the following ratings:**
2.40 kV 150 kvar to 450 kvar 13.20 kV 150 kvar to 3,000 kvar
4.16 kV 150 kvar to 600 kvar 13.80 kV 150 kvar to 3,000 kvar
4.80 kV 150 kvar to 900 kvar 14.40 kV 150 kvar to 3,000 kvar
6.90 kV 150 kvar to 1,200 kvar 20.78 kV 150 kvar to 3600 kvar
7.20 kV 150 kvar to 1,200 kvar 22.86 kV 150 kvar to 3600 kvar
8.32 kV 150 kvar to 1,500 kvar 23.00 kV 150 kvar to 3600 kvar
12.00 kV 150 kvar to 1,800 kvar 23.90 kV 150 kvar to 2400 kvar
12.47 kV 150 kvar to 1,800 kvar 24.94 kV 150 kvar to 2400 kvar
** If the bank cannot be group fused, each capacitor unit will be individually fused.
TABLE 7
Group Fusing in Addition to Individual Capacitor Fusing for Ungrounded Wye Banks*
Code Description
Y Group fusing in addition to individual fusing
N Individual fusing only
X Not applicable for Grounded Wye and Delta connected banks
* Group fusing in ungrounded wye banks are for overcurrent protection of components other than the capacitor units.
TABLE 8
Enclosure Configuration and Incoming Terminations*
Code Configuration Termination
1 Livefront Provisions for terminating incoming cable (2-hole NEMA)
2 Livefront Provisions for terminating incoming cable (4-hole NEMA)
3 Deadfront 3-200 A bushing wells for radial-tap application
4 Deadfront 6-200 A bushing wells for loop-feed application
5 Deadfront 3-600 A bushings for radial-tap application
6 Deadfront 6-600 A bushings for loop-feed application
7 Deadfront 3-1250 A bushings for radial-tap application
8 Deadfront 6-1250 A bushings for loop-feed application
* For equipment front section. The equipment rear section is livefront for ease of access to components.
TABLE 9
Control Power Transformer
Code Description
N No Control Power Transformer
O Oil Insulated w/Internal Weak Link Fuse & External current-limiting fuse
D Dry-Type w/External current-limiting fuse
TABLE 10
Surge Arrester
Code Description
N No Surge Arrester
V Surge Arresters (Cooper Power Systems UltraSIL VariSTAR)*
E Surge Arresters (Cooper Power Systems UltraSIL Evolution)*
* State desired rating in request for proposal
11
Metal-enclosed, Pad-mounted Capacitor Banks
TABLE 11
Secondary Surge Arrester
Code Description
N No Secondary Surge Arrester
Y Cooper Power Systems Storm Trapper Secondary Surge Arrester
TABLE 12
Enclosure Sheet Metal
Code Description
M 12-Gauge Mild Steel (Standard)
S 12-Gauge 304L Stainless Steel
A Aluminum
TABLE 13
Enclosure Finish
Code Description
1 Guardian Green per Munsell 7.0GY3.29/1.5 (Standard)
2 ANSI 70 Gray
3 ANSI 61 Gray
TABLE 14
Barrier Material
Code Description
P Clear Polycarbonate (Standard)
G Red GPO-3
TABLE 15
Buswork*
Code Description
A Aluminum (Standard)
T Tim-Plated Copper
S Silver-Plated Copper
* Ground bus is always tin-plated copper
TABLE 16
Reactors
Code Description
N No reactors
Y Air-core current-limiting reactors (please state ratings in request for proposal)
TABLE 17
Visible Break / Ground Switch*
Code Description
1 No Ground / Disconnect Switch
2 Group Operated Three-Phase Disconnect Switch
3 Group Operated Three-Phase Disconnect and 3-Pole Ground Switch
4 Group Operated Three-Phase Disconnect and 4-Pole Ground Switch
* Only available on switched banks with clear polycarbonate barrier on the equipment front section
12
230-55
TABLE 18
Door Latching Options*
Code Description
A Pad-lockable pentahead-bolt doors with pull-hangle (Standard)
B Pentahead-bolt doors with pull-handle and provision for key interlock
C Pad-lockable Turn-handle doors
D Turn-handle doors with provision for key interlock
* Either Door Latching Options B or D with provision for key interlock must be selected if a disconnect and
ground switch is selected.
TABLE 19
Key Interlocks*
Code Description
N No key interlocks
K Key interlocks (Mandatory with disconnect switch options)
* Interlocks are available only if a disconnect and ground switch is selected
TABLE 20
Capacitor Switch Control (Switched Banks Only)
Code Description
N No control or provisions
1 Provisions for control (meter socket mounted on outside of cabinet)*
2 Provisions for control (meter socket mounted on inside of cabinet)*
3 Provisions for control (surface mount on inside of cabinet)*
4 Capacitor Control Mounted on Outside (Meter Socket mounting only)**
5 Capacitor Control Mounted on Inside (Meter Socket or Surface Mounting)**
* State control make/model and meter socket/surface mount configurations and other customer-supplied
options such as neutral current sensor
** State control make/model and meter socket/surface mount configurations and other options such as
neutral current sensor
TABLE 21
Cable Accessory Options (MRP) (Select all that apply)
Code Description
N No MRP
A 200 A Bushing Well Inserts
B Rotatable Feedthru Insert*
C Insulated Bushing Well Plug*
D Insulated Standoff Bushing w/Stainless Steel Bracket
E Cooper Power Systems Parking Stand Surge Arrester**
* Only for 200 A bushing wells
** Only for use with 200 A interfaces that conform to IEEE Std 386™ standard
Please supply the following additional information with your request for proposal:
Maximum fault current at the site of the installation
Any abnormal service conditions in accordance with IEEE Std 18™ standard.
Isolated or paralleled bank. If paralleled:
1. How many other banks?
2. What kvar sizes?
3. How close are the banks together?
4. What are the ratings of any current limiting reactors?
13
Metal-enclosed, Pad-mounted Capacitor Banks
Additional
Information
Refer to the following reference literature
for application recommendations:
S230-55-1, Pad-mounted, Metal-
enclosed Capacitor Banks Installation
Instructions
B230-12059, Meet Higher Power
Quality, Efficiency, Increased Safety
and Improved Reliability Demands
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230-55
15
Metal-enclosed, Pad-mounted Capacitor Banks
16