G.E.T.

Loss Detection

Cerrejon Mine | 04 July 2022

SYSTEM QUOTATION #: 20220704 JA#1

Connect with us
www.CRdigital.com
Contents
GET.Trakka System Description .............................................................................................................. 3
GET.Trakka System Overview ................................................................................................................. 4
Project ..................................................................................................................................................... 6
KPIs ...................................................................................................................................................... 6
System Quotation ................................................................................................................................... 7
Support Commitment for Installation................................................................................................. 8

Connect with us
www.CRdigital.com
GET.Trakka System Description
The GET.Trakka System is a purpose-built, industrial IoT solution for monitoring G.E.T. on mining
machines. GET.Trakka actively monitors the G.E.T. fitted to a machine, and generates an alarm when
G.E.T. detaches from the bucket, enabling operations to be stopped, and lost G.E.T. to be located
prior to entering a crusher.

To achieve this, a wireless, consumable sensor is fitted to each G.E.T. component in a small sensor
recess or cavity. These battery-powered sensors transmit a radio signal containing data such as
sensor ID, G.E.T. component ID, orientation, activity, etc.

G.E.T. sensors are activated and assigned index positions during the G.E.T. fitting process, using a
hand-held Portable Reader. Two permanently mounted Bucket Sensors are also installed on the
digger bucket to provide the system with bucket identification and operational metrics. The sensor
activation process transitions the Sensors from a low-power sleep state to an active transmission
state, while also assigning each Sensor with their G.E.T. component type and index position on the
machine.

The Portable Reader is also used in Search Mode to assist in locating any lost G.E.T..

Each shovel or excavator is installed with the GET.Trakka machine system, a modular system that
collects, processes and stores all data from the sensors. An array of antennas installed on the
machine frame receive the signals from the sensors, and on-board algorithms reliably determine
when a G.E.T. has been lost. The on-board algorithm monitors for two distinct types of G.E.T. loss
events:

• Movement Alarms are triggered when a G.E.T. has been detached from the bucket,
transmitting a stationary signal while the remaining G.E.T. are still in motion;
• Proximity alarms and triggered when no signal is received from a lost G.E.T., a Proximity
Alarm will be triggered. This occurs when the detached G.E.T. has been buried or removed
out of the operating area by a truck.

The operator is notified of the G.E.T. loss event via the small in-cab Alarm Module. The Alarm
Module is a simple push-button LED lamp design, and is installed in the machine cab within view of
the operator. On detection of a component loss, the red LED will flash, and an audible alarm is
triggered.

All sensor data, alarm data and Alarm Module interactions are time stamped, stored locally and
transferred over the mine wireless network to CR’s secure remote server. The system is designed to
detect G.E.T. loss and alarm on-machine, regardless of the connectivity to the mine network. The
transfer of data back to the remote server enables the enhanced functions of Client Web Dashboard,
email notifications and G.E.T. metrics reporting.

Refer to:

https://www.youtube.com/watch?v=RzZkgytV

Connect with us
www.CRdigital.com
GET.Trakka System Overview
Machine Installation:

Dashboards and Reporting:

Connect with us
www.CRdigital.com
System Network and Data Infrastructure:

Connect with us
www.CRdigital.com
Project
The Project will consist of:
• Phase 1: Preparation and Mobilization
This involves the configuration of hardware, pre-install inspection visit and set up of site
network infrastructure
• Phase 2: Installation and Commissioning
Installation and commissioning of the GET.Trakka solution.
Tuning of the system to the specific operating conditions is performed remotely in the 2 weeks
following the installation.
• Phase 3: System Go-Live
Enabling alarms for the operator.
• Phase 4: Completion

KPIs
The performance of the system will be assessed against the following KPIs:

KPI DETAILS TARGET LEVEL

Detect and alarm GET 95% of GET failure events detected accurately,
GET Alarms
failure events as reported by CR.
System Average of 95% during Phase 3, as reported by
Availability of System
Reliability CR.
Dashboard availability and reports issued for
Reporting Delivery of Reports
98% of machine operating time in Phase 3.
Service Availability of Dashboard

Connect with us
www.CRdigital.com
 System Quotation

System Quotation
System Purchase Price, EA QTY Ext Price
Base GET.Trakka G.E.T. Monitoring System $82,125 1 $82,125
GET.Trakka Portable Reader $3,375 2 $6,750
Advanced Add-Ons,
- Satellite Communications $5,200 0 $0

Critical Spares Kits Included $4,000 1 $4,000

System Sub Total Price $92,875

Final System Price $92,875

Installation & Commissioning Services Price, EA QTY Ext Price

Pre-Install, Configuration, Install, Go-Live for GET.Trakka $11,520 1 $11,520

Final Installation Price $11,520

Annual Software, Services and Sensors Price, EA QTY Ext Price

Annual Services & Licencing for GET.Trakka $9,000 1 $9,000
Annual Services for Advanced Add-Ons $0 0 $0

GET.Trakka Sensors $143 0 $0

Annual Software, Services and Sensors $9,000

Standard Terms and Conditions:

1. Standard Terms and Conditions available at https://crmining.com/terms-conditions/

Specific Terms and Conditions:

1. Quotation is valid for 30 days.
2. Quotation Currency USD
3. All prices quoted excluding GST, VAT or Import Duty.
4. Payment Schedule
a. 50% of System Purchase amounts to be invoiced on receipt of PO.
b. 50% of System Purchase amounts to be invoiced on shipping.
c. 100% of Installation Purchase amounts to be invoiced on Go Live.
d. 100% of the Annual Support amounts will be invoiced on system Go Live.
5. Delivery of Quoted System
a. System will be delivered to the customer delivery point.
b. At a schedule mutually agreed, Installation Service will be completed.
c. Annual Support will start on the Go Live signoff date.

6. Where additional trips for installation are required due to changes by Customer, or circumstances outside CR’s control, a variation will be raised.

7. Travel & accomodation outside of major commercial hubs to be arranged and paid for by Customer; or charged at Cost +10%.
8. Any additional support requiring significant Satellite data exchange (and costs) will be discussed with the
client before progressing.

Connect with us
www.CRdigital.com
Support Commitment for Installation
The on-site installation of GET.Trakka is completed in standard scheduled maintenance downtime,
normally requiring 2 CR Digital technicians to have access to the machine for one 12 hour shift.

A pre-install visit is required to gather the following information:

• Detailed photos of the machine identifying potential equipment mounting locations, power
connections, network connections, and cable paths
• Measurement of cable run distances and required wall penetrations
• Any custom brackets to be fabricated by site (if / where required) to CR design specifications
once equipment mounting locations are confirmed.

For each installation shift:

• Auto electrician
• Boilermaker for first shift
• Crane and operators, plus maintenance fitter to remove G.E.T. (teeth and shrouds)
During the installation, CR will require:

• Remote access to CR personnel to the site team as required for installation and support
• Access to the machine for installation and commissioning
• Auto-electrician to provide power and network connection on the machine
• Scheduling of training sessions for G.E.T. crew and operators

The customer will also be required to supply:

• Mine Site network access for the GET.Trakka system

• A server set up on the site network infrastructure to facilitate the transfer of data

The customer will provide 1st level auto-electrician resources to replace components, or assist with
remote diagnostics, as needed from time to time.

The customer will have G.E.T. specialists trained in GET.Trakka sensor replacement, and to insert
G.E.T. sensors and configure sensors as lip shrouds are replaced.

Connect with us
www.CRdigital.com