Professional Documents
Culture Documents
QCT90 Operating Manual
QCT90 Operating Manual
QCT90 Operating Manual
QCT90
1: Safety.....................................................................................................................7
Safety Instructions..........................................................................................................8
2: Product Presentation......................................................................................... 11
Introduction...................................................................................................................12
Warranty....................................................................................................................... 12
QCT90 Parts Overview................................................................................................13
3: Operation.............................................................................................................19
Introduction...................................................................................................................20
QCT90 GUI screen overview.......................................................................................20
Operating the QCT90.................................................................................................. 21
Packing the QCT90..................................................................................................... 28
TOC
4: QCT90 Admin Tool.............................................................................................33
Introduction...................................................................................................................34
Starting the Web Server.............................................................................................. 34
Accessing the QCT90 Admin Tool.............................................................................. 35
Home Tab.................................................................................................................... 36
Setups Tab...................................................................................................................36
Updating BSP...............................................................................................................39
Updating the App......................................................................................................... 40
Updating the Web Server............................................................................................ 41
5: Basic Maintenance............................................................................................. 45
Introduction...................................................................................................................46
QCT90
Tools, Equipment and Materials.................................................................................. 46
Care Instructions.......................................................................................................... 46
Preventive Maintenance Checks and Services........................................................... 46
6: Mission Checklist............................................................................................... 49
Introduction...................................................................................................................50
Checklist....................................................................................................................... 50
Satcom terminal IP Settings........................................................................................ 50
7: System Specifications....................................................................................... 51
General Characteristics................................................................................................52
User Interfaces.............................................................................................................52
Receive Characteristics............................................................................................... 53
Transmit Characteristics.............................................................................................. 53
General Characteristics................................................................................................53
Electronic Compass and Inclinometer Characteristics.................................................54
GPS Receiver Characteristics..................................................................................... 54
QCT90 L-band Characteristics.................................................................................... 55
8: Diagrams............................................................................................................. 57
QCT90 System Diagram..............................................................................................58
L-band diagram X-band Transceiver........................................................................... 59
L-band diagram Ku-band Transceiver......................................................................... 60
L-band diagram Ka-band Transceiver......................................................................... 61
9: Change Transceivers......................................................................................... 63
Introduction...................................................................................................................64
Change transceiver...................................................................................................... 64
TOC
12: Alarms............................................................................................................... 81
List of Alarms............................................................................................................... 82
13: Glossary............................................................................................................ 85
Terms and Abbreviations............................................................................................. 86
Frequency Bands Used for Satellite Communication.................................................. 89
QCT90
About this manual
Manual information
Manual Information
Legal
© 2016 DataPath International AB. All rights reserved.
DataPath® is a registered trademark. All other logos, brand names and product names are trademarks of their respective
companies.
DataPath International reserves the right to change details in this publication without prior notice.
Products Described
The following products and components are described in this manual:
Component Type
Controller L-band
Contact Information
Sweden Office US Office
www.datapath.com/swe-dish
Technical Support
World-wide USA
swetac@datapath.com NOC@datapath.com
+46 8 728 50 80 +1 866 491 0842 or 678 597 0600
6
page
About this manual QCT90
Safety
Chapter Topics
01
[ Safety Instructions 8]
Safety
Safety Instructions
Do!
Do! The safe and reliable operation of a DataPath system is dependant
upon adherence to the Instructions for Use regarding handling, operation and
maintenance of the system, and assurance that safety and security instructions are
followed.
Do!
Do! Mandatory actions
Do!
Do! Consult manual first.
Do!
Do! Unplug first.
Stop!
QCT90
Stop!
Stop! Do not step.
Warning!
Warning! General hazard for person or equipment.
Warning!
Warning! Microwave radiation hazard.
Warning!
Warning! Electric shock hazard.
page 8
Warning!
Warning! Hand crush hazard / Risk of squeezing injuries.
Warning!
Warning! Heavy lifting.
Warning!
Warning! Hot surface.
Warning!
Warning! Entanglement hazard/Squeezing hazard.
Safety
Note!
Note! Places in the text where it is desired to reinforce a point or observation.
All DataPath International systems are built to ensure the greatest possible safety and security during transportation, storage
and operation. However, certain hazards are implicit in the use of satellite communications electronic and electrical equipment,
including hazards associated with microwave radiation and moving parts.
QCT90
QCT90 systems are intended for satellite communication use only; no other use is allowed. QCT90 systems must be operated
only by qualified personnel, who have received system-specific training for the DataPath product they will operate. Operators
must have sufficient knowledge to use the system properly, securely and safely.
The unit may not be operated in an ATEX (explosive) environment.
Do!
Do! The safe operation of a DataPath International system and the associated
SatCom solution, depends on thorough understanding of the safety and security
hazards, and how to mitigate or avoid them, using the precautions listed here. Do
not use the DataPath system unless you have familiarized yourself with this
chapter!
Microwave radiation
Regulations concerning microwave radiation may vary from country to country. Users are urged to become informed, and comply
with, local regulations in the country where the communications equipment is used. A general recommendation is to not stand in
the direction of transmission (near or in front of the antenna) during transmission.
Warning!
Warning! Always maintain at least the minimum recommended distances from the
antenna, based on the elevation angle, as illustrated in Figure 1 on page 10.
Under no circumstances should the system be tested with transmission indoors or
near reflective surfaces such as walls.
An example of a radiation hazard zone for the QCT90 at maximum EIRP is calculated based on the guidelines of the American
FCC. The zone includes the area that should be cleared of people, due to the levels of microwave radiation that might be
present. This does not mean that the area just outside the zone is free from microwave radiation, but levels should not pose a
danger for anyone temporarily in the area.
The calculations indicate that:
page 9
Safety
At the back of the antenna, there is no radiation hazard, but the area should be shielded to prevent touching the
reflector surface or rim.
To the side of the antenna, no radiation hazard exists outside 0.5 m from the rim of the reflector dish (above and
below the dish 0.3 m).
As a general rule, a distance of 1.2 m from the QCT90 (sideways) is recommended, as indicated on each unit.
In front of the antenna, the safety distance will change, depending on elevation angle. Use the diagram in Figure
1 on page 10 to determine safe distances from the front of the antenna, based on the elevation angle.
10.0
Distance (m)
QCT90 X-band
8.0
6.0
4.0
QCT90 Ka-band
2.0
0.0
0 5 10 15 20 25 30 35 40 45 50
Elevation angle (deg.)
Figure 1: Safety distance vs. elevation angle, X-, Ku- and Ka-band
Fire
In the event of fire close to or in the QCT90, use carbon dioxide extinguishers.
Mechanical risks
Cables between the QCT90 and its external units increase the risk of someone tripping over them.
QCT90
Also, the QCT90 has moving parts that increase the risk of injuries from crushing. Always use care to prevent injuries during
operation.
Safety Covers
Where applicable, parts or modules used in the QCT90 are protected by covers, both in order to reduce environmental intrusion,
and to increase safety for the user.
Warning!
Warning! The amplifier part (HPA) can become very hot! The unit is equipped with
a heat sink to dissapate generated heat. This heat sink can become very hot and
should not be touched.
Warning!
Warning! The safety covers should only be removed by qualified personnel!
page 10
Product Presentation
Chapter Topics
02
[ Introduction 12 ]
[ Warranty 12 ]
[ QCT90 Parts Overview 13 ]
Product Presentation
Introduction
This chapter presents briefly the QCT90 system, its modular design, and the modules.
It is recommended to learn the product parts and their basic function before moving on to operate the system. A basic
understanding will make the instructions more useful.
This document provides detailed information about the function and operation of the QCT90 . Basic maintenance instructions are
also included.
Please do not hesitate to contact DataPath International if you require further information outside the scope of the instructions.
You are also very welcome to provide us with your feedback, which we can use to further enhance our products for you and
other users.
Product Introduction
The DataPath QCT90 is a mobile satellite communications terminal, designed to operate in remote locations, or where the
ordinary infrastructure is not sufficient. It is designed to function both as the transmitting part (uplink) and the receiving part
(downlink) of the communications system. The terminal provides RF transmit and receive communication with a communications
satellite in geostationary or inclined orbit at X, Ku or Ka band frequencies.
Rx TRF
LNB
Filter
Feed
Modem* BUC SSPA horn
Tx
Intended Users
Intended users are well-trained technicians with general knowledge of satellite communications. Users should have attended an
introductory course for the product in question, and should have access to Instructions for Use and other relevant documentation.
QCT90
The QCT90 differentiates between two user levels: Operator and Administrator.
The QCT90 includes a Controller that in turn includes either a satellite modem or an L-band pass-through. The L-band Controller
is used to connect the QCT90 to an external modem.
The user of the internal or external modem must have adequate training in working with this equipment and its software. This
training can be provided by DataPath Sweden.
Liabilities
The manufacturer is responsible for delivery of a system corresponding to system specifications.
The customer / operator is responsible for:
Providing a mains supply.
Integration of customer supplied communications equipment.
Signal integrity.
Operation of the product in accordance with the manufacturer’s Operating Manual. Special attention should be
given to Safety on page 7.
Note!
Note! Note! Failure to use your DataPath product within the conditions detailed in
this document, or for a purpose other than that assumed here, will invalidate any
warranty or service agreement, jeopardize equipment compliance, cause damage
or injury, or lead to illegal operation.
Warranty
The QCT90 modules are sealed. Their interiors do not contain any components that can or shall be repaired or serviced by the
user. If the sealing has been broken, any warranty given for the module becomes invalid. For further warranty conditions, please
refer to the General Conditions of the purchasing contracts.
page 12
QCT90 Parts Overview
The QCT90 consists of four main parts (tripod, main reflector, feed arm and electronics box) and a number of smaller
components. The main parts of the QCT90 are shown in the diagram below, together with their designations.
7
8
Product Presentation
6
9
1 4
QCT90
3
1 Main Reflector
2 Tripod
3 Wind Stays
4 Controller
5 Display
6 GNSS Compass
7 Transceiver Unit
8 Subreflector
page 13
Product Presentation
Controller
The Controller, which holds all of the QCT90's electronics including the modem (unless for L-band types). The diagram below
shows the location and names of all the outputs on the Controller.
3
5
4
6
7
8
9
11
10
QCT90
12
13
16
14
17
15
Controller Outputs
page 14
Controller Outputs
9 Ground Screw
13 Tx QMAf
Product Presentation
14 Rx QMAf
15 Temperature Sensor -
* In case of a QCT90 with integrated modem, these contact output names will be
Payload. Port number 4 supports power over Ethernet (POE).
Controls
The QCT90 is operated manually either by holding the main reflector and turning it in elevation or azimuth (rough positioning), or
by turning the Fine Elevation- and Azimuth Adjusters (for precise, fine movements). Figure 5 on page 15 shows the controls
on the QCT90.
5
1
QCT90
3 2
QCT90 Controls
Number Designation
5 Leveling Bubble
page 15
Product Presentation
5 6
7
4
1
2
3
Figure 6: QCT Transceiver X 16W
QCT Transceiver X
Number Part
QCT90
1 Feed horn
2 BUC
4 Connectors
5 Feed system
7 LNB
page 16
8 1
Product Presentation
7
6 3
4
5
Number Part
QCT90
2 Polarization mechanism
3 Feed horn
4 BUC
6 Connectors
7 Feed system
8 LNB
QCT90 Transceiver Ka 8W
The QCT Transceiver Ka 8W converts and amplifies RF receive and transmit signals. It also switches between circular and linear
polarization by means of a polarizer that is positioned between the horn and the OMT. The feed horn is the link between the
antenna system and the transceiver. Figure 8 on page 18 shows the QCT Transceiver Ka and its main components.
page 17
Product Presentation
7
6
5 1
2
4
3
Number Part
4 Connectors
5 BUC
6 Feed System
7 LNB
page 18
Operation
Chapter Topics
03
[ Introduction 20 ]
[ QCT90 GUI screen overview 20 ]
[ Operating the QCT90 21 ]
[ Packing the QCT90 28 ]
Operation
Introduction
The QCT90 is a fully manually operated terminal. Both set-up and signal acquisition require only a brief introduction for most
knowledgable users. The touch interface has been kept intentionally uncluttered for ease of use and swift time to air.
page 20
Operating the QCT90
DESCRIPTION
The steps below outline the process of setting up and start transmitting with the QCT90.
PROCEDURE STEPS
STEP 1. Fold out the tripod legs and place the tripod roughly facing the satellite you will be transmitting on.
Tighten the leg locks.
Operation
Figure 10: Positioning the tripod
STEP 2. Place the reflector on the tripod. Hold the reflector by the handle and guide it by pushing with your other
hand against the back of the reflector.
QCT90
Figure 11: Placing the reflector
page 21
Operation
STEP 4. Turn on the QCT90. The QCT90 will now starts its boot process. This process will be completed while
the next steps are performed.
page 22
STEP 7. Fold down the feed arm.
STEP 8. Fold up the subreflector. Push the lock lever down while folding the subreflector upright.
Operation
Figure 17: Folding up the subreflector
STEP 9. Make sure the elevation and azimuth markings on the tripod are aligned so that the QCT90 is in its
starting/stow position.
QCT90
Figure 18: Aligning the elevation and azimuth level markings
page 23
Operation
STEP 10. Once the boot process has completed, the start screen will be shown. Press the right navigation arrow to
proceed.
STEP 11. Select the correct setup file for the transmission. Click the radio button to the left of the setup file you
want to use. Press the right navigation arrow to proceed.
STEP 12. Roughly position the QCT90 by lifting it by the handle and turning it toward the satellite. The GUI will
QCT90
show the target position (crosshairs) and the actual position (circle). Turn the QCT90 until the circle and
the crosshairs are aligned. Press the right navigation arrow to proceed.
page 24
STEP 13. Level the QCT90 by propping up the legs of the tripod. Use the spirit level mounted on the tripod and the
Leveling screen to position the QCT90 as level as possible. In the Leveling screen, try to get the small
circle as close to the center of the big circle as possible. Some deviation is permitted, as long as the
small circle is positioned inside the bigger circle. Press the right navigation arrow to proceed
Operation
STEP 14. Calibrate the magnetic compass. Press the Calibrate button on screen and move about 1.5 m away from
the QCT90. Press the right navigation arrow to proceed once the calibration process has finished.
QCT90
shows a situation where GNSS heading could not be obtained)
STEP 15. Set the Tx polarization offset (Ku-band). The polarization degree scale is indicated on the feed horn
rim. Press down the polarization adjustment knob to turn the feed horn manually; turn the polarization
adjustment knob for fine adjustments. Press the right navigation arrow to proceed once the polarization is
set.
Note!
Note! The Tx Polarization screen shows the desired Tx polarization offset. It does
not show the actual polarization offset angle.
page 25
Operation
Note!
Note! Always hold the QCT90 by the handle when loosening the Coarse Elevation
Lock to avoid it tipping over.
STEP 17. Roughly point the QCT90 in elevation by moving the reflector up or down by the handle. The crosshairs
on the GUI represent the target. Move the reflector until the ellipse is at roughly the same height as the
crosshairs. Lock the reflector in place by tightening the Coarse Elevation Lock when coarse elevation is
set.
QCT90
page 26
STEP 19. Roughly point the QCT90 in azimuth by moving the reflector sideways. The crosshairs on the GUI
represent the target. Move the reflector until the ellipse is at roughly the same breadth as the crosshairs.
Lock the reflector in place by tightening the Coarse Azimuth Lock when coarse elevation is set.
Operation
STEP 20. Fine point the QCT90 in elevation by turning the Fine Elevation Adjuster. Match the ellipse in the GUI to
the crosshairs.
QCT90
STEP 21. Fine point the QCT90 in azimuth by turning the Fine Azimuth Adjuster. Match the ellipse in the GUI to the
crosshairs.
STEP 22. When using Controller L-band with an external modem, connect the modem, establish a signal lock, and
optimize the signal.
page 27
Operation
STEP 23. Attach the wind stays to the sides of the Controller, and lock the leg locks.
STEP 24. Start the transmission by pressing the Unmute button in the GUI.
DESCRIPTION
This procedure describes the process of packing the QCT90 in a hard case.
PROCEDURE STEPS
STEP 1. Mute the transmission by clicking on the Mute button in the GUI.
page 28
STEP 2. Turn off the QCT90 by turning the power button.
STEP 3. Disconnect the power cable from the QCT90, as well as all other external cables (such as Rx and Tx).
Operation
Figure 35: Disconnecting the power cable
STEP 4. Remove the wind stays from the sides of the Controller and clamp them into place on the back leg.
QCT90
Figure 36: Removing the wind stays
page 29
Operation
STEP 5. Make sure the elevation and azimuth markings on the tripod are aligned so that the QCT90 is in its
starting/stow position.
STEP 6. Fold down the subreflector. Press down on the lever and fold the subreflector down.
page 30
STEP 8. Unlock the side segments on the back of the reflector.
STEP 9. Fold the side segments in and latch them with the elastic band attached to the back of the reflector.
Operation
Figure 41: Folding the side segments
QCT90
Figure 42: Loosening the Course Azimuth Lock
page 31
Operation
STEP 11. Lift the reflector from the tripod and place it in the hard case.
STEP 12. Loosen the leg locks on the tripod braces and fold the tripod. Put it in the protective bag and place the
bag in the hard case.
QCT90
page 32
QCT90 Admin Tool
Chapter Topics
04
[ Introduction 34 ]
[ Starting the Web Server 34 ]
[ Accessing the QCT90 Admin Tool 35 ]
[ Home Tab 36 ]
[ Setups Tab 36 ]
[ Updating BSP 39 ]
[ Updating the App 40 ]
[ Updating the Web Server 41 ]
QCT90 Admin Tool
Introduction
The QCT90 Admin Tool is used for the following purposes:
View System Information
Create Setup Files
Update BSP (System Software)
Update App (QCT90 GUI)
Update the Web Server
View logs
DESCRIPTION
In order to access the QCT Admin Tool, the Web Server on the QCT90 needs to be started.
PROCEDURE STEPS
STEP 2. From the Deploy start screen, press the left navigation arrow twice.
STEP 4. In the Settings screen, set the Web Server button to ON.
page 34
STEP 6. In the Ethernet Settings screen, set the DHCP button to ON.
Note!
Note! This step is only to be performed when connecting the QCT90 to a network.
When connecting a computer directly to the QCT90, a static IP address needs to
be set. To set a static IP address, turn off DHCP and manually enter the desired IP
address (and, if required, a Netmask and Gateway), and click Apply.
QCT90
Figure 48: Setting the DHCP
STEP 11. Step back using the navigation arrows until you reach the Start screen.
PREREQUISITES
Prereq 1. Make sure the Web Server is running, see Starting the Web Server on page
34
page 35
QCT90 Admin Tool
PROCEDURE STEPS
STEP 1. Assuming the QCT90 is running and connected to the network, connect a computer to that same
network.
STEP 2. Open a web browser, and go to the unit's IP address, followed by port 27015, e.g. 10.2.1.74:27015
Note!
Note! When using Internet Explorer (IE), the IP address needs to be input including
the protocol (https://), i.e. https://10.2.1.74:27015. For other browsers, only the IP
address including the port will suffice.
Home Tab
The Home tab provides an overview of the main system settings:
BSP version number (System)
App version number
Web Server version number
Unit's IP address
QCT90
Setups Tab
The Setups tab lets users administrate and create setup files to be used for transmissions. The screen is divided into two parts:
the left column shows the list of setup files, and the right column shows the parameters for the chosen setup file.
page 36
QCT90 Admin Tool
Figure 50: The Home tab
DESCRIPTION
Setup files are required to be able to transmit using the QCT90. Follow the steps below to create setup files with the correct
parameters for the mission the QCT90 is to be used for.
QCT90
PROCEDURE STEPS
page 37
QCT90 Admin Tool
STEP 1. At the top of the Setups list (left column), click on the Create button.
STEP 2. Choose the appropriate transceiver unit and modem (at the moment of this writing, no built-in modems
are available, only the L-band Controller).
QCT90
Once the correct hardware is chosen, the sections for the other parameters appear.
page 38
STEP 3. Fill out the required parameters:
General
Setup Name
Satellite Longitude
10 MHz reference source
Transceiver Unit Parameters
BUC LO Frequency
LNB LO Frequency
Terminal Tx Polarization
Satellite Polarization offset as seen from earth (deg)
Rx Gain (dB)
Updating BSP
DESCRIPTION
The BSP (Board Support Package) contains the operating system, the App, and the Web Server. When updating the BSP, all
three will be replaced by the new version. In order to update the BSP, a new BSP file needs to be obtained and present on the
system used to access the QCT90. Check with DataPath International for new BSP files.
Note!
Note! Created Setups end Event Log Database will not be replaced by this upgrade.
They will remain on the unit.
QCT90
PROCEDURE STEPS
Note!
Note! This instruction assumes you have received a new BSP file from DataPath
International prior to starting this upgrade procedure.
page 39
QCT90 Admin Tool
STEP 3. Use the file browser to locate the new BSP file. Highlight it, and click on Open.
Note!
Note! The file name will be structured #####-yymmdd-###.tar.gz (with ##### being
the file name, yymmdd representing the release date, and ### the version number).
This is a zipped file. The file must not be unzipped before updating.
STEP 5. The new BSP file will now be uploaded to the terminal. Once the upload is complete, the installation will
start automatically and the terminal will reboot once the installation has finished.
QCT90
STEP 6. Update the Web Server browser page in order to be connected to the terminal again.
DESCRIPTION
The App (GUI) can be updated separately from the BSP (system), as can the Web Server. In order to update the App, a new App
file needs to be obtained and present on the system used to access the QCT90. Check with DataPath International for new App
files.
PROCEDURE STEPS
page 40
STEP 2. Click on the Browse button.
STEP 3. Use the file browser to locate the new App file. Highlight it, and click on Open.
Note!
Note! The file name will be Qct.apk.
STEP 5. The new App file will now be uploaded to the terminal. Once the upload is complete, the installation will
start automatically and the terminal will reboot once the installation has finished.
QCT90
Figure 58: File is uploaded, installation is proceeding
Once the reboot is complete, the Web server will start again automatically.
DESCRIPTION
The Web Server, like the App, can be updated separately from the BSP (System). In order to update the App, a new App file
needs to be obtained and present on the system used to access the QCT90. Check with DataPath International for new App
files.
page 41
QCT90 Admin Tool
PROCEDURE STEPS
STEP 3. Use the file browser to locate the new Web Server file. Highlight it, and click on Open.
Note!
Note! The file name will be QctWebServer.apk.
QCT90
STEP 5. The new Web Server file will now be uploaded to the terminal. Once the upload is complete, the
installation will start automatically and the terminal will reboot once the installation has finished.
Once the reboot is complete, the Web server will start again automatically.
page 42
page
43
QCT90 QCT90 Admin Tool
44
page
QCT90 Admin Tool QCT90
Basic Maintenance
Chapter Topics
05
[ Introduction 46 ]
[ Tools, Equipment and Materials 46 ]
[ Care Instructions 46 ]
[ Preventive Maintenance Checks and Services 46 ]
Basic Maintenance
Introduction
To preserve the reliability and performance of your system, it is important to care for it properly, which may include occasionally
performing basic repairs and replacements. Component replacements are preferably done indoors.
Replacement and repair inside the QCT90 must be performed by DataPath International or a DataPath International Certified
Repair Center, due to warranty issues. Please contact DataPath International technical support for help.
Warning!
Warning! Assure that equipment is disconnected from power sources before
performing maintenance.
Warning!
Warning! Be aware of potential crush or squeezing points to avoid injury.
Warning!
Warning! Always use two individuals to lift and properly maneuver the unit to
prevent injury to personnel or damage to equipment.
Warning!
Warning! Surfaces of equipment components, particularly the HPA/SSPA will be
hot immediately after system operation. Wait until the equipment has properly
cooled before performing maintenance tasks.
Materials
Vaseline spray (Taerosol “PR Bajol” or similar)
Sealing anti-freeze agent of the type used for cars (silicone based, avoid petroleum-based products)
Spare parts
Care Instructions
To ensure long system life and optimal performance:
Handle the system as outlined in the Instructions for Use.
The PC (provided by the user) should not be exposed to dust, sand, humidity, etc. Follow the supplier’s
instructions.
page 46
Warning!
Warning! Under no circumstances should the system be tested with transmission
indoors or near reflective surfaces such as walls.
Part Procedure
Whole System Visually inspect for any defects such as damage, corrosion and loose
connections or mounting fixtures.
Basic Maintenance
Whole System Check for debris, dust, snow or ice build-up on the system, and
remove if necessary for proper function.
Whole System In dusty environments, check that all filters and fan grids are free from
dust and debris.
Connectors and caps Clean grooves of connectors and protective caps before using them.
Use a small brush.
Part Procedure
Whole System Check for snow and ice build-up on the system, and remove if
necessary for proper function.
Part Procedure
Whole System Remove dust sand and particles. Use a vacuum cleaner with soft
brush. Pay extra attention to fan grids.
QCT90
Reflectors Perform visual inspections for any damage, and make a note of this
for repairs or replacements upon return to the depot or other logistical
base. When inspecting the reflectors (main and sub reflector,
reflecting side), note that superficial scratches affecting only the
coating normally do not pose any problem. If scratches go deeper
into the carbon fiber, the reflector needs to be repaired or replaced.
Scratches on the reflectors' backsides will not affect the transmission
quality.
Cables Check that cables and connectors are intact and in good conditions.
Part Procedure
QCT Transceiver Remove dust sand and particles. Use a vacuum cleaner with soft
brush.
QCT Transceiver Check that the fan is freely rotating and no jarring sound is present.
The fan is a consumable product and the expected life time is 1 year
at continuous use. If the terminal is used in harsh environment the life
time will be reduced.
QCT Controller Check that the fan is freely rotating and no jarring sound is present.
The external fan is consumable product and the expected life time is
1 year at continuos use. If the terminal is used in harsh environment
the life time will be reduced.
page 47
48
page
Basic Maintenance QCT90
Mission Checklist
Chapter Topics
06
[ Introduction 50 ]
[ Checklist 50 ]
[ Satcom terminal IP Settings 50 ]
Mission Checklist
Introduction
Before leaving on a mission, it is recommended to execute instructions and complete checklists presented in this chapter, in
order to minimize the time required to put the QCT90 into operation on a site.
Ensure that all mission data are available concerning satellite, operator, transmit and receive frequencies, correct option file ,
pointing solutions for relevant sites, link budget and other critical information.
Checklist
Check the configuration and any necessary adjustments before operating the system or leaving on a mission.
X- and Ka-band polarization
The feed system is mounted with respect to the expected polarization: LHCP or RHCP.
Mains supply
Customer options
Any external equipment connected to the system should be CE-certified or have equivalent certification.
page 50
System Specifications
Chapter Topics
07
[ General Characteristics 52 ]
[ User Interfaces 52 ]
[ Receive Characteristics 53 ]
[ Transmit Characteristics 53 ]
[ General Characteristics 53 ]
[ Electronic Compass and Inclinometer
Characteristics 54 ]
[ GPS Receiver Characteristics 54 ]
[ QCT90 L-band Characteristics 55 ]
System Specifications
General Characteristics
General Characteristics
General
Antenna aperture size 0.9x0.59 m (35.4×23.2 in), and folding feed arm
Antenna positioning Manual positioning assisted by GUI and hardware through inclinometer, magnetic- and
GNSS compass
Azimuth range 360°, adjustable tuning ±20° (rough-tuning ±15°, fine-tuning ±5°)
Receive Performance
Transmit Performance
EIRP Capability
EIRP @ midband (min) 45.6 dBW @ Pmax lin 50.4 dBW @ P1dB 52.2 dBW @ Pmax lin
Polarization Performance
Reference
User Interfaces
User Interfaces
Interface Description
page 52
User Interfaces
Interface Description
Receive Characteristics
System Specifications
Receive Characteristics
RF Frequency range 7.25 - 7.75 GHz 10.7 - 12.75 GHz 20.2 - 21.2 GHz
Local oscillator frequency 6.3 GHz 9.75 / 10.35 / 11.05 GHz 19.2 GHz
IFL Frequency range 950 - 1450 MHz 950 - 1700 MHz 1000 - 2000 MHz
G/T @ 20° elevation (typ.) 12.9 dB/K 17.5 dB/k 18.8 dB/K
Transmit Characteristics
Transmit Characteristics
QCT90
X-band Ku-band Ka-band
RF Frequency range 7.9 - 8.4 GHz 13.75 - 14.5 GHz 30.0 - 31.0 GHz
Local oscillator frequency 6.95 GHz 12.8 / 13.05 GHz 29.0 GHz
IFL Frequency range 950 - 1450 MHz 950 - 1700/1450 MHz 1000 - 2000 MHz
BUC output power (min.) 40.7 dBm @ Pmax lin 40.8 dBm @ P1dB 37.9 dBm @ Pmax lin
General Characteristics
General Characteristics
Dimensions – Terminal
page 53
System Specifications
General Characteristics
Electrical
Environmental Performance
Wind speed, operational X- and Ku-band: max 15 m/s (33.5 mph), 20 m/s (44.7
mph) with integrated wind stays
Ka-band: max 10 m/s (22.3 mph), 20 m/s (44.7 mph) with
integrated wind stays
Update rate Up to 5 Hz
QCT90 compass accuracy measured at quiet weather conditions with nominal magnitude of disturbing magnetic fields.
page 54
QCT90 L-band Characteristics
Controller L-band Characteristics
System Specifications
Rx monitor BNC(f) connector, 50 ohm
QCT90
page 55
56
page
System Specifications QCT90
Diagrams
Chapter Topics
08
[ QCT90 System Diagram 58 ]
[ L-band diagram X-band Transceiver 59 ]
[ L-band diagram Ku-band Transceiver 60 ]
[ L-band diagram Ka-band Transceiver 61 ]
QCT90 Diagrams
page
58
GNSS Antenna
QCT90 Unit
Transceiver
RX In Feed
L-band
MONITOR
LNB OMT
Horn
RX
RF Board
BUC
QCT90 System Diagram
TX Out
TX
10MHz out
FAN BUC
Temperature
Sensor
REF
10MHz
Compass /
LAN M/C
Main Board Inclinometer
DC
DC
External
GNSS Antenna
J2000
DC/DC
GNSS compass
DC Power
Filter AC/DC Board J1000
AC
AC
External
FAN FAN
Display inside outside
Touch
CONTROLLER TRANSCEIVER UNIT
BIFURCATION/ FEED
L-band diagram X-band Transceiver
POLARIZER HORN
page
59
QCT90 Diagrams
QCT90 Diagrams
page
60
CONTROLLER TRANSCEIVER UNIT
OMT FEED
HORN
L-band diagram Ku-band Transceiver
OMT FEED
HORN
L-band diagram Ka-band Transceiver
page
61
QCT90 Diagrams
62
page
Diagrams QCT90
Change Transceivers
Chapter Topics
09
[ Introduction 64 ]
[ Change transceiver 64 ]
Change Transceivers
Introduction
The QCT90 can be mounted with an X-, Ku-, or Ka-band transceiver. The procedure to switch transceivers is simple, and can be
done by the operator.
Change transceiver
PREREQUISITES
Prereq 1. Turn off the QCT90 and disconnect from the power source
DESCRIPTION
PROCEDURE STEPS
STEP 1. Push down the polarization knob and turn the LNB counterclockwise until it is in its horizontal position.
(Only for Ku-band transceivers)
STEP 2. Disengage the Rx cable from the cable holder on the transceiver. (Only for X- and KU-band transceivers
STEP 5. Disconnect the Power/M&C cable by turning the connector housing counterclockwise.
page 64
STEP 6. Lift the feed arm until the screws underneath can be reached. Do not lift the feed arm too high since that
poses the risk of the transceiver falling out.
Change Transceivers
Figure 68: Lift the feed arm
-->
STEP 7. Loosen the three captive screws fixing the transceiver to the feed arm.
Torx T20
STEP 8. Fold the feed arm down again and lift out the treansceiver.
QCT90
1
When mounting a transceiver, fasten the bottom left captive screw first (indicated with 1 in Figure 69 on page 65), followed by
the other two.
page 65
66
page
Change Transceivers QCT90
Surface Mounting Kit (Option)
Chapter Topics
10
[ Introduction 68 ]
[ Mounting-Hole Positions for Terminal Feet 68 ]
[ Spikes 68 ]
[ Triangular Feet and Tent Pins 69 ]
[ Suction Cups 69 ]
[ Straps 70 ]
Surface Mounting Kit (Option)
Introduction
The QCT90 is as standard equipped with standard terminal feet suitable for deploying the Satcom terminal on common surfaces
in not too hard weather conditions:
Standard feet — used on hard to soft, preferably flat, surfaces in calm weather
To deploy QCT90 on other surfaces, the Surface mounting kit is needed, part number 107 500:
Spikes — used on semi-soft, possibly tilted surfaces in calm weather
Triangular feet and tent pins — used on soft, possibly tilted surface in calm to windy conditions
Suction cups — used on smooth, possibly tilted surfaces in calm to windy conditions
Straps — used in exposed positions in calm to windy conditions
Stop!
Stop! Do not use the equipment above maximum specified wind speed. Using more
elaborate mounting equipment does not extend the maximum tolerated wind speed
specified for the product.
2
QCT90
Title
Label Label
The tripod legs have threaded holes where terminal feet can be screwed into place. The terminal feet should be tightened and
loosened with a 12mm open-ended wrench.
Deploy the QCT90 as usual, including the support legs, when using the various terminal feet.
Spikes
Intended use: Semi-soft, possibly tilted surfaces in calm weather. Typical surfaces are asphalt concrete and ice.
page 68
Surface Mounting Kit (Option)
Figure 71: Spike and desiccator tool
The spikes shall be screwed into the mounting holes in the tripod legs. They can be removed using the standard desiccator tool.
The triangular feet are used together with the tent pins to secure the QCT90 on soft surfaces.
To fasten the QCT90 using tent pins, first screw the triangle feet into the QCT90 tripod legs. Insert the tent pins through the holes
in the feet.
QCT90
Note!
Note! Remove the triangular feet before packing the QCT90.
Suction Cups
Intended use: Smooth and clean surfaces in calm to windy weather conditions. Typical surfaces are car rooftops.
Temperature range: -10°C to +60°C (+14°F to +140°F)
The suction cups shall be screwed into the mounting holes in the tripod legs. To fasten the cups, screw them into the threaded
holes on the case and leg bottom side.
page 69
Surface Mounting Kit (Option)
Note!
Note! Clean the deployment surface before using the suction cups. The surface
must be free from dirt, dust, oil, grease, and water.
The QCT90 with suction cups is fastened to the surface by pushing down the lever on each cup. On tilted surfaces, it is
recommended as a safety measure to secure the QCT90 with a strap to any immobile object present.
To release the QCT90, pull up the lever on each suction cup.
Note!
Note! Remove the suction cups before packing the QCT90.
Maintenance
To prevent dust from sticking to the suction cups, the cups should be cleaned using water, and if necessary, soap after each
mission. Dry before storage.
Straps
Before using straps for the first time, see Applying strap stickers.
Intended use: Exposed positions like a table top in calm to windy condition.
QCT90
The straps are used to strap the QCT90 to the surface in exposed positions or on a high table or shelf.
Note!
Note! Applying excessive force when tightening the straps may break the Satcom
terminal components.
page 70
Surface Mounting Kit (Option)
STRAP STRAP
STRAP
QCT90
page 71
72
page
Surface Mounting Kit (Option) QCT90
Construction Details
Chapter Topics
11
[ Introduction 74 ]
[ Product Parts and Definitions 74 ]
[ Antenna Details 79 ]
[ Recycling Information 80 ]
Construction Details
Introduction
Understanding the mechanical construction and system function may be useful for installation or problem solving purposes. This
appendix provides additional details to the information in Product Presentation on page 11.
QCT90
Part/Procedure Description
Parts
7
8
6
9
1 4
QCT90
1. Main Reflector
2. Tripod
3. Wind Stays
4. Controller
5. Display
6. GNSS Antennas
7. Transceiver Unit
8. Subreflector
9. Compass and Inclinometer
page 74
Part/Procedure Description
Dimensions (packed,
mm)
273
Construction Details
751
361
750 107
115
83
Dimensions
(operating, mm)
QCT90
951,64
1254,09
1123,7
976,77
Power input The +11-36 V DC power input connector is positioned on the side of the Controller.
Start position The start position (stow position) for the QCT90 is indicated by three vertical markings on the
antenna base. These need to be aligned in order for the QCT90 to be in its stow position.
Heading and Azimuth Heading is the direction of the baseplate. It is used to calculate a relative azimuth to the
satellite.
page 75
Construction Details
Part/Procedure Description
Azimuth is the antenna pointing direction in the horizontal plane, measured in 0–360°
clockwise from north. The QCT90 azimuth limits are ±20° from the heading.
Elevation Elevation is measured from the horizontal plane (0°) and up. The elevation range is 10–90°.
If the required elevation is below 10°, the QCT90 must be propped up to the left to
compensate for the minimum elevation.
5 6
7
4
1
2
QCT90
3
Figure 76: QCT Transceiver X 16W
QCT Transceiver X
Number Part
1 Feed horn
2 BUC
4 Connectors
5 Feed system
7 LNB
page 76
8 1
Construction Details
7
6 3
4
5
Number Part
QCT90
2 Polarization mechanism
3 Feed horn
4 BUC
6 Connectors
7 Feed system
8 LNB
QCT90 Transceiver Ka 8W
The QCT Transceiver Ka 8W converts and amplifies RF receive and transmit signals. It also switches between circular and linear
polarization by means of a polarizer that is positioned between the horn and the OMT. The feed horn is the link between the
antenna system and the transceiver. Figure 78 on page 78 shows the QCT Transceiver Ka and its main components.
page 77
Construction Details
7
6
5 1
2
4
3
Number Part
4 Connectors
5 BUC
6 Feed System
7 LNB
QCT90 Software
The QCT90 software, also referred to as the GUI (Graphical User Interface), is the Android-based software interface used on the
display. The GUI (used to point the terminal) consists of a Wizard-type interface, designed to guide the user from deployment,
through pointing, to transmission. It is only possible to move to the next or previous page; this is done by using the left and right
navigational arrows. The software basically consists of three parts:
BSP - commonly referred to as the system software
App - the actual GUI
Web Server - Used to connect to the terminal
Polarization
The electromagnetic fields of a microwave signal are oscillating perpendicular to the direction of propagation of the wave.
Oscillations can occur in all directions that are perpendicular to the direction of propagation.
page 78
If the oscillations of the electromagnetic fields are restricted to one specific direction, the signal is said to be polarized.
Polarization of signals enables re-use of frequencies, since signals of the same frequency but opposite polarization (oscillation
direction) are isolated from each other.
Circular polarization
At circular polarization the direction of polarization varies in a periodic manner. The direction of polarization seemingly rotates
clockwise (left hand circular) or anti-clockwise (right hand circular) as seen by an observer towards whom the wave is moving.
Linear polarization
At linear polarization, the direction of polarization will not change (meaning it remains horizontal or vertical) as seen by an
observer towards whom the wave is moving.
Construction Details
Oscillation in Oscillation in
one direction random directions
Direction of Direction of
propagation propagation
Skew
If the satellite position is not on the same longitude as the transmission site, the polarization plane will be tilted, or skewed. To
compensate for this, the feed horn is rotated for the specific satellite. The QCT90 feed horn can rotate 190° clockwise as seen
from the front.
Polarization
QCT90
Feed horn
Antenna Details
The antenna concept used is called dual reflector, dual optics or gregorian offset antenna. This is because the antenna has two
reflectors – the big main reflector and the smaller subreflector. The main advantages compared to the more common prime focus
offset antenna design concept (feed illuminates the main reflector directly) are:
Freedom of design for optimization (shaped reflectors).
Higher gain, that is high aperture efficiency (80%).
Lower side lobe levels.
Better cross polarization discrimination.
A more compact geometry, making it suitable for folding/stowing.
The main antenna functions are:
Concentration of radiated super high frequency (SHF) rays into a very narrow beam – the subreflector
concentrates the rays from the feed horn and illuminates the main reflector in a very controlled way. The main
reflector concentrates the beam even more.
Reception of signals – the main and subreflectors form an optical system that direct SHF rays coming from the
space segment into the feed horn in a controlled way.
Discrimination between different polarization of in- and outbound SHF rays.
Mechanical structure defining the relative position of the feed horn, subreflector and main reflector. The most
noticeable part is the feed arm holding the feed horn and the subreflector.
page 79
Construction Details
Recycling Information
The QCT90 is a complex unit and it is difficult to disassemble for a non professional.
When the system is taken out of service, pay attention to proper disposal of the equipment according to local regulations.
As an alternative, it is possible for a small fee to send the QCT90 back to DataPath International when they are to be scrapped.
Reinforced plastics
Carbon and glass fiber reinforced plastics can be ground into pieces and used as filling materials. Send to an authorized plastics
recycling company for treatment. Reinforced plastic components are found in:
Main reflector
Subreflector
Feed arm
Copper
Copper is a valuable metal and can be retrieved from the feed systems (wave guides) and cables.
Aluminum
Aluminum is a valuable metal and can be retrieved from:
Various small mounting details
Stainless steel
QCT90
Stainless steel should be separated from other metals (also from other steel elements). Compared to ordinary steel, stainless
steel is not magnetic. Stainless steel can be retrieved from:
Bolted joints
Batteries
The QCT Controller contains a lithium type back-up battery that should be retrieved and sent to destruction.
Cables
Cables contain various metals and plastics. Send the cables (connectors disassembled) to cable recycling company for
destruction.
Rubber
The motors for positioning the Satcom terminal in elevation, azimuth, and polarization contain rubber sealing. This is normally not
retrieved.
page 80
Alarms
Chapter Topics
12
[ List of Alarms 82 ]
Alarms
List of Alarms
List of QCT Alarms
BUC PLL error BUC PLL is unlocked and the BUC is muted until the error condition is
resolved.
Resolved: BUC PLL error The BUC PLL error is resolved and the BUC is unmuted.
BUC temperature too high BUC temperature is too high. The BUC is muted until temperature is
within operational range.
Resolved: BUC temperature too high BUC temperature is now within operational range and is unmuted.
BUC negative voltage error BUC negative voltage error. BUC is muted until the error condition is
resolved.
Resolved: BUC negative voltage error The BUC negative voltage error has been resolved and the BUC is
unmuted.
BUC high temperature The BUC is near its upper temperature limit, but is still fully
operational.
Resolved: BUC high temperature BUC temperature is now within operational range.
BUC fan error BUC fan is malfunctioning. Make sure it is not obstructed. BUC is still
fully operational.
BUC temperature too high BUC temperature is too high. The BUC is muted until temperature is
within operational range.
Resolved: BUC temperature too high BUC temperature is now within operational range and is unmuted.
Resolved: BUC alarm event BUC latched alarm error condition resolved.
BUC PLL error PLL is unlocked and the BUC is muted until the error condition is
resolved.
Resolved: BUC PLL error BUC PLL error is resolved. Unmute BUC to resume transmission.
BUC input level The BUC was automatically muted because its input level was too
high. Click on the Mute button and reduce input level and/or gain.
Resolved: BUC 12V DC error 12V DC power is now within specified limits.
Resolved: BUC 26V DC error 26V DC power is now within specified limits.
Resolved: BUC -5V DC error -5V DC power is now within specified limits.
BUC fan error BUC fan speed too low. Make sure it is not obstructed. The BUC is
still fully operational.
page 82
List of QCT Alarms
Compass communication error Communication with magnetic compass has been lost.
Resolved: compass communication error Communication with magnetic compass has been restored.
GNSS communication error Communication with GNSS compass has been lost.
Resolved: GNSS communication error The communication with GNSS compass has been restored.
No valid terminal position No valid position was obtained from the GPS receiver.
Resolved: no valid terminal position A valid position has now been obtained from the GPS receiver.
10 MHz Reference Frequency Stability The 10 MHz reference is not GPS Disciplined. Wait for GPS receiver
to lock or use another 10 MHz Reference Source and choose the
appropriate setup file.
Alarms
Resolved: 10 MHz Reference Frequency The 10 MHz reference is now GPS Disciplined.
Stability
Resolved: 10 MHz Reference Frequency The 10 MHz reference source is now external. Stability is dependent
Stability on actual 10 MHz Reference Source.
Resolved: external temperature too high External temperature is within -32°C and 60°C range.
Resolved: external temperature too low External temperature is within -32°C and 60°C range.
QCT90
Resolved: internal temperature too high Internal temperature is within -10°C and 68°C range.
Resolved: internal temperature too low Internal temperature is within -10°C and 68°C.
Too close to dew point Internal temperature is less than 3°C from dew point.
Resolved: too close to dew point Internal temperature is more than 3°C from dew point.
Relative humidity high Relative humidity has been higher than 75% for more than 4 hours.
Relative humidity too high Relative humidity has been higher than 90% for more than 1 hour.
Invalid pointing solution The pointing solution is invalid. If you continue, you must complete
the pointing without the aid of a calculated pointing solution.
page 83
Alarms
Compass calibration failed Magnetic compass calibration failed because of invalid GNSS
compass heading.
Critical Error A critical error has occurred. Please download the EventLog via
the QCT Administration Tool and send it to the DataPath Service
Department.Log message:
Warning An error has occurred. Please download the EventLog via the
QCT Administration Tool and send it to the DataPath Service
Department.Log message:
Controller inner fan speed error Controller inner fan speed is below threshold. There is a risk that the
fan is obstructed.
Resolved: controller inner fan speed error Controller inner fan speed is above threshold.
Controller outer fan speed error Controller outer fan speed is below threshold. Make sure the fan is
running and is not obstructed.
Resolved: controller outer fan speed error Controller outer fan speed is above threshold.
page 84
Glossary
Chapter Topics
13
[ Terms and Abbreviations 86 ]
[ Frequency Bands Used for Satellite
Communication 89 ]
Glossary
AC Alternating Current
Amp or A Ampere
Apogee The orbital point were the satellite is furthest from the earth
Boresight Aiming line for the RF beam from the antenna to the satellite
dB Decibel
dBi Amplification factor (in decibels) of an antenna with reference to the gain of a theoretical
“isotropic” antenna
DC Direct Current
DEMUX De-multiplexing, for instance dividing a combined signal into its constituents.
EIRP Effective Isotropic Radiated Power. Technical value that evaluates the strength of receive or
transmit signals
Feed arm Frame holding feed horn, sub-reflector and other components
page 86
Term Description
G/T Receive Figure of Merit. Describes the receive performance and is expressed in dB/K (gain to
noise ratio)
GEO Geostationary orbit, a circular orbit at 35.780 km above the equator. Satellites slotted on this
orbit should always appear at the same position in the sky. In degrees towards East (E or
positive) or West (W or negative) from the Greenwich meridian.
GND Ground
HD High Definition
Glossary
Hz Hertz, frequency, cycles or periods per second
IF Intermediate Frequency
Inclined Orbit A satellite is said to occupy an inclined orbit around the Earth if it has drifted outside a box
measuring 0.1° × 0.1° around its geostationary orbit position.
IP Internet Protocol
kg Kilogram
kV Kilovolt
QCT90
kW Kilowatt
Latitude Imaginary lines around the Earth, parallel to the equator, indicating position in degrees north
(0-90°) or south (0-90°) of the equator.
LNB Low Noise Block downconverter, converts a signal from a higher to a lower frequency
LO Local Oscillator
Longitude Imaginary lines around the Earth, running from north to south, indicating position in degrees
east or west of the Greenwich Meridian (0° longitude reference point). One lap around the
Earth equals 360°.
MPEG Specification for compressed video and/or audio. Several versions exist (MPEG1, MPEG2,
MPEG4) with various compression and quality for various purposes
page 87
Glossary
Term Description
MW megawatt
NC Normally Closed
NO Normally Open
OMT Orthogonal mode transducer. Enables sending and receiving on different polarizations.
PE Protective Earth
Perigee The orbital point were the satellite is closest from the earth
Polarization Plane of vibration of the electrical field of a signal. Different polarizations enable better
frequency re-use.
RF Radio Frequency
Rx Receive/Reception
Sat Finder Satellite Finder, usually a broadband RF detector used for aligning antennas
SCPC Single Channel Per Carrier. Access method for a large number of signals to go through a
single transponder.
SD Standard Definition
Transponder The association of a receiver, frequency converter and transmitter devices in a satellite.
Tx Transmit/Transmission
W Watt
page 88
Frequency Bands Used for Satellite Communication
Name Frequency Range Note
Glossary
Data for C, X, Ku and Ka band according to MIL-std-188-164A
QCT90
page 89
90
page
Glossary QCT90