QCT90 Operating Manual

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OperatingInstructions

QCT90

Manual version 1.0


TABLE OF CONTENTS
About this manual.................................................................................................... 5

1: Safety.....................................................................................................................7
Safety Instructions..........................................................................................................8

2: Product Presentation......................................................................................... 11
Introduction...................................................................................................................12
Warranty....................................................................................................................... 12
QCT90 Parts Overview................................................................................................13

3: Operation.............................................................................................................19
Introduction...................................................................................................................20
QCT90 GUI screen overview.......................................................................................20
Operating the QCT90.................................................................................................. 21
Packing the QCT90..................................................................................................... 28

TOC
4: QCT90 Admin Tool.............................................................................................33
Introduction...................................................................................................................34
Starting the Web Server.............................................................................................. 34
Accessing the QCT90 Admin Tool.............................................................................. 35
Home Tab.................................................................................................................... 36
Setups Tab...................................................................................................................36
Updating BSP...............................................................................................................39
Updating the App......................................................................................................... 40
Updating the Web Server............................................................................................ 41

5: Basic Maintenance............................................................................................. 45
Introduction...................................................................................................................46

QCT90
Tools, Equipment and Materials.................................................................................. 46
Care Instructions.......................................................................................................... 46
Preventive Maintenance Checks and Services........................................................... 46

6: Mission Checklist............................................................................................... 49
Introduction...................................................................................................................50
Checklist....................................................................................................................... 50
Satcom terminal IP Settings........................................................................................ 50

7: System Specifications....................................................................................... 51
General Characteristics................................................................................................52
User Interfaces.............................................................................................................52
Receive Characteristics............................................................................................... 53
Transmit Characteristics.............................................................................................. 53
General Characteristics................................................................................................53
Electronic Compass and Inclinometer Characteristics.................................................54
GPS Receiver Characteristics..................................................................................... 54
QCT90 L-band Characteristics.................................................................................... 55

8: Diagrams............................................................................................................. 57
QCT90 System Diagram..............................................................................................58
L-band diagram X-band Transceiver........................................................................... 59
L-band diagram Ku-band Transceiver......................................................................... 60
L-band diagram Ka-band Transceiver......................................................................... 61

9: Change Transceivers......................................................................................... 63
Introduction...................................................................................................................64
Change transceiver...................................................................................................... 64
TOC

10: Surface Mounting Kit (Option)........................................................................67


Introduction...................................................................................................................68
Mounting-Hole Positions for Terminal Feet................................................................. 68
Spikes...........................................................................................................................68
Triangular Feet and Tent Pins.....................................................................................69
Suction Cups................................................................................................................69
Straps........................................................................................................................... 70

11: Construction Details........................................................................................ 73


Introduction...................................................................................................................74
Product Parts and Definitions...................................................................................... 74
Antenna Details............................................................................................................79
Recycling Information...................................................................................................80

12: Alarms............................................................................................................... 81
List of Alarms............................................................................................................... 82

13: Glossary............................................................................................................ 85
Terms and Abbreviations............................................................................................. 86
Frequency Bands Used for Satellite Communication.................................................. 89
QCT90
About this manual
Manual information
Manual Information

Document name QCT90_Operating_Manual_1-1_[278].pdf

Revision Number 278

Revision Date 2016-08-26

This file was compiled on: 2016-08-26

Legal
© 2016 DataPath International AB. All rights reserved.

DataPath® is a registered trademark. All other logos, brand names and product names are trademarks of their respective
companies.
DataPath International reserves the right to change details in this publication without prior notice.

Products Described
The following products and components are described in this manual:

Component Type

Antenna System QCT90

Transceiver Units (Tu) QCT Transceiver X 16W


QCT Transceiver Ku 15W
QCT Transceiver Ka 8W

Controller L-band

Contact Information
Sweden Office US Office

DataPath International AB DataPath Inc


+46 8 728 50 00 +1 703 476 1826
+46 8 728 50 50 +1 703 476 5423
swesales@datapath.com info@datapath.com

www.datapath.com/swe-dish

Technical Support
World-wide USA

swetac@datapath.com NOC@datapath.com
+46 8 728 50 80 +1 866 491 0842 or 678 597 0600
6
page
About this manual QCT90
Safety
Chapter Topics
01
[ Safety Instructions 8]
Safety

Safety Instructions
Do!
Do! The safe and reliable operation of a DataPath system is dependant
upon adherence to the Instructions for Use regarding handling, operation and
maintenance of the system, and assurance that safety and security instructions are
followed.

Warning Signs Used


To warn of a safety risk associated with a specific piece of equipment or procedure, the appropriate warning sign is used in the
text, along with a statement of the action to be taken, or a brief description of the potential hazard. The design of the warning sign
complies with the guidelines in EC-directive 92/58/EEC, following ISO directive 3864.

Do!
Do! Mandatory actions

Do!
Do! Consult manual first.

Do!
Do! Unplug first.

Stop!
QCT90

Stop! Forbidden actions.

Stop!
Stop! Do not step.

Warning!
Warning! General hazard for person or equipment.

Warning!
Warning! Microwave radiation hazard.

Warning!
Warning! Electric shock hazard.

page 8
Warning!
Warning! Hand crush hazard / Risk of squeezing injuries.

Warning!
Warning! Heavy lifting.

Warning!
Warning! Hot surface.

Warning!
Warning! Entanglement hazard/Squeezing hazard.

Safety
Note!
Note! Places in the text where it is desired to reinforce a point or observation.

All DataPath International systems are built to ensure the greatest possible safety and security during transportation, storage
and operation. However, certain hazards are implicit in the use of satellite communications electronic and electrical equipment,
including hazards associated with microwave radiation and moving parts.

General use of equipment

QCT90
QCT90 systems are intended for satellite communication use only; no other use is allowed. QCT90 systems must be operated
only by qualified personnel, who have received system-specific training for the DataPath product they will operate. Operators
must have sufficient knowledge to use the system properly, securely and safely.
The unit may not be operated in an ATEX (explosive) environment.

Do!
Do! The safe operation of a DataPath International system and the associated
SatCom solution, depends on thorough understanding of the safety and security
hazards, and how to mitigate or avoid them, using the precautions listed here. Do
not use the DataPath system unless you have familiarized yourself with this
chapter!

Microwave radiation
Regulations concerning microwave radiation may vary from country to country. Users are urged to become informed, and comply
with, local regulations in the country where the communications equipment is used. A general recommendation is to not stand in
the direction of transmission (near or in front of the antenna) during transmission.

Warning!
Warning! Always maintain at least the minimum recommended distances from the
antenna, based on the elevation angle, as illustrated in Figure 1 on page 10.
Under no circumstances should the system be tested with transmission indoors or
near reflective surfaces such as walls.

An example of a radiation hazard zone for the QCT90 at maximum EIRP is calculated based on the guidelines of the American
FCC. The zone includes the area that should be cleared of people, due to the levels of microwave radiation that might be
present. This does not mean that the area just outside the zone is free from microwave radiation, but levels should not pose a
danger for anyone temporarily in the area.
The calculations indicate that:

page 9
Safety

At the back of the antenna, there is no radiation hazard, but the area should be shielded to prevent touching the
reflector surface or rim.
To the side of the antenna, no radiation hazard exists outside 0.5 m from the rim of the reflector dish (above and
below the dish 0.3 m).
As a general rule, a distance of 1.2 m from the QCT90 (sideways) is recommended, as indicated on each unit.
In front of the antenna, the safety distance will change, depending on elevation angle. Use the diagram in Figure
1 on page 10 to determine safe distances from the front of the antenna, based on the elevation angle.

Safety distance in front of QCT90 deployed at ground


14.0
QCT90 Ku-band
12.0

10.0
Distance (m)

QCT90 X-band
8.0

6.0

4.0
QCT90 Ka-band
2.0

0.0
0 5 10 15 20 25 30 35 40 45 50
Elevation angle (deg.)

Figure 1: Safety distance vs. elevation angle, X-, Ku- and Ka-band

Fire
In the event of fire close to or in the QCT90, use carbon dioxide extinguishers.

Mechanical risks
Cables between the QCT90 and its external units increase the risk of someone tripping over them.
QCT90

Also, the QCT90 has moving parts that increase the risk of injuries from crushing. Always use care to prevent injuries during
operation.

Safety Covers
Where applicable, parts or modules used in the QCT90 are protected by covers, both in order to reduce environmental intrusion,
and to increase safety for the user.

Warning!
Warning! The amplifier part (HPA) can become very hot! The unit is equipped with
a heat sink to dissapate generated heat. This heat sink can become very hot and
should not be touched.

Warning!
Warning! The safety covers should only be removed by qualified personnel!

Transportation and handling


Transportation and handling of the QCT90 system should be conducted with care.

page 10
Product Presentation
Chapter Topics
02
[ Introduction 12 ]
[ Warranty 12 ]
[ QCT90 Parts Overview 13 ]
Product Presentation

Introduction
This chapter presents briefly the QCT90 system, its modular design, and the modules.
It is recommended to learn the product parts and their basic function before moving on to operate the system. A basic
understanding will make the instructions more useful.
This document provides detailed information about the function and operation of the QCT90 . Basic maintenance instructions are
also included.
Please do not hesitate to contact DataPath International if you require further information outside the scope of the instructions.
You are also very welcome to provide us with your feedback, which we can use to further enhance our products for you and
other users.

Product Introduction
The DataPath QCT90 is a mobile satellite communications terminal, designed to operate in remote locations, or where the
ordinary infrastructure is not sufficient. It is designed to function both as the transmitting part (uplink) and the receiving part
(downlink) of the communications system. The terminal provides RF transmit and receive communication with a communications
satellite in geostationary or inclined orbit at X, Ku or Ka band frequencies.

Rx TRF
LNB
Filter

Feed
Modem* BUC SSPA horn
Tx

Controller Transceiver Unit


* External customer-furnished modem in case of L-band Controller

Figure 2: Simplified block diagram

Intended Users
Intended users are well-trained technicians with general knowledge of satellite communications. Users should have attended an
introductory course for the product in question, and should have access to Instructions for Use and other relevant documentation.
QCT90

The QCT90 differentiates between two user levels: Operator and Administrator.
The QCT90 includes a Controller that in turn includes either a satellite modem or an L-band pass-through. The L-band Controller
is used to connect the QCT90 to an external modem.
The user of the internal or external modem must have adequate training in working with this equipment and its software. This
training can be provided by DataPath Sweden.

Liabilities
The manufacturer is responsible for delivery of a system corresponding to system specifications.
The customer / operator is responsible for:
Providing a mains supply.
Integration of customer supplied communications equipment.
Signal integrity.
Operation of the product in accordance with the manufacturer’s Operating Manual. Special attention should be
given to Safety on page 7.

Note!
Note! Note! Failure to use your DataPath product within the conditions detailed in
this document, or for a purpose other than that assumed here, will invalidate any
warranty or service agreement, jeopardize equipment compliance, cause damage
or injury, or lead to illegal operation.

Warranty
The QCT90 modules are sealed. Their interiors do not contain any components that can or shall be repaired or serviced by the
user. If the sealing has been broken, any warranty given for the module becomes invalid. For further warranty conditions, please
refer to the General Conditions of the purchasing contracts.

page 12
QCT90 Parts Overview
The QCT90 consists of four main parts (tripod, main reflector, feed arm and electronics box) and a number of smaller
components. The main parts of the QCT90 are shown in the diagram below, together with their designations.

7
8

Product Presentation
6

9
1 4

QCT90
3

Figure 3: QCT90 main parts

QCT90 Parts Designations

Number Part Name

1 Main Reflector

2 Tripod

3 Wind Stays

4 Controller

5 Display

6 GNSS Compass

7 Transceiver Unit

8 Subreflector

page 13
Product Presentation

QCT90 Parts Designations

Number Part Name

9 Compass and Inclinometer

Controller
The Controller, which holds all of the QCT90's electronics including the modem (unless for L-band types). The diagram below
shows the location and names of all the outputs on the Controller.

3
5
4

6
7
8
9
11
10
QCT90

12

13
16
14
17
15

Figure 4: Controller outputs

Controller Outputs

Number Output Name Type

1 On-Off Switch Selector Switch 22 FSR

2 LAN M&C RJF IP67

3* Rx IFL Female N 50 Ohm

4* Tx IFL Female N 50 Ohm

5 GNSS (2) QMAf

6 GNSS (1) QMAf

7 Rx Monitor Female BNC 50 Ohm

page 14
Controller Outputs

Number Output Name Type

8 10MHz Out Female BNC 50 Ohm

9 Ground Screw

10 Breathing valve Valve

11 DC Power 3-Pos Panel Mount

12 AC Power 3+PE C16-1 Male

13 Tx QMAf

Product Presentation
14 Rx QMAf

15 Temperature Sensor -

16 Inclinometer, Compass 4-Pos M8 Panel Mount

17 Cable to Tu (power and M&C) Cable Gland

* In case of a QCT90 with integrated modem, these contact output names will be
Payload. Port number 4 supports power over Ethernet (POE).

Controls
The QCT90 is operated manually either by holding the main reflector and turning it in elevation or azimuth (rough positioning), or
by turning the Fine Elevation- and Azimuth Adjusters (for precise, fine movements). Figure 5 on page 15 shows the controls
on the QCT90.

5
1

QCT90
3 2

Figure 5: QCT90 Controls

QCT90 Controls

Number Designation

1 Course Elevation Lock

2 Fine Elevation Adjuster

3 Course Azimuth Lock

4 Fine Azimuth Adjuster

5 Leveling Bubble

page 15
Product Presentation

QCT Transceiver X 16W


The QCT Transceiver X 16W converts and amplifies RF receive and transmit signals. It also transforms between circular and
linear polarization.
The QCT Transceiver X has a mechanical solution for adaptation of the feed system to the correct circular polarization (right
hand or left hand). The feed horn is the link between the antenna system and the Transceiver. Figure 6 on page 16 shows the
QCT Transceiver X and its main components.

5 6
7

4
1
2

3
Figure 6: QCT Transceiver X 16W

QCT Transceiver X

Number Part
QCT90

1 Feed horn

2 BUC

3 Transceiver Mounting Frame

4 Connectors

5 Feed system

6 Fan Top cover

7 LNB

QCT Transceiver Ku 15W


The QCT Transceiver Ku 15W converts and amplifies RF receive and transmit signals. The QCT Transceiver also provides a
mechanism to adjust the correct linear polarization offset of the RF signals. The feed horn is the link between the antenna system
and the QCT Transceiver. Figure 7 on page 17 shows the QCT Transceiver Ku 15W and its main components.

page 16
8 1

Product Presentation
7

6 3

4
5

Figure 7: QCT Transceiver Ku 15W

QCT Transceiver Ku 15W

Number Part

1 Fan top cover

QCT90
2 Polarization mechanism

3 Feed horn

4 BUC

5 Transceiver Mounting Frame

6 Connectors

7 Feed system

8 LNB

QCT90 Transceiver Ka 8W
The QCT Transceiver Ka 8W converts and amplifies RF receive and transmit signals. It also switches between circular and linear
polarization by means of a polarizer that is positioned between the horn and the OMT. The feed horn is the link between the
antenna system and the transceiver. Figure 8 on page 18 shows the QCT Transceiver Ka and its main components.

page 17
Product Presentation

7
6

5 1

2
4
3

Figure 8: QCT Transceiver Ka 8W

QCT Transceiver Ka Parts

Number Part

1 Feed Horn Assembly

2 Transceiver Mounting Frame


QCT90

3 Fan top Cover

4 Connectors

5 BUC

6 Feed System

7 LNB

page 18
Operation
Chapter Topics
03
[ Introduction 20 ]
[ QCT90 GUI screen overview 20 ]
[ Operating the QCT90 21 ]
[ Packing the QCT90 28 ]
Operation

Introduction
The QCT90 is a fully manually operated terminal. Both set-up and signal acquisition require only a brief introduction for most
knowledgable users. The touch interface has been kept intentionally uncluttered for ease of use and swift time to air.

QCT90 GUI screen overview


The QCT90 GUI walks the operator through the steps involved in setting up the terminal and start transmitting. The image below
shows an overview of the GUI screens in order.
QCT90

Figure 9: QCT90 GUI screen overview

page 20
Operating the QCT90

DESCRIPTION
The steps below outline the process of setting up and start transmitting with the QCT90.

PROCEDURE STEPS

STEP 1. Fold out the tripod legs and place the tripod roughly facing the satellite you will be transmitting on.
Tighten the leg locks.

Operation
Figure 10: Positioning the tripod

STEP 2. Place the reflector on the tripod. Hold the reflector by the handle and guide it by pushing with your other
hand against the back of the reflector.

QCT90
Figure 11: Placing the reflector

STEP 3. Connect the QCT90 to the power source.

Figure 12: Connecting to power source

page 21
Operation

STEP 4. Turn on the QCT90. The QCT90 will now starts its boot process. This process will be completed while
the next steps are performed.

Figure 13: Turning on the QCT90

STEP 5. Fold out the reflector side segments.

Figure 14: Folding out the side segments

STEP 6. Lock the side segments on the back of the reflector.


QCT90

Figure 15: Locking the side segments

page 22
STEP 7. Fold down the feed arm.

Figure 16: Folding down the feed arm

STEP 8. Fold up the subreflector. Push the lock lever down while folding the subreflector upright.

Operation
Figure 17: Folding up the subreflector

STEP 9. Make sure the elevation and azimuth markings on the tripod are aligned so that the QCT90 is in its
starting/stow position.

QCT90
Figure 18: Aligning the elevation and azimuth level markings

page 23
Operation

STEP 10. Once the boot process has completed, the start screen will be shown. Press the right navigation arrow to
proceed.

Figure 19: GUI start screen

STEP 11. Select the correct setup file for the transmission. Click the radio button to the left of the setup file you
want to use. Press the right navigation arrow to proceed.

Figure 20: Select Setup screen

STEP 12. Roughly position the QCT90 by lifting it by the handle and turning it toward the satellite. The GUI will
QCT90

show the target position (crosshairs) and the actual position (circle). Turn the QCT90 until the circle and
the crosshairs are aligned. Press the right navigation arrow to proceed.

Figure 21: Rough positioning

page 24
STEP 13. Level the QCT90 by propping up the legs of the tripod. Use the spirit level mounted on the tripod and the
Leveling screen to position the QCT90 as level as possible. In the Leveling screen, try to get the small
circle as close to the center of the big circle as possible. Some deviation is permitted, as long as the
small circle is positioned inside the bigger circle. Press the right navigation arrow to proceed

Figure 22: Leveling screen

Operation
STEP 14. Calibrate the magnetic compass. Press the Calibrate button on screen and move about 1.5 m away from
the QCT90. Press the right navigation arrow to proceed once the calibration process has finished.

Figure 23: Compass calibration screen (the example above

QCT90
shows a situation where GNSS heading could not be obtained)

STEP 15. Set the Tx polarization offset (Ku-band). The polarization degree scale is indicated on the feed horn
rim. Press down the polarization adjustment knob to turn the feed horn manually; turn the polarization
adjustment knob for fine adjustments. Press the right navigation arrow to proceed once the polarization is
set.

Figure 24: Tx Polzarization

Note!
Note! The Tx Polarization screen shows the desired Tx polarization offset. It does
not show the actual polarization offset angle.

page 25
Operation

STEP 16. Loosen the Coarse Elevation Lock.

Note!
Note! Always hold the QCT90 by the handle when loosening the Coarse Elevation
Lock to avoid it tipping over.

Figure 25: Loosening the Coarse Elevation Lock.

STEP 17. Roughly point the QCT90 in elevation by moving the reflector up or down by the handle. The crosshairs
on the GUI represent the target. Move the reflector until the ellipse is at roughly the same height as the
crosshairs. Lock the reflector in place by tightening the Coarse Elevation Lock when coarse elevation is
set.
QCT90

Figure 26: Rough Pointing Elevation

STEP 18. Loosen the Coarse Azimuth Lock.

Figure 27: Loosening the Coarse Azimuth Lock

page 26
STEP 19. Roughly point the QCT90 in azimuth by moving the reflector sideways. The crosshairs on the GUI
represent the target. Move the reflector until the ellipse is at roughly the same breadth as the crosshairs.
Lock the reflector in place by tightening the Coarse Azimuth Lock when coarse elevation is set.

Figure 28: Rough Pointing Azimuth

Operation
STEP 20. Fine point the QCT90 in elevation by turning the Fine Elevation Adjuster. Match the ellipse in the GUI to
the crosshairs.

Figure 29: Fine Pointing Elevation

QCT90
STEP 21. Fine point the QCT90 in azimuth by turning the Fine Azimuth Adjuster. Match the ellipse in the GUI to the
crosshairs.

Figure 30: Fine Pointing Azimuth

STEP 22. When using Controller L-band with an external modem, connect the modem, establish a signal lock, and
optimize the signal.

page 27
Operation

STEP 23. Attach the wind stays to the sides of the Controller, and lock the leg locks.

Figure 31: Attaching the wind stays

STEP 24. Start the transmission by pressing the Unmute button in the GUI.

Figure 32: Transmit Screen

Packing the QCT90


QCT90

DESCRIPTION
This procedure describes the process of packing the QCT90 in a hard case.

PROCEDURE STEPS

STEP 1. Mute the transmission by clicking on the Mute button in the GUI.

Figure 33: Muting the transmission

page 28
STEP 2. Turn off the QCT90 by turning the power button.

Figure 34: Turning off the QCT90

STEP 3. Disconnect the power cable from the QCT90, as well as all other external cables (such as Rx and Tx).

Operation
Figure 35: Disconnecting the power cable

STEP 4. Remove the wind stays from the sides of the Controller and clamp them into place on the back leg.

QCT90
Figure 36: Removing the wind stays

page 29
Operation

STEP 5. Make sure the elevation and azimuth markings on the tripod are aligned so that the QCT90 is in its
starting/stow position.

Figure 37: Putting the QCT90 in stow position

STEP 6. Fold down the subreflector. Press down on the lever and fold the subreflector down.

Figure 38: Folding down the subreflector

STEP 7. Fold up the feedarm.


QCT90

Figure 39: Folding up the feedarm

page 30
STEP 8. Unlock the side segments on the back of the reflector.

Figure 40: Unlocking the side segments

STEP 9. Fold the side segments in and latch them with the elastic band attached to the back of the reflector.

Operation
Figure 41: Folding the side segments

STEP 10. Loosen the Course Azimuth Lock.

QCT90
Figure 42: Loosening the Course Azimuth Lock

page 31
Operation

STEP 11. Lift the reflector from the tripod and place it in the hard case.

Figure 43: Lifting the reflector

See Figure 44 on page 32

STEP 12. Loosen the leg locks on the tripod braces and fold the tripod. Put it in the protective bag and place the
bag in the hard case.
QCT90

Figure 44: Packing the QCT90

page 32
QCT90 Admin Tool
Chapter Topics
04
[ Introduction 34 ]
[ Starting the Web Server 34 ]
[ Accessing the QCT90 Admin Tool 35 ]
[ Home Tab 36 ]
[ Setups Tab 36 ]
[ Updating BSP 39 ]
[ Updating the App 40 ]
[ Updating the Web Server 41 ]
QCT90 Admin Tool

Introduction
The QCT90 Admin Tool is used for the following purposes:
View System Information
Create Setup Files
Update BSP (System Software)
Update App (QCT90 GUI)
Update the Web Server
View logs

Starting the Web Server

DESCRIPTION
In order to access the QCT Admin Tool, the Web Server on the QCT90 needs to be started.

PROCEDURE STEPS

STEP 1. Connect the QCT90's LAN port to your network.

STEP 2. From the Deploy start screen, press the left navigation arrow twice.

STEP 3. Enter the administrator PIN (5665).


QCT90

Figure 45: Administrator login screen

STEP 4. In the Settings screen, set the Web Server button to ON.

Figure 46: Turning on the Web Server

STEP 5. In the Settings screen, click on the Ethernet Settings button.

page 34
STEP 6. In the Ethernet Settings screen, set the DHCP button to ON.

QCT90 Admin Tool


Figure 47: Setting the DHCP

Note!
Note! This step is only to be performed when connecting the QCT90 to a network.
When connecting a computer directly to the QCT90, a static IP address needs to
be set. To set a static IP address, turn off DHCP and manually enter the desired IP
address (and, if required, a Netmask and Gateway), and click Apply.

STEP 7. Click Apply at the bottom of the screen.

STEP 8. Click Done in the next screen.

STEP 9. In the Admin screen, click on the right navigation arrow.

STEP 10. Write down the terminal’s IP address.

QCT90
Figure 48: Setting the DHCP

STEP 11. Step back using the navigation arrows until you reach the Start screen.

Accessing the QCT90 Admin Tool

PREREQUISITES
Prereq 1. Make sure the Web Server is running, see Starting the Web Server on page
34

Prereq 2. Write down the IP address, see step 10 on page 35

page 35
QCT90 Admin Tool

PROCEDURE STEPS

STEP 1. Assuming the QCT90 is running and connected to the network, connect a computer to that same
network.

STEP 2. Open a web browser, and go to the unit's IP address, followed by port 27015, e.g. 10.2.1.74:27015

Note!
Note! When using Internet Explorer (IE), the IP address needs to be input including
the protocol (https://), i.e. https://10.2.1.74:27015. For other browsers, only the IP
address including the port will suffice.

The QCT Admin Tool page will now be displayed.

Home Tab
The Home tab provides an overview of the main system settings:
BSP version number (System)
App version number
Web Server version number
Unit's IP address
QCT90

Figure 49: The Home tab

Setups Tab
The Setups tab lets users administrate and create setup files to be used for transmissions. The screen is divided into two parts:
the left column shows the list of setup files, and the right column shows the parameters for the chosen setup file.

page 36
QCT90 Admin Tool
Figure 50: The Home tab

Creating Setup Files

DESCRIPTION
Setup files are required to be able to transmit using the QCT90. Follow the steps below to create setup files with the correct
parameters for the mission the QCT90 is to be used for.

QCT90
PROCEDURE STEPS

page 37
QCT90 Admin Tool

STEP 1. At the top of the Setups list (left column), click on the Create button.

Figure 51: Creating a new setup file

The Select Hardware section appears in the right column.

STEP 2. Choose the appropriate transceiver unit and modem (at the moment of this writing, no built-in modems
are available, only the L-band Controller).
QCT90

Figure 52: Setup file parameters

Once the correct hardware is chosen, the sections for the other parameters appear.

page 38
STEP 3. Fill out the required parameters:
General
Setup Name
Satellite Longitude
10 MHz reference source
Transceiver Unit Parameters
BUC LO Frequency
LNB LO Frequency
Terminal Tx Polarization
Satellite Polarization offset as seen from earth (deg)
Rx Gain (dB)

QCT90 Admin Tool


Initial Tx Gain (dB)

STEP 4. Click Save at the bottom of the column.


The new setup file will now appear in the list on the left

Updating BSP

DESCRIPTION
The BSP (Board Support Package) contains the operating system, the App, and the Web Server. When updating the BSP, all
three will be replaced by the new version. In order to update the BSP, a new BSP file needs to be obtained and present on the
system used to access the QCT90. Check with DataPath International for new BSP files.

Note!
Note! Created Setups end Event Log Database will not be replaced by this upgrade.
They will remain on the unit.

QCT90
PROCEDURE STEPS

STEP 1. Go to the Update BSP Tab.

Figure 53: Update BSP tab

STEP 2. Click on the Choose File button.

Note!
Note! This instruction assumes you have received a new BSP file from DataPath
International prior to starting this upgrade procedure.

page 39
QCT90 Admin Tool

STEP 3. Use the file browser to locate the new BSP file. Highlight it, and click on Open.

Note!
Note! The file name will be structured #####-yymmdd-###.tar.gz (with ##### being
the file name, yymmdd representing the release date, and ### the version number).
This is a zipped file. The file must not be unzipped before updating.

Figure 54: Choosing the BSP file

STEP 4. Click Submit

STEP 5. The new BSP file will now be uploaded to the terminal. Once the upload is complete, the installation will
start automatically and the terminal will reboot once the installation has finished.
QCT90

Figure 55: BSP file is uploaded, installation is ongoing

STEP 6. Update the Web Server browser page in order to be connected to the terminal again.

Updating the App

DESCRIPTION
The App (GUI) can be updated separately from the BSP (system), as can the Web Server. In order to update the App, a new App
file needs to be obtained and present on the system used to access the QCT90. Check with DataPath International for new App
files.

PROCEDURE STEPS

STEP 1. Click on the Update App tab.

Figure 56: App Update tab

page 40
STEP 2. Click on the Browse button.

STEP 3. Use the file browser to locate the new App file. Highlight it, and click on Open.

Note!
Note! The file name will be Qct.apk.

QCT90 Admin Tool


Figure 57: Choosing the new App file

STEP 4. Click Submit.

STEP 5. The new App file will now be uploaded to the terminal. Once the upload is complete, the installation will
start automatically and the terminal will reboot once the installation has finished.

QCT90
Figure 58: File is uploaded, installation is proceeding

Once the reboot is complete, the Web server will start again automatically.

Figure 59: Update has finished, system has rebooted

Updating the Web Server

DESCRIPTION
The Web Server, like the App, can be updated separately from the BSP (System). In order to update the App, a new App file
needs to be obtained and present on the system used to access the QCT90. Check with DataPath International for new App
files.

page 41
QCT90 Admin Tool

PROCEDURE STEPS

STEP 1. Click on the Update Web Server tab.

Figure 60: The Update Web Server tab

STEP 2. Click on the Browse button.

STEP 3. Use the file browser to locate the new Web Server file. Highlight it, and click on Open.

Note!
Note! The file name will be QctWebServer.apk.
QCT90

Figure 61: Choosing the new Web Server file

STEP 4. Click Submit.

STEP 5. The new Web Server file will now be uploaded to the terminal. Once the upload is complete, the
installation will start automatically and the terminal will reboot once the installation has finished.

Figure 62: File is uploaded, installation is proceeding

Once the reboot is complete, the Web server will start again automatically.

Figure 63: Update has finished, system has rebooted

page 42
page
43
QCT90 QCT90 Admin Tool
44
page
QCT90 Admin Tool QCT90
Basic Maintenance
Chapter Topics
05
[ Introduction 46 ]
[ Tools, Equipment and Materials 46 ]
[ Care Instructions 46 ]
[ Preventive Maintenance Checks and Services 46 ]
Basic Maintenance

Introduction
To preserve the reliability and performance of your system, it is important to care for it properly, which may include occasionally
performing basic repairs and replacements. Component replacements are preferably done indoors.
Replacement and repair inside the QCT90 must be performed by DataPath International or a DataPath International Certified
Repair Center, due to warranty issues. Please contact DataPath International technical support for help.

Warning!
Warning! Assure that equipment is disconnected from power sources before
performing maintenance.

Warning!
Warning! Be aware of potential crush or squeezing points to avoid injury.

Warning!
Warning! Always use two individuals to lift and properly maneuver the unit to
prevent injury to personnel or damage to equipment.

Warning!
Warning! Surfaces of equipment components, particularly the HPA/SSPA will be
hot immediately after system operation. Wait until the equipment has properly
cooled before performing maintenance tasks.

Tools, Equipment and Materials


QCT90

Tools and Equipment


Vacuum cleaner with soft brush
Small brush for connectors and caps
Lint-free cloth
Torx wrench T-10, T-20
Desiccator tool

Materials
Vaseline spray (Taerosol “PR Bajol” or similar)
Sealing anti-freeze agent of the type used for cars (silicone based, avoid petroleum-based products)
Spare parts

Care Instructions
To ensure long system life and optimal performance:
Handle the system as outlined in the Instructions for Use.
The PC (provided by the user) should not be exposed to dust, sand, humidity, etc. Follow the supplier’s
instructions.

Preventive Maintenance Checks and Services


All time intervals specified below refer to effective time in use.

page 46
Warning!
Warning! Under no circumstances should the system be tested with transmission
indoors or near reflective surfaces such as walls.

Preventive Maintenance - Before Use


Preventive Maintenance - Before Use

Part Procedure

Whole System Visually inspect for any defects such as damage, corrosion and loose
connections or mounting fixtures.

Basic Maintenance
Whole System Check for debris, dust, snow or ice build-up on the system, and
remove if necessary for proper function.

Whole System In dusty environments, check that all filters and fan grids are free from
dust and debris.

Connectors and caps Clean grooves of connectors and protective caps before using them.
Use a small brush.

Preventive Maintenance - Daily


Preventive Maintenance – Daily

Part Procedure

Whole System Check for snow and ice build-up on the system, and remove if
necessary for proper function.

Preventive Maintenance - Weekly


Preventive Maintenance - Weekly

Part Procedure

Whole System Remove dust sand and particles. Use a vacuum cleaner with soft
brush. Pay extra attention to fan grids.

QCT90
Reflectors Perform visual inspections for any damage, and make a note of this
for repairs or replacements upon return to the depot or other logistical
base. When inspecting the reflectors (main and sub reflector,
reflecting side), note that superficial scratches affecting only the
coating normally do not pose any problem. If scratches go deeper
into the carbon fiber, the reflector needs to be repaired or replaced.
Scratches on the reflectors' backsides will not affect the transmission
quality.

Cables Check that cables and connectors are intact and in good conditions.

Preventive Maintenance - Monthly


Preventive Maintenance - Monthly

Part Procedure

QCT Transceiver Remove dust sand and particles. Use a vacuum cleaner with soft
brush.

QCT Transceiver Check that the fan is freely rotating and no jarring sound is present.
The fan is a consumable product and the expected life time is 1 year
at continuous use. If the terminal is used in harsh environment the life
time will be reduced.

QCT Controller Check that the fan is freely rotating and no jarring sound is present.
The external fan is consumable product and the expected life time is
1 year at continuos use. If the terminal is used in harsh environment
the life time will be reduced.

page 47
48
page
Basic Maintenance QCT90
Mission Checklist
Chapter Topics
06
[ Introduction 50 ]
[ Checklist 50 ]
[ Satcom terminal IP Settings 50 ]
Mission Checklist

Introduction
Before leaving on a mission, it is recommended to execute instructions and complete checklists presented in this chapter, in
order to minimize the time required to put the QCT90 into operation on a site.
Ensure that all mission data are available concerning satellite, operator, transmit and receive frequencies, correct option file ,
pointing solutions for relevant sites, link budget and other critical information.

Checklist
Check the configuration and any necessary adjustments before operating the system or leaving on a mission.
X- and Ka-band polarization

The feed system is mounted with respect to the expected polarization: LHCP or RHCP.
Mains supply

Mains supply is within system specifications.


Grounding

Sufficient grounding at location.


PC, software and network settings

Customer options

Any external equipment connected to the system should be CE-certified or have equivalent certification.

Satcom terminal IP Settings


The IP settings can be changed in the Settings screen on the GUI. For more information on IP settings, see Starting the Web
Server on page 34
QCT90

page 50
System Specifications
Chapter Topics
07
[ General Characteristics 52 ]
[ User Interfaces 52 ]
[ Receive Characteristics 53 ]
[ Transmit Characteristics 53 ]
[ General Characteristics 53 ]
[ Electronic Compass and Inclinometer
Characteristics 54 ]
[ GPS Receiver Characteristics 54 ]
[ QCT90 L-band Characteristics 55 ]
System Specifications

General Characteristics
General Characteristics

Antenna Characteristics X band Ku band Ka band

General

Antenna Type Gregorian type dual optics antenna


Elliptical 3-piece foldable main reflector
Subreflector foldable
Carbon reinforced plastic (CRP) construction

Antenna aperture size 0.9x0.59 m (35.4×23.2 in), and folding feed arm

Antenna model designation QCT Antenna System 90

Antenna positioning Manual positioning assisted by GUI and hardware through inclinometer, magnetic- and
GNSS compass

Azimuth range 360°, adjustable tuning ±20° (rough-tuning ±15°, fine-tuning ±5°)

Elevation range 10°–90°, adjustable fine-tuning ±5°

Polarization range, linear NA 200° (±100°) NA

Transceiver model QCT Transceiver X 16 W QCT Transceiver Ku 15 W QCT Transceiver Ka 8 W


designation

Receive Performance

Frequency 7.25-7.75 GHz 10.7-12.75 GHz 20.2-21.2 GHz

Gain at midband 34.4 dBi 38.6 dBi 42.9 dBi

G/T at 20° elevation* 12.9 dB/K 17.5 dB/K 18.8 dB/K

Transmit Performance

Frequency 7.9-8.4 GHz 13.75-14.5 GHz 30.0-31.0 GHz

Gain at midband* 35.0 dBi 40.0 dBi 45.6 dBi


QCT90

EIRP Capability

EIRP @ midband (min) 45.6 dBW @ Pmax lin 50.4 dBW @ P1dB 52.2 dBW @ Pmax lin

Polarization Performance

Polarization Circular, reversible Cross-pol linear Circular, reversible

Reference

10 MHz reference Selectable:


Internal GPS locked reference for both LNB and BUC
Internal GPS locked reference for LNB and Modem reference for BUC
Modem reference for both LNB and BUC

Stability internal ref. ≤ ±1 x 10 (GPS disciplines)


-11

≤ ±0.05 ppm (non-GPS disciplined)

* Antenna gains include all waveguide losses in the Rx/Tx chain

User Interfaces
User Interfaces

Interface Description

Controller model designation QCT Controller L-band

Lan M&C RJ45 Ethernet port

Rx IFL (output) Nf connector, 50 ohm

Tx IFL (input) Nf connector, 50 ohm

page 52
User Interfaces

Interface Description

Rx Monitor (output) BNCf connector, 50 ohm

10 MHz reference (output) BNCf connector, 50 ohm

Receive Characteristics

System Specifications
Receive Characteristics

X band Ku band Ka band

RF Frequency range 7.25 - 7.75 GHz 10.7 - 12.75 GHz 20.2 - 21.2 GHz

Local oscillator frequency 6.3 GHz 9.75 / 10.35 / 11.05 GHz 19.2 GHz

IFL Frequency range 950 - 1450 MHz 950 - 1700 MHz 1000 - 2000 MHz

Antenna gain @ midband 34.0 dBi 38.6 dBi 42.9 dBi

WG losses 0.45 dB 0.4 dB 0.4 dB

LNB Noise figure (typ.) 0.70 dB 0.79 dB 1.30 dB

G/T @ 20° elevation (typ.) 12.9 dB/K 17.5 dB/k 18.8 dB/K

Conversion gain (typ.) 63 - 83 dB 60 - 80 dB 61 - 81 dB

Gain stability over 24h ≤ ±1.0 dB ≤ ±1.0 dB ≤ ±1.0 dB

Gain stability over temp. ≤ ±2.0 dB ≤ ±2.0 dB ≤ ±2.0 dB

Gain flatness, full band ≤ ±2.0 dB ≤ ±2.0 dB ≤ ±2.0 dB

Transmit Characteristics
Transmit Characteristics

QCT90
X-band Ku-band Ka-band

RF Frequency range 7.9 - 8.4 GHz 13.75 - 14.5 GHz 30.0 - 31.0 GHz

Local oscillator frequency 6.95 GHz 12.8 / 13.05 GHz 29.0 GHz

IFL Frequency range 950 - 1450 MHz 950 - 1700/1450 MHz 1000 - 2000 MHz

BUC output power (min.) 40.7 dBm @ Pmax lin 40.8 dBm @ P1dB 37.9 dBm @ Pmax lin

Antenna gain @ midband 35.6 dBi 40.4 dBi 45.9 dBi

WG losses 0.5 dB 0.6 dB 0.4 dB

Conversion gain (typ.) 19 - 49 dB 19 - 49 dB 16 - 46 dB

Gain stability over 24h ≤ ±1.1dB ≤ ±0.5 dB ≤ ±1.1 dB

Gain stability over temp. ≤ ±2.0 dB ≤ ±2.0 dB ≤ ±2.0 dB

Gain flatness, full band ≤ ±2.0 dB ≤ ±2.0 dB ≤ ±2.0 dB

Tx XPD/AR within 1 dB AR < 1.0 dB XPD > 30 dB AR < 1.0 dB


contour

General Characteristics
General Characteristics

Deployment and Setup

Setup time < 10 minutes

Dimensions – Terminal

page 53
System Specifications

General Characteristics

Weight (approximate) Less than 32 kg in hard case

Weight Transceiver Unit X-band: 5.56 kg


Ku-band: 5.12 kg
Ka-band: 4.50 kg

Size (l × w × h) Stowed for transportation: 76 x 36 x 27 cm (29.9 x 14.1 x


10.6 in)
Deployed: 128 x 99 x 104 cm (50.4 x 39.0 x 40.9 in)

Size Hard Case(l × w × h) 95x51x48 cm (37.4x20.1x18.9 in)

Size Backpack (l × w × h) 84x44x34cm (33.1x17.3x13.4 in)

Electrical

External AC mains supply 90–264 V AC


45–66 Hz

External DC supply 11-36 V DC

Environmental Performance

Ambient temperature Operational -32°C to +55°C, (-26°F to +131°F) internal


heater/cooler
Storage -40°C to +71°C (-40°F to +185°F)

Wind speed, operational X- and Ku-band: max 15 m/s (33.5 mph), 20 m/s (44.7
mph) with integrated wind stays
Ka-band: max 10 m/s (22.3 mph), 20 m/s (44.7 mph) with
integrated wind stays

Electronic Compass and Inclinometer Characteristics


Electronic Compass and Inclinometer Characteristics
QCT90

Update rate Up to 5 Hz

Heading Accuracy: 0.5° RMS @ 0° ±70°


Resolution: 0.1°

Pitch Range: ±90°


Accuracy: ±0.4°
Resolution: 0.1°

Roll Range: ±180°


Accuracy ±0.2°
Resolution: 0.1°

QCT90 compass accuracy measured at quiet weather conditions with nominal magnitude of disturbing magnetic fields.

GPS Receiver Characteristics


GPS Receiver Characteristics

Satellite tracking Up to 12 satellites

Acquisition time Warm: 15 seconds, all data known


Cold: 45 seconds, initial position, time and almanac
known, ephemeris unknown
Snap start: 52 to 8 seconds

Position accuracy 5 meters RMS, non-differential

page 54
QCT90 L-band Characteristics
Controller L-band Characteristics

Controller model designation QCT Controller L-band

LAN M&C RJ45 Ethernet port

Rx IFL (output) N(f) connector 50 ohm

Tx IFL (output) N(f) connector 50 ohm

System Specifications
Rx monitor BNC(f) connector, 50 ohm

10 MHz reference (output) BNC(f) connector, 50 ohm

QCT90

page 55
56
page
System Specifications QCT90
Diagrams
Chapter Topics
08
[ QCT90 System Diagram 58 ]
[ L-band diagram X-band Transceiver 59 ]
[ L-band diagram Ku-band Transceiver 60 ]
[ L-band diagram Ka-band Transceiver 61 ]
QCT90 Diagrams

page
58
GNSS Antenna

QCT90 Unit

Transceiver

RX In Feed

L-band
MONITOR
LNB OMT
Horn

RX
RF Board
BUC
QCT90 System Diagram

TX Out

TX
10MHz out
FAN BUC
Temperature
Sensor

REF
10MHz
Compass /

LAN M/C
Main Board Inclinometer

DC

DC
External
GNSS Antenna
J2000
DC/DC
GNSS compass
DC Power
Filter AC/DC Board J1000

AC

AC
External

Figure 64: System block diagram QCT90 L-band


I/O and
Buzz
Power option
On/Off

FAN FAN
Display inside outside

Touch
CONTROLLER TRANSCEIVER UNIT

MODEM RF BOARD LNB TRANSMIT


REJECT Rx
Rx FILTER

BIFURCATION/ FEED
L-band diagram X-band Transceiver

POLARIZER HORN

Figure 65: Block diagram X-band tansceiver


BUC
Tx
Tx

page
59
QCT90 Diagrams
QCT90 Diagrams

page
60
CONTROLLER TRANSCEIVER UNIT

MODEM RF BOARD LNB TRANSMIT


REJECT Rx
Rx FILTER

OMT FEED
HORN
L-band diagram Ku-band Transceiver

Figure 66: Block diagram Ku-band tansceiver


BUC
Tx
Tx
CONTROLLER TRANSCEIVER UNIT

MODEM RF BOARD LNB TRANSMIT Rx


Rx REJECT
FILTER

OMT FEED
HORN
L-band diagram Ka-band Transceiver

Figure 67: Block diagram Ka-band tansceiver


BUC
Tx
Tx

page
61
QCT90 Diagrams
62
page
Diagrams QCT90
Change Transceivers
Chapter Topics
09
[ Introduction 64 ]
[ Change transceiver 64 ]
Change Transceivers

Introduction
The QCT90 can be mounted with an X-, Ku-, or Ka-band transceiver. The procedure to switch transceivers is simple, and can be
done by the operator.

Change transceiver

PREREQUISITES
Prereq 1. Turn off the QCT90 and disconnect from the power source

DESCRIPTION

TOOLS & MATERIALS


Torx T20

PROCEDURE STEPS

STEP 1. Push down the polarization knob and turn the LNB counterclockwise until it is in its horizontal position.
(Only for Ku-band transceivers)

STEP 2. Disengage the Rx cable from the cable holder on the transceiver. (Only for X- and KU-band transceivers

STEP 3. Disconnect the Rx cable by pulling on the connector housing.


QCT90

STEP 4. Disconnect the Tx cable by pulling on the connector housing.

STEP 5. Disconnect the Power/M&C cable by turning the connector housing counterclockwise.

page 64
STEP 6. Lift the feed arm until the screws underneath can be reached. Do not lift the feed arm too high since that
poses the risk of the transceiver falling out.

Change Transceivers
Figure 68: Lift the feed arm

-->

STEP 7. Loosen the three captive screws fixing the transceiver to the feed arm.

Tools and Torques

Torx T20

STEP 8. Fold the feed arm down again and lift out the treansceiver.

QCT90
1

Figure 69: Remove the transceiver

When mounting a transceiver, fasten the bottom left captive screw first (indicated with 1 in Figure 69 on page 65), followed by
the other two.

page 65
66
page
Change Transceivers QCT90
Surface Mounting Kit (Option)
Chapter Topics
10
[ Introduction 68 ]
[ Mounting-Hole Positions for Terminal Feet 68 ]
[ Spikes 68 ]
[ Triangular Feet and Tent Pins 69 ]
[ Suction Cups 69 ]
[ Straps 70 ]
Surface Mounting Kit (Option)

Introduction
The QCT90 is as standard equipped with standard terminal feet suitable for deploying the Satcom terminal on common surfaces
in not too hard weather conditions:
Standard feet — used on hard to soft, preferably flat, surfaces in calm weather
To deploy QCT90 on other surfaces, the Surface mounting kit is needed, part number 107 500:
Spikes — used on semi-soft, possibly tilted surfaces in calm weather
Triangular feet and tent pins — used on soft, possibly tilted surface in calm to windy conditions
Suction cups — used on smooth, possibly tilted surfaces in calm to windy conditions
Straps — used in exposed positions in calm to windy conditions

Stop!
Stop! Do not use the equipment above maximum specified wind speed. Using more
elaborate mounting equipment does not extend the maximum tolerated wind speed
specified for the product.

Mounting-Hole Positions for Terminal Feet

2
QCT90

Figure 70: Holes for terminal feet on QCT90

Title

Label Label

1 Mounting hole for spikes, triangular


feet and suction cups

2 Holes for tent pins

The tripod legs have threaded holes where terminal feet can be screwed into place. The terminal feet should be tightened and
loosened with a 12mm open-ended wrench.
Deploy the QCT90 as usual, including the support legs, when using the various terminal feet.

Spikes
Intended use: Semi-soft, possibly tilted surfaces in calm weather. Typical surfaces are asphalt concrete and ice.

page 68
Surface Mounting Kit (Option)
Figure 71: Spike and desiccator tool

The spikes shall be screwed into the mounting holes in the tripod legs. They can be removed using the standard desiccator tool.

Triangular Feet and Tent Pins


Intended use: Soft, possibly tilted surface in calm to windy weather conditions. Typical surfaces are grass, earth, sand, and
snow.

Figure 72: Triangular foot and tent pin

The triangular feet are used together with the tent pins to secure the QCT90 on soft surfaces.
To fasten the QCT90 using tent pins, first screw the triangle feet into the QCT90 tripod legs. Insert the tent pins through the holes
in the feet.

QCT90
Note!
Note! Remove the triangular feet before packing the QCT90.

Suction Cups
Intended use: Smooth and clean surfaces in calm to windy weather conditions. Typical surfaces are car rooftops.
Temperature range: -10°C to +60°C (+14°F to +140°F)

Figure 73: Suction cups

The suction cups shall be screwed into the mounting holes in the tripod legs. To fasten the cups, screw them into the threaded
holes on the case and leg bottom side.

page 69
Surface Mounting Kit (Option)

Note!
Note! Clean the deployment surface before using the suction cups. The surface
must be free from dirt, dust, oil, grease, and water.

The QCT90 with suction cups is fastened to the surface by pushing down the lever on each cup. On tilted surfaces, it is
recommended as a safety measure to secure the QCT90 with a strap to any immobile object present.
To release the QCT90, pull up the lever on each suction cup.

Note!
Note! Remove the suction cups before packing the QCT90.

Maintenance
To prevent dust from sticking to the suction cups, the cups should be cleaned using water, and if necessary, soap after each
mission. Dry before storage.

Straps
Before using straps for the first time, see Applying strap stickers.
Intended use: Exposed positions like a table top in calm to windy condition.
QCT90

Figure 74: Strap for QCT90

The straps are used to strap the QCT90 to the surface in exposed positions or on a high table or shelf.

Note!
Note! Applying excessive force when tightening the straps may break the Satcom
terminal components.

Mounting the straps


Apply the straps to the center column of the tripod as indicated in the image below.

page 70
Surface Mounting Kit (Option)
STRAP STRAP

STRAP

Figure 75: Strapping the QCT90

QCT90

page 71
72
page
Surface Mounting Kit (Option) QCT90
Construction Details
Chapter Topics
11
[ Introduction 74 ]
[ Product Parts and Definitions 74 ]
[ Antenna Details 79 ]
[ Recycling Information 80 ]
Construction Details

Introduction
Understanding the mechanical construction and system function may be useful for installation or problem solving purposes. This
appendix provides additional details to the information in Product Presentation on page 11.

Product Parts and Definitions


The part names and definitions below are used in this document. In Terms and Abbreviations on page 86 you find definitions
for abbreviations and terms used.

QCT90
Part/Procedure Description

QCT90 Gregorian dual optics, 90 cm antenna

Parts

7
8
6

9
1 4
QCT90

1. Main Reflector
2. Tripod
3. Wind Stays
4. Controller
5. Display
6. GNSS Antennas
7. Transceiver Unit
8. Subreflector
9. Compass and Inclinometer

page 74
Part/Procedure Description

Dimensions (packed,
mm)

273

Construction Details
751

361
750 107

115
83

Dimensions
(operating, mm)

QCT90
951,64

1254,09
1123,7

976,77

Power input The +11-36 V DC power input connector is positioned on the side of the Controller.

Start position The start position (stow position) for the QCT90 is indicated by three vertical markings on the
antenna base. These need to be aligned in order for the QCT90 to be in its stow position.

Heading and Azimuth Heading is the direction of the baseplate. It is used to calculate a relative azimuth to the
satellite.

page 75
Construction Details

Part/Procedure Description
Azimuth is the antenna pointing direction in the horizontal plane, measured in 0–360°
clockwise from north. The QCT90 azimuth limits are ±20° from the heading.

Elevation Elevation is measured from the horizontal plane (0°) and up. The elevation range is 10–90°.
If the required elevation is below 10°, the QCT90 must be propped up to the left to
compensate for the minimum elevation.

QCT Transceiver X 16W


The QCT Transceiver X 16W converts and amplifies RF receive and transmit signals. It also transforms between circular and
linear polarization.
The QCT Transceiver X has a mechanical solution for adaptation of the feed system to the correct circular polarization (right
hand or left hand). The feed horn is the link between the antenna system and the Transceiver. Figure 76 on page 76 shows
the QCT Transceiver X and its main components.

5 6
7

4
1
2
QCT90

3
Figure 76: QCT Transceiver X 16W

QCT Transceiver X

Number Part

1 Feed horn

2 BUC

3 Transceiver Mounting Frame

4 Connectors

5 Feed system

6 Fan Top cover

7 LNB

QCT Transceiver Ku 15W


The QCT Transceiver Ku 15W converts and amplifies RF receive and transmit signals. The QCT Transceiver also provides a
mechanism to adjust the correct linear polarization offset of the RF signals. The feed horn is the link between the antenna system
and the QCT Transceiver. Figure 77 on page 77 shows the QCT Transceiver Ku 15W and its main components.

page 76
8 1

Construction Details
7

6 3

4
5

Figure 77: QCT Transceiver Ku 15W

QCT Transceiver Ku 15W

Number Part

1 Fan top cover

QCT90
2 Polarization mechanism

3 Feed horn

4 BUC

5 Transceiver Mounting Frame

6 Connectors

7 Feed system

8 LNB

QCT90 Transceiver Ka 8W
The QCT Transceiver Ka 8W converts and amplifies RF receive and transmit signals. It also switches between circular and linear
polarization by means of a polarizer that is positioned between the horn and the OMT. The feed horn is the link between the
antenna system and the transceiver. Figure 78 on page 78 shows the QCT Transceiver Ka and its main components.

page 77
Construction Details

7
6

5 1

2
4
3

Figure 78: QCT Transceiver Ka 8W

QCT Transceiver Ka Parts

Number Part

1 Feed Horn Assembly


QCT90

2 Transceiver Mounting Frame

3 Fan top Cover

4 Connectors

5 BUC

6 Feed System

7 LNB

QCT90 Software
The QCT90 software, also referred to as the GUI (Graphical User Interface), is the Android-based software interface used on the
display. The GUI (used to point the terminal) consists of a Wizard-type interface, designed to guide the user from deployment,
through pointing, to transmission. It is only possible to move to the next or previous page; this is done by using the left and right
navigational arrows. The software basically consists of three parts:
BSP - commonly referred to as the system software
App - the actual GUI
Web Server - Used to connect to the terminal

Orbits – Geostationary and Inclined


The QCT90 works only with satellites in geostationary orbit.
Geostationary means that the satellite seemingly remains in the same spot in the sky (contrary to the inclined orbit where the
satellite seems to be moving in a figure-of-eight).

Polarization
The electromagnetic fields of a microwave signal are oscillating perpendicular to the direction of propagation of the wave.
Oscillations can occur in all directions that are perpendicular to the direction of propagation.

page 78
If the oscillations of the electromagnetic fields are restricted to one specific direction, the signal is said to be polarized.
Polarization of signals enables re-use of frequencies, since signals of the same frequency but opposite polarization (oscillation
direction) are isolated from each other.

Circular polarization
At circular polarization the direction of polarization varies in a periodic manner. The direction of polarization seemingly rotates
clockwise (left hand circular) or anti-clockwise (right hand circular) as seen by an observer towards whom the wave is moving.

Linear polarization
At linear polarization, the direction of polarization will not change (meaning it remains horizontal or vertical) as seen by an
observer towards whom the wave is moving.

Construction Details
Oscillation in Oscillation in
one direction random directions

Direction of Direction of
propagation propagation

Skew
If the satellite position is not on the same longitude as the transmission site, the polarization plane will be tilted, or skewed. To
compensate for this, the feed horn is rotated for the specific satellite. The QCT90 feed horn can rotate 190° clockwise as seen
from the front.

Polarization

QCT90
Feed horn

Antenna Details
The antenna concept used is called dual reflector, dual optics or gregorian offset antenna. This is because the antenna has two
reflectors – the big main reflector and the smaller subreflector. The main advantages compared to the more common prime focus
offset antenna design concept (feed illuminates the main reflector directly) are:
Freedom of design for optimization (shaped reflectors).
Higher gain, that is high aperture efficiency (80%).
Lower side lobe levels.
Better cross polarization discrimination.
A more compact geometry, making it suitable for folding/stowing.
The main antenna functions are:
Concentration of radiated super high frequency (SHF) rays into a very narrow beam – the subreflector
concentrates the rays from the feed horn and illuminates the main reflector in a very controlled way. The main
reflector concentrates the beam even more.
Reception of signals – the main and subreflectors form an optical system that direct SHF rays coming from the
space segment into the feed horn in a controlled way.
Discrimination between different polarization of in- and outbound SHF rays.
Mechanical structure defining the relative position of the feed horn, subreflector and main reflector. The most
noticeable part is the feed arm holding the feed horn and the subreflector.

page 79
Construction Details

Recycling Information
The QCT90 is a complex unit and it is difficult to disassemble for a non professional.
When the system is taken out of service, pay attention to proper disposal of the equipment according to local regulations.
As an alternative, it is possible for a small fee to send the QCT90 back to DataPath International when they are to be scrapped.

Computer and electronic components


Computer and electronic parts should be sent for scrapping to an authorized local electronics recycling company. These parts
include:
HPA
BUC
LNB
GPS and Compass
Motor and gear house for elevation and azimuth drive
QCT Controller

Reinforced plastics
Carbon and glass fiber reinforced plastics can be ground into pieces and used as filling materials. Send to an authorized plastics
recycling company for treatment. Reinforced plastic components are found in:
Main reflector
Subreflector
Feed arm

Copper
Copper is a valuable metal and can be retrieved from the feed systems (wave guides) and cables.

Aluminum
Aluminum is a valuable metal and can be retrieved from:
Various small mounting details

Stainless steel
QCT90

Stainless steel should be separated from other metals (also from other steel elements). Compared to ordinary steel, stainless
steel is not magnetic. Stainless steel can be retrieved from:
Bolted joints

Batteries
The QCT Controller contains a lithium type back-up battery that should be retrieved and sent to destruction.

Cables
Cables contain various metals and plastics. Send the cables (connectors disassembled) to cable recycling company for
destruction.

Rubber
The motors for positioning the Satcom terminal in elevation, azimuth, and polarization contain rubber sealing. This is normally not
retrieved.

page 80
Alarms
Chapter Topics
12
[ List of Alarms 82 ]
Alarms

List of Alarms
List of QCT Alarms

Event Title Event Description

BUC PLL error BUC PLL is unlocked and the BUC is muted until the error condition is
resolved.

Resolved: BUC PLL error The BUC PLL error is resolved and the BUC is unmuted.

BUC temperature too high BUC temperature is too high. The BUC is muted until temperature is
within operational range.

Resolved: BUC temperature too high BUC temperature is now within operational range and is unmuted.

BUC negative voltage error BUC negative voltage error. BUC is muted until the error condition is
resolved.

Resolved: BUC negative voltage error The BUC negative voltage error has been resolved and the BUC is
unmuted.

BUC high temperature The BUC is near its upper temperature limit, but is still fully
operational.

Resolved: BUC high temperature BUC temperature is now within operational range.

BUC fan error BUC fan is malfunctioning. Make sure it is not obstructed. BUC is still
fully operational.

Resolved: BUC fan error BUC fan is running again.

BUC temperature too high BUC temperature is too high. The BUC is muted until temperature is
within operational range.

Resolved: BUC temperature too high BUC temperature is now within operational range and is unmuted.

BUC alarm event BUC latched alarm.


QCT90

Resolved: BUC alarm event BUC latched alarm error condition resolved.

BUC PLL error PLL is unlocked and the BUC is muted until the error condition is
resolved.

Resolved: BUC PLL error BUC PLL error is resolved. Unmute BUC to resume transmission.

BUC input level The BUC was automatically muted because its input level was too
high. Click on the Mute button and reduce input level and/or gain.

Resolved: BUC input level The BUC was unmuted.

BUC 12V DC error 12V DC power outside specified limits.

Resolved: BUC 12V DC error 12V DC power is now within specified limits.

BUC 26V DC error 26V DC power outside specified limits.

Resolved: BUC 26V DC error 26V DC power is now within specified limits.

BUC -5V DC error -5V DC power outside specified limits.

Resolved: BUC -5V DC error -5V DC power is now within specified limits.

BUC fan error BUC fan speed too low. Make sure it is not obstructed. The BUC is
still fully operational.

Resolved: BUC fan error BUC fan is running again.

BUC protocol error A communication error with HPA has occurred.

page 82
List of QCT Alarms

Event Title Event Description

BUC communication error Communication with BUC has been lost.

Resolved: BUC communication error Communication with HPA restored.

Compass communication error Communication with magnetic compass has been lost.

Resolved: compass communication error Communication with magnetic compass has been restored.

GNSS communication error Communication with GNSS compass has been lost.

Resolved: GNSS communication error The communication with GNSS compass has been restored.

No valid terminal position No valid position was obtained from the GPS receiver.

Resolved: no valid terminal position A valid position has now been obtained from the GPS receiver.

10 MHz Reference Frequency Stability The 10 MHz reference is not GPS Disciplined. Wait for GPS receiver
to lock or use another 10 MHz Reference Source and choose the
appropriate setup file.

Alarms
Resolved: 10 MHz Reference Frequency The 10 MHz reference is now GPS Disciplined.
Stability

Resolved: 10 MHz Reference Frequency The 10 MHz reference source is now external. Stability is dependent
Stability on actual 10 MHz Reference Source.

External temperature too high External temperature is above 60°C.

Resolved: external temperature too high External temperature is within -32°C and 60°C range.

External temperature too low External temperature is below -32°C.

Resolved: external temperature too low External temperature is within -32°C and 60°C range.

Internal temperature too high Internal temperature is above 68°C.

QCT90
Resolved: internal temperature too high Internal temperature is within -10°C and 68°C range.

Internal temperature too low Internal temperature is below -10°C.

Resolved: internal temperature too low Internal temperature is within -10°C and 68°C.

Too close to dew point Internal temperature is less than 3°C from dew point.

Resolved: too close to dew point Internal temperature is more than 3°C from dew point.

Relative humidity high Relative humidity has been higher than 75% for more than 4 hours.

Resolved: relative humidity high Relative humidity is now below 75%.

Relative humidity too high Relative humidity has been higher than 90% for more than 1 hour.

Resolved: relative humidity too high Relative humidity is below 90%.

DC power too low DC power is below or equal to 10V.

Resolved: DC power too low DC Power is now above or equal to 10V.

DC power connected DC power is now connected.

DC power disconnected DC Power has been interrupted.

AC power connected AC power is now connected.

AC power disconnected AC power has been interrupted.

Invalid pointing solution The pointing solution is invalid. If you continue, you must complete
the pointing without the aid of a calculated pointing solution.

page 83
Alarms

List of QCT Alarms

Event Title Event Description

Compass calibration failed Magnetic compass calibration failed because of invalid GNSS
compass heading.

LNB current too low LNB current is too low.

Resolved: LNB current too low LNB current is within limits.

LNB current too high LNB current is too high.

Resolved: LNB Current Too High LNB current is within limits.

Critical Error A critical error has occurred. Please download the EventLog via
the QCT Administration Tool and send it to the DataPath Service
Department.Log message:

Warning An error has occurred. Please download the EventLog via the
QCT Administration Tool and send it to the DataPath Service
Department.Log message:

Controller inner fan speed error Controller inner fan speed is below threshold. There is a risk that the
fan is obstructed.

Resolved: controller inner fan speed error Controller inner fan speed is above threshold.

Controller outer fan speed error Controller outer fan speed is below threshold. Make sure the fan is
running and is not obstructed.

Resolved: controller outer fan speed error Controller outer fan speed is above threshold.

Magnetic compass calibration result Magnetic compass calibration was successful.

Altitude too high Altitude is above 3000 m.

Resolved: altitude too high Altitude is within operational limits.

MISSING RESOURCE No Setup Selected


QCT90

page 84
Glossary
Chapter Topics
13
[ Terms and Abbreviations 86 ]
[ Frequency Bands Used for Satellite
Communication 89 ]
Glossary

Terms and Abbreviations


Term Description

AC Alternating Current

ACU Antenna Control Unit

AGC Automatic Gain Control

Amp or A Ampere

Apogee The orbital point were the satellite is furthest from the earth

Azimuth Pointing direction of antenna in horizontal plane

Bandwidth Frequency range the transponder can transmit.

BDC Block Down Converter

Bitrate Speed of digital transmission in bits per second

BNC Connector type

Boresight Aiming line for the RF beam from the antenna to the satellite

bps bits per second

BPSK Binary Phase Shift Key

BUC Block Up Converter, converts a signal from a lower to a higher frequency

C Celsius or Centigrade temperature degrees.

CCT CommuniCase Technology

C/N Carrier to Noise ratio. Ratio expressing the quality of an RF signal.

C/No Carrier to peak Noise ratio

Coaxial adapter Adapter between coaxial cable and waveguide.

CPU Central processing unit

CRP Carbon fiber Reinforced Plastic


QCT90

dB Decibel

dBi Amplification factor (in decibels) of an antenna with reference to the gain of a theoretical
“isotropic” antenna

dBK Decibel referenced to Kelvin (absolute temperature)

dBm Decibels referenced to one milliwatt

dBW Decibels referenced to one watt

DC Direct Current

DEMUX De-multiplexing, for instance dividing a combined signal into its constituents.

DIN Deutsches Institut für Normung e. V.

Downlink The satellite to earth signal path

Eb/No Energy per bit to noise density ratio

EIRP Effective Isotropic Radiated Power. Technical value that evaluates the strength of receive or
transmit signals

EMI Electromagnetic Interference

Encoder SW or HW that compresses audio and video

Es/No Estimated signal to noise

FEC Forward error correction

Feed arm Frame holding feed horn, sub-reflector and other components

Feed horn Illuminates the main reflector of the antenna

page 86
Term Description

G/T Receive Figure of Merit. Describes the receive performance and is expressed in dB/K (gain to
noise ratio)

GEO Geostationary orbit, a circular orbit at 35.780 km above the equator. Satellites slotted on this
orbit should always appear at the same position in the sky. In degrees towards East (E or
positive) or West (W or negative) from the Greenwich meridian.

GHz Gigahertz, 1,000,000,000 cycles per second

GND Ground

GPS Global Positioning System

GRP Glass fiber Reinforced Plastic

GUI Graphical User Interface

Heading Pointing direction of system platform in horizontal plane

HD High Definition

HPA High Power Amplifier

Glossary
Hz Hertz, frequency, cycles or periods per second

IF Intermediate Frequency

Inclination Angle of deviation from the geostationary orbit

Inclined Orbit A satellite is said to occupy an inclined orbit around the Earth if it has drifted outside a box
measuring 0.1° × 0.1° around its geostationary orbit position.

Inclinometer Measures angles in the vertical plane

IRD Integrated Receiver Decoder

IP Internet Protocol

K Kelvin, absolute temperature degrees

kg Kilogram

kHz Kilohertz, 1,000 cycles per second

kV Kilovolt

QCT90
kW Kilowatt

LAN Local Area Network

Latitude Imaginary lines around the Earth, parallel to the equator, indicating position in degrees north
(0-90°) or south (0-90°) of the equator.

LCD Liquid Crystal Display

LED Light Emitting Diode

LNA Low Noise Amplifier

LNB Low Noise Block downconverter, converts a signal from a higher to a lower frequency

LNC Low Noise Converter

LO Local Oscillator

Longitude Imaginary lines around the Earth, running from north to south, indicating position in degrees
east or west of the Greenwich Meridian (0° longitude reference point). One lap around the
Earth equals 360°.

LPA Low Power Amplifier

M&C Monitor and Control

MHz Megahertz, 1,000,000 cycles per second

MPEG Specification for compressed video and/or audio. Several versions exist (MPEG1, MPEG2,
MPEG4) with various compression and quality for various purposes

MTBF Mean time between failures

MTTR Mean time to repair

MUX Multiplexing, for instance combining signals to be transmitted

page 87
Glossary

Term Description

MW megawatt

NC Normally Closed

NO Normally Open

OBP On-Board Processing

OBDH On-Board Data Handling

OMT Orthogonal mode transducer. Enables sending and receiving on different polarizations.

OPT Operator Terminal

PE Protective Earth

Perigee The orbital point were the satellite is closest from the earth

PLD Power Level Diagram

PLL Phase Locked Loop

Polarization Plane of vibration of the electrical field of a signal. Different polarizations enable better
frequency re-use.

PSU Power supply unit

QPSK Quadrature phase shift key

RF Radio Frequency

RS Reed Solomon code

Rx Receive/Reception

SatCom Satellite Communications

Sat Finder Satellite Finder, usually a broadband RF detector used for aligning antennas

SCPC Single Channel Per Carrier. Access method for a large number of signals to go through a
single transponder.

SD Standard Definition

SDS Smart Distributed System


QCT90

SHF Super High Frequency

SMA Connector type

S/N Signal to Noise ratio

SSPA Solid State Power Amplifier

Transponder The association of a receiver, frequency converter and transmitter devices in a satellite.

TRF Transmit reject filter

TWTA Traveling Wave Tube Amplifier

Tx Transmit/Transmission

Uplink The earth to satellite signal path

UTC Modern designation for Greenwich Mean Time

VAC Volts alternating current

VDC Volts direct current

Viterbi Decoding algorithm for FEC

W Watt

WAN Wide Area Network

XPD Cross-Polar Discrimination

page 88
Frequency Bands Used for Satellite Communication
Name Frequency Range Note

C band 3.400–4.200 GHz Downlink, extended C-band

C band 5.850–6.650 GHz Uplink

X band 7.250–7.750 GHz Downlink

X band 7.900–8.400 GHz Uplink

Ku band 10.950–12.750 GHz Downlink

Ku band 13.750–14.500 GHz Uplink

Ka band 17.500–20.200 GHz Downlink commercial satellites

Ka band 27.500–30.000 GHz Uplink commercial satellites

Ka band 20.000–21.200 GHz Downlink military satellites

Ka band 30.000–31.000 GHz Uplink military satellites

Glossary
Data for C, X, Ku and Ka band according to MIL-std-188-164A

QCT90

page 89
90
page
Glossary QCT90

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