1000 lbf PAYOUT WINCH

OPERATIONS MANUAL

DOC #: DOC-2247
REVISION: 2
UPDATED: Nov 2022

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CONTENTS
GENERAL WARNINGS ........................................................................................................................... 3
AVAILABILITY ......................................................................................................................................... 3
SPECIFICATIONS................................................................................................................................... 4
EQUIPMENT COMPONENTS ................................................................................................................. 5
INSTALLATION INSTRUCTIONS ............................................................................................................ 5
PAYOUT LOAD ....................................................................................................................................... 6
DISASSEMBLY/REASSEMBLY............................................................................................................... 7
INSPECTION/MAINTENANCE PROCEDURES....................................................................................... 8
TROUBLESHOOTING............................................................................................................................. 9
APPENDIX A – Parts Drawing ............................................................................................................... 10
APPENDIX B - Assembly Procedure...................................................................................................... 11
APPENDIX B – Assembly Procedure ..................................................................................................... 12
APPENDIX C – HYDRAULIC SCHEMATIC ........................................................................................... 13
APPENDIX D – MANIFOLD BLOCK VALVE LOCATIONS ..................................................................... 14

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GENERAL WARNINGS

Operators must read this manual before operating the equipment. This manual should be kept near the
equipment for reference and periodically reviewed by all personnel who will come into contact with it.
Use of this equipment requires highly trained personal; unskilled or unsafe operation may cause serious
injury, death, or damage to assets. Familiarity with this manual should not be assumed to take the place
of proper training, experience, and procedures.
This equipment uses high pressure hydraulics to control the payout winch’s rotation. Installation of
hydraulic system must be completed by highly trained personal and tested thoroughly. Loss of hydraulic
pressure can cause the payout winch to become inoperable or perform with insufficient line force.
The payout winch is designed to operate under specified hydraulic pressures. Never exceed the specified
hydraulic pressure and flow rates.
Never use wire rope with broken strands. Replace wire rope if damaged.
Do not use knots to secure or attach wire rope to the drum or load.
Maintenance and inspection procedures must be routinely completed to ensure that equipment continues
to function as intended. Maintenance and inspection intervals recommended by MTI may not be sufficient
if equipment is operated in a dirty or contaminate environment. End user should incorporate an inspection
and maintenance plan that fits the nature of their application.
Equipment has moving parts that could cause serious injury if fingers or limbs are caught. Do not operate
the winch with modified or removed guarding. Keep personnel a safe distance from equipment when in
operation.
Remove equipment from hydraulic power source prior to service.

AVAILABILITY

Mitey Titan reserves the right to update this manual without notice as industry practices evolve and/or
equipment design is improved. The latest version of this document, with any future revisions or additions,
is available from:

MITEY TITAN INDUSTRIES

3051 84 AVE NW, T6P 1K1
EDMONTON, AB, CANADA
PHONE: 1 780 465 0910
FAX: 1 780 485 0914
WEBSITE: https://miteytitan.com/

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SPECIFICATIONS

Line Pull (Bare Drum): 1000 lbf

Line Pull (Full Drum): 800 lbf

Max Pressure 2200 psi

Max RPM: 52

Max Hydraulic Flow: 4 GPM

Wire Size: 1/4" 6X19 Standard Hoisting Wire with Plow Steel

Operating Temp: -10°C to 50°C

Approximate Weight: 194 lb

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EQUIPMENT COMPONENTS
T ABLE 1 - EQUIPMENT PARTS L IST - SEE A PPENDIX A FOR PARTS DWG

INSTALLATION INSTRUCTIONS
Equipment is purposely designed to mount onto the hydraulic workover unit that the payout winches were
shipped with. Mounting on other equipment or at non-designated mounting points must only be done in
consultation with an engineer from MTI.
To install the payout winch circuit, connect all pressure and return hoses as per the hydraulic schematic.
The payout winch circuit is part of the gin pole circuit which runs from one Parker Mobile Series Vane
pump. This pump can produce 21 gpm and 3,000 psi at 1,800 rpm. Selector valves are used to select oil
delivery to either the setup winch and gin pole lock or the payout winch and heavy winch. Only one set of
these operations can be run at a time. The mechanical brake is a spring-applied, pressure release friction
brake that is connected with a shuttle valve to the “jack-down pilot signal”. This connection must be made
as per the overall HWU schematic, or else the payout function will n
Over pressurizing is protected against by a RPGC-LAN relief valve. The user might need to adjust the
flow control valve on the power tongs. The relief valve settings can be changed to accommodate tong or
rotary table requirements. The payout winch pressure adjustment is done inside HAWE DCV (V180026-5)
and is controlled with a remote adjustment (RBAE-LAN) pilot valve in the control panel.
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F IGURE 1 – SAMPLE MOUNTING L OCATION AND O RIENTATION ON THE G IN P OLE

PAYOUT LOAD
The payout load is defined as the line tension on the bare drum of the winch that will release the hydraulic
load holding and allow the drum to pay out if the mechanical brake is disengaged. The default payout
load is 1000lbf. Payout load can be adjusted to between 500 lbf and 1200 lbf, but this adjustment should
only be done at factory. Note that a rapid overload event that causes the winch to payout will result in a
brief line tension load spike up to 2x the payout load setting. It is recommended to keep the working load
less than 75% of the payout load setting. MTI supplies the payout winch pre-configured for the designed
workover equipment. The end user accepts all responsibility for any damage or injury which may occur
from altering factory settings.
NEVER adjust the payout load while the winch is holding a load. Doing so could result in a catastrophic
dropping of the load.

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DISASSEMBLY/REASSEMBLY
***CAUTION! Improper disassembly/reassembly can cause serious damage or loss of function to
equipment. This could result in serious injury, loss of life, or damage to assets. Do not attempt without
proper training and experience. If in doubt, contact MTI to arrange for factory maintenance***
Always wear correct PPE when handling, disassembling or reassembling the payout winch and payout
winch sub-assemblies.
Note that any damage or deficiency identified during or caused by assembly/disassembly must be fully
corrected prior to returning equipment to service.
Refer to Appendix A and Appendix B for a detailed summary of how to assemble the payout winch.

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INSPECTION/MAINTENANCE PROCEDURES
The table below outlines the recommended inspection and maintenance procedures. Maintenance and
inspection procedures must be routinely completed to ensure that equipment continues to function as
intended. Maintenance and inspection intervals recommended by MTI may not be sufficient if equipment
is operated in a dirty or contaminate environment. End user should incorporate an inspection and
maintenance plan that fits the nature of their application.

Interval
Description: Initial Setup 1 Month 6 Months 12 Months
Visual Check:
- Clean outside of all components and look
for any signs of leaks, cracks or wear.
- Look for any loose connections.
- Look for rust damage.
- Check that hydraulic hoses are in good x x x x
condition.
- Check the wire rope for broken strands
fraying, kinks and/or corrosion.
- Pressure roller provides tension and rolls
on wire rope movement
Paint Touch Up:
- Clean up any surface rust and touch up x x x
areas with paint.
Function Test:
-Ensure hydraulics connected as per
schematics
-Spool winch in and out and check for x x
smooth operation
-Suspend load for 5 minutes and check for
creep
Hydraulic Motor Inspection/Maintenance
Refer to the supplied manual for the
x x
hydraulic motor. Follow instructions as
applicable.
Annual Maintenance:
- Clean all components and look for any
signs of cracks or wear.
- Look for rust damage.
- Replace any bent or damaged parts.
- Inspect bearing condition and repack if
x x
needed.
- Reassemble payout winch as per
instructions and conduct a function test
to ensure that the payout winch is
functioning properly prior to returning to
service.

Warning! Failure to follow inspection/maintenance procedures could create a risk of death or serious
injury. Proper maintenance and handling practices are critical. Always follow installation instructions and
continue proper maintenance. Ensure the equipment is properly isolated and locked out from all energy
sources before performing any maintenance or physically making contact with the payout winch.

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TROUBLESHOOTING
The table below outlines the recommended troubleshooting procedures.
Problem Potential Solutions
Winch is not providing sufficient line tension. - Check that hydraulic system is producing pressure.
- Check hydraulic circuit for leaks or blockages.
- Check the hydraulic valves/DCVs are not plumbed in
reverse
- Check that the wire cable is not tangled and is seated
on the gin pole pulleys correctly
- Check the alignment on the bearings and ensure that
they are evenly set
- Check the motor for damage
- Check the pressure roller for damage
- Verify that the load does not exceed winch design
capacity
Winch is moving too slowly. - Check that the hydraulic system is providing sufficient
flow to the circuit.
- Check that the correct pressure is applied to the
system.
- Check that friction losses in the lines are not too high.
- Re-lubricate or replace the bearings
- Check the winch structure for cracks, bends and/or
looseness
- Verify that the load does not exceed winch design
capacity
Winch is not smooth when rotating. - Check that the pulleys and all wire rope contact areas
are clean.
- Check hydraulic circuit and all pilots for leaks or
blockages.
- Check internal components for damage.
- Replace or repack bearings.
- Check the wire rope for damage
- Check for bolt looseness
- Check that there is sufficient spring force applied by
the pressure roller
- Check the hydraulic lines for air and contamination
Winch pays out at an incorrect load - Ensure the valves are set to the correct pressures.
- Ensure that winch is rotating at least 13 RPM
- Ensure that the winch is operating within the specified
allowable wire wraps around the drum
- Check hydraulic circuit for leaks or blockages.
- Check that the wire cable is not tangled and is seated
on the gin pole pulleys correctly
- Check the alignment on the bearings and ensure that
they are evenly set
- Check the motor and break for damage
Overheating - Excessive payout duration
- Clean hydraulic lines and check for any line
obstructions
- Check the oil level
- Motor failure
Warning! Do not use equipment if damage is observed or if the winch will not hold pressure under normal
operation!

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APPENDIX A – Parts Drawing

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APPENDIX B - Assembly Procedure

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APPENDIX B – Assembly Procedure

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APPENDIX C – HYDRAULIC SCHEMATIC
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APPENDIX D – MANIFOLD BLOCK VALVE LOCATIONS