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P U B L I S H E D : 1 1 - M AY- 2 0 1 1
2 0 0 7. 0 D E F E N D E R ( L D ) , 3 0 3 - 0 4 A

FUEL CHARGING AND CONTROLS - ID4 2.4L DIESEL

F U E L M E T E R I N G VA LV E (G1088231)

R E M O VA L A N D I N S TA L L AT I O N

REMOVAL

WARNINGS:

The spilling of fuel is unavoidable during this operation. Make sure that all necessary precautions
are taken to prevent fire and explosion.

Do not carry or operate cellular phones when working on or near any fuel related components.
Highly flammable vapors are always present and may ignite. Failure to follow these instructions
may result in personal injury.

Do not smoke or carry lighted tobacco or open flame of any type when working on or near any
fuel related components. Highly flammable vapors are always present and may ignite. Failure to
follow these instructions may result in personal injury.

If fuel contacts the eyes, flush the eyes with cold water or eyewash solution and seek immediate
medical attention.

Wash hands thoroughly after fuel handling, as prolonged contact may cause irritation. Should
irritation develop, seek medical attention.

Do not carry out any repairs to the fuel system with the engine running. The fuel pressure within
the system can be as high as 2000 bar (29,008 lb-sq-in). Failure to follow this instruction may result
in personal injury.

CAUTION:

Diesel fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is
therefore essential that absolute cleanliness is observed when working with these components.
Always install new blanking plugs to any open orifices or lines. Failure to follow this instruction may
result in foreign matter ingress to the fuel injection system.

1. Open the front door.

2. Remove the front seat cushion assembly.

3. Remove the battery cover.

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4. Disconnect the battery ground cable. For additional information, refer to: Startup Battery
Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

5. Open the bonnet.

6.

Disconnect the fuel metering valve electrical connector.

7.

Remove the 2 fuel metering valve securing bolts.

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8.

Remove the fuel metering valve.

9. Using the pneumatic vacuum gun, vacuum foreign material from the high-pressure fuel supply lines,
the fuel rails and the fuel injection pump. For additional information, refer to: Fuel Injection
Component Cleaning (303-04A Fuel Charging and Controls - ID4 2.4L Diesel, General Procedures).

INSTALL ATION

1.

Install the fuel metering valve with new seal and gasket.

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2.

Install the 2 fuel metering valve securing bolts.

Stage 1 tighten bolts to 5 Nm (4 lb.ft).

Stage 2 tighten bolts to 8 Nm (6 lb.ft).

3.

Connect fuel metering valve electrical connector.

4. Close the bonnet.

5. Connect the battery ground cable.For additional information, refer to: Battery Connect (414-01
Battery, Mounting and Cables, General Procedures).

6. Install the battery cover.

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7. Install the front seat cushion assembly.

8. Close the front door.

9. Using the Land Rover approved diagnostic system carry out the pump learn procedure found in the
set-up and configuration section.
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