Specification For Masonry Units: BSI Standards Publication

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BS EN 771-4:2011+A1:2015

BS EN 771-4:2011

BSI Standards Publication



Specification for masonry units


Part 4: Autoclaved aerated concrete


masonry units







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BS EN 771-4:2011+A1:2015 BRITISH STANDARD

National foreword
This British Standard is the UK implementation of EN 771-4:2011+A1:2015.
It supersedes BS EN 771-4:2011, which is withdrawn.
The start and finish of text introduced or altered by amendment is
indicated in the text by tags. Tags indicating changes to CEN text carry
the number of the CEN amendment. For example, text altered by
CEN amendment A1 is indicated by .
EN 771-4:2011 is a “harmonized” European Standard and fully takes into
account the requirements of the European Commission mandate M116,
Masonry and related products, given under the EU Construction Products

Regulation (Regulation (EU) No 305/2011).


EN 771-4 was the subject of transitional arrangements agreed under

the Commission mandate. In the UK, the corresponding national


standard was:

— BS 6073-1:1981, Precast concrete masonry units — Part 1:


Specification for precast concrete masonry units;

which was withdrawn in 2005.

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The UK participation in its preparation was entrusted by Technical
Committee B/519, Masonry and associated testing, to Subcommittee

B/519/1, Masonry units.


A list of organizations represented on this subcommittee can be

obtained on request to its secretary.


EN 771-4 specifies the characteristics and performance requirements for

autoclaved aerated concrete masonry units available throughout the


CEN member countries. It aims to do so in product performance terms,

avoiding as far as possible prescriptive requirements but permitting


all the traditional designations of autoclaved aerated units available


throughout Europe. The concept of the declared value has been

introduced. This is the value for the various properties referred to in this
standard that the manufacturer claims for the product. There are other

notable differences to which the national annex refers, in particular the


supporting test methods are different and in respect of compressive


strength, manufactured autoclaved aerated concrete masonry units are

designated either Category I or Category II.


The UK National Annex NA to this standard provides an informative

commentary on the differences between EN 771-4 and BS 6073-1.


Nothing in this annex should be construed as specifying requirements
other than those contained in the normative parts of this European
Standard.
Masonry units conforming to this standard need to be CE marked in
accordance with the procedures in Annex ZA. The significance of the
CE marking is that the product manufacturer claims compliance with
the “harmonized” requirements given in the normative text of the
product standard. These relate to the essential requirements of the EU
Construction Products Regulation. Not all product characteristics need
necessarily be given on the CE marking, but those product characteristics
covered by regulations in force in each EU Member State, where the
manufacturer intends that the product will be used, do need to be stated.

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BRITISH STANDARD BS EN 771-4:2011+A1:2015

It cannot be assumed that the declared value of a performance


characteristic given for a masonry unit conforming to one part of EN 771
can be directly compared with the same performance characteristic for a
masonry unit conforming to another part of EN 771.
This publication does not purport to include all the necessary provisions
of a contract. Users are responsible for its correct application.
© The British Standards Institution 2016.
Published by BSI Standards Limited 2016
ISBN 978 0 580 79494 0
ICS 91.100.30

Compliance with a British Standard cannot confer immunity from


legal obligations.

This British Standard was published under the authority of the Standards
Policy and Strategy Committee on 31 October 2011.

Amendments/corrigenda issued since publication


Date Text affected

31 March 2016 Implementation of CEN amendment A1:2015.


National Foreword and National Annex NA

also updated







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EUROPEAN STANDARD EN 771-4:2011+A1
NORME EUROPÉENNE
EUROPÄISCHE NORM August 2015

ICS 91.100.30 Supersedes EN 771-4:2011

English Version

Specification for masonry units - Part 4: Autoclaved aerated


concrete masonry units


Spécifications pour éléments de maçonnerie - Partie 4: Festlegungen für Mauersteine - Teil 4: Porenbetonsteine
Éléments de maçonnerie en béton cellulaire autoclavé

This European Standard was approved by CEN on 17 March 2011 and includes Amendment 1 approved by CEN on 11 January 2015.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same

status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,

Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United
Kingdom.




EUROPEAN COMMITTEE FOR STANDARDIZATION


COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels

© 2015 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 771-4:2011+A1:2015 E
worldwide for CEN national Members.

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EN 771-4:2011+A1:2015 (E)
EN 771-4:2011+A1:2015 (E)

Contents Page

European foreword .............................................................................................................................................4


1 Scope ......................................................................................................................................................5
2 Normative references ............................................................................................................................5

3 Terms and definitions ...........................................................................................................................6


4 Materials and manufacture ...................................................................................................................8

4.1 General ....................................................................................................................................................8


4.2 Materials of manufacture ......................................................................................................................8

5 Requirements for AAC masonry units ................................................................................................8


5.1 General ....................................................................................................................................................8
5.2 Dimensions and tolerances ..................................................................................................................8

5.2.1 Dimensions .............................................................................................................................................8


5.2.2 Tolerances ..............................................................................................................................................9

5.3 Configuration ...................................................................................................................................... 10


5.4 Density ................................................................................................................................................. 11
5.4.1 Gross dry density ............................................................................................................................... 11
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5.4.2 Net dry density .................................................................................................................................... 11


5.4.3 Limit deviations................................................................................................................................... 12
5.5 Compressive strength ........................................................................................................................ 12

5.6 Thermal properties ............................................................................................................................. 12


5.7 Durability ............................................................................................................................................. 12

5.8 Moisture movement ............................................................................................................................ 13


5.9 Water vapour permeability ................................................................................................................. 13


5.10 Water absorption ................................................................................................................................ 13

5.11 Reaction to fire .................................................................................................................................... 13


5.12 Shear bond strength ........................................................................................................................... 13

5.12.1 General ................................................................................................................................................. 13


5.12.2 Declaration based on fixed values .................................................................................................... 14


5.12.3 Declaration based on tests ................................................................................................................ 14

5.13 Flexural bond strength ....................................................................................................................... 14


5.14 Dangerous substances ...................................................................................................................... 14

6 Description, designation and classification of AAC masonry units ............................................. 14


6.1 Description and designation ............................................................................................................. 14
6.2 Classification....................................................................................................................................... 15
7 Marking ................................................................................................................................................ 15
8 !Assessment and verification of constancy of performance (AVCP)" .................................. 15
8.1 General ................................................................................................................................................. 15
8.2 Product type determination ............................................................................................................... 16
8.3 Factory production control ................................................................................................................ 17
8.3.1 General ................................................................................................................................................. 17
8.3.2 Testing and measuring equipment ................................................................................................... 17
8.3.3 Production equipment ........................................................................................................................ 17
8.3.4 Raw materials ...................................................................................................................................... 17
8.3.5 Production process ............................................................................................................................ 17
8.3.6 Finished product testing .................................................................................................................... 18
8.3.7 Statistical techniques ......................................................................................................................... 18
8.3.8 Marking and stock control of products ............................................................................................ 18

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8.3.9 Traceability ........................................................................................................................................... 18


8.3.10 Nonconforming products ................................................................................................................... 18
Annex A (normative) !Sampling for product type determination test and for independent
testing of consignments" ................................................................................................................ 19
A.1 General ................................................................................................................................................. 19
A.2 Sampling procedure for an assessment of product compliance ................................................... 19
A.2.1 Random sampling ............................................................................................................................... 19
A.2.2 Representative sampling .................................................................................................................... 19

A.2.3 Dividing the sample ............................................................................................................................. 20


A.2.4 Number of masonry units required for testing ................................................................................. 20

Annex B (normative) Cutting schemes ........................................................................................................... 21


B.1 Cutting scheme for producing cubes or prisms from AAC masonry units in order to

determine the dry density ................................................................................................................... 21


B.2 Cutting scheme for producing cubes from AAC masonry units in order to determine

compressive strength ......................................................................................................................... 22


Annex C (informative) Guidance on FPC frequencies................................................................................... 23

Annex ZA (informative) !Clauses of this European Standard addressing the provisions of the
EU Construction Products Regulation" ........................................................................................ 25

ZA.1 Scope and relevant characteristics ................................................................................................... 25


ZA.2 Procedure(s) for AVCP of Autoclaved Aerated Concrete masonry units ...................................... 26

ZA.2.1 System(s) of AVCP .............................................................................................................................. 26


ZA.2.2 Declaration of performance (DoP) ..................................................................................................... 28

ZA.3 CE marking and labelling.................................................................................................................... 32


Bibliography ...................................................................................................................................................... 35



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European foreword

This document (EN 771-4:2011+A1:2015) has been prepared by Technical Committee CEN/TC 125
“Masonry”, the secretariat of which is held by BSI.

This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by February 2016, and conflicting national standards shall be withdrawn
at the latest by May 2017.

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.

This document supersedes !EN 771-4:2011".

This document includes Amendment 1 approved by CEN on 2015-01-11.


The start and finish of text introduced or altered by amendment is indicated in the text by tags !".

!This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association and supports basic requirements for construction works of the EU

Construction Products Regulation (Regulation (EU) No 305/2011).


For relationship with EU Regulation/Directive(s), see informative Annex ZA, which is an integral part of this
document."

This European Standard also takes into account the general rules for reinforced and unreinforced masonry in

Eurocode 6.

EN 771, Specification for masonry units consists of:


— Part 1: Clay masonry units


— Part 2: Calcium silicate masonry units



— Part 3: Aggregate concrete masonry units (Dense and light weight aggregates)

— Part 4: Autoclaved aerated concrete masonry units


— Part 5: Manufactured stone masonry units

— Part 6: Natural stone masonry units

According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece,
Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.

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1 Scope

This European Standard specifies the characteristics and performance requirements of autoclaved aerated
concrete (AAC) masonry units for which the main intended uses are different types of load bearing and non-
load bearing applications in all forms of walling including single leaf, cavity, partitions, retaining, basement and
general use below ground level, including walling for fire protection, thermal insulation, sound insulation and
the fabric of chimneys (excluding chimney flue units).

!This European Standard includes AAC masonry units with an incorporated insulation not exposed to fire,
and masonry units of an overall rectangular parallelepiped shape, specially shaped and accessory units. AAC

masonry units may consist of layers of different densities where not all of the layers are loadbearing."

!It provides for the assessment and verification of constancy of performance (AVCP) of the product to this

European Standard.

The marking requirement for products covered by this European Standard is included."

This European Standard does not cover the requirements for storey height panels, flue linings and masonry

units with an incorporated thermal insulation material bonded to the faces of the unit susceptible to be
exposed to fire. It does not specify standard sizes for autoclaved aerated concrete units nor standard work
dimensions and angles of specially shaped and accessory units. It does not give permissible deviations for

specially shaped and accessory units. It does not cover products intended for use as a damp proof course or
the lining of a chimney.

2 Normative references

The following referenced documents are indispensable for the application of this document. For dated

references, only the edition cited applies. For undated references, the latest edition of the referenced

document (including any amendments) applies.



EN 680, Determination of the drying shrinkage of autoclaved aerated concrete

EN 772-1:2011, Methods of test for masonry units ― Part 1: Determination of compressive strength

EN 772-11, Methods of test for masonry units ― Part 11: Determination of water absorption of aggregate

concrete, autoclaved aerated concrete, manufactured stone and natural stone masonry units due to capillary
action and the initial rate of water absorption of clay masonry units

EN 772-13, Methods of test for masonry units ― Part 13: Determination of net and gross dry density of
masonry units (except for natural stone)

EN 772-16:2011, Methods of test for masonry units ― Part 16: Determination of dimensions

EN 772-20, Methods of test for masonry units ― Part 20: Determination of flatness of faces of aggregate
concrete, manufactured stone and natural stone masonry units

EN 1052-2, Methods of test for masonry ― Part 2: Determination of flexural strength

EN 1052-3, Methods of test for masonry ― Part 3: Determination of initial shear strength

EN 1745, Masonry and masonry products ― Methods for determining thermal properties

EN 13501-1, Fire classification of construction products and building elements — Part 1: Classification using
data from reaction to fire tests
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EN ISO 12572, Hygrothermal performance of building materials and products ― Determination of water
vapour transmission properties (ISO 12572:2001)

3 Terms and definitions

For the purposes of this document, the following terms and definitions apply.

3.1
masonry unit
preformed component intended for use in masonry construction

3.2
!autoclaved aerated concrete (AAC) masonry unit

masonry unit manufactured from hydraulic binders such as cement and/or lime, combined with siliceous
based fine material, cell generating material and water and cured with high pressure steam in autoclaves
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Note 1 to entry: AAC masonry units may be provided with recesses, tongued and grooved jointing systems and other
interlocking features and different hollow forms such as units with a ‘U’ shape or with vertical or rectangular perforation."

3.3
co-ordinating size

size of the co-ordinating space allocated to a masonry unit including allowances for joints and tolerances

3.4

work size
size of masonry unit specified for its manufacture, to which the actual size conforms within permissible

deviations

3.5

actual size
size of a masonry unit as measured

3.6
regular shaped masonry unit

masonry unit with an overall rectangular parallelepiped shape


3.7

specially shaped masonry unit


masonry unit which is not a rectangular parallelepiped

3.8
accessory unit
masonry unit which is shaped to provide a particular function

3.9
interlocking features
shaped matched projections and indentations on masonry units, e.g. tongue and groove systems

3.10
hole
formed void which may or may not pass completely through a masonry unit

3.11
vertical perforation
formed void which passes completely through a masonry unit perpendicular to the bed face

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3.12
horizontal perforation
formed void which passes completely through a masonry unit parallel to the bed faces

3.13
cell
formed void which does not pass through a masonry unit

3.14
recess
depression or indentation in one or more surfaces of a masonry unit (e.g. mortar pocket, rendering keyway)

3.15
griphole

hole in a masonry unit to enable it to be more readily grasped and lifted by hand or by machine

3.16

declared value
value that a manufacturer is confident of achieving, bearing in mind the precision of test and variability of the

manufacturing process

3.17

Category I masonry units


units with a declared compressive strength with a probability of failure to reach it not exceeding 5 %

NOTE This may be determined via the mean or characteristic value.


3.18

Category II masonry units


units not intended to comply with the level of confidence of Category I units

3.19
normalised compressive strength of masonry units

compressive strength of masonry units converted to the air dry compressive strength of an equivalent 100 mm
wide by 100 mm high masonry unit

NOTE See procedure given in EN 772-1:2011, Annex A.


3.20
mean compressive strength of masonry units
arithmetic mean of the compressive strengths of masonry units

3.21
characteristic compressive strength of masonry units
compressive strength corresponding to a 5 % fractile of the compressive strength

3.22
product group
products from one manufacturer having common values for one or more characteristics

3.23
consignment
shipment from the supplier

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4 Materials and manufacture

4.1 General

AAC masonry units shall be manufactured using hydraulic binders such as cement and/or lime combined with
fine siliceous based material, cell-generating material and water and cured with high pressure steam in
autoclaves.

!NOTE The raw materials are mixed together and cast into moulds where the mix is allowed to rise and set into cakes.
After this part of the process, the cake is cut into the required sizes of masonry units and cured in autoclaves."

4.2 Materials of manufacture

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The following materials of manufacture combined with additives and agents where appropriate, may be used
in the manufacturing process:

— siliceous based material;

— cement;

— lime;

— water;

— cell-generating material.

Other materials may also be included in the manufacturing process.



5 Requirements for AAC masonry units


5.1 General

The requirements and properties specified in this standard shall be defined in terms of test methods and other

procedures referred to in this European Standard.

It should be noted that the test methods are not always applicable to specially shaped and accessory units

(see 3.7 and 3.8).


The conformity criteria given in the following subclauses relate to !product type determination" (see 8.2)
and, when relevant, to consignment testing (see Annex A). For the compressive strength of Category I units
use a 50 % fractile (p = 0,50) for mean values or 5 % fractile (p = 0,05) for characteristic values and a
confidence level of 95 %.

For production evaluation the manufacturer shall define the conformity criteria in the factory production control
documentation, see 8.3.

5.2 Dimensions and tolerances

5.2.1 Dimensions

The manufactured dimensions of an AAC masonry unit shall be declared in mm for length, width and height, in
that order.

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Key
1 Length 3 Height 5 Face

2 Width 4 Bed 6 Header


NOTE This relates to the normal use of the masonry unit in the wall.

Figure 1 — Dimensions and surfaces

They shall be given in terms of work size.


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NOTE In addition the co-ordinating size may be given.

AAC masonry units shall be sampled in accordance with Annex A and tested in accordance with EN 772-16.

The deviation of the measured dimensions from the declared dimensions shall not exceed the value given in
Table 2. The declared dimensions shall not exceed the value given in Table 1.

Table 1 — Maximum dimensions for AAC masonry units



Dimensions in millimetres
Length 1 500

Width 600
Height 1 000

5.2.2 Tolerances

5.2.2.1 Permissible deviations for regular shaped units

The permissible deviations for individual masonry units shall be as given in Table 2 for mortar specified in
accordance with EN 998-2.

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Table 2 — Limit deviations for regular shaped units (in millimetres)

AAC units for erection with joints made of:


General purpose and Thin layer mortar
Dimensions
lightweight mortar
GPLM TLMA TLMB
Length +3
±3 ± 1,5
−5

Height +3
±2 ± 1,0
−5

Width ±3 ±2 ± 1,5
Flatness of bed faces No requirement No requirement ≤ 1,0

Plane parallelism of bed faces No requirement No requirement ≤ 1,0


NOTE Closer tolerances may be declared by the manufacturer for one or more dimensions.

5.2.2.2 Flatness of bed faces


When AAC masonry units category TLMB, intended for use with thin layer mortar, are sampled in accordance

with Annex A and tested in accordance with EN 772-20, the deviation from flatness of the bed faces shall not
exceed the values given in Table 2.

5.2.2.3 Plane parallelism of bed faces


When AAC masonry units category TLMB, intended for use with thin layer mortar, are sampled in accordance

with Annex A and tested in accordance with EN 772-16:2011 by procedure f), the deviation from plane
parallelism shall not exceed the values given in Table 2.

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5.2.2.4 Permissible deviations for other shaped units



The permissible deviations for non-regular units are not specified in this standard.

5.3 Configuration

For plain regular shaped units it is not necessary to specify the shape. For other units, the geometry of the unit

and the volume, direction and shape of perforation and holes shall be declared using definitions in Clause 3 or
by reference to a drawing.

NOTE AAC masonry units are generally used in conjunction with general purpose, thin layer and lightweight mortars.
The following are commonly employed:

a) Mortar joints between plain rectangular shaped AAC masonry units;

b) Tongued and grooved jointing systems using tongued and grooved AAC masonry units;

c) Mortar joints between profiled AAC masonry units where the profile is designed to accommodate mortar.

When relevant to the uses for which the unit is put on the market, the configuration shall be declared.

The declaration may be made by reference to one or another of the groups defined in EN 1996-1-1 or
EN 1996-1-2 and/or it may include one or more items such as those in the following list, as relevant:

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— shape and features, including the direction of perforations (by means of a drawing or illustration, when
relevant);

— volume of all formed voids as a percentage of the length × width × height of the unit;

— volume of the largest of any formed voids as a percentage of the length × width × height of the unit;

— volume of grip holes as a percentage of the length × width × height of the unit;

— thickness of webs;

— thickness of shells;

— combined thickness of webs and shells from face to face;


— combined thickness of webs and shells from header to header;


— area of voids on a bed face as a percentage of the length × width of the unit.

When conformity with these configuration requirements cannot be assessed by visual inspection, masonry
units shall be sampled in accordance with A.2, measured in accordance with EN 772-16 and the values
calculated.

5.4 Density

5.4.1 Gross dry density



The gross dry density of an AAC masonry unit shall be declared in kg/m3. For all plain regular shaped
masonry units, the mean gross dry density of AAC masonry units shall be determined in accordance with

EN 772-13 from units sampled in accordance with Annex A. When not using whole masonry units, these shall

be prepared in accordance with Annex B.



NOTE This declaration may be made for the evaluation of:

— loading;

— airborne sound insulation;


— thermal insulation;

— fire resistance.

In addition, the manufacturer may declare the minimum and maximum individual values of gross dry density.

5.4.2 Net dry density

When relevant to the uses for which AAC units are put on the market, the manufacturer shall declare the net
dry density of AAC masonry unit in kg/m3. For units other than plain regular shaped units, the mean net dry
density of AAC masonry units shall be determined in accordance with EN 772-13 from units sampled in
accordance with Annex A. When not using whole masonry units, these shall be prepared in accordance with
Annex B.

!NOTE The net density of AAC masonry units is normally less than 1 000 kg/m3."

In addition, the manufacturer may declare the minimum and maximum individual values of net dry density.

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5.4.3 Limit deviations

The limit deviation of the measured dry density from the declared dry density shall not exceed ± 50 kg/m3.

NOTE Closer deviations may be declared.

5.5 Compressive strength

The strength of the masonry units in compression shall be declared in N/mm 2 by the manufacturer and shall
not be less than 1,5 N/mm2 !for loadbearing masonry" (declared value — for definition, see 3.16). It shall
be expressed as one of:

a) the mean compressive strength of the unit;


b) the characteristic compressive strength of the unit.


The manufacturer shall also declare the normalised compressive strength when relevant. EN 772-1 gives
instructions on how to convert the declared compressive strength into the normalised compressive strength.

!In addition, the manufacturer shall declare whether the autoclaved aerated concrete masonry unit is
Category I or Category II (see ZA.2). If AAC masonry units are sampled from a consignment in accordance

with Annex A and tested in accordance with EN 772-1 the compressive strength shall not be less than the
declared value and no individual masonry unit measured within the test sample shall have a compressive
strength of less than 80 % of the mean declared value or 90 % of the characteristic declared value. When

units are conditioned in accordance with EN 772-1:2011, 7.3.3 b) the values shall be brought to the air dry
condition in accordance with EN 772-1:2011, Annex A."

When not using whole masonry units, refer to B.2 for the cutting scheme. The dimensions of such specimens
shall be declared.

5.6 Thermal properties



When relevant to the uses for which the unit is put on the market and in all cases for units intended to be used
in elements subject to thermal requirements, the manufacturer shall provide the mean λ10,dry,unit-value and the

determination model as prescribed in EN 1745, or alternatively the unit density and configuration, shall be

provided.

Additionally another fractile may be provided. In such cases both the additional fractile and the corresponding
λ10,dry,unit-value shall be given.

When autoclaved aerated concrete masonry units are sampled in accordance with Annex A and tested in
accordance with EN 1745 following the model provided, the λ-value of the specified number of autoclaved
aerated concrete masonry units shall not be greater than the λ-value provided.

When relevant to the uses for which the units are put on the market, the value of the specific heat capacity of
the units given in EN 1745 may be provided.

5.7 Durability

When relevant to the uses for which the units are put on the market, the manufacturer shall evaluate and
declare the freeze/thaw resistance of the units by reference to the provisions valid in the intended place of use
of the units until an appropriate European Standard is available.

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5.8 Moisture movement

When relevant to the uses for which the unit is put on the market and in all cases for units intended to be used
in elements subject to structural requirements, the shrinkage of AAC masonry units shall be determined in
accordance with EN 680 from units sampled in accordance with Annex A.

5.9 Water vapour permeability

When relevant to the uses for which the masonry unit is put on the market and in all cases for units intended
to be used in external elements, the manufacturer shall provide information on the water vapour permeability
through the water vapour diffusion coefficient tabulated values given in EN 1745 or determined in accordance

with EN ISO 12572.


5.10 Water absorption

When relevant to the uses for which the unit is !placed" on the market and for all units intended to be

used in external elements with exposed face, the maximum water absorption of masonry units at times of
10 min, 30 min and 90 min shall be declared by the manufacturer. If sampled in accordance with Annex A and
tested in accordance with EN 772-11 the results shall be less than those declared by the manufacturer. The

measuring periods shall be 10 min, 30 min and 90 min.


The samples shall be prepared as three cubes cut from units in accordance with Annex B.

5.11 Reaction to fire


For !AAC masonry" units intended to be used in elements subject to fire requirements, the manufacturer

shall declare the reaction to fire classification of the masonry unit.


For masonry units containing a mass or volume fraction of ≤ 1,0 % (whichever is the most onerous) of

homogeneously distributed organic materials, the declaration may be fire Class A1 without the need to test.

Masonry units containing a mass or volume fraction of > 1,0 % (whichever is the most onerous) of

homogeneously distributed organic materials shall be classified in accordance with EN 13501-1 and the
appropriate reaction to fire class declared.

Information on reaction to fire class of supplementary insulating material shall be given on the basis of
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European Standards as declared by the supplier of the insulating material.


NOTE Attention is drawn to the Commission Decision 96/603/EC, amended by Decision 2000/605/EC, in which non-

combustible masonry units containing not more than a mass or volume fraction of 1,0 % (whichever is the more onerous)
of homogeneously distributed organic materials are classified as reaction to fire Class A1 without testing.

5.12 Shear bond strength

5.12.1 General

For autoclaved aerated concrete masonry units intended to be used in elements subjected to structural
requirements, the bond strength of the unit in combination with mortar shall be declared in terms of the
characteristic initial shear strength in accordance with EN 1052-3. The declaration may be made either on the
basis of fixed values as in 5.12.2 below, or tests as in 5.12.3 below. The manufacturer shall declare whether
the value of bond strength has been obtained from the fixed values or from test.

NOTE In most cases it is expected that the use of fixed values will be sufficient.

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5.12.2 Declaration based on fixed values

When no declaration is made in accordance with 5.12.2, the characteristic initial shear strength of the unit in
combination with mortar may be declared by reference to EN 998-2:2010, Annex C.

5.12.3 Declaration based on tests

The characteristic initial shear strength of the unit in combination with one or more specific mortars in
accordance with EN 998-2 may be declared based on tests on masonry units sampled in accordance with
Annex A and tested in accordance with EN 1052-3. The characteristic initial shear strength shall not be less
than the declared value.

NOTE Bond strength depends on the mortar, the masonry unit and the workmanship.

5.13 Flexural bond strength


When relevant for the intended place of use and the intended application, the flexural bond strength of units
and mortar shall be declared. The declaration shall give the characteristic flexural strength of the masonry
either in the plane of failure perpendicular to the bed joints or the plane of failure parallel to the bed joints or

both, as relevant together with the mortar specification for which the declaration is valid.

When autoclaved aerated concrete masonry units are sampled in accordance with Annex A and tested in
accordance with EN 1052-2, the characteristic flexural strength shall not be less than the value declared.

5.14 Dangerous substances



National regulations on dangerous substances may require verification and declaration on release, and

sometimes content, when construction products covered by this standard are placed on those markets.

In the absence of European harmonized test methods, verification and declaration on release/content should

be done taking into account national provisions in the place of use.


NOTE An informative database covering European and national provisions on dangerous substances is available at

the Construction web site on EUROPA accessed through: http://ec.europa.eu/enterprise/construction/cpd-ds/."


6 Description, designation and classification of AAC masonry units


6.1 Description and designation

The description and designation of the AAC masonry unit shall comprise at least the following:
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a) the number and date of issue of this European Standard;

b) manufactured dimensions and tolerances for use with general purpose, thin layer or lightweight mortars
(see 5.2);

c) configuration including shape and features and if the unit is Group 1 structural (see 5.3);

d) compressive strength (see 5.5);

e) dry density (see 5.4).

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When relevant to the uses for which the unit is placed on the market, the manufacturer may include the
description and designation of any of the following:

f) material related properties;

g) shape related properties;

h) durability;

i) intended use;

j) other properties.

!NOTE Refer to clause ZA.3 for (CE) marking."


6.2 Classification

Specification of the properties of units may be given by reference to classification systems provided those
systems are based only on single properties included in this standard and do not themselves constitute a

barrier to trade.

This does not remove the requirement that all manufacturers claiming compliance with this standard shall
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state declared values of the properties of their products, when required.


7 Marking

The particulars below shall be clearly marked on one of the following: the units, the packaging, the delivery
note or any certificate supplied with the masonry units.

a) Name, trademark or other means of identification of the manufacturer of the unit;



b) Date of manufacture (this item is optional);

c) Means of identifying the masonry units and relating them to their description and designation.

NOTE For CE marking and labelling, see Annex ZA. Where ZA.3 requires the CE-marking to be accompanied by the

same information as required by this clause, the requirements of this clause can be considered to have been met.

8 !Assessment and verification of constancy of performance (AVCP)"

8.1 General

!The manufacturer shall demonstrate compliance of this product with the requirements of this European
Standard and with the declared performance for the product properties by carrying out both:

— product type determination (see 8.2), which can be physical testing, calculation, reference to tabulated
values or combinations of these methods;

— factory production control (see 8.3).

Alternative methods of test to the reference methods in this European Standard may be adopted except for
the product type determination tests and in case of dispute, provided that these alternative methods satisfy the
following:

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a) a relationship can be shown to exist between the results from the test and those from alternative test;

b) a safe relationship can be demonstrated when using the alternative method compared to the reference
methods and

c) the information on which the relationship is based is available for inspection."

8.2 Product type determination


After completion of the development of a new product type and before placing on the market, appropriate
product type determination tests shall be carried out to confirm that the achieved properties of the product
meet the requirements of this standard and the performance of the characteristics to be declared for it by the

manufacturer.

Whenever a major change in the source, blend, or nature of raw materials occurs, or when there is a change
in processing conditions, leading to what the manufacturer considers will constitute a new product type being
produced, the appropriate product type determination shall be repeated.

The manufacturer may define product groups. The product group may differ according to the characteristics in

question.

In the product type determination process a manufacturer may take in consideration already existing results.

A manufacturer may use the product type determination results determined by someone else (e.g. another
manufacturer or a research, technology & development service provider) to justify his own declaration of

performance regarding a product that is manufactured according to the same design and with raw materials,
constituents and manufacturing methods of the same kind, provided that permission is given by the owner of

the results, and the results are valid for both products.

The tests to be conducted shall be the tests or calculations as described in Table A.1 for the properties

selected from the following list relevant to the manufacturer’s declaration for the product types intended use.

— Dimensions;

— Gross dry density;


— Net dry density;


— Compressive strength;

— Moisture movement;

— Thermal properties;
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— Bond strength;

— Water vapour permeability;

— Water absorption;

— Reaction to fire;

— Durability.

Sampling for product type determination shall be in accordance with Annex A.

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The results of the type tests shall be recorded.

NOTE For the performance characteristics to be determined in order to address the Declaration of Performance and
CE marking provisions, see Table ZA.1."

8.3 Factory production control

8.3.1 General

The manufacturer shall establish, document and maintain a factory production control system to enable
continuing conformity with this European Standard and the declared !performance of the characteristics"

of the products placed on the market.


The factory production control system may consist of procedures related to the process only (full process
control and consequently no finished product testing, i.e. 8.3.6 does not apply), to finished products only
(consequently no process control, i.e. 8.3.5 does not apply) or any combination of both. Consequently

conformity criteria depend on the individual factory production procedures.

As appropriate, the responsibility, authority and interrelation of all personnel who manage, perform and verify

work affecting the quality of masonry unit products shall be established.


The factory production control system shall describe the control procedure of production, the regular checks
by the manufacturer and his testing, depending on the combination of the procedures related to process
control and/or finished product testing. Controls and tests may include the characteristics of raw materials and

finished products, the procedure of production, the production equipment or the production machines, the test
equipment or the testing instruments and the marking of the product.

The test results shall be recorded.


Actions to be taken when the control test values or criteria do not meet those specified should be documented

by the manufacturer.

For Category I masonry units the factory production control system shall be designed so that the probability of

failure to reach the declared compressive strength is not exceeding 5 % corresponding to 95 % confidence
level.

8.3.2 Testing and measuring equipment


All relevant weighing, measuring and testing equipment, that has an influence on the declared values, shall be
verified and regularly inspected.

8.3.3 Production equipment

When the factory production control system includes process control procedures all production equipment,
that forms part of these procedures and has an influence on the declared values, shall be regularly inspected.

8.3.4 Raw materials

As appropriate, the manufacturer shall define the acceptance criteria of raw materials and the procedures
operated to ensure that these are met.

8.3.5 Production process

As appropriate, the relevant features of the production processes shall be defined giving the frequency of the
manufacturer’s checks together with the required criteria. Actions to be taken when the criteria are not
achieved shall be specified by the manufacturer.

17
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8.3.6 Finished product testing

As appropriate, the factory production control system shall incorporate a sampling plan and the frequency of
testing of the finished product. The results of sampling and testing shall be recorded.

The sample shall be representative of the production.

Guidance on testing frequencies for the characteristics of the finished products is given in Table C.1. The
guidance should only be used if no better information is available.

Depending on the corrective measure nonconformities may result in higher frequencies of testing than the

ones used.

8.3.7 Statistical techniques


When reasonably practicable and applicable, the results of checks and testing shall be interpreted by means

of statistical techniques, by attributes or by variables, to verify the product characteristics and to determine if
the production conforms to the compliance criteria and the product conforms to the declared values.

NOTE One method of satisfying this conformity criterion is to use the approach given in ISO 12491.

8.3.8 Marking and stock control of products


The marking and stock control shall be documented. Individual products or/and a defined quantity of products

(e.g. a consignment of products) should be identifiable and traceable.

8.3.9 Traceability

As appropriate, systems of traceability shall be given in the factory production control system.

8.3.10 Nonconforming products



!The procedure for dealing with nonconforming products shall be documented. Products that do not
conform with the requirements or the performance of the product type shall be segregated and marked

accordingly. However, these products may be reassessed by the manufacturer and assigned to a different

product type."

The manufacturer shall take action to avoid a reoccurrence of the nonconformity



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Annex A
(normative)

!Sampling for product type determination test and for independent


testing of consignments"

A.1 General

!This sampling procedure shall apply for product type determination tests and in the event that there is a

requirement for an assessment of product compliance.

Only those characteristics declared by the manufacturer shall be assessed by this procedure.

For independent testing, representatives of all parties shall have the opportunity to be present at the time of

sampling.

The number of units required to determine compliance with the specification shall be sampled from a

consignment of up to 20 m3 or part thereof (see Table A.1).

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NOTE Category I AAC masonry units manufactured to this European Standard which have been the subject of third
party inspection of their assessment and verification of constancy of performance procedures are not normally subjected
to independent testing of consignments after delivery."

A.2 Sampling procedure for an assessment of product compliance



!deleted text"

NOTE The choice of the method of sampling will normally be dictated by the physical form of the consignment in
question.

A.2.1 Random sampling


Whenever possible, the random sampling method shall be used, in which every masonry unit in the
consignment has an equal chance of being selected for the sample. The appropriate number of masonry units
shall be selected at random from positions throughout the consignment without any consideration being given

to the quality of those selected except that units damaged in transit shall not be selected.

NOTE In practice, random sampling is normally only convenient either when the AAC masonry units forming the
consignment are being moved in a loose (unpacked) form from one place to another or when they have been split into a
large number of small stacks, e.g. on scaffolding awaiting laying.

A.2.2 Representative sampling

A.2.2.1 General

When random sampling is impracticable or not convenient, e.g. when the masonry units form a large stack or
stacks with ready access to only a limited number of units, a representative sampling procedure shall be used.

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A.2.2.2 Sampling from a stack

The consignment shall be divided into at least six real or imaginary sections, each of a similar size. An equal
number of not more than four AAC masonry units shall be selected at random from within each section in
order to give the required number without any consideration being given to the quality of those selected
except that units damaged in transit shall not be selected.

NOTE It will be necessary to remove some sections of the stack or stacks in order to gain access to masonry units
within the body of such stacks when taking samples.

A.2.2.3 Sampling from a consignment formed of banded packs


At least six packs shall be selected at random from the consignment. From each pack an equal number of not
more than four AAC masonry units shall be sampled at random in order to give the required number without

any consideration being given to the quality of those selected except that units damaged in transit shall not be
selected.

A.2.3 Dividing the sample


When the sample is to provide AAC masonry units for more than one test, the total number shall be collected
together and then divided by taking masonry units at random from within the total sample to form each
successive sub-sample.

!

A.2.4 Number of masonry units required for testing


The sample size for each test shall be in accordance with Table A.1.

Table A.1 — Number of units required for a test


Property Clause Number Test Method Number of unitsa



Dimensions 5.2 EN 772-16 6


Flatness of bed faces 5.2.2.2 EN 772-20 3


Plane parallelism of bed faces 5.2.2.3 EN 772-16 3


Gross dry density 5.4 EN 772-13 6


Net dry density 5.4 EN 772-13 6

Compressive strength 5.5 EN 772-1 6


Moisture Movement 5.8 EN 680 3
Water absorption 5.10 EN 772-11 3
Type I Type II
Bond strength 5.12 EN 1052-3
specimen specimen
Procedure A 27 18
Procedure B 18 12
number of units needed
Flexural bond strength 5.13 EN 1052-2
for 5 wallettes
a If appropriate, e.g. when the units are not affected by a test procedure the same units may be used for different
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tests.
"

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Annex B
(normative)

Cutting schemes

B.1 Cutting scheme for producing cubes or prisms from AAC masonry units in order
to determine the dry density








Key

A Direction of rise

L Lengths of masonry unit



Figure B.1 — Cutting scheme for cubes and cylinders



Figure B.2 — Cutting scheme for prisms

The specimens shall be taken uniformly from the surface at the middle of the masonry unit in the direction of
rise (see Figure B.1).

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The minimum dimension of the cube or cylinder specimens (Figure B.1) should be 100 mm. In the case of
prisms (Figure B.2), the minimum dimension should be 50 mm.

NOTE If the minimum dimensions cannot be obtained, different dimensions and/or shapes may be agreed.

B.2 Cutting scheme for producing cubes from AAC masonry units in order to
determine compressive strength

The cutting scheme for producing cubes from AAC masonry units in order to determine compressive strength
is as shown in Figure B.1.

NOTE The mean of the test values for the specimens cut from a unit represents the test value for that unit.











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Annex C
(informative)

Guidance on FPC frequencies

Table C.1 — Checking of finished products

Frequency of checking by the


Subject Purpose of checking Reference method


manufacturer for a product group

Dimensions Conformity with the declared EN 772-16 — 6 units/week of production or


dimensions and the


permissible dimensional — As given in the FPC documentation
deviations determined by

EN 771-4
Configuration Conformity with the declared — Shell thickness and — 6 units at appropriate time intervals or

values according to EN 771-4 frogs according to


EN 772-16 — As given in the FPC documentation

— Holes according to

EN 772-16
Flatness of Conformity with the declared EN 772-20 — 3 units/week of production or

bed facesb value and the deviation


— As given in the FPC documentation
determined by EN 771-4

Plane Conformity with the declared EN 772-16 — 3 units/week of production or


parallelism of value and the deviation


— As given in the FPC documentation
bed facesb determined by EN 771-4

Gross dry Conformity with the declared EN 772-13 — 6 units/week of production or


density gross dry density and the
permissible deviations — As given in the FPC documentation

determined by EN 771-4
Net dry Conformity with the declared EN 772-13 — 6 units/week of production or

density net dry density and the


permissible deviations — As given in the FPC documentation


determined by EN 771-4

Compressive Conformity with the declared EN 772-1 — At least 6 units/week of production or


strength compressive strength as
— As given in the FPC documentation

determined by EN 771-4
Durability Conformity with the declared Reference to the provisions — Once a year or
freeze/thaw resistance valid in the intended place of
according to EN 771-4 use of the units — As given in the FPC documentation

Flatness of Conformity with the flatness of EN 772-20 — As given in the FPC documentation
surfaces surfaces declared according
to EN 771-4
Thermal Conformity with declared EN 1745 — Once a year or
conductivitya value
— As given in the FPC documentation
Bond Conformity with declared EN 1052-2 — As given in the FPC documentation
strengtha value
EN 1052-3
Water Conformity with the declared EN 772-11 — As given in the FPC documentation
absorptiona water absorption coefficient
according to EN 771-4

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Frequency of checking by the


Subject Purpose of checking Reference method
manufacturer for a product group

Water vapour Conformity with declared EN ISO 12572 — Once a year or


permeabilitya value — As given in the FPC documentation
Reaction to Conformity with declared EN 13501-1 — Every 5 years or
firea value
— As given in the FPC documentation
Moisture Conformity with declared EN 680 — Once a year or
movementa moisture movement according
— As given in the FPC documentation
to EN 771-4

a Only when declared by the manufacturer based on testing.


The manufacturer does not necessarily have to declare a value against every property and some may be on the

basis of, for example, a tabulated value. When the declared value is from a tabulated value no testing is required. In
these cases certification can be based on evidence that the tables are being used correctly.

b Applies only where units are intended to be used with thin layer mortar.
The tests should be carried out in accordance with the reference methods mentioned in the standard or by applying

alternative test methods with a proven correlation or a safe relationship to the reference methods.




--`,``,`,```,,`,,,,,,`,,`-`-``,```,,,`---



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Annex ZA
(informative)

!Clauses of this European Standard addressing the provisions of the


EU Construction Products Regulation

ZA.1 Scope and relevant characteristics


This European Standard has been prepared under a mandate M/116 (as amended) Masonry and related

products given to CEN by the European Commission and the European Free Trade Association.

If this European standard is cited in the Official Journal of the European Union (OJEU), the clauses of this

standard, shown in this annex, are considered to meet the provisions of the relevant mandate, under the
Regulation (EU) No. 305/2011.

This annex deals with the CE marking of Autoclaved Aerated Concrete masonry units intended for the uses
indicated in Table ZA.1 and shows the relevant clauses applicable.

This annex has the same scope as in Clause 1 of this standard related to the aspects covered by the mandate
and is defined by Table ZA.1.

Table ZA.1 — Relevant clauses for autoclaved aerated concrete units in masonry walls, columns and

partitions

Product: Autoclaved Aerated Concrete masonry units



Intended use: In masonry walls, columns and partitions


Clauses in this European Regulatory


Essential Characteristics Standard related to essential levels and/or Notes


characteristics classes

Dimensions and dimensional 5.2.1 Dimensions None Declared values, in mm, and
tolerances (for units intended to be tolerance category
used in elements subject to 5.2.2 Dimensional tolerances

structural requirements)
Configuration (for units intended to 5.3. Configuration None Declared configuration as

be used in elements subject to illustrated or described


structural requirements)
Compressive strength (for units 5.5 Compressive strength None Declared value, in N/mm2 (with
intended to be used in elements indication of mean or
subject to structural requirements) characteristic, preparation,
--`,``,`,```,,`,,,,,,`,,`-`-``,```,,,`---

direction of load and unit


category)
Dimensional stability (for units 5.8 Moisture movement None Declared value of moisture
intended to be used in elements movement, in mm/m
subject to structural requirements)
Bond strength (for units intended to 5.12 Shear bond strength None Fixed value; or
be used in elements subject to
structural requirements) Declared value of initial shear
strength, in N/mm2
5.13 Flexural bond strength None Declared valuea

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Product: Autoclaved Aerated Concrete masonry units


Intended use: In masonry walls, columns and partitions
Clauses in this European Regulatory
Essential Characteristics Standard related to essential levels and/or Notes
characteristics classes

Reaction to fire (for units intended to 5.11 Reaction to fire Euroclass A1 Declared reaction to fire Class
be used in elements subject to fire to F A1 to F
requirements)
Water absorption (for units intended 5.10 Water absorption None Declared coefficient of water
to be used in damp proof courses or absorption g/(m2 × s0.5)

in external elements with exposed


face)

Water vapour permeability (for units 5.9 Water vapour None Declared coefficient
intended to be used in external permeability
elements)

Direct airborne sound insulation (in 5.4 Density Declared value of gross density
end use conditions)/ [Density and in kg/m3 and tolerance

configuration] (for units to be used in category


elements subject to acoustic None
requirements) 5.3. Configuration Declared configuration as
illustrated or described

5.2 Dimensions and


tolerances

Thermal resistance/ [Density and 5.6 Thermal properties None Declared value of thermal
configuration] (for units intended to conductivity in W/mK and the
be used in elements subject to means of evaluation or
thermal insulation requirements) configuration and density

(see 5.3 and 5.4)


Durability against freeze-thaw 5.7 Durability None Declared valuea

Dangerous substances 5.14 Dangerous substances None


a As requested by assessment method used.


The declaration of the product performance related to certain essential characteristics is not required in those

Member States (MS) where there are no regulatory requirements on these essential characteristics for the

intended use of the product.


In this case, manufacturers placing their products on the market of these MS are not obliged to determine nor
declare the performance of their products with regard to these essential characteristics and the option “No
performance determined” (NPD) in the information accompanying the CE marking and in the declaration of

performance (see ZA.3) may be used for those essential characteristics.

ZA.2 Procedure(s) for AVCP of Autoclaved Aerated Concrete masonry units

ZA.2.1 System(s) of AVCP

The AVCP system(s) of Autoclaved Aerated Concrete masonry units indicated in Table ZA.1. established by
EC Decision 97/740/EC of 14.10.1997 as amended by the Commission Decision 2001/596/EC of 8 January
2001 published in the OJEU as L209 (page 33) of 2.8.2001 is shown in Table ZA.2 for the indicated intended
use(s) and relevant level(s) or class(es) of performance.

--`,``,`,```,,`,,,,,,`,,`-`-``,```,,,`---

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Table ZA.2 — System(s) of AVCP

Regulatory levels
Product(s) Intended use(s) AVCP system(s)
and/or classes
Masonry Units. Category I In walls, columns and partitions – 2+
Masonry Units. Category II In walls, columns and partitions – 4
System 2+: See Regulation (EU) No. 305/2011 (CPR) Annex V, 1.3 including certification of the factory

--`,``,`,```,,`,,,,,,`,,`-`-``,```,,,`---
production control by a notified production control certification body on the basis of initial inspection of the
manufacturing plant and of factory production control as well as of continuous surveillance, assessment and

evaluation of factory production control.


System 4: See Regulation (EU) No. 305/2011 (CPR) Annex V, 1.5

The AVCP of the AAC masonry units in Table ZA.1 shall be based on the AVCP procedures indicated in
Table ZA.3.1 and Table ZA.3.2 resulting from application of the clauses of this or other European Standard

indicated therein. The content of tasks of the notified body shall be limited to those essential characteristics as
provided for, if any, in Annex III of the relevant mandate and to those that the manufacturer intends to declare.

Table ZA.3.1 — Assignment of AVCP tasks for Category I AAC masonry units (system 2+)

AVCP clauses to
Tasks Content of the task
apply

Tasks for the Factory production control (FPC) Parameters related to essential
manufacturer characteristics of Table ZA.1
8.3
relevant for the declared intended

use

Determination of the product type on the Essential characteristics of


basis of product type determination Table ZA.1 relevant for the declared

(including sampling), type calculation, intended use 8.2


tabulated values or descriptive

documentation of the product


Further testing of samples taken at factory Essential characteristics of


according to the prescribed test plan Table ZA.1 relevant for the declared 8.3

intended use
Tasks for the Initial inspection of factory and of FPC Parameters related to essential

notified body characteristics of Table ZA.1,


relevant for the declared intended 8.3
use.

Documentation of the FPC.

Parameters related to essential


characteristics of Table ZA.1,
relevant for the declared intended
use, namely
Continuous surveillance, assessment and Compressive strength 8.3
approval of FPC.
Dimensional stability
Bond strength
Documentation of the FPC.

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Table ZA.3.2 — Assignment of AVCP tasks for Category II AAC masonry units (system 4)

Tasks Content of the task AVCP clauses to apply


Tasks for the Factory production control Parameters related to essential
manufacturer (FPC) characteristics of Table ZA.1
8.3
relevant for the declared
intended use
Determination of the product Essential characteristics of
type on the basis of the Table ZA.1 relevant for the
product type determination, declared intended use

type calculation, tabulated 8.2


values or descriptive
documentation of the

product

ZA.2.2 Declaration of performance (DoP)

ZA.2.2.1 General

The manufacturer draws up the DoP and affixes the CE marking on the basis of the different AVCP systems

set out in Annex V of the Regulation (EU) No 305/2011:

In case of products under system 2+


— the determination of the product-type on the basis of type testing (including sampling), type calculation,
tabulated values or descriptive documentation of the product; the factory production control and the

testing of samples taken at the factory according to the prescribed test plan, carried out by the
manufacturer; and

— the certificate of conformity of the factory production control, issued by the notified production control
certification body on the basis of:

— initial inspection of the manufacturing plant and of factory production control and

— continuous surveillance, assessment and evaluation of factory production control.


In case of products under system 4

— the factory production control carried out by the manufacturer


— the determination by the manufacturer of the product-type on the basis of type testing, type calculation,
tabulated values or descriptive documentation of the product.

ZA.2.2.2 Content

The model of the DoP is provided in Annex III of the Regulation (EU) No 305/2011.

According to this Regulation, the DoP shall contain, in particular, the following information:

— the reference of the product-type for which the declaration of performance has been drawn up;

— the AVCP system or systems of the construction product, as set out in Annex V of the CPR;

— the reference number and date of issue of the harmonized standard which has been used for the
assessment of each essential characteristic;

--`,``,`,```,,`,,,,,,`,,`-`-``,```,,,`---

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— where applicable, the reference number of the Specific Technical Documentation used and the
requirements with which the manufacturer claims the product complies.

The DoP shall in addition contain:

(a) the intended use or uses for the construction product, in accordance with the applicable harmonized
technical specification;

(b) the list of essential characteristics, as determined in the harmonized technical specification for the
declared intended use or uses;

(c) the performance of at least one of the essential characteristics of the construction product, relevant for
the declared intended use or uses;

--`,``,`,```,,`,,,,,,`,,`-`-``,```,,,`---

(d) where applicable, the performance of the construction product, by levels or classes, or in a description, if
necessary based on a calculation in relation to its essential characteristics determined in accordance with

the Commission determination regarding those essential characteristics for which the manufacturer shall
declare the performance of the product when it is placed on the market or the Commission determination
regarding threshold levels for the performance in relation to the essential characteristics to be declared;

(e) the performance of those essential characteristics of the construction product which are related to the
intended use or uses, taking into consideration the provisions in relation to the intended use or uses

where the manufacturer intends the product to be made available on the market;

(f) for the listed essential characteristics for which no performance is declared, the letters “NPD” (No
Performance Determined).

Regarding the supply of the DoP, Article 7 of the Regulation (EU) No 305/2011 applies.

The information referred to in Article 31 or, as the case may be, in Article 33 of Regulation (EC)

No 1907/2006, (REACH) shall be provided together with the DoP.


ZA.2.2.3 Examples of DoP


ZA.2.2.3.1 General

The following are examples of completed DoPs for AAC masonry units.

NOTE The examples given are in line with the CPR and are only informative. It is the responsibility of the
manufacturer to develop the DoP.

ZA.2.2.3.2 Example A

DECLARATION OF PERFORMANCE – Example using system 2+

No. 1234

1. Unique identification code of the product-type:

123ABC345

2. Intended use:

Load bearing and non-load bearing applications in all forms of walling


including single leaf, cavity, partitions, retaining and basements

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3. Manufacturer:

Any Co Ltd
Production Plant A
Any Street 1
1234 Anywhere
Tel: +321234 Email: anyone@ anywhere.co

4. System of AVCP:

2+

5. Harmonized standard:

EN 771-4: 2011+A1:2015

Notified body:

NB 9999

6. Declared performance:

Essential characteristics Performance

length, mm 199–624

Dimensions height, mm 199–259


width, mm 100–500

Dimensional Tolerances TLMA


Compressive Strength unit category I


Mean compressive strength N/mm2 4,0



Dimensional stability (shrinkage), mm/m NPD


Shear bond strength for thin layer mortar,

0,3 (Tabulated value according to EN 998-2)


N/mm2

Reaction to fire Euroclass A1


Water absorption, g/m2s0,5


--`,``,`,```,,`,,,,,,`,,`-`-``,```,,,`---
NPD

Water vapour diffusion coefficient µ 5/10 (Tabulated value according to EN 1745)


Durability (freeze-thaw resistance) NPD

Gross dry bulk density, mean, kg/m3 600

Form and shape Solid with Groove & tongue, & gripholes
Grip hole overall cross section AL of bed face, % From 0 % to 5 %

Thermal conductivity, W/(mK) λ10dry (P = 50%): 0,14

Durability NPD

7. The performance of the product identified above is in conformity with the declared performance.

This declaration of performance is issued in accordance with Regulation (EU) No 305/2011 under the
sole responsibility of the manufacturer identified above.

Signed for and on behalf of the manufacturer:

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……………………………………………………………………………………………………………………………..
Anywhere 01.07.2013 J Smith ( )
(Place and date of issue) (Name )

ZA.2.2.3.3 Example B

DECLARATION OF PERFORMANCE – Example using system 4

No. 12345

1. Unique identification code of the product-type:


same as DoP No.

2. Intended use:

Load bearing and non-load bearing applications in all forms of walling


including single leaf, cavity, partitions, retaining and basements

3. Manufacturer:

Another Co Ltd
Production Plant A

Any Street 1
1234 Anywhere

Tel: +321234 Email: anyone@ anywhere.co


4. System of AVCP:

4

5. Harmonized standard:

EN 771-4:2011+A1:2015

6. Declared performance:

Essential characteristics Performance


length, mm 200–500
Dimensions height, mm 200–250
width, mm 100–500
--`,``,`,```,,`,,,,,,`,,`-`-``,```,,,`---

Dimensional Tolerances GPLM


Compressive Strength unit category II

Mean compressive strength N/mm2 3,0

Dimensional stability (shrinkage), mm/m NPD

Shear bond strength for thin layer mortar, N/mm2 0,3 (Tabulated value according to EN 998-2)

Reaction to fire Euroclass A1

Water absorption, g/m2s0,5 NPD

Water vapour diffusion coefficient μ 5/10 (Tabulated value according to EN 1745)

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Essential characteristics Performance

Durability (freeze-thaw resistance) NPD

Gross dry bulk density, mean, kg/m3 500

Form and shape Solid

Thermal conductivity, W/(mK) λ10dry (P = 50%): 0,12

Durability NPD

7. The performance of the product identified above is in conformity the declared performance.

This declaration of performance is issued in accordance with Regulation (EU) No 305/2011 under the
sole responsibility of the manufacturer identified above.

Signed for and on behalf of the manufacturer by:


……………………………………………………………………………………………………………………………..

Anywhere 01.07.2013 J Smith ( )


(Place and date of issue) (Name )

ZA.3 CE marking and labelling


The CE marking symbol shall be in accordance with the general principles set out in Article 30 of Regulation
(EC) No 765/2008 and shall be affixed visibly, legibly and indelibly:

— to the AAC masonry unit



or

— to a label attached to it.



Where this is not possible or not warranted on account of the nature of the product, it shall be affixed:

— to the packaging

or

— to the accompanying documents.

The CE marking shall be followed by:

— the last two digits of the year in which it was first affixed;

— the name and the registered address of the manufacturer, or the identifying mark allowing identification of
the name and address of the manufacturer easily and without any ambiguity;

— the unique identification code of the product-type;

— the reference number of the declaration of performance [see example of DoP];

— the level or class of the performance declared;

— the reference to the harmonized technical specification applied;

32
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— the identification number of the notified body [only for products under system 2+];

— the intended use as laid down in the harmonized technical specification applied.

The CE marking shall be affixed before the construction product is placed on the market. It may be followed
by a pictogram or any other mark notably indicating a special risk or use.

Figure ZA.1 and Figure ZA.2 give examples of CE marking for AAC masonry units:

CE marking, consisting of the “CE”-symbol



NB 9999 Identification number of the notified production


control certificate body

AnyCo Ltd, PO Box 21, B-1050, Brussels, Belgium Name and the registered address of the
manufacturer, or identifying mark

14 Last two digits of the year in which the marking was


first affixed

-DOP-12341 Reference number of the DoP

EN 771-4 No. of European Standard, as reference in OJ


Product A Unique identification code of the product type


Loadbearing and non-loadbearing applications in all forms of Intended use of product as laid down in this

walling including single leaf, cavity, partitions, retaining and European standard

basements
Category I, autoclaved aerated concrete masonry unit

Dimensions: length(mm), width (mm), height(mm) Level or class of the performance declared

Dimensional tolerances:

Category: TLMA

Configuration: As in attached drawing (Group 1 unit to


EN 1996-1-1)
Compressive strength: mean /characteristic/ normalized

xx N/mm2

(⊥ bedface, whole unit)(Cat I)


Dimension stability: moisture movement: xx mm/m
Bond strength (initial shear): Fixed Value

0,15 N/mm2 with GPLM and 0,30 N/mm2 with TLM


--`,``,`,```,,`,,,,,,`,,`-`-``,```,,,`---

Reaction to fire: Euroclass A1


Water vapour diffusion coefficient: Fixed Value 5/10
Gross density: xxx kg/m3
Thermal conductivity: xx W/mK (λ10,dry)

Durability: Use in protected environment.

Figure ZA.1 — Example CE marking information of products under AVCP system 2+

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CE marking, consisting of the “CE”-symbol

AnyCo Ltd, PO Box 21, B-1050, Brussels, Belgium Name and the registered address of the
manufacturer, or identifying mark
14 Last two digits of the year in which the marking was
first affixed
DOP 1234 Reference number of the DoP

EN 771-4 No. of European Standard, as reference in OJ


Product B Unique identification code of the product type

Loadbearing and non-loadbearing applications in all forms of Intended use of product as laid down in this
walling including single leaf, cavity and partitions European standard

Category II, autoclaved aerated concrete masonry unit Level or class of the performance declared
Dimensions: length(mm), width (mm), height(mm)

Dimensional tolerances:
Category: GPLM

Configuration: Solid (Group 1 unit to EN 1996-1-1)


Compressive strength: mean /characteristic/ normalized

xx N/mm2

(⊥ bedface, whole unit)(Cat II)


Dimension stability: moisture movement: xx mm/m



Bond strength (initial shear): Fixed Value


Reaction to fire: Euroclass A1

Water vapour diffusion coefficient: Fixed Value 5/10


Gross density: xxx kg/m3

Thermal conductivity: xx W/mK (λ10,dry)

Durability: NPD

Figure ZA.2 — Example CE marking information of products under AVCP system 4"

--`,``,`,```,,`,,,,,,`,,`-`-``,```,,,`---

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Bibliography

[1] EN 1996-1-1, Eurocode 6 — Design of masonry structures — Part 1-1: General rules for reinforced
and unreinforced masonry structures

[2] EN 1996-1-2, Eurocode 6 — Design of masonry structures — Part 1-2: General rules - Structural fire
design

[3] ISO 12491, Statistical methods for quality control of building materials and components

[4] 96/603/EC: Commission Decision of 4 October 1996 establishing the list of products belonging to

Classes A 'No contribution to fire' provided for in Decision 94/611/EC implementing Article 20 of
Council Directive 89/106/EEC on construction products, OJ L 267, 19.10.1996, p. 23-26

[5] 2000/605/EC: Commission Decision of 26 September 2000 amending Decision 96/603/EC


establishing the list of products belonging to Classes A 'No contribution to fire' provided for in Decision
94/611/EC implementing Article 20 of Council Directive 89/106/EEC on construction products (notified

under document number C(2000) 2640), OJ L 258, 12.10.2000, p. 36-37


[6] EN 998-2:2010, Specification for mortar for masonry — Part 2: Masonry mortar






--`,``,`,```,,`,,,,,,`,,`-`-``,```,,,`---

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BS EN 771-4:2011+A1:2015 BRITISH STANDARD

BRITISH STANDARD BS EN 771-4:2011


BRITISH STANDARD
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CEN member possible
concrete prescriptive
(AAC) masonry
masonry
countries. requirements
It aims tounits that
do that and
are
so inare all the
available
performance
of aerated concrete (AAC) units available

traditional
throughout designations
the CEN of
farmember AAC masonry
countries. Itunits available throughout
terms, avoiding
throughout the asCEN as possible
member It aims
prescriptive
countries. aims to
to do
do so
so in
requirementsin performance
and all the
performance
Europe.
terms, Such units willashowever continue to be manufactured, traded
terms, avoiding as far as possible prescriptive requirements and
avoiding
traditional as far
designations possible
of AAC prescriptive
masonry unitsrequirements
available and all
all the
throughout the
and used
Europe. even
traditional
Such though
designations
units will they
of are
AAC
however not referred
masonry
continue to
units
to be by name
available in EN 771-4.
throughout
manufactured, traded

traditional designations of AAC masonry units available throughout


Europe.
and usedSuch
even
The concept
Europe. Such units
of the will
though
units however
they
declared
will are
value
however continue
not referred
has been
continue to be
to manufactured,
be by nameand
tointroduced in EN
manufactured, traded
771-4.
is the value
traded
and
for
and used
the
used even
various
even though
properties
though they
the
they are not referred
manufacturer
are not referred to by
claims
to by name
for
name in
the
in EN 771-4.
product.
EN 771-4.
The concept of the declared value has been introduced and is the value

Thethe
for
The concept of properties
various
concept of the declared
the declared value
thevalue has been
been introduced
manufacturer
has introduced andproduct.
claims for the
and is the
is the value
value
for the various properties the manufacturer claims for the product.
NA.3 Normative references (see EN 771-4:2011, Clause 2)
for the various properties the manufacturer claims for the product.

NA.3 (see EN 771‑4:2011+A1:2015,


Normative
The references references
include a wide(see ofClause
rangeEN 2) that
771-4:2011,
test methods Clause 2)
supersede
NA.3
NA.3 Normative
Normative
the
The
references
references references
corresponding test a
include
(see
wide(see
methods EN
EN 771-4:2011,
771-4:2011,
referred
range to methods
of test
Clause
Clause
in BS 6073-1.
that There 2)
2)
are
supersede

new
The test methods that
references the manufacturer will
inbeBSexpected to carry
areout
the references include
The corresponding test a
include wide
wide range
methods
a of
of test
referred
range to
test methods
methods that
6073-1. supersede
that There
supersede
as
newwell as test
the corresponding
correspondingmethods
test methods that to
test thedetermine
methods established
referred to
manufacturer to inbe
willin product
BSexpected characteristics
6073-1. There
There areout
to carry
the test methods referred BS 6073-1. are

that
new will
as well asproduce
test methods different
that the
test methods the values, e.g.established
manufacturer
to determine compressive
will be strength.
be expected
expected
product to carry
carry out
out
characteristics
new test methods that manufacturer will to

as well
that as
will test methods
produce to
different determine
values, established
e.g. compressive product characteristics
strength.
as well as test methods to determine established product characteristics
that
that will
will produce
produce different
different values,
values, e.g.
e.g. compressive
compressive strength.
Terms and definitions (see EN 771-4:2011, Clause 3) strength.

NA.4

NA.4 Terms andterm


The general definitions (see in
“masonry units” ENEN771-4:2011, Clause
771-4 has replaced 3) of
the use
NA.4
NA.4 Terms
(see
Terms
the and
ENand
terms definitions
771‑4:2011+A1:2015,
definitions
“bricks” (see
(see
and “blocks” EN
EN
in in
BSEN771-4:2011,
Clause
771-4:2011,
6073-1. Clause
3) replaced
Clause 3)
3) of

The general term “masonry units” 771-4 has the use


The
the
In
The general
terms
the term “masonry
“bricks”“masonry
and
UK “Aircrete”
general term units”
“blocks”
describes in EN 771-4
in product
the
units” BSEN
in 6073-1. has replaced
replaced
in addition
771-4 has the
to thethe use of
term
use of
the terms
terms “bricks”
“bricks”
“autoclaved
the and
aerated “blocks”(AAC).
concrete”
and “blocks” in BS
in BS 6073-1.
6073-1.

In the UK “Aircrete” describes the product in addition to the term


In
In the
the UK
UK “Aircrete”
“autoclaved aerated describes
“Aircrete” concrete”the
describes product
product in
(AAC).
the in addition
addition to
to the
the term
term
“autoclaved aerated concrete” (AAC).
NA.5 Requirements for AAC masonry units
“autoclaved aerated concrete” (AAC).
NA.5 Requirements for AAC
(see EN 771-4:2011, masonry
Clause 5) units
NA.5
NA.5 Requirements
Requirements for
(see EN 771-4:2011,AAC masonry
Clause
for AAC 5)
masonry units
units
NA.5.1 (see EN 771-4:2011,
771-4:2011,
General (see Clause
771‑4:2011+A1:2015, 5)
Clause5.1)
EN 771-4:2011, 5) Clause 5)
NA.5.1 General
As (see EN
in BS 6073-1, EN 771-4:2011,
771-4 requires 5.1)
that the product requirements and
NA.5.1
NA.5.1 General
properties(see EN 771-4:2011, 5.1)
771‑4:2011+A1:2015,
771-4:2011, 5.1)
As in BS 6073-1, EN 771-4 requires thatwith
are specified in accordance 5.1)
test methods
the product or other and
requirements
procedure
As contained in theaccordance
standard. with
As in
in BS
BS 6073-1,
properties are
6073-1, EN
EN 771-4
771-4inrequires
specified requires that
that the
the product requirements
test methods
product or other and
requirements and
properties
procedure are
The new concept
properties specified
contained
are specifiedin in
the
of initial accordance
standard.
intype with
testing has
accordance test
withbeen methods
methods or
test introduced other
orinto
other
procedure
EN contained in the standard.
The771-4
procedure and provides
contained
new concept the
in the
of initial basis for conformity,
standard.
type testing has beenasintroduced
well as theinto
conformity
criteria
The771-4
EN when there
new concept
concept is
and provides a requirement
of initial
initial type
the type for
testing
basistesting consignment
has been testing.
beenasintroduced
for conformity, introduced into
well as theinto
conformity
The new of has
EN
EN 771-4 and provides the basis for conformity, as well as the conformity
771-4
criteria
Whilst theand
when provides
there is
properties a the basis
requirement
included for
in conformity,
BSfor as
consignment
6073-1 are well
all as the
testing.
included in
conformity
criteria
EN 771-4, when there
there is
additional a requirement
is properties for consignment testing.
criteria
Whilst when
the properties aincluded inare
requirement BSrequired
for to all
show
consignment
6073-1 are conformity.
testing.
included in
Whilst
EN the
771-4,
Whilst properties
theadditional included
included in
propertiesproperties BS
inare 6073-1
6073-1 are
BSrequired to all
are show
all included in
conformity.
included in
EN 771-4, additional properties are required to show
EN 771-4, additional properties are required to show conformity. conformity.
--`,``,`,```,,`,,,,,,`,,`-`-``,```,,,`---

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© BSI 2011 • 33
BS EN 771-4:2011
BRITISH STANDARD BRITISH STANDARD
BS EN 771-4:2011+A1:2015

NA.5.2 Dimensions and


Dimensions andtolerances
tolerances(see
(seeEN
EN771‑4:2011+A1:2015,
771-4:2011, 5.2) 5.2)

NA.5.2.1 Dimensions (see EN 771‑4:2011+A1:2015,


771-4:2011, 5.2.1) 5.2.1)
The specification of AAC masonry unit size by length, width and
height contained in BS 6073-1 is retained in EN 771-4. There has,
however, been a significant increase to the maximum allowable
dimensions of AAC masonry units. In EN 771-4 the maximum length
is 1 500 mm compared with 650 mm in BS 6073-1 and the maximum
height in EN 771-4 is 1 000 mm compared with “not exceeding the
length or six times the width” in BS 6073-1.
The sizes of AAC masonry units have not been standardized on a

European level and EN 771-4 has been prepared to encompass the


wide range of AAC masonry units available throughout the CEN

member countries.
EN 771-4 requires that the work face size of AAC masonry units are

specified, however the co-ordinating face size may also be given.

NA.5.2.2 Tolerances (see EN 771‑4:2011+A1:2015,


771-4:2011, 5.2.2) 5.2.2)

BS 6073-1 only recognized the use of regular shaped units in conjunction


with general-purpose mortar and therefore only one set of tolerances

is provided. In EN 771-4 the use of both regular and non-regular


shaped units are acknowledged as well as the use of general purpose,

lightweight and thin-layer mortars. In the case of regular units there are
different categories of dimensional tolerances depending on the type
of mortar in use. Although recognizing that non-regular units may be

used, no tolerances are specified.


When compared to BS 6073-1 the permissible deviations specified in

EN 771-4 are the same for the length and height of regular shaped units

--`,``,`,```,,`,,,,,,`,,`-`-``,```,,,`---
used with general purpose and lightweight mortar, but the permissible
deviation for width has been increased. Two categories of permissible

deviations have been introduced for use with thin-layer mortar.


When using the tighter of the two tolerances given for thin-layer

mortar (TLMB) there are extra requirements to measure the flatness


of the bed faces and the plane parallelism of the bed faces.

NA.5.3 771-4:2011, 5.3)


Configuration (see EN 771‑4:2011+A1:2015, 5.3)

Unlike BS 6073-1, EN 771-4 recognizes that the geometry of


non-regular units needs to be declared either by description or by
reference to a drawing. An example of such a unit is a tongued and
grooved AAC masonry unit. A list of declarations is given where the
masonry unit shapes are irregular to assist in describing the product.

NA.5.4 771-4:2011, 5.4)


Density (see EN 771‑4:2011+A1:2015, 5.4)
EN 771-4 requires that the gross dry density, and where relevant the
net dry density, is declared for AAC masonry unit. Declaration of the
mean dry density is required in EN 771-4. However, the manufacturer
is also given the option to declare additionally the minimum and
maximum individual values of gross and net dry density. In either case
the test method is described in BS EN 772-13, which is similar to the
test method contained in BS 6073-2.
The gross or net dry density measurement will normally in the UK be
carried out on a whole AAC masonry unit. However, when this is not

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BRITISH 771-4:2011

BRITISH STANDARD BS EN 771-4:2011


practical, i.e. in the case of large units, then EN 771-4:2003, Annex B
provides a cutting scheme for the preparation of test specimens.
In BS 6073-1 the determination of dry density was obtained from
practical,
three AACi.e. in the case
masonry ofwhilst
units, large in
units, then EN
EN 771-4 six 771-4:2003,
AAC masonry Annex
unitsB
provides a cutting
are required. scheme for the preparation of test specimens.
In BS
EN 6073-1
771-4 the determination
requires of dry deviation
that the permissible density was obtained
between thefrom
measured
three AAC masonry units, whilst in EN 771-4 six AAC masonry
and the declared dry density is limited to ±50 kg/m³ unlike BS 6073-1, units
are required.
which does not refer to any deviation.
EN 771-4 requires that the permissible deviation between the measured
NA.5.5 and the declaredstrength
Compressive dry density is limited
(see to ±50 kg/m³ 5.5)
EN 771‑4:2011+A1:2015,
771-4:2011, unlike BS 6073-1,
5.5)
which does not refer to any deviation.

The preparation of test specimens and the test method used to


determine the compressive strength, as well as the declaration of the
NA.5.5 Compressive strength
compressive strength, (see EN 771-4:2011,
are completely different in EN 5.5)
771-4 compared

to
TheBSpreparation
6073-1. of test specimens and the test method used to
determine
The minimumthe compressive
compressive strength
strength,inasENwell as the
771-4 declaration
is 1,5 N/mm² of the

determined by test using six AAC masonry units. This is less compared
compressive strength, are completely different in EN 771-4 onerous
to BS the
than 6073-1.
minimum compressive strength of 2,8 N/mm² determined by

test
The using
minimumten AAC masonrystrength
compressive units as in
wasENrequired
771-4 is by1,5BS 6073-1. In the
N/mm²
UK the compressive
determined strength
by test using measurement
six AAC will normally
masonry units. beonerous
This is less carried
out
thanon thea whole
minimum AACcompressive
masonry unit. However,
strength of 2,8when thisdetermined
N/mm² is not practical,
by

i.e.
testin the case
using of large
ten AAC units,units
masonry thenas ENwas
771-4:2011,
required Annex B provides
by BS 6073-1. a
In the
cutting scheme for the
UK the compressive preparation
strength of test specimens.
measurement will normally be carried

out
The on a whole AACofmasonry
determination unit. However,
the compressive strength when this is
of AAC not practical,
masonry
i.e. in the case of large
units referenced by EN 771‑4 units, then EN 771-4:2011,
771-4 is given in BS EN 772‑1. 772-1. Whenprovides
Annex B testing ina
cutting scheme for the
accordance with BS EN 772‑1, preparation of test specimens.
772-1, the surfaces of the AAC masonry unit

specimens
The are to beof
determination ground to a specified
the compressive tolerance,
strength of AACand are to be
masonry
conditioned
units priorby
referenced toEN
test to a is
771-4 moisture
given incontent of 6 %
BS EN 772-1. ± 2 %.
When This in
testing

preparation
accordance with and BSconditioning
EN 772-1, thewillsurfaces
generally ofproduce
the AACamasonry
higher test
unit

result thanare
specimens thetosurface mortar
be ground to capping
a specifiedandtolerance,
saturatedandconditioning
are to be
required
conditioned by BS 6073-1.
6073‑1.
prior There
to test to a is an option
moisture 6 % ± 2 %. strength
to testofcompressive
content This

in an oven
preparation dry
andcondition to
conditioning constant
will mass
generally and then
produce
BS 6073-1 only required the average compressive strength to be to
a apply
higher a factor.
test
given
In the than
result
whereas UKENthe preferred
the surface
771-4 testthat
mortar
requires method
cappingis that
the mean and the units should
saturated
compressive be or
conditioning
strength

conditioned
required prior
by BS to declared.
6073-1. test to a moisture content 6 % ± 2 %.
ofrelevant,

the characteristic be In addition, where the mean


normalized
BS compressive
6073-1 only strength
required the shall
average be declared.
compressive strength to be given

whereas EN 771-4 requires that the mean compressive


EN 771-4 introduces Category I and Category II AAC masonry strength or
units.
the characteristic be declared. In addition, where relevant,
Category I units are manufactured under a more onerous system of the mean
normalized compressive
attestation of conformitystrength
than areshall be declared.
Category II units (see EN 771-4:2011,

Annex
EN 771‑4
771-4ZA). The manufacturer
introduces Category Ihas
Category I and
andtoCategory
declare the
Category category
IIIIAAC
AAC masonry
masonryof unit when
units.
placed
units.
Category onI the
Category market.
units Iare
units are manufactured
manufactured under under
a moreaonerous
more onerous
system of
system of attestation
attestation of conformity
of conformity than areIICategory
than are Category units (seeIIEN
units (see
771-4:2011,
NA.5.6 EN 771‑4:2011+A1:2015,
Annex ZA). The Annex
manufacturer hasZA).
to
Thermal properties (see EN 771-4:2011, 5.6) The manufacturer
declare the category hasofto declare
unit when
the category
placed on theof unit when placed on the market.
market.
BS 6073-1 made no reference to thermal properties. However, EN 771-4
requires the manufacturer to provide information on the thermal
NA.5.6 Thermal properties
properties (see EN
of the AAC masonry 771‑4:2011+A1:2015,
771-4:2011,
units by reference 5.6) 5.6) For
to BS EN 1745.
thermal
BS 6073-1 conductivity , the value
made no reference to is declared
thermal as lambda
properties. 10, dry, unit.
However, The
EN 771-4
design
requiresvalue will have to betocorrected
the manufacturer for moistureon
provide information content appropriate
the thermal
for its use, of
properties normally
the AAC 3% by weight
masonry inby
units masonry
reference for to
protected conditions.
BS EN 1745. For
thermal conductivity , the value is declared as lambda 10, dry, unit. The
design value will have to be corrected for moisture content appropriate
for its use, normally 3 % by weight in masonry for protected conditions.

38 • © BSI 2011
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BS EN 771-4:2011
BRITISH STANDARD BRITISH STANDARD
BS EN 771-4:2011+A1:2015
BS EN 771-4:2011 BRITISH STANDARD

NA.5.7 Durability (see EN 771‑4:2011+A1:2015,


771-4:2011, 5.7) 5.7)
NA.5.7 Durability (see EN 771-4:2011, 5.7)
The durability of AAC masonry units is expressed as the freeze/thaw
resistance
The and of
durability was notmasonry
AAC referredunits
to in isBSexpressed
6073-1, but is introduced
as the freeze/thaw
into EN 771-4.
resistance and A European
was test method
not referred to in BS to determine
6073-1, but isthe freeze/thaw
introduced
resistance
into of AAC
EN 771-4. masonry test
A European unitsmethod
is beingtoassessed.
determineTherefore until
the freeze/thaw
such time as an appropriate test method is available in a
resistance of AAC masonry units is being assessed. Therefore untilEuropean
Standard
such time the declaration
as an of the
appropriate test freeze/thaw resistance
method is available required
in a Europeanby
EN 771-4 will
Standard the be based onof
declaration experience relevant
the freeze/thaw to the intended
resistance requireduses
by of
the771-4
EN AAC masonry units.on experience relevant to the intended uses of
will be based
the AAC masonry units.
NA.5.8 Moisture movement (see EN 771‑4:2011+A1:2015,
771-4:2011, 5.8) 5.8)

NA.5.8 Moisture movement


The moisture (see
movement or EN 771-4:2011,
drying shrinkage was 5.8)
a requirement
of BSmoisture
The 6073-1 and is also required
movement or dryingbyshrinkage
EN 771-4 was
depending on the
a requirement

intended usesand
of BS 6073-1 of the AAC
is also masonry
required byunits. The depending
EN 771-4 test methodon referenced
the
by EN 771-4
intended is BS
uses EN 680
of the AACand is similar
masonry to the
units. The test
test method
method contained
referenced
in BS
EN6073-1
771-4 isexcept
BS ENthe
680test
andspecimen
is similar conditioning and the moisture

by to the test method contained


content
in range
BS 6073-1 over which
except movement
the test specimen is measured isand
conditioning different.
the moisture
content range over which movement is measured is different.

NA.5.9 Water vapour permeability (see EN 771-4:2011, 5.9)


NA.5.9 Water
(see ENvapour
vapourpermeability
771‑4:2011+A1:2015,
The water (see
permeability was notEN
5.9) 771-4:2011,
a requirement of 5.9)
BS 6073-1

but is
The introduced
water vapourinto EN 771-4,was
permeability which
notrequires the manufacturer
a requirement to
of BS 6073-1
provide information on the water vapour permeability when relevant
but is introduced into EN 771-4, which requires the manufacturer to

to the uses
provide of AAC masonry
information units, and
on the water in all
vapour cases whenwhen
permeability the units are
relevant
used
to theexternally.
uses of AAC masonry units, and in all cases when the units are
used externally.

--`,``,`,```,,`,,,,,,`,,`-`-``,```,,,`---

NA.5.10 Water absorption (see EN 771-4:2011, 5.10)


NA.5.10 Water
BS EN 772-11 contains (see
absorption ENmethod
the test 771‑4:2011+A1:2015,
771-4:2011, 5.10)
5.10) the water
to determine

absorption
BS EN 772-11 ofcontains
AAC masonry
the testunits. This is
method toadetermine
characteristic
thenot previously
water
required byof
absorption BSAAC
6073-1, but isunits.
masonry required
Thisby
is aEN 771-4 and will
characteristic notbe declared
previously

by the manufacturer
required by BS 6073-1,whenbut isrelevant
requiredtoby
the ENintended uses
771-4 and and
will be provided
declared

forthe
by all units intended when
manufacturer to be used externally.
relevant to the intended uses and provided
for all units intended to be used externally.

NA.5.11 Reaction to fire (see EN 771-4:2011, 5.11)


NA.5.11 Reaction to referenced
fire (see EN 771-4:2011, 5.11)
771‑4:2011+A1:2015, 5.11) and

Although not in BS 6073-1 the non-combustibility


resistance not
Although to fire are characteristics
referenced that
in BS 6073-1 theare continually addressed
non-combustibility and by
the manufacturers
resistance ofcharacteristics
to fire are AAC masonry thatunits. ENcontinually
are 771-4 specifies that the
addressed by

reaction
the to fire classification
manufacturers is declared
of AAC masonry byEN
units. the771-4
manufacturer when
specifies that the
the AAC to
reaction masonry units are intended
fire classification for by
is declared usethe
in masonry walls when
manufacturer subject
to fire
the AACrequirements.
masonry units are intended for use in masonry walls subject
to fire requirements.
EN 771-4 classifies AAC masonry units relative to the content of
homogeneously
EN distributed
771-4 classifies organic
AAC masonry material
units relativecontained in theofunits.
to the content
homogeneously distributed organic material contained
Fire Class A1 can be declared by the manufacturer without in the units.
reference
to test
Fire data,
Class A1 provided the mass
can be declared byorthevolume fraction without
manufacturer of homogeneously
reference
distributed
to test data,organic
providedmaterial
the massis less than 1 %.
or volume In cases
fraction of where the mass
homogeneously
or volume fraction
distributed organicof homogeneously
material is less thandistributed organic
1 %. In cases where material
the mass
is greater
or volumethan 1 %,ofthe
fraction AAC masonry units
homogeneously will beorganic
distributed classified in
material
accordance
is with
greater than 1 BS
%, EN
the13501-1.
AAC masonry units will be classified in
accordance with
Information BS EN 13501-1.
on reaction to fire of supplementary insulation, for example
contained within
Information any voids,
on reaction hasof
to fire tosupplementary
be given on theinsulation,
basis of European
for example
Standard as
contained declared
within any by the has
voids, supplier
to beof the insulation
given material.
on the basis of European
Standard as declared by the supplier of the insulation material.

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BS EN 771-4:2011+A1:2015
BRITISH STANDARD BS EN STANDARD
BRITISH 771-4:2011

NA.5.12 Shear bond strength (see EN 771‑4:2011+A1:2015,


771-4:2011, 5.12) 5.12)
Shear bond strength is not a characteristic that has been referenced in
UK masonry product standards such as BS 6073-1. In accordance with
EN 771-4 the manufacturer can declare the shear bond strength of
AAC masonry units in conjunction with the mortar when the units are
intended for the construction of masonry wall subjected to structural
requirements.
The declaration of shear bond strength is made in terms of the
initial shear strength and based on fixed tabulated values or values
determined for tests.

NA.5.13 Flexural bond strength (see EN 771‑4:2011+A1:2015,


771-4:2011, 5.13) 5.13)
Flexural bond strength is not a characteristic that has been referenced

in UK masonry product standards such as BS 6073-1. It is a legal


requirement in Finland, this being the reason for its incorporation in

EN 771-4.

NA.6 Description, designation and classification of AAC


masonry units (see EN 771‑4:2011+A1:2015,
771-4:2011, Clause 6) Clause 6)

The method of specifying masonry units is given in BS 6073-2 and


is similar to the description and designation required by EN 771-4.
EN 771-4 specifies that description and designation shall comprise:

— reference to EN 771-4;

— configuration including shape and features and if the unit is


Group 1 structural;

— the unit dimensions and tolerances;


— the compressive strength;


— the density.

In addition, when relevant to the intended use, other related property


data may be included. Compliance with EN 771-4 is solely based on


declared values. Whilst EN 771-4 recognizes that classification systems


do exist in many CEN member countries and allows restrictive reference

to them, such systems are not used by the UK manufacturers of AAC


masonry units.

NA.7 771-4:2011, Clause 7) Clause 7)


Marking (see EN 771‑4:2011+A1:2015,
The requirement to identify AAC masonry units was not contained
in BS 6073-1, however, in EN 71-4 it is a requirement to provide clear
identification. EN 771-4 recognizes that it is not always possible to
provide identification on individual units, and therefore provides the
option to include marking on the packaging, the delivery ticket or
certification supplied with the units.

NA.8 Evaluation of conformity (see EN 771-4:2011, Clause 8)

NA.8.1 General (see EN 771-4:2011, 8.1)


Conformity of AAC masonry units to EN 771-4 is demonstrated by
following a factory production system and in the case of new products
following an initial type testing procedure.

--`,``,`,```,,`,,,,,,`,,`-`-``,```,,,`---

40 • © BSI 2011
British Standards Institution Licensee=ZHEJIANG INST OF STANDARDIZATION 5956617
© BSI 2011 • 37
Provided by IHS under license with BSI - Uncontrolled Copy Not for Resale, 2016/5/18 05:19:27
No reproduction or networking permitted without license from IHS
The requirement to identify AAC masonry units was not contained
in BS 6073-1, however, in EN 71-4 it is a requirement to provide clear
identification. EN 771-4 recognizes that it is not always possible to
BRITISH STANDARD provide identification on individual units,
BS and therefore provides the
EN 771-4:2011+A1:2015
option to include marking on the packaging, the delivery ticket or
certification supplied with the units.
NA.8 Evaluation of conformity
NA.8 (see EN 771‑4:2011+A1:2015,
Evaluation of conformity (seeClause 8)
EN 771-4:2011, Clause 8)

NA.8.1 General (see EN 771‑4:2011+A1:2015,


771-4:2011, 8.1) 8.1)
Conformity of AAC masonry units to EN 771-4 is demonstrated by
BS EN 771-4:2011 BRITISH STANDARD
following a factory production system and in the case of new products
BS EN 771-4:2011 following an initial type testing procedure. BRITISH STANDARD
EN 771-4 acknowledges that existing testing procedures such as those
referenced in BS 6073-1 can
EN 771-4 acknowledges thatbe used as
existing part of
testing a production
procedures such
© BSI control
2011 • 37
as those
system provided
referenced in BS that
6073-1a relationship
can be usedcan be shown
as part with the relevant
of a production control

methodprovided
system referenced
thatinaEN 771-4. In the
relationship cancase of initial
be shown type
with thetesting only
relevant
the test methods
method referencedreferenced in EN
in EN 771-4. In 771-4 may
the case ofbe used.
initial type testing only

the
NOTEtestBS
methods referenced
6073-1 did in EN
not contain 771-4 may
procedures be used.guidance to the
providing
manufacturers
NOTE BS 6073-1 of AAC masonry
did not units
contain on how production
procedures control systems
providing guidance to the
should be operated,
manufacturers of AACormasonry
how initial type
units ontesting of new products
how production controlshould
systems

be test be
should evaluated.
operated,The
ormanufacturers
how initial typehave, however,
testing of newover manyshould
products years,
developed their own
be test evaluated. Thedocumented
manufacturers production controlover
have, however, system andyears,
many initial
type testing procedures alongside BS 6073-1. The formal introduction of

developed their own documented production control system and initial


the evaluation of conformity in EN 771-4 is therefore unlikely to
type testing procedures alongside BS 6073-1. The formal introduction ofrequire
any significant changes
the evaluation to theinexisting
of conformity EN 771-4procedures.
is therefore unlikely to require

any significant changes to the existing procedures.


NA.8.2 Initial type testing (see EN 771‑4:2011+A1:2015,
771-4:2011, 8.2) 8.2)
Initial
When atype testing of
(see ENmasonry
771-4:2011, 8.2) a new product

NA.8.2 manufacturer AAC units develops


the
When appropriate initial of
a manufacturer type
AACtesting procedure
masonry is carrieda out
units develops newbefore
product
offering it for sale. The tests that are undertaken will
the appropriate initial type testing procedure is carried out be those that
before

are referenced in Clause 5 and are relevant to the intended use


offering it for sale. The tests that are undertaken will be those that of the
new product.
are referenced in Clause 5 and are relevant to the intended use of the

new
Initialproduct.

type testing procedure is required to be undertaken if there is a


major type
Initial change to the
testing raw material,
procedure the formulation
is required or the production
to be undertaken if there is a

process, which would change the properties of the finished product.


major change to the raw material, the formulation or the production

process, which would change the properties of the finished product.


NA.8.3 Factory production
productioncontrol
control(see
(seeEN
EN771‑4:2011+A1:2015,
771-4:2011, 8.3) 8.3)

NA.8.3 Factory production control (see EN 771-4:2011, 8.3)


EN 771-4 requires that the factory production control system operated
--`,``,`,```,,`,,,,,,`,,`-`-``,```,,,`---

by
EN the manufacturer
771-4 requires thatofthe
AAC masonry
factory units is documented
production and
control system contains
operated

procedures to ensure that the units produced conform to EN 771-4


by the manufacturer of AAC masonry units is documented and contains and
the declared value before being placed on the market.
procedures to ensure that the units produced conform to EN 771-4 and

the declared value


Additionally, beforeproduction
the factory being placed on the market.
procedures are required to
include evaluation
Additionally, of testing,
the factory measuring,
production production
procedures equipment,
are required to raw
materials,
include referenceoftotesting,
evaluation plant and production
measuring, processes,
production finished product
equipment, raw
testing and stock control including the procedures for dealing with
materials, reference to plant and production processes, finished product
non-conforming
testing and stockproducts.
control including the procedures for dealing with
non-conforming products.
NA.9 Sampling for initial type testing and for independent
NA.9 Sampling
testing of for initial type (see
consignments testing
EN and for independent
771-4:2011, Annex A)
testing
(see
WhilstEN of consignments
gave no specific (see
771‑4:2011+A1:2015,
BS 6073-1 EN on
771-4:2011,
Annex
guidance A)
sampling for Annex A)
initial type
testingBS
Whilst it did provide
6073-1 gaveguidance onguidance
no specific consignment sampling.
on sampling forIninitial
EN 771-4
type
comprehensive
testing information
it did provide is provided
guidance on both sampling.
on consignment aspects ofInsampling.
EN 771-4
The procedures information
comprehensive described areis based on the
provided European
on both practice
aspects for initial
of sampling.
type testing and independent testing of consignments,
The procedures described are based on the European practice forwhere units that
initial
have been the subject of third party inspection of the manufacturers’
type testing and independent testing of consignments, where units that
conformity
have been the control procedures
subject are not
of third party normallyof
inspection required to be
the manufacturers’
submitted to independent testing of consignment after
conformity control procedures are not normally required to be delivery.
submitted to independent testing of consignment after delivery.
NA.10 Cutting schemes (see EN 771-4:2011, Annex 2011 • 41
© BSIB)
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No reproduction or networking permitted without license from IHS NA.10 Cutting schemes
The determination (see EN 771-4:2011, Annex
Not for Resale, 2016/5/18 05:19:27
of dry density and compressive B)described
strength
Whilst BS 6073-1 gave no specific guidance on sampling for initial type
testing it did provide guidance on consignment sampling. In EN 771-4
comprehensive information is provided on both aspects of sampling.
BS EN 771-4:2011+A1:2015 BRITISH
The procedures described are based on the European STANDARD
practice for initial
type testing and independent testing of consignments, where units that
have been the subject of third party inspection of the manufacturers’
conformity control procedures are not normally required to be
submitted to independent testing of consignment after delivery.

NA.10 Cutting schemes


schemes (see
(seeEN
EN771‑4:2011+A1:2015,
771-4:2011, Annex B)Annex B)
The determination of dry density and compressive strength described
in BS 6073-1 was based on the use of whole units and no reference is
made to the use of cubes or prisms.
BRITISH STANDARD BS EN 771-4:2011
The declaration of dry density and compressive strength referred to in
EN 771-4 relates to the whole AAC masonry unit and therefore the use
of whole block specimens is actively promoted by EN 771-4 and the

respective test methods. It is, however, recognized that in the case of


38 • © BSI 2011 large units it may be more appropriate to carry out tests on specimens
cut from whole units. Cutting instructions are therefore provided to

obtain cubes or prisms from whole units in order to determine the dry
density and cutting instructions to obtain cubes from whole units in

order to determine the compressive strength.


NA.11 Guidance on FPC frequencies


771-4 2011+A1:2015,
(see EN 771‑4 2011 Annex C). Annex C)

The guidance on FPC frequencies is given in the case where no better


information is available to the manufactuer. A table is provided to
link the characteristic, purpose of checking, reference method and

frequency of checking.






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