CADANGAN TAMBAHAN DAN

UBAHSUAI BAGI SEBUAH PUSAT

JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS08
Method Statement for Rev : 00
Wall Panels Date: 21/7/2019
Page 1 of 12

METHOD STATEMENT FOR

WALL PANELS

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Revision No.: 0
 CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS08
Method Statement for Rev : 00
Wall Panels Date: 21/7/2019
Page 2 of 12

Revision Record

1. This cover page is a record of all revisions of the document identified above by number and title. All
previous cover pages are hereby superseded and are to be destroyed.

2. The contractor has the full right to modify, amend or change Method Statement and supporting
documents as required or as deemed necessary. All such documents will be submitted to the
“CONSULTANT” for approval.

Prepared Reviewed Approval for Description & page Number of

Rev Date
By by Issuance by Revision
00 21/07/19 Afiq Faisal GLS Setia

Contents

1.0 Purpose

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 CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS08
Method Statement for Rev : 00
Wall Panels Date: 21/7/2019
Page 3 of 12

2.0 Scope

3.0 References

4.0 Definitions and Abbreviations

5.0 Responsibilities

6.0 Materials

7.0 Equipment& Tools

8.0 Safety & Health

9.0 Procedure

10.0 Attachments

1.0 PURPOSE
The purpose of this procedure is to define how the Wall Panels Fabrication and Installation shall be carried out under the controlled condition.

2.0 SCOPE
This method statement covers the detailed procedure to be followed for Supply & Installation of wall panels as per approved shop drawings and schedule of
finishes for the project. This procedure shall be read in conjunction with contract specification where applicable.

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 CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS08
Method Statement for Rev : 00
Wall Panels Date: 21/7/2019
Page 4 of 12

3.0 REFERENCES
 Project specifications

 Contract drawings

 Approved shop drawings

Material Submittal Approved


Project Quality Plan

4.0 DEFINITIONS& ABBREVIATIONS
PM: Project Manager

CM: Construction Manager

PE: Project Engineer

QCE: Quality Control Engineer

SE: Site Engineer

SF: Site Foreman

QA QC: Quality Assurance and quality Control

PPE: Personal Protective Equipment

HSE: Health, Safety and Environment

5.0 RESPONSIBILITIES
 Project Manager is responsible for overall project execution, quality and safety. Adopt a leading role with respect to Contractor’s quality and safety
procedures. The PM is responsible for the overall implementation of this method statement. The Project Manager shall ensure that the key personnel
are well aware of the specifications and method statement.

 CM / Project Engineer shall arrange all materials, equipment, safety related items & manpower & direct the Site Engineers & Foremen to resort
appropriate action for the smooth execution of the works.

 Safety Engineer shall be responsible for safe working environment & conditions. Coordinate with Site Engineer to identify potential hazards before
works and advise methods of safe working from new developments.

 Surveyor shall be responsible for setting out for levels, layout, and lines & establish top levels. Ensuring setting out books are properly maintained
and filed when completed. To coordinate with the CONSULTANT surveyor in determining coordinates, levels, and limits.

 QA/QC Engineer shall be responsible for ensuring that execution of works are complying with approved method statement; specifications, approved
shop drawings and ensure ITR are submitted based on ITP requirements.

 Site Engineer shall ensure that all works are carried out according to approved shop drawings. He shall direct the surveyor for the setting out lines &
levels in concurrence from the Construction Manager/Senior Civil Engineer.

 MEP Coordinator / Engineer shall be responsible for proper execution of MEP works involved before, during and after the works.

ADI Site Engineer shall ensure that all materials shall be delivered to site comply with

approved samples and shall be assigned at temporary storage locations at Site according
to its fixing location. The fixing location of each individual stone panel shall be defined
by level no. related identification marking to ensure compliance to the approved shop
drawing and traceability.
ADI Site Foreman Ensure that all the materials are reached at the site as per the check

list. SF responsible for the execution of the job under his control. SF shall be report to

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 CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS08
Method Statement for Rev : 00
Wall Panels Date: 21/7/2019
Page 5 of 12

the Site Engineer every end of the day to submit the report of work progress at site. The
Site foreman shall be carrying the drawing and Method of Statement to execute job.
Site Foreman also responsible to finish the job within the time frame given by the Site
Engineer. The Site foreman responsible and report to the Site Engineer for any
inconvenience at site for execution of Job. Site Foreman responsible to inspect the
materials is reached as per the check list.

6.0 MATERIALS

As per approved material submittals.

7.0 EQUIPMENTS & TOOLS

Below is the equipment involved in at the Site works:

Wood Cutter Machine 1 Nos.

Hilti 2 Nos.

Clamp 20 Nos

Drilling Machine 5 Nos

Tighter 10 Nos

Screw Driver Set 2 Box

Measuring Tape 10 nos

Planer 10 Nos

Compressor 1 Nos

Silicon Gun 5 Nos

Chisel 10 NOS

Extension Cable 3 nos


The capacity / size of the above equipment shall be judged in accordance with site
conditions, requirements, and availability at the time of execution.

8.0 SAFETY & HEALTH

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 CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS08
Method Statement for Rev : 00
Wall Panels Date: 21/7/2019
Page 6 of 12

Before operations, check all power connections


Wear gloves, eye, Mask for protection

Do not operate machine when it is wet

Hold machine firmly, especially when starting.

Check drill bit against bending or loose fixation
 .
Before operation, check all power connections

Wear gloves and eye protection.

Do not operate grinder when it is wet

Keep protection cover.

Do not operate if switch is damaged

Hold machine firmly, especially when starting

Check cutting disc against breakage or loose fixation.


SECURITY – HEALTH AND SAFETY CHECKLIST AT PLACE OF WORK:

 Housekeeping – Keep place of work clean and tidy.
 Do not dump the tool here and there. Keep all the equipment in a designated area.
Keep all the tools and Equipment in a wooden box after the completion of their
duty. Put the tag on each tool box with the Name tag each carpenter.
 Protect the floor with corrugated sheet in order to avoid the floor damage.
 Wear the Hand glove for using Disc cutter or Wood Cutter Machine.
 Provide the First Aid Box at the site.
 Provide Drinking water can at site.
 Provide good access.
 Provide good lighting.
 Provide protection
 Ensure goggles, gloves and masks are worn when dipping marble in sealer.
 Ensure safety boots are worn all times
 Ensure safety helmets, goggles, gloves and belts are provided and used if required.
 De-nail and stack timbers
 Prohibit Horseplay on Scaffolds
 Power Connections safe-Never tamper with electrics. Get an Electrician.
 No power tools to be used without proper plug.
 Never remove Safety Guard on machines. They are there for proper protection
 Ensure Fire Extinguisher on site and make sure that site operatives are aware of its
location.
PROCEDURE
9.0

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 CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS08
Method Statement for Rev : 00
Wall Panels Date: 21/7/2019
Page 7 of 12

Wall Panel:
9.1

Before Commencement of Manufacture in compliance with approved Shop Drawing, Cross

check the Measurement at Site. If in case of any major variation at the site it must be report
to the PE saying by document. If any variation it should be approved by the PE.

If any changes or rectification at the site it must be brought in to notice of Project Engineer
and approval must be taken .After the cross check if any correction on the site Engineer must
be report to the QCE for the production. The QCE handover the production department after
his approval.

The production manager will cross check the drawing on his side for the each departmental head f
foreman. The foreman will prepare the cutting sizes according to the drawing for his subordinates.
Mean while all the approved controlled samples should be hand over to QCE. The production
manger will be inspecting him that production doing under the control of the sections foreman by
the drawing delivered to site comply with approved samples.
Checks all the Materials are available in good quality and quantity that for execute the
production.
Check for scratches, cracks, moisture. Avoid if such materials and return to the store.
Prepare MDF panel as per sizes required through the Circular Saw Machine for the carcass.
Run through the base cutter machine.
Prepare the beach wood lipping all around by 10mm thick. The lipping joining to the MDF
panel is clamp with industrial glue kept for dry at least two hours to strong enough joint.
Prepare the MDF bracket male and female to hang the panels at the wall.
Prepare temporary installation at the factory to make sure that panels are proper as per the
sizes provided in the drawing.
Check any difficulties facing while on install the panel. If so bring up the solution to avoid
any inconvenience at site.
Prepare for veneer pressing. Cut Out of the sheet by using veneer guillotine Machine. Once
the share ready send for pressing to the hot pressing Machine by the temperature of Between
70-120°C.
Bring in to separate division for storage .All the veneer should be kept in isolated Air
conditioned area.

Painting

Check the Material if the goods have been manufactured in compliance with Final Approved
Shop Drawing. If not the material send back to the concerned section for the rectification.
Send for Polishing After the approval of QAQC.

Clean veneer panel and remove the Glue of Joint.

Check for any cracks on veneer, Grains are in proper direction.

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 CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS08
Method Statement for Rev : 00
Wall Panels Date: 21/7/2019
Page 8 of 12

Make first sanding and apply the pate for the filling. Remove the over filled pate. The
surface should be smooth plain.

The application of primer will take in to place as the first processing of painting. After the
first coat primer on one side keep for dry about three to four hours.

After drying one side other side of the panel applied with primer and keep for dry again for
three to four hours.

After dried on other side looks for any damage or cracks. Apply with N.C pate fill the gaps
and cracks. Go for second sanding.

Again second processing of primer as above statement.

Check again and make sure there is no crack or gaps any more. If any apply the same pate
and make even.

The final coat take in to place with the requirement of percentage of glossy or mate
according to specified in the drawing.

Keep it for dry about three to four hours.

QAQC CHECK

After the completion of painting the QAQA will inspect the materials for the quality control
before dispatch to the packaging. The QAQC will enter in to check list signed and stamped
for the packing. In case of any rectification on painting the materials send back to the
painting section with comments provide by the QAQC.

The Points to be checked by QAQC

Check with control sample and make sure the same specification and materials used for
painting.
Checks the surfaces of the materials are smooth. No any kind of particle spread on the
material. No rough on the surface.
Check all the joint if any. No joint should be visible.
Check for all corner and lipping edges for damage or crack.
Check for all materials are even in finishing. There should not be any differences in
finishing.
Segregate panel according to site installation number.
Send for packing.

MATERIALS USED FOR SANDING

 Heavy Duty Machine : Number 220

 Second Sealer Sanding : Number 120
 Final Check up Sanding : Number 600
 Pate blade
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 CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS08
Method Statement for Rev : 00
Wall Panels Date: 21/7/2019
Page 9 of 12

 N.C pate
 Primer
 Top coat

PROTECTION

All the Materials cleaned with pure soft cotton lining to remove all the dust if any.

Arrange the segregated materials by numbers provided in the check list.

Arrange the all hardware and fitting accessories for installation.

Make the protection each corner with thermo sheet in order to avoid any damage while on
transport. All the Material packed individually to avoid any Damage. Pack with polyurethane
sheet to avoid any Scratches. Pack with corrugated sheet with industrial heavy duty Masking
Tape. Mark the top and Bottom. Check again is the packing is proper. Ready for loading.

DISPATCH AND DELIVERY

PROCEDURE

The Materials will be delivered once the ready for installation. The site must be free from
Dampness. Check the truck any particles are there that may damage the Material. Keep the
protection all around the side thermo sheet. Stack the Material properly. Check the vehicle
all Materials kept properly. Hand over the D.O and Inspection report to the delivery section .

STORAGE

Storage must be provided by main contractor. The separate storage should be provided for
the joinery contractor. The storage must be clean, empty and free from dampness. Once the
Material reach to the site the Site Foreman inspect the dispatch form that the material
received according to Receipt. Stack material according to code number. Stack the material
by order. Space should be provided for the carry out the materials for easy dispatch.
All the code number should visible to identify.

9.2
Pre-Installation:
Site Condition Checking And Setting Out

ADI Site Engineer shall check site condition to ensure readiness for the installation at site
fixing. Main contractor shall sign off clearance to each to proceed for the installation.
Check the site free from dampness, electrical work, fall ceiling, gypsum, Marble, Stone work
and painting. Ensure that electrical power available at site.

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 CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS08
Method Statement for Rev : 00
Wall Panels Date: 21/7/2019
Page 10 of 12

Confirm and get and get approval for installation.

Segregate the frames and doors according to location for installation.
Check the drawing and method of statement.
Make sure that all the materials are available for installation.
Follow the Method of Statement.
ADI Site Engineer and Foremen shall be carrying the approved drawing.
Check always the Installation are Proper
Checks all the Hardware are available at site to complete the installation.
Provide the Protection for the floor from damage and installation materials as well. Set the
preparation for tool box any one of the corner place for the easy access and misplacement. Do
not keep the any tools here and there for unnecessarily.
The Site Foreman is overall responsible for the implementation of Method Statement
Procedure and ensures that Site Engineer, Foreman and His are aware of this Method
Statement.
Procedure, all the resources – human, material and equipment are available to carry out the
work as Planned and without any delay.
The Site Engineer is responsible to carry out the work as per the approved shop drawing
approved MAR’s and project specification Method Statement Procedure in co-ordination with
the Main Contractor.
The Site Engineer is also responsible to ensure work has been done as per the specification
and drawings, inspection are done as per Quality Control Procedure and the Inspect.
Site Foreman is responsible to carry out all works at site as per approved shop drawings and
method statement procedure in coordination with Site Engineer .

9.3
INSTALLATION
Paneling

Check the site study the drawing.

Mark the wall by numbers as provided as on the panel.
Make straight line to make sure for straight and even.
Provide the hole on wall with hilti machine.
Provide the fishers for the hole in order to hold the screw tight and stiff.
Hang the male part of the MDF support to wall.
Hang the female part of the MDF support to the back of veneer panel.
Hang for temporary to see proportion of the panel.
Follow the same procedure for all the panels.
After completion installation all the panels check for alignment.
Check if there is any gap.
Check the alignment of ceiling and floor alignment is even.
Check the gaps or grooves are equal between the panels.
Make a marking for if any problem.
Remove all panels from wall.
Check the back panels for strong enough support.
Make additional screw if required.
Hang panels permanently.

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Revision No.: 0
 CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS08
Method Statement for Rev : 00
Wall Panels Date: 21/7/2019
Page 11 of 12

Cleanliness

Keep the site is cleaned after every duty hours. Do not dump any dust wastage at the working
area. It should be cleaned adequately. Do not throw any wastage or unwanted Materials site
itself. It should dispose to designed waste container. There should be normally three kind of
dust collector will kept by the main contractor. Follow up the contained and dispose
accordingly.

QAQC Check

The Site Engineer co-ordinate with site foreman that all cabinets are installed as per the
client requirement.

The following points to be taken care

Check for no scratches, damage panels

Check for all panels are aligned properly.

Check all the panels are even and straight.

Check for any gap between the panels.

Check for cleanliness and avoid any dust particle.

PROTECTION

Clean with nice cloth. Make a protection with polyurethane sheet.

10.0 ATTACHMENTS

 ITP

 Checklist

 Risk Assessment

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