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150W Constant Power Mode LED Driver XLG-150 series

IS 15885(Part 2/Sec13)
M M
110
LVLE SELV THOMAS SAMUEL
THOMAS SAMUEL

Type HL E320521
05
(For 24V only) (Except for L type) R-41027766 Note.12
(Except for L type) (for 12,24 only)
(for XLG-150I type only )

■ Features ■ Applications
• Wide input range 100~305V AC( Class I) • Skyscraper lighting
• Full power output at 70~100% Constant power mode operation • Street lighting
• Metal case with IP67, suitable for outdoor application • Floodlight Lighting
• Surge protection with 6KV/4KV (10KV/6KV optional) • Stage lighting
• 3 in 1 dimming function (Dim to off and Isolation design) • Fishing lighting
• India (EESL) version with Input Over Voltage Protection can • Horticulture lighting
survive input voltage stress of 440Vac for 48 hours • Bay lighting
• Protection functions: OVP/SCP/OCP/OTP • DMX power supply
• Life time >50,000 hrs. and 5 years warranty • Type HL for use in class I, Division 2

■ Description
XLG -150 series is a 150W LED AC / DC driver featuring the constant power mode. XLG -150 operates
from 100~305 VAC and offers models with different rated current ranging between 700mA and 12500mA.
Thanks to the high efficiency up to 93%, with the fanless design, the entire series is able to operate for
-40℃~+90℃ case temperature under free air convection. The design of metal housing and IP 67 ingress
protection level allows this series to fit both indoor and outdoor applications. Moreover the innovative
environment-adaptive capability allows this series to reliably light on the LED s for all kinds of application
environments in almost any spots that may install LED luminaires in the world. XLG- 150 series comply
with the latest version of IEC 61347 / GB 7000 . 1 - 2015 and UL 8750 international safety regulations .
The output and dimming circuit are also completely in accordance with the new regulations with
isolation to ensure the safety of both user and luminaire system during installation.

■ Model Encoding
XLG - 150 I - L -

Function options
Rated output voltage(12/24V or L/M/H types)


I: for India version(by request with Input over voltage protection)
:For standard version
Rated wattage
Series name
Type Function Note
Blank Io and Vo fixed.(For harsh environment) By request
A Io adjustable via built-in potentiometer In Stock
Io adjustable via built-in potentiometer +
AB In Stock
3 in 1 dimming function (0~10Vdc, 10V PWM signal and resistance)
Note: 12V and 24V models without the AB type
File Name:XLG-150-SPEC 2019-07-05
150W Constant Voltage + Constant Current LED Driver XLG-150 series
SPECIFICATION
MODEL XLG-150 -12- XLG-150 -24-
DC VOLTAGE 12V 24V
CONSTANT CURRENT REGION Note.2 8.4~ 12V 16.8~ 24V
RATED CURRENT 12.5A 6.25A
RATED POWER 150W 150W
RIPPLE & NOISE (max.) Note.3 150mVp-p 240mVp-p
Adjustable for A-Type only (via the built-in potentiometer)
CURRENT ADJ. RANGE
6.5~ 12.5A 3.2~ 6.25A
OUTPUT VOLTAGE TOLERANCE Note.4 ±3.0% ±2.0%
LINE REGULATION ±0.5% ±0.5%
LOAD REGULATION ±2% ±1%
SETUP, RISE TIME Note.6 500ms, 100ms/230VAC, 1200ms, 100ms/115VAC
HOLD UP TIME (Typ.) 10ms/ 230VAC 10ms/ 115VAC
100 ~ 305VAC 142 ~ 431VDC
VOLTAGE RANGE Note.5
(Please refer to "STATIC CHARACTERISTIC" section)
FREQUENCY RANGE 47 ~ 63Hz
POWER FACTOR PF≧0.97/115VAC, PF≧0.95/230VAC, PF≧0.92/277VAC@full load
TOTAL HARMONIC DISTORTION THD< 10%(@load≧50%/115VC,230VAC; @load≧75%/277VAC)
INPUT EFFICIENCY (Typ.) 91.5% 93%
AC CURRENT 1.8A / 115VAC 1.0A / 230VAC 0.8A/277VAC
INRUSH CURRENT(Typ.) COLD START 50A(twidth=500μs measured at 50% Ipeak) at 230VAC; Per NEMA 410
MAX. No. of PSUs on 16A
4 units (circuit breaker of type B) / 8 units (circuit breaker of type C) at 230VAC
CIRCUIT BREAKER
LEAKAGE CURRENT <0.75mA / 277VAC
NO LOAD
No load power consumption <0.5W for A-Type
POWER CONSUMPTION
95 ~ 108%
OVER CURRENT
Hiccup mode or constant current limiting, recovers automatically after fault condition is removed
SHORT CIRCUIT Hiccup mode or constant current limiting, recovers automatically after fault condition is removed
PROTECTION 13.5 ~ 18V 27 ~ 34V
OVER VOLTAGE
Shut down output voltage, re-power on to recover
320 ~ 390VAC (Shut down output voltage when the input voltage exceeds protection voltage,recovers automatically after fault condition is removed)
INPUT OVER VOLTAGE Note.7
can survive input voltage stress of 440Vac for 48 hours
OVER TEMPERATURE Hiccup mode, recovers automatically after fault condition is removed
WORKING TEMP. Tcase=-40 ~ +90℃ (Please refer to “ OUTPUT LOAD vs TEMPERATURE” section)
MAX. CASE TEMP. Tcase=+90℃
WORKING HUMIDITY 20 ~ 95% RH non-condensing
ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +90℃, 10 ~ 95% RH
TEMP. COEFFICIENT ±0.06%/℃ (0 ~ 60℃)
VIBRATION 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
UL8750(type”HL”), UL879,CSA C22.2 No. 250.13-12; ENEC EN61347-1, EN61347-2-13 independent, EN62384;
SAFETY STANDARDS Note.7
GB19510.1, GB19510.14; EAC TP TC 004; IS15885(Part2/Sec13)(for XLG-150I type only);IP67 approved
WITHSTAND VOLTAGE I/P-O/P:3.75KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC
ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
Parameter Standard Test Level/Note
Conducted EN55015(CISPR15) ,GB/T17743 -----
EMC EMISSION Radiated EN55015(CISPR15) ,GB/T17743 -----
Harmonic Current EN61000-3-2 ,GB/T17625.1 Class C @load≥50%
Voltage Flicker EN61000-3-3 -----
SAFETY & EN61547
EMC Parameter Standard Test Level/Note
ESD EN61000-4-2 Level 3, 8KV air ; Level 2, 4KV contact
Radiated EN61000-4-3 Level 2
EMC IMMUNITY EFT/Burst EN61000-4-4 Level 3
Surge EN61000-4-5 4KV/Line-Line 6KV/Line-Earth(6K/10K option)
Conducted EN61000-4-6 Level 2
Magnetic Field EN61000-4-8 Level 4
>95% dip 0.5 periods, 30% dip 25 periods,
Voltage Dips and Interruptions EN61000-4-11 >95% interruptions 250 periods
MTBF 712.17K hrs min. Telcordia SR-332 (Bellcore) ; 213.3Khrs min. MIL-HDBK-217F (25℃)
OTHERS DIMENSION 180*63*35.5mm (L*W*H)
PACKING 0.8Kg;16pcs / 13.4Kg /0.67CUFT
NOTE 1. All parameters NOT specially mentioned are measured at 230VAC input, rated current and 25℃ of ambient temperature.
2. Please refer to "DRIVING METHODS OF LED MODULE".
3. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
4. Tolerance : includes set up tolerance, line regulation and load regulation.
5. De-rating may be needed under low input voltages. Please refer to “STATIC CHARACTERISTIC” sections for details.
6. Length of set up time is measured at first cold start. Turning ON/OFF the driver may lead to increase of the set up time.
7.Input over voltage only for XLG-150 I series ,and I series without UL/CSA certificate.
8. The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the
complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.
9.The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).
10. Please refer to the warranty statement on MEAN WELL's website at http://www.meanwell.com
11. This series meets the typical life expectancy of >50,000 hours of operation when Tcase, particularly tc point (or TMP, per DLC), is about 75℃ or less.
12.Products sourced from the Americas regions may not have the CCC/PSE/BIS/KC logo. Please contact your MEAN WELL sales for more information.
13.For any application note and IP water proof function installation caution, please refer our user manual before using.
https://www.meanwell.com/Upload/PDF/LED_EN.pdf
14. To fulfill requirements of the latest ErP regulation for lighting fixture, this LED driver can only be used behind a switch without permanently connected to the mains.

File Name:XLG-150-SPEC 2019-07-05


150W Constant Power Mode LED Driver XLG-150 series
SPECIFICATION
MODEL XLG-150 -L- XLG-150 -M- XLG-150 -H-
RATED CURRENT 700mA 1400mA 2800mA
RATED POWER 150W 150W 150W
CONSTANT CURRENT REGION 120 ~214V 60 ~ 107V 27 ~ 56V
FULL POWER CURRENT RANGE 700~1050mA 1400~2100mA 2680~4170mA
OPEN CIRCUIT VOLTAGE (max.) 225V 115V 60V
OUTPUT
Adjustable for A/AB-Type only (via the built-in potentiometer)
CURRENT ADJ. RANGE
350~1050mA 700~2100mA 1400~4170mA
CURRENT RIPPLE 4.0%(@ full load) 3.0%(@ full load) 3.0%(@ full load)
CURRENT TOLERANCE ±5%
SET UP TIME 500ms/230 VAC , 1200ms/115 VAC
100 ~ 305VAC 142VDC ~ 431VDC
VOLTAGE RANGE Note.5
(Please refer to "STATIC CHARACTERISTIC" ang “ DRIVING METHODS OF LED MODULE"section)
FREQUENCY RANGE 47 ~ 63Hz
PF≧0.97 / 115VAC, PF≧0.95 / 230VAC, PF≧0.92 / 277VAC at full load
POWER FACTOR (Typ.)
(Please refer to "Power Factor Characteristic" section)
THD < 10% (@ load≧50% at 115 VAC /230 VAC ,@load≧75% at 277 VAC )
TOTAL HARMONIC DISTORTION
Please refer to “ TOTAL HARMONIC DISTORTION ( THD )” section
EFFICIENCY (Typ.) 93% 92.5% 92%
INPUT AC CURRENT (Typ.) 1.8A / 115VAC 1.0A / 230VAC 0.8A/277VAC
INRUSH CURRENT(Typ.) COLD START50A(twidth=500μs measured at 50% Ipeak) at 230VAC; Per NEMA 410
MAX. NO. of PSUs on 16A
4 unit(circuit breaker of type B) / 8 units(circuit breaker of type C) at 230VAC
CIRCUIT BREAKER
LEAKAGE CURRENT <0.75mA / 277VAC
STANDBY POWER
Standby power consumption <0.5W for AB-Type(Dimming OFF)
CONSUMPTION Note.14
SHORT CIRCUIT Hiccup mode or Constant current limiting, recovers automatically after fault condition is removed
230 ~ 265V 128~ 150V 61 ~ 78V
OVER VOLTAGE Shut down output voltage, re-power on to recovery
PROTECTION 320 ~ 390VAC (Shut down output voltage when the input voltage exceeds protection voltage,recovers automatically after fault condition is removed)
INPUT OVER VOLTAGE Note.7
can survive input voltage stress of 440Vac for 48 hours
OVER TEMPERATURE Hiccup mode, recovers automatically after fault condition is removed
WORKING TEMP. Tcase=-40 ~ +90℃(Please refer to "OUTPUT LOAD vs TEMPERATURE" section)
MAX. CASE TEMP. Tcase=+90℃
WORKING HUMIDITY 20 ~ 95% RH non-condensing
ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +80℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT ±0.06%/℃ (0 ~ 60℃)
VIBRATION 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
UL8750(type”HL”), CSA C22.2 No. 250.13-12; ENEC EN61347-1, EN61347-2-13 independent, EN62384;
SAFETY STANDARDS Note.7
GB19510.1, GB19510.14; EAC TP TC 004; IS15885(Part2/Sec13)(for XLG-150I type only);IP67 approved
WITHSTAND VOLTAGE I/P-O/P:3.75 KVAC I/P- FG :2 KVAC O/P- FG :1.5 KVAC
ISOLATION RESISTANCE I/P-O/P, I/P- FG , O/P- FG :100M Ohms / 500 VDC / 25℃/ 70% RH
Parameter Standard Test Level/Note
Conducted EN55015(CISPR15) ,GB/T17743 -----
Radiated EN55015(CISPR15) ,GB/T17743 -----
EMC EMISSION Harmonic Current EN61000-3-2 ,GB/T17625.1 Class C @load≥50%
Voltage Flicker EN61000-3-3 -----
SAFETY &
EMC EN61547
Parameter Standard Test Level/Note
ESD EN61000-4-2 Level 3, 8KV air ; Level 2, 4KV contact
Radiated EN61000-4-3 Level 2
EFT/Burst EN61000-4-4 Level 3
EMC IMMUNITY
Surge EN61000-4-5 4KV/Line-Line 6KV/Line-Earth(6K/10K option)
Conducted EN61000-4-6 Level 2
Magnetic Field EN61000-4-8 Level 4

Voltage Dips and Interruptions EN61000-4-11 >95% dip 0.5 periods, 30% dip 25 periods,
>95% interruptions 250 periods
MTBF 712.17K hrs min. Telcordia SR-332 (Bellcore) ; 213.3Khrs min. MIL-HDBK-217F (25℃)
LIFETIME Note.4 50000 hrs min.
OTHERS
DIMENSION 180*63*35.5mm (L*W*H)
PACKING 0.8Kg;16pcs/13.4Kg/0.67CUFT
NOTE 1. All parameters NOT specially mentioned are measured at 230VAC input, rated current and 25℃ of ambient temperature.
2. Please refer to "DRIVING METHODS OF LED MODULE".
3. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
4. Tolerance : includes set up tolerance, line regulation and load regulation.
5. De-rating may be needed under low input voltages. Please refer to “STATIC CHARACTERISTIC” sections for details.
6. Length of set up time is measured at first cold start. Turning ON/OFF the driver may lead to increase of the set up time.
7. Input over voltage only for XLG-150 I series ,and I series without UL/CSA certificate.
8. The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the
complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.
9. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).
10. Please refer to the warranty statement on MEAN WELL's website at http://www.meanwell.com
11. This series meets the typical life expectancy of >50,000 hours of operation when Tcase, particularly tc point (or TMP, per DLC), is about 75℃ or less.
12. Products sourced from the Americas regions may not have the CCC/PSE/BIS/KC logo. Please contact your MEAN WELL sales for more information.
13. For any application note and IP water proof function installation caution, please refer our user manual before using.
https://www.meanwell.com/Upload/PDF/LED_EN.pdf
14. To fulfill requirements of the latest ErP regulation for lighting fixture, this LED driver can only be used behind a switch without permanently connected
to the mains.
File Name:XLG-150-SPEC 2019-07-05
150W Constant Power Mode LED Driver XLG-150 series

BLOCK DIAGRAM
PFC fosc : 50~120 KH z
PWM fosc : 60~130 KH z

EMI FILTER PFC POWER RECTIFIERS +V


I/P & SWITCHING & -V
CIRCUIT
RECTIFIERS FILTER
O.C.P. DIM+
DIM-
(AB Type)
FG O.L.P. DETECTION
PFC PWM CIRCUIT
CONTROL CONTROL
O.T.P.
O.V.P.

DRIVING METHODS OF LED MODULE

※ I - V Operating Area

240V 120V

220V 350mA,214V 110V 700mA,107V 1400mA,107V


700mA,214V
200V 100V

180V 90V

160V
1050mA,142V 80V 2100mA,71V

140V 70V

120V 60V
620mA,120V 1050mA,120V 1250mA,60V 2100mA,60V
100V 50V
0mA 250mA 500mA 750mA 1000mA 12 50mA 0mA 550mA 1100mA 1650mA 2200mA

Recommend Performance Region Recommend Performance Region

※ This series is able to work in either Constant Current mode (a


60V direct drive way) or Constant Voltage mode (usually through
1400mA,56V 2680mA,56V additional DC/DC driver) to drive the LEDs.
55V

50V
100
In the constant current
45V
(B) region, the highest voltage
4170mA,36V
Vo(%)

40V (A) Constant at the output of the driver


Constant Current area
V oltage area
depends on the configuration
35V
60 of the end systems.
(min.)
30V Should there be any
(C) compatibility issues, please
25V Hiccup
2680mA,27V 4170mA,27V Protection please contact MEAN WELL.
20V
50 100 Io(%)
0mA 600mA 1200mA 1800mA 2400mA 3000mA 3600mA 4200mA
Typical output current normalized by rated current (%)

Recommend Performance Region

File Name:XLG-150-SPEC 2019-07-05


150W Constant Power Mode LED Driver XLG-150 series

DIMMING OPERATION

AC/N(Blue) DIM-(White)
DIM+( Blue )
AC/L(Brown) XLG-150 Vo-(Black)
FG(Green/Yellow) Vo+(Red)

※ 3 in 1 dimming function (for AB-Type)


•Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-:
0 ~ 10VDC, or 10V PWM signal or resistance.
•Direct connecting to LEDs is suggested. It is not suitable to be used with additional drivers.
•Dimming source current from power supply: 100μA (typ.)

100%
90%
80%
+
Vo+ + 70%
Output current (%)
60%
-
Vo- - 50%
DIM+ 40%
+
30%
Additive Voltage
- 20%
DIM-
10%

“DO NOT connect "DIM- to Vo-" 0%


0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V
Dimming input: Additive voltage

100%
90%
80%
+
Vo+ + 70%
Output current (%)

60%
-
Vo- - 50%
DIM+ 40%

Additive PWM signal 30%


20%
DIM-
10%

“DO NOT connect "DIM- to Vo-" 0%


0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Duty cycle of additive 10V PWM signal dimming input

100%
90%
+ 80%
Vo+ +
70%
Output current (%)

- 60%
Vo- -
DIM+ 50%
40%
Additive Resistance
30%
DIM- 20%
10%
“DO NOT connect "DIM- to Vo-"
0%
Short 10K/N 20K/N 30K/N 40K/N 50K/N 60K/N 70K/N 80K/N 90K/N 100K/N
(N=driver quantity for synchronized dimming operation)
Dimming input: Additive resistance
Note : 1. Min. dimming level is about 8% and the output current is not defined when 0%< I out<8%.
2. The output current could drop down to 0% when dimming input is about 0kΩ or 0Vdc, or 10V PWM signal with 0% duty cycle.

File Name:XLG-150-SPEC 2019-07-05


150W Constant Power Mode LED Driver XLG-150 series

OUTPUT LOAD vs TEMPERATURE

230VAC
100 100
90
80 230VAC 80
230VAC
Input only 100VAC Input only
60 60
LOAD (%)

LOAD (%)
40 40

20 20

-40 -30 -10 0 15 30 40 55 70 (HORIZONTAL) -40 -30 0 10 30 50 70 90 (HORIZONTAL)

If XLG-150 operates in Constant Current mode with the rated


current the maximum workable Ta is 55℃ (Typ. 230VAC) or 40 ℃ (Typ.100VAC)
Below 110VAC@ -30 ℃ may retry to 2nd setup

STATIC CHARACTERISTIC POWER FACTOR (PF) CHARACTERISTIC


※ Tcase at 75℃

Constant Current Mode


100
1
90 0.98
0.96
80
0.94
PF

70 0.92
277V
0.9
LOAD (%)

60 230V
0.88
50 0.86 115V

0.84
40
0.82
0.8
100 110 140 160 180 200 220 240 260 280 305 50% 60% 70% 80% 90%

INPUT VOLTAGE (V) 60Hz LOAD

TOTAL HARMONIC DISTORTION (THD) EFFICIENCY vs LOAD


XLG-150 series possess superior working efficiency that up to 93% can
be reached in field applications.
※ XLG-150-L Model, Tcase at 75℃ ※ XLG-150-L Model, Tcase at 75℃
11%
96
10%
92
9%
8% 88

7% 84
EFFICIENCY(%)

277V 277V
6% 80
230V 230V
5%
76
THD

115V 115V
4%
72
3%
68
2%
1% 64

0% 60
50% 60% 70% 80% 90% 100% 50% 60% 70% 80% 90%

LOAD LOAD

File Name:XLG-150-SPEC 2019-07-05


150W Constant Power Mode LED Driver XLG-150 series

LIFE TIME

120

100

80
LIFETIME(Kh)

60

40

20

0
25 30 35 40 45 50 55 60 65 70 75 80 85 90
Tcase ( ℃ )

File Name:XLG-150-SPEC 2019-07-05


150W Constant Power Mode LED Driver XLG-150 series

MECHANICAL SPECIFICATION Case No.: 243A Unit:mm

※ Blank-Type
180
169
300±20 156 300±20

45.8
63
AC/N(Blue) Vo-(Black)
AC/L(Brown) 70 Vo+(Red)
FG(Green/Yellow) tc
SJOW 17AWGx3C
2 SJOW 17AWGx2C&05RN-F 2x1.0mm 2 (for H,L,M)
&H05RN-F 3x1.0mm

22
SJOW 14AWGx2C(for 12,24V)

4-ψ4.5

tc

35.5
35

※ A-Type
180
169
300±20 156 300±20
45.8
63

AC/N(Blue) Vo-(Black)
AC/L(Brown) 70 Vo+(Red)
FG(Green/Yellow) tc
SJOW 17AWGx3C
SJOW 17AWGx2C&05RN-F 2x1.0mm 2 (for H,L,M)
&H05RN-F 3x1.0mm 2
22

SJOW 14AWGx2C(for 12,24V)

4-ψ4.5

tc
35.5
35
14

38.3

File Name:XLG-150-SPEC 2019-07-05


150W Constant Power Mode LED Driver XLG-150 series

※ AB-Type

180
169
300±20 156 350±20

UL2517 20AWGx2C

45.8
63
DIM+( Blue )
AC/N(Blue)
DIM-(White)
AC/L(Brown) Vo-(Black)
tc 70
FG(Green/Yellow) SJOW 17AWGx3C Vo+(Red)

&H05RN-F 3x1.0mm 2 SJOW 17AWGx2C

22
&05RN-F 2x1.0mm 2

4-ψ4.5 300±20

tc

35.5
35

INSTALLATION MANUAL

File Name:XLG-150-SPEC 2019-07-05

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