Professional Documents
Culture Documents
Hebei Shengye
Hebei Shengye
Conveyor Solutions
Belt Conveyor Accessories & Components
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We mainly produce conveyor rollers/idler frames/brackets, conveyor pulleys, belt cleaners,
impact bed, conveyor belt . hydraulic deviation device & other belt converyor components.
Offer better conveyor solutions to help customers save labor cost, downtime cost,
maintenance costs and so on.
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Company Global cooperative
Profile clients
With a 10-year history in the conveyor field, it focuses on the manufacture and
application of conveyor drive products, conveyor roller, conveyor pulley, belts
and their maintenance, conveyor belt impact protection, belt cleaners.
CNPC CNOOC Triumph Heavy Sinograin
Has ISO9001, SGS, MA coal safety certification, it provides conveying
equipment solutions around the world.
Vision:
Jidong Cement Wuhan Steel China Huadian Jinzhou Port Co. , Ltd.
To become the technical standard of bulk material conveying industry globally.
Values:
Anhui Shengyun Rehan Can ( PVT) Ltd Conch Cement KazPetro Drilling
Mission: MG Industries Ltd Lambton Conveyor Ltd United Cement Port of Dalian
Focus on technology and services to provide with safe, convenient and reliable
conveyor maintenance experience.
20%
Cost saving with
innovative Conveyor
products
42
Cover 42 countries
worldwide
60%
Almost 60% of our
employees are technicians
of R&D products
Quality control Qualifications
center
01 / 2 Tons Tension Tester 02 / 5 Tons Tension Tester 03 / Abrasion Tester 04 / Aging Test Box
01 02 03 04
05 06 07 08
09 10 11 12
Technical
Standard
JC/T 821-2007 The clinker conveyer for cement industry Continuous mechanical handling equipment - Idlers for belt conveyors
DIN 15207-1-2000 - Main dimensions of idlers for belt conveyors for bulk material
GB/T 987-1991 Belt conveyors--Basic parameters and dimensions
Continuous mechanical handling equipment;
DIN 15207-2-1988 idlers for belt conveyors for unit loads; main dimensions of idlers
GB/T 988-1991 Belt conveyor pulleys--Basic parameters and dimensions
GB/T 990-1991 Belt conveyor idlers--Basic parameters and dimensions Continous mechanical handling equipment;
DIN 15209-1984
belt conveyors, impact rings for carrying idlers
Specification for safety performance inspection
MT 559-1996
of rubber impact rollers for belt conveyors in coal mines DIN 15210-1984 Continous mechanical handling equipment; belt conveyors, discs for return idlers
MT 820-2006 Technical conditions of belt conveyor for coal mine DIN 22102-1-1991 Conveyor belts with textile plies for bulk goods; dimensions, specifications, marking
MT 912-2002 Technical conditions for brakes of lower belt conveyors used in coal mines Continous mechanical handling equipment;
DIN 22107-1984 idler sets for belt conveyors for loose bulk materials; principal dimensions
MT 962-2005 Technical conditions of pulley rubber lagging of coal mine belt conveyors
DIN 22112-1-2000 Belt conveyors for underground coal mining - Idlers - Part 1: Dimensions
MT/T 1018-2006 Classification and specifications of conveyor belts for coal mine belt conveyors
DIN 22112-2-1996 Belt conveyors for underground coalmining - Idlers - Part 2: Requirements
ISO implementation standard DIN 22112-3-1996 Belt conveyors for underground coalmining - Idlers - Part 3: Testing
ISO 1120-2002 Conveyor belts - Determination of strength of mechanical fastenings - Static test method DIN 22131 Wire rope conveyor belts for elevators and belt conveyors
BS 490-1983 Conveyor and Hoist Belts ANSI/CEMA 403-2003 Belt Driven Roller Conveyor
Beijing HaoSheng Transmission Technology Co., Ltd.
Chapter 1 Roller
Steel Roller & Composite Roller
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Belt Conveyor Accessories - Conveyor Roller
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Belt Conveyor Accessories - Conveyor Roller
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Beijing HaoSheng Transmission Technology Co., Ltd.
Composite Roller
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FLAGSHIP PRODUCTS
Analyzing Competitors
Here some usual problems in the roller market
Guarantee
Lifetime ≥ 50,000 hs
Warranty 3 years
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Composite Roller Drawing
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Composite Roller housing
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Composite Roller Bearing & Bearing
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Roller TUBE: unique composite machine roller with high concentricity that is achieve the
low run-out
Shaft: high precision cold finished steel bar
Housing: 100% tight fit with the composite housing
Bearing: deep groove precision ball bearing with famous brand domestic and overseas
Sealing: high quality labyrinth seal
Circlip: heavy duty circlip
Cover cap: cold pressed deep drawn steel and zinc plated
Lubrication: permanent for roller life,lithium grease.
Service: Our target is to identify the most suited solutions to customers, and supplying
quality products.
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8 Noise Test Filed testing result that composite roller ≤69db while normal
steel is >80db
9 Energy Consumption Saving energy 300KW/hour, save CO2 2400t/year. With the
belt width of 2000mm
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FEATURES &BENEFITS
Lower Run-out
02 05 Lower Noise
≤0.1mm
Minimizing Vibration
03 04
No sticky material & static Anti-Acid & Alkali
Anti-magnetic
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FEATURES &BENEFITS
Prevent Belt
Demage
Extend Belt life
01 BENEFITS
06 Saving money !!!
prevent structural
damage prevent 02 05
Energy
spillage Saving
03 04
Decrease Downtime Decrease
Labor saving Maintenance
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OUR SOLUTION
Steel Roller
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Steel Roller
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The following is a simplified conveyor used to illustrate basic belt conveyor components.
Many variations of elevation, loading, discharge, Idlers and Idler spacing, pulleys, and
accessories are possible.
it hit the market quickly and cheaply. so can not replaced right now
And composit roller is No Flawless just as the lack of production capacity.
Steel Roller
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Steel Roller
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Steel Roller
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Steel Roller Drawing
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FEATURES &BENEFITS
Cheaper price
01 Feature
06 short lifetime
Fast Delivery
02 05 Easy Broken
03 04
Any Color Easy Acceptable
Beijing HaoSheng Transmission Technology Co., Ltd.
Chapter 2 Pulley
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Pulley
between the plate and the shell, and as the light wing pulley. Adaptive speed 0-
Light Pulley
The structure of the body is made from
the welding of the plate and the hub,
and the connecting plate is welded
into the shell . The structure has a
low strength and is suitable for
Heavy Duty Wing Pulley
occasions with less force.
The body consists of two layers of inner
Internal Pulley
Introduction Of Pulley Bond Lagging
The pulley bearing is placed
inside the body, which can
Rubber Form.
effectively reduce the size of Ceramic Lagging
the pulley, which is suitable Herringbone Lagging Rhombic Lagging This kind of lagging is to inlay a lot of
for the occasion of narrow This type of lagging is generally This type of lagging is generally ceramic pieces on the rubber surface, which
applied to the driving pulley, the applied to the driving pulley of can increase the friction of the pulley and the
space in the mine.
belt conveyor should run in one two - way operation, or the pulley belt, the ceramic piece is more wear-resisting,
direction. the life is longer.
Impact Pulley
The body surface is equipped with
wear- resisting lining, used in a large
drop chute, which can reduce the
falling speed of the material and
reduce the impact of the material
on the material receiving point .
Meanwhile the protective belt and
the cushioning roller can reduce the Flat Lagging Polyurethane Lagging
induced wind in the pipe and reduce The rubber surface is flat without This kind of rubber material is made
dust flying. decorative pattern, generally of polyurethane with higher hardness
applicable to the bend pulley. and wear resistance and longer service
Interchange Pulley
life.
Self-Training Pulley
When the belt is off tracking, the
center line of the pulley can
automatically deflect an angle to
restore the belt to the correct state.
It is mainly used as an increasing
pulley.
Pulley process
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Pulley
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Pulley Test
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Beijing HaoSheng Transmission Technology Co., Ltd.
Chapter 3 Lagging
cold bonding lagging & slide lagging
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Cold Bonding Rubber Lagging
Combined with DCCD® cleaning agent, metal treatment agent and cement, it
can produce the maximum bonding strength and is safer to use; No need to
grind the CN layer.
Model HDRL-G HDRL-C HDRL-A HPRL-1 HCRL-19% HCRL-39% HCRL-58% HPL-G HPL-H
Thickness 10.12.15.18.20 mm 10.12.15.18.20 mm 10.12.15.18.20 mm 10.12.15.18.20 mm 12.15.20 mm 12.15.20 mm 12.15.20 mm 10.12.15.18.20 mm 10.12.15.18.20 mm
Conveyor belt width Variable Variable Variable Variable Variable Variable Variable Variable Variable
Pulley Diameter ≥250mm ≥250mm ≥250mm ≥250mm ≥250mm ≥250mm ≥300mm ≥250mm ≥250mm
Dry Anti-slip Normal Good Normal Weak Good Good Best Normal Normal
Wet Abrasion Normal Good Normal Weak Good Good Best Normal Normal
Installation Method On-site On-site On-site On-site On-site On-site On-site On-site On-site
Abrasion Normal Normal Normal Normal Good Good Best Good Good
Fast installation and convenient maintenance, can be installed without taking HLTRL-1 · Low Temperature Resistant Special Rubber Lag
off the pulley, shorten the down time, reduce maintenance cost, reduce the HHVRL-1 · Hot Vulcanization Special Rubber Lagging
friction between belt and pulley, reduce belt tension, protect pulley from HFARL-1 · Fire Retardant & Antistatic Special Rubber Lagging
wear and corrosion.
Hardness 60 ±5 Shore A
Abrasion ≤110mm3
( Unit:mm )
15.0
1、Combined with DCCD® cleaning agent, metal treatment agent and cement, it can produce the
64.7
maximum bonding strength and is safer to use;
2、Hardness Shore 65±5A, more friendly to conveyor belt;
3、 Wear resistance ≤110mm³, provide >25000 hours service life under normal working conditions;
37.3
Hardness 60 ±5 Shore A
Abrasion ≤110mm3
( Unit:mm )
15.0
1、Combined with DCCD® cleaning agent, metal treatment agent and cement, it can produce the
maximum bonding strength and is safer to use; 16.9
Hardness 60 ±5 Shore A
Abrasion ≤110mm3
( Unit:mm )
12.0
1、Combined with DCCD® cleaning agent, metal treatment agent and cement, it can produce the
maximum bonding strength and is safer to use; 48.6
15.0
6、No need to grind the CN layer.
1.2.0
HPRL-1 ·
Plain Cold Bond Rubber Lagging Polymer NR/SBR
Hardness 60 ±5 Shore A
Abrasion ≤110mm3
( Unit:mm )
200.0
1、Combined with DCCD® cleaning agent, metal treatment agent and cement, it can produce the
maximum bonding strength and is safer to use;
2、Hardness Shore 65±5A, more friendly to conveyor belt;
1000.0
3、 Wear resistance ≤110mm³, provide >25000 hours service life under normal working conditions;
15.0
4、40% lower friction than ordinary rubber lagging, lower resistance;
5、Suitable for non-driving pulleys;
6、No need to grind the CN layer.
1.3.1
( Unit:mm )
1
0
.
1、Combined with DCCD® cleaning agent, metal treatment agent and cement, it can produce the 0
maximum bonding strength and is safer to use;
5
2、It will not hurt the non-working surface of the conveyor belt, which is more friendly to the .
5
conveyor belt;
21.2
3、Provide >20000 hours service life under normal working conditions;
4、Economical solution for increased slip resistance and service life; 30.0
5、Unique ceramic tiles bonding technology, ceramic tile is not easy to fall off;
6、No need to grind the CN layer.
1.3.2
NR/SBR
2 3
92%, 95% Polymer
( Unit:mm )
1
0
.
1、Combined with DCCD® cleaning agent, metal treatment agent and cement, it can produce the 0
maximum bonding strength and is safer to use;
5
2、It will not hurt the non-working surface of the conveyor belt, which is more friendly to the .
5
conveyor belt;
21.2
3、Provide >30000 hours service life under normal working conditions;
4、Suitable for conveyor belt slippage, muddy, belt speed ≥3m/s, conveying capacity 1500t/h; 30.0
5、Unique ceramic tiles bonding technology, ceramic tile is not easy to fall off;
6、No need to grind the CN layer.
1.3.3
HCRL-58% · Ceramic Cold Bonding
Ceramic Tiles Rubber
Rubber Lagging-Heavy Duty 58% Al O Content Polymer NR/SBR
2 3
92%, 95%
( Unit:mm ) 15.
0
1、Combined with DCCD cleaning agent, metal treatment agent and cement, it can produce the
®
10.0
maximum bonding strength and is safer to use;
55.0
2、It will not hurt the non-working surface of the conveyor belt, which is more friendly to the
conveyor belt;
3、Provide >50000 hours service life under normal working conditions;
21.2
4、It can be used in high belt speed, muddy, ≥3000t/h conveying capacity and other working
conditions;
5、Unique ceramic tiles bonding technology, ceramic tile is not easy to fall off;
6、No need to grind the CN layer.
1.4.1
Abrasion ≤79mm3
( Unit:mm ) 15.0
5.0
1、Combined with DCCD® cleaning agent, metal treatment agent and cement, it can produce the
16.9
maximum bonding strength and is safer to use;
2、Hardness Shore 67±5A, more friendly to conveyor belt; 10.0
3、 Wear resistance ≤79mm³, provide >45000 hours service life under normal working conditions;
4、It is suitable for the use of pulleys in severe working conditions such as severe local wear and
tear due to conveyor belts problems;
85.0
5、No need to grind the CN layer.
1.4.2
HPL-H · Polyurethane Cold
Bond Lag-High Wear Resistant Polymer Polyurethane
Abrasion ≤79mm3
( Unit:mm ) 15.0
5.0
1、Combined with DCCD® cleaning agent, metal treatment agent and cement, it can produce the
16.9
maximum bonding strength and is safer to use;
2、Hardness Shore 67±5A, more friendly to conveyor belt; 10.0
3、 Wear resistance ≤59mm³, provide >55000 hours service life under normal working conditions;
4、It is suitable for the use of pulleys in severe working conditions such as severe local wear and
tear due to conveyor belts problems;
85.0
5、No need to grind the CN layer.
2.1.0
HSRL-1 ·
Slide-Lag Pulley Lagging Polymer NR/SBR
Abrasion ≤110mm3
( Unit:mm )
400.0 2.0
400.0 7.0
≤200.0 40.0
1、Dedicated high temperature resistant bonding process, the bonding strength is still maintained
in high temperature environment, and the use is safer; 100.0
2、Installation is more convenient and faster, and the replacement saves 50% of labor; 10.0
3、Implement T3/T4 high temperature resistance, C1 low temperature resistance, LO/DO oil
54.5
resistance quality standards;(T1 (140°C), T2 (175°C), T3 (220°C), T4 (300°C)) e LO ( oil- resistant
122.0
under normal
conditions) and DO (oil-resistant under wear-resistant conditions)
4、Increase friction by 20%, better anti-slip effect; 40.7 104.2
5、It can correct the deviation of the conveyor belt of short-distance conveyors and elevators;
6、Safer hot vulcanization bonding process.
2.2.1
( Unit:mm )
400.0
2.0
7.0
400.0
≤200.0 40.0
100.0
1、Installation is more convenient and faster, and the replacement saves 50% of labor; 12.0
2、It will not hurt the non-working surface of the conveyor belt, which is more friendly to
30.0
the conveyor belt; 114.0
122.
3、Provide >30000 hours service life under normal working conditions; 0
4、 Suitable for conveyor belt slippage, muddy, belt speed ≥3m/s, conveying capacity 1500t/h;
5、Safer hot vulcanization bonding process. 60.5
2.2.2
( Unit:mm )
400.0
2.0
7.0
400.0
≤200.0 40.0
1、Installation is more convenient and faster, and the replacement saves 50% of labor; 100.0
2、It will not hurt the non-working surface of the conveyor belt, which is more friendly to the
13.0
conveyor belt;
30.0
3、Provide >40000 hours service life under normal working conditions; 114.0
126.0
4、It can be used in high belt speed, muddy, ≥3000t/h conveying capacity and other working
conditions;
5、Safer hot vulcanization bonding process. 60.5
2.3.0
HSDRL-1 ·
Segmented Shell Diamond Rubber Lag Polymer NR/SBR
1.2 g/cm
3
Density
Hardness 60 ±5 Shore A
Abrasion ≤110mm3
( Unit:mm )
15.0
59.2
10.0
10.0
1、Dedicated high temperature resistant bonding process, the bonding strength is still maintained
in high temperature environment, and the use is safer;
2、Installation is more convenient and faster, and the replacement saves 80% of labor;
3、Implement T3/T4 high temperature quality standards;
85.0
4、Crown design to prevent the conveyor belt from deviating.
HFR-1 · Filler Rubber DCCD® 1994 · Metal Primer
The CN bonding layer has huge adhesive power; Easy to install; Has variable sizes, For metal surface cleaning and anti-rust treatment.
can use for different application; Short lead time; High rubber density, has strong
compressive strength.
Application: Rubber-Rubber,Rubber-Metal,Fabric-Fabric,Rubber-Fabric;
Dose on the metal or CN layer:200 g/m2 ; Dose on the rubber:300 g/m2 ;
Dose on the fabric:400g/m2 .
VOLUME PACKING
DCCD 1997
®
One Plywood case
1000g
cold bonding adhesive contains 1 0 barrels of
One box ®
DCCD 1 9 9 7 cold bonding
Adopting the fast rubber vulcanization technology, after injecting the glue through the
BONDING STRENGTH TESTING
Bonding strength special glue injection gun, the sealant can be quickly and naturally vulcanized within
4-48 hours.
21
20.1 Hardness: Shore A60+5 Color: Gray Black Weight: 5KG/CTN
20
19 19.5
18 18.7
17
16 16.4 Storag
e
period
1 4 8 12 16 20 24
SOLUTION SOLUTION
A B
A OEM Custom Pulley Lagging Solutions B Conveyor belt slip pulley lagging
solutions
0 1 / Samples and drawing sconfirmation 0 2 / Applied technology Increase the tension between the conveyor belt and the driving pulley, and
0 3 / Technical parameter confirmation confirmation 0 4 / Mold making provide pulley lagging with 2 0 % higher friction than ordinary pulley
0 5 / Technical formula formulation 0 6 / Sample test lagging, thereby reducing the slippage of the conveyor belt.
0 7 / Formal production 0 8 / Observation after application
01 02 03
04 05 06
07 08
SOLUTION SOLUTION
C D
G Short distance conveyor belt deviation pulley lagging H Acid and alkali resistant pulley lagging solutions
solutions
For the deviation of the conveyor belt of the short- distance conveyor line, For the conveying lines of chemical enterprises, DCCD® utilizes the
DCCD provides crown slide- lag pulley lagging and cold bonding pulley characteristics of styrene- butadiene rubber and analyzes the characteristics of
lagging with a filler rubber ( double- sided CN layer) , which can correct the conveying bulk materials, and can provide a solution for pulley lagging between
deviation of the conveyor belt by raising the middle height of the pulley, acid and alkali PH2 to PH8. The volume expansion rate and strength change
let the conveyor belt return to the middle of the pulley. rate are controlled within the implementation standard of China
GB/T9770-2013.
Beijing HaoSheng Transmission Technology Co., Ltd.
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Light-duty Impact Bed Heavy-duty Impact Bed Fire retadant Impact Bed
Available bulk materials Powder and small pieces Various bulk materials Various bulk materials
The design feature of conveyor impact bar is to prevent the belt from being damaged by the
blanking, and has excellent cushioning and wear resistance.
Low friction coefficient; high wear resistant;protect belt from damaging; Shorten downtime and
improve productivity; Effectively prevent material splash; No moving parts, high firmness.
Each part of the buffer strip is connected tightly and firmly by the hot vulcanization process.
Super elastic special rubber layer can maximize the absorption of material impact.
The ultra-high density smooth surface allows the conveyor belt to operate with minimal friction.
The design of the bottom layer makes it very convenient to disassemble and assemble.
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Adjustment-free Belt Cleaning Primary Belt Cleaner Blade
Available temperature 35℃ -210℃ 35℃ -210℃ 35℃ -70℃ 35℃ -70℃
Conveyor belt metal joint Not suitable Not suitable Suitable Suitable
Belt Cleaner Blade
Primary Polyurethane Belt Cleaner- HD Type
This blade get more thickness and height than HD blade which has a longer service life
Conveyor belt
Suitable
metal joint
Primary Tungsten Carbide Belt Cleaner
Primary tungsten carbide belt cleaner-general purpos is mainly used for cleaning the belt widths
from 500mm to 2200mm The alloy blade can clean the adhesive material on the conveyor belt
surface effectively, and is more suitable for high-speed conveying equipment.
The tungsten carbide blades with high wear resistance can also provide
high temperature resistant blades.
Both ends of the cleaner adopt spring tensioner to ensure tight fitting with
the belt at all times.
Ceremic Belt Cleaner
The main material is alumina ceramic with good mechanical
strength, wear resistance and high temperature resistance.
improved the cleaning effect.
The cleaner is mainly composed of industrial ceramic block
(AL203), Rockwell hardness can reach 85-90, wear resistance is
5 to 10 times that of steel, is not comparable to other cleaners.
The service life is more than ten times that of the alloy cleaner.
The surface of the ceramic cleaner is smooth, and the wear of
the belt is small, which effectively protects the life of other parts
of the belt conveyor, reduces the workload, reduces the
production cost and improves the production efficiency.
The surface of the belt conveyor is uneven, and the
conventional cleaner will miss some materials. However, the
ceramic cleaner installed on the drum at an oblique Angle will
closely fit the belt conveyor, and the stroke point contact will
have a particularly significant effect on wet materials.
Scraper cleaner design complex installation time-consuming
easy deformation easy to scratch the belt and ceramic cleaner
can be installed in a variety of environment of the belt machine,
installation time only needs half an hour convenient
maintenance.
Secondary Polyurethane Belt Cleaner
It is installed under the return belt of the head roller for the second
cleaning of the conveyor belt. Solve the problem of belt deviation caused
by pollution and sticky material in the return conveyor belt.
Secondary Tungsten Carbide Belt Cleaner
It is installed under the return belt of the head roller for the second
cleaning of the conveyor belt. Solve the problem of belt deviation caused
by pollution and sticky material in the return conveyor belt.
Made of a combination of tungsten carbide blades and natural rubber, it
has high wear resistance and can also provide high temperature resistant
blades.
The scraper adopts subsection type for easy replacement.
Secondary Alloy Apsacline Belt Cleaner
It is installed under the return belt of the head roller for the second
cleaning of the conveyor belt. Solve the problem of belt deviation caused
by pollution and sticky material in the return conveyor belt.
Made of a combination of tungsten carbide blades and natural rubber, it
has high wear resistance and can also provide high temperature resistant
blades.
The scraper adopts subsection type for easy replacement.
Secondary Alloy N-type Belt Cleaner
It is installed under the return belt of the head roller for the second
cleaning of the conveyor belt. Solve the problem of belt deviation caused
by pollution and sticky material in the return conveyor belt.
Made of a combination of tungsten carbide blades and natural rubber, it
has high wear resistance and can also provide high temperature resistant
blades.
The scraper adopts subsection type for easy replacement.
Secondary Water cleaning Belt Cleaner
polyether material
wipe off the moisture, and remove the material from the grooves on the
surface of the belt to make the conveyor belt run dry and clean
Long wear-resistant life, marked with tool holder, easy to install, low
maintenance
Ambient temperature:-20°F~160 F (-40℃~z0C)APPLICATION
The loading material contains more water and the belt need to be dry and
clean.The sprinkling system is recommended.
Wire rope core belt, PVG, PVC belt.
Belt speed ≤ 6m/s,Belt width 300-2400mm
Mine, metallurgy, chemical industry, port, power plant conveyor system;
Ambient temperature: 120C ; Caustic and abrasive ambient
V-Plough Belt Cleaner Noloaded Belt Cleaner
Made of polyurethane material, it has features of wear resistance, corrosion
resistance, hydrolysis resistance, no damage to the belt, no sticky material,
longer life, etc.
Brush Belt Cleaner with Motor
Available Belt Speed 2.8m/s; Drived by drum power; Suitable for the
conveyor equipment of the herringbone or pattern conveyor belt in wood,
sand, powder, grain etc.
No-MotorizedBelt Cleaner
Available Belt Speed 2.8m/s; Drived by drum power; Suitable for the
conveyor equipment of the herringbone or pattern conveyor belt in wood,
sand, powder, grain etc.
Beijing HaoSheng Transmission Technology Co., Ltd.
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Polyurethane Skirt Seal-For Big Rocks Rubber Skirting Seal-For Powder
The polyurethane rubber skirt is extremely wear,tear and impact resistant; It is the ideal Natural rubber is used to improve the abrasion resistance of the contact point between
product for mining, aggregate, foundries and all lighter duty industries. the rubber skirt board and the conveyor belt, and increase the service life of the product.
Y Dual Seal PU Rubber Skirt - For General Purpose Y Shape Rubber Skirt - For High Temperature Resistant
Through the Y-shaped design, the sealing performance of the conveyor feeding chute Through the Y-shaped design, the sealing performance of the conveyor feeding chute
is increased, and the overflow and smoke emission are reduced. is increased, and the overflow and smoke emission are reduced.
Polymer NR/SBR/NBR 114 10/12/15/20 30 or customized Polymer NR/SBR/NBR 114 10/12/15/20 30 or customized
Hardness 70±5 Shore A 190 10/12/15/20 50 or customized Hardness 70±5 Shore A 190 10/12/15/20 50 or customized
Elongation 345% 250 10/12/15/20 50 or customized Elongation 345% 250 10/12/15/20 50 or customized
Adopt a variety of highly wear-resistant circular ceramic designs, thermal Using 9 2 % AL2 O3 high wear- resistant ceramics, bonded to the inner wall of the lining
vulcanization bonding on 6 mm support steel plate, and then fixed firmly with welding by a special adhesive, strong and safe.
bolts.Mainly used for lining protection for blanking trough, guiding trough and silo on Wide working temperature range: - 5 0 C to 1 2 0 0 C.
bulk materials conveyor line.
Ceramic Ceramic Ceramic Ceramic
Model KG / Sqm
length /mm width 1 /mm width 2 /mm thickness /mm
CRLP-C150A 150 50 48 15 55
CRLP-D150 150 50 15 56
CRLP-D100A 100 50 15 56
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Steel Cord Conveyor Belt Flame-retardant steel cord
conveyor belt for coal mine
Suitable for high-strength, long-distance, high-speed, and large-volume material
conveyor belts. It can be widely used in coal, mining, port, metallurgy, power and
In addition to the advantages of high strength, long distance, large capacity, and high
other industries to achieve high-efficiency transportation of materials.
belt speed of the general purpose steel cord conveyor belt, the flame-retardant steel
DIN 22131 Steel cord conveyor belt
cord conveyor belt also has flame retardant and antistatic properties. It is suitable for
safe transportation of underground coal mines.
Spec. ST1000 ST1250 ST1600 ST2000 ST2500 ST3150 ST3500 ST4000 ST4500 ST5000 ST5400
Min. breaking
1000 1250 1600 2000 2500 3150 3500 4000 4500 5000 5400 MT668-2008 Flame-retardant steel cord conveyor belt for coal mine
load . N/mm
Belt tension
Technical rating ST630 ST800 ST1000 ST1250 ST1600 ST2000 ST2500 ST2800 ST3150 ST3500 ST4000 ST4500 ST5000 ST5400 ST6300 ST7000 ST7500
Max. cord dia . mm 4.1 4.9 5.6 5.6 7.2 8.1 8.6 8.9 9.7 10.9 11.3 items
Min. breaking
630 800 1000 1250 1600 2000 2500 2800 3150 3500 4000 4500 5000 5400 6300 7000 7500
Supplied cord dia . mm 3.6 4.4 5.2 5.2 6.8 7.7 8.1 8.6 9.5 10.3 10.8 load . N/mm
Max. cord
3.0 3.5 4.0 4.5 5.0 6.0 7.2 7.5 8.1 8.6 8.9 9.7 10.9 11.3 12.8 13.5 15
dia . mm
Cord pitch . mm 12 14 15 12 15 15 15 15 16 17 17
Supplied. cord
2.8 3.0 3.4 3.8 4.4 5.0 6.6 6.9 7.3 7.7 8.2 9.0 9.8 10.2 11.8 12.6 13.2
dia . mm
Min. cover rubber . mm 4 4 4 5 5.5 6.0 6.5 7.0 7.0 7.5 8 Cord
10 10 12 12 12 12 15 15 15 15 15 16 17 17 20 19 21
pitch . mm
Width Number of cords
BW Gauge of top and
5+5 5+5 6+6 6+6 6+6 8+8 8+8 8+8 8+8 8+8 8+8 8+8 8.5+8.5 9+9 10+10 10+10 10+10
tolerance
buttom covers. mm
Overall belt
500 ±5 39 34 12.8 13.0 15.4 15.8 16.4 21.0 22.6 22.9 23.3 23.7 24.2 25.0 26.8 28.0 32.4 33.5 35.0
- - - - - - - - - gauge . mm
Reference
650 19.0 19.5 23.0 24.5 27.0 35.0 40.5 42.5 43.0 45.0 47.0 49.5 53.4 55.6 67.5 73.2 78.9
±7 51 44 - - - - - - - - - weight . kg/m2
1400 ±12 114 98 90 114 90 90 90 90 84 78 78 1400 133 133 111 111 111 111 89 89 89 90 90 84 78 78 68 69 63
1600 ±12 131 112 104 131 104 104 104 104 96 90 90 1600 151 151 126 126 126 126 101 101 101 104 104 96 90 90 78 80 72
1800 ±14 147 127 117 147 117 117 117 117 109 102 102 1800 171 171 143 143 143 143 114 114 114 117 117 109 102 102 88 90 82
2000 196 196 159 159 159 159 128 128 128 130 130 121 113 113 98 101 91
2000 ±14 164 141 130 164 130 130 130 130 121 113 113
2200 216 216 176 176 176 176 141 141 141 144 144 134 125 125 108 11 100
2200 ±15 181 155 144 181 144 144 144 144 134 125 125
2400 236 236 193 193 193 193 155 155 155 157 157 146 137 137 118 121 109
2400 ±15 197 169 157 197 157 157 157 157 146 137 137
2600 256 256 209 209 209 209 168 168 168 170 170 159 149 149 128 131 119
2800 276 276 230 230 230 230 184 184 184 184 184 171 161 161 138 142 129
Grade Min. tensile strength ≥MPa Elongation at break ≥% Abrasion ≤ mm3 3200 316 316 264 264 264 264 211 211 211 211 211 198 186 186 158 162 147
W 18 400 90
Safety performance
Product category:
Wire breaker
Fabric inserted conveyor belts can be divided into cotton canvas ( CC) conveyor belt,
Features: nylon ( NN) conveyor belt, and polyester ( EP) conveyor belt according to the material of
◎Weft: High elongation steel wire ensures good trough ability the inserted layer.
◎Warp: RFL Nylon According to different rubber properties, the layered fabric inserted conveyor belt has
general type, heat- resistant type, high- temperature resistant type, burn- resistant type,
Specifications: abrasion- resistant type, general flame- retardant type, static- conducting type, acid and
◎125, 250, 315, 500 N/mm alkali resistant type, oil resistant type, food type, cold resistant type and other varieties .
◎Wire breaker can be embedded in top cover or pulley cover,or both top and Products are widely used in mines, ports, coal, metallurgy, construction, chemical,
bottom covers food and other industries.
Technical parameters
EP-100 100
Features: EP-125 125
◎Weft: RFL Nylon EP-160 160
◎Nylon fabric breaker can be embedded in top cover or pulley cover,or both top EP-600 600 Heat Resistant.
NN Belts NN200 250 315 400 500 630 800 1000 1250 1400 / /
Parameters NN250 315 400 500 630 800 1000 1250 1250 1400 / /
Items Unit
NN300 400 500 630 800 1000 1250 1400 1400 1600 / /
A B
NN400 500 630 800 1000 1250 1400 1600 1600 1800 / /
Cracking resistance KN≥ 3.0 10.0 NN500 630 800 1000 1250 1400 1600 1800 / / / /
NN600 800 1000 1250 1400 1600 1800 2000 / / / /
Breakdown impact strength N.M ≥ 400.0 1000.0 CC Belts CC-56 / 400 500 600 800 1000 1250 1250 1400 1600 1600
Pipe Conveyor Belt Bucket Elevator Conveyor Belt
Features: Applications
A well-rounded solution for securing materials over the long haul.Minimizing dust Bucket elevator conveyor belts are used for vertical triansportation of materials.They
pollution keep environment clean. Easily conforms to existing environment by going are widely used in construction material industry, mining,chemical industry,light
ups and downs and making turns, occupies less land. It can have larger lift angle. industry, power agriculture and food industry.
Materials can be conveyed at both upper(carry) and lower(return)branches. Developed
using FEA modeling to meet the demands of modern pipe conveyor systems. Provides
Features:
superb long-term transverse stiffness,excellent overlap seal,and reduced buckling and Occupies less land,low environmental pollution and large, transport capacity.Excellent
minimized seam rotation in curves. for conveying powdery materials.
Select carcass reinforcement according to conveying distance,take-up travel,belt Profiled Conveyor Belt
tension rating
◎ Fabric pipe belt (short length,low belt tension rating)
◎ Steel cord pipe belt(long distance,high belt tension rating) Applications
Select covers according to material type,temperature,and energy saving requirement Conveyor belts with smooth top cover are useful for conveying of bulk solid materials
◎ Ambient low wear,acid/alkali resistant, heat resistant, flame resistant, energy saving up to the angle of inclinaton 22° as an upper limit. When reliable conveyor bets for
low rolling resistance steep inclines are needed,possibly as steep as 30° or even 40°,then profiled belts are
the right belts when material has to be conveyed without slip.
Features:
Cleats integrally molded and vulcanized as part of the top cover during manufacturing
process. Full range of belt widths with a variety of pattern designs and cleat heights
available,to suit most applications. Ensured belt troughability conformed to satisfy
demanding 3-,4-or 5-idler configuration with large trough angle equipped on
steep-angle conveyors.departments.
Recommend technical parameters
Maximum allowed material loading Maximum allowed lump size Maximum allowed power utility
Select carcass reinforcement according to conveying distance, take-up travel,belt
75% 30% of pipe Full load-less than 80% of nameplate
tension rating.
Bridgestone standard HG/T 4224-2011 JB/T 10380-2013 ◎ Fabric belt (short length,low belt tension rating)
Nominal dia.mm
Actual pipe
outside dia. mm
Belt width.mm Nominal dia.mm
Actual pipe
outside dia. mm
Belt width.mm
Actual pipe
outside dia. mm
Belt width.mm ◎ Steel cord belt (underground fire retardant,long distance,high belt tension rating)
100 111.4 430 360 / 800 100 360 Select covers according to material type,temperature,and energy saving requirement.
150 165.5 600 550 / 1000 150 550
◎ Fire retardant, wear resistant, acid/alkali resistant,heat resistant,flame resistant,oil
200 217.5 780 730 218 1100 200 730
250 284.4 1000 910 282 1300 250 910
resistant
300 308.9 1100 1100 308 1600 300 1100
350 360.9 1300 1280 361 / 350 1280
400 456.6 1600 1460 457 1850 400 1460
/ / / 1640 / / 450 1640 Closed V chevron Open V chevron Multi- V chevron
S 60 44 42 45 0.61 50 CT 55 0.55
S 80 44 42 50 0.75 75 CT 70 1.29
S 120 44 42 50 1.69 110 CT 100 1.73
◎ It can greatly shorten the floor space of the conveyor S 160 65 65 80 2.68 150 CT 100 2.24
◎ It is not necessary to equip the side plate when in use, so as to avoid unnecessary
S 200 70 65 90 3.53 180 CT 160 3.39
S 240 80 65 90 4.75 220 CT 160 5.00
wear and tear S 300 90 70 95 7.03 280 CT 160 7.05
Product applications
◎ Diaphragm can be divided into "T" type and "L" type Specifications of various sidewall belts
Belt width.mm Sidewall height.mm Diaphragm height.mm Sidewall width.mm Sidewall Pitch.mm Pitch between sidewall
and base belt. mm
Product classifications 40 35 25 180 35
◎ It can handle powder or bulk materials, and can realize large inclination angle 300 60 55
50 120 40
80 75
transportation, the maximum inclination angle can reach 75° .
60 55
400 80 75 50 180 60
100 90
The width specification of the base belt is the same as that of the ordinary belt, and it 300 280 105 630
impact resistance, and avoids the deformation of the diaphragm due to force. In the case 500 460 125 1010
of heavy wear and tear, for easy maintenance, the diaphragm can be made by
cyclopean type, such as TS type and TCS type. When the inclination angle of the
conveyor is less than 4 0 degrees, the diaphragm shall be of T type or TS type. When the
Calculation method:
inclination angle is greater than 4 0 degrees, the diaphragm shall be of C type, TC type
or TCS type. When arranging the spacing of the diaphragms, it should be considered to
cover rubber thickness+bottom rubber thickness
correspond to the crests of the corrugated ribs. In order to prevent the material from Total volume = [ BW * ( carcass layer + ————————————————————— )* perimeter ]+[ perimeter * 2 *SK ]+[ ———— * BW * CTK ]
perimeter 1.5
pitch
leaking from the gap between the two and causing a dead angle when unloading.
High Wear-resistant Conveyor Belt Impact Resistant Conveyor Belt
◎ Specifications and main technical performance : According to the different working ◎ Product Applications : When the material has a large impact, if you use a general conveyor belt,
the cover rubber is easy to be worn, and the belt body is also easy to be torn. At this time, the
conditions of users or different use requirements, the framework materials can choose
impact- resistant and tear- resistant conveyor belt should be selected. This product is specially
fabric carcasses and steel cord carcasses.
designed for mines, ports, and metallurgical industries. It is suitable for transporting all kinds of
◎ Product features : The cover rubber has excellent wear resistance, good tear large ores with relatively large volume density.
resistance and impact resistance, good interlayer adhesion, no need to worry about ◎ Product features : the conveyor belt has high strength and large safety factors; The special
delamination, ozone and ultraviolet resistance. It has good erosion performance and canvas used has excellent impact absorption performance, high tear strength and weft strength;
small elongation, which can be applied to the conveying system with short tension line The cover rubber has the characteristics of high strength, good elasticity, excellent wear
spacing. resistance, good tear resistance, good aging resistance and long service life; The production
process is unique, and the product has the characteristics of good practicability and long
◎ Product applications : It is suitable for the transportation of heavy materials in
service life; The cushion rubber has the characteristics of good elasticity and good vibration
metallurgy, building materials, electric power, chemical industry, ports and other damping; The bonding strength between layers is high, and there will be no peeling off between
industries. It is especially suitable for the transportation of materials with high layers during use.
Specifications and main technical performance
abrasiveness, high bulk density and harsh working conditions.
Item High sear-resistant conveyor belt
Main indicators
Tensile strength MPa ≥ 25
Item High sear-resistant conveyor belt
Cover rubber performance Elongation at break % ≥ 450
Tensile strength MPa ≥ 18
Abrasion mm3 ≤ 120
Cover rubber performance Elongation at break % ≥ 400
Standard GB7984,AS1332,BS14890,DIN22102,GB/T9770
Abrasion mm3 ≤ 90
Standard GB7984,AS1332,BS14890,DIN22102,GB/T9770
The conveyor belt runs in unattended places or the working environment has a fire
hazard. It is difficult to eliminate the fire hazard by using a general conveyor belt. At
◎ Product features:The cover rubber is made of nitrile rubber with excellent durability; this time, a specially treated conveyor belt with flame retardant effect can be used;
the reinforcing material should be selected according to the different needs of customers. This product is mainly used in coal mines and power industries to prevent fire
◎ Product applications :Ordinary conveyor belts have relatively poor tolerance to accidents or the spread of fire accidents.
various oils and organic solvents. When transporting oily materials, due to the swelling
Physical properties of The cover rubber Safety performance
and corrosiveness of oils to the belt cover rubber, the volume of the cover rubber
increases, the structure relaxes, the physical and mechanical energy decreases, the Index Flame retardant performance level
Items Unit Items
product service life is short. The oil-resistant conveyor belt has relatively good durability D L K2 K3
and organic solvent resistance. It is suitable for the transportation of oily materials, and MPa ≥ 18 14
Tensile Strength
can be used in some occasions where oily and chemical solvents may appear. The total flame
The average
Elongation at break %≥ duration of
450 400 value of the
the six covered
samples shall flame duration of
Main varieties and indicators Aging test
Flame duration not exceed 4 5 S, t hree
( 70℃、 7d)
% -25~+25 -25~+25 Any single value coated samples,
Tensile strength change
Oil resistance Working temp Oily materials Durability index (72h under room temp ) cannot be Not more than
rate
greater than 1 5 S 60s
LO -30~70℃ Mineral oil, organic solvent Volume expansion ratio ≤20% Abrasion mm3 ≤ 200 250
Electrostatic
DO -30~70℃ Vegetable oil, animal fat Volume expansion ratio ≤5% Standards GB/T10822,DIN22102K/S ≤ 3x10Ω
properties
LO: Oil resistant conveyor belt under general conditions DO: Conveyor belt under strong wear and oil resistant working conditions D-under light abrasion working conditions; L-under normal working conditions Reflammability No flame should reappear on any sample
HONGXIN
RUBBER
Acid & Alkali Resistant Conveyor Belt Heat Resistant Conveyor Belt
Cotton, polyester, Used in occasions with abrasion resistance requirements and suitable
Boric acid 40% Caustic soda T2 Type -20~125℃ ≤150mm3 175℃
steel cord temperature, or used for powdery materials with not too high temperature.
Cotton, polyester, Used in occasions with high temperature and high wear resistance
Phosphoric acid 40% Caustic Potassium T3 Type -20~150℃ ≤180mm3 220℃
steel cord requirements, such as sintered products, cement clinker, etc.
Cotton, polyester, Used in occasions with high temperature and high wear resistance
Arsenic acid Any T4 Type -20~175℃ ≤200mm3 requirements, such as sintered products, cement clinker, etc.
300℃
steel cord
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