Ir ADV8205 Finisher N1

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PARTS CATALOG

Staple Finisher-N1/Booklet
Finisher-N1

Jun 05 2017
PREFACE

This Parts Catalog contains listings of parts used

Diagrams are provided with the listings to aid the service technician in identifying clearly, the
item to be orderd.
Whenever ordering parts, consult this Parts Catalog for all of the information pertaining to each
item. Be sure to include, in the Parts Request, the full item description, the item part number,
and the quantity.

COPYRIGHT (C) 1999 CANON INC.

Use of this manual should be


strictly supervised to avoid
disclosure of confidential
information.
Contents

NUMERICAL INDEX

Staple Finisher-N1/Booklet Finisher-N1(Numerical Index) ................ 1-1

Staple Finisher-N1/Booklet Finisher-N1(Parts Catalog)

A ASSEMBLY LOCATION DIAGRAM ......................................2-1


L01 ACCESSORIES .....................................................................2-3
L10 EXTERNAL COVERS, PANELS, ETC. (STAPLE FINISHER-N1) 2-
5
L10A EXTERNAL COVERS, PANELS, ETC. (BOOKLET FINISHER-N1)
2-7
L11 INTERNAL COMPONENTS 1 (STAPLE FINISHER-N1) .......2-9
L11A INTERNAL COMPONENTS 1 (BOOKLET FINISHER-N1) .2-12
L12 INTERNAL COMPONENTS 2 (BOOKLET FINISHER-N1) .2-15
L14 SADDLE TRAY ASSEMBLY (BOOKLET FINISHER-N1) ....2-17
L15 POWER CORD TERMINAL ASSEMBLY ............................2-19
L17 FACE-UP LOWER ASSEMBLY (STAPLE FINISHER-N1) ..2-21
L17A FACE-UP LOWER ASSEMBLY (BOOKLET FINISHER-N1) 2-23
L18 TRAY UPPER ASSEMBLY ..................................................2-25
L19 TRAY LOWER ASSEMBLY .................................................2-28
L22 FEED DISPOSE DRIVE ASSEMBLY 1 ...............................2-31
L23 FEED DISPOSE DRIVE ASSEMBLY 2 ...............................2-32
L30 ENTRANCE PAPER FEED ASSEMBLY (BOOKLET FINISHER-N1)
2-33
L31 ENTRANCE GUIDE ASSEMBLY (BOOKLET FINISHER-N1) 2-35
L32 ENTRANCE GUIDE FLAPPER ASSEMBLY (BOOKLET FINISHER-
N1) .......................................................................................2-37
L35 PAPER FEED DISPOSE ASSEMBLY .................................2-38
L36 UPPER FEED GUIDE ASSEMBLY .....................................2-47
L40 STAPLER MOUNT ASSEMBLY ..........................................2-49
L41 STAPLE ASSEMBLY ...........................................................2-51
L42 STAPLE DUST BOX ASSEMBLY .......................................2-53
L50 SADDLE JOINT ASSEMBLY (BOOKLET FINISHER-N1) ...2-54
L51 SADDLE JAM RELEASE ASSEMBLY (BOOKLET FINISHER-N1)
2-62
L52 SADDLE DELIVERY PATH ASSEMBLY (BOOKLET FINISHER-N1)
2-64
L53 SADDLE RIGHT GUIDE ASSEMBLY (BOOKLET FINISHER-N1) 2-
67
L54 SADDLE STAPLER ASSEMBLY (BOOKLET FINISHER-N1) 2-70
Contents

L55 THRUST ASSEMBLY (BOOKLET FINISHER-N1) ..............2-71


L56 SADDLE OPERATION TRAY ASSEMBLY (BOOKLET FINISHER-
N1) .......................................................................................2-73
L57 EDGE STOPPER ASSEMBLY (BOOKLET FINISHER-N1) 2-75
L60 DISPOSE ASSEMBLY .........................................................2-77
L61 FRONT ALIGNMENT ASSEMBLY ......................................2-80
L62 REAR ALIGNMENT ASSEMBLY .........................................2-83
L63 GRIPPER ASSEMBLY ........................................................2-86
L64 GRIPPER ARM ASSEMBLY ...............................................2-89
L65 GRIPPER DRIVE ASSEMBLY ............................................2-91
L67 SWING GUIDE ASSEMBLY ................................................2-93
L90 FINISHER CONTROL PCB ASSEMBLY .............................2-95
L91 SADDLE CONTROL PCB ASSEMBLY (BOOKLET FINISHER-N1)
2-96
L93 FILTER PCB ASSEMBLY ....................................................2-97
ZZA MECHANICAL STANDARD PARTS (HOW TO USE) .........2-98
ZZB MECHANICAL STANDARD PARTS (SCREWS) ................2-99
ZZC MECHANICAL STANDARD PARTS (BOLTS) ..................2-106
ZZD MECHANICAL STANDARD PARTS (NUTS) ....................2-107
ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS) 2-108
Staple Finisher-N1/Booklet Finisher-
N1(Parts Catalog)

Staple Finisher-N1
JP F28-0971-000 PMH

UL F28-0972-000 PMJ

EU/O F28-0972-000 PMK

CN F28-0972-000 PML

Booklet Finisher-N1
JP F28-0981-000 PMQ

UL F28-0982-000 PMR

EU/O F28-0982-000 PMS

CN F28-0982-000 PMT
Contents

A ASSEMBLY LOCATION DIAGRAM ...................................................................2-1


L01 ACCESSORIES ..................................................................................................2-3
L10 EXTERNAL COVERS, PANELS, ETC. (STAPLE FINISHER-N1)......................2-5
L10A EXTERNAL COVERS, PANELS, ETC. (BOOKLET FINISHER-N1)...................2-7
L11 INTERNAL COMPONENTS 1 (STAPLE FINISHER-N1)....................................2-9
L11A INTERNAL COMPONENTS 1 (BOOKLET FINISHER-N1)...............................2-12
L12 INTERNAL COMPONENTS 2 (BOOKLET FINISHER-N1)...............................2-15
L14 SADDLE TRAY ASSEMBLY (BOOKLET FINISHER-N1).................................2-17
L15 POWER CORD TERMINAL ASSEMBLY .........................................................2-19
L17 FACE-UP LOWER ASSEMBLY (STAPLE FINISHER-N1) ...............................2-21
L17A FACE-UP LOWER ASSEMBLY (BOOKLET FINISHER-N1)............................2-23
L18 TRAY UPPER ASSEMBLY...............................................................................2-25
L19 TRAY LOWER ASSEMBLY ..............................................................................2-28
L22 FEED DISPOSE DRIVE ASSEMBLY 1 ............................................................2-31
L23 FEED DISPOSE DRIVE ASSEMBLY 2 ............................................................2-32
L30 ENTRANCE PAPER FEED ASSEMBLY (BOOKLET FINISHER-N1) ..............2-33
L31 ENTRANCE GUIDE ASSEMBLY (BOOKLET FINISHER-N1)..........................2-35
L32 ENTRANCE GUIDE FLAPPER ASSEMBLY (BOOKLET FINISHER-N1) ........2-37
L35 PAPER FEED DISPOSE ASSEMBLY ..............................................................2-38
L36 UPPER FEED GUIDE ASSEMBLY ..................................................................2-47
L40 STAPLER MOUNT ASSEMBLY .......................................................................2-49
L41 STAPLE ASSEMBLY ........................................................................................2-51
L42 STAPLE DUST BOX ASSEMBLY ....................................................................2-53
L50 SADDLE JOINT ASSEMBLY (BOOKLET FINISHER-N1) ................................2-54
L51 SADDLE JAM RELEASE ASSEMBLY (BOOKLET FINISHER-N1)..................2-62
L52 SADDLE DELIVERY PATH ASSEMBLY (BOOKLET FINISHER-N1) ..............2-64
L53 SADDLE RIGHT GUIDE ASSEMBLY (BOOKLET FINISHER-N1)...................2-67
L54 SADDLE STAPLER ASSEMBLY (BOOKLET FINISHER-N1) ..........................2-70
L55 THRUST ASSEMBLY (BOOKLET FINISHER-N1) ...........................................2-71
L56 SADDLE OPERATION TRAY ASSEMBLY (BOOKLET FINISHER-N1)...........2-73
L57 EDGE STOPPER ASSEMBLY (BOOKLET FINISHER-N1) .............................2-75
L60 DISPOSE ASSEMBLY......................................................................................2-77
L61 FRONT ALIGNMENT ASSEMBLY ...................................................................2-80
L62 REAR ALIGNMENT ASSEMBLY......................................................................2-83
L63 GRIPPER ASSEMBLY .....................................................................................2-86
L64 GRIPPER ARM ASSEMBLY ............................................................................2-89
L65 GRIPPER DRIVE ASSEMBLY .........................................................................2-91
L67 SWING GUIDE ASSEMBLY .............................................................................2-93
L90 FINISHER CONTROL PCB ASSEMBLY ..........................................................2-95
L91 SADDLE CONTROL PCB ASSEMBLY (BOOKLET FINISHER-N1) ................2-96
L93 FILTER PCB ASSEMBLY .................................................................................2-97
ZZA MECHANICAL STANDARD PARTS (HOW TO USE) ......................................2-98
ZZB MECHANICAL STANDARD PARTS (SCREWS)..............................................2-99
ZZC MECHANICAL STANDARD PARTS (BOLTS)................................................2-106
ZZD MECHANICAL STANDARD PARTS (NUTS)..................................................2-107
ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS) ...........................2-108
FIGURE A
ASSEMBLY LOCATION DIAGRAM

SWING GUIDE ASSEMBLY


DISPOSE ASSEMBLY
L67
L60

REAR ALIGNMENT ASS'Y GRIPPER ARM ASS'Y

L62 L64

FRONT ALIGNMENT ASS'Y GRIPPER DRIVE ASS'Y

L61 L65

GRIPPER ASSEMBLY

L63 FEED DISPOSE DRIVE ASS'Y 1

L22

FEED DISPOSE DRIVE ASS'Y 2


UPPER FEED GUIDE ASS'Y
L23
L36

STAPLE ASSEMBLY

L41

STAPLER MOUNT ASS'Y

L40
STAPLE DUST BOX ASS'Y FINISHER CONTROL PCB ASS'Y

L42 L90

PAPER FEED DISPOSE ASS'Y

FILTER PCB ASS'Y


L35

L93

TRAY UPPER ASSEMBLY

L18

TRAY LOWER ASSEMBLY

L19
POWER CORD TERMINAL ASS'Y
FACE-UP LOWER ASS'Y (Staple Finisher-N1)
L15
L17

FACE-UP LOWER ASS'Y (Booklet Finisher-N1)

L17A

2-1
Booklet Finisher-N1

ENTRANCE GUIDE ASSEMBLY


ENTRANCE GUIDE FLAPPER ASSEMBLY

L31
L32

SADDLE TRAY ASS'Y

L14
ENTRANCE PAPER FEED ASSEMBLY

L30

SADDLE JOINT ASSEMBLY

L50

SADDLE STAPLER ASSEMBLY

L54

SADDLE DELIVERY PATH ASS'Y SADDLE RIGHT GUIDE ASS'Y

L52 L53

THRUST ASSEMBLY

L55

SADDLE JAM RELEASE ASS'Y

L51
SADDLE CONTROL PCB ASS'Y

SADDLE OPERATION TRAY ASSEMBLY


L91

L56 EDGE STOPPER ASSEMBLY

L57

2-2
FIGURE L01
ACCESSORIES

11 12 3 6

BOOKLET FINISHER-N1

1
10
8

9 1
1 7
STAPLE FINISHER-N1 10
8

5
BOOKLET FINISHER-N1

2-3
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L01 NPN RF ACCESSORIES

1 XA9-0732-010 10 SCREW,RS,M4

2 FM4-3040-000 1 SHUNT CABLE UNIT

BOOKLET FINISHER-N1
3 FC9-8128-000 1 LABEL, CAUTION
English

BOOKLET FINISHER-N1
3 FC9-8129-000 1 LABEL, CAUTION
French

BOOKLET FINISHER-N1
3 FC9-8130-000 1 LABEL, CAUTION
German

BOOKLET FINISHER-N1
3 FC9-8132-000 1 LABEL, CAUTION
Italian

BOOKLET FINISHER-N1
3 FC9-8137-000 1 LABEL, CAUTION
Japanese

BOOKLET FINISHER-N1
3 FC9-8136-000 1 LABEL, CAUTION
Korean

BOOKLET FINISHER-N1
3 FC9-8133-000 1 LABEL, CAUTION
Portuguese

BOOKLET FINISHER-N1
3 FC9-8134-000 1 LABEL, CAUTION
Simplified Chinese

BOOKLET FINISHER-N1
3 FC9-8131-000 1 LABEL, CAUTION
Spanish

BOOKLET FINISHER-N1
3 FC9-8135-000 1 LABEL, CAUTION
Traditional Chinese

4 FC7-6472-010 1 SHEET, DAMPER

5 FM4-4622-000 1 CASTER, CENTER BOOKLET FINISHER-N1

6 FC9-2846-000 1 LABEL, JAM CLEARING

7 FL3-3034-000 1 PIN, POSITIONING

8 FL3-3035-000 2 PLATE, LATCH

9 FC9-3607-000 1 COVER, ENTRANCE INNER, UPPER STAPLE FINISHER-N1

10 FC9-8144-000 2 PLATE, GROUNDING

11 FU7-8761-000 1 LABEL, TRAY

12 FU7-8762-000 1 LABEL, TRAY

2-4
FIGURE L10
EXTERNAL COVERS, PANELS, ETC. (STAPLE
FINISHER-N1)

19

5 8

SEE FIGURE L18


18

17

SEE FIGURE L17

12
7

SEE FIGURE L19 3

21

13

11
1

2
16

10
9 22
15

14

20

2-5
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L10 NPN RF EXTERNAL COVERS, PANELS, ETC. STAPLE FINISHER-N1

1 FC9-7803-000 1 HANDLE

2 FC9-3450-000 1 COVER, ENTRANCE INNER

3 FC9-7793-000 1 COVER, PROTECTIVE, 2

4 FC9-7781-000 1 PANEL, TRAY INTERFACE

5 FC9-7782-000 1 PANEL, PILLAR UPPER, 1

6 FC9-7783-000 1 PANEL, PILLAR UPPER, 2

7 FC9-7784-000 1 PANEL, MAINTENANCE, REAR

8 FC9-7792-000 1 PANEL, UPPER

9 FC9-7786-000 1 PLATE, DOOR SWITCH

10 FC9-7787-010 1 PANEL, FRONT

11 FC9-7790-000 1 PANEL, REAR LOWER

12 FC9-7789-000 1 PANEL, REAR UPPER

13 FC9-7788-000 1 COVER, PROTECTIVE, 1

14 FC9-7791-000 1 PANEL, FRONT LOWER

15 FC9-7785-000 1 PANEL, CASTER, REAR

16 FC9-7780-000 1 PANEL, PILLAR

17 FC9-7771-000 1 SHUTTER, UPPER

18 FC9-7772-000 1 PANEL, FACE-UP UPPER, FIXED

19 FC9-7774-000 1 PANEL, FACE-UP UPPER, MOVABLE

20 FC9-3511-000 1 SPANNER

21 FE2-1513-000 1 LABEL, JAM

22 FE4-8894-000 1 LABEL, GROUNDING EU/O

22 FU7-8468-000 1 LABEL, GROUNDING JP

2-6
FIGURE L10A
EXTERNAL COVERS, PANELS, ETC. (BOOKLET
FINISHER-N1)

17

5 8
SEE FIGURE L18

16

15

SEE FIGURE L17A

12
7

4
SEE FIGURE L19
SEE FIGURE L14

11

3
19
14

20

1
13

2
18

9
10

2-7
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L10A NPN RF EXTERNAL COVERS, PANELS, ETC. BOOKLET FINISHER-N1

1 FC9-7803-000 1 HANDLE

2 FC9-2697-010 1 COVER, ENTRANCE INNER

3 FC9-7793-000 2 COVER, PROTECTIVE, 2

4 FC9-7781-000 1 PANEL, TRAY INTERFACE

5 FC9-7782-000 1 PANEL, PILLAR UPPER, 1

6 FC9-7783-000 1 PANEL, PILLAR UPPER, 2

7 FC9-7784-000 1 PANEL, MAINTENANCE, REAR

8 FC9-7824-000 1 PANEL, UPPER

9 FC9-7786-000 1 PLATE, DOOR SWITCH

10 FC9-7820-010 1 PANEL, FRONT

11 FC9-7822-000 1 PANEL, REAR LOWER

12 FC9-7821-000 1 PANEL, REAR UPPER

13 FC9-7823-000 1 PANEL, INNER, LEFT LOWER

14 FC9-7780-000 1 PANEL, PILLAR

15 FC9-7771-000 1 SHUTTER, UPPER

16 FC9-7772-000 1 PANEL, FACE-UP UPPER, FIXED

17 FC9-7774-000 1 PANEL, FACE-UP UPPER, MOVABLE

18 FC9-3511-000 1 SPANNER

19 FE2-1171-000 1 LABEL, JAM

20 FU7-8467-000 1 LABEL, GROUNDING EU/O

20 FU7-8468-000 1 LABEL, GROUNDING JP

2-8
FIGURE L11
INTERNAL COMPONENTS 1 (STAPLE FINISHER-N1)
6 16
16 20 17
501 21 6
16
9 27

25 6 6
(S106),(CN1094)
(S148),(CN1093)
11
10
9
(S143) 25
6 28
(CN1089) SEE FIGURE L35

6
16 20 (S101)
22 (CN1081)
19
18
13 24
13
15

9 14
SEE FIGURE L42 6 9

40
6
37 SEE FIGURE L40
6 6
26 502 12 9

26 6
12 9
(CN12011)
(CN1201)

(CN10821) 502

(CN1082)
23 SEE FIGURE L15
6

6 (CN10891)
39
6 34
(SW101)
(CN1201) 4 (CN1089)
3 (CN1082)
2
7 29
8
(S129) (CN10821) 31
(CN1082) 8
25
5 36 35 (CN10811)
33 41
30 42
(CN12011) (CN10911) (CN10821)
(CN12011) (CN1083)
(CN1092)
(CN1201) (CN1202) (CN1084)
(CN1093)
(CN120) (CN1085)
32 (CN1094)
(CN1203) (CN1086) (CN108)
(CN1095) (CN109)
(CN1081) (CN1096)
(CN1187)
(CN10811) (CN1204) (CN1097)
(CN10891) 41

2-9
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L11 NPN RF INTERNAL COMPONENTS 1 STAPLE FINISHER-N1

1 FC9-3516-000 1 PLATE, POSITIONING

2 FC7-7585-000 1 CATCH, MAGNET

3 FC9-3243-000 1 LEVER, COVER SENSOR, FRONT

4 FC9-3248-000 1 HOLDER, DOOR SWITCH

5 FU8-2174-000 1 SPRING, LEAF

6 XA9-0732-010 38 SCREW,RS,M4X8

7 WC4-5301-000 1 MICROSWITCH SW101

8 FC3-6039-000 4 CASTER, FRAME UNIVERSAL

9 XA9-1495-000 13 SCREW, RS, M3X6

10 FC9-3380-000 1 LEVER, PAPER DETECT, LOWER

11 FU8-2185-000 1 SPRING, TORSION

12 FC9-3570-010 4 RACK, TRAY MAIN

13 4A3-3447-000 1 CATCH, MAGNET

14 FC9-3396-000 1 GUIDE, ENTRANCE, LOWER

15 FC9-3398-000 1 GUIDE, ENTRANCE, UPPER

16 FC5-4425-000 4 CLIP

17 FC9-3376-000 1 RACK, SHUTTER

18 FC9-3558-000 1 PIN, TORQUE LIMITER SNAP

19 FC9-3559-000 1 LIMITER, SHUTTER TORQUE [DP]

20 FC9-3487-000 2 BUSHING, CU

21 FU8-0843-000 1 GEAR, 20

22 FU8-0835-000 1 GEAR, 36T

23 FC9-2775-000 1 ROLLER, CASTER

24 FK2-6470-000 1 PHOTOINTERRUPTER, KUA0055C S101

25 WG8-5848-000 4 PHOTO-INTERRUPTER,GP1A173LCS0F S106,S129,S143,S148

26 FU5-9059-000 8 SCREW, RS STEPPED, M3

27 FM4-2177-000 1 LED PCB ASSEMBL

28 FM4-2178-000 1 PHOTO-TRANSISTOR PCB ASSEMBLY

29 FM4-0338-000 1 CABLE, COVER SENSOR, UNIT SIDE

30 FM4-0325-000 1 CABLE, SENSOR GROUNDING

31 FM0-2218-000 1 CABLE, SENSOR, REAR

2-10
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FM4-0337-000 1 CABLE, SENSOR, UNIT SIDE

33 FM4-0359-000 1 CABLE, COVER SWITCH, UNIT SIDE

34 FM4-0339-000 1 CABLE, PAPER SENSOR, UNIT SIDE

35 FM0-2219-010 1 CABLE, SENSOR, FRONT

36 FM4-0358-000 1 CABLE, SWITCH

37 FE2-1170-000 1 LABEL, JAM CLEARING

39 XA9-0271-000 2 SCREW, PANHEAD MACHINE

40 FK2-6484-000 1 FAN

41 VS1-7440-003 2 CONNECTOR, WIRE TO WIRE

42 VS1-7440-004 1 CONNECTOR, WIRE TO WIRE

501 XD3-1200-122 1 PIN,SPRING

502 XD1-2100-407 8 WASHER, PLAIN

2-11
FIGURE L11A
INTERNAL COMPONENTS 1 (BOOKLET FINISHER-
N1)
6
16
16 20 17
501 21
16 6
9
27

25 6 6
(S106),(CN1094) SEE FIGURE L35 (S101)
(S148),(CN1093)
11 (CN1081)
10 24
15
9
(S143) 25
6 28
(CN1089)
14
6
6
6
16 20
22
19
18

39

9
36 6 SEE FIGURE L30
9 3
SEE FIGURE L42 6 36
(SW101)
7 (CN1201)
4 6 6
(S129)
(CN1082)
6 SEE FIGURE L40
12 5 25 1 6
26 9
37
38 6
26
(CN12011) 12 6 9
(CN1201) 502

29 502
(CN10821)

(CN1082) 6

SEE FIGURE L15

13

30
2
8
6 (CN10811)
(CN10891) 23 33 40
8 35
32 41
(CN10821)
(CN1089) (CN12011) (CN10911) (CN1083)
(CN1092) (CN1084)
(CN1202)
(CN108)
(CN120) (CN1093) (CN1085)
31 (CN109)
(CN1094) (CN1086)
(CN1203)
(CN1095)
(CN1081) (CN10871)
(CN1096)
(CN10811) (CN1204) (CN1097) (CN10891)
40

2-12
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L11A NPN RF INTERNAL COMPONENTS 1 BOOKLET FINISHER-N1

1 FK2-6484-000 1 FAN

2 FC7-7585-000 1 CATCH, MAGNET

3 FC9-3243-000 1 LEVER, COVER SENSOR, FRONT

4 FC9-3248-000 1 HOLDER, DOOR SWITCH

5 FU8-2174-000 1 SPRING, LEAF

6 XA9-0732-010 53 SCREW,RS,M4X8

7 WC4-5301-000 1 MICROSWITCH SW101

8 FC3-6039-000 4 CASTER, FRAME UNIVERSAL

9 XA9-1495-000 3 SCREW, RS, M3X6

10 FC9-3380-000 1 LEVER, PAPER DETECT, LOWER

11 FU8-2185-000 1 SPRING, TORSION

12 FC9-3570-010 4 RACK, TRAY MAIN

13 4A3-3447-000 1 CATCH, MAGNET

14 FC9-3396-000 1 GUIDE, ENTRANCE, LOWER

15 FC9-3398-000 1 GUIDE, ENTRANCE, UPPER

16 FC5-4425-000 4 CLIP

17 FC9-3376-000 1 RACK, SHUTTER

18 FC9-3558-000 1 PIN, TORQUE LIMITER SNAP

19 FC9-3559-000 1 LIMITER, SHUTTER TORQUE [DP]

20 FC9-3487-000 2 BUSHING, CU

21 FU8-0843-000 1 GEAR, 20

22 FU8-0835-000 1 GEAR, 36T

23 FM4-0325-000 1 CABLE, SENSOR GROUNDING

24 FK2-6470-000 1 PHOTOINTERRUPTER, KUA0055C S101

25 WG8-5848-000 4 PHOTO-INTERRUPTER,GP1A173LCS0F S106,S129,S143,S148

26 FU5-9059-000 8 SCREW, RS STEPPED, M3

27 FM4-2177-000 1 LED PCB ASSEMBL

28 FM4-2178-000 1 PHOTO-TRANSISTOR PCB ASSEMBLY

29 FM4-2179-000 1 CABLE, SENSOR, COVER, FRONT

30 FM0-2218-000 1 CABLE, SENSOR, REAR

31 FM4-0337-000 1 CABLE, SENSOR, UNIT SIDE

2-13
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FM4-0339-000 1 CABLE, PAPER SENSOR, UNIT SIDE

33 FM0-2219-010 1 CABLE, SENSOR, FRONT

35 FM4-0358-000 1 CABLE, SWITCH

36 XD2-1100-502 1 RING,E

37 FM4-2180-000 1 CABLE, SWITCH, COVER, FRONT

38 FE2-1170-000 1 LABEL, JAM CLEARING

39 XA9-0271-000 1 SCREW, PANHEAD MACHINE

40 VS1-7440-003 2 CONNECTOR, WIRE TO WIRE

41 VS1-7440-004 1 CONNECTOR, WIRE TO WIRE

501 XD3-1200-122 1 PIN,SPRING

502 XD1-2100-407 8 WASHER, PLAIN

2-14
FIGURE L12
INTERNAL COMPONENTS 2 (BOOKLET FINISHER-
N1)

(CN2251) 8
7
(CN2052)
(CN2253)
(CN125)
(CN2050) (CN126)
(CN2170)
3 (CN2130)
(CN012)

SEE FIGURE L50

6
6

2
4

6
5
6

2-15
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L12 NPN RF INTERNAL COMPONENTS 2 BOOKLET FINISHER-N1

1 FM4-0148-000 1 SADDLE CABLE ASSEMBLY

2 FC9-2771-000 1 RAIL, SLIDE, LEFT

3 FC9-2772-000 1 RAIL, SLIDE, UPPER

4 FC9-2773-000 1 RAIL, SLIDE, RIGHT

5 FC9-2774-000 1 BUSHING

6 XA9-0732-010 20 SCREW,RS,M4X8

7 VS1-7440-002 1 CONNECTOR, SNAP TIGHT

8 VS1-7440-004 1 CONNECTOR, WIRE TO WIRE

2-16
FIGURE L14
SADDLE TRAY ASSEMBLY (BOOKLET FINISHER-N1)

13
14

15

8
7

(S228)
(CN2053)
16

11

12
5
6

4
19
18
9

10

(CN2053)
1

(CN20530)
17

2-17
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L14 NPN RF SADDLE TRAY ASSEMBLY BOOKLET FINISHER-N1

1 FL3-3512-000 1 COVER, TRAY DELIVERY GUIDE

2 FC9-7810-000 1 BASE, SADDLE TRAY

3 FC9-7811-000 1 ARM, SADDLE TRAY BASE

4 FC9-7812-000 1 GUIDE, SADDLE TRAY, LOWER

5 FC9-7813-000 1 COVER, SADDLE TRAY SENSOR

6 FC9-2651-000 1 FLAG, SADDLE TRAY SENSOR

7 FC9-7814-000 1 GUIDE, SADDLE TRAY, UP. FR.

8 FC9-7815-000 1 GUIDE, SADDLE TRAY, UP. RR.

9 FC9-2761-000 1 SPRING, LEAF

10 FU8-2079-000 2 SPRING, TENSION

11 FU8-2081-000 2 SPRING, COMPRESSION

12 FU8-2082-000 1 SPRING, TORSION

13 FC9-7816-000 1 ARM, SADDLE TRAY, UPPER

14 FL3-3513-000 1 ARM, SADDLE TRAY, LOWER

15 FL3-3514-000 1 RETAINER, SADDLE TRAY, UPPER

16 WG8-5783-000 1 IC,PHOTO-INTERRUPTER,LG248NL1A S228

17 FM4-0287-000 1 CABLE,SADDLE TRAY PAPER SENSOR

18 FC9-2648-000 1 SUPPORT, SADDLE TRAY GUIDE

19 FC9-2649-000 1 PLATE, SPRING MOUNTING

2-18
FIGURE L15
POWER CORD TERMINAL ASSEMBLY

(CN1221) 12

(CN123)

(CN122)

5
1

11

(F101)
(CN1211)

11

15
4
(CN501)
(CN503)

(CN124)

(J202)
(CN121)
(CN502)
16 13
5

(J102) (CN1211)
5

(CN504) 13
SEE FIGURE L93 14 (J1222)
3 6

100V 120V 230V EUR 230V CN

17 18 7 8 9 10 19

2-19
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L15 NPN RF POWER CORD TERMINAL ASSEMBLY

1 FK2-6317-000 1 POWER SUPPLY PCB ASSEMBLY

2 FK2-8208-000 1 FAN

3 FM4-0364-000 1 CABLE, AC OUTLET POWER SUPPLY

4 FM4-2172-000 1 CABLE, AC INLET POWER SUPPLY

5 XA9-0732-010 10 SCREW,RS,M4X8

6 FM0-2217-000 1 HARNESS, FAN

7 FH2-7116-000 1 CORD, POWER, 120V 120V

8 FK2-0146-000 1 CORD, POWER SUPPLY 230V EU

9 FK2-0147-000 1 CORD, POWER SUPPLY 230V EU

10 FK2-0148-000 1 CORD, POWER SUPPLY 230V EU

11 XA9-1495-000 8 SCREW, RS, M3X6

12 FM4-0361-000 1 INTERFACE ASSEMBLY

13 VS1-7440-003 2 CONNECTOR, WIRE TO WIRE

14 FM4-0363-000 1 CABLE, AC POWER SUPPLY INPUT

15 WE8-6531-000 1 CORE

16 WE8-5909-000 1 CORE

17 FH2-7115-000 1 CORD, POWER 100V

18 FK2-0157-000 1 CABLE, GROUNDING 100V

19 FK2-2987-000 1 CORD, POWER SUPPLY 230V CN

2-20
FIGURE L17
FACE-UP LOWER ASSEMBLY (STAPLE FINISHER-N1)

4
3

2
4 8

9 7

6
5

2-21
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L17 NPN RF FACE-UP LOWER ASSEMBLY STAPLE FINISHER-N1

1 FL3-2575-000 1 ELIMINATOR, STATIC CHARGE, FF [DP]

2 FC9-7776-000 1 RIB, CENTER FRONT

3 FC9-7777-000 1 RIB, CENTER REAR

4 FL3-4973-000 2 RIB, SIDE [DP]

5 FL3-8243-000 1 PANEL, FACE-UP LOWER, FIXED

6 XA9-1495-000 2 SCREW, RS, M3X6

7 FC9-8092-000 1 LABEL, B3

8 FL3-2576-000 1 ELIMINATOR, STATIC CHARGE, FR [DP]

9 FE2-1168-000 1 SPRING, LEAF

2-22
FIGURE L17A
FACE-UP LOWER ASSEMBLY (BOOKLET FINISHER-
N1)

2
3

10
1
2

8
8

2-23
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L17A NPN RF FACE-UP LOWER ASSEMBLY BOOKLET FINISHER-N1

1 FC9-7818-000 1 RIB, CENTER FRONT

2 FL3-5003-000 2 RIB, SIDE

3 FC9-7770-000 1 RIB, CENTER REAR

4 FL3-2575-000 1 ELIMINATOR, STATIC CHARGE, FF [DP]

5 FL3-8165-010 1 PANEL, FACE-UP LOWER, FIXED

6 FC9-7775-000 1 PANEL, FACE-UP LOWER, MOVABLE

7 FU8-2083-000 2 SPRING, TENSION

8 XA9-1495-000 4 SCREW, RS, M3X6

9 FE2-1168-000 1 SPRING, LEAF

10 FL3-2576-000 1 ELIMINATOR, STATIC CHARGE, FR [DP]

2-24
FIGURE L18
TRAY UPPER ASSEMBLY

11 45 27
4 23
27
32
49

26
(M105)
(CN3031) 50
45
23 11 50219
501 25
27 24
(SW110)
2812 502 8
502
(CN1162) 22
503
20
31 A
47 31

3 43 44
14
13 21
54 502
33 55
48 15

(S104) 27
(CN1173) 7
55
27 18 31
38 30 502
6
27

42
35

29 31

46
5
1 2
27 29
15 41
502 46 504
21 39 27
(S122)
10 (S123)
(S124)
17 (CN4011)
37

16
47
34 44
(SW111)
43 (CN1163) A 2

36 27 9

(S130)
(CN1174) (CN116)
52 (CN11631)

(CN1162) (CN117)
(CN11631)
48 40
(CN3021)
(CN1163)
(CN3011)
41
(CN4011)
53
(CN1173)
(CN11741)
56 (CN11741)
(CN1174)
57
56 51

2-25
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L18 FM0-2369-000 1 TRAY ASSEMBLY, UPPER

1 FC5-4736-000 1 HOLDER, AREA SENSOR ROLLER, 2

2 FC5-4739-000 3 ROLLER, AREA SENSOR

3 FC9-3538-000 1 WINDOW, TRAY

4 FC9-7794-000 1 TRAY, SLIDE

5 FC9-7800-000 1 TRAY, LOWER, SUB

6 FL3-3049-000 1 TRAY, LOWER, MAIN

7 FC9-3549-000 1 GUIDE, TRAY MAIN RACK

8 FC9-3550-000 1 RATCHET, TRAY

9 FC9-3555-000 1 HOLDER, AREA SENSOR ROLLER, 1

10 FC9-3556-000 1 BASE, TRAY AREA SENSOR

11 FC9-3559-000 2 LIMITER, SHUTTER TORQUE [DP]

12 FC9-3561-000 1 COLLAR, MAIN MOTOR GEAR JOINT

13 FC9-3563-010 1 LEVER, MAIN PAPER PRESENCE

14 FC9-3565-000 1 HOLDER, PAPER PRESENCE LEVER

15 FS2-1671-000 2 BUSHING

16 FU5-9709-000 4 SCREW, STEPPED, M3X13.6

17 FU5-2315-000 1 SPRING, COMPRESSION

18 FU5-3954-000 1 PULLEY, 59T

19 FU8-0845-000 1 GEAR, 18T

20 FU8-0846-000 1 GEAR, 39T

21 FU8-0847-000 2 GEAR, 37T

22 FU8-0848-000 1 GEAR, 16T

23 FU8-0851-000 2 GEAR, 23T

24 FU8-0852-000 1 GEAR, 19T

25 FU8-2195-000 1 SPRING, COMPRESSION

26 XA9-1031-000 2 SCREW,MACH.,TRUSS HEAD,M4X8

27 XA9-1386-000 12 SCREW,RS,M3X8

28 XD2-1100-502 2 RING,E

29 FM4-2175-000 1 PHOTO SENSOR PCB ASS'Y S122,S123,S124

30 XF2-1807-310 1 BELT, TIMING

31 XG9-0508-000 24 BEARING, BALL, F688ZZ

2-26
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FL3-3503-000 1 TRAY, UPPER

33 FC9-3567-000 1 LINK, TRAY MAIN SAFETY SWITCH

34 FC9-7797-000 1 TRAY, ESCAPE SLIDE

35 FC9-3573-000 1 LINK, MAIN TRAY SAFETY LEVER

36 FC9-3575-000 1 FLAG, ESCAPE PAPER PRESENCE

37 FC9-7798-000 1 TRAY, ESCAPE

38 FC9-7799-000 1 COVER, ESCAPE, FRONT

39 FC9-3578-000 1 STOPPER, TRAY SAFETY

40 FC9-3580-000 1 LINK, ESCAPE SAFETY LEVER

41 FC9-7801-000 2 LEVER, ESCAPE TRAY, SAFETY

42 FC9-7802-000 1 COVER, ESCAPE, REAR

43 FU8-2167-000 2 SPRING, TENSION

44 FU8-2199-000 2 SPRING, LEAF

45 FC9-3558-000 2 PIN, TORQUE LIMITER SNAP

46 FC5-4221-000 2 ROLLER, TRAY GUIDE

47 WC4-5301-000 2 MICROSWITCH SW110,SW111

48 WG8-5783-000 2 IC, PHOTO-INTERRUPTER S104,S130

49 FM4-2174-000 1 PWB, DRIVER

50 FK2-8200-000 1 MOTOR, DC STEPPING M105

51 FM0-2214-000 1 CABLE, TRAY, UPPER UNIT SIDE

52 FM4-0353-000 1 CABLE, TRAY SWITCH, UNIT SIDE

53 FM4-0354-000 1 CABLE, PAPER SENSOR, UNIT SIDE

54 FC5-4697-000 1 RING, RETAINING

55 RU5-6035-000 2 ROLLER, TRAY GUIDE

56 XA9-1013-000 10 SCREW, M3X8

57 VS1-7440-003 1 CONNECTOR, WIRE TO WIRE

501 XD3-2200-102 2 PIN,DOWEL

502 XD3-2300-142 12 PIN,DOWEL

503 XD3-2300-262 1 PIN, DOWEL

504 XD1-1103-139 1 WASHER,COP

2-27
FIGURE L19
TRAY LOWER ASSEMBLY

27

34
11
23
4 36
(M217)
27 (CN3032)
32

26
35
34
11
23

501
24 50219
12 8 25
28 502
502
22
20 31
3 503 31

13
39 21
14 40 502
15
(S105) 37
(CN1193)
40
7 27
31
30 18 502B4

6
31
33

2
1
15 33
502 29
21
(S125)
(S126)
27 10 (S127)
(CN4012)
5 16
17
27

2
(CN118)

(CN3022) (CN119)
(CN3012)
(CN4011)
27 9
(CN1193)

38

2-28
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L19 FM0-2357-000 1 TRAY ASSEMBLY, LOWER

1 FC5-4736-000 1 HOLDER, AREA SENSOR ROLLER, 2

2 FC5-4739-000 3 ROLLER, AREA SENSOR

3 FC9-3538-000 1 WINDOW, TRAY

4 FC9-7794-000 1 TRAY, SLIDE

5 FC9-7800-000 1 TRAY, LOWER, SUB

6 FL3-3049-000 1 TRAY, LOWER, MAIN

7 FC9-3549-000 1 GUIDE, TRAY MAIN RACK

8 FC9-3550-000 1 RATCHET, TRAY

9 FC9-3555-000 1 HOLDER, AREA SENSOR ROLLER, 1

10 FC9-3556-000 1 BASE, TRAY AREA SENSOR

11 FC9-3559-000 2 LIMITER, SHUTTER TORQUE [DP]

12 FC9-3561-000 1 COLLAR, MAIN MOTOR GEAR JOINT

13 FC9-3563-010 1 LEVER, MAIN PAPER PRESENCE

14 FC9-3565-000 1 HOLDER, PAPER PRESENCE LEVER

15 FS2-1671-000 2 BUSHING

16 FU5-9709-000 2 SCREW, STEPPED, M3X13.6

17 FU5-2315-000 1 SPRING, COMPRESSION

18 FU5-3954-000 1 PULLEY, 59T

19 FU8-0845-000 1 GEAR, 18T

20 FU8-0846-000 1 GEAR, 39T

21 FU8-0847-000 2 GEAR, 37T

22 FU8-0848-000 1 GEAR, 16T

23 FU8-0851-000 2 GEAR, 23T

24 FU8-0852-000 1 GEAR, 19T

25 FU8-2195-000 1 SPRING, COMPRESSION

26 XA9-1031-000 2 SCREW,MACH.,TRUSS HEAD,M4X8

27 XA9-1386-000 21 SCREW,RS,M3X8

28 XD2-1100-502 2 RING,E

29 FM4-2175-000 1 PHOTO SENSOR PCB ASS'Y S125,S126,S127

30 XF2-1807-310 1 BELT, TIMING

31 XG9-0508-000 4 BEARING, BALL, F688ZZ

2-29
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FL3-3503-000 1 TRAY, UPPER

33 FC5-4221-000 2 ROLLER, TRAY GUIDE

34 FC9-3558-000 2 PIN, TORQUE LIMITER SNAP

35 FK2-8200-000 1 MOTOR, DC STEPPING M217

36 FM4-2174-000 1 PWB, DRIVER

37 WG8-5783-000 1 IC, PHOTO-INTERRUPTER S105

38 FM0-2215-000 1 CABLE, TRAY, LOWER UNIT SIDE

39 FC5-4697-000 1 RING, RETAINING

40 RU5-6035-000 2 ROLLER, TRAY GUIDE

501 XD3-2200-102 2 PIN,DOWEL

502 XD3-2300-142 12 PIN,DOWEL

503 XD3-2300-262 1 PIN, DOWEL

2-30
FIGURE L22
FEED DISPOSE DRIVE ASSEMBLY 1

8
7
(M113)
(CN1032)

(M104)
(CN1041)

2
(S135) 1
(CN1084)

3 4
9
5
4
(S112)
(CN1083)
5

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L22 NPN RF FEED DISPOSE DRIVE ASSEMBLY 1

1 FC9-2769-000 1 FLANGE

2 FU5-3945-000 1 PULLEY, 22T/16T

3 FU5-3948-000 1 GEAR, 16T/35T

4 WG8-5848-000 2 PHOTO-INTERRUPTER,GP1A173LCS0F S112,S135

5 FU8-2175-000 2 SPRING, TENSION

6 FC5-4425-000 2 CLIP

6 FC5-4425-000 2 CLIP

7 FK2-8203-000 1 MOTOR, DC STEPPING M113

8 FK2-8199-000 1 MOTOR, DC STEPPING M104

9 FC3-0661-000 1 CLIP

2-31
FIGURE L23
FEED DISPOSE DRIVE ASSEMBLY 2

2
(M118)
(CN1012)
(M112)
(CN1021)

(CN1012)
(CN101)
4
(CN1011)
6

(CN10211) (CN102)
5
(CN1022)

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L23 NPN RF FEED DISPOSE DRIVE ASSEMBLY 2

1 FU8-2173-000 1 SPRING, TENSION

2 FK2-8204-000 1 MOTOR, DC STEPPING M112

3 FK2-8205-000 1 MOTOR, DC STEPPING M118

4 XA9-0732-010 4 SCREW,RS,M4X8

5 XF2-1809-260 1 BELT, TIMING

6 FM4-0328-000 1 CABLE, MOTOR

7 FM4-0301-000 1 HARNESS, RETAINING LEVER MOTOR

8 VS1-7440-004 1 CONNECTOR, WIRE TO WIRE

2-32
FIGURE L30
ENTRANCE PAPER FEED ASSEMBLY (BOOKLET
FINISHER-N1)

14

(CN20510)

(CN2051) 4
15 17
15

(M200)
(CN2051)

13

15 5
21 2
(SL206) 1 1
(CN2052) 11
9
15 15 3 16
16 23
6
5
10
20 19
11
18
12
9
23
16
10
20
16

8 22
15
16
16
16
7 SEE FIGURE L31
16

20 15
10

20 16
10

16
SEE FIGURE L32

16

2-33
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L30 NPN RF ENTRANCE PAPER FEED ASSEMBLY BOOKLET FINISHER-N1

1 4A1-7276-000 2 FLANGE

2 FC5-4425-000 2 CLIP

3 FC3-0661-000 1 CLIP

4 FK2-8199-000 1 MOTOR, DC STEPPING M200

5 FC7-7585-000 2 CATCH, MAGNET

6 FL3-1937-000 1 LEVER, FLAPPER LINK

7 FC9-2735-000 1 ROLLER, PAPER FEED

8 FC9-2736-000 1 ROLLER, PAPER FEED

9 FC9-3485-000 2 BUSHING

10 FS5-6488-000 4 WASHER

11 FU5-3940-000 2 PULLEY, 16T

12 FU5-3942-000 1 PULLEY, 25T

13 FU8-2175-000 1 SPRING, TENSION

14 FM4-0286-000 1 CABLE, ENTRANCE FEED MOTOR

15 XA9-0732-010 30 SCREW,RS,M4X8

16 XA9-1495-000 30 SCREW, RS, M3X6

17 XA9-1477-000 6 SCREW, W/WASHER, M3X6

18 XF2-1615-940 1 BELT, TIMING

19 XF2-1806-240 1 BELT, TIMING

20 XG9-0466-000 4 BEARING, BALL, DDLF-1060ZZH

21 FK2-8187-000 1 SOLENOID SL206

22 FC9-3532-000 1 PLATE, POSITIONING SL206

23 FC9-3302-000 2 PLATE, FEED SHAFT GROUNDING

2-34
FIGURE L31
ENTRANCE GUIDE ASSEMBLY (BOOKLET FINISHER-
N1)

1
3
502
1

2
8 1
3
502
1
2

2
11
8
1
502
3 2
1

11

1
502
3

501
6
10

12
10
10
501
4
501 10
7

2-35
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L31 NPN RF ENTRANCE GUIDE ASSEMBLY BOOKLET FINISHER-N1

1 FC3-0661-000 8 CLIP

2 FC6-5835-000 4 SLIDER, FOLLOWER

3 FU6-6070-000 4 ROLLER, FOLLOWER

4 FC9-2703-000 1 HOOK, LATCH

5 FC9-2704-000 1 HANDLE, ENTRANCE GUIDE, 1

6 FC9-3381-000 1 HOOK, LATCH

7 FU8-2086-000 1 SPRING, TORSION

8 FU8-2177-000 2 SPRING, COMPRESSION

9 FU8-2178-000 2 SPRING, COMPRESSION

10 FC5-4697-000 8 RING, RETAINING

11 FC9-3383-010 2 SHAFT, ROLLER

12 FC9-2705-000 1 SHAFT, LATCH

501 XD3-2160-102 3 PIN,DOWEL

502 XD3-2200-102 1 PIN, PARALLEL

2-36
FIGURE L32
ENTRANCE GUIDE FLAPPER ASSEMBLY (BOOKLET
FINISHER-N1)

6
1
501
5

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L32 NPN RF ENTRANCE GUIDE FLAPPER ASS'Y BOOKLET FINISHER-N1

1 FC9-2708-000 1 LEVER, FLAPPER LINK, 1

2 FC9-2710-000 1 FLAPPER, ENTRANCE

3 FC9-2711-010 1 HOLDER, FLAPPER

4 FC9-2712-000 1 HANDLE, ENTRANCE GUIDE, 2

5 FU8-2090-000 1 SPRING, TORSION

6 FC3-0661-000 1 CLIP

501 XD3-2160-102 1 PIN,DOWEL

2-37
FIGURE L35
PAPER FEED DISPOSE ASSEMBLY

142
138
(S110)
(CN1051)
(CN1092)
63 (CN105)
(CN1052)

129 91 (CN1053)
99 63
2 103
13
146 (SW104)
(CN1203)
95
(SW102)
(CN1202)

(M110)
(CN1052) 63 SEE FIGURE L90

26 127
128
135 107

107 119 92
(SW103)
(CN1204) 24

103
99 1
9
107 145 1 1

91
107

(S102)
145
122 (CN1095)

8
63
105
153

47

107 1
125 (SL101)
(CN1133)
145
126
1 1
81

1 1
1
1

(CN1132)
(CN113)
150

(CN1133)

150

2-38
107 107 SEE FIGURE L23
132 86 107 107
132 86 131 1
15

77
1 113
52
55

SEE FIGURE L22

1
1

94
31
94 60 25

94 30 51
29 60 44
75
117
124
1 94 17 19
31 60 502
107
60 57
94
107 66
57 130
105
32
503
83
23 16
5
17 57 45 107
107 42 144
14
502
149 106
107

90
54
46 89
54
104 22 54 22
112
107
50 11 106 107 84
5 107
10 12
107 43
57
107
90 54
89
53 21 22 54
54 3
22 15
108
64

64
108
15
52 84 3
14
502

2-39
107
15
107 70
86 502 118 107
86 130 59 3
502 133 502 15
3 56 4 56
59 3 155 (M101)
4
4 59 (CN1031)
502 134
120 3
71 59
4 70
107 97 502
52 154 87 56
110 502 52
68 3 107
59 88
4
154
56 1
52
88 96
502 63
48 154
107
1 107 87
87 502
114
73
502
56
3
59
4
148 58 1
18
58 33
502
3
152
76
502
101
502
33 39
3
502 38
65 39 134
109 501
3 67
3 96
1 151
107
120 39
37 (M122)
39 (CN1042)
(M121) 3
(CN1022) 67
501
35
80

137 1
138 49
(S113)
(CN1096) 34

4
59 41
56
154
57 36
3 141
19
107
(CN1041)
4 (CN104)
97
4 3 59
59 502 48
3 27 59
4 28 3 (CN1042)
59 79
3
502
71 3 140
130

4
59 4 (CN1031)
3 59 (CN103)
56 3
3
154 502
78
111 (CN1032)
7
20

2-40
139 1
98 134
(CN10911)
1
(CN10111)
(CN109111)
(CN1011) 102 (M102)
(CN1151) 107
82 124
93
86
1 96 502
3
59
4
72
147 138 138 115
(CN110) 73
(S111) 502
(CN1085) (S142) 107
(CN1086)
136
(CN1101) 156
143 116

(M119)
SEE FIGURE L67 (CN1011)

58
3 107
86
40 502
502
3
40
502 63
58
154 1
63 1

4
59
3
56 4
59
3
1 502
74 62
123
107

1 1
SEE FIGURE L60
69 15
107 61
3
59
4 15
107
502
62

107 SEE FIGURE L36


107
1 57

502
85
107 107
121
71
502
57
107
100

(CL102)
(CN1132)

1 63
85
107

2-41
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L35 NPN RF PAPER FEED DISPOSE ASSEMBLY

1 XA9-0732-010 52 SCREW,RS,M4X8

2 FU8-2190-000 1 SPRING, COMPRESSION

3 XD2-1100-402 29 RING, E

4 XG9-0466-000 16 BEARING, BALL, DDLF-1060ZZH

5 FC5-4697-000 2 RING, RETAINING

7 FC9-3119-000 1 JOINT, JAM DIAL

8 FC9-3133-010 1 LEVER, SAFETY SWITCH LINK

9 FC9-3136-010 1 SPRING, LEAF

10 FC9-3244-000 1 GUIDE, UPPER FRONT

11 FE2-1163-000 1 HOLDER, ROLLER, REAR 1

12 FL3-8164-000 1 LEVER, PAPER RETAINING

13 FC9-3249-000 1 RACK, SWING

14 FE2-1060-000 2 LEVER, HOLDER

15 FC9-3251-000 7 FLANGE, PULLEY

16 FC9-3252-000 1 GUIDE, UPPER REAR

17 FC9-3253-000 2 WEIGHT, DISPOSE GUIDE

18 FC9-3254-000 1 HOLDER, DISPOSE FR. ROLLER,UP.

19 FC9-3255-000 2 FLAG, SENSOR PULLEY

20 FC9-3256-010 1 DIAL, ENTRANCE JAM

21 FE2-1161-000 1 HOLDER, ROLLER, FRONT 1

22 FE2-1126-000 4 COLLAR, IDLER

23 FC9-3261-000 1 GUIDE, DISPOSE WILE, FRONT

24 FC9-3262-000 1 GEAR, 47T/PULLEY, 16T

25 FC9-3263-000 1 GUIDE, DISPOSE WILE, REAR

26 FC9-3264-000 1 COVER, SWING MOTOR

27 FC9-3265-000 1 RATCHET, JAM, 2

28 FC9-3266-000 1 RATCHET, JAM DIAL

29 FC9-3269-000 1 HOLDER, CURL ROLLER, FRONT

30 FC9-3270-000 1 HOLDER, CURL ROLLER, REAR

31 FC9-3271-000 2 HOLDER, CURL ROLLER

32 FC9-3272-000 1 BASE, CURL ROLLER, CENTER

2-42
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

33 FC9-3310-000 2 ROLLER, DISPOSE FRONT, UPPER

34 FC9-3311-000 1 ROLLER, BUFFER

35 FM0-3755-000 1 ROLLER, BUFFER SIZE, SMALL

36 FC9-3313-000 1 ROLLER, FIRST BUFFER ENTRANCE

37 FC9-3130-000 1 LEVER, FACE-DOWN, REAR

38 FC9-3154-000 1 LEVER, FACE-DOWN, FRONT

39 RB2-8087-000 4 RING, STOP

40 FC9-3317-000 2 ROLLER, DISPOSE FRONT, LOWER

41 FC9-3318-000 1 ROLLER, BUFFER, UPPER

42 FC9-3319-000 1 ROLLER, REAR [DP]

43 FC9-3320-000 1 ROLLER, PAPER RETAINING [DP]

44 FC9-3323-000 1 LIMITER, LEVER TORQUE [DP]

45 FE2-1162-000 1 HOLDER, ROLLER, FRONT 2

46 FE2-1164-000 1 HOLDER, ROLLER, REAR 2

47 FC9-3335-000 1 ELIMINATOR, STATIC CHARGE [DP]

48 FC9-3409-000 2 COLLAR, TENSION

49 FC9-3433-000 1 ROLLER, SECOND BUFFER ENTRANCE

50 FC9-3436-000 1 ROLLER [DP]

51 FC9-3558-000 1 PIN, TORQUE LIMITER SNAP

52 FC9-3583-000 5 CLIP, CBS

53 FM0-2389-000 1 GUIDE, FRONT

54 FU0-0084-000 6 GEAR, 22T

55 FC9-3486-000 3 BUSHING

56 FC9-3485-000 10 BUSHING

57 FC9-3487-000 6 BUSHING

58 FS2-1671-000 4 BUSHING

59 FS5-6488-000 16 WASHER

60 FU5-2317-000 5 SPRING, COMPRESSION

61 FE2-1068-000 1 LEVER, ROLLER ESTRANGEMENT, 1

62 FU5-3924-000 2 PULLEY, 20T

63 XA9-1495-000 10 SCREW, RS, M3X6

64 FU5-3932-000 2 PULLEY, 26T/16T

2-43
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

65 FU5-3933-000 1 PULLEY, 20T

66 FU5-3934-000 1 PULLEY, 14T

67 FU5-3935-000 2 PULLEY, 16T

68 FU5-3936-000 1 PULLEY, 27T/GEAR, 24T

69 FU5-3937-000 1 PULLEY, 16T

70 FU5-3939-000 2 PULLEY, 14T

71 FU5-3940-000 3 PULLEY, 16T

72 FU5-3941-000 1 PULLEY, 20T

73 FU5-3942-000 2 PULLEY, 25T

74 FU5-3943-000 1 PULLEY, 28T/GEAR, 18T

75 FU5-3944-000 1 PULLEY, 16T

76 FU5-3946-000 1 PULLEY, 20T

77 FU5-3947-000 1 FLAG, SENSOR PULLEY

78 FU5-3949-000 1 PULLEY, 27T

79 FU5-3950-000 1 PULLEY, 14T

80 FU0-0086-000 1 GEAR, 16T/PULLEY, 14T

81 FC7-7585-000 1 CATCH, MAGNET

82 FC9-3392-010 1 SUPPORT, DRIVE GEAR

83 FU0-0087-000 1 GEAR, 14T

84 FC9-3560-000 2 BUSHING

85 FU8-0836-000 2 GEAR, 26T

86 FU8-0837-000 5 GEAR, 24T

87 FU8-0838-000 3 GEAR, 18T

88 FU8-0840-000 2 GEAR, 15T

89 FU0-0083-000 2 GEAR, 22T

90 FU8-0842-000 4 GEAR, 27T

91 FU8-2160-000 3 SPRING, TENSION

92 FU8-2170-000 1 SPRING, TENSION

93 FM4-0342-000 1 CABLE, GRIPPER SENSOR

94 FC9-3484-000 5 ROLLER

95 FU8-2191-000 1 SPRING, TENSION

96 FU8-2175-000 3 SPRING, TENSION

2-44
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

97 FU8-2179-010 2 SPRING, TENSION

98 4G8-5063-000 1 CABLE, PAPER SENSOR

99 WC4-5301-000 3 MICROSWITCH SW102,SW103,SW104

100 FK2-8207-000 1 CLUTCH, ELECTROMAGNETIC CL102 [DP]

101 4S3-6131-000 1 SPACER

102 FU8-0844-000 1 GEAR, 47T

103 XA9-1302-010 6 SCREW,MACH,TRUSS HEAD,M3X14

104 FM0-2388-000 1 ROLLER ARM ASS'Y, FRONT

105 XA9-1477-000 5 SCREW, W/WASHER, M3X6

106 FC9-3509-000 2 BUSHING

107 FC5-4425-000 34 CLIP

108 XF2-1606-040 2 BELT, TIMING

109 XF2-1605-240 1 BELT, TIMING

110 XF2-1606-140 1 BELT, TIMING

111 XF2-1607-040 1 BELT, TIMING

112 FM0-2390-000 1 ROLLER ARM ASS'Y, REAR

113 XF2-1609-040 1 BELT,TIMING

114 XF2-1611-840 1 BELT, TIMING

115 XF2-1614-040 1 BELT,TIMING

116 FC9-3114-000 1 COVER, MOTOR CONNECTOR

117 XF2-1804-860 1 BELT, TIMING

118 XF2-1805-440 1 BELT, TIMING

119 XF2-1806-360 1 BELT, TIMING

120 XF2-1808-140 2 BELT, TIMING

121 XF2-1808-840 1 BELT, TIMING

122 FK2-6470-000 1 PHOTOINTERRUPTER, KUA0055C S102

123 XF2-1812-340 1 BELT, TIMING

124 4A1-7276-000 3 FLANGE

125 FC9-3135-010 1 LEVER, SAFETY SWITCH SOLENOID

126 FK2-8206-000 1 SOLENOID SL101 [DP]

127 FC9-3132-000 2 LEVER, SAFETY SWITCH, 1

128 FC9-3134-000 2 LEVER, SAFETY SWITCH, 2

2-45
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

129 FC9-3137-000 2 SPRING, LEAF

130 FC3-0661-000 2 CLIP

131 FU8-0833-000 1 PULLEY, 20T/GEAR, 38T

132 FU8-0834-000 2 GEAR, 30T

133 FU8-0839-000 1 GEAR, 36T

134 FK2-8199-000 3 MOTOR, DC STEPPING M101,M102,122

135 FK2-8201-000 1 MOTOR, DC STEPPING M110

136 FK2-8202-000 1 MOTOR, DC STEPPING M119

137 FK2-8203-000 1 MOTOR, DC STEPPING M121

138 WG8-5848-000 4 PHOTO-INTERRUPTER,GP1A173LCS0F S110,S111,S113,142

139 FM4-0326-000 1 CABLE, ROLLER NIP MOTOR

140 FM4-0329-000 1 CABLE, PAPER FEED MOTOR

141 FM4-0330-000 1 CABLE, EXHAUST MOTOR

142 FM4-0331-000 1 CABLE, SWING MOTOR

143 FC9-3141-000 1 LEVER, SWING LINK

144 FM0-3763-000 1 GUIDE, LOWER REAR

145 FB6-1722-000 3 BUSHING, SQUARE

146 XA9-1420-000 4 SCREW, W/WASHER, M3X8

147 VS1-7173-012 1 CONNECTOR, WIRE TO WIRE

148 FU8-2171-000 1 SPRING, COMPRESSION

149 FS1-1528-000 1 BUSHING

150 VS1-7440-002 2 CONNECTOR, SNAP TIGHT

151 FC5-4729-000 1 BUSHING

152 4C5-0098-000 1 SHAFT, ROLLER

153 FL3-2525-000 1 PLATE, SOLENOID MOUNTING

154 FC9-3302-000 6 PLATE, FEED SHAFT GROUNDING

155 FC9-3432-000 1 PLATE, ROLLER GROUNDING, LOWER

156 FC9-3274-000 1 SHAFT, ROLLER

501 XD3-2200-082 2 PIN,DOWEL

502 XD3-2200-122 28 PIN,DOWEL

503 XD3-1200-122 1 PIN,SPRING

2-46
FIGURE L36
UPPER FEED GUIDE ASSEMBLY

1
15

22
8
503 21
7
14
20
2 501
5
21
4
6
4

20

5
2 18

502
10 13
3
24
3
11
2
5
12 503
14 3 2
22
502 20
9 17
24 20
23 3 4

17

26 4 16
2
503 4 2
5 5
2 503
2
19 16
502
10
24 4
3

25

2
503
5
2

2-47
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L36 FM0-2354-020 1 UPPER FEED GUIDE ASSEMBLY BOOKLET FINISHER-N1

Fig.L36 FM0-2539-020 1 UPPER FEED GUIDE ASSEMBLY STAPLE FINISHER-N1

1 FC5-4425-000 2 CLIP

2 FC3-0661-000 10 CLIP

3 FC5-4697-000 3 RING, RETAINING

4 FC6-5835-000 6 SLIDER, FOLLOWER

5 FU6-6070-000 6 ROLLER, FOLLOWER

6 FL3-8157-000 1 GUIDE, INLET OPEN/CLOSE, UPPER

7 FC9-3369-010 1 LEVER, BUFFER FLAPPER LINK

8 FC9-3378-000 1 LEVER, ROLLER ESTRANGEMENT, 2

9 FE2-1070-000 1 HANDLE, GUIDE, UPPER

10 FC9-3381-000 2 HOOK, LATCH

11 FC9-3382-000 1 BLOCK,GUIDE POSITIONING,UPPER

12 FC9-3393-000 1 PLATE, BUFFER FLAPPER

13 FC9-3406-000 1 FLAPPER, BUFFER

14 FC9-3485-000 2 BUSHING

15 FC9-3487-000 1 BUSHING

16 FU8-2177-000 2 SPRING, COMPRESSION

17 FU8-2178-000 2 SPRING, COMPRESSION

18 FU8-2183-000 1 SPRING, TORSION

19 FU9-2468-000 1 SPRING, TORSION

20 XA9-0732-010 16 SCREW,RS,M4X8

21 FU8-2176-000 2 SPRING, COMPRESSION

22 XD2-1100-402 2 RING, E

23 FC9-8118-000 1 LABEL, B2-G BOOKLET FINISHER-N1

24 FS1-1528-000 3 BUSHING

25 FC9-3383-010 1 SHAFT, ROLLER

26 FC9-3388-010 1 SHAFT, ROLLER

501 XD3-1300-142 1 PIN,SPRING

502 XD3-2160-102 3 PIN,DOWEL

503 XD3-2200-122 5 PIN,DOWEL

2-48
FIGURE L40
STAPLER MOUNT ASSEMBLY

16 23
22
(S128)
(CN1141)
6

21

21

29
25

21 27

17 28
26
21

20

4 3

24

6 22
5
9
17
8

23
2
17 19
1 (CN1141)
18
7
(CN1142)

(CN11411) (CN1151)
14

17 (CN11511)

9 (CN1504)
(S107)
11
(CN1504)
15 (CN1187)
16 13 (CN1503)
(M107)

(CN1053) (CN1097)
10 12

2-49
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L40 FM0-2343-000 1 STAPLER MOUNT ASSEMBLY

1 FC9-8023-000 1 WASHER

2 FC9-3092-000 1 SPRING, LEAF

3 FC9-3349-000 1 ROLLER, STAPLER SLIDE

4 FC9-3352-000 3 ROLLER, STAPLER FEED SWING

5 FE2-1101-000 1 ROLLER, STAPLER SHIFT DRIVE

6 FE2-1166-000 6 ROLLER, GROUNDING

7 FM0-2216-000 1 HARNESS, STAPLE

8 4A1-7276-000 1 FLANGE

9 FC5-4425-000 2 CLIP

10 FK3-2889-000 1 MOTOR, STEPPING

11 FM0-2221-000 1 HARNESS, STAPLE SHIFT

12 VS1-7440-003 1 CONNECTOR, WIRE TO WIRE

13 VS1-7440-006 1 CONNECTOR, WIRE TO WIRE

14 FU6-3476-000 1 PULLEY, 16T/24T

15 FU9-2469-000 1 SPRING, TENSION

16 WG8-5848-000 2 PHOTO-INTERRUPTER,GP1A173LCS0F

17 XA9-0732-010 10 SCREW,RS,M4X8

18 XF2-1805-060 1 BELT, TIMING

19 XF2-1835-060 1 BELT, TIMING

20 FE2-1079-000 1 BOX, STAPLE CATCH

21 FU9-2467-000 4 SPRING, TENSION

22 FS1-9102-020 6 SCREW, STEPPED, M3

23 XA9-1495-000 3 SCREW, RS, M3X6

24 FE2-1097-000 1 HOLDER, STAPLER MOVE ROLLER

25 FU9-2466-000 1 SPRING, TENSION

26 RB2-8087-000 1 RING, STOP

27 FU5-3952-000 1 PULLEY, 16T

28 FU5-9670-000 1 SCREW, STEPPED, M4X1.4

29 FE2-1139-000 1 BRACKET, ELIMINATOR CATCH

2-50
FIGURE L41
STAPLE ASSEMBLY

16

15

11

12

14

13

4 5 7

1 9

10 6
17
6
8
3 9

2-51
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L41 NPN RF STAPLER ASSEMBLY

1 FC3-0661-000 2 CLIP

2 FC7-1700-000 1 CARTRIDGE

3 FE2-1092-000 1 PLATE, METALLIC, STAPLE HOLDER

4 FE2-1100-000 1 LEVER, SENSOR

5 FE2-1148-000 1 DAMPER, SHEET

6 FE2-1167-000 2 SCREW

7 FE2-1073-000 1 COVER, STAPLE DUST

8 FE2-1074-000 1 LID, STAPLE DUST COVER

9 FE2-1077-000 2 SPRING, TORSION

10 FU8-2182-000 2 SPRING, TENSION

11 FC6-6241-010 1 SHEET, UPPER

12 FE4-7793-000 1 SPRING, GUIDE

13 FC8-7435-000 1 GEAR, DRIVE

14 FC8-7437-000 1 CAM, DRIVE

15 FC8-7438-000 1 ARM, SWING

16 FM0-2341-010 1 STAPLE UNIT [DP]

17 FE2-1075-000 1 SHAFT, ELIMINATOR DUST COVER

2-52
FIGURE L42
STAPLE DUST BOX ASSEMBLY

6 4
7

A
(CN1503L)

(CN1503) 5

2 6
8
3

(S150)
1
1

A 9

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L42 FM0-3758-000 1 STAPLE DUST BOX ASSEMBLY

1 FC5-4697-000 3 RING, RETAINING

2 FE2-1082-000 1 BOX, STAPLE DUST

3 FE2-1086-010 1 SPRING, LEAF

4 FM0-2222-000 1 HARNESS, DUST, SENSOR

5 VS1-7440-002 1 CONNECTOR, SNAP TIGHT

6 FS5-1438-000 2 BUSHING

7 FU9-2465-000 1 SPRING, TENSION

8 WG8-5848-000 1 IC, PHOTO-INTERRUPTER S150

9 XA9-1495-000 1 SCREW, RS, M3X6

2-53
FIGURE L50
SADDLE JOINT ASSEMBLY (BOOKLET FINISHER-N1)
57
SEE FIGURE L54 116 112
(CN2031)

125 (CN203)
(CN208) 17
(CN2032)
(CN2081) 125 2 (M214)
(CN2032)
57 57
57 57

100
81 93
70
17
57 39
(M204) 57
(CN2031)
A
57

(S207) 57
(CN2129)

57
57 57

14 57
57
16 36
37 106
33

70
94 38
57
A
38
35
38 85
71
72 503
70
38
34 (SL203),(J920) 70
106 (SL204),(J921)

71
64 503
32
76 70

70 503
63 61

117

(J1010) (M212) 47 70
(J922) 70
(CN209) 77
77 59 50
59 50
53
(CN2094) 53
59
(J920) 59 50 60
50 60 52
123 52 95
(J1010) 95
124 51
51
(J922) 105
105 61
(J921) 61 503
503 61
123 61 503
68 503

2-54
115
49 76 (CN2071)
26
20 84 (CN207)
502 86
22 502
502 79
54
19
(S215) 14 57 17
32 (CN2072) 110
(CN2121)
27
87 (CN201)
503 (M213)
56 (CN2094)
(CN2011)
(CN2121)
1
26 40
(CN2122) 25 26
(CN2123) 55
97
11
(CN2124)
118
(CN21270) 78
(CN2125) (CN212)
66 62
(J939) 43
126 (M201)
(CN2011) 75
(CN2129) 41
23 83
28
502
31 24
31 24 502
29
30
31 24 502 96 57
128

14 (S222)
(CN2123)
128
29 45

19
54
502
22 92
79
79 96

503 56
87
57 SEE FIGURE L53 21

57
67
67

57
10
1 55 78 57 8
79 113 65
92 111

(CN202) (CN204)
(J1007) (J1004) SEE FIGURE L56
(CN211) (CN210)

2-55
13 120 (CN2251)
5 108 126
B 125
(J1008) (CN2052)
(CN214)
(CN2142) (CN20530)
(CN250) (CN125)
(CN2050)
C 121 (CN126)
(CN2170)

122 (CN2130)
3 (CN012)
(CN217)

101 (CN2170) 127 114

(CN205)
(S201)
(CN2122)
(CN2050) 107
42
104 58

57 103
(CN218)
(CN002)
4
119
82 15

57 (CN213)
7 18
(CN2130)
109
129 57 57
57
SEE FIGURE L52
6 54
102
99

57
12
57
57
98
57 14 54
57
57
(S229)
(CN2124)
99
102 12
9
54 48 80 73
91
C
SEE FIGURE L51
90
57
88
74
44 57
54 57 SEE FIGURE L55
91
57
57

46 57
89 73
80

2-56
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L50 NPN RF SADDLE JOINT ASSEMBLY BOOKLET FINISHER-N1

1 FA4-1159-000 7 RING, RETAINING

2 FU8-0683-000 1 GEAR, 22T/34T

3 FC9-2595-000 1 KNOB, JAM RELEASE

4 FC9-1393-000 2 ELIMINATOR, STATIC CHARGE

5 FC9-2767-000 1 KNOB

6 FC9-2581-000 1 ARM, FOLD, UPPER REAR

7 FC9-1394-000 3 ELIMINATOR, STATIC CHARGE

8 FM3-7475-000 1 GUIDE, VERTICAL PATH

9 FC9-2582-000 1 ARM, FOLD, UPPER FRONT

10 FC9-1440-000 1 GEAR, 13T

11 FC9-1441-000 1 GEAR, 13T

12 FC9-2580-000 2 ROLLER, SADDLE FOLD

13 FC9-2615-000 1 COVER, SADDLE INNER

14 WG8-5848-000 4 PHOTO-INTERRUPTER,GP1A173LCS0F S229,S207,S215,S222

15 FL3-2005-000 1 ELIMINATOR, STATIC CHARGE, MD.

16 FC8-7458-000 1 ROLLER, GUIDE

17 FK2-1731-000 3 MOTOR, STEPPING, DC M204,M213,M214

18 FM3-7454-000 2 PAPER ROLLER MOUNT ASS'Y

19 FC8-7585-000 2 COLLAR, TENSIONER

20 FU5-3726-000 1 PULLEY, 20T

21 FU7-2730-000 1 SPRING, TENSION

22 FU8-0345-000 2 GEAR, 24T

23 FC8-7510-000 1 SHAFT, ROTATION

24 FC8-7524-000 3 LEVER, RETAINING

25 FU5-3727-000 1 PULLEY, 21T

26 FC8-7584-000 3 GUIDE, PULLEY

27 FU8-0674-000 1 GEAR, 32T/PULLEY, 16T

28 FC9-1442-000 1 ROLLER, ENTRANCE, UPPER

29 FM3-7467-010 2 PUSH ARM UNIT

30 FM3-7468-000 1 PUSH ARM UNIT, CENTER

31 FU7-2726-000 3 SPRING, TENSION

2-57
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FU8-2252-000 1 SPRING, TENSION

33 FC8-7503-000 4 HOLDER, ROLLER

34 FC8-7551-000 1 BLOCK, SHUTTER SHIFT, FRONT

35 FC8-7552-000 1 BLOCK, SHUTTER SHIFT, REAR

36 FC8-7566-000 2 SHEET, GUIDE, UPPER

37 FC9-1376-000 4 ROLLER

38 FU7-2721-000 4 SPRING, COMPRESSION

39 FU8-0682-000 1 GEAR, 22T/48T

40 FU5-3725-000 1 PULLEY, IDLER

41 FU5-3719-000 1 PULLEY, 30T/50T

42 FK2-6470-000 1 PHOTOINTERRUPTER, KUA0055C S201

43 FU5-3720-000 1 PULLEY, 50T

44 FC8-7615-000 3 FLANGE, PULLEY

45 FC9-1443-000 1 ROLLER, ENTRANCE, LOWER

46 FC9-2676-000 1 ARM, FOLD, LOWER FRONT

47 FC9-1400-000 2 SHAFT, ROLLER DRIVE

48 FC9-2677-000 1 ARM, FOLD, LOWER REAR

49 FC8-7543-000 1 FLAG, SENSOR

50 FC5-4697-000 2 RING, RETAINING

51 FC8-7492-000 1 SHAFT, ROTATION

52 FC8-7493-000 1 SHAFT, ROLLER

53 FC8-7494-000 1 ARM, ROLLER

54 XG9-0453-000 4 BEARING, BALL, 6902ZZNR

55 XG9-0709-000 2 BEARING, BALL

56 XG9-0475-000 2 BEARING,BALL,VL-MF106A1X3T1XZZ

57 XA9-0732-010 80 SCREW,RS,M4X8

58 XA9-1116-030 4 SCREW,M3X5

59 FC8-7495-000 2 ROLLER

60 FU5-3728-000 1 PULLEY, 18T

61 FU5-3729-000 4 PULLEY, 18T

62 XF2-1817-560 1 BELT, TIMING

63 FK2-1714-000 1 MOTOR, STEPPING, DC M212

2-58
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

64 FM4-0520-000 2 SOLENOID UNIT SL203,SL204

65 VS1-7173-014 1 CONNECTOR, SNAP TIGHT, 14P, W

66 FK2-8184-000 1 MOTOR, DC STEPPING M201

67 FL3-2010-000 2 ROLLER, ESTRANGEMENT

68 FM3-9549-000 1 CABLE, STOPPER ROLL UNIT

70 FS5-1805-000 10 BUSHING

71 FU5-3723-000 2 PULLEY, 20T

72 FU7-2719-000 2 SPRING, TENSION

73 FU8-2073-000 2 SPRING, TENSION

74 XF2-1809-560 1 BELT, TIMING

75 XF2-1807-760 1 BELT, TIMING

76 FS5-9714-000 6 SCREW,STEPPED,M3

77 FU7-2720-000 2 SPRING, COMPRESSION

78 FU8-2269-000 2 SPRING, TENSION

79 FS1-1189-000 4 BUSHING

80 FU8-2072-000 2 SPRING, TENSION

81 FU5-9670-000 2 SCREW, STEPPED, M4X1.4

82 FU8-2075-000 1 SPRING, TORSION

83 XF2-1805-060 1 BELT, TIMING

84 XF2-1608-840 1 BELT, TIMING

85 XF2-1614-040 1 BELT, TIMING

86 FU5-3803-000 1 PULLEY, 30T

87 FU8-0349-000 2 GEAR, 18T

88 FU8-0668-000 3 GEAR, 17T/PULLEY, 32T

89 FU8-0669-000 3 GEAR, 17T

90 FU8-0670-000 1 GEAR, 17T/38T

91 FU8-0671-000 2 GEAR, 17T

92 FU8-0672-000 2 GEAR, 24T/24T

93 FU8-0677-000 1 GEAR, 16T/33T

94 FU8-0678-000 1 GEAR, 16T

95 XF2-1606-240 1 BELT, TIMING

96 FU8-2262-000 2 SPRING, TENSION

2-59
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

97 FU8-2261-000 1 SPRING, TENSION

98 FC9-2585-000 1 FLAG, FOLD ROLLER SENSOR

99 FC9-2587-000 4 ROLLER, FOLD POSITION NIP

100 FC9-2590-000 1 ELIMINATOR, STATIC CHARGE

101 FC9-2609-000 1 COVER, HANDLE

102 FS5-9224-020 4 SCREW,STEPPED,M4

103 FC9-2748-000 1 ELIMINATOR, STATIC CHARGE

104 FC9-2768-000 1 HANDLE

105 XF2-1604-040 1 BELT, TIMING

106 FB3-7934-000 2 RACK, REAR

107 FM4-0298-000 1 CABLE, SADDLE I/F TRIMMER

108 FM4-0297-000 1 CABLE, SADDLE I/F CONNECTING

109 FM4-0300-000 1 SADDLE JAM PCB ASSEMBLY

110 FM4-0280-000 1 CABLE, SADDLE PAPER FEED MOTOR

111 FM4-0281-000 1 CABLE, SADDLE EDGE STOPPER

112 FM4-0282-000 1 CABLE, ROLLER GUIDE MOTOR

113 FM4-0283-000 1 CABLE, SADDLE BACK END GUIDE

114 FM4-0284-000 1 CABLE, ENTRANCE CONNECTING

115 FM4-0288-000 1 CABLE, SADDLE DC MOTOR

116 FM4-0289-000 1 CABLE, SADDLE STAPLE

117 FM4-0290-000 1 CABLE, SADDLE STOPPER MOTOR

118 FM4-0291-020 1 CABLE,SADDLE SENSOR CONNECTING

119 FM4-0293-000 1 CABLE, SADDLE POWER SUPPLY

120 FM4-0295-000 1 CABLE, SADDLE DC MOTOR SENSOR

121 FM4-0296-000 1 CABLE, SADDLE INTERFACE

122 VS1-7173-008 1 CONNECTOR, SNAP TIGHT, 8P, W

123 VS1-7177-002 2 CONNECTOR, SNAP TIGHT, BK

124 VS1-7177-004 1 CONNECTOR, SNAP TIGHT, BK

125 VS1-7440-002 1 CONNECTOR, SNAP TIGHT

126 VS1-7440-004 4 CONNECTOR, WIRE TO WIRE

127 VS1-7440-012 1 CONNECTOR, SNAP TIGHT

128 FU8-2268-010 2 SPRING, TORSION

2-60
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

129 FC9-2786-000 1 LABEL, SADDLE STAPLER

502 XD3-2200-122 7 PIN,DOWEL

503 XD3-2200-102 22 PIN,DOWEL

2-61
FIGURE L51
SADDLE JAM RELEASE ASSEMBLY (BOOKLET
FINISHER-N1)

9
16
1
2
2 4
501
2
18
503
17 15 14
2
11

10
13
12
502
8
21
3

22
7

19 6

(M206)
(CN2071)

(S214)
(CN2142)

20

2-62
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L51 NPN RF SADDLE JAM RELEASE ASSEMBLY

1 FC8-7595-000 1 CAP

2 FS5-1805-000 4 BUSHING

3 FU6-3477-000 1 PULLEY, 52T

4 FU8-0753-000 1 GEAR, 16T

5 FU8-0754-000 1 GEAR, 22T

6 FU0-0085-000 1 GEAR, 16T

7 FE3-2696-000 1 COLLAR

8 XA9-0732-010 8 SCREW,RS,M4X8

9 XF2-1805-460 2 BELT, TIMING

10 FC9-2597-000 1 HOLDER, JAM RELEASE SPRING

11 FU5-3869-000 1 COUPLING, PULLEY

12 FU8-0752-000 1 GEAR, 60T

13 FU8-2074-000 1 SPRING, COMPRESSION

14 FC9-2746-000 1 ROLLER, JAM RELEASE TENSION

15 FC9-2769-000 1 FLANGE

16 FU5-3870-000 1 PULLEY, 14T/26T

17 FU8-0750-000 1 GEAR, 30T

18 FU8-0751-000 1 GEAR, 34T

19 FK2-8186-000 1 MOTOR, DC M206

20 WG8-5848-000 1 PHOTO-INTERRUPTER,GP1A173LCS0F S214

21 XF2-1807-360 1 BELT, TIMING

22 XF2-1806-760 1 BELT, TIMING

501 XD3-2200-102 1 PIN,DOWEL

502 XD3-2200-122 1 PIN,DOWEL

503 XD3-2200-162 1 PIN,DOWEL

2-63
FIGURE L52
SADDLE DELIVERY PATH ASSEMBLY (BOOKLET
FINISHER-N1)
4
11
6 7 5
501
12

1 1

10

9
5
501
8
5
5

29
5
501
7

14
32
15

29 33
(S227) (CN2128)
(CN2128) (CN2227)
13 28
(CN2127)
31
14
(S226)
15 (CN2127) 4 25
22 31
25
28
13 22 25
24

18 20
24
24 17
16

4
4
4
2
19 25 3
502
27
30 1
23 25
502
27
4

502
27
23
25
502
27
30
21
23 26

2-64
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L52 FM4-4250-000 1 SADDLE DELIVERY PATH ASSEMBLY BOOKLET FINISHER-N1

1 FC9-2633-000 6 ROLLER,SADDLE BATCH PAPER FEED

2 FC9-2641-000 2 PLATE, ROLLER HOLDER

3 FC9-2643-000 1 ELIMINATOR, STATIC CHARGE

4 XA9-0732-010 11 SCREW,RS,M4X8

5 FC5-4425-000 5 CLIP

6 FC9-2631-000 2 PLATE, ROLLER HOLDER

7 FC9-2636-000 2 LATCH, BATCH FEED JAM RELEASE

8 FC9-2637-000 1 HANDLE, BATCH FEED JAM RELEASE

9 FC9-7825-000 1 SHUTTER, DELIVERY GUIDE, 1

10 FC9-7826-000 1 SHUTTER, DELIVERY GUIDE, 2

11 FC9-7827-000 1 SHUTTER, DELIVERY GUIDE, 3

12 FU8-2078-000 1 SPRING, TORSION

13 FC9-2617-000 2 LEVER,SADDLE BATCH FEED SENSOR

14 FC9-2618-000 2 ROLLER, BATCH PAPER FEED CURL

15 FC9-2619-000 2 ARM, BATCH PAPER FEED CURL

16 FC9-2620-000 1 ROLLER, BATCH PAPER FEED, 1

17 FC9-2622-000 1 ROLLER, BATCH PAPER FEED, 2

18 FC9-2626-000 1 PADDLE, BATCH PAPER FEED

19 FL3-3511-000 1 COVER, BATCH PAPER FEED, LOWER

20 FC9-2739-000 1 ROLLER, BATCH PAPER FEED, 3

21 FC9-2754-000 1 CLUTCH, ONE-WAY

22 FC9-7828-000 2 COVER, BATCH PAPER FEED SENSOR

23 FC9-2764-000 3 FLANGE

24 FC9-2776-000 3 PADDLE

25 FS1-1189-000 6 BUSHING

26 FU5-3871-000 1 PULLEY, 20T

27 FU5-3872-000 4 PULLEY, 19T

28 FU8-2076-000 2 SPRING, TORSION

29 FU8-2077-000 2 SPRING, COMPRESSION

30 XF2-1808-060 2 BELT, TIMING

31 WG8-5848-000 2 PHOTO-INTERRUPTER,GP1A173LCS0F S226,S227

2-65
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FM4-0292-000 1 CABLE, DELIVERY PATH SENSOR

33 VS1-7440-006 1 CONNECTOR, WIRE TO WIRE

501 XD3-2200-122 3 PIN,DOWEL

502 XD3-2200-162 5 PIN,DOWEL

2-66
FIGURE L53
SADDLE RIGHT GUIDE ASSEMBLY (BOOKLET
FINISHER-N1)

36
12 13
11
(J915) 19
502 29
(J917) 20
(J1004) 19
(J916)
12
19
20
502
A 30

502 22
20 25
19
502 23
(J911) 35
19 27
502 23
35 27
19
502 23 26
35
24 23 38
502 1
23
1
19
23 502
1 35
19
502
20 37
19
502 41
20 25
19 22 39
502 23 28
20 1
23

23 31 40
23

501
(S219)
10 (J916)
14
18
16
(M210)
(J915)
17 11
13

15
32 (S221)
3 (J917) 5
18
(M211)
(J911)
A
14

11
13
34
33
2

11 501
13 10
9
501
4

2-67
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L53 NPN RF SADDLE RIGHT GUIDE ASSEMBLY BOOKLET FINISHER-N1

1 FC8-7569-000 4 SHEET, BACK END RETAINING

2 FL3-3069-000 1 HANDLE, GUIDE, RIGHT

3 FC9-1425-000 1 SHEET, SPRING

4 FU7-2728-000 1 SPRING, TORSION

5 FU7-2729-000 1 SPRING, TORSION

9 FU5-3722-000 1 PULLEY, 16T

10 FU8-0673-000 2 GEAR, 30T

11 XG9-0466-000 4 BEARING, BALL, DDLF-1060ZZH

12 VS1-7177-004 2 CONNECTOR, SNAP TIGHT, BK

13 FS5-6488-000 4 WASHER

14 FU8-0675-000 2 GEAR, 15T/30T

15 FC8-7543-000 1 FLAG, SENSOR

16 FC8-7560-000 1 PLATE, CABLE GUIDE

17 FK2-1731-000 1 MOTOR, STEPPING, DC M210

18 WG8-5848-000 2 PHOTO-INTERRUPTER,GP1A173LCS0F S219,S221

19 FC8-7524-000 10 LEVER, RETAINING

20 FC8-7525-000 6 LEVER, RETAINING, 2

22 FU6-6135-000 2 WASHER

23 FU7-2724-000 10 SPRING, TENSION

24 FU8-0340-000 1 GEAR, 20T

25 XG9-0781-000 2 BEARING, BALL, MF128A1T1XZZMC3

26 FU8-0343-000 1 GEAR, 16T

27 FU8-0344-000 2 GEAR, 18T/18T

28 XF2-1812-060 1 BELT, TIMING

29 RS5-9061-000 1 SCREW, STEPPED, M3X5.3

30 FU7-2725-000 1 SPRING, TENSION

31 FU8-0342-000 1 GEAR, 18T

32 FK2-1732-000 1 MOTOR, STEPPING, DC M211

33 FC9-8125-000 1 LABEL, B4

34 XA9-0732-010 2 SCREW,RS,M4X8

35 FC9-1436-000 4 LEVER, RETAINING, 3

2-68
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

36 FM3-9551-010 1 CABLE, GUIDE, RIGHT

37 FC8-7529-000 3 CATCH, RETAINING, FRONT

38 FC8-7530-000 3 CATCH, RETAINING, REAR

39 FC8-7531-000 4 CATCH, RETAINING

40 FC8-7533-000 1 CATCH, RETAINING SUPPORT

41 FC8-7534-000 1 SUPPORT, RETAINING DRIVE BELT

501 XD3-2200-102 3 PIN,DOWEL

502 XD3-2200-122 11 PIN,DOWEL

2-69
FIGURE L54
SADDLE STAPLER ASSEMBLY (BOOKLET FINISHER-
N1)

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L54 FM4-3091-000 1 SADDLE STAPLER ASSEMBLY BOOKLET FINISHER-N1

1 FC6-6602-000 2 CARTRIDGE, STAPLE

2-70
FIGURE L55
THRUST ASSEMBLY (BOOKLET FINISHER-N1)
8

18
13
13

18

13

3
(S218) 503
(CN2125) 18
7 6
13
5
13
18

13 7
7

18
(S213)
(J918)
6

7 7
11
14

18
503 1
SEE FIGURE L91
4

18

12 16
502
18 2
7 7

(J918) (J1008)
501
10
(M205)
(CN2072)
9

2-71
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L55 NPN RF THRUST ASSEMBLY BOOKLET FINISHER-N1

1 FC8-7467-000 1 HOLDER, SADDLE PCB

2 FM3-9548-000 1 CABLE, THRUST SEN

3 FC8-7597-000 1 CAM, LINK, REAR

4 FU8-0758-000 1 GEAR, 59T

5 FC8-7599-000 1 PLATE, GROUNDING

6 WG8-5848-000 2 PHOTO-INTERRUPTER,GP1A173LCS0F S213,S218

7 XA9-0732-010 13 SCREW,RS,M4X8

8 FM4-3083-000 1 THRUST PLATE ASSEMBLY

9 FK2-8185-000 1 MOTOR, DC M205

10 FU8-0757-000 1 GEAR, 16T

11 FU8-0347-000 1 GEAR, 16T/PULLEY, 34T

12 FU8-0348-000 1 GEAR, 60T

13 FS5-1754-000 6 BUSHING

14 XF2-1806-760 1 BELT, TIMING

16 VS1-8412-003 1 CONNECTOR, SNAP TIGHT, BK

18 FS1-1189-000 8 BUSHING

501 XD3-2200-102 1 PIN,DOWEL

502 XD3-2200-162 1 PIN,DOWEL

503 XD3-2300-222 2 PIN,DOWEL

2-72
FIGURE L56
SADDLE OPERATION TRAY ASSEMBLY (BOOKLET
FINISHER-N1)

8 17

(J939)
(CN2126)
10 18

16
6
7
19

20 5

21
13 12
(S206) 15 (M202)
11
(J928) (J923)

5
3

(S203)
(CN2126)

14

22
1
1
2 SEE FIGURE L57

21

2
1
1
22

2-73
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L56 FM3-7455-000 1 SADDLE OPERATION TRAY ASSEMBLY BOOKLET FINISHER-N1

1 FC8-7590-000 4 ROLLER

2 XG9-0692-000 2 BEARING, BALL, DDLF-1280ZZH

3 FC8-7499-000 1 SHAFT, STOPPER

4 FC8-7501-000 2 BLOCK, SHUTTER SHIFT

6 FC9-1433-000 1 SHEET, DISPOSE TRAY, UPPER

7 FM3-7457-000 1 SADDLE ADJUSTER RACK UNIT, F

8 FM3-7458-000 1 SADDLE ADJUSTER RACK UNIT, R

9 FK2-1730-000 1 MOTOR, STEPPING, DC M202

10 FU7-2735-000 1 SPRING, TENSION

11 FU8-0674-000 1 GEAR, 32T/PULLEY, 16T

12 FU5-3721-000 1 GEAR, 16T/PULLEY, 20T

13 WG8-5848-000 1 PHOTO-INTERRUPTER,GP1A173LCS0F S206

14 FK2-1772-000 1 PHOTO SENSOR UNIT S203

15 XF2-3613-740 1 BELT, TIMING

16 FC9-1428-000 1 SHEET, PLATE, FRONT

17 FM2-5785-000 1 CABLE, PATH SENSOR

18 FC9-1429-000 1 SHEET, PLATE, REAR

19 FC9-1430-000 1 SHEET, OPERATION GUIDE, LEFT

20 FC9-1431-000 1 SHEET, OPERATION GUIDE, RIGHT

21 XA9-0732-010 4 SCREW,RS,M4X8

22 FA4-1159-000 2 RING, RETAINING

2-74
FIGURE L57
EDGE STOPPER ASSEMBLY (BOOKLET FINISHER-
N1)

14
18

11

18
14 10

10

8
1
13

15 17 (M203)
(J925)

12 19

16

9
12 2
15 (S205)
(J929)

7
(SL205)
(J926)
15
15
(J1007)

(J923)

(J925)

5 (J926)
(J928)
20
(J929)
21

2-75
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L57 FM3-7461-000 1 EDGE STOPPER ASSEMBLY BOOKLET FINISHER-N1

1 FB3-7897-000 2 HOLDER, BELT

2 FC8-7478-000 1 BLOCK, SLIDE, FRONT

3 FC8-7480-000 2 SHEET, RUBBER

4 FC8-7558-000 1 BLOCK, SLIDE, RIGHT

5 VS1-7177-005 1 CONNECTOR, SNAP TIGHT, BK

6 VS1-8412-017 1 CONNECTOR, SNAP TIGHT, BL

7 WG8-5848-000 1 PHOTO-INTERRUPTER,GP1A173LCS0F S205

8 FU7-2717-000 2 SPRING, TENSION

9 FM3-7463-000 1 EDGE STOPPER SOLENOID UNIT SL205

10 FU5-3730-000 2 PULLEY, 30T

11 FU5-3802-000 1 PULLEY, 30T

12 FS5-1438-000 2 BUSHING

13 FU8-0675-000 1 GEAR, 15T/30T

14 FS6-0821-000 2 GEAR, 30T

15 XA9-0732-010 5 SCREW,RS,M4X8

16 FU8-2270-000 2 SPRING, TENSION

17 FU7-2736-000 2 SPRING, TENSION

18 XF2-3624-540 2 BELT, TIMING

19 FK2-1732-000 1 MOTOR, STEPPING, DC M203

20 VS1-7177-004 1 CONNECTOR, SNAP TIGHT, BK

21 VS1-7177-002 1 CONNECTOR, SNAP TIGHT, BK

2-76
FIGURE L60
DISPOSE ASSEMBLY
2 36 38 501
10
(CN1061) 15
(CN1111)

(CN11121) (CN10621) (CN1101)


(CN10611) (CN11011) 22
44 (CN1102)
(CN1114)
(CN1063) (CN1103) 7
(CN1115) (CN11111) 21 503 18 1
(CN1064) 39 (CN1104)
(CN1116)
(CN1117) 3
33 (CN106) 1
(CN1118) (CN1061) 17 18
502 43
(CN1119) 22 1
42 12
11
7 10 14 (S138)
501 (CN1114)
(CN111)
1
20 3
503
(CN11111) 18
40 22
1 SEE FIGURE L62
30
15 28
10 23
501 18 43 23
(CN107)
27
502
(CN10711) 26
37 502
23
31
32
25
(CN1071) 23
(CN10711) 28
30 29
SEE FIGURE L61
(CN1072) 35 1
13 7
13 1
16

(CN10211)
(CN11121)
(CN1021) 30 41
28
(CN1112) 23
45 24
32 501
(CN1113) 31 10
23 4
26 9
502
27 SEE FIGURE L63
502
23
28
30
19
1
3

29

6 1 3
1
6 19
59
502
10 4
34 501 SEE FIGURE L65

(M120)
8 SEE FIGURE L64
(CN1062)

7
NOTE : This assembly includes the assemblies shown in Figure L61, L62, L63, L64 and L65.
NOTE : This assembly does not include the parts shown with key No. 33, 39 and 40.
: Figure L61, L62, L63, L64, L65
: Key No. 33, 39, 40

2-77
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L60 FM0-2360-000 1 DISPOSE ASSEMBLY SEE NOTE

1 FC5-4425-000 10 CLIP

2 FM4-0345-000 1 CABLE,DISPOSE SENSOR,UNIT SIDE

3 FC9-3487-000 4 BUSHING

4 FU5-3921-000 2 PULLEY, 20T

5 FU8-0827-000 1 GEAR, 20T

6 FU8-0829-000 2 GEAR, 19T/24T

7 XA9-1495-000 5 SCREW, RS, M3X6

8 XA9-1477-000 4 SCREW, W/WASHER, M3X6

9 XD2-1100-502 2 RING,E

10 FC9-3111-000 5 LIMITER, RETAINING FOR TORQUE [DP]

11 FC9-3251-000 1 FLANGE, PULLEY

12 FC9-3583-000 1 CLIP, CBS

13 FC9-3485-000 2 BUSHING

14 FU5-3922-000 1 PULLEY, 16T

15 FU5-3923-000 2 PULLEY, 16T

16 FM4-0346-000 1 CABLE, Y OHP SENSOR, UNIT SIDE

17 FU8-0826-000 1 GEAR, 22T

18 FC3-0661-000 2 CLIP

19 XF2-1611-640 2 BELT, TIMING

20 FC9-3069-010 1 LEVER, PAPER RETAINING, FRONT

21 FC9-3070-010 1 LEVER, PAPER RETAINING, REAR

22 XF2-1606-640 3 TIMING, BELT

23 XD2-1100-402 7 RING, E

24 FC9-3314-000 1 ROLLER, DELEVERY, FRONT

25 FC9-3315-000 1 ROLLER, DELEVERY, REAR

26 FC9-3316-000 2 ROLLER, DELEVERY

27 FU5-3924-000 2 PULLEY, 20T

28 FS5-6488-000 4 WASHER

29 XF2-1615-340 2 BELT,TIMING

30 XG9-0466-000 4 BEARING, BALL, DDLF-1060ZZH

31 FU5-3919-000 2 PULLEY, 20T

2-78
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FU8-0828-000 2 GEAR, 16T

33 FM4-0344-000 1 CABLE, DISPOSE SENSOR

34 FK2-8204-000 1 MOTOR, DC STEPPING M120

35 FM4-0327-000 1 CABLE, FACE-DOWN MOTOR

36 FM4-0333-000 1 CABLE, DISPOSE MOTOR,UNIT SIDE

37 FM4-0335-000 1 CABLE, GRIPPER MOTOR,UNIT SIDE

38 FM4-0343-000 1 CABLE, GRIP SENSOR, UNIT SIDE

39 FM4-0332-000 1 CABLE, DISPOSE MOTOR

40 FM4-0334-000 1 CABLE, GRIPPER MOTOR

41 FC9-3613-000 1 WASHER, PLAIN

42 VS1-7173-016 1 CONNECTOR, WIRE TO WIRE

43 FE2-1172-000 2 ROLLER

44 VS1-7440-004 1 CONNECTOR, WIRE TO WIRE

45 VS1-7440-006 1 CONNECTOR, WIRE TO WIRE

501 XD3-2200-082 5 PIN,DOWEL

502 XD3-2200-122 6 PIN,DOWEL

503 XD1-1106-232 4 SHIM

2-79
FIGURE L61
FRONT ALIGNMENT ASSEMBLY

3
20
2

23
20

9
5
8

13 22

6
4
25
19
18
501
12 31
28
11
28
32
11 29
7
21
(S139)
(CN1117) 35 33
16
26
34
24 26

14 30
25
(M108) 15 25
(CN1063) 25

17 27
10 26

25 (S137)
(CN1118)

(S108) 7
(CN1119)

25

2-80
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L61 NPN RF FRONT ALIGNMENT ASSEMBLY

1 FC9-3058-000 1 HOLDER, ALIGNMENT, FRONT

2 FC9-3060-000 1 PLATE, ALIGNMENT, FRONT

3 FL3-3040-000 1 PLATE, SUB ALIGNMENT, FRONT

4 FC9-3071-000 1 LEVER, ALIGNMENT, FRONT

5 FC9-3072-000 1 PLATE, ALIGNMENT, FRONT LOWER

6 FC9-3078-000 1 LATCH, ALIGNMENT, FRONT

7 WG8-5848-000 3 IC, PHOTO-INTERRUPTER S108,S137,S139

8 FC9-3088-000 1 ROLLER, SUB GUIDE

9 FC9-3092-000 1 SPRING, LEAF

10 FC9-3114-000 1 COVER, MOTOR CONNECTOR

11 FC9-3251-000 2 FLANGE, PULLEY

12 FC9-3583-000 1 CLIP, CBS

13 FL3-3499-000 1 TRAY, DISPOSE, FRONT

14 FU5-9710-000 1 SCREW, STEPPED, M3

15 FU5-3917-000 1 GEAR, 30T/PULLEY, 16T

16 FU5-3918-000 1 PULLEY, 16T

17 FU6-6066-000 1 ROLLER, SUB GUIDE TENSIONER

18 FU8-2152-000 1 SPRING, TENSION

19 FU8-2153-000 1 SPRING, COMPRESSION

20 FU8-2154-000 1 SPRING, COMPRESSION

21 FU8-2156-000 1 SPRING, TENSION

22 FU8-2157-000 1 SPRING, TENSION

23 FU8-2158-000 1 SPRING, LEAF

24 FU8-2159-000 1 SPRING, TENSION

25 XA9-1495-000 11 SCREW, RS, M3X6

26 XA9-1477-000 7 SCREW, W/WASHER, M3X6

27 FK2-8202-000 1 MOTOR, DC STEPPING M108

28 XD2-1100-502 2 RING,E

29 XF2-1617-740 1 BELT, TIMING

30 FC9-3064-000 1 HOLDER, SUB GUIDE, FRONT FRONT

31 FC9-3065-000 1 HOLDER, SUB GUIDE, FRONT REAR

2-81
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FC9-3066-000 1 GUIDE, SUB, UPPER

33 FC9-3067-000 1 GUIDE, SUB, LOWER

34 FC9-3081-010 1 FLAG, SUB GUIDE

35 FU8-2155-000 1 SPRING, TENSION

501 XD1-1107-223 1 WASHER

2-82
FIGURE L62
REAR ALIGNMENT ASSEMBLY
8

22
3

1 20 34
5
(S103)
(CN1111)
4
16 27
17 25 30
501
25 7
11
7
21

26

19 14
32
33
23 28
12 31
23

(S138)
(CN1114) 13
15 22 22
24 29
22

18

23 22
(M109) 10
(CN1064)

33
33
(S136)
(CN1115)
(S109)
(CN1116)

22

2-83
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L62 NPN RF REAR ALIGNMENT ASSEMBLY

1 FC9-3059-000 1 HOLDER, ALIGNMENT, REAR

2 FL3-3041-000 1 PLATE, ALIGNMENT, REAR

3 FC9-3073-000 1 PLATE, ALIGNMENT, REAR LOWER

4 FC9-3079-000 1 LEVER, ALIGNMENT, REAR

5 FC9-3080-000 1 LATCH, ALIGNMENT, REAR

6 FL3-3500-000 1 TRAY, DISPOSE, REAR

7 FC9-3251-000 2 FLANGE, PULLEY

8 FC9-3088-000 1 ROLLER, SUB GUIDE

9 FC9-3092-000 1 SPRING, LEAF

10 FC9-3114-000 1 COVER, MOTOR CONNECTOR

11 FC9-3583-000 1 CLIP, CBS

12 FU5-9710-000 1 SCREW, STEPPED, M3

13 FU5-3917-000 1 GEAR, 30T/PULLEY, 16T

14 FU5-3918-000 1 PULLEY, 16T

15 FU6-6066-000 1 ROLLER, SUB GUIDE TENSIONER

16 FU8-2152-000 1 SPRING, TENSION

17 FU8-2153-000 1 SPRING, COMPRESSION

18 FK2-8202-000 1 MOTOR, DC STEPPING M109

19 FU8-2156-000 1 SPRING, TENSION

20 FU8-2157-000 1 SPRING, TENSION

21 FU8-2159-000 1 SPRING, TENSION

22 XA9-1495-000 11 SCREW, RS, M3X6

23 XA9-1477-000 7 SCREW, W/WASHER, M3X6

24 XD2-1100-402 1 RING, E

25 XD2-1100-502 2 RING,E

26 XF2-1617-740 1 BELT, TIMING

27 FC9-3066-000 1 GUIDE, SUB, UPPER

28 FC9-3067-000 1 GUIDE, SUB, LOWER

29 FC9-3076-000 1 HOLDER, SUB GUIDE, REAR FRONT

30 FC9-3077-000 1 HOLDER, SUB GUIDE, REAR REAR

31 FC9-3081-010 1 FLAG, SUB GUIDE

2-84
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FU8-2155-000 1 SPRING, TENSION

33 WG8-5848-000 3 IC, PHOTO-INTERRUPTER S109,S136,S138

34 FK2-1772-000 1 PHOTO SENSOR UNIT S103

501 XD1-1107-223 1 WASHER

2-85
FIGURE L63
GRIPPER ASSEMBLY

17

26
(S114) 26
(CN1112)
11
36
7
(S149)
19
(CN1113)

33 35
22

33 31 14
502 19
32 4
21 503
13 6

501 28 16

35 29 20
30
3
18
20
12

5
18
8

23

28

28

15

2 10
21 25
21 24
2
2
21
21 2
21
28
2
28 21
34
21
25
27
10
15
24

2-86
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L63 NPN RF GRIPPER ASSEMBLY

1 FC9-3156-000 1 TRAY, DISPOSE, CENTER

2 FC9-3174-000 5 HOLDER, STAPLER STOPPER

3 FC9-3168-000 1 STOPPER, GRIPPER, FRONT

4 FC9-3169-000 1 STOPPER, GRIPPER, REAR

5 FC9-3170-000 1 PLATE, ARM CAM, FRONT

6 FC9-3173-000 1 PLATE, ARM CAM, REAR

7 FC9-3179-000 1 HOLDER, OPEN/CLOSE SHAFT, REAR

8 FC9-3181-000 1 STOPPER, GRIPPER, REAR FRONT

9 FC9-3235-000 1 SPRING, LEAF

10 FU5-9710-000 4 SCREW, STEPPED, M3

11 FL3-2582-000 1 ARM, LOCK PREVENTION, REAR

12 FL3-2583-000 1 ARM, LOCK PREVENTION, FRONT

13 FL3-2584-000 1 PLATE, ARM CAM, CENTER REAR

14 FL3-2585-000 1 PLATE, ARM CAM, CENTER FRONT

15 FU8-2203-000 2 SPRING, TENSION

16 FU6-6067-000 2 ROLLER, GRIPPER IDLER

17 FU6-6068-000 2 ROLLER

18 FU8-2163-000 2 SPRING, TORSION

19 FU8-2164-000 2 SPRING, TORSION

20 FU8-2165-000 4 SPRING, TENSION

21 FC3-0661-000 8 CLIP

22 FU8-2201-000 1 SPRING, TORSION

23 FU8-2202-000 1 SPRING, TORSION

24 XA9-1477-000 1 SCREW, W/WASHER, M3X6

25 FU5-3924-000 2 PULLEY, 20T

26 WG8-5848-000 2 PHOTO-INTERRUPTER,GP1A173LCS0F S114,S149

27 FU8-2162-000 1 SPRING, TENSION

28 XA9-1495-000 15 SCREW, RS, M3X6

29 FC9-3068-010 1 LEVER, PAPER RETAINING, CENTER

30 FC9-3082-000 1 COVER, PAPER RETAINING CABLE

31 FC9-3108-000 1 PAD, PAPER RETAINER [DP]

2-87
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FU5-3920-000 1 PULLEY, 14T

33 FU6-6064-000 2 BUSHING

34 FC9-3184-010 1 STOPPER, STAPLER

35 XD2-1100-322 2 RING, E

36 FC9-3321-000 1 HOLDER, ADJUSTMENT PLATE

501 XD3-2160-102 1 PIN,DOWEL

502 XD3-2160-082 1 PIN,DOWEL

503 XD1-1106-232 1 SHIM

2-88
FIGURE L64
GRIPPER ARM ASSEMBLY

11

9
8
14
12

6 5

15

10

10 13

NOTE : This assembly is included in the assembly shown in Figure L60.


: Figure L60

2-89
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L64 FM1-B009-000 1 GRIPPER ARM ASSEMBLY SEE NOTE

1 FC9-3158-000 1 LEVER, ARM

2 FC9-3159-000 2 CLIP, GRIPPER, LOWER FRONT

3 FL3-3039-000 2 CLIP, GRIPPER, LOWER REAR

4 FC9-3161-000 2 HOLDER, GRIPPER BELT, FRONT

5 FC9-3162-000 2 HOLDER, GRIPPER BELT, REAR

6 FC9-3166-000 4 FLANGE, TOOLS BELT

7 FM4-4730-000 2 LEVEL TENSIONER UNIT

8 FC9-3175-000 2 HOLDER, OPEN/CLOSE SHAFT,FRONT

9 FC9-3176-000 2 HOLDER, OPEN/CLOSE SHAFT, REAR

10 FC9-3592-000 4 BUSHING

11 FL3-2581-000 2 GRIP, UPPER

12 FU5-3927-000 2 PULLEY, 16T

13 FU5-3928-000 2 PULLEY, 28T

14 FU8-2166-000 2 SPRING, TENSION

15 XF2-1806-410 2 BELT, TIMING

2-90
FIGURE L65
GRIPPER DRIVE ASSEMBLY

20
17
26
20
4
20

4
20
11
17
11
20 22

11
20
8
8 20 22
20 8 11

8 9
20
18
9 29

9 5
(S140) 18
(CN1102) 501
3 13
9
1 21

20
501
15 6
7
1

18 29 8
18 1
(S117) 1
(CN1103) 8
(M117)
29 (CN1072)
18
A
19
(S116) 29 10
(CN1104)
18 (S115) 30 (M114)
1 16 (CN1101) (CN1061)

23
501 12 18

24 25
24

14
(M116) 1
1
(CN1071) A 8
2

30

8
1

2-91
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L65 NPN RF GRIPPER DRIVE ASSEMBLY

1 FC5-4425-000 13 CLIP

2 FC3-0661-000 7 CLIP

3 FC9-3164-010 1 LEVER, GRIPPER SLIDE

4 FC9-3165-000 2 HOLDER, GRIPPER DRIVE BELT

5 FC9-3163-000 1 BLOCK, SLIDE ASSIST

6 FC9-3180-000 1 MOUNT, GRIPPER FLAG

7 FC9-3182-000 1 FLAG, GRIPPER HOME POSITION

8 FC9-3485-000 6 BUSHING

9 FC9-3240-000 4 RING, SLIDE DAMPER

10 FK2-8203-000 1 MOTOR, DC STEPPING M114

11 FU5-3925-000 4 PULLEY, 16T

12 FU5-3929-000 1 PULLEY, 14T/GEAR, 52T

13 FU5-3930-000 1 PULLEY, 14T

14 FU5-3938-000 1 GEAR, 28T

15 FU8-0830-010 1 GEAR, 64T

16 FU8-0836-000 1 GEAR, 26T

17 FU5-3926-000 2 PULLEY, 24T

18 XA9-1495-000 18 SCREW, RS, M3X6

19 XA9-1477-000 2 SCREW, W/WASHER, M3X6

20 XD2-1100-502 6 RING,E

21 XF2-1804-810 1 BELT, TIMING

22 XF2-1806-075 2 BELT, TIMING

23 XF2-1806-210 1 BELT, TIMING

24 FU8-0825-000 2 GEAR, 24T/16T

25 FC9-3114-000 1 COVER, MOTOR CONNECTOR

26 XF2-1604-512 1 BELT, TIMING

29 WG8-5848-000 4 PHOTO-INTERRUPTER,GP1A173LCS0F S115,S116,S117,S140

30 FK2-8201-000 2 MOTOR, DC STEPPING M116,M117

501 XD3-2200-122 3 PIN,DOWEL

2-92
FIGURE L67
SWING GUIDE ASSEMBLY

15 14

27 (CN109111)

(CN1091)
2
A
(S118)
(CN1091)
24 23
16

501
6 19
17 18
21
22
18
501
20
18

18
22
21
501 1
26
25
19
13
18 501
3
8
12
7
3

9 11
A
10

2-93
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L67 FM4-4472-010 1 SWING GUIDE ASSEMBLY STAPLE FINISHER-N1

Fig.L67 FM4-4485-010 1 SWING GUIDE ASSEMBLY BOOKLET FINISHER-N1

1 4A1-7276-000 1 FLANGE

2 FC5-4728-000 1 COUPLING

3 FC5-4729-000 2 BUSHING

4 RB2-8087-000 2 RING, STOP

5 FL3-3504-010 1 COVER, SWING GUIDE STAPLE FINISHER-N1

5 FL3-3515-010 1 COVER, SWING GUIDE BOOKLET FINISHER-N1

6 FC9-3143-000 1 LEVER, BACK END

7 FC9-3146-000 1 SPRING, LEAF

8 FC9-3150-000 1 ELIMINATOR, STATIC CHARGE [DP]

9 FC9-3151-000 1 ELIMINATOR, STATIC CHARGE [DP]

10 FC9-3462-000 1 SPRING, LEAF

11 FL3-3070-000 1 ELIMINATOR, STATIC CHARGE

12 FL3-3071-000 1 ELIMINATOR, STATIC CHARGE

13 FU5-3931-000 1 PULLEY, 27T

14 4G8-5063-000 1 CABLE, PAPER SENSOR

15 FC9-3140-000 1 LEVER, PAPER DETECT

16 FC9-3147-010 1 BRACKET, HEIGHT DETECT SENSOR

17 FU8-2187-000 1 SPRING, TENSION

18 4A3-4160-000 5 RING, C,EXTERNAL

19 FC9-3148-000 2 ROLLER, SWING [DP]

20 FC9-3149-000 1 ROLLER, SWING [DP]

21 FC9-3465-000 2 SLIDER, SWING ROLLER

22 FC9-3466-000 2 BUSHING

23 FL3-2552-000 1 SHAFT, ROLLER

24 WG8-5783-000 1 IC, PHOTO-INTERRUPTER S118

25 XF2-1608-940 1 BELT, TIMING

26 FC9-3482-000 1 SPRING, GROUNDING

27 FC0-1421-000 1 SPRING, LEAF

501 XD3-2200-122 3 PIN,DOWEL

2-94
FIGURE L90
FINISHER CONTROL PCB ASSEMBLY

(CN1411)

3
(CN141)

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L90 NPN RF FINISHER CONTROL PCB ASSEMBLY

1 FM0-4314-000 1 FINISHER CONTROL PCB ASSEMBLY

2 XA9-1477-000 5 SCREW, W/WASHER, M3X6

3 VS1-7173-015 1 CONNECTOR, SNAP TIGHT, W

4 FM4-2181-000 1 CABLE, I/F-U, CONNECTING

IC2 FH4-6284-000 2 IC, UPD65882GC-015-8EU-A, ASIC

2-95
FIGURE L91
SADDLE CONTROL PCB ASSEMBLY (BOOKLET
FINISHER-N1)

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L91 FM0-4309-000 1 SADDLE CONTROL PCB ASSEMBLY BOOKLET FINISHER-N1

2-96
FIGURE L93
FILTER PCB ASSEMBLY

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L93 FM4-2176-000 1 FILTER PCB ASSEMBLY

2-97
FIGURE ZZA
MECHANICAL STANDARD PARTS (HOW TO USE)

Mechanical standard parts

About a mechanical standard parts


A Mechanical standard parts is a mechanical part which not parts peculiar to a product.
They are parts which are common to a Canon product and are used, such as a screw and a washer.
The Fig No. and parts number of the mechanical standard parts are not listed in the product parts catalog.
Refer to the parts catalog of mechanical standard parts when checking the parts number for screw or
washer etc. and identify them by part shape or size.

Material and surface treatment of a mechanical standard parts


Material and surface treatment of mechanical standard parts are assigned commonly for each part.
Refer to the Table 1 for the parts which material and surface treatment are assigned as numbers.

Table 1 Material and Surface treatment

No. Material Surface treatment Color

Stainless steel black coloring (BC4) Black


1
Stainless steel
not to be given White
2
Regular nickel plating (NL) White
3
Brass
Black nickel plating (BN) Black
4
White zinc trivalent chromate treating (ZC3) White
5
Regular nickel chromium plating (NC) White
6
Steel Regular nickel plating (NL) White
7
Iron and steel phosphating (P1) Black
8
Black zinc trivalent chromate treating (BZ3) Black
9

2-98
FIGURE ZZB
MECHANICAL STANDARD PARTS (SCREWS)

1. Screws

How to read Parts Numbers

Screws

XB1-2400-609
Type No. XB1-2 expresses Binding head machine screw.

Normal designation d 40 expresses M4.0.

Length L 0-60 expresses a length of 6.0mm.

Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate
treating) from Table 1.

1-1. Cross Recessed Head Screws for Precision Equipments


D

XA1-1, 6, 7 XA1-4
d

d
H L K H
L
D

XA1-3
d

H
L

Head size (mm)

M1.4 M1.6 M1.7 M2 M2.5 M2.6


Pan head Class 1 2 2.4 2.5 3 3.8 4
0.5 0.55 0.5 0.6 0.9 0.8
Countersunk head Class 1 2 2.4 2.5 3 3.8 4
0.48 0.55 0.58 0.73 0.85 0.93
Oval countersunk head Class 1 2 2.4 2.5 3 3.8 4
0.68 0.8 0.88 1 1.25 1.3
Pan head Class 3 2.5 2.8 3 3.5 4.3 4.5
0.8 0.85 0.9 1 1.3 1.2
Pan head Class 2 2.5 2.8 3 3.5 4.3 4.5
0.5 0.55 0.5 0.6 0.9 0.8

2-99
1-2. Precision Tapping Screws
D

D
XA4-1, 2, 4 XA4-6, 7, 9

d
H L H L
D

D
XA4-3 XA4-8
d

d
H H
L L
D

XA4-5
d

H
L

Head size (mm)

M1.4 M1.6 M1.7 M2 M2.5 M2.6


With tatered end pan head Class 1 2 2.4 2.5 3 3.8 4
0.5 0.55 0.5 0.6 0.9 0.8
With tatered end pan head Class 3 2.5 2.8 3 3.5 4.3 4.5
0.8 0.85 0.9 1 1.3 1.2
With tatered end countersunk head 2 2.4 2.5 3 3.8 4
0.48 0.55 0.58 0.73 0.85 0.93
With tatered end pan head Class 2 2.5 2.8 3 3.5 4.3 4.5
0.5 0.55 0.5 0.6 0.9 0.8
With parallel end ultra thin head 2.5 2.8 3 - - -
0.2 0.2 0.2 - - -
With parallel end pan head Class 1 2 2.4 2.5 3 3.8 4
0.5 0.55 0.5 0.6 0.9 0.8
With parallel end pan head Class 3 2.5 2.8 3 3.5 4.3 4.5
0.8 0.85 0.9 1 1.3 1.2
With parallel end countersunk head 2 2.4 2.5 3 3.8 4
0.48 0.55 0.58 0.73 0.85 0.93
With parallel end pan head Class 2 2.5 2.8 3 3.5 4.3 4.5
0.5 0.55 0.5 0.6 0.9 0.8

2-100
1-3. Cross Recessed Head Screws
dk

dk
XB1-1 XB1-3

k L k
L
dk

dk
XB1-2 XB1-4

f k L f k
L

Head size (mm)

M2 M2.5 M2.6 M3 M4 M5
Pan head 3.5 4.5 4.5 5.5 7 9
1.3 1.7 1.7 2 2.6 3.3
Binding head 4.3 5.3 5.5 6.3 8.3 10.3
1.2 1.5 1.6 1.9 2.5 3.1
Countersunk head 4 5 - 6 8 10
1.2 1.45 - 1.75 2.3 2.8
Oval countersunk head 4 5 - 6 8 10
1.6 2 - 2.45 3.2 4
Screw part length
b 8 12 12 12 16 20

2-101
1-4. Cross Recessed Head Screws with Captive Washer

L L L L

XB2-1 XB2-2 XB2-3 XB2-4

L L L L

XB2-5 XB2-6 XB2-7 XB2-8

Pan head + Plain washer (circular bright)

Pan head + Spring washer

Pan head + Toothed lock washer

Pan head + Spring washer and


plain washer (circular bright)

Binding head + Plain washer (circular bright)

Binding head + Spring washer

Binding head + Toothed lock washer

Binding head + Spring washer and


plain washer (circular bright)

2-102
1-5. Hexagon Head Tapping Screws for Matallic Materials

D
B H L

Head size (mm)

M3 M4
For metallic materials 8 10
5.5 5.5
For metallic materials with clawed 3.1 3.1
3.2 3.2

1-6. Special Tapping Screws


dk

f
k L
Head size (mm)

M3 M4
6.3 8.3
Binding head 1.3 1.7
1.9 2.5

2-103
1-7. General Head Tapping Screws
dk

dk
XB4-6 XB4-8

d
k L k L
dk

XB4-7
d

f k L

Head size (mm)

M2 M2.5 M2.6 M3 M4 M5
Pan head 3.5 4.5 4.5 5.5 7 9
1.3 1.7 1.7 2 2.6 3.3
Binding head 4.3 5.3 5.5 6.3 8.3 10.3
1.2 1.5 1.6 1.9 2.5 3.1
Countersunk head 4 5 5.2 6 8 10
1.2 1.45 1.5 1.75 2.3 2.8

1-8. Tapping Screws for Metallic Materials


dk

dk
d

XB5-1 XB5-6

k L
k L
dk

XB5-2

f k L

Head size (mm)

M2.5 M2.6 M3 M4 M5
Pan head 4.5 4.5 5.5 7 9
1.7 1.7 2 2.6 3.3
Binding head 5.5 5.5 6.3 8.3 10.3
1.6 1.6 1.9 2.5 3.1
Flanged pan head 6.5 6.5 8 10 12
2.1 2.1 1.75 3.2 4

2-104
1-9. Hexagon Socket Set Screws

dt

d1

dp
S t
L L L

XB6-1 XB6-2 XB6-3

Head size (mm)

M1.6 M2.5
M2 M3 M5 M5 M6
M1.7 M2.6
0.7 0.9 1.3 1.5 2 2.5 3
Cone point 1.5 1.7 2 2 2.5 3 3.5
0.4 0.5 0.65 0.75 1 1.25 1.5
Double point - 1.2 1.5 1.7 2.2 2.8 3.3
- 1 1.2 1.4 1.9 2.4 2.9
Flat point 0.8 1 1.5 2 2.5 3.5 4
0.55 0.75 1.25 1.75 2.25 3.2 3.7

1-10. Flanged Pan Head Machine Screws


dk

k L

Head size (mm)

M2.5
M2 M3 M5 M5
M2.6
Flanged pan head 5 6.5 8 10 12
1.7 2.1 2.5 3.2 4

2-105
FIGURE ZZC
MECHANICAL STANDARD PARTS (BOLTS)

2. Bolts (Socket head cap screw)

How to read Parts Numbers

Bolt (Socket head cap screw)

XB7-1080-409
Type No. XB7-1 expresses Hexagon socket head cap screws.

Normal designation d 080 expresses M8.0.

Length L 40 expresses a length of 40mm.

Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate
treating) from Table 1.

2-1. Hexagon socket head cap screws


dk

b
S K L

Head size (mm)

M3 M4 M5 M6 M8 M10 M12
S 2.5 3 4 5 6 8 10
dk 5.5 7 8.5 10 13 16 18
Hexagon socket head cap screws K 3 4 5 6 8 10 12
Screw part length
bmax 18 20 22 24 28 32 36

2-106
FIGURE ZZD
MECHANICAL STANDARD PARTS (NUTS)

3. Nuts

How to read Parts Numbers

Nuts

XB7- 2100- 30 9
Type No. XB7-210 expresses Hexagon nut class 1.

Normal designation d 0-30 expresses M3.0.

Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate
treating) from Table 1.

3-1. Hexagon Nuts and Hexagon Thin Nuts

S m m Head size (mm)

M2 M2.5 M3 M4 M5 M6 M8
4 5 5.5 7 8 10 13
1.6 2 2.4 3.2 4 5 6.5
Hexagon nut Class 1 1.2 1.6 1.8 2.4 3.2 3.6 5
1.6 2 2.4 3.2 4.7 5.2 6.8
Hexagon nut Class 3 - - - - 5.1 5.7 7.5
- - - - 5.6 6.1 7.9
Hexagon nut Style 1 double chamfered 1.2 1.6 1.8 2.2 2.7 3.2 4
1.2 1.6 1.8 2.2 2.7 3.2 4
Hexagon nut Style 1 washer faced

Hexagon nut Style 2 double chamfered

Hexagon nut Style 2 washer faced

Hexagon nut

Hexagon thin nut double chamfered

Hexagon thin nut not chamfered

2-107
FIGURE ZZE
MECHANICAL STANDARD PARTS (RETAINING
RINGS)

5. Retaining Rings

How to read Parts Numbers

Retaining Rings

XD2-1100-202
Type No. XD2-110 expresses retaining ring-E type (Type1).

Nominal designation 0-20 expresses a 020 of nominal designation.


(See Table 5)

Material and Surface treatment 2 expresses Stainless steel (Surface treatment is


not to be given) from Table 1.

5-1. Retaining Rings - E type

Table 5
Nominal
Type
designation d (mm) D (mm) t (mm)

d 007 0.65 2 0.2


010 0.95 2.8 0.2
013 1.25 3.3 0.3
D t 017 1.65 4.2 0.4
020 1.95 4.6 0.5
024 2.35 6 0.6
028 2.74 6.5 0.6
Type 1 032 3.14 7.2 0.6
Retaining ring - E type (Type 1) 1 037 3.64 8 0.7
040 3.93 10 0.7
Retaining ring - E type (Type 2) 042 4.13 10 0.7
050 4.93 11 0.7
058 5.73 12 0.7
060 5.93 12.7 0.9
064 6.32 13.5 0.9
074 7.31 15 0.9
080 7.91 16.5 1
008 0.8 2 0.2
012 1.2 3 0.3
015 1.5 4 0.4
020 2 5 0.4
025 2.5 6 0.4
Type 2 030 3 7 0.6
2 040 4 9 0.6
050 5 11 0.6
060 6 12 0.8
070 7 14 0.8
080 8 16 0.8
090 9 18 0.8
100 10 20 1

2-108
5-2. Grip Rings

Table 5
Nominal
designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm)
b

d3
020 1.9 0.5 1 1.8 0.8
025 2.35 0.5 1.2 1.9 0.9
a

030 2.85 0.6 1.4 1.9 0.9


035 3.3 0.6 1.6 2 0.9
d0

t 040 3.8 0.8 1.8 2.8 1.2


045 4.25 0.8 2 2.9 1.3
050 4.75 0.8 2.2 2.9 1.3
060 5.7 1 2.4 3.1 1.4
070 6.7 1 2.7 3.3 1.4
080 7.7 1 3 3.5 1.4
Grip ring 090 8.65 1.2 3.3 4.7 1.5
100 9.65 1.2 3.5 4.7 2

5-3. Toothed Retaining Rings

Table 5
Nominal No of
designation d2 (mm) D (mm) t (mm) teeth
d2

015 1.4 5.2 0.25 3


020 1.9 6 0.25 3
D t 024 2.3 6.4 0.25 3
030 2.8 8 0.25 4
040 3.8 9 0.25 4
050 4.8 10 0.25 5
060 5.8 11 0.25 5
Toothed retaining ring 080 7.8 13 0.25 5
100 9.8 15.4 0.25 6

2-109
5-4. Retaining Rings - C Type
Table 5
Nominal
designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm)

b
d3 010 9.3 1 1.6 3 1.2
012 11.1 1 1.8 3.2 1.5
a

014 12.9 1 2 3.4 1.7


d0

t 015 13.8 1 2.1 3.5 1.7


016 14.7 1 2.2 3.6 1.7
017 15.7 1 2.2 3.7 1.7
018 16.5 1.2 2.6 3.8 1.7
020 18.5 1.2 2.7 3.9 2
Retaining ring - C type for shaft 022 20.5 1.2 2.7 4.1 2
025 23.2 1.2 3.1 4.3 2
028 25.9 1.5 3.1 4.6 2
030 27.9 1.5 3.5 4.8 2
032 29.6 1.5 3.5 5 2.5
035 32.2 1.5 4 5.4 2.5

Table 5
Nominal
designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm)
b

d3
010 10.7 1 1.8 3.1 1.2
011 11.8 1 1.8 3.2 1.2
a

012 13 1 1.8 3.3 1.5


d0

t 014 15.1 1 2 3.6 1.7


016 17.3 1 2 3.7 1.7
018 19.5 1 2.5 4 1.7
019 20.5 1 2.5 4 2
020 21.5 1 2.5 4 2
Retaining ring - C type for hole 022 23.5 1 2.5 4.1 2
025 26.9 1.2 3 4.4 2
028 30.1 1.2 3 4.6 2
030 32.1 1.2 3 4.7 2
032 34.4 1.2 3.5 5.2 2.5
035 37.8 1.5 3.5 5.2 2.5
037 39.8 1.5 3.5 5.2 2.5
040 43.5 1.8 4 5.7 2.5
042 45.5 1.8 4 5.8 2.5
045 48.5 1.8 4.5 5.9 2.5
047 50.5 1.8 4.5 6.1 2.5
050 54.2 2 4.5 6.5 2.5
052 56.2 2 5.1 6.5 2.5
055 59.2 2 5.1 6.5 2.5
060 64.2 2 5.1 6.8 2.5
062 66.2 2 5.5 6.9 2.5
068 72.5 2.5 6 7.4 2.5
072 76.5 2.5 6.6 7.4 2.5
075 79.5 2.5 6.6 7.8 2.5
080 85.5 2.5 7 8 2.5
085 90.5 3 7 8 3
090 95.5 3 7.6 8.3 3
095 100.5 3 8 8.5 3

2-110
Prepared by
OIP Business Support Group
CANON INC.

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