PV6 Series Drive

User Manual

Jiangmen · China
V1.0
No：3012-000-101
Modrol Electric CO.,Ltd.

Address: NO.51,Yongkang Road,Jianghai District,Jiangmen,Guangdong,China

Zip code: 529040

Tel: +86-750-3328088

Fax:+86-750-3336628

E-mail: tech@modrol.com
PV6 系列伺服驱动器用户手册 前言

Preface
First, thank you very much for purchase and become a user of Modrol company PV series servo
product. To ensure safety of applicaiton，please read the manual carfully before installation and
wiring. Please equipment manufacturer to keep the manual properly, and transfer to the machine
user.
PV6 series driver is a servo driver specially developed for driving permanent magnet synchronous
motor, which can realize high-performance vector control of permanent magnet synchronous motor
and applied in the direction of hydraulic control. It is a technical upgrade driver product of our P6
series products.
This manual mainly provides the functional characteristics, product selection, installation and
wiring, parameter setting, debugging and operation, fault diagnosis and routine maintenance of PV
series drives.

 Unpacking inspection
lease confirm carefully when unpacking:
 Whether the model and rating on the drive nameplate are consistent with your order.
 The ordered machine and user manual are included in the box.
 Whether the product is damaged during transportation.
Our company has made strict inspections when the product leaves the factory. If any of the
above items is found to be problematic, please contact our company or your supplier as soon as
possible.

 Standards compliant
This series of products meets the following certification standards. The specific certification
qualifications obtained by the product are subject to the certification mark on the product
nameplate.

Certification name Certification mark Command name Standard

EMC Directive 2014/30/EU EN 61800-3

CE certification
LVD Directive 2014/35/EU EN 61800-5-1

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目录 PV6 系列伺服驱动器用户手册

Directory
PREFACE .......................................................................................................................................................................1

DIRECTORY ................................................................................................................................................................. 2

CHAPTER 1 SAFETY AND PRECAUTIONS ....................................................................................................5

1.1 DEFINITION OF SAFETY SIGNS .................................................................................................................................... 6

1.2 SAFETY PRECAUTIONS ................................................................................................................................................6
1.3 WARNING SIGN OF THE DRIVER .................................................................................................................................. 9
1.4 NOTES .........................................................................................................................................................................9

CHAPTER 2 INSTRUCTIONS ..........................................................................................................................14

2.1 NAMEPLATE IDENTIFICATION ....................................................................................................................................15

2.2 DESCRIPTION OF EACH PART .....................................................................................................................................15
2.3 BASIC TECHNICAL SPECIFICATIONS .......................................................................................................................... 26
2.4 PERIPHERAL ELECTRICAL COMPONENTS AND SYSTEM COMPOSITION ...................................................................... 28
2.5 COMPOSITION DESCRIPTION ..................................................................................................................................... 30
2.6 THE MAIN TECHNICAL PARAMETERS ........................................................................................................................ 32
2.6.1 Drive specifications .......................................................................................................................................... 32
2.6.2 Braking resistor selection .................................................................................................................................34
2.6.3 Selection of circuit breaker, contactor and wire .............................................................................................. 35
2.6.4 Packaging material size and weight of the whole machine ............................................................................ 37
2.6.5 Magnetic ring selection ................................................................................................................................... 38
2.7 DIMENSIONS AND INSTALLATION ..............................................................................................................................40
2.7.1 Drive size (Air-cooled) ...................................................................................................................................... 40
2.7.2 Drive Dimensions (Liquid Cooling) ................................................................................................................... 41
2.7.3 Driver dimensions ............................................................................................................................................ 42
2.7.4 Installation site .................................................................................................................................................58
2.7.5 Installation space requirements ...................................................................................................................... 58
2.7.6 Precautions for mechanical installation .......................................................................................................... 64
2.8 COVER REMOVAL AND INSTALLATION ...................................................................................................................... 65
2.9 FAN REMOVAL AND INSTALLATION ........................................................................................................................... 66

CHAPTER 3 INSTALLATION AND WIRING .................................................................................................79

3.1 WIRING .....................................................................................................................................................................80

3.2 MAIN CIRCUIT TERMINAL FUNCTION DESCRIPTION .................................................................................................. 81
3.2.1 Main circuit terminal description .....................................................................................................................81
3.2.2 Main circuit cable selection ............................................................................................................................. 85
3.2.3 Input power R, S, T ........................................................................................................................................... 86
3.2.4 DC bus (+), (-) ................................................................................................................................................... 87
3.2.5 Output side U, V, W ..........................................................................................................................................88
3.2.6 Grounding terminal PE .....................................................................................................................................88
3.3 TERMINAL BLOCK COMPOSITION ..............................................................................................................................89

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PV6 系列伺服驱动器用户手册 第一章

3.3.1 Function of control circuit terminals ................................................................................................................91

3.3.2 Terminal circuit description ..............................................................................................................................93

CHAPTER 4 DESCRIPTION OF DIGITAL OPERATOR ...................................................................................96

4.1 OVERVIEW ................................................................................................................................................................ 97

4.2 FUNCTION INDICATOR DESCRIPTION .........................................................................................................................97
4.3 LED DIGITAL DISPLAY CODE .................................................................................................................................... 98
4.4 OPERATOR KEY FUNCTION DESCRIPTION .................................................................................................................. 98
4.5 MAIN MENU SWITCH ................................................................................................................................................ 99
4.6 COMMON MONITORING OPTIONS ............................................................................................................................ 100
4.7 PARAMETER MODIFICATION ....................................................................................................................................100
4.8 BLUETOOTH COMMUNICATION ............................................................................................................................... 101

CHAPTER 5 LIST OF PARAMETERS ................................................................................................... 104

5.1 OVERVIEW .............................................................................................................................................................. 105

5.2 PARAMETER GROUP ................................................................................................................................................ 106
5.3 U MONITORING PARAMETERS ................................................................................................................................ 106
5.4 OP OPERATION PARAMETERS ................................................................................................................................. 111
5.5 F DRIVE PARAMETERS ............................................................................................................................................ 112
5.6 OIL PRESSURE PARAMETERS ................................................................................................................................... 124

CHAPTER 6 DEBUGGING PROCESS AND FUNCTION APPLICATION ............................... 135

6.1 DEBUGGING PROCESS OF DRIVER ...........................................................................................................................136

6.2 BASIC SETTINGS ..................................................................................................................................................... 137
6.3 SELF-LEARNING ......................................................................................................................................................138
6.4 TEST RUN ................................................................................................................................................................138
6.5 PERFORMANCE ADJUSTMENT ................................................................................................................................. 139
6.6 DEBUGGING OF PARALLEL PUMPS .......................................................................................................................... 144

CHAPTER 7 ALARM CHECK ............................................................................................................................157

7.1 ALARM DEFINITION ................................................................................................................................................ 158

7.2 RESET IN ALARM STATE .......................................................................................................................................... 158
7.2.1 Fault reset ...................................................................................................................................................... 158
7.2.2 Alarm record .................................................................................................................................................. 159
7.2.3 Fault code and its display .............................................................................................................................. 159
7.3 WARNING ................................................................................................................................................................160
7.4 ALARM CODE DESCRIPTION ....................................................................................................................................160
7.4.1 Mainboard alarm ...........................................................................................................................................160
7.4.2 Hardware self-check alarm ............................................................................................................................161
7.4.3 No optional operation alarm ......................................................................................................................... 162
7.4.4 Optional operation alarm .............................................................................................................................. 164
7.4.5 Parameter setting error alarm .......................................................................................................................168
7.4.6 Extended program alarm ...............................................................................................................................169
7.4.7 Operation alarm ............................................................................................................................................ 169
7.4.8 Operator alarm .............................................................................................................................................. 170

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目录 PV6 系列伺服驱动器用户手册

7.5 COMMON TROUBLESHOOTING ................................................................................................................................ 170

7.5.1 Mainboard PG signal failure .......................................................................................................................... 170
7.5.2 Failure to set parameters ...............................................................................................................................171
7.5.3 Motor does not rotate ................................................................................................................................... 171
7.5.4 The motor rotates, but the system pressure cannot rise. .............................................................................. 173
7.5.5 Mechanical vibration ..................................................................................................................................... 175
7.5.6 OC1 Alarm processing ....................................................................................................................................176
7.5.7 Instability and overshoot of pressure ............................................................................................................ 177
7.5.8 Unstable under high system pressure ............................................................................................................177

APPENDIX 1 ................................................................................................................................................................. 179