DR. A.P.J.

ABDUL KALAM TECHNICAL UNIVERSITY, LUCKNOW

Evaluation Scheme & Syllabus

for

B.Tech. 2nd Year

Carpet and Textile Technology

(Effective from the Session: 2023-24)

DR. A.P.J. ABDUL KALAM TECHNICAL UNIVERSITY, LUCKNOW

 SEMESTER –III

Sessional (SW)

End Semester
Examination
Sessional

(TS/PS)

(ESE)
Periods Componen
Subject Total Credi

Category
SN Subject t

Type
SW+ES t
Code E Cr

CT+T TE/P
L T P CT TA
A E

Science Based Open

BOE3** /
1 Elective/BSC (Maths- T ES/BS 3 1 0 20 10 30 70 100 4
BAS303
III/Math IV/ Math V)

Universal Human Value

BVE301 / VA/H
2 and Professional Ethics/ T 2 1 0 20 10 30 70 100 3
BAS301 S
Technical Communication

3 BCT301 Yarn Technology I T PC 3 1 0 20 10 30 70 100 4

4 BCT302 Fabric Technology I T PC 3 1 0 20 10 30 70 100 4

5 BCT303 Textile Fibres T PC 2 1 0 20 10 30 70 100 3

6 BCT351 Yarn Technology Lab I P PC 0 0 2 50 50 50 100 1

7 BCT352 Fabric Technology Lab I P PC 0 0 2 50 50 50 100 1

8 BCT353 Textile Analysis Lab P PC 0 0 2 50 50 50 100 1

BCC301 / Cyber Security/Python

10 T VA 2 0 0 20 10 30 70 100 2
BCC302 programming

Internship Assessment
11 BCC351 P 100 100 2
/Mini Project*

1
Total 5 6 25
5

 Mathematics –III for CE / ENV and allied branches

 Mathematics-IV for Computer/Electronics/Electrical & allied Branches, Mechanical & Allied
Branches Textile/Chemical & allied Branches
 Mathematics-V for Bio Technology / Agriculture Engineering
 SEMESTER –IV

Sessional (SW)

End Semester
Examination
Sessional

(TS/PS)
Tota

(ESE)
Periods Componen
Subject Credi

Category
t l
SN Subject t

Type
Code SW+
Cr
ESE
CT+ TE/
L T P CT TA
TA PE

BAS403 / BSC(Maths-III/Math IV/ Math

1 T BS/ES 3 1 0 20 10 30 70 100 4
BOE4** V)/Science Based Open Elective

Technical Communication /
BAS401 / HS/V
2 Universal Human Value and T 2 1 0 20 10 30 70 100 3
BVE401 A
Professional Ethics

3 BCT401 Yarn Technology II T PC 3 1 0 20 10 30 70 100 4

4 BCT402 Fabric Technology II T PC 3 1 0 20 10 30 70 100 4

5 BCT403 Chemical Processing of Textiles I T PC 2 1 0 20 10 30 70 100 3

6 BCT451 Yarn Technology Lab II P PC 0 0 2 50 50 50 100 1

7 BCT452 Fabric Technology Lab II P PC 0 0 2 50 50 50 100 1

8 BCT453 Chemical Processing of Textiles Lab I P PC 0 0 2 50 50 50 100 1

BCC402 /
9 Python Programming/Cyber Security P VA 2 0 0 20 10 30 70 100 2
BCC401

BVE451 /
10 Sports and Yoga - II / NSS-II P VA 0 0 3 100 100 0
BVE452

1
Total 5 9 23
5

Minor Degree/ Honors Degree MT-

1/HT-1

*The Mini Project or internship (4 weeks) will be done during summer break after 4 th Semester and will be
assessed during V semester.
 SYLLABUS
BCT301 YARN TECHNOLOGY-I
Course Objectives:
1. To acquire knowledge of fundamentals of ginning, mixing, opening and cleaning, lap forming, carding,
drawing, and combing.
2. To understand technological involvement with appropriate techniques in ginning, mixing, opening
and cleaning, lap forming, carding, drawing, and combing processes.
3. To formulate and apply technological knowledge in ginning, mixing, opening and cleaning, lap
forming, carding, drawing, and combing processes in spinning industry.
4. To make the spinning processes more productive in ginning, mixing, opening and cleaning, lap
forming, carding, drawing, and combing.
5. To demonstrate knowledge for project work and be helpful to higher studies in the field of ginning,
mixing, opening and cleaning, lap forming, carding, drawing, and combing.

Unit (1): Total lectures required = 12

Introduction to yarn spinning system, Ginning, pre-cleaning of cotton. Description and working of roller
ginning saw gins, and rotabar ginning, kinds of mixing. Principles of selection of cotton for mixing hand, bin,
stack mixing, auto mixer, different cotton varieties advantage and disadvantage of mixing.

Unit (2): Total lectures required = 12

Object of opening and cleaning. Types of openers, beaters, latest openers and beaters, Lap forming
mechanism. Chute feed system, production calculation.
Unit (3): Total lectures required = 12
Objects of carding, working principle of carding machine, stripping, Specification of different parts of card &
card clothing, Coiling mechanism, card setting, neps/hooks formation, Production, draft and efficiency
calculation.

Unit (4): Total lectures required = 12

Objects of drawing, different drafting systems, ideal drafting, and Production monitoring and control, draft
and efficiency calculation. Sliver blending on Drawframe. Auto levelers in card and Drawframe. Production,
draft and efficiency calculation.

Unit (5): Total lectures required = 12

Objectives of combing, system of lap preparation, configuration of fibre feed and process sequence in
comber with working principle, Important parts of comber and their functioning, Combing cycle, concept of
forward and backward feed, concept of comber waste, calculation pertaining to production and noil
percentage,.
Text Books and Reference material:
1. A Practical Guide to Spinning (Individual book for each unit) by W.Kiein.
2. Spinning of man made and blends on cotton systems by K.R.Salhotra
3. Manual of cotton spinning by Frank Fharnley
4. Technology of carding by R.Chattopadhyay

Course Outcomes:
After successful completion of this course, the students should be able to;
1. Basic concept of conversion of staple fibres to yarn.
2. Theory of various operations carried out and working principle of machineries and different mechanism involved
in pre spinning process for preparation of short staple fibres required for formation of yarn - ginning machinery,
blowroom, card, drawframe.
3. Processing of different types of fibres and their blends according to the specifications and needs of
the customers
4. Parameters required at different stages of processing of fibres and their influence on yarn quality.
5. Outline the process flow of short staple spinning operations.
6. Calculate draft, waste % and production of machines involved in each process.
 BCT302 FABRIC TECHNOLOGY-I

Course Objectives:
1. To introduce the weaving process sequence, yarn winding and various winding
machines.
2. To develop knowledge on warping process and machines.
3. To get an idea on sizing process and machines.
4. To generate concept on looming in process.
5. To develop knowledge in weave designs.

Unit (1): Introduction to fabric Technology Total lectures required = 12

Fabric structure: Brief introduction to fabric viz. woven, knitted and non-woven.
Woven fabric structure: classification based on weave.
Designs, draft and Peg plan for Plain, Twill and their derivatives,
Weaving preparatory:
Object of various preparatory process.
Sequence of machines for long cloth, poplins and printed dress materials, suiting-shirting
fabric checks and stripes, Sari-Dhoti etc.

Unit (2): Winding Total lectures required = 12

Warp Winding Object, Classification of winding m/c’s. Passage of yarn from Rotoconer &
Auto-coner-various mechanisms: tensioners, yarn clearers, traverse mechanism. Concept of
knotter and splicers, production calculation, package faults.
Weft winding: Object, pirn shape, passage of Hacoba pirn winder- Traverse mech, bunch
building mechanism, diameter control, thread stop motion,. Features of automatic pirn
winder-. Auto doffing mechanism.

Unit (3): Warping Total lectures required = 12

Classification of warping m/c, object of each machine
Beam warping-passage, thread stop moton, length measuring device.
Horizontal Sectional warping machines; passage, traverse mechanism and its calculation.
Warping calculation, efficiency and production calculation, beam defect with remedies.

Unit (4): Sizing Total lectures required = 12

Sizing : Object, sizing ingredients, size preparation,
classification of sizing m/c, working principles and passage of slasher sizing machines-size
box and its development, drying mechanism,
Calculation on size concentration, dryer capacity and speed of sizing. Factor affecting size
take up, Size-recipe for cotton, PV, PC warp, sizing defects and remedies.

Unit (5): Looming in Total lectures required = 12

Drawing in : accessories and tools, manual drawing in process, heald and reed calculation,
semi automatic and fully automatic drawing in machines. Beam gaiting process,
Warp Tying in: essential requirement, tying in stand, knotters, warp tying in process.
Warp welding, QSC

Text Books and Reference material:

1. Industrial practices in weaving preparatory by Mukesh Kumar Singh
2. Yarn preparation Vol. I & II R. Sengupta
3. Warp sizing by Rame Bottom
4. Yarn calculation by R. Sengupta
5. Textile mathematics vol 3 by J E Booth
6. Watson’s Textile Design and Colour by Z Grosicki; Universal Publishing Corporation,
Bombay (India)
7. Grammer of Textile Design – Nisbet
Course Outcomes:
At the end of the course students will be able to:
1. Describe the knowledge in yarn numbering system, weaving process sequence, winding machine parts,
warping machine parts, sizing process parameters and recipe for various fabric qualities, looming in process
and woven design.
2. Classify and identify yarn numbering system, weaving process sequence, winding machine parts, warping
machine parts, sizing process parameters and recipe for various fabric qualities, looming in process and
woven design.
3. Calculate and sketch, yarn numbering system, weaving process sequence, winding machine parts, warping
machine parts, sizing process parameters and recipe for various fabric qualities, looming in process and
woven design.
4. Solve and compare yarn numbering system, weaving process sequence, winding machine parts, warping
machine parts, sizing process parameters and recipe for various fabric qualities, looming in process and
woven design.
5. Predict and recommend yarn numbering system, weaving process sequence, winding machine parts, warping
machine parts, sizing process parameters and recipe for various fabric qualities, looming in process and
woven design.
6. Create and develop yarn numbering system, weaving process sequence, winding machine parts, warping
machine parts, sizing process parameters and recipe for various fabric qualities, looming in process and
woven design.
 BCT303 TEXTILE FIBRES
Course Objectives
 To get aware of various terminologies used in processing of textile fibres.
 To acquire knowledge on cultivation, extraction and grading of various natural textile fibres.
 To acquire knowledge on chemistry of various manmade textile fibres.
 To develop an understanding of structure-property relationship among various textile fibres.

Unit (1): Total lectures required = 10

Introduction: Basic definitions related to textile fibres, Classification of textile fibres, Essential & desirable
properties of textile fibres, Advantages & disadvantages of Natural and Manmade fibres, Concepts of
Molecular weight, Degree of polymerization, Orientation and Crystallinity, Characteristics of fibre forming
polymer.

Unit (2): Total lectures required = 10

Cotton: Cultivation and harvesting, Varieties of cotton, Chemical and morphological structure, Physical and
chemical properties of cotton fibre, Formation of hydrocellulose and oxy-cellulose.
Jute: Cultivation, Retting and extraction process, Chemical and morphological structure, Physical and
chemical properties of jute fibre.

Unit (3): Total lectures required = 10

Wool: Types of wool and it’s grading, Chemical and morphological structure, Physical & chemical properties
of wool fibre.
Silk: Types of silk and its production, Chemical and morphological structure of silk, Silk weighting,
Degumming of silk, Physical & chemical properties of silk.

Unit (4): Total lectures required = 10

Introduction to Melt Spinning, Chemistry of production of Polyester fibre, Chemistry of production of Nylon
6 and Nylon 66 fibre.

Unit (5): Total lectures required = 8

Introduction to Solution Spinning, Chemistry of production of Viscose fibre, Chemistry of production of
Poly-Acylonitrile fibre, Introduction to spandex and lyocell fibre.

Text Books and Reference material:

1. WE Morton & JWS Hearle, Physical properties of textile fibres, Textile Institute, U.K.
2. Progress in textiles: Science and technology Vol.-2 by Dr. VK Kothari, IIT Delhi.
3. Hand book of textile fibres by J. Gordon Cook
4. Fibre Science and Technology, S.P. Mishra

Course Outcomes
After completing this course, the student will be able to:
1. Understand various definitions and technical terms used in processing of textile fibres.
2. Understand various essential and desirable properties of textile grade fibres.
3. Understand the morphology of various natural textile fibres.
4. Understand physical and chemical properties of various textile fibres.
5. Understand chemistry of various manmade textile fibres.
 LAB 1: BCT351 YARN TECHNOLOGY I LAB

Course objectives
1. To develop skill and understand of modern blow room line, gearing, lap formation mechanism.
2. To develop skill and understand different parts of carding machine and calculate the speed,
cleaning. efficiency, total draft and draft distribution and production calculation.
3. To develop skill on the parts, stop motion, gearing diagram, settings and.
4. To develop skill on the calculation of total draft and distribution of draw frame and calculate the
speed and production.
5. To develop skill different parts -drafting system of laboratory draw frame,.

Experiments:
1. To study mechanism of modern blow room line,
2. To study gearing, lap formation mechanism in scutcher.
3. To study the different parts of carding machine and calculate the speed, cleaning. efficiency,
4. To study total draft and draft distribution and production calculation.
5. To study the parts, stop motion, gearing diagram,
6. To Study settings and calculation of total draft and distribution of draw frame
7. To study calculate the speed and production for given hank in draw frame.

Course outcomes
At the end of the course students will be able to:
1. Demonstrate practicals on modern blow room line
2. Demonstrate skill on different parts of carding machine
3. Select required draft constant, total draft & draft distribution for spinning of textiles
4. Apply usage of spinning machines in yarn manufacturing.
5. Apply appropriate techniques for blends and staple fibre spinning.
 LAB 2: BCT352 FABRIC TECHNOLOGY-I LAB

Course objective:
1. To study the supply and delivery packages for winding, passage of winding m/c, rotary traverse, thread
stop motion, drive and production calculation.
2. To investigation on shuttles and pirns, pirn winder- study of various mechanisms, drive and production
calculation.
3. To get knowledge on warping m/c-passage, beaming mech. warping calculation.
4. To study on manual drawing in process, various types of reed, healds, and drop pins, beam gaiting
process.
5. To have an idea on passage of warp and weft on plain power loom.
6. To study on drive of loom, speed and production calculation.

Syllabus:
1. Fabric analysis; weave, sett, crimp, identification of single and ply yarns and its count, fabric GSM.
2. Supply and delivery package for winding, passage of winding m/c, rotary traverse, thread stop motion,
drive and production calculation,
3. Shuttles and pirns, pirn winder- study of various mechanisms, drive and production calculation
4. Warping m/c-passage, beaming mech. warping calculation
5. Manual drawing in process, various types of reed, healds, and drop pins, beam gaiting process
6. Passage of warp and weft on plain power loom, drive to loom, speed and production calculation.

Course outcome:
At the end of the course students will be able to:
1. Describe the knowledge in yarn count, various weave designs, winding m/c, pirn winder, warping m/c, manual
drawing in process and passage of warp and weft on plain power loom.
2. Classify and identify yarn count, various weave designs, winding m/c parts, pirn winding machine parts, warping
m/c parts, manual drawing in process and parts of plain power loom.
3. Calculate and sketch yarn count, various weave designs, winding m/c parts, pirn winding machine parts, warping
m/c parts, manual drawing in process and parts of plain power loom.

4. Solve and compare yarn count, various weave designs, winding m/c parts, pirn winding machine parts, warping m/c
parts, manual drawing in process and parts of plain power loom.
5. Predict and recommend yarn count, various weave designs, winding m/c parts, pirn winding machine parts, warping
m/c parts, manual drawing in process and parts of plain power loom.
6. Create and develop yarn count, various weave designs, winding m/c parts, pirn winding machine parts, warping m/c
parts, manual drawing in process and parts of plain power loom.
 LAB 3: BCT353 TEXTILE ANALYSIS LAB

Course Objectives:
 To get aware of various fibre identification techniques.
 To acquire knowledge on measurement of environmental conditions, moisture content etc.
 To develop competency in analyzing a given textile fibre blend.
 To identify the weave of a given fabric sample and analyze it for its reproducibility.

Syllabus:
1. Analysis of longitudinal and cross-sectional view of common textile fibres like cotton, wool, silk, jute, flax,
viscose rayon, nylon, polyester, acrylic and polypropylene fibre etc. using microscopic methods.
2. Analysis of textile fibers (as mentioned above) by Burning test.
3. Identification of textile fibers (as mentioned above) by Solubility test.
4. Measurement of relative humidity of a given environment.
5. Measurement of standard Moisture regain% and standard Moisture content% of a given textile fibre.
6. Analysis fibre composition% of a given binary/tertiary blends using chemical solubility methods.
7. Analysis of given fabric sample in terms of epi, ppi, gsm, yarn count, twist, crimp%, weave identification
etc (at least 4 different fabric samples to be analyzed by each student, i.e. plain, twill, satin and leno weave
fabrics).

Course Outcomes:
After completing this course the student will be able to:
1. Develop competency in systematically identifying an unknown textile fibre sample.
2. Understand the importance of environmental conditions and its effect on moisture content & other properties of a
textile fibre.
3. Calculate the composition of the blend of given textile material.
4. Analyse the given fabric sample for its reproducibility.
 BCT401 YARN TECHNOLOGY-II

Course Objectives:
1. To acquire knowledge of fundamentals of speed frame, ring frame, doublers. Wool spinning systems,
jute spinning and new spinning system.
2. To understand technological involvement with appropriate techniques in of speed frame, ring frame,
doublers. Wool spinning systems, jute spinning and new spinning system.
3. To formulate and apply technological knowledge in of speed frame, ring frame, doublers. Wool
spinning systems, jute spinning and new spinning system in spinning industry.
4. To make the spinning processes more productive in of speed frame, ring frame, doublers. Wool
spinning systems, jute spinning and new spinning system
5. To demonstrate knowledge for project work and be helpful to higher studies in the field of of speed
frame, ring frame, doublers. Wool spinning systems, jute spinning and new spinning system

Unit (1): Total lectures required = 12

Objectives of speed frame, important parts of speed frame and their functioning, Mechanism involved
in drafting, twisting, and winding, different types of roller drafting systems, Common defects in roving
package, calculations pertaining to gearing, draft, t.p.i. and production, twist multiplier and roving
twist.

Unit (2): Total lectures required = 12

Introduction and objective of ring frame, important parts of ring frame and their functions, principle
and mechanism involved in drafting, twisting and winding, Spinning Geometry, Types of rings and
travelers, mechanism of cop formation, common package size,

Unit (3): Total lectures required = 12

Control in yarn faults, ring frame calculations pertaining to TPI, production and draft, Doubling -
Objects and terminology, study of ring doublers, TFO

Unit (4): Total lectures required = 12

Wool-shearing, clipping and grading. Impurities present in wool and their removal, wool scouring and
carbonization. Various systems of wool fibre spinning- woollen and semi worsted - Flow chart,

Unit (5): Total lectures required = 12

Principles & techniques of manufacturing braided yarn, Spinning of Long staple Fibres like Jute and
Silk. Introduction to New spinning system like open end spinning. Airjet spinning etc.

Text Books & reference Books:

1. A Practical Guide to Spinning (Individual book for each unit) by W.Kiein.
2. Spinning of man-made and blends on cotton systems by K.R.Solholore
3. Manual of cotton spinning by Frank Fharnley
4. Technology of carding by R.Chattopadhyay

Course Outcomes:
After successful completion of this course, the students should be able to;
1. Basic concept of conversion of staple fibres to yarn.
2. Theory of various operations carried out and working principle of machineries and different mechanism
involved in speed frame, ring frame, doublers. Wool spinning systems, jute spinning and new spinning
system.
3. Processing of different types of fibres and their blends according to the specifications and needs of the
customers
4. Parameters required at different stages of processing of fibres and their influence on yarn quality.
5. Outline the process flow of short staple long fibre and advance spinning operations.
6. Calculate draft, waste % and production of machines involved in each process.
 BCT402 FABRIC TECHNOLOGY -II

Course Objectives:
1. To know about loom mechanisms.
2. To get an idea on dobby shedding mechanisms
3. To study on jacquard mechanism
4. To get knowledge on picking and beat up mechanism
5. To develop idea on take up and beat up mechanism.
6. To build an idea about auxiliary motion.

Unit (1): Total lectures required = 12

Types of shuttle looms; Hand loom and power loom of various types.
Classification of various loom mechanism and their objects,
Passage of the warp and weft on shuttle loom, Shuttle and pirn.
Drive to various parts of Loom and production calculation.
Unit (2): Total lectures required = 12
Types of shed and classification of shedding mechanism.
Tappet shedding: Lift of tappet, drive to tappet shedding. Negative and Positive tappet shedding
mechanism. Limitation of tappet shedding
Dobby shedding: Negative and positive dobby, working principle of knife dobby, Rotary cam
dobby; Dobby card cutting cross border dobby, electronic dobby.

Unit (3): Total lectures required = 12

Mechanical jacquard - Classification Figuring capacity, Harness ties, designing and card
cutting-lacing
Fundamental jacquards: SLSC, DLSC & DLDC, working principle, drive to various parts,
Timing diagram. Brief study of Other fancy jacquard- self twilling, cross border jacquard,
Electrical and Electronic Jacquard

Unit (4): Total lectures required = 12

Mechanism of over pick and under pick motion; drive & timing diagram, Multiple box
motion. Warp protector mechanism
Beat up mechanism: Sley beat up mechanism, sley eccentricity and its effect on fabric
properties.

Unit (5): Total lectures required = 12

Take up motion- 5 wheel & seven wheel intermittent take up mechanisms- timing and setting.
Let off- negative, semi positive mechanical and electronic let off mechanisms- timing and setting
Warp stop motion- mechanical & electrical type its setting
Weft stop motion- side and center weft fork motion- its timing and setting.
Selvedge motion and Temples.

Text Books & Recommended Books:-

1. Principles of weaving by Marks & Robinson
2. Weaving mechanism Vol.1 &ll by N.N.Banarjee.
3. Weaving calculation by R. Sen Gupta.
4. Weaving Mechanism (Fox).
5. Mechanism/Weaving machine (TALUKDAR)

Course outcome
At the end of the course students will be able to:
1. Describe the knowledge in loom motions, dobby shedding mechanisms and Jacquard shedding mechanisms.
2. Classify and identify loom motions, dobby shedding mechanisms and Jacquard shedding mechanisms.
3. Calculate and sketch loom motions, dobby shedding mechanisms and Jacquard shedding mechanisms.
4. Solve and compare loom motions, dobby shedding mechanisms and Jacquard shedding mechanisms.
5. Predict and recommend loom motions, dobby shedding mechanisms and Jacquard shedding mechanisms.
6. Modify and formulate loom motions, dobby shedding mechanisms and Jacquard shedding mechanisms.
 BCT403 CHEMICAL PROCESSING OF TEXTILES I
Course Objectives:
6. To acquire knowledge of fundamentals of singeing, desizing, scouring, bleaching, mercerisation
and direct dyeing.
7. To identify technological involvement with appropriate techniques in singeing, desizing,
scouring, bleaching, mercerisation and dyeing processes.
8. To formulate and apply technological knowledge in singeing, desizing, scouring, bleaching,
mercerisation and dyeing processes in industry.
9. To make the chemical processes under control in singeing, desizing, scouring, bleaching,
mercerisation and dyeing.
10. To demonstrate knowledge for project work and be helpful to higher studies in the field of
singeing, desizing, scouring, bleaching, mercerisation and dyeing.

Unit (1): Total lectures required = 12

Preparatory Process: Sequence of preparatory process prior to dyeing for natural & manmade fibre fabrics
with special reference to cotton, wool, polyester and blends. Singeing: details of gas singeing process.
Desizing: Objects of desizing, Mechanism of desizing. Various methods of industrial desizing: Hydrolytic
enzymatic & oxidative method of desizing, Evaluation of efficiency of desizing.
Unit (2): Total lectures required = 12
Scouring: Object of scouring, Scouring with alkali assisted desizing, eco-friendly scouring process. Inter-
relation between desizing and scouring, Study of batch-wise & continuous methods of scouring. Scouring
machines for batch process of cotton and blended fabric. Evaluation of efficiency of scouring

Unit (3): Total lectures required = 12

Bleaching: Objects of bleaching, Introduction to bleaching agents like sodium hypochlorite ,hydrogen
peroxide & per-acetic acid, Bleaching of cotton, polyester & its blends, Batch-wise & continuous machinery
for bleaching, Bleaching of wool ,silk, Concept of AOX. Bleaching process for compliance of EU norms.
Evaluation of efficiency of bleaching. Continuous scouring and bleaching: Pre-treatment Range
Unit (4): Total lectures required = 12
Mercerization: Introduction & objects of mercerization, Effect of mercerization on structure of cellulose,
Machinery used for yarn, woven and knit fabrics, Concept of hot mercerization & liquid ammonia
mercerization, mercerization machines: chain mercerization and chainless mercerization. testing methods
to evaluate efficiency of mercerization like Barium Activity, Number, Axial Ratio & Luster index.

Unit (5): Total lectures required = 12

Direct Dyes: Theory of dyeing, dynamic equilibrium, Generalised formula of Direct dyes: Classification of
direct dyes; Mechanism of Direct dyes and procedure for application of direct dyes; dye-fibre bond; effect
of different process parameters (e.g. temp, time, pH) & role of various additives in dyeing process; fastness
properties of direct dyes; industrial after treatments for direct dyes.

References:
1. Dyeing & Chemical technology of Textile fibres by E.R. Trotman.
2. Chemical Technology in the Pre-Treatment process of Textile by Dr S. R. Karmakar.
3. Technology of Bleaching Vol. IV, by Dr. V.A. Shenai.
4. Technology of Bleaching by J.T Marsh
5. Chemistry of Dyes and principles of Dyeing by Dr. V.A. Shenai.
6. Technology of Dyeing by Dr. V.A. Shenai
Course Outcomes:
At the end of the course students will be able to:
1. Acquire knowledge of fundamentals of singeing, desizing, scouring, bleaching, mercerisation and direct
dyeing.
2. Identify technological involvement with appropriate techniques in singeing, desizing, scouring, bleaching,
mercerisation and dyeing processes.
3. Formulate and apply technological knowledge in singeing, desizing, scouring, bleaching, mercerisation and
dyeing processes in industry.
4. Make the chemical processes under control in singeing, desizing, scouring, bleaching, mercerisation and
dyeing.
5. Demonstrate knowledge for project work and be helpful to higher studies in the field of singeing, desizing,
scouring, bleaching, mercerisation and dyeing.
 Lab 4: BCT451 YARN TECHNOLOGY II LAB
Course objectives
1. To develop skill and understand of modern speed frame
2. To develop skill and understand different parts of ring frame.
3. To develop skill on the TFO and Ring Doubler.
4. To develop skill on the Rotor spinning system.
5. To develop skill different parts of rotor spinning machine.
6.
Experiments:
1. To Study the sequence of material in LF 1400A speed frame, different parts and their function,
package building mechanism gearing diagram.
2. Calculation of draft constant, total draft & draft distribution in LF 1400A speed frame.
3. Study the mechanism and function of yarn doubling machine: TFO/ring doubler.
4. Study different parts -drafting system of laboratory ring frame
5. Determination of twist constant of a Ring frame and to find twist per inch in yarn, draft constant,
Break draft constant and distribution of draft.
6. Calculate the production in Kg/Shift for a given yarn count.
7. Study the sequence of material and mechanism of yarn formation in the rotor spinning machine.
8. Study the sequence of material and mechanism of yarn formation in the rotor spinning machine.

Course outcomes
At the end of the course students will be able to:
1. Demonstrate practicals on modern speed frame
2. Demonstrate skill on different parts of ring spinning machine
3. Select required draft constant, total draft & draft distribution for spinning of textiles
4. Apply usage of spinning machines in yarn manufacturing.
5. Apply appropriate techniques for new spinning systems.
 LAB 5: BCT452 FABRIC TECHNOLOGY-II LAB
Course objective
1. To study on tappet shedding.
2. To Study on overpick and undrpick mechanism.
3. To study on sley beat up mechanism.
4. To Study on loose and fast reed warp protector motion.
5. To study on take up mechanism.
6. To study on warp stop motion.
7. To study the let off mechanism.
8. To study the dobby mechanism.
9. To study on jacquard mechanism.

Syllabus
1. Tappet shedding.
2. Picking motion- over pick motion, under pick motion.
3. Sley beat up mech, calculation of sley eccentricity.
4. Loose and fast reed warp protector motion.
5. Warp Take up motion .
6. Warp let-off mech.
7. Climax dobby and its card preparation
8. Cam dobby and its card preparation.
9. Warp stop motion and setting, timing diagram.
10. Working principle of double lift double cylinder jacquard.

Course outcome
At the end of the course students will be able to:
1) Describe the knowledge in loom motions, dobby shedding and Jacquard shedding mechanisms.
2) Classify and identify loom motions, dobby shedding mechanisms and Jacquard shedding mechanisms.
3) Calculate and sketch loom motions, dobby shedding mechanisms and Jacquard shedding mechanisms.
4) Examine and change loom motions, dobby shedding mechanisms and Jacquard shedding mechanisms.
5) Predict and recommend loom motions, dobby shedding mechanisms and Jacquard shedding mechanisms.
6) Modify, assemble and plan loom motions, dobby shedding mechanisms and Jacquard shedding mechanisms.
 LAB 6: BCT453 CHEMICAL PROCESSING OF TEXTILES-I LAB
Course objectives
1. To develop skill and understand desizing of textiles.
2. To develop skill and understand scouring of textiles.
3. To develop skill on determination of strength of beaching solution.
4. To develop skill on bleaching of textile and find out whiteness index
5. To develop skill dyeing on cotton with direct dyes and study of dyeing machines.

Experiments (any 10)

1. Desizing of cotton fabric using various types of desizing agents and determine %desizing loss.
2. Scouring of natural fibres viz. cotton in form of yarn or fabric and find the scouring loss.
3. Scouring of wool fibre/ yarn and determine %weight loss.
4. Degumming of silk yarn/fabric and calculation of %weight loss.
5. Bleaching of cotton yarn/fabric by sodium Hypochlorite and determine whiteness index.
6. Determination of available chlorine of sodium hypochlorite.
7. Bleaching of cotton yarn/fabric by sodium Chlorite and determine whiteness index.
8. Bleaching of cotton yarn/fabric by hydrogen peroxide and determine whiteness index.
9. Bleaching of silk yarn/fabric by sodium hydrosulphite and determine whiteness index.
10. Dyeing of Cotton fabric/yarn with Direct Dyes.
11. Study of carrier type yarn dyeing machine
12. Study of HTHP yarn dyeing machine

Course outcomes

At the end of the course students will be able to:

1. Demonstrate practicals on desizing of textiles
2. Demonstrate skill on scouring of textiles
3. Select required chemicals for bleaching of textiles
4. Apply usage of dyeing machines in processing
5. Apply appropriate techniques for application of direct dyes on textiles