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BBTX Jsa V-3518
BBTX Jsa V-3518
BBTX Jsa V-3518
This form has to be filled out by Operations/Maintenance Staff or Group Leader together with JSA Team Members JSA ID: VH-3518
Area: Job Title: V-3518 Plant/Unit: BBTX
Blinding & top and side man ways, spool, flanges, connection
Job Description: Mention Applicable Procedures:
lines and vents.
Remaining
Potential Impact Due to Steps to reduce Risk
No. Job Steps C L Risk Level C L Risk Level Responsible Implemented
Exposure ( Control Measures)
(value)
1. If the cover is elevated, ensure the erected scaffolding is letting the worker
Risk of personal injury due
facing all the bolts without over-reach or excessive bending.
to the fall of the worker due
2. The worker shall be instructed on the use of the right posture during the
to the awkward position
bolting\unbolting task, and the over-reach to be avoided for the upper bolts.
applied due to the C3 L2 Significant C4 L4 Insignificant Kanooz
3. Ensure the platfrom behind & around the worker is free from any
inappropriate facing\
obstructions.
accessibility to the cover
4. The erected scaffolding should have guard-rail behind the worker to avoid
bolts
his falling during the bolts removal\insertion.
1.Conduct gas test and ensure LEL 0% before start the activity at vent or drain
Risk of fire due to presence
point of the equipment.
of hydrocarbons/benzene 1. Operation
2.Use non sparking tools (brass hammer) for unbolting\bolting activity.
inside the system and 2,3. Kanooz
C4 L3 Minor 3.Gas meter should be available all time during blinding activity. C5 L4 Insignificant
ignited through the firction 4. Operation
4. Ensure equipment/lines depressurized, drained and purged properly prior to
energy generated during the 5. Kanooz
executing the job
bolts opening
5. Benzene Meter shall be available at all time during the blinding activity.
1. Air hoses and fittings in good operating condition and whip lash arrestor
Risk of personnel injury due
shall be provided.
to the exposure to a
C4 L3 Minor 2. All equipment should be inspected and certified by third party. C5 L4 Insignificant Kanooz
swinging hose due to the
3. A visual inspection to be taken place to the used hoses for the torquing
improper securing
activity for any damages.
Risk of personnel injury due 1. Do not exceed the allowable pressure of the hoses (air hose from the
to the contact with the hoses compressor & oil hose connected to the machine).
during their failures due to 2. Air manifold shall be provided and certified.
C4 L3 Minor C5 L4 Insignificant Kanooz
the exceeding pressure 3. The use of an inspected hoses for the task.
application & use of 4. Utilize the minimum suitable pressure for the air hose as well as the
damaged hoses tightning activity as per the bolt size.
Remaining
Potential Impact Due to Steps to reduce Risk
No. Job Steps C L Risk Level C L Risk Level Responsible Implemented
Exposure ( Control Measures)
(value)
1. Select the right size of the hydra-tight socket as per the size of the bolt.
Personel injury / property 2. For the heavy ones, ensure the operator is fit to move it up to the bolt
damage due to fall of the location & do the fixing.
hydra-tight machine on the C3 L3 Significant 3. For the heavy ones, the use of trolley for shifting the machine into the bolt C4 L4 Insignificant Kanooz
operator due to its weight & location (avoid holding it by hand & move with it)
improper fixing to the bolt 4. Ensure the socket of the hydra-tight machine is clean to assure a fully seating
on the bolt.
1. Install barricade and warning signs at the work area to avoid unauthorized
Risk of persoanl injury\ entry.
property damage due to the 2.Bolts and nuts and all loose materials keep in half cut drum and keep away
fall of the bolts\imporper C4 L3 Minor from edge of platform . C5 L4 Insignificant Kanooz
storing them that might trip 3. Allocate a location away from the workers walkaway for keeping the bolts.
the other workers 4. Only remove the untightnened bolt by your hands to avoid the falling of it.
Unless the hydra-tight machine will keep it attach to it
1. Ensure the equipment has a retaining devcie that holds the equipment in
Risk of persoanl injury due place.
to the reaction force\ 2. Only competent worker shall perform the activity.
accident fly off of the 3. Ensure the use of an inspected impact tool & visual inspection shall be
C3 L3 Significant C4 L4 Insignificant Kanooz
impact wrench\ suddent perfomred before starting the job.
failure of the equipment 4. Ensure no water\moisture in the air supply to the impact tool before the
during the torquing connection, through releasing the air in the line for a few minutes prior the
connection.
Remaining
Potential Impact Due to Steps to reduce Risk
No. Job Steps C L Risk Level C L Risk Level Responsible Implemented
Exposure ( Control Measures)
(value)
Position: Sign:
Sign: Name & ID: Cuerbo, Rene N. (23743)
Position: Supervisor, Heavy Equipment
Sign: Date: 29-Dec-22
EHSS Representative Name & ID:
Name & ID: Abdullah Mulibari (59360) Position:
Sign: Date: 29-Dec-22 Sign:
Contractor/Operator/Technician: I have reviewed and agreed with all steps of this JSA Area Manager: I have reviewed and agreed with all steps of this JSA
Name & ID: Sivadath (Site Incharge) Name & ID: Nourah, Mohammed Mahmoud (39800)
Sign: Date: 29-Dec-22 Sign: Date: 29-Dec-22
Name & ID: Dennis (EHSS Lead) Approval (as per SAFER Level):
Sign: Date: 29-Dec-22 Name & ID:
Name & ID: Sign: Date:
Sign: Major: President, Significant: Director, Minor: Sr. Manger
Revalidation by Same approval Level, I have reviewed and agreed that condition is remain the same and This JSA can be reused. Valid Only within 6 Months Period.
Approval (as per SAFER Level):
Name & ID:
Sign: Date:
Major: President, Significant: Director, Minor: Sr. Manger
This form has to be filled out by Operations/Maintenance Staff or Group Leader together with JSA Team Members JSA ID: VH-3518
Area: Job Title: V-3518 Plant/Unit: BBTX
Job Description: INTERNAL & EXTERNAL INSPECTION,VT, PT, UT, SCAFFOLDING IF REQUIRED Mention Applicable Procedures:
Remaining Risk
Potential Impact Due to Steps to reduce Risk
No. Job Steps C L Risk Level C L Level Responsible Implemented
Exposure ( Control Measures)
(value)
1. No hot work activity & heat\sparks\hot surfaces shall take place nearby the PT task.
2. Ensure the air circulation is active in the task's area.
Fire due to the availability
3. Avoid exposing the PT chemcial to a temperature exceeding 50 degree cels.
of ignition sources nearby
C3 L4 Minor 4. Ensure that the used lightning inside is grounded and not creating the ignition heat C3 L5 Insignificant Kanooz
the compressed flammable
for the PT chemical (24 VDC).
liquids (PT)
5. Avoid storing the pressurized cans under the sun\near hot sources, they shall be
allocated in a shaded areas.
Remaining Risk
Potential Impact Due to Steps to reduce Risk
No. Job Steps C L Risk Level C L Level Responsible Implemented
Exposure ( Control Measures)
(value)
This form has to be filled out by Operations/Maintenance Staff or Group Leader together with JSA Team Members JSA ID: JH-3518
Area: Job Title: V-3518 Plant/Unit: BBTX
Remaining Risk
Potential Impact Due to Steps to reduce Risk
No. Job Steps C L Risk Level C L Level Responsible Implemented
Exposure ( Control Measures)
(value)
1. Do not operate hydro jetting machine unless the worker is qualified & authorized.
Risk of body injury due to the
2. Working area to be barricaded & Hydro-jetting signage to be displayed.
exposure to the high pressure water
C4 L3 Minor 3. A visual inspection to be conducted on the hydro jetting hose & fittings from any defects. Do C4 L4 Insignificant Kanooz
during the jetting activity to the
not use the hose if any damages are observed.
worker & surrounding workers.
4. All hoses must be rated & used for the pressure stated by the manufacturer.
1. The maximum reaction force shall not exceed 250 Newtons. As per the following formula:
Back Thrust (Ibf.) = 0.052 x flow rate x √pressure
Risk of personal injury due to
(Flow in GPM, Pressure in Psi; 1 lbf =4.448N)
jetting operator's falling due the
2. The provision of a guard-rail system behind the jetting operator or locate his back at
reaction force (back thrust) C3 L3 Significant C4 L4 Insignificant Kanooz
the surface of the vessel. Do not give space behind the jetting operator during the jetting
generated from the high-pressure
activity.
water into the vessel surface
3. The dead man switch to be equipped\tested with the jetting gun.
4. Ensure the jetting operator is aware about the consequence of having a space behind his back
during the jetting activity & importance of having any solid, strength system behind his back.
1. Ensure the circulation of the air inside the vessel is active, through measuring it by the flow-
Risk of personal injury due to the meter.
poor visibility resulted from the 2. The use of a box around the lamp to protect it from the contact with the jetting water\ or
water mist (creating a fog) inside having a water-proof lightning.
C3 L3 Significant C4 L4 Insignificant Kanooz
the vessel during the jetting 3. A close supervision to be provided that during the mist generation, the jetting activity to be
activity\ flickering of the lamps stopped until the visibility is clear for the jetting operator.
due to the jetting water contact 4. Ensure having more than the water-prrof lightning required, to replace the defetced ones
during the jetting task.
1. the use of the dip tray at the outlet of the process equipment to accumulate the contaminated
water. The level of the dip tray to be monitored frequently to avoid the overflow.
Risk of environmental impact due
2. Connect the dip tray to the nearest draining system.
to the accumulation of the
C4 L3 Minor 3. verification about the drainage location wrt to the jetting task. C4 L4 Insignificant Kanooz & Operation
contaminated water in the area\
4. Frequent montoring to the nearest draining system to ensure the over-filling is not taking
over-flow of the draining system
High water jetting process (the use of the place, if the over-filling is taking place, the jetting task to be stopped until the accumulated
2 water is sucked out.
gun method) inside the vessel
1. The use of dip tray beneath the machine & frequent monitoring on its level.
Risk of environmental impact due
2. The use of the inspected jetting machine.
to the accumulation of dropped oil C4 L3 Minor C4 L4 Insignificant Kanooz
3. The mandate of using the inspection checklist of the machine to be regularly checked by the
from the jetting task
stand-by man.
1. Long\full water proof coat (made of leather\PVC) & can withstand the operating pressure.
2. Water proof gloves with sufficient mechanical strength (made of leather\PVC) & can
Risk of personal injury due to the
withstand the operating pressure.
exposure to the high pressure water
C3 L3 Significant 3. Gum boots with non skid soles and provide guards for the toes and metatarsal. C4 L4 Insignificant Kanooz
due to the improper wearing of the
4. Hard hat with mounted face shield.
PPEs
5. The organic vapor cartridge to be worn during the jetting task for the possible exposure to
the HC\resulted debris from the jetting task.
Remaining Risk
Potential Impact Due to Steps to reduce Risk
No. Job Steps C L Risk Level C L Level Responsible Implemented
Exposure ( Control Measures)
(value)
1. Ensure the equipment is having the closure & sound proof for noise reduction.
Risk of health effect due to the 2. The use of the hearing protection PPEs during the jetting task.
exposure to the high-level noise C4 L3 Minor 3. Locate the jetting machine in an area away from the workers for the noise-level C4 L4 Insignificant Kanooz
generated from the jetting machine reduction.
4. The signboard for the high-noise level to be displayed at the workplace.
1. The HJ task crew shall include the operator, jetting supervisor, and engine stand-by man to
Risk of personal injury propogation be in the same location.
due to the late response during the 2. Ensure the crew before the beginning, they can establish the effective communication Kanooz
C4 L3 Minor C4 L4 Insignificant
emergency case due to the lack of between them. 3. Operation\Kanooz
communication 3. Prior starting the activity, ensure the issuer, area operator, reciever, safety officer, and
task supervisor are aware of how the machine will be shut-off during the emergency.
1. A frequent breaking time to be implemented with the jetting operator & during his breaking
Risk of personal injury\health time, he should remove the PPEs & drink water.
effect due to the physical fatigue 2. Ensure the circulation of the air is active during the jetting activity through measuring it
due to the handling of a high- C3 L3 Significant through the flow-meter. C4 L4 Insignificant Kanooz
pressure water, wearing a heavy 3. Ensure the fitness and competency of the jetting operator.
PPEs, and working inside the CS 4.Ensure all the workers are trained\instructed to identify work related ergonomically
hazards due to the awkward positions. (part of the jetting toolbox)
This form has to be filled out by Operations/Maintenance Staff or Group Leader together with JSA Team Members JSA ID: HH-3518
Area: Job Title: V-3518 Plant/Unit: BBTX
Job Description: Hot work (grinding & arc welding) inside the process equipment Mention Applicable Procedures:
Remaining Risk
Potential Impact Due to Steps to reduce Risk
No. Job Steps C L Risk Level C L Level Responsible Implemented
Exposure ( Control Measures)
(value)
1. The LEL measurement shall take place before and during the hot work activity, only
Risk of fire due to the allow the hot work if the LEL% is zero.
generated sparks during the 2. The use of tenant fire blanket during the hot work activity. 1,5 Operation
hot work activity while the C2 L4 Significant 3. Ensure the fire extinguisher is located at the MW of the hot work activity. C3 L5 Insignificant 2,3,4 Kanooz
system has trapped 4. Ensure the sourrounding hot work area is free from any combustible materials. 6. Kanooz
chemcials 5. The system shall be purged & isolated as per the LSP.
6. The system to be chemcially decontaminated.
1. The use of Local Exhaust Ventilation equipped with HEPA filter at the point of the hot
Risk of health effect due to
work activity.
the exposure to the dust\
C3 L3 Significant 2. The LEV shall be explsoion-proof and equipped with GFCI. (if it's electrical-based C5 L4 Insignificant Kanooz
welding fumes generated
working)
from the hot work activity
3. The wear of a disposable welding mask (3M 8212).
1. GFCI shall be used at the connection of the arc welding and buffing machine.
2. The machine shall have Yansab inspection sticker.
3. A visual inspection by the user\his supervisor to the machine & its cords for any
defects. Any defected electrical equipment shall not be used.
Risk of electrocution due to
4. Ensure the hot work area is dried & free of water. 1,3,4 Kanooz
the contact with defective
C2 L4 Significant 5. Electrical equipment shall only be used when one of the following is met (when the C3 L5 Insignificant 2. Yansab central workshop
arc welding\buffing
metal contact cannot be avoided as per SHEM 08.05): 5. Kanooz
machine
5.1 Own source of energy (battery).
5.2 Extra low voltage: . 50 VAC or .120 VDC.
5.3 Class 2 connected to a galvanic separation transformer located outside the
confined space.
Risk of burning\arc eye 1. Welding PPEs (Welding Apron & gloves, welding face shield) shall be worn by the
due to the exposure to the welder.
generated fumes\ intensive C3 L3 Significant 2. The helper shall wear also the welding PPEs if he's availabel within the hot work zone. C4 L4 Insignificant Kanooz
light from the welding 3. Work rotation to be utilized to minimze the exposure to the welding intensive light.
activity 4. Competent workers shall perform the activity.
Remaining Risk
Potential Impact Due to Steps to reduce Risk
No. Job Steps C L Risk Level C L Level Responsible Implemented
Exposure ( Control Measures)
(value)