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Rahmad Rusdy

NIM. 21539141028

PENGELASAN
LOGAM
KHUSUS
TEKNIK MANUFAKTUR
AWS B2. 2/B2. 2M: 201 6

BRAZING PROCEDURE SPECIFICATION (BPS)

BPS No. 1 ___________________Date ____2 1 F E B R U A R I 2 0 2 4 ___

Company _____TEKNIK MANUFAKTUR FAKULTAS TEKNIK UNIVERSITAS NEGERI YOGYAKARTA ____

Brazing Process _____________TORCH BRAZING_______________ Manual Mechanized Automatic

Brazing Equipment ____________ TORCH, FURNANCE, FLUX, CLEANING EQUIPMENT _______________

BRAZING CONDITIONS

BASE METAL:

I dentification _____ ASTM 36 LOW CARBON STEEL _______________ BM No. __________ 100 _________

Thickness ______________ 1 mm ______________ Preparation ______ CLEANI NG, FLUX, ALLOY _______

Other _________________________________________________________________________________________

FI LLER METAL:

FM No. ______________ 190 __________________ AWS Classification ___________ BC0 – 1 ____________

Form ______________ ROD (BATANGAN) _______ Method of Application ___ BRAZING WITH FLUX _____

FLUX: AWS Type ___________ FB2-A ___________ Other ______________POWDER_____________________

ATMOSPHERE: __________ AWS Type ___________ Other ___________________________________________

TEMPERATURE: ________ 7000 C - 10000 C _______ POSITION: __________ FLAT HORIZONTAL __________

TIME: ____________ 1000 – 1200 Second ____________ CURRENT: ______________________________________

FUEL GAS: _______ ACETYLENE C2H2 ___________ TI P SIZE: ______________ OKSIDASI _______________

POSTBRAZE CLEANING: ________________________ WATER FLUSHING _________________________________

POSTBRAZE HEAT TREATMENT: _________________________NORMALIZING______________________________

OTHER: _________________________________________________________________________________________

JOI NT:

Type ______________ LAP JOINT ______________

Clearance ________Y = X – ( T + h )___________

______ 1 mm______

Other ______________________________________

_________________________________________

Approved for production by _______________________


Employer LAP JOI NT

Form A-1—Brazing Procedure Specification (BPS)


33
AWS B2. 2/B2. 2M: 201 6

BRAZING PROCEDURE SPECIFICATION (BPS)

BPS No. 2 ___________________Date ____6 M A R E T 2 0 2 4 ___

Company _____TEKNIK MANUFAKTUR FAKULTAS TEKNIK UNIVERSITAS NEGERI YOGYAKARTA ____

Brazing Process _____________TORCH BRAZING__________________ Manual Mechanized Automatic

Brazing Equipment ___________ TORCH, FURNANCE, FLUX, CLEANING EQUIPMENT _______________

BRAZING CONDITIONS

BASE METAL:

I dentification _____ ASTM 36 LOW CARBON STEEL _______________ BM No. __________ 100 _________

Thickness ______________ 1 mm ______________ Preparation ______ CLEANI NG, FLUX, ALLOY _______

Other _________________________________________________________________________________________

FI LLER METAL:

FM No. ______________ 190 __________________ AWS Classification ___________ BC0 – 1 ____________

Form ______________ ROD (BATANGAN) ________ Method of Application ___ FLUX WITH BRAZING _____

FLUX: AWS Type ___________ FB2-A ___________ Other _______________POWDER__________________

ATMOSPHERE: __________ AWS Type ___________ Other ___________________________________________

TEMPERATURE: ________ 5000 C - 7000 C _______ POSITION: __________ FLAT HORIZONTAL __________

TIME: ____________ 1000 – 1200 Second ____________ CURRENT: ______________________________________

FUEL GAS: _______ ACETYLENE C2H2 ___________ TI P SIZE: ______________ OKSIDASI _______________

POSTBRAZE CLEANING: ________________________ WATER FLUSHING _________________________________

POSTBRAZE HEAT TREATMENT: _________________________NORMALIZING______________________________

OTHER: _________________________________________________________________________________________

JOI NT:

Type ______________ T - JOINT ______________

Clearance ________Y = X – ( T + h )___________

______ 1 mm______

Other ______________________________________

_________________________________________

Approved for production by _______________________


Employer T- JOI NT SKETCH

Form A-1—Brazing Procedure Specification (BPS)

34
AWS B2. 2/B2. 2M: 201 6

BRAZING PROCEDURE SPECIFICATION (BPS)

BPS No. 3 ___________________Date ____20 M A R E T 2 0 2 4 ___

Company _____TEKNIK MANUFAKTUR FAKULTAS TEKNIK UNIVERSITAS NEGERI YOGYAKARTA ___

Brazing Process _____________TORCH BRAZING_______________ Manual Mechanized Automatic

Brazing Equipment ________________ TORCH, FURNANCE, FLUX, CLEANING EQUIPMENT _____________

BRAZING CONDITIONS

BASE METAL:

I dentification _____ ALUMINIUM ALLOY 6061-T6_______________ BM No. __________ 200 _________

Thickness ______________ 3 mm ______________ Preparation ______ CLEANI NG, FLUX, ALLOY _______

Other _________________________________________________________________________________________

FI LLER METAL:

FM No. ______________ 192 __________________ AWS Classification ___________ BCuP – 2 ____________

Form ______________ ROD (BATANGAN)________ Method of Application ___ BRAZING WITH FLUX _____

FLUX: AWS Type ___________ FB3-A ___________ Other _______________POWDER__________________

ATMOSPHERE: __________ AWS Type ___________ Other ___________________________________________

TEMPERATURE: ________ 7000 C - 10000 C _______ POSITION: __________ FLAT HORIZONTAL __________

TIME: ____________ 1000 – 1200 Second ____________ CURRENT: ______________________________________

FUEL GAS: _______ ACETYLENE C2H2 ___________ TI P SIZE: ______________ OKSIDASI _______________

POSTBRAZE CLEANING: ________________________ WATER FLUSHING _________________________________

POSTBRAZE HEAT TREATMENT: _________________________NORMALIZING______________________________

OTHER: _________________________________________________________________________________________

JOI NT:

Type ______________ LAP JOINT ______________

Clearance ________Y = X – ( T + h )___________

______ 1 mm______

Other ______________________________________

_________________________________________

Approved for production by _______________________


Employer LAP JOI NT

Form A-1—Brazing Procedure Specification (BPS)

34
AWS B2. 2/B2. 2M: 201 6

BRAZING PROCEDURE SPECIFICATION (BPS)

BPS No. 4 ___________________Date ____ 3 APRIL 2 0 2 4 ___

Company _____TEKNIK MANUFAKTUR FAKULTAS TEKNIK UNIVERSITAS NEGERI YOGYAKARTA __

Brazing Process _____________TORCH BRAZING______________ Manual Mechanized Automatic

Brazing Equipment ___________ TORCH, FURNANCE, FLUX, CLEANING EQUIPMENT ____________

BRAZING CONDITIONS

BASE METAL:

I dentification _____ ALUMINIUM ALLOY 6061-T6_______________ BM No. __________ 200 _________

Thickness ______________ 3 mm ______________ Preparation ______ CLEANI NG, FLUX, ALLOY _______

Other _________________________________________________________________________________________

FI LLER METAL:

FM No. ______________ 192 __________________ AWS Classification ___________ BCuP – 2 ____________

Form _____________ROD (BATANGAN) ________ Method of Application ___ BRAZING WITH FLUX _____

FLUX: AWS Type ___________ FB3 - A ___________ Other _______________POWDER__________________

ATMOSPHERE: __________ AWS Type ___________ Other ___________________________________________

TEMPERATURE: ________ 5000 C - 7000 C _______ POSITION: __________ FLAT HORIZONTAL __________

TIME: ____________ 1000 – 1200 Second ____________ CURRENT: ______________________________________

FUEL GAS: _______ ACETYLENE C2H2 ___________ TI P SIZE: ______________ OKSIDASI _______________

POSTBRAZE CLEANING: ________________________ WATER FLUSHING _________________________________

POSTBRAZE HEAT TREATMENT: _________________________NORMALIZING______________________________

OTHER: _________________________________________________________________________________________

JOI NT:

Type ______________ T - JOINT ______________

Clearance ________Y = X – ( T + h )___________

______ 1 mm______

Other ______________________________________

_________________________________________

Approved for production by _______________________


Employer T- JOI NT

Form A-1—Brazing Procedure Specification (BPS)


33
AWS B2. 2/B2. 2M: 201 6

BRAZING PROCEDURE SPECIFICATION (BPS)

BPS No. 5 ___________________Date ____17 APRIL 2 0 2 4 ___

Company _____TEKNIK MANUFAKTUR FAKULTAS TEKNIK UNIVERSITAS NEGERI YOGYAKARTA __

Brazing Process _____________TORCH BRAZING________________ Manual Mechanized Automatic

Brazing Equipment ___________ TORCH, FURNANCE, FLUX, CLEANING EQUIPMENT _______________

BRAZING CONDITIONS

BASE METAL:

I dentification _____ ASTM 36 LOW CARBON STEEL _______________ BM No. __________ 100 _________

Thickness ______________ 1 mm ______________ Preparation ______ CLEANI NG, FLUX, ALLOY _______

Other _________________________________________________________________________________________

FI LLER METAL:

FM No. ______________ 190 __________________ AWS Classification ___________ BC0 – 1 ____________

Form ______________ ROD (BATANGAN) _______ Method of Application ___ BRAZING WITH FLUX _____

FLUX: AWS Type ___________ FB2-A ___________ Other _______________POWDER__________________

ATMOSPHERE: __________ AWS Type ___________ Other ___________________________________________

TEMPERATURE: ________ 5000 C - 10000 C _______ POSITION: __________ FLAT HORIZONTAL __________

TIME: ____________ 1000 – 1200 Second ____________ CURRENT: ______________________________________

FUEL GAS: _______ ACETYLENE C2H2 ___________ TI P SIZE: ______________ OKSIDASI _______________

POSTBRAZE CLEANING: ________________________ WATER FLUSHING _________________________________

POSTBRAZE HEAT TREATMENT: _________________________NORMALIZING______________________________

OTHER: _________________________________________________________________________________________

JOI NT:

Type ______________ PIPE LAP JOINT ______________

Clearance ________Y = X – ( T + h )___________

______ 1 mm______

Other ______________________________________

_________________________________________

Approved for production by _______________________


Employer PIPE LAP JOI NT

Form A-1—Brazing Procedure Specification (BPS)


33
AWS B2. 2/B2. 2M: 201 6

LAS TIG PROCEDURE SPECIFICATION

No. 6 ___________________Date ____1 M EI 2 0 2 4 ___

Company ___TEKNIK MANUFAKTUR FAKULTAS TEKNIK UNIVERSITAS NEGERI YOGYAKARTA _____

Las Tig Process _________GAS INERT TUNGSTEN_____________ Manual Mechanized Automatic

Las Tig Equipment ______TUNGSTEN, WELDING TABLE, METAL POLISH, CLEANING EQUIPMENT __

LAS TIG CONDITIONS

BASE METAL:

I dentification _____ STAINLESS STEEL _______________ BM No. __________304 _________

Thickness ______________ 1 mm ______________ Preparation ______ CLEANI NG, GRI NDIN G _______

Other _________________________________________________________________________________________

FI LLER METAL:

FM _________FILLER STAINLESS STEEL _____________ AWS Classification _____ E R 3 0 8 __________

Form _____________WIRE ___________________ Method of Application __ SCRATCH START __________

TIG Type ___________ GTAW ___________ Other ___________________________________________

ATMOSPHERE: _____________________ Other ___________________________________________

TEMPERATURE: ________ 10000 C - 15000 C _______ POSITION: __________ 2G __________________________

TIME: ____________ 1000 – 1200 Second ____________ CURRENT: ______35-40 A_________________________

FUEL GAS: _______ ARGON ___________ GAS PRESSURE : __________10__________________

FINISHING CLEANING: _______________________METAL POLISH______________________________________

HEAT TREATMENT: _________________________NORMALIZING____________________________

OTHER: _________________________________________________________________________________________

JOI NT:

Type ______________ PIPE SS JOINT ______________

Clearance ______________________________________

______ 1 mm______

Other ______________________________________

_________________________________________

Approved for production by _______________________


Employer PIPE SS JOI NT

Form A-1—LAS TIG PROSEDURE


33
AWS B2. 2/B2. 2M: 201 6

LAS TIG PROCEDURE SPECIFICATION

No. 7 _ ___________________Date ____15 M EI 2 0 2 4 ___

Company _____TEKNIK MANUFAKTUR FAKULTAS TEKNIK UNIVERSITAS NEGERI YOGYAKARTA ___

Las Tig Process _____________GAS INERT TUNGSTEN____________ Manual Mechanized Automatic

Las Tig Equipment ___________TUNGSTEN, WELDING TABLE, CLEANING EQUIPMENT _______________

LAS TIG CONDITIONS

BASE METAL:

I dentification _____ ALUMUNIUM ALLOY 6061-T1 _______________ BM No. __________200 _________

Thickness ______________ 3 mm ______________ Preparation ______ CLEANI NG, __________ _______

Other _________________________________________________________________________________________

FI LLER METAL:

FM NO _________192 _____________ AWS Classification _____ BCuP-2 ____________

Form _____________ROD ___________________ Method of Application __ SCRATCH START __________

TIG Type ___________ GTAW ___________ Other ___________________________________________

ATMOSPHERE: _____________________ Other ___________________________________________

TEMPERATURE: ________ 10000 C - 15000 C _______ POSITION: __________ 1G __________________________

TIME: ____________ 1000 – 1200 Second ____________ CURRENT: ______40-50 A_________________________

FUEL GAS: _______ ARGON ___________ GAS PRESSURE : __________10____________________

FINISHING CLEANING: _______________________METAL POLISH______________________________________

HEAT TREATMENT: _________________________NORMALIZING____________________________

OTHER: _________________________________________________________________________________________

JOI NT:

Type ______________ TIG LINE ______________

Clearance ___________2-3mm _________________

______ 3 mm______

Other ______________________________________

_________________________________________

Approved for production by _______________________


Employer
TIG LINE

Form A-1—LAS TIG PROSEDURE


34
AWS B2. 2/B2. 2M: 201 6

LAS TIG PROCEDURE SPECIFICATION

No. 8 _ ___________________Date ____29 M EI 2 0 2 4 ___

Company ____TEKNIK MANUFAKTUR FAKULTAS TEKNIK UNIVERSITAS NEGERI YOGYAKARTA _____

Las Tig Process _____________GAS INERT TUNGSTEN____________ Manual Mechanized Automatic

Las Tig Equipment ___________TUNGSTEN, WELDING TABLE, CLEANING EQUIPMENT _______________

LAS TIG CONDITIONS

BASE METAL:

I dentification _____ ALUMUNIUM ALLOY 6061-T1 _______________ BM No. __________200 _________

Thickness ______________ 3 mm ______________ Preparation ______ CLEANI NG ___________ _______

Other _________________________________________________________________________________________

FI LLER METAL:

FM NO _________192 ________________ AWS Classification _____ BCuP-2 ____________

Form _____________ROD ____________ Method of Application __ Scratch start __________

TIG Type ___________ GTAW ___________ Other ___________________________________________

ATMOSPHERE: _____________________ Other ___________________________________________

TEMPERATURE: ________ 10000 C - 15000 C _______ POSITION: __________ 1G __________________________

TIME: ____________ 1000 – 1200 Second ____________ CURRENT: ______40-50 A_________________________

FUEL GAS: _______ ARGON ___________ GAS PRESSURE : __________10____________________

FINISHING CLEANING: _______________________METAL POLISH______________________________________

HEAT TREATMENT: _________________________NORMALIZING____________________________

OTHER: _________________________________________________________________________________________

JOI NT:

Type _________ SQUARE BUTT JOINT _________

Clearance _________2-3mm____________________

______ 3 mm______

Other ______________________________________

_________________________________________

Approved for production by _______________________


Employer
SQUARE BUTT JOINT

Form A-1—LAS TIG PROSEDURE

34

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