Inspection Report

2179520-02 on RH431466-IHI on MERATUS AMPANA for MERATUS LINE,

PT

Your Accelleron contact for this service job Job Start Date 2023-10-26
Bernadita Suryawati
+62 31 2977 855
turbo.id@accelleron-industries.com Table of Contents
Overview ..................................................................2
Executing Service Station
Assessment Overview............................................ 3
Jakarta - JAK
Komplek Pergudangan Widya Sakti Kusuma Blok E26 Measurements ........................................................ 5
Jl. Raya Bekasi KM28, Pondok Ungu, RT 004 RW 02
Component Details ................................................. 6
17321 - Bekasi
Indonesia Appendix ................................................................ 13

2179520-02 on RH431466-IHI Report Creation Date: 2023-11-02 Page 1 of 13

Overview
Service Job
Customer MERATUS LINE, PT Customer Reference

Installation MERATUS AMPANA Accelleron Reference

Place of Job Turbocharger Jakarta Workshop Service Job ID 2179520-02

Scope of Work (see Appendix for details)

O01 / Turbocharger w/o filter silencer - Service Work

Equipment Engine
Turbocharger Type RH163 Engine (RH431466-IHI)

Turbocharger Position Engine Builder

Serial Number RH431466-IHI Engine Type

IHI Ishikawajima-Harima Heavy

Manufacturer Engine Fuel
Industries Co., Ltd.

Engine Running Hours

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Assessment Overview
Compressor Components

Part Condition Recommendation

Compressor Wheel, see component details Fair Replace

Compressor Casing, see component details Fair Reuse

Wall Insert Fair Reuse

Diffuser, see component details Fair Reuse

Bearing Components

Part Condition Recommendation

Plain Bearing Bush CE, see component details Damaged Replace

Plain Bearing Bush TE, see component details Damaged Replace

Thrust Ring, see component details Fair Replace

Thrust Bearing, see component details Fair Replace

Piston Ring CE Damaged Replace

Sealing Disc, see component details Fair Replace

Bearing Cover, see component details Fair Reuse

Bearing Casing, see component details Fair Reuse

Partition Wall, see component details Fair Reuse

Turbine Components

Part Condition Recommendation

Bladed Shaft (Integrated Turbine Blades), see component Fair Replace

details

Piston Ring Fair Replace

Turbine Casing, see component details Fair Reuse

2179520-02 on RH431466-IHI Page 3 of 13

Recommended Parts Quantity
Bladed Shaft (Integrated Turbine Blades) ( P/N.1001 ) 1

Compressor Wheel ( P/N.2001 ) 1

Service Kit 1 /NP22163K10 1 set

Shaft end hexagon nut 1

Service Kit 2 / NP22163L20 ( Semi - floating bearing ) 1 set

Work Performed :

1. Sanblasting, cleaning Turbocharger

2. Balancing Rotor shaft Completed

2179520-02 on RH431466-IHI Page 4 of 13

Measurements
Axial Clearance

Axial, A

Before: 0.20 mm

Radial Clearances

Measurement N

Before: 0.65 mm

Tilting

Radial B

Before: 0.98 mm

2179520-02 on RH431466-IHI Page 5 of 13

Component Details
Compressor Wheel

Condition Recommendation Serial Number

Damage of blade Compressor Wheel Replace 1635110

Fig. 1: Clean Fig. 2: Clean ( excessively scratched )

Fig. 3: Dirty Fig. 4: Dirty

Compressor Casing

Condition Recommendation
Fair Reuse

Fig. 1: Dirty Fig. 2: Dirty

2179520-02 on RH431466-IHI Page 6 of 13

 Diffuser

Condition Recommendation
Fair Reuse

Fig. 1: Dirty

Plain Bearing Bush CE

Condition Recommendation
Damaged Replace
Remarks
The Plain Bearing Bush CE is excessively scratched.

Fig. 1: Clean Fig. 2: Dirty

Fig. 3: Dirty

2179520-02 on RH431466-IHI Page 7 of 13

 Plain Bearing Bush TE

Condition Recommendation
Damaged Replace

Fig. 1: Dirty Fig. 2: Dirty

Thrust Ring

Condition Recommendation
Fair Replace
Remarks
The Thrust Ring is excessively scratched.

Fig. 1: Clean Fig. 2: Clean

2179520-02 on RH431466-IHI Page 8 of 13

 Thrust Bearing

Condition Recommendation
Fair Replace
Remarks
The Thrust Bearing is excessively scratched.

Fig. 1: Clean Fig. 2: Clean

Fig. 3: Dirty

Sealing Disc

Condition Recommendation
Fair Reuse

Fig. 1: Clean Fig. 2: Clean

2179520-02 on RH431466-IHI Page 9 of 13

 Bearing Cover

Condition Recommendation
Fair Reuse

Fig. 1: Clean Fig. 2: Clean

Fig. 3: Dirty

2179520-02 on RH431466-IHI Page 10 of 13

 Bearing Casing

Condition Recommendation
Fair Reuse

Fig. 1: Clean Fig. 2: Clean

Fig. 3: Dirty Fig. 4: Dirty

Partition Wall

Condition Recommendation
Fair Reuse

Fig. 1: Clean Fig. 2: Clean

2179520-02 on RH431466-IHI Page 11 of 13

 Bladed Shaft (Integrated Turbine Blades)

Condition Recommendation Serial Number

Damage Replace T02311
Remarks
The Bladed Shaft (Integrated Turbine Blades) is excessively scratched and excessively corroded.

Fig. 1: Clean Fig. 2: Dirty

Fig. 3: Dirty Fig. 4: Dirty

Turbine Casing

Condition Recommendation
Fair Reuse

Fig. 1: Dirty Fig. 2: Dirty

2179520-02 on RH431466-IHI Page 12 of 13

Appendix
Detailed Scope of Work

O01 / Turbocharger w/o filter silencer - Service Work

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