PAKUGAJAH DEVELOPMENT PROJECT

DEHYDRATION UNIT
SPG KUANG (PC-94-303)

MANUFACTURING DATA BOOK

ENERFLEX GLOBAL SDN BHD

PIPING

BOOK 2 OF 9

ORIGINAL
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AMALGAMATED METAL CORPORATION (M) SDN. BHD.

LOT 109B, KAWASAN PERINDUSTRIAN GEBENG, 26080 KUANTAN, PAHANG, DARUL MAKMUR
TEL : 09-5858888 FAX : 09-5858892

DEHYDRATION PACKAGE (PC-94-303) – PIPING

AMC Job No. : K1103
Item No./Item Name : PC-94-303/ DEHYDRATION PACKAGE (PIPING)

SECTION DESCRIPTION REMARKS

I. QUALITY ASSURANCE DOSSIER
1.1 Inspection & Test Plan File 1 of 9
1.2 Procedures File 1 of 9
1.2.1 Fabrication Procedure & Tolerance
1.2.2 Welding Procedure Specification (WPS) & Procedure Qualification Record (PQR)
1.2.3 Visual & Dimensional Inspection Procedure
1.2.4 NDE Procedure
1.2.4.1 RT Report
1.2.4.2 MT Report
1.2.4.3 PT Report
1.2.5 Post Weld Heat Treatment Procedure
1.2.6 Pressure Test Procedure
1.2.7 Surface Preparation & Painting Procedure
1.2.8 Insulation Procedure
1.2.9 FAT Procedure
1.2.10 Bolt Tightening Procedure
1.2.11 Packing, Preservation & Shipping Procedure
1.2.12 PMI Procedure
1.2.13 Leak Test Procedure

1.3 Personnel Qualification File 1 of 9

1.3.1 Welder List and Certificates
1.3.2 NDE Personnel Certificate

1.4 Test Record

1.4.1 Material Verification Report File 2 of 9
1.4.2 Welding Record/ Inspection Check List/ Inspection Check List Attachment File 2 & 3 of 9
1.4.3 Visual & Dimensional Check Report File 4 of 9
1.4.4 NDE Report
1.4.4.1 RT Report File 5 & 6 of 9
1.4.4.2 MT Report File 6 of 9
1.4.4.3 PT Report File 7 of 9
1.4.5 Pressure Test Report (including Bar Chart) File 7 of 9
 This image cannot currently be display ed.

AMALGAMATED METAL CORPORATION (M) SDN. BHD.

LOT 109B, KAWASAN PERINDUSTRIAN GEBENG, 26080 KUANTAN, PAHANG, DARUL MAKMUR
TEL : 09-5858888 FAX : 09-5858892

DEHYDRATION PACKAGE (PC-94-303) – PIPING

AMC Job No. : K1103
Item No./Item Name : PC-94-303/ DEHYDRATION PACKAGE (PIPING)

SECTION DESCRIPTION REMARKS

1.4.6 Surface Preparation & Painting Inspection Report File 7 of 9
1.4.6.1 Painting Report
1.4.6.2 Adhesion Test Report
1.4.6.3 X-Cut Test Report
1.4.6.4 Salt Test Report
1.4.7 Other Test Record File 8 of 9
1.4.7.1 Air Leak Test Report
1.4.7.2 Heat Treatment Report
1.4.7.3 Acid Pickling and Passivation Report
1.4.7.4 Tube Expansion Report
1.4.7.5 Pre- Shipment Inspection Report
1.4.7.6 Nameplate Copy
1.4.7.7 PMI Report

1.5 Material Certificates File 9 of 9

1.5.1 Inspection Release Certificate (IRC)
1.5.2 Mill Certificate
1.5.3 COC (Certificate of Conformance) and/or COO (Certificate of Origin)
1.5.4 Instrument Calibration Certificate

1.6 Miscellaneous File 9 of 9

1.6.1 Non Conformance Report
1.6.2 List of Equipment/ Material requiring Statutory or Third Party Approval
1.6.3 Statutory or Third Party Approval Documentation
1.6.4 ASME Form

II. ENGINEERING DOSSIER (REFER DEHYDRATION PACKAGE GENERAL PC-94-303)

III. MAINTENANCE DOSSIER (REFER DEHYDRATION PACKAGE GENERAL PC-94-303)