DESIGN OF MONORAIL FOR 5T CAPACITY

Max Span (L) L = 3.500 m

Using Section ISMB 250
SECTION PROPERTIES (From Steel Table)
fy 250 N/mm2
Weight Per Meter w= 37.30 Kg/m 0.373 KN/m
Sectional Area a= 47.550 cm2 0.48 m2
Depth of Section h= 250 mm 0.250 m
Width of Flange b= 125.00 mm 0.125 m
Thickness of Flange tf = 12.50 mm 0.013 m
Thickness of Web tw = 6.90 mm 0.0069 m
Moment of Inertia Ix = 5131.60 cm4 0.000051316 m4
Iy = 334.50 cm4 0.000003345 m4
Radii of Gyration rx = 10.39 cm 0.1039 m
ry = 2.65 cm 0.0265 m
Moduli of Section Zx = 410.50 cm3 0.0004105 m3
Zy = 53.50 cm3 0.0000535 m3
Loading
Self Weight = 0.373 KN/m
LIFTING CAPACITY = 30.00 KN
Weight of pully Block = 3.000 KN
load due to Impact @50% = 16.500 KN
Total vertical load = 49.500 KN
Longtudinal load = 1.980 KN
CHECK FOR BENDING
Moment @ X- Axis Mx= 37.898 KN/m
Moment @ X- Axis My= 1.516 KN/m
Bending Stress @ X Axis 𝜎𝑏𝑐𝑥 = 92 N/mm2 < 165 Safe
Bending Stress @ y Axis 𝜎𝑏𝑐𝑥 = 28 N/mm2
Mean Thk of Comp. Flange T= 0.013 m
Web Thk tw = 0.0069 m
Depth of Web d1 = 0.190 m
T/tw = 1.81 < 2 Safe
d1/tw = 27.54 < 86 Safe
Eff Length of Beam = 3.500 m
L/ry = 132.08
D/T = 20
>Bending Stress @
Max. Permissible Bending Stress 𝜎c𝑏𝑐 = 105 KN/m2
X Axis
CHECK FOR SHEAR
Max Shear Force = 86625.00 N
Average Shear Stress = 50.22 N/mm2
Permissible Shear Stress = 100.0 N/mm2 Safe
CHECK FOR DEFLECTION =
Deflection of Beam = 9.38 mm
Permissible Deflection = 10.77 mm Safe
CHECK FOR WEB CRIPPLING
Bearing stress at support R/t𝜔 𝑎 + ℎ2 3 = 69 N/mm2 < 187 Safe
CHECK FOR WEB BUCKLING
Slenderness ratio for web ℎ1 3/t𝜔 = 47.74
Permissible stress 𝜎𝑎𝑐 = 126 N/mm2
Load carrying capacity of the web 239.085 KN >49.143 Safe