#Q.

In EDM process the tool and workpiece are separated by

izØe esa vkStkj rFkk dk;Z[k.M fuEufyf[kr }kjk vyx jgrk gSA
Class Practice Sheet
A Electrolyte/,ysDVªksykbV }kjk

B A metal conductor/,d /kkrq pkyd }kjk

• Subject Name- Production Engineering
C Dielectric fluid/MkbbysfDVªd nzo
• Chapter Name- Machine Tool
D None of the above/mijksä esa ls dksbZ ugha

By- Meenu Gupta Ma’am

Slide: 1 Slide: 2

#Q. Which nonconventional method of Machining essentially requires electrolyte? #Q. Match List-I (machining process) with List-II (Associated medium) and select the correct
answer using the codes given below the lists:
dkSu&lh xSj ikjaifjd e”khfuax fof/k esa vfuok;Z :i ls bysDVªksykbV dh vko ;drk lwph&I ¼e'khu izfØ;k½ dk lwph&II ¼lacfa /kr ek/;e½ ds lkFk feyku djsa vkSj uhps lwph esa fn;s x;s
gksrh gS\ dksM~l dk iz;ksx djds lgh mÙkj pqusa&
List/ I II
A EDM A. Ultrasonic machining/ vYVªklksfud 1. Kerosene/dsjksflu
e”khu
B ECM
B. EDM 2. Abrasive Slurry/vi?k"kZ.k xkjk
C LBM C. ECM 3. Vacuum/fuokZr
D. EBM
Codes: 4. Salt solution/ ued foy;u
D UTM
A B C D A B C D
A 2 3 4 1 B 2 1 4 3
C 4 1 2 3 D 4 3 2 1

Slide: 3 Slide: 4
 #Q. The electrodes used in spot welding have a tip of : #Q. Which one of the following processes does not cause tool wear?
LikV osfYMax esa mi;ksx gksus okys bysDVªksM dk uksd gksrk gS& vkStkj f?klko dk dkj.k ugha gS\

A Stainless steel / taxjksèkh bLikr A Ultrasonic machining/vYVªklksfud e'khfuax

B Aluminium / ,Y;qehfu;e B Electrochemical machining /fo|qr jklk;fud e'khfuax

C Copper / d‚ij C electric discharge machining/fo|qr foltZu e'khfuax

D Brass / czkl ¼ihry½ D Anode mechanical machining/,uksM ;kaf=d e'khfuax

Slide: 5 Slide: 6

#Q. In EDM process, the work-piece is connected to EDM #Q. Reproduction of sharp corners is the limitation of
izfØ;k esa] dk;Z[k.M dks tksM+k tkrk gS& rh{.k dksuks dk mRiknu fdldh lhek gS\

A Positive//kukRed A ECM

B Negative/_.kkRed B EDM

C Earth/ vFkZ C Laser/ystj

D Any one of the above/mijksä esa ls dksbZ ,d D Plasma/Iyktek

Slide: 7 Slide: 8
 #Q. A complicated contour is to be made exactly in a carbide piece. Which process #Q. The metal in electro-chemical machining process is removed by
will be used? fo|qr&jklk;fud e'khfuax izØe esa /kkrq dks gVk;k tkrk gS&
,d dkckZbM VqdM+s esa lgh rjhds ls tfVy daVwj cukus ds fy, fdl izfØ;k dk mi;ksx
fd;k tkrk gS\ A ionization an shearing/vk;uhdj.k ,oa drZu

A Laser machining/ystj e'khfuax B transfer of electrons/bysDVªku dk Lrkukarj.k

B Electro-chemical milling/fo|qr jklk;fud fefyax C chemical action and abrasion/jklk;fud fØ;k ,oa vi?k"kZ.k

C Ultrasonic machining/vYVªklksfud e'khfuax D migration of ions towards the tool/vkStkj dh vksj vk;u dk izoklu

D Electro-discharge machining/fo|qr&foltZu e'khfuax

Slide: 9 Slide: 10

#Q. Metal in electro-chemical grinding operation is removed by #Q. The modern machining process working on Faraday law of electrolysis is
fo|qr jklk;fud xzkbafMax izfØ;k esa gVk;k tkrk gS& known as:/fo|qr vi?kVu ds QSjkMs ds fu;e ij dk;Z djus okyh vk/kqfud e'khuu
izfØ;k dks dgk tkrk gS&
A Abrasion and shear /vi?k"kZ.k vkSj drZu
A EDM
B Electro-chemical decomposition/ fo|qr jklk;fud vi?kVu
B ECM
C Rusting and melting/tax [kkuk ,oa xyuk
C EBM
D Electro-chemical decomposition and abrasion/fo|qr jklk;fud vi?kVu ,oa
D LBM
vi?k"kZ.k

Slide: 11 Slide: 12
 #Q. Which of the following process is used for preparing parts having large curved #Q. EDM machining is applied for
surfaces and thin sections?/yEcs oØkdkj lrg vkSj iryh [k.M okys Hkkxksa dks EDM e'khfuax fdlds fy, iz;qä fd;k tkrk gS&
cukus ds fy, fuEu esa ls dkSu lh izfØ;k mi;ksx dh tkrh gS\ shaping carbide dies and punches having complicated profiles
A
tfVy izksQkby okys iap vkSj dkckZbM MkbZ dks vkdkj nsus ds fy,
A Hot machining /gkWV e'khfuax
making large number of small holes in sieves and fuel nozzles
B Ultra-sonic machining/vYVªklksfud e'khfuax B
cM+h la[;k esa NskVs Nsnksa vksj bZa/ku ufydk cukuk
C ECM process/ECM/izfØ;k embossing and engraving on harder materials
C
dBksj inkFkZ ij ,Xckflax vkSj mRdh.kZu djuk
D Chemical milling/dsfedy fefyax
D all of these/;s lHkh

Slide: 13 Slide: 14

#Q. Which of the following statement is correct about EDM machining? #Q. In electro-discharge machining, tool is made of
fuEufyf[kr esa ls dkSu&lk dFku EDM e'khfuax ds ckjs esa lgh gS\ bysDVªks&fMLpktZ e'khfuax esa] MkbZ bysfDVªd dk mi;ksx fd;k tkrk gS&

A
It can machine hardest materials
A Brass/ihry
;g lcls dBksj inkFkZ dh e'khfuax dj ldrk gSA
It produces high degree of surface finish Copper / rk¡ck
B B
;g ljQs'k fQfu'k dh mPp fMxzh izksM;wl ¼iznku½ djrk gSA
The tool and work are never in contact with each other C Copper tungsten alloy/ rk¡ck VaxLVu feJ /kkrq
C
Vwy vkSj odZ dHkh ,d nwljs ds lEidZ esa ugha gksrs gSAa
D all of these/;s lHkh D All of these/;s lHkh

Slide: 15 Slide: 16
 #Q. In electro-discharge machining, dielectric is used to #Q. Which of the following statement is wrong about ultra-sonic machining?
bysDVªks&fMLpktZ e'khfuax esa] MkbZ bysfDVªd dk mi;ksx fd;k tkrk gS& vYVªklksfud e'khfuax ds ckjs esa fuEufyf[kr esa ls dkSu lk dFku xyr gS\
help in the movement of the sparks
A
LikdZ ds xfr esa enn djus ds fy, It is best suited for machining hard and brittle materials
A
control the spark discharges ;g e'khfuax dfBu vkSj Hkaxqj inkFkZ ds fy, mi;qä gSA
B
LikdZ fMLpktZ dks fu;af=r djus ds fy, It cuts materials at very slow speeds
B
;g cgqr /kheh xfr ij inkFkZ dh dVkbZ djrk gSA
C act as coolant/ 'khryd ds :i esa dk;Z djrk gS
C It removes large amount of material/ ;g cM+h ek=k esa inkFkZ dks fudkyrk gS
D all of these/;s lHkh
D It produces good surface finish / ;g vPNk lrg ifj'dj.k mRiUu djrk gS

Slide: 17 Slide: 18

#Q. When the metal is removed by erosion caused by rapidly recurring spark
discharges between the tool and work, the process is known as
tc midj.k vkSj dk;Z ds chp rsth vkorhZ LikdZ fMLpktZ ds dkj.k /kkrq dk {kj.k gksrk
gS] rks bl izfØ;k dks tkuk tkrk gSA
A electro-chemical machining/bysDVªks dsfedy e'khfuax
B electro-discharge machining/bysDVªks fMLpktZ e'khfuax
C ultra-sonic machining/vYVªk lksfud e'khfuax
#Q. In electro chemical machining (ECM), the metal is removed by maintaining an
electrolyte between the work and tool in a very small gap between the two
tc bysDVªks dsfeydy e'khfuax esa nksuksa ds cph cgr de varj esa dk;Z[k.M vkSj
midj.k ds cph ,d bysDVªksykbV cuk;s j[kdj /kkrq dks gVk fn;k tkrk gSA
A Agree/lger
B Disagree/vlger

D none of these/buesa ls dksbZ ugha

Slide: 19 Slide: 20
 #Q. A zinc diffuse on process is called #Q. The machining action in ultrasonic machining method is achieved by
,d ftad izlkj izØe dgykrk gS& vYVªklksfud e'khfuax fof/k esa e'khfuax fØ;k -------------- ds }kjk izkIr gksrk gS&

A Galvanising/xSYosukbftax A impact of tool on workpiece/dk;Z[k.M ij Vwy dk la?kê

B Anodising/,uksMkbftax B impact of tool on abrasive particles/vi?k"kZd d.k ij Vwy dk la?kê

C Parkerising/ikdZjkbftax C impact of tool on coolant/'khryd ij vkStkj dk la?kê

D Sheardising/lSjsMkbftax D abrasive/vi?k"kZd

Slide: 21 Slide: 22

#Q. The following non-conventional method of machining essentially requires #Q. The electrodes used in the electro-chemical machining process must be made
electrolyte of
e'khfuax dh fuEufyf[kr xSj&ikjaikfjd i)fr esa fuf'pr :i ls bysDVªksykbV dh bysDVªksdsfedy e'khfuax izfØ;k esa] mi;ksx gksus okyk bysDVªksM dks cuk;k tkrk gS&
vko';drk gksrh gS&
A semi-conductor/v)Z&pkyd
A EDM

B an anodic amterial/,uksfMd inkFkZ

B ECM

C a dielectric/vpkyd
C LBM

D an electrically conducting material/fo|qr lapkyu inkFkZ dk

D UTM

Slide: 23 Slide: 24
 #Q. Tool in the case of ultrasonic machining is made of #Q. Ultra-sonic machining finds application for
vYVªklksfud e'khfuax ds fLFkfr esa Vwy cuk gksrk gS& vYVªkWlksfud e”khfuax …….. ds fy, mi;ksxh gSA

A HSS/mPp LihM LVhy A Production of tapped holes and threads in brittle materials
Hkaxqj /kkrq esa VSisM gksy vkSj pwMh+ dk mRiknu
B diamond/Mk;e.M
B Die casting / MkbZ dkfLVax

C plain carbon/Iysu dkcZu

C Machining sintered carbides, diamonds etc/ flaVjsM dkcksZbM] ghjk vkfn ds
D brass or copper/ihry vFkok rk¡ck e”khfuax
D All of the above/mijksä esa ls lHkh

Slide: 25 Slide: 26

#Q. Electron beam machining process is suitable for the following type of material #Q. In spark erosion machining process, removal of metal takes place during
bysDVªku che e'khfuax izfØ;k fuEufyf[kr izdkj ds inkFkksaZ ds fy, mi;qä gksrh gS& LikdZ {kj.k e'khfuax izfØ;k esa] /kkrq dks gVkus dh fØ;k fdlds nkSjku gksrk gS&

A low melting point and high thermal conductivity A charging of the capacitor/la/kkfjr dh pkftZax
de xyu ikWbaV vkSj mPp Å'eh; pkydrk

B low melting point and low thermal conductivity B discharging of the capacitor/la/kkfjr dh fuoZgu
dy xyu fcUnq vkSj de Å'eh; pkydrk
C high melting point and high thermal conductivity C all times/gj le;
mPp xyu fcUnq vkSj mPp Å'eh; pkydrk

D all of the above/mijksä esa ls lHkh D alternate cycles only/dsoy izR;korhZ pØ

Slide: 27 Slide: 28
 #Q. Sintered and tungsten carbides can be machined by #Q. Which of the following is the most preferred bond type in a grinding wheel for
flUVfjr vkSj VaxLVu dkckZbM fdlds }kjk e'khfuax dh tk ldrh gS& grinding glass components?
'kh’kksa ds vo;oksa ds vi?k"kZ.k ds fy, fuEufyf[kr esa ls dkSu&lk vi?k”khZ ifg;s esa
A brazing/czsftax lcls vf/kd mi;qä ca/k dk izdkj gS\

A Rubber/jcj
B grinding/xzkbfMax
B Vitrified/fofVªQkbM

C diamond tools/Mk;e.M vkStkj C Silicate/flfydsV

D Shellac/lsySd
D electro-machining process/bysDVªks e'khfuax izfØ;k

Slide: 29 Slide: 30

#Q. In abrasive jet machining process, the abrasive particle should be #Q. Laser stands for
vi?k"kZd tsV e'khfuax izfØ;k esa] vi?k"kZd d.k gksuk pkfg,& ystj dk D;k vFkZ gS\

light amplification by stimulated emission of radiation

A perfectly round/iw.kZr% xksy
B made of diamond powder/ghjk ikmMj dk uk gksuk pkfg,
C around 1 mm in size/yxHkx 1 feeh- vkdkj esa
A
fofdj.k ds mRltZu ls izsfjr izdk’k izo/kZu
light amplification by strong emission of radiation
B
fofdj.k ds etcwr mRltZu }kjk izdk’k izo/kZu

D of irregular shape/vfu;fer vkdkj ds light amplification by stimulated energy of radiation

C
fofdj.k dh mRltZu ÅtkZ }kjk izdk’k izo/kZu

D none of the above/ mijksä esa ls dksbZ ugha

Slide: 31 Slide: 32
 #Q. Which is correct statement about electro-chemical grinding operation?
fo|qr jklk;fud xzkbfMax lafØ;k ds fo"k; esa dkSu lk dFku lgh gS\
A grinding pressure is high/ xzkbfMax nkc mPp gS
very hard material can be ground precisely
B
cgqr dBksj inkFkZ lw{erk ls xzkbfMax fd;k tk ldrk gSA
defects like grinding cracks, tempering of work take place
C it consumes less power/;g de 'kfä [kir djrk gSA
xzkbfMax Øsad] dk;Z dk VsEifjax tSls nks'k gks tkrs gSA
D dimensional control is little problem
foeh; fu;a=.k NksVh leL;k gSA
Slide: 33
#Q. Parkerizing process is
ikdZjkbftax izfØ;k gS&
A a zinc diffusion process/ ftad fclj.k izfØ;k
an oxidizing process used for aluminium and magnesium articles
B ,Y;qfefu;e vkSj eSXuhf'k;e ds rRoksa ds fy, iz;ksx vkWDlhdj.k izfØ;k
a process used for making thin aluminium and magnesium articles
C
izfØ;k tks ,ukesy vkSj isaV ds fy, vk/kkj ij izkbej ds :i esa dk;Z djus ds fy,
LVhy ij iryh QkWLQsV dksfVax cukus ds fy, iz;ksx dh tkrh gSA
the process of coating of zinc by hot dipping
D is the process of coating of zinc by hot dipping
gkWV fMfiax }kjk ftad dh dksfVax djus dh izfØ;k
Slide: 35
#Q. A big advantage of electro-chemical machining over electro-discharge
machining is that
fo|qr foltZu e'khuu ij fo|qar jklk;fud e'khuu dk vf/kd ykHk gS fd&
A it can cut harder materials/;g dBksj /kkrq dks dkV ldrk gSA
B it is more accurate and precise/ ;g vf/kd lVhd ,oa ;FkkFkZ gSA
C
D tool wear is negligible/vktkj f?klko ux.; gksrk gSA
Slide: 34
#Q. Anodising is
,uksMkbftax gS&
A a zinc diffusion process/ ftad folj.k izfØ;k
two times/,Y;qfefu;e vkSj eSXuhf”k;e ds fy, iz;qä vkWDlhdj.k izfØ;k
B
a process used for making thin phosphate coating s on steel to act as a base or
primer for enamels and paints
,d izfØ;k tks ,ukeYl vkSj isaV ds fy, vk/kkj ;k izkbej ds :i esa dk;Z djus ds fy,
C
lky ij iryh QkWLQsV dksfVax cukus ds fy, iz;ksx dh tkrh gSA
D
gkV Mhfiax }kjk ftad dh dksfVax djus dh izfØ;k
Slide: 36
 #Q. Galvanising is #Q. EDM stands for:
xSYosukbftax gS& EDM dk rkRi;Z gS%

A a zinc diffusion process/ftad folj.k izfØ;k

A Electro discharge machining/fo|qr foltZu e'khuu
an oxidizing process used for aluminium and magnesium articles
B ,Y;wfefu;e ,oa eSXuhf’k;e ds rÙoksa ds fy, iz;ksx vkwDlhdj.k izfØ;k B Energy discharge method/ÅtkZ foltZu fof/k
a process used for making thin phosphate coatings on steel to act as a base
or primer for enamels and paints C Energy direct method/ÅtkZ izR;{k fof/k
C ,d izfØ;k tks ,ukey vkSj isaV ds fy, vk/kkj ij izkbej ds ;i esa dk;Z djus ds
fy, LVhy ij iryh QkLQsV dksfVax cukus ds fy, mi;ksx dh tkrh gSA
D Efficient direct method/n{k izR;{k fof/k
is the process of coating of zinc by hot dipping
D
gkV Mhfiax ds }kjk ftad dh dksfVax djus dh izfØ;k gSA

Slide: 37 Slide: 38

#Q. Sheradising is #Q. Galvanizing is does with a thin layer of:

lsjsMkbftax gS& xsYosukbftax ,d iryh ijr ds lkFk dh tkrh gS&
A a zinc diffusion process /ftad fo[k.Mu izfØ;k gSA A copper/rk¡ck

an oxidizing process used for aluminium and magnesium articles/,Y;qfefu;e

B B zinc/tLrk
vkSj eSXuhf’k;e ds lkexzh ds fy, iz;ksx gksus okyh vkWDlhMkbftax izfØ;k gSA
a process used for making thin phosphate coating son steel to act as base or
C lead/'kh'kk
C primer for enamels and paints/,ukesY; vkSj isaV ds fy, csl ;k izkbej ds :i esa
dk;Z djus ds fy, LVhy ij iryh QkWLQsV dksfVax cukus ds fy, iz;ksx dh tkuh okyh
izfØ;k D cadmium/dSMfe;e
D the process of coating of zinc by hot dipping / gkWV fMfiax }kjk ftad dh dksfVax dh
izfØ;k

Slide: 39 Slide: 40
 #Q. In ultrasonic machining, the metal is removed by: #Q. Laser is produced by
vYVªklksfud e'khuu esa /kkrq dks gVk;k tkrk gS& ystj mRiUu fd;k tkrk gS&

A Using abrasive slurry between the tool and work A graphite/xzsQkbV

vkStkj vkSj dk;Z[k.M ds e/; vi?k"khZ ?kksy dk iz;ksx djds
Direct contact of tool with the work
B B ruby/:ch
dk;Z[k.M ds lkFk vkStkj ds lh/ks lEidZ ls
By using an electrolyte between work and tool
C C diamond/ghjk
dk;Z[k.M vkSj vkStkj ds e/; fo|qr vi?kV~; dk iz;ksx djds
Spark erosion between the tool and work
D D emerald/iUuk
vkStkj vkSj dk;Z[k.M ds e/; LikdZ vijnu ls

Slide: 41 Slide: 42

#Q. Die electric is used in #Q. Arc blow is cause due to:
MkbZ bysfDVªd iz;qä gksrk gS& vkdZ Cyks dk dkj.k gksrk gS&

A Magnetic field/pqEcdh; {ks=

A electro-chemical milling/fo|qr jklk;fud fefyax esa

B Radiation field/fofdj.k {ks=

B ultra sonic machining/vYVªk lksfud e'khfuax esa

C Radio active field/jsfM;k lfØ; {ks=

C electro discharge milling/fo|qr fMLpktZ fefyax esa

D None of these/buesa ls dksbZ ugha

D laser machining/yslj e'khfuax esa

Slide: 43 Slide: 44
 #Q. The tool used in the spark erosion machining process is called: #Q. Diamond dust (abrasive) is used in USM for the cutting of:
LikdZ bjkstu e'khfuax izfØ;k esa mi;ksx fd;k tkus okyk vkStkj dks dgk tkr gS& dVkbZ ds fy, USM esa iz;qDr ghjk d.k gksrk gS&

A An arc/,d vkdZ A Glass / lhlk

B A capacitor/,d la/kkfj= B Germanium / tesZfu;e

C An electrode/,d bysDVªksM C Boron carbide / cksjkWu dkckZbM

D a dielectric/,d ijkoS|qr D Diamond/ghjk

Slide: 45 Slide: 46

#Q. In EDM, erosion takes place: #Q. Spark erosion method can be used for the machining of:
EDM esa] {kj.k gksrk gS& e'khfuax ds fy, LikdZ vijnu fof/k iz;ksx dh tk ldrh gS&

A On job/tkWc ij A Conducting materials only/dsoy pkyd inkFkksZ esa

B On the tool/Vwy ij B Non–conducting materials only/dsoy dqpkfyr inkFkksZ esa

C On both the job and tool / tkWc o Vwy nksuksa ij C Insulating material only/dsoy jksf/kr inkFkksZa esa

D On the dielectric / MkbZysfDVªd D Both conducting and non–conducting materials

lqpkfyr vkSj dqpkfyr nksuksa inkFkksZa esa

Slide: 47 Slide: 48
 #Q. Intermittent welding method is used to: #Q. Ultrasonic machining is best suited for
vfujUrj osfYMax fof/k dk mi;ksx fd;k tkrk gS\ ijkJO; e”khuu ds fy;s lcls mi;qDr gS&

A Minimize the amount of weld metal A Non-ferrous metals / vykSg /kkrq;sa

osYM /kkrq dh ek=k de djus esa

B Get uniform distribution of heat over welding joint B Brittle material / Hkaxqj inkFkksZa
osfYMax tksM+ ij m"ek dk leku forj.k djus esa

C Reduce the residual stressing joint C Spongy materials / Likaxh inkFkkZsa

tskM+ esa vof’k"V izfrcy de djus esa

D Plates expanded to a lesser degree with head each D Soft materials / e`nq inkFkksaZ
IysVks dks izR;sd ds 'kh"kZ ds lkFk dqN gn rd foLrkfjr djusa esa

Slide: 49 Slide: 50

#Q. Match List-I with List-II and select the correct answer using the codes given below the #Q. Consider the following statements in relation to unconventional machining process
lists vijEijkxr e'khfuax izfØ;k ds lEcU/k esa fuEufyf[kr dFkuksa ij fopkj djsaA
lwph&I vkSj lwph&II dk feyku djsa vkSj uhps fn, x, lwph ds ladsr dk iz;ksx djds lgh mÙkj dks pqusa
1. Different forms of energy directly applied to work piece to have shape
List-I (unconventional machining process) List-II (Basic process)
transformation or material removal from work piece
¼vijEijkxr e'khfuax izfØ;k½ ¼ewy izfØ;k½
A. Electropolishing/ bysDVªks&ikfyflax dk;Z[k.M ls inkFkZ dks gVkus ds fy, dk;Z[k.M ij ÅtkZ ds fofHkUu :iks dks lh/ks yxk;k tkrk gS
1. Thermal/FkeZy
B. Electro-chemical machining/fo|qr jklk;fud e'khfuax 2. Relative motion between the work and tool is essential
2. Mechanical/;kfU=ad
C. Abrasive jet machining/ vi?k"kZd tsV e'khfuax 3. Electro-chemical/ fo|qr jklk;fud dk;Z vkSj vkStkj ds chp lkis{k xfr vko';d gS
D. Electro-discharge machining/ fo|qr foltZu e'khfuax 4. Chemical/jlk;u 3. Cutting tool is not in physical contact with work piece
dk;Z[k.M ds lkFk dfVax vkStkj dk HkkSfrd laidZ ugha gksrk g
Codes: Which of the statements given above are correct?
A B C D A B C D Åij fn;k x;k dkSu lk dFku lgh gSA
A 4 3 2 1 B 2 1 4 3 A 1 and 2/1 vkSj 2 B 1 , 2 and 3/1, 2 vkSj 3
C 4 1 2 3 D 2 3 4 1 C 2 and 3/2 vkSj 3 D 1 and 3/1 vkSj 3
Slide: 51 Slide: 52
 #Q. Match the correct pairs between List I and List II #Q. Match the correct pairs between List I and List II
lwph-I o lwph-II ds lgh tksM+ksa dks feyk;saA lwph-I o lwph-II ds lgh tksM+ksa dks feyk;saA
Component/ Process/
List-I List-II
A. Square hole in a high strength/ ,d mPp lkeF;Z feJ/kkrq esa oxkZdkj fNnz 1. Milling/fefyax
A. ECM 1. plastic shear/IykfLVd drZu
B. EDM 2. erosion brittle fracture/vi{kj.k@Hkaxqj foHkatu B. Square hole in a ceramic component/ ,d fljfed ?kVd esa oxkZdkj fNnz 2. Drilling/fMªfyax
C. Blind hole sin a die/ MkbZ esa ,d vU/k fNnz 3. ECM
C. USM 3. melting and vaporisation/xyu vkSj ok"ihdj.k
D. Turbine blade profile on high strength alloy/mPp lkeF;Z feJ/kkrq dk 4. Jig boring/ ftx cksfjax
D. LBM 4. Chemical/jlk;u Vjckbu CysM izksQkby
5. iron displacement/vk;u foLFkkiu 5. EDM
6. plastic shear and ion displacement/ IykfLVd drZu vkSj vk;u foLFkkiu 6. USM

Codes:
A B C D A B C D
A 4 6 2 4 B 2 1 4 3 A 5 6 2 4 B 2 1 4 3

C 4 1 6 3 D 6 3 4 1 C 4 1 6 3 D 5 3 4 1
Slide: 53 Slide: 54

#Q. Suggest the machining process to be used for cutting complex profiles in thin
and hard materials/
iryh vkSj dBksj /kkrq esa tfVty izksQkby dkVus ds fy, iz;ksx gksus okyh e'khfuax
izfØ;k dk lq>ko nsA
A abrasion jet machining /vi?k"khZ tsV e'khfuax
#Q. All of the following statements are correct in the context of spark erosion
machining, except
LikdZ vijnu e'khfuax ds lUnHkZ esa fuEufy[fkr esa ls fdldks NksM+dj lHkh dFku lgh gS&
A both tool and workpiece are immersed in the dielectric fluid
vkStkj vkSj dk;Z[k.M nksuska Mkb&bysfDVªd nzO; esa Mwcs gksrs gSa

B laser beam machining /ystj che e'khfuax
C electron beam machining/bysDVªku che e'khfuax
D ultrasonic machining/vYVªklksfud e'khfuax
Slide: 55
B erosion takes place on both job and tool
vkStkj vkSj dk;Z[k.M nksuksa dk vi{kj.k gksrk gS
removal of metal takes place during charging of capacitor
C
/kkrq gVkus dh izfØ;k la/kkfj= ds pktZ gksus ds nkSjku gksrh gS
used for machining only conducting material
D
dsoy pkyd /kkrqvksa ds e'khfuax ds fy, iz;ksx gksrk gS
Slide: 56
 #Q. Which of the following machining process needs high velocity stream of
electrons for its operation?
fuEufyf[kr esa ls fdl ef’kfuax izfØ;k dks blds lapkyu ds fy, bysDVªkWuks ds mPp osx
/kkjk dh vko';drk gksrh gSA
A ultrasonic machining/ vYVªklksfud e'khfuax
B electron beam machining/ bysDVªkWu&che e'khfuax
C abrasive jet machining / vi?k"khZ tsV&e'khfuax
D electro discharge machining/ fo|qr&foltZu e'khfuax
Slide: 57
#Q. The proper selection of abrasive particles in ultrasonic machining is
dependent on/vYVªklksfud e'khfuax esa vi?k"kZd d.kksa dk mfpr p;u fuHkZj djrk gS&
1. type of work piece-whether conducting or non-conducting
dk;Z&[k.M ds izdkj ij tSls pkyd ;k dqpkyd
2. metal removal rate desired/okafNr /kkrq gVkus dh nj ij
3. surface finish required/vko';d lrg ifj"dj.k ij
4. hardness of material to be machined/e'khu gksus okys inkFkZ dh dBksjrk ij
Which of the statements made above is correct?
Åij fn;k x;k dkSu lk dFku lgh gSA
A 1 and 2 B 2 and 3
C 1, 3 and 4 D 1, 2, 3 and 4
Slide: 59
#Q. In ultrasonic machining, the material removal rate would
vYVªklksfud e'khu esa] /kkrq gVkus dh nj esa gksxh&
A Increase/ o`f)
B Decrease/ deh
C Increase and then decrease / c<+sxh vkSj fQj ?kVsxh
D Decrease and then increase with increasing mean grain diameter of the
abrasive material
?kVsxh vkSj fQj c<+sxh vi?k"khZ inkFkZ ds ek/; d.k O;kl esa o`f) ds lkFk
Slide: 58
#Q. Which of the following statements is not true in the context of ultrasonic
machining?
vYVªklksfu de'khfuax ls lEcfU/kr fuEufyf[kr esa ls dkSu lk dFku lgh ugha gS&
A ultrasonic waves are produced by piezo-electric effects
vYVªklksfud rjaxs fitks&bysfDVªd izfØ;k }kjk mRiUu fd;k tkrk gS
metal to be machined has to be good conductor of electricity
B
ftl /kkrq dh e'khfuax djuh gS mldh fo+|qr pkydrk mPp gksuh pkfg,
C metal removal rate is slow//kkrq gVkus dh izfØ;k /kheh gksrh gS
higher the amplitude of vibrations, the faster is the cutting operation
D
daiu dk vk;ke mPp gksus ij dfVax lafØ;k rsth ls gksrh gS
Slide: 60
 #Q. During ultrasonic machining, the metal removed is achieved by #Q. Which is not true in the context of abrasive jet machining
vYVªklksfud e'khfuax ds nkSjku] /kkrq gVk;k tkrk gSA vi?k"kZd tsV e'khfuax ds lUnHkZ esa dkSu&lk lgh ugha gS&

high frequency eddy currents/ mPp vko`fÙk ds Hk¡oj /kkjk ls there is impingement of a jet of fine abrasive particles on the work surface
A
A through a nozzle/ukWty ds ek/;e ls dk;Z lrg ij eghu vi?kf"kZr d.kksa ds ,d tsV
dk izgkj djrs gSa
B high frequency sound waves/ mPp vko`fÙik ds /ofu rjax ls
B the work material is removed by erosion by the high velocity abrasive particles
hammering action of abrasive particles
C mPp xfr ds vi?k"khZ d.kksa }kjk] {kj.k }kjk dk;Z inkFkZ dk gVk;k tkrk gS
vi?k"khZ d.kks dks gSefjax fØ;k ls
rubbing action between tool and work the fine abrasive particles are carried by water or oil
C
D eghu vi?k"kZd d.k ikuh ;k rsy }kjk ys tk;s tkrs gSa
vkStkj ,oa dk;Z[kaM ds chp vi?k"kZ.k fØ;k ls
the process is best suited for machining thin sections of hard materials and
D
making intricate hard holes/;d izfØ;k dBksj inkFkksZa ds irys Hkkx dh e'khfuax
vkSj tfVy dBksj fNnz dks cukus ds fy, lcls mi;qDr gS
Slide: 61 Slide: 62

#Q. In ECM, the material removal is due to #Q. In EDM, the rate of metal removal M varies with discharge voltage V as
ECM esa] /kkrq gVkus dk dkj.k gSA ECM esa /kkrq gVkus dh nj M foltZu oksYVst V ds lkFk ifjofrZr gksrk gSA

1
A corrosion/la{kkj.k A M
V

B erosion/{kj.k B MV

C fusion/lay;u C M  V2

D ion displacement /vk;u foLFkkiu D M  V3

Slide: 63 Slide: 64
 #Q. As tool and work are not in contact in EDM process
ECM izfØ;k esa midj.k ,oa dk;Z lEidZ esa ugha gksrs gS] rc
A no relative motion occurs between them/ muds cphp dksbZ lkis{k xfr ugha gksrh gSA
B no wear of tool occurs/midj.k dk f?klko ugha gksrk gSA
no power is consumed during metal cutting
C /kkrq drZu ds nkSjku 'kfä dh [kir ugha gksrh gSA
#Q. The mechanism of material removal in EDM (electro discharge machining)
process is
ECM ¼bysDVªks foltZu e'khfuax½ izsfØ;k esa /kkrq gVkus dh D;k fØ;k fof/k gS\
A melting and evaporation/ fi?kyuk ,oa ok"ihdj.k
B melting and corrosion/ fi?kyuk ,oa la{kkj.k
C erosion and cavitation/ {kj.k ,oa dksVju

no force occurs between tool and work D cavitation and evaporation/ dksVju ,oa ok"ihdj.k
D
midj.k ,oa dk;Z[k.M ds cph cy ugha yxerk gSA

Slide: 65 Slide: 66

#Q. Pick up the incorrect statement about grinding #Q. Which of the following is the manufactured abrasive?
xzkbafMax ds ckjs esa xyr dFku crkvks& fuEufyf[kr esa ls dkSu&lk fofuekZ.k vi?k"kZd gS\

A for cutting soft material, hard wheel is used A corundum/dksj.Me

uje inkFkZ dks dkVus ds fy,] dBksj ifg;k dk iz;ksx gksrk gS
B Quartz / DokVZt
for cutting hard material, hard wheel is used
B
dBksj inkFkZ dks dkVus ds fy,] dBksj ifg;k dk iz;ksx gksrk gS
C Emery / bejh
for grinding soft material, dry condition is required
C
ije inkFkZ dh xzkbafMax ds fy,] lw[kh fLFkfr dh vko';drk gSA D SiC
for grinding hard material, wet condition is required
D
dBksj inkFkZ dh xzkbafMax ds fy,] vknzZ fLFkfr dh vko';drk gSA

Slide: 67 Slide: 68
 #Q. In grinding particle, the term “hardness of the wheel” or “grade of eth wheel” #Q. Metal cutting by pulling or pushing a cutting tool is known as:
refers to dVkbZ vkStkj ds [khpko o ncko }kjk /kkrq dVkbZ tkuk tkrk gS&
xzkbafMax d.k esa] ßifg;k dh dBksjrkÞ vkSj ßifg;s dk xzsMÞ lEcfU/kr gS&
A Drilling/fMªfyax
A hardness of abrasives used/ iz;qä vi?k"kZ.k dh dBksjrk dk
B Honing/gksfuax
B strength of the bond of the wheel/ifg;s dh cU/ku dk lkeF;Z
C Scraping/LØSfiax
C finish of the wheel/ifg;k dk fQfu'k
D Broaching/czksfpax
D hardness of the workpiece/ dk;Z[k.M dh dBksjrk

Slide: 69 Slide: 70

#Q. Which of the following is the natural abrasive? #Q. The grit size of the abrasives used in the grinding wheel is usually specified by the
fuEufyf[kr esa ls dkSu lk izkÑfrd vi?k"kZd gS\ xzkbafMax Oghy esa iz;qä vi?k"kZ.k ds fxzVa vkdkj dks vkerkSj ij n”kkZ;k tkrk gS&

A AI2O3

B SiC A hardness number/dBksjrk la[;k

C boron-carbide/cksjku dkckZbM B size of the wheel/ifg;k dk vkdkj

D corundum/dksj.Me C softness or hardness of the abrasive/vi?k"kZd dk e`nqyrk ,oa dBksjrk

D mesh number/es’k la[;k

Slide: 71 Slide: 72
 #Q. Holes in parts which have been hardened by heat treatment can be finished to #Q. The operation of sharpening a grinding wheel is called:
accurate size only by vi?k"kZd ifg;k dks rhoz djus dh lafØ;k dgykrh gS&
fNnz tks Å"ek mipkj }kjk dBksj dj fn;k x; gS]a mls dsoy ;FkkFkZ vkdkj rd fdlds
}kjk iwjk fd;k tk ldrk gS& A Truing/Vªwbax

A drilling/fMªfyax
B Dressing/Mªsflax

B boring/cksfjax
C Aligning/lajs[k.k

C internal grinding/vkUrfjd xzkbafMax D Balancing/larqyu

D reaming/jhfeax

Slide: 73 Slide: 74

#Q. The milling machine cutting tool has #Q. A cylindrical section having no joint is called :
fefyax e'khu drZu midj.k esa gksrk gS& fcuk tksM+ okys flfy.Mj&dkV dks dgk tkrk gSA

A Reciprocating motion/i’pkxz xfr A perfect section/ mÙke dkV

B Horizontal motion/{kSfrt xfr B seamless section/lheysl dkV

C Vertila motion/m/okZ/kj xfr C homogeneous section/le:i dkV

D Rotational motion/?kw.kZu xfr D join thermodynamics less section/Å"ekxfrdh; tksM+ fuEu dkV

Slide: 75 Slide: 76
 #Q. The advantage of a broaching operation is that
czksfpax vkWijs’ku dk ykHk ;g gS fd&
A rate of production is very high/ mRiknu dh nj cgqr vf/kd gksrh gSA
high accuracy and high class of surface finish is possible
B mPp ifj’kq)rk vkSj mPp Js.kh lrg ifj"dj.k laHko gS
C roughing and finishin cuts are completed inone pass of the tool
midj.k ds ,d ikl es jfQax vkSj fQfuf’kax dV~l iwjs gksrs gSa
D all of the above / mijksä lHkh
Slide: 77
#Q. ……. is reduced in turning operation
[kjknu izpkyu esa ---------- de gksrh gSA
A Length/yEckbZ
B Thickness/ eksVkbZ
C Diameter and length/O;kl rFkk yEckbZ
D Diameter/O;kl
Slide: 79
#Q. Pick up the correct statement for up milling
vi fefyax ds fy, lgh dFku pqus&
cutter is rotated in the opposite direction of travel of job
A
dVj dk;Z[k.M dh Vªsoy ds foijhr fn'kk esa ?kwerk gSA
thickness of chip is maximum at the beginning of cut
B
dV ds izkjEHk esa fpi dh eksVkbZ vf/kdre gksrh gS
C cutting face is directed downwards/drZu cy uhps dh vksj yxrk gS
coolant can be easily poured on the cutting edge
D
'khryd vklkuh ls drZu dksj ij Mkyk tk ldrk gS
Slide: 78
#Q. Broaching is applied for machining
czksfpax fdldh e'khfuax ds fy, vuqiz;qä gksrk gSA
A internal and external surfaces/oká vkSj vkUrfjd lrg
B round or irregular shaped holes/xksy ;k vfu;fe vkdkj ds gksy
C external flat and contoured surfaces/cká ¶ySV vkSj dkmaVj lrg
D all of these/buesa ls lHkh
Slide: 80
 #Q. A broach has #Q. The height of each tooth of a broach is
czksp esa gksrk gSA czksp ds izR;sd nk¡r dh Å¡pkbZ gksrh gS&

A roughing teeth/:{k nk¡rs A same throughout/leku gksrh gS

B semi-finishing teeth/v)Z ifj"—r nk¡rs B in progressively decreasing order/mÙkjksÙkj ?kVrs Øe esa gksrh gSA

C finishing teeth/ifj"—r nk¡rs C in progressively increasing order/mÙkjksÙkj c<+rs Øe esa gksrh gSA

D all of these/buesa ls dksbZ ,d D none of these/buesa ls dksbZ ugha

Slide: 81 Slide: 82

#Q. An operation out of the following cannot be performed on a lathe #Q. A cutting operation in which no feed is given:
fuEufyf[kr esa ls ,d lafØ;k ysFk e'khu ij ugha fd;k tk ldrk gS& ,d dVkbZ fØ;k ftlesa Hkj.k ugha fn;k tkrk gS&

A Facing/Qsflax A Taper turning/Vsij VfuZax

B Thread cutting/pwMh+ dVkbZ B Broaching/czksfpax

C Drilling/fMªfyax C End milling/fljk fefyax

D Slotting/LykfVax D Grinding/xzkbf.aMx

Slide: 83 Slide: 84
 #Q. When turning a long shaft on a lathe, its bending can be prevented by #Q. Which of the operation is first performed?
tc ,d [kjkn ij ,d yEck 'kkW¶V VfuZax fd;k tkrk gS rks blds ueu dks jksdk tk dkSu&lh lafØ;k igys fd;k tkrk gS&
ldrk gS&
A Spot facing/LikWV Qsflax
A running the shaft at low speed/de xfr ij 'kkW¶V pykdjA
B Drilling/fMªfyax
B using low feed/fuEu QhM dk iz;ksx djds
C Tapping/VSfiax
C using low depth of cut/fuEu dV dh xgjkbZ iz;ksx djds
D Boring/cksfjax
D using steady rest/LVMh jsLV dk mi;ksx djds

Slide: 85 Slide: 86

#Q. Any number of equal divisions can be obtained on milling machine by: #Q. The operation of forming internal threads is known as:
fefyax e'khu ij fdlh la[;k esa cjkcj foHkktu izkIr fd;s tk ldrs gS&
a vkUrfjd pwMh+ cukus dh lafØ;k dks tkuk tkrk gS&

A direction indexing/ izR;{k baMsfDlax A Reaming/jhfeax

B simple indexing/lk/kkj.k baMsfDlax B Spot facing/LikWV Qsflax

C compound indexing/la;qä baMsfDlax C Tapping/VSafiax

D differential indexing/foHksnd baMsfDlax D Counter sinking/dkm.Vj flafdax

Slide: 87 Slide: 88
 #Q. Chamfering is not meant #Q. Chucks, facing plate, driving plates are mounted on ……..
pSEQfjax dk rkRi;Z ----------- ugha gksrk gS& pdks] Qsflax IysV] Mªkbfoax IysVksa dks ----------- ij cka/kk tkrk gS&

A Remove burrs and sharp/cjZ gVkuk o 'kkiZ djuk A Head stock spindle/gsM LVkWd fLi.My

Permit for easy assembly of mating components

B B Tail stock spindle/Vsy LVkWd fLi.My
feyus okys vo;oksa dk vklkuh ls ,lsEcy gksus nsuk

C Reduce the weight of the component/vo;o dh Hkkj esa deh gksuk C Tool post/vkStkj iksLV

D Provide better appearance/csgrj fn[kkok iznku djuk D Carriage/okgu

Slide: 89 Slide: 90

#Q. Centre drill is mounted on ……. #Q. During turning operaiton the job when it is …………..
dsUnzd fMªy -------------- ij ca/kk gS& VfuZax lafØ;k ds nkSjku dk;Z[k.M -------- gksrk gS&

A Tool post/vkStkj iksLV A In motion/xfr esa

B Sleeve/Lyho B Stopped/:dk

C Tail stock spindle/Vsy LVkWd fLi.My C About to stop/foJke ds lac/a k esa

D Four jaw chuck/pkj tcM+s pd D Removed from the chuck/pd ls gVkuk

Slide: 91 Slide: 92
 #Q. Which of the following operations can be performed with milling cutters? #Q. Which of the following statement is correct as regard to up milling?
fuEufyf[kr esa ls dkSu&lk vkWijs’ku fefyax dVj ls fd;k tk ldrk gS\ vi fefyax ds lac/a k esa fueu esa ls dkSu&lk dFku lgh gS\

A cutting keyways on shafts/ 'kkW¶V ij dqt

a h ¼dh½ os dkVuk A It can not be used on old machines due to backlash between the feed screw of
the table and the nut/ Vscy vkSj uV ds QhM LØw ds chp cSdyS’k ds dkj.k iqjkuh
B cutting external screw threads/ ckgjh LØw FkzsM dkVuk e'khuksa ij bldk mi;ksx ugha fd;k tk ldrk gSA

B The chips are disposed off easily and do not interfere with the cutting
C cutting teeth of spur gears/ Lij fx;j ds nk¡rs dkVuk fpIl dks vklkuh ls fuiVus vkSj dkVus ds fy, gLr{ksi ugh gSA
C The surface milled appears to be slightly wavy
D all of these/;s lHkh lrg ekbYM rFkk de LykbVyh osoh izrhr gksrh gSA
D The coolant can be poured directly at the cutting zone where the cutting
force is maximum/ 'khryd dks lh/ks dfVax {ks= esa Mkyk tk ldrk gS] tgk¡ dfVax
Slide: 93 Slide: 94 cy vf/kdre gksrk gSA

#Q. Machinability tends to decrease with #Q. Which of the following is non chip removal process?
e'khfufcfyVh -------------- ds lkFk de gks tkrh gS& fuEufyf[kr esa ls dkSu&lk fpi dks gVkus dh izfØ;k ugha gS\

A increase in hardness and increase in tensile strength A Spinning on lathe/ysFk ij fLifuax

dBksjrk esa o`f) vkSj ruko lkeF;Z esa o`f)

B increase in strain hardening tendencies/fo—r dBksjrk iz—fr esa o`f) B Machining on shaper/'ksij ij e'khu

increase in carbon content hard oxide and carbide Thread cutting/pwMh+ dVkbZ
C C
dkcZu lkexzh] dBksj vkWdlkbM vkSj dkckZbM esa o`f)

D decrease in grain-size/xzsu lkbt esa deh D Gear hobbing/fx;j gkfcax

Slide: 95 Slide: 96
 #Q. Gear burnishing is a process for #Q. A mandril is used ……………
fx;j cfuZaf'kax ,d izfØ;k gS& ,d eSfUMªy dk iz;ksx ----------- gksrk gS&

A surface finishing/ljQs’k fQfuf'kax A In a chuck for moving the jaws/ pd esa tcM+ksa dks ?kweus ds fy,

B For taper turning only/ dsoy Vsij VfuZax ds fy,

B under-cur gears/v.Mj&dV fx;j

cycloidal gears/lkbDykbMy fx;j C for holding the dead centre/ MsM lsUVj ds gksfYMax ds fy,
C

D For turning a bord workpiece over the whole length

D removing residual stresses from teeth roots
cksj fd;s x;s dk;Z[k.M ds iwjh yEckbZ ds Åij VfuZax ds fy,
nk¡rks dh tM+ksa ls vof’k"V ruko nwj djukA

Slide: 97 Slide: 98

#Q. In gang milling #Q. Climb milling is chosen while machining because
xSx
a fefyax esa& e'khfuax ds nkSjku DykbEc fefyax dks pquk tkrk gS] D;ksafd&
several jobs can be performed in one set up the chip thickness increase gradually
A A
dbZ dk;Z[k.M ,d gh lsV vi esa fd;s tk ldrs gS fpi eksVkbZ /khjs&/khsjs c<+ tkrh gSA
it enables the cutter to dig in and start the cut
one job is completed on several milling machines located together B
B
,d dk;Z dks iwjk djus ds fy, dbZ fefyax e'khu dks ,d lkFk LFkkfir fd;k x;k ;g dVj dks [kqnkbZ djus vkSj dV 'kq: djus esa l{ke cukrk gSA

two or more cutters are mounted on the arbor and all of them remove the metal better surface finish can be obtained
C
C simultaneously/nks ;k vf/kd dVj vkczj ijk yxk;s tkrs gS vkSj mu lHkh /kkrqvksa dks csgrj lrg fQfu'k izkIr dh tk ldrh gSA
,d lkFk gVkrs gSA
D all of the above/mijksä lHkh
D all of the above/mijksä esa ls lHkh

Slide: 99 Slide: 100

 #Q. Up milling is also called conventional milling. #Q. Down milling is also called
vi fefyax dks ikjaifjd fefyax Hkh dgk tkrk gSA Mkmu fefyax dks Hkh dgk tkrk gS\

A Agree/lgre A conventional milling/ikjEifjd fefyax

Disagree/ vlger B climb milling/DykbEc fefyax

B

C end milling/b.M fefyax

D face milling/Qsl fefyax

Slide: 101 Slide: 102

#Q. It is required to divide a surface into six equal parts using Brown and Sharpe #Q. Counterboring is the operation of
dividing head. Index handle should be rotated by dkmaVj cksfjax izfØ;k gS&
czkmu vkSj 'kkiZ foHkktd gsM dk mi;skx djds lrg dks 6 cjkcj Hkkxksa esa foHkfktr
djuk vko';d gSA baMsDl gRFks dks ?kqek;k tkuk pkfg,& enlarging the end of a hole cylindrically
A
csyukdkj :i ls fNnz dh vUr dks cM+ djuk
A 6 turns /6 VuZ
cone-shpaed enlargement of the end of a hole
B
2 2
fNnz dh var dks 'kadq&vkdkj esa c<+kuk
B 6 turns/ 6 VuZ
3 3
smoothing and squaring the surface around a hole
C
C 1 1 fNnz ds pkjksa vkSj lrg dks fpduk vkSj pkSdksj cukuk
turns/ VuZ
6 6

D sizing and finishing a hole/fNnz dk vkdkj nsuk ,oa ifj"—r djuk

D 1 1
6 turns/ 6 VuZ
3 3

Slide: 103 Slide: 104

 #Q. Which of the machine tools can be used for boring :
#Q. What do you understand by the term “HARDNESS” of a grinding wheel?
,d vi?k"khZ ifg;k dh ßdBksjrkÞ in ls vki D;k le>rs gS\a dkSu&lk e'khu Vwy cksfjax ds fy, mi;ksx fd;k tk ldrk gSA
1. Lathe/ysFk
Grinding wheel to grind hard material 2. Drilling machine/fMªfyax e'khu
A
vi?k"khZ ifg;k ls dBksj inkFkZ dks xzkb.M djus ds fy, 3. Vertical milling machine/m/okZ/kj e'khu
The strength of the bond to hold the abrasive grains together 4. Horizontal milling machine/{kSfrt fefyax e'khu
B
cU/k dh lkeF;Z tks vi?k"khZ d.kksa dks ,d lkFk j[krk gS A 1, 2, 3
The ability of a grinding wheel to separate the abrasive particles easily
C B 1, 3, 4
vi?k"khZ ifg;k ls vi?k"khZ d.kksa dks vklkuh ls vyx djus dh ;ksX;rk
C 2&4
D The Brinell hardness of the grinding wheel/vi?k"khZ ifg;k dh fczusy dBksjrk
D 1, 2, 3, 4

Slide: 105 Slide: 106

#Q. Feed rate in milling operation is expressed as #Q. Milling cutters are mounted on a part called the
fefyax vkijs'ku esa QhM nj dks fdl :i esa O;ä fd;k tkrk gS& fefyax dVj dks ,d Hkkx ij LFkkfir fd;k tkrk gS] ftls dgk tkrk gS&

A mm/tooth/feeh@nk¡r A bracket or brace/cszdsV ;k czsl

B mm/r.p.m. of the milling cutter/ feeh-@fefyax dVj dk r.p.m. B arbor/vkcZj

C metres/minute/ehVj@feuV C Shaft / 'kkW¶V

D revolution per minute/pDdj izfr feuV D dividing head/foHkktd 'kh"kZ

Slide: 107 Slide: 108

 #Q. The accurate spacing of teeth in a gear blank required the use of #Q. Which one of the following is an artificial abrasive?
,d fx;j CySd
a esa ;FkkZr~ fjfä izkIr djus ds fy, fdlds iz;ksx dh vko';drk gksrh gS& fuEufyf[kr esa ls dkSu lk ,d —f=e vi?k"khZ gksrk gS&

A a dividing head/,d foHkktd 'kh"kZ A Silicon Carbide/flfydkWu dkckZbM

B an index plate/,d lwpdkad IysV B Corundum/dksjUMe

C a gear tooth vernier/,d fx;j nk¡rk ofuZ;j C Diamond/ghjk

D a differential mechanism/,d foHksnh ra= D Emery/,ejh

Slide: 109 Slide: 110

#Q. In down milling, the thickness of chip is #Q. In up milling, the thickness of chip is
Mkmu fefyax esa fpi dh eksVkbZ gksrh gS& vi fefyax esa fpi dh eksVkbZ gksrh gS&
minimum at the beginning of the cut and maximum at the end of the cut minimum at the beginning of the cut and maximum at the end of the cut
A A dV dh 'kq:vkr esa U;wure vkSj dV ds var esa vf/kdre
dV dh 'kq:vkr esa U;wure vkSj dV ds var esa vf/kdre

maximum at the beginning of the cut and minimum at the end of the cut maximum at the beginning of the cut and minimum at the end of the cut
B B
dV dh 'kq:vkr esa vf/kdre vkSj dV ds var esa U;wure dV dh 'kq:vkr esa vf/kdre vkSj dV ds var esa U;wure

C uniform throughout the cut/ iwjs dV esa leku C uniform throughout the cut/ iwjs dV esa leku

D none of these/ buesa ls dksbZ ugha D none of these/ buesa ls dksbZ ugha

Slide: 111 Slide: 112

 #Q. Which of the following is common between a shaper and a planer? #Q. Centre drilling is an operation of:
fuEu esa ls dkSu&lk Iysuj vkSj 'ksij ds fy, leku gS\ dsUnz fNnz.k ,d lafØ;k gS&

A Both have stationary tool/nksuksa fLFkj vkStkj j[krs gSa A drilling and countersinking/ fNnz.k vkSj dkm.Vj flafdax dh

B Both have reciprocating work pieces/nksuksa i'pxkeh dk;Z[k.M j[krs gSa B drilling and counterboring/ fNnz.k vkSj dkm.Vj cksfjax dh

Both are used for cutting keyways, splines and grooves marking the centre point before drilling
C C
nksuksa dk iz;ksx dqthekxZ] LIykbu rFkk xzwo dkVus esa fd;k tkrk gS fNnz.k ls igys dsUnz fcUnq dh fpUg~u djus dh

D Both use single point cutting tool/ nksuksa esa ,dy fcUnq vkStkj iz;ksx djrs gSa D enlarging the end of a holes/ fNnzksa ds fljksa dks cM+k djus dh

Slide: 113 Slide: 114

#Q. The process of removing metal by a cutter which is rotated in the same #Q. Appropriate tool used for spot facing operation is:
direction of travel of work piece, is called LikWV Qsflax lafØ;k ds fy, iz;qä fd;k tkus okyk mfpr vkStkj gS&
,d dVj }kjk /kkrq dks gVkus dh izfØ;k tks dk;Z[k.M ds pyus dh fn’kk esa ?kwerh gSA
mls dgrs gS\ A Reamer/jhej

A up milling/vi fefyax B Countersinks/dkm.Vjflad

B down milling/Mkmu fefyax C Fly cutters/¶ykbZ dVj

C face milling/Qsl fefyax D Lathe tool/[kjkn vkStkj

D end milling/baM fefyax

Slide: 115 Slide: 116

 #Q. Milling machine is classified as horizontal or vertical type, depending on the #Q. Burnishing is an operation of
position of cfuZf'kax ,d izfØ;k gS&
fefyax e'khu dks {ksfrt ;k Å/okZ/kj izdkj ds :i esa oxhZ—r fd;k tkrk gS] tks fd
fLFkfr ij fuHkZj djrk gS& A Heat treatment/Å"ek mipkj
A spindle/fLiaMy
B Deep boring / Mhi cksfjax
B workpiece/ dk;Z[kaM
C Gear finishing /fx;j fQfuf'kax
C milling cutter/fefyax dVj
D Surface treatment/lrg mipkj
D worktable or bed/dk;Z Vscy ;k csM

Slide: 117 Slide: 118

#Q. In gear hobbing: #Q. A tool which is used to enlarge a drilled hole is called a:
fx;j gksfcax esa& ,d vkStkj tks fMªy fd, gq, fNnz dks c<+kus ds fy, iz;qä gksrk gS] dgykrk gS&

A Only hob rotates/dsoy gkWc ?kwerk gS A boring tool/cksfjax vkStkj

B Only gear blank rotates/dsoy fx;j CySd ?kwerk gS B facing tool/Qsflax vkStkj

C Both hob and gear blank rotate/gkWc rFkk fx;j CySd

a nksuksa ?kwers gSa C right hand turning tool/nk;ka gLr VfuZax vkStkj

D Neither hob nor gear blank rotates/u rks gc ?kwek gS uk gh CySd

a ?kwerk gS D form tool/QkeZ vkStkj

Slide: 119 Slide: 120

 #Q. The arbor of a milling machine is used to hold which one of the following? #Q. A burr is
fefyax e’khu dk vkWcZj fuEufyf[kr esa ls fdldks idM+us ds fy, mi;ksx fd;k tkrk gS& cjZ gS&

A Spindle/fLi.My A short piece of hardened chip/dBksj fpi dk NksVk VqdM+k

B Over arm/vksoj vkeZ burnt sand/tyh gqbZ jsr

B
rough surface on welded joint adhering to casting
C Cutting tool/dfVax Vwy
C osYMsM tksM+ ij :{k lrg tks <ykbZ ls fpids jgrs gSA
D mandrel/esfUMªy sharp edge remaining on metal after cutting stamping or machining
D
eqnzkadu ;k e'khfuax drZu ds ckn /kkrq ij rst /kkj

Slide: 121 Slide: 122

#Q. The hard substance used for making grinding-wheel is called #Q. The grinding operation is a
vi?k"kZd ifg;k cukus ds fy;s iz;qDr dBksj inkFkZ dgykrk gS& xzkbf.Max vkWijs’ku gS\

Refractory / vfXulg A shaping operation/'ksfiax vkWijs'ku

A

B Abrasive / vi?k"kZd B forming operation/QkfeZax vkWijs'ku

C Bond / cU/k C surface finishing operation/ljQs'k fQfuf'kax vkWijs'ku

D Particle / d.k D dressing operation/Mªsflax vkWijs'ku

Slide: 123 Slide: 124

 #Q. Which of the following operations is carried out at a minimum cutting velocity #Q. Which one of the following processing sequences will give the best accuracy as
if the machines are equally rigid and the tool work materials are the same? well as surface finish?
;fn e'khu leku :i ls n`<+ gs vkSj vkStkj dk;Z inkFkZ Hkh leku gS] rks fuEu esa ls fuEufyf[kr esa dkSu&lh lafØ;k Øe lrg ifj"dj.k ds lkFk&lkFk vPNh ifj”kq)rk nsrh
dkSu&lh lafØ;k esa U;wure drZu pky gksxh& gS&

A Turning/VfuZax A Drilling, reaming and grinding/ fMªfyax] fjfeax vkSj xzkbafMax

B Grinding/xzkbafMax B Drilling boring and grinding/ fMªfyax] cksfjax vkSj xzkbafMax

C Boring/cksfjax C Drilling, reaming and lapping/ fMªfyax] jhfeax vkSj ySfiax

D Milling/fefyax D Drilling, reaming and electroplating/ fMªfyax] jhfeax vkSj bySDVªksIysfVax

Slide: 125 Slide: 126

ifg;k f?kklko dk vk;ru

fu"dkflr inkFkZ dk vk;ru

#Q. Grinding ratio is defined as: #Q. A hard grinding wheel is used for
xzkbfUMax vuqikr ifjHkkf"kr fd;k tkrk gS& dBksj vi?k"kZd ifg;k iz;ksx fd;k tkrk gS

Volume of wheel wear A brittle materials / Hkaxqj inkFkksZa ds fy,

A
Volume of material removed
B hard materials/ dBksj inkFkksZa ds fy,
Volume of material removed
B
Volume of wheel wear C soft materials /eqyk;e inkFkksZa ds fy,
Cutting speed
C D wear resistant materials/ f?klko izfrjks/kh inkFkksZa ds fy
Feed
Longitudinal feed
D
Transverse feed
Slide: 127 Slide: 128
 #Q. The structure of a grinding wheel is denoted by #Q. In orthogonal cutting system, the cutting edge is
vi?k"kZd ifg;k dh lajpuk dks iznf’kZr fd;k tkrk gS& yEcor~ drZu iz.kkyh esa] drZu dksj&
the number of cutting edges per unit volume in line with direction of tool travel
A A
izfr bdkbZ vk;ru esa dVkbZ dksjks dh la[;k vkStkj xfr dh fn'kk ds lkFk lh/kk esa gksrk gS

the number of cutting edges per unit area perpendicular to direction of tool travel
B B
izfr bdkbZ {ks=Qy esa dVkbZ dksjks dh la[;k vkStkj xfr dh fn'kk esa yEcor gksrk gS

C C perpendicular to shear plane

Shape /vkÑfr drZu lery ds yEcor gksrk gS

D Type of bond / ca/k ds çdkj D perpendicular to direction of depth of cut

dV dh xgjkbZ dh fn'kk ds yEcor gksrk gS

Slide: 129 Slide: 130

#Q. The process of changing the shape of grinding wheel as it becomes worn due to #Q. How hard or soft a grinding wheel is determined
breaking away of the abrasive and bond, is called xzkbfMax ifg;k dBksj ;k uje gSA ;g dSls lqfuf’pr gksrk gS&
vi?k"khZ vkSj ca/k ds VwVus ds dkj.k xzkbafMax Oghy f?kl tkrk gS ftlds dkj.k bldk
vkdkj dsk cnyus dh izfØ;k dks dgk tkrk gS& A Hardness of abrasive/vi?k"khZ dh dBksjrk

A truing/Vªwbax B Hardness of bond/ckWUM dh dBksjrk

B dressing/Mªsflad C Wheel structure/ifg;s dh lajpuk

C facing/Qsflax D Amount and kind of bonding material used

iz;qä ckWfMax inkFkZ ds izdkj vkSj ek=k ls
D clearing/Dyh;fjax

Slide: 131 Slide: 132

 #Q. Glazing in grinding wheels takes place when the #Q. In grinding:
xzkbf.Max Oghy esa Xysftax rc gksrh gS tc ------------- xzkbf.Max esa

A Wear and tear of machine is less

wheel is to hard or wheel revolves at a very high speed
A e'khu dk f?klko o VwV&QwV de gksrh gS
ifg;k cgqr dBksj ;k cgqr rst xfr ls ?kwerk gSA
Cost of production as compared to cylindrical
wheel is too soft or wheel revolves at a very slow speed B
B mRiknu ykxr osyukdkj xzkbafMax dh rqyuk esa de gksrh gS
ifg;k cgqr eqyk;e ;k cgqr de xfr ls ?kwerk gS
C Regulating wheel is usually rubber bonded
C wheel is to hard and wheel revolves at very slow speed
fu;eu ifg;s izk;% jcj ckWUM gksrk gS
ifg;k cgqr dBksj ;k cgqr de xfr ls ?kwerk gS
wheel is too soft and wheel revolves at a very high speed D All of these / ;s lHkh
D
ifg;k cgqr eqyk;e ;k cgqr rst xfr ls ?kwerk gSA

Slide: 133 Slide: 134

#Q. Grinding wheel is balanced: #Q. A grinding wheel becomes glazed (i.e. cutting edge takes a glass-like appearance)
xzkbafMax ifg;s dks larqfyr fd;k tkrk gS& due to
At the time of manufacture ,d xzkbf.Max Oghy ikWfy’knkj gks tkrk gSA ¼;kfu dfVax ,t ,d Xykl dh rjg gksrk gSA½
A
mRiknu ds le; ij
Before grinding A war of bond/ ckWUM ds f?klko ds dkj.k
B
xzkbafMax ls igys

After grinding operation B breaking of abrasive grains / vi?k"kZd d.k ds VwVus ds dkj.k
C
xzkbafMax lafØ;k ds ckn
C war of abrasive grains / vi?k"kZ.k d.k fo;u ¼f?klko½ ds dkj.k
D Frequently / ckj&ckj
D cracks on grinding wheel/ xzkbf.aMx Oghu esa njkjsa gksus ds dkj.k

Slide: 135 Slide: 136

 #Q. In grinding operation, for grinding harder material: #Q. The abrasive recommended for grinding materials of low tensile strength is
xzkbfMax izfØ;k esa dbksj inkFkksZa dh xzkbafMax ds fy,& de rU; lkeF;Z dh lkexzh dh xzkbf.Max ds fy, vuq'kaflr vi?k"kZd gSA

A softer grade is used/uje xzsM dk iz;ksx jdrs gSa A silicon carbide/flfydkWu dkckZbM

B High grade is used/mPp xzsM dk iz;ksx djrs gS B aluminium oxide/,Y;wehfu;e vkWDlkbM

C Medium grade is used/e/;e xzsM dk iz;ksx djrs gS C sand stone/lS.M LVksu ¼cyqvk iRFkj½

D Any grade may be used/dksbZ Hkh xzst dk iz;ksx dj ldrs gSa D diamond/Mk;e.M ¼ghjk½

Slide: 137 Slide: 138

#Q. Powder metallurgy techniques are used in the production of #Q. During tape turning, the compound rest is swiveled through an angle given by:
ikmMj /kkrqdeZ rduhd dk mi;ksx fdlds mRiknu esa fd;k tkrk gS& Vsij VfuZax ds nkSjku] dEikmUM jsLV dks ,d dks.k ij ?kqek;k tkrk gS] mldk eku gksxk&

𝐷−𝑑 𝐷−𝑑
A high carbon tool steels/mPp dkcZu Vwy LVhy A tan  = B tan 2 =
2𝑙 2𝑙
B HSS tools/mPp&LihM&LVhy vkStkj
𝐷−𝑑 𝐷−𝑑
tungsten carbide tools/VaxLVu dkckZbM vkStkj
C tan  = D tan 2 =
C 𝑙 𝑙

D twist drills/ejksM+ fMªy

Slide: 139 Slide: 140

 #Q. What is the number of jaws in self-centred chuck? #Q. A mild steel rod having 50 mm diameter and 500 mm length is to be turned on
Lor% dsUnz.k pd esa tcM+ksa dh la[;k fdruh gksrh gS\a a lathe. Determine the machining time to reduce the rod to 45 mm in one pass
when cutting speed is 30m/min and a feed of 0.7?
A Eight /vkB ,d e`nq bLikr jkWM dh O;kl 500 mm rFkk yEckbZ 500 mm gS] dks ysFk ij VfuZax dh
tkrh gSjkWM dks ,d ikl esa 45 feeh rd de djus ds fy, e'khfuax le; dk fu/kkZj.k
B Six /N% djs tcfd drZu xfr 30m/min vkSj QhM 0.7mm/Rev dk iz;ksx fd;k x;k gS&

Four /pkj A 1.74 min

C
B 2.74 min
D Three /rhu
C 3.74 min

D 4.74 min

Slide: 141 Slide: 142

#Q. For taper turning on center lathes, the method of swiveling the compound rest
is preferred for:/
dsUnzh; [kjkn ij vsij VfuZax ds fy,] dEikm.M jsLV dh Losofyax fof/k fdlds fy,
iznku dh tkrh gSA
A Long jobs with small taper angles/NskVs Vsij dks.kksa okys yEcs dk;Z[k.M
#Q. The stroke of a shaping machine is 250 mm. It makes 30 double strokes per
minute. The overall average speed of operation is
,d 'ksfiax e'khu dk LVªksd 250 mm gSA ;g izfr feuV 30 Mcy LVªksd djrk gSA
vkWijs’ku dh lexz vkSlr xfr gS&
A 3.75 m/min

B Long jobs with steep taper angles/LVhi Vsij dks.kksa okysa yEcs dk;Z[k.M B 5 m/min

C Short jobs with small taper angles/NksVs Vsij dks.kksa okys NksVs dk;Z[k.M C 7.5 m/min

D Short jobs with steep taper angles/LVhi Vsij dks.kksa okys NksVs dk;Z[k.M D 15 m/min

Slide: 143 Slide: 144

 #Q. In a plane turning operation, if L = Length to he turned (mm), Sr = feed
(mm/rev), N = r.p.m of work piece, D = diameter of work (m), V = cutting speed
(m/min), then the time for turning is equal to:
Iysu VfuZau vkWijs'ku esa ;fn L = VuZ gksus okyh yEckbZ (mm), Sr = QhM (mm/rev),
N = (mm/rev), N = dk;Z[k.M dh LihM r.p.m, D = dk;Z dk O;kl (m), V = dVkbZ xfr
(m/min) gks rks VfuZax ds fy, le; cjkcj gksrk gS&
A L/(Sr × N) in seconds/ L/(Sr × N) lsds.M esa
#Q. A drill bit of 20 mm diameter rotating at 500 r.p.m. with a feed rate of 0.2
mm/revolution is used to drill a through-hole in amid steel plate 20 mm
thickens. The depth of cut in this drilling operation is
0.2 mm/revolution dh QhM nj ds lkFk 500 r.p.m. ij ?kweu okys 200 mm O;kl dh
,d fMªy fcV dk mi;ksx 20 mm eksVkbZ ds e`nq bLikr IysV esa vkj&ikj fNnz dks fMªy
dju ds fy, fd;k tkrk gS bl fMªfyax vkWijs'ku esa dV dh xgjkbZ gS\
A 0.2 mm

B L/(Sr × N) in minutes/ L/(Sr × N) feuV esa B 10 mm

C (L × D)/(Sr × N) in seconds /(L × D)/(Sr × N) lsds.M esa C 20 mm

D 100 mm
D (L × D)/(Sr × N) in minutes / (L × D)/(Sr × N) feuV esa
Slide: 145 Slide: 146

#Q. The time (in minutes) for a drilling a hole is given by #Q. The ratio between two consecutive spindle speeds for a six-speed drilling
,d gksy dks fMªfyax djus ds fy, le; fn;k tkrk gS& machine using drills of diameter 6.25 to 25 mm size and at a cutting velocity of
18 m/min is
Depth of the hole + h Ng&xfr fMªfyax e'khu ds fy, nks yxkrkj fLi.My xfr ds chp dk vuqikr gksxkA ;fn
t=
Feed × R. P. M. fMªy dk O;kl 6-25 ls 25 mm vkdkj ds fMªy dk mi;skx djuk gS vkSj mldh dfVax
where h is the/ tgk¡ h gS& osx 18 m/min gSA

A length of the drill/ fMªy dh yEckbZ A 1.02

B drill diameter/ fMªy dk O;kl B 1.32

C flute length of the drill/ fMªy dh ¶ywV yEckbZ C 1.66

D Three/ fMªy dh 'kadq Å¡pkbZ D 1.82

Slide: 147 Slide: 148

 #Q. In order to turn taper on length l with two end diameter d1 and d2 set over the #Q. If l be the length of job, d its diameter, f the feed, and n the spindle speed, then
tailstock setover required is time for turning the job is equal to
l yEckbZ rFkk d1 vkSj d2 O;kl okys f'kjska dks Vsij cukus ds fy, VsyLVkWd LVksoj dks ;fn tkWc dh yEckbZ l, O;kl d QhM f rFkk n /kqjk dh xfr gS] rc tkWc dk ?kw.kZu le;
O;ofLFkr djus dh vko';drk gksrh gS& cjkcj gksxk&1

d1 − d2 𝑙 𝑙
A d1 − d2 B A B
2 dn nf

d1 − d2 d1 − d2 d nf
C D C D
2𝑙 𝑙 nf 𝑙

Slide: 149 Slide: 150

#Q. Honing is used to finish: #Q. It is required to cut screw threads of 2 mm pitch on a lathe. The lead screw has
----------- dks fQfu”k djus ds fy, gksfuax dk iz;ksx fd;k tkrk gS& a pitch of 6 mm. If the spindle speed is 60 r.p.m., then the speed of lead screw
will be:
A Flat surface/lery lrg ,d [kjkn ij 2 mm fip ds LØw pwM+h dks dkVus ds fy, vko';d gS ykM LØw esa
6 mm dh fip gS ;fn fLiaMy xfr 60 rpm gS] rks yhM LØw dh xfr gksxh&
B Shaft/'kkW¶V
A 10 r.p.m.
C Hole/fNnz
B 20 r.p.m.

D Irregular surface/vfu;fer lrg 120 r.p.m.

C

D 180 r.p.m.

Slide: 151 Slide: 152

 #Q. The lead screw of a lathe has .......... threads. #Q. The process of dividing the periphery of a workpiece into any number of equal
ysFk ds ysM LØw dk ----------- FkzsM gksrk gSA parts is known as:
dk;Z[k.M dh ifjf/k dks leku Hkkxksa dh fdlh Hkh la[;k esa foHkktu dh izfØ;k dks dgk
A single start/flaxy LVkVZ tkrk gS%
A peripheral milling/ifj/kh; fefyax
B double start/Mcy LVkVZ
B parting off/ikfVZax vkWQ
C multi-start/eYVh LVkVZ
C Knurling/ufyZax
D any one of these/buesa ls dksbZ ,d
D indexing/baMsfDlax

Slide: 153 Slide: 154

#Q. The facing is an operation of #Q. What is the formula for finding the spindle speed of a lathe?
Qsflax ,d lafØ;k gS& [kjkn dh fLi.My pky dh izkIr dju ds fy, lw= D;k gksrk gS%
beveling the extreme end of a work piece
A 𝐷𝑁 𝐶𝑠 × 1000
,d dk;Z[k.M ds VqdM+s ds vafre Nksj dsk mtkxj djukA A B
1000 𝐷
embossing a diamond shpaed pattern on the surface of a work piece
B
,d dk;Z[k.M dh lrg ij ghjs ds vkdkj dk iSVuZ mHkkjuk
𝐷 100 × 𝐶𝑠
C D
C
reducing the diameter of a work piece over a very narrow surface 1000 × 𝐶𝑠 𝐷
cgqr ladh.kZ lrg ij ,d dk;Z[k.M ds O;kl dks de djukA
machining the ends of a awoke piece to produce a flat surface square with the axis
D
dk;Z[kaM ds fljs dk e'khu djus ds v{k ds lkFk ,d oxkZdkj lery lrg dk fuekZ.k djuk

Slide: 155 Slide: 156

 #Q. If the cutting speed is 30 mm/min and diameter of work is 40 mm the spindle #Q. Lathe bed is made of
speed is approximately equal to: ysFk dk csM cuk gksrk gS&
;fn dVkbZ xfr 30 feeh@feuV vkSj dk;Z dk O;kl 40 feeh- gks] fLi.My xfr yxHkx
A mild steel/e`nq bLikr
cjkcj gksrh gS&
A 240 rpm B alloy steel/bLikr

B 120 rpm C pig iron/fix vk;ju

C 60 rpm D Chilled cast iron/ fpYM dkLV vk;ju

D 160 rpm

Slide: 157 Slide: 158

#Q. Cutting fluids are used to #Q. Which of the following is chip removal process
dfVax ¶ywM dk mi;ksx fd;k tkrk gS& fuEufyf[kr esa ls dkSu&lk fpi gVkus dh izfØ;k gS&
A cool the tool/Vwy dks BaMk djus ds fy, A Knurling/ufyZax
B improve surface finish/lrg ifj"dj.k esa lq/kkj ds fy, B Die casting/MkbZ dkfLVax
C cool the workpiece/dk;Z[k.M dks BaMk djus ds fy, C Broaching/czksfpax

D all of these/mijksä lHkh

D Extruding/,DlVªwfMax

Slide: 159 Slide: 160

 #Q. A trepanning tool is used on #Q. Match four correct pairs between List-I and List-II.

fVªiSfuax vkStkj dk iz;ksx gksrk gSA lwph-I o lwph-II ds chp pkj lgh tksM+ks dk feyku djks&
List-I/lwph-I
A. Grinding/xzkbfUMax
A lathe/ysFk B. Honing/gksfuax
C. Super finishing/lqij fQfu'kax
B milling machine/fefyax e”khu
D. Burnishing/cfuZf'kax
C universasl cylindrical grinder/lkoZf=d csyukdkj xzkb.Mj
List-II/lwph-II
1. Surface for oil retention/ rsy izfr/kkj.k ds fy, lrg
2. Surface for maximum load capacity/vf/kdre Hkkj {kerk ds fy, lrg
3. Surface of limiting friction/ ?k'kZ.k dks lhfer djus dh lrg
4. Surface of better finish/ csgrj ifj"dj.k dh lrg
5. Surface for pressure sealing/ nkc lhfyax ds fy, lrg
6. Surface for interference fit/ bUVjQsjsal fQV ds fy, lrg

D jig boring machine/ftax cksfjax e'khu Code/dksM:

A B C D A B C D
A 3 1 2 5 B 4 3 2 6

C 2 3 4 1 D 3 1 2 4

Slide: 161 Slide: 162

#Q. Given that the peripheral speed of the grinding wheel of 100 mm diameter for #Q. Refer to grinding wheel specified as
cylindrical grinding of a steel workpiece is 30m/s. What is the estimated W-A-60-L-5-V-23
rotational speed of the grinding wheel in revolution per minute (rpm)? xzkbfUMax ifg, ds lUnHkZ esa fufnZ"V gS&
100 feeh C;kl ds bLikr dk;Z[k.M ds csyukdkj xzkbfUMax ds fy,] xzkbfUMax ifg, dh W-A-60-L-5-V-23
ifj/kh; xfr 30 eh-@ls- nh x;h gs rks xzkbfUMax ifg, dh vuqekfur ?kw.kZu xfr p-iz-fe- #Q. (i) The number 60 represents
esa d;k gksxh& la[;k 60 n'kkZrk gS&
A 11460 A diameter of wheel in mm/ ifg, dk C;kl feeh- esa

B 5730 B structure of wheel/ifg, dk lajpuk

C 2865 C grit size/fxzV vkdkj

D 95 D surface speed of wheel/ifg;s dh lrgh xfr

Slide: 163 Slide: 164

 #Q. Refer to grinding wheel specified as #Q. Refer to grinding wheel specified as
W-A-60-L-5-V-23 W-A-60-L-5-V-23
xzkbfUMax ifg, ds lUnHkZ esa fufnZ"V gS& xzkbfUMax ifg, ds lUnHkZ esa fufnZ"V gS&
W-A-60-L-5-V-23 W-A-60-L-5-V-23
#Q. (ii) The symbol V represents #Q. (iii) the symbol L represents
fpUg V n'kkZrk gS& fpUg L n'kkZrk gS&
A grit size/fxzV vkdkj
A grit size/fxzV vkdkj

B grade/xzsM
B grit size/fxzV vkdkj

C structure/lajpuk
C grade/oxZ

D bond type/cU/k izdkj

D structure/lajpuk

Slide: 165 Slide: 166

#Q. Chip breakers are provided in cutting tools:
fdVkbZ vkStkjksa esa fpi czsdj iznku dh tkrh gS%
A for safety of operator/izpkyd dh lqj{kk ds fy,
B to minimize heat generation/Å"ek mRiknu dks de djuds ds fy,
C permit short segmented chips/NksVs [kf.Mr fpiksa dks iznku djus ds fy,
D increase tool life/vkStkj vk;q c<+kus ds fy,
#Q. What drilling time is required for producing a hole in a mild steel sheet of 25
mm thickness using a high-speed steel drill of 20 mm diameter?
20 feeh- C;kl ds mPp xfr bLikr ds fMªy dk iz;ksx djds] 25 feeh eskVkbZ dh ,d e`nq
bLikr pknj esa ,d fNnz ds fuekZ.k ds fy, vko';d fMªy le; D;k gS\
The cutting speed and feed for drill are 20 m/mm and 0.25 mm/revolution
respectively.
fMªy ds fy, eVkbZ xfr vkSj Hkj.k Øe'k% 20 eh-@feuV vkSj 0-25 feeh-@?kw.kZu gSA
A 0.314 B 0.236

C 0.438 D 0.443 min

Slide: 167 Slide: 168

 #Q. A milling cutter having 8 teeth is rotating at 150 rpm. If the feed per tooth is 0.1 #Q. Fixtures are employed for holding work in
mm, what would be the table speed in mm per minute. ---------------- esa dk;Z[k.M dks idM+us gsrq fQDpj mi;qä gksrk gS&
8 nk¡r okyk ,d fefyax dVj 10 p-iz-fe- ij ?kwe jgk gsA ;fn izfr nk¡r Hkj.k 0.1 feeh-
gS rks feeh- izfr feuv esa est dh xfr fdruh gksxhA A drilling operations/fMªfyax vkWijs'ku

A 70 B 120 B reaming operations/jhfeax vkWijs'ku

C 150 D 187 C tapping operations/VSfiax vkWijs'ku

D milling operations/fefyax vkWijs'ku

Slide: 169 Slide: 170

#Q. The purpose of jigs and fixtures is to #Q. A diamond locating pin is used in jigs and fixtures because
ftx vkSj fQDLpj dk mís'; gS& ftx vkSj fQDlpj esa Mk;e.M yksdsfVax fiu dk iz;ksx fd;k tkrk gS D;ksafd&
A diamond is very hard and wear resistant/ ghjk cgqr dBksj vkSj f?klko izfrjks/kh gksrk gS
A increase production rate/mRiknu nj c<+ tkrk gSA

B increase machining accuracy/e'khfuax lVhdrk c<+ tkrh gSA B it occupies very little space/;g cgqr de txg ?ksjrk gS

it helps in assembly with tolerance on centre distance

C facilitate interchangeable manufacture/fofues; fuekZ.k dh lqfo/kk C
;g dsUnz nwjh ij lhekUrj ds lkFk vlsEcy djus esa enn djrk gS
D all of the above/mijksä esa lHkh
D it has a long life/bldk thoudky vf/kd gksrk gS

Slide: 171 Slide: 172

 #Q. Which of the following is a wrong statement? #Q. Which of the following operations does not use a jig?
fuEufyf[kr esa ls dkSu&lk dfku xyr gSA fuEufyf[kr esa ls dkSu&lh izfØ;k esa ftx dk iz;ksx ugha gksrk gSA
jigs and fixtures are used in mass production work at a lesser cost
A A turning/VfuZax
ftx ,oa fQDlpj dk iz;ksx de ykxr ij cM+s iSekus ij mRiknu ds fy, fd;k tkrk gSA
fixtures are generally heavier in construction and are bolted rigidly on machine B drilling/fMªfyax
B table/fQDlpj vkerksj ij fuekZ.k esa Hkkjh gkrs gS vkSj e'khu Vscy ij oksYV }kjk etcwrh
ls yxk;s tkrs gSA
C reaming/jhfeax
C jigs are difficult to handle and take long time in setting
ftx dks lEHkkyuk dfBu gS vkSj lsfVax esa T;knk le; yxrk gSA D tapping/VSfiax
jigs and fixtures may be manufactured by fabrication or casting methods
D
ftx ,oa fQDLpj dk fuekZ.k Qsczhds’ku ;k dkfLVax fof/k }kjk gks ldrk gSA

Slide: 173 Slide: 174

#Q. A jig is a device which #Q. The tailstock set over for a job having D = 35 mm, d = 27 mm, l = 75 mm, and
ftx ,d midj.k gS tks& L = 225 mm would be equal to:
D = 35 mm, d = 27 mm, l = 75 mm, vkSj L=225mm ,d dk;Z[k.M Vsy LVkWd lsV
holds and locates the workpiece, and guides and controls one or more tools vksoj ds cjkcj gksxk&
A dk;Z[k.M dks idM+rk ,oa yksdsV djrk gS vkSj ,d ;k vf/kd vkStkj dk ekxZ n”kkZrk gs rFkk
fu;af=r djrk gSA A 4 mm/4 feeh
holds and locates the workpiece and does not guide or controls the motion of
B cutting tools/ dk;Z[k.M dks idM+rk ,oa yksdsV djrk gS ysfdu drzu midj.k dhxfr dk B 10 mm/10 feeh
ekxZn’kZd vFkok fu;a=.k ugh djrk gS
C holds and locates the workpiece during inspection or manufacturing operation C 12 mm/12 feeh
fofuekZ.k izfØ;k ,oa fujh{k.k ds nkSjku dk;Z[k.M dks idM+rk ,oa yksdsV djrk gSA
is used to check the accuracy of job D 15 mm/15 feeh
D dk;Z[kaM dh 'kq)rk tkapus ds fy, iz;ksx fd;k tkrk gSA

Slide: 175 Slide: 176

 Answer Key
2 mins Summary Slide No 2 : 1 (C) Slide No 22 : 21. (B) Slide No 42 : 41. (B) Slide No 62 : 61. (C) Slide No 82 : 81.(C)
Slide No 3 : 2 (B) Slide No 23 : 22. (A) Slide No 43 : 42. (C) Slide No 63 : 62. (D) Slide No 83 : 82.(D)
Slide No 4 : 3. (B) Slide No 24 : 23. (D) Slide No 44 : 43. (A) Slide No 64 : 63. (C) Slide No 84 : 83.(B)
Slide No 5 : 4. (C) Slide No 25 : 24. (D) Slide No 45 : 44. (C) Slide No 65 : 64. (D) Slide No 85 : 84.(D)
Topic Slide No 6 :
Slide No 7 :
5. (B)
6. (A)
Slide No 26
Slide No 27
:
:
25.
26.
(C)
(C)
Slide No 46
Slide No 47
:
:
45.
46.
(D)
(C)
Slide No 66
Slide No 67
:
:
65.
66.
(A)
(B)
Slide No 86 : 85.(B)
Slide No 87 : 86.(B)
Slide No 8 : 7. (B) Slide No 28 : 27. (B) Slide No 48 : 47. (A) Slide No 68 : 67. (D) Slide No 88 : 87.(C)
Slide No 9 : 8. (D) Slide No 29 : 28. (D) Slide No 49 : 48. (A) Slide No 69 : 68. (B) Slide No 89 : 88.(C)
Slide No 10 : 9. (D) Slide No 30 : 29. (A) Slide No 50 : 49. (B) Slide No 70 : 69. (D) Slide No 90 : 89.(A)
Topic Slide No 11 : 10. (D) Slide No 31 : 30. (D) Slide No 51 : 50. (*) Slide No 71 : 70. (D) Slide No 91 : 90.(C)
Slide No 12 : 11. (B) Slide No 32 : 31. (A) Slide No 52 : 51. (B) Slide No 72 : 71. (D) Slide No 92 : 91.(A)
Slide No 13 : 12.(D) Slide No 33 : 32. (B) Slide No 53 : 52. (*) Slide No 73 : 72. (C) Slide No 93 : 92.(D)
Slide No 14 : 13. (D) Slide No 34 : 33. (D) Slide No 54 : 53. (*) Slide No 74 : 73. (B) Slide No 94 : 93.(C)
Topic Slide No 15 : 14.(D) Slide No 35 : 34. (C) Slide No 55 : 54. (B) Slide No 75 : 74. (D) Slide No 95 : 94.(B)
Slide No 16 : 15. (D) Slide No 36 : 35. (B) Slide No 56 : 55. (C) Slide No 76 : 75. (B) Slide No 96 : 95.(A)
Slide No 17 : 16. (D) Slide No 37 : 36. (D) Slide No 57 : 56. (B) Slide No 77 : 76. (D) Slide No 97 : 96.(A)
Slide No 18 : 17.(C) Slide No 38 : 37. (A) Slide No 58 : 57. (A) Slide No 78 : 77. (A) Slide No 98 : 97.(D)
Topic Slide No 19 : 18. (B) Slide No 39 : 38. (A) Slide No 59 : 58. (D) Slide No 79 : 78. (D) Slide No 99 : 98.(C)
Slide No 20 : 19.(A) Slide No 40 : 39. (B) Slide No 60 : 59. (B) Slide No 80 : 79. (D) Slide No 100 : 99. (D)
Slide No 21 : 20. (D) Slide No 41 : 40. (A) Slide No 61 : 60. (C) Slide No 81 : 80. (D) Slide No 101 : 100. (A)

Topic

Slide: 177 177 Slide: 178

Answer Key
Slide No 102 : 101. (B) Slide No 122 : 121. (D) Slide No 142 : 141. (C) Slide No 162 : 161. (*)
Slide No 103 : 102. (B) Slide No 123 : 122. (B) Slide No 143 : 142. (D) Slide No 163 : 162. (B)
Slide No 104 : 103. (A) Slide No 124 : 123. (C) Slide No 144 : 143. (C) Slide No 164 : 163. (C)
Slide No 105 : 104. (B) Slide No 125 : 124. (D) Slide No 145 : 144. (B) Slide No 165 : 164. (B)
Slide No 106 : 105. (A) Slide No 126 : 125. (C) Slide No 146 : 145. (C) Slide No 166 : 165. (C)
Slide No 107 : 106. (A) Slide No 127 : 126. (B) Slide No 147 : 146. (D) Slide No 167 : 166. (C)
Slide No 108 : 107. (B) Slide No 128 : 127. (C) Slide No 148 : 147. (B) Slide No 168 : 167. (A)
Slide No 109 : 108. (A) Slide No 129 : 128. (B) Slide No 149 : 148. (B) Slide No 169 : 168. (B)

Thank
Slide No 110 : 109. (A) Slide No 130 : 129. (B) Slide No 150 : 149. (B) Slide No 170 : 169. (D)
Slide No 111 : 110. (B) Slide No 131 : 130. (A) Slide No 151 : 150. (C) Slide No 171 : 170. (D)
Slide No 112 : 111. (A) Slide No 132 : 131. (D) Slide No 152 : 151. (B) Slide No 172 : 171. (B)
Slide No 113 : 112. (D) Slide No 133 : 132. (A) Slide No 153 : 152. (A) Slide No 173 : 172. (C)
Slide No 114 : 113. (A) Slide No 134 : 133. (D) Slide No 154 : 153. (D) Slide No 174 : 173. (A)
Slide No 115 :
Slide No 116 :
Slide No 117 :
114.
115.
116.
(B)
(C)
(A)
Slide No 135 :
Slide No 136 :
Slide No 137 :
134. (D)
135. (C)
136. (A)
Slide No 155 :
Slide No 156 :
Slide No 157 :
154. (D)
155. (B)
156. (A)
Slide No 175 :
Slide No 176 :
174. (A)
175. (C) You !
Slide No 118 : 117. (C) Slide No 138 : 137. (A) Slide No 158 : 157. (D)
Slide No 119 : 118. (C) Slide No 139 : 138. (C) Slide No 159 : 158. (D)
Slide No 120 : 119. (A) Slide No 140 : 139. (A) Slide No 160 : 159. (C)
Slide No 121 : 120. (C) Slide No 141 : 140. (D) Slide No 161 : 160. (B)

Slide: 179 Slide: 180